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Operator’’s Manual

Operator
FS18W/FS20W
FS18
AUTOMATIC SCRUBBER

● Please read this Operator


Operator’’s Manual carefully and make sure fully
understand before using the appliance.

● Please keep this Manual for future reference.


TABLE OF CONTENTS

Warranty.............................................................................................................................. 3
Safety Instructions............................................................................................................... 3
Machine Set-Up................................................................................................................... 4
Machine Specification......................................................................................................... 5
Daily Operation and Maintenance....................................................................................... 5
How to Install Batteries................................................................................................... 5
How to Charge the Batteries............................................................................................6
How to Install the Squeegee............................................................................................ 6
How to Install Pad Holder and Brush.............................................................................. 6
How to Fill the Solution Tank......................................................................................... 6
How To Operate The Machine............................................................................................ 6
How to Turn the Vacuum Motor On and Off.................................................................. 6
How to Lower/Raise the Brush/Pad................................................................................ 7
How to Lower/Raise the Squeegee..................................................................................7
How to Set the Solution Flow..........................................................................................7
What to Do When You’re Operating The Machine.............................................................7
Brush Forward Assisted System......................................................................................7
Vacuuming Up Solution.................................................................................................. 8
How to Control Excess Foam in the Recovery Tank...................................................... 7
How to Empty the Recovery Tank.................................................................................. 8
Maintenance.........................................................................................................................8
Daily................................................................................................................................ 8
Weekly............................................................................................................................. 8
Monthly............................................................................................................................8
Part list ..........................................................................................................................9~15
Troubleshooting.................................................................................................................16

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Warranty

FS18W/FS20W by Dycon takes pride in producing high quality, durable products.


FS18W/FS20W by Dycon product carries a limited one(1) year warranty against defects
in workmanship and materials from the date of purchase under normal household use.
Warranty does not apply to defects due to direct or indirect abuse, negligence, misuse,
accidents, repairs or alterations and lack of maintenance. Please keep your receipt as
proof of purchase. This warranty gives you specific legal rights, and you may have other
rights, which vary from state to state.

Safety Instructions
FOR COMMERCIAL USE
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE

- Use indoors only. Do not expose to rain.


- Do not allow it to be used as a toy. Use caution when operating near children.
- Use only as described in this manual.
- Use only manufacturer’s recommended accessories.
- Charge batteries in a ventilated room. Gases given off during charging could ignite in
a confined space. To avoid an explosion, top cover should be open and battery caps
installed when charging.
- Disconnect all positive and negative battery terminals before attempting any
adjustment or maintenance. Traction drive and vacuum motors and components can
cause injury if accidentally started.
- Battery acid can cause injury to the eyes or skin. Wear protective goggles, gloves and
clothing BEFORE filling or charging batteries.
- If charger is not working properly, (due to it being dropped, damaged, left outdoors or
exposed to water) return it to Dycon Service Center.
- Do not handle the plug or machine with wet hands.
- Do not put any objects into openings. Keep the openings unblocked
- Keep it away from dust, lint, hair and anything that may reduce air flow.
- Keep hair, loose clothing, fingers and all body parts away from openings and moving
parts.
- Make sure the main power switch is OFF before removing or installing pads or
brushes.
- Never operate the machine if you are tired or under the influence of drugs and/or
alcohol.
- Always operate the machine while standing behind it.
- Use care when working on electrical terminals. Short circuits can cause burns.
- Do not store the machine on inclines.

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Machine Set-Up

1. Brush pad assembly 9. Drain out hose A, water release button


2. Solution tank 10. Squeegee release level B, brush button
3. Recovery tank 11, Squeegee hose C, water light
4. Recovery tank cap 12, Squeegee assembly D, brush light
5. Back shell 13, Brush lift pedal E, squeegee light
6. Control panel assembly 14, Water adjustment knob F, maintenance reminder
7. Handle 15, Big wheel G, timer
8. Power switch H, battery voltage
I, Indicator
Note: for the maintenance reminder, when the machine working time accumulates to
500hours, there will be a flash light to remind you that you need to check the motors.

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Machine Specification

Automatic Scrubber FS 18W


FS18W FS20W
Brush Width 455mm/18in 508mm/20in
Squeegee Width 800mm 800mm
Solution Tank 55L 55L
Recovery Tank 60L 60L
Brush Rotation 200 rpm 200rpm
Efficiency 1800m2 1800m2
Voltage 24 V 24V
Vacuum Motor Power 450W 450W
Brush Motor Power 500W 500W
Weight (without Batteries) 95kg 100kg
Length x Width x Height 1240 x 550 x 1100mm 1240x550x1100mm

Daily Operation and Maintenance

How to Install Batteries

Caution: Batteries are heavy.


Install (2) 12-volt batteries. New Batteries should be given a full charge before first use.
Limit use of new batteries during first 5 cycles.

1. Make sure the recovery tank is empty then turn down


the recovery tank.
2. Place batteries on the tray. Use the bracket to secure
them. Position them correctly.
3. Connect all the cable terminals.

Caution: Make sure you connect RED (+) cable


terminals to positive (+) posts and BLACK (-) cable
terminals to negative (-) posts. Machine will not operate
if not connected properly. Failure to do so will result in
damage to batteries and possible explosion.
4. Spray each post with a protective lubricant. Place
battery terminal protectors over all posts.

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How to Charge the Batteries

Caution: Only use a battery charger designed for the machine. Failure to do so
can result in damage to the batteries.
Plug the charger red plug to the machine charging plug located near the key switch. Plug
the other charger plug to 220V/120V wall outlet. The charger will automatically begin to
charge the batteries.

How to Install the Squeegee


1. Put squeegee Release Handle (10) in the UP and locked position.
2. Position the squeegee blade assembly on the swing arm. Make sure the guide wheels
face the rear of the squeegee.
3. Place the solution recovery hose (11) over the nozzle. Make sure it fits tight.

How to Install Pad Holder and Brush


1. Raise the brush pad by stepping on Brush Lift Pedal (13) at the rear of the machine.
2. With the pad holder/brush in lifted position, insert it into the plate underneath by
turning it counter-clockwise until it locks.

How to Fill the Solution Tank


1. Open the solution fill cover .
2. Fill the tank (2) with the desired level of clean water.
3. Add cleaning chemical.

Do not overfill.

How To Operate The Machine

1. To turn the power on, turn the key switch (8). The
power/battery indicator (I) will light up.
2. Check the battery capacity to see if it is full – all
indicators are lit up when full.
3. To turn on the brush motor, vacuum motor and the
solution flow, press the switches (A,B).
4. Lay down the squeegee release level (10), the suction
motor will start, and the squeegee indicator(E) will light
up.

Turn off the brush motor when the brush deck is in


the up position.

How to Turn the Vacuum Motor On and Off


1. Lay down the squeegee release level(10), the suction motor will start.
2. Lift the level(10), the suction motor will stop.

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How to Lower/Raise the Brush/Pad
1. To raise the brush pad, step down on the Brush
Lift Pedal (13) until it locks in position �.
2. To lower the brush pad, slightly step on the
Brush Lift Pedal (13) to unlock it, and raise it up
slowly into position �.
3. If you want to add the pressure to the brush pad,
lift the Pedal(13) into position �. But this is just
extremely dirty place, you can not put the brush
in this position during your whole operation, or
the floor will be damaged.

How to Set the Solution Flow


Adjust the water flow based on the floor conditions. Turn the adjustment knob (14) to
control the water flow. Position � shows the closed position. Position � shows the
maximum water flow position.

You’’re Operating The Machine


What to Do When You

Brush Forward Assisted System


This machine has the brush forward assisted adjustment device,
when you feel hard to push forward the machine, you can adjust
the device by yourself. Check the right figure:

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Vacuuming Up Solution
1. Make sure the squeegee is in the down position.
2. As the machine moves forward and solution is dispensed, the squeegee will vacuum it
up into the recovery tank.
3. If necessary adjust squeegee pressure by the two turning knob in the behind of
squeegee.
If solution is missed, reduce the amount of solution flow and pull the machine back over
the missed area. You can go forward or backward and pick up solution.

How to Control Excess Foam in the Recovery Tank


Watch the liquid as it accumulates in the recovery tank. If you notice excess foaming,
stop the machine. Add the recommended amount of chemical defoamer in the recovery
tank (2).

How to Empty the Recovery Tank


Open the Recovery Drain Hose (9) to empty the Recovery Tank (3).

Maintenance

Daily
1. Empty and rinse the recovery tank with clean water. Leave the tank cover open on
top to air dry.
2. Remove the squeegee assembly, rinse and wipe clean. Check the squeegee inlet for
clogs or debris.
3. Clean and wipe the tops of batteries with an ammoniated window cleaner.
4. Charge the batteries as described in this manual.

Weekly

Never test the strength of the battery unless it is fully charged and cool.
Check the battery cells with a hydrometer.

Monthly
1. Lubricate brush and squeegee lift mechanisms with light oil.
2. Check for wear or damage of clutch plate, brushes, pads or squeegee blades.
3. Clean all battery terminals.
4. Check all electrical connections and tighten if any are loose.
5. Clean the entire machine with all purpose cleaner.

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01 recovery tank cover
02 rubber seal
03 handle assembly
04 on board charger
05 drain out hose assembly
06 suction hose assembly
07 squeegee assembly
08 squeegee lift assembly
09 chassis assembly
10 solution hose assembly
11 brush assembly
12 lift assembly
13 battery plate
14 battery
15 solution tank
16 muffler
17 suction motor assembly
18 recovery tank

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03—01 PCB board 03—02 relay
03—03 switch 03—04 bracket
03—05 bolt M8*90 03—06 switch
03—07 spring 03—08 switch support
03—09 charge socket 03—10 metal handle
03—11 switch level 03—12 link
03—13 control panel 03—14 power switch
03—15 fuse cover 03—16 back shell
03—17 start switch assembly 03—18 fuse chassis

05—01 cuff
05—02 hose
05—03 hose holder
05—04 cuff
05—05 seal
05—06 link
05—07 cap

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06—01 cuff
06—02 suction hose
06—03 cuff

07—01 strap front, #1 07—02 bolt M10*16


07—03 rubber blade, front 07—04 squeegee
07—05 bolt 07—06 cross plate
07—07side pulley 07—08 bolt M8*40
07—09 bolt M9*16 07—10 butterfly nut
07—11 strap rear,#1 07—12 rubber blade, rear
07—13 strap rear,#2 07—14 bolt M10*16
07—15 universal wheel 07—16 strap front,#2

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08—01 handle level
08—02 nut M8
08—03 bolt M8*80
08—04 nut M10
08—05 SS rope Φ3
08—06 bolt M10
08—07 nut M10
08—08 squeegee swing support
08—09 adjuster
08—10 bolt M10*50

09—01 bolt M8*40


09—02 spring wash
09—03 universal wheel
09—04 boltM8*16
09—05 cap
09—06 bearing
09—07 bush
09—08 wheel
09—09 chassis

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10—01 hose, #1
10—02 magnetism valve
10—03 hose, #2
10—04 nozzle
10—05 hose, #3
10—06 U bolt M5
10—07 nut M5
10—08 manual valve

11—01 strap 11—02 skirt


11—03 cover 11—04 side pulley
11—05 bolt M8*50 11—06 adjust bracket
11—07 butterfly nut M12 11—08 brush motor
11—09 nut M12 11—10 spring with chassis
11—11 lid 11—12 bolt M6*10
11—13 brush driver 11—14 boltM8*16
11—15 brush pad

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12—01 bolt M8*30
12—02 bush
12—03 washer
12—04 pin
12—05 M8nut
12—06 link
12—07 bolt M10*80
12—08 padel
12—09 link spring
12—10 support
12—11 level

13—01 bolt M6*8


13—02 decoration cap
13—03 solution tank
13—04 cap
13—05 rubber cap
13—06 link
13—07 charger cover
13—08 cuff
13—09 hose Φ20
13—10 cuff

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17—01 seal
17—02 nut M8
17—03 suction motor
17—04 hose
17—05 plate
17—06 bolt M8*50
17—07 nut M8
17—08 rubber bolt

18—01 elbow
18—02 press plate
18—03 SS rope Φ3
18—04 sensor
18—05 seal
18—06 pipe, #1
18—07 bolt M5*12
18—08 pipe, #2
18—09 recovery tank

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Troubleshooting

Problem: Possible Cause:


Solution is not being Vacuum motor is not running
picked up Water filter is clogged
Recovery tank is full
Squeegee or vacuum hose is clogged, broken or disconnected
Bad seal at tank cover, vacuum motor or squeegee
Worn or misaligned squeegee blades.
Incorrect squeegee pressure.
Squeegee swing arm mechanism not functioning properly.
Squeegee is leaving Debris is on blade
streaks Blades are torn or damaged
Floors not properly swept before cleaning
Solution is not Clogging of hose or valve.
feeding or turning off
properly
Batteries are not Batteries need to be replaced
holding a charge High current draw from high brush pressure
Charger needs servicing
Battery is run down
Floors are not being Brush motor not working
scrubbed, stripped or Excessive pad or brush wear
buffed properly Going too fast over dirty spots
Inadequate solution feed
Inadequate cleaning procedure

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Dycon Cleantec Co.,Ltd
53 Ruyuan Road, Xiangcheng District, Suzhou 215131 ,China
TEL: 0512-65788180-806 FAX :0512-65788180-802
Email:dycon@189.cn

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