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Article history: The MCM-48 type materials and membranes had been successfully silylated with different alkyl chains
Received 7 July 2011 (methyl, propyl and n-octyl). The silylated MCM-48 membranes prepared on supports with pore size
Received in revised form of 1 m had a good effect on separation of the ethyl acetate (EA)/water mixture. The materials were
14 November 2011
characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), IR spectroscopy, perva-
Accepted 19 November 2011
poration. These results showed that the silylated MCM-48 type materials could adsorb large amount
Available online 8 December 2011
of EA, about 145 mg/g for C8 H17 -MCM-48 at 7 kPa at the room temperature, which was ten times of
the Si-MCM-48 . Besides this, the C8 H17 -MCM-48 membranes had EA/H2 O separation factor of 251 at
Keywords:
Silylated MCM-48 membrane
room temperature and 123 at 50 ◦ C with the total flux 4.3 and 6.6 kg/(m2 h), respectively. The long-chain
Adsorption amount alkyl groups grafted in the membrane pore could enhance temperature tolerance of the membrane for
Pervaporation separating EA/H2 O. Under the same conditions, the CH3 - and C3 H7 -MCM-48 membranes had lower sepa-
Separation factor ration factor and larger total flux. The phenomenon in the separation experiments was controlled by the
solution-diffusion mechanism. EA molecules were firstly adsorbed in the silylated pores selectively and
made up a compact hydrophobic membrane, which could prevent the penetration of the water, resulting
in the high EA selectivity.
© 2011 Elsevier B.V. All rights reserved.
0376-7388/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2011.11.034
176 S. Wu et al. / Journal of Membrane Science 390–391 (2012) 175–181
affinity for a particular species. Besides this, the materials had poor
hydrothermal stability because the Si–O–Si bond in the mesopore
walls could be easily hydrolyzed under the hydrothermal condition.
For this purpose, Nishiyama [22] synthesized the silylated MCM-
48 membranes on the Al2 O3 plates with pore size about 100 nm
and used the membrane in the separation of oil/water mixture.
Kumar [26] prepared the NH2 -MCM-48 membrane and used it in
the separation of CO2 . At presence of the other groups grafted in the
membrane pores, the membrane materials not only were protected
from the collapse of the pore walls, but also had special affinity for
particular species.
In this work, we reported the successful preparation of sily-
MCM-48 membranes with different length alkyl chains on large
pore supports. Moreover, the separation of EA/water mixtures was
carried out to test the sily-MCM-48 membranes. The effect of
temperature and pressure on the separation performance was sys-
tematically investigated and the separation mechanism was also
discussed.
2. Experimental
14
Permeance/[10 mol/(Pa.s.m )]
2
12
-8
10 CH3 -MCM-48 membrane
C3H7 -MCM-48 membrane
C8H17 -MCM-48 membrane
8
0.6 0.8 1.0 1.2 1.4 1.6 1.8
ΔP/Bar
211
220
Intensity
(a)
(b)
2 4 6 8 10
Fig. 2. SEM images of the calcined MCM-48 membrane, (a) surface; and (b) cross
2theta/(deg.)
section.
Fig. 4. XRD pattern of the MCM-48 membranes. (a) Calcined MCM-48 membrane;
and (b) MCM-48 membrane used in pervaporation system for 1 h.
membrane on the support surface. The membranes possessed the
features that a compact inorganic membrane should have, such
as thin functional separation layer and large pore supports. The
(d)
permeance of the calcined membranes prepared in this work was
evaluated by a soap-films flow meter at room temperature. The (c)
results showed that the membrane had a permeance of about (b)
1.9 × 10−7 mol m−2 s−1 Pa−1 for N2 , and relatively high ideal sepa-
(a)
Ttansmittance
ration factor for H2 /N2 3.33. Besides this, the Knudsen contribution
to the total flux for N2 permeation of the membrane was about
97.8%, indicating that there were only about 2% defects exiting in
the membrane. Fig. 3 shows the N2 permeation of the CH3 -, C3 H7 -
and C8 H17 -MCM-48 membranes. As shown, the N2 permeance of
the silylated MCM-48 membranes was all lower than calcined ones,
indicating that the pore volume of MCM-48 materials could be
occupied by alkyl groups. Especially, the C8 H17 -MCM-48 mem-
brane had about one half of the permeance of calcined membrane.
Fig. 4a shows the XRD patterns of the calcined MCM-48 mem- 500 1000 1500 2000 2500 3000 3500 4000
brane that prepared on the pretreated support. As noted, they were Wave numbers / cm
-1
all compatible with the cubic Ia3d space group and represented
the 3D mesoporous MCM-48 membrane materials. The cubic struc- Fig. 5. IR spectra of MCM-48 zeolites, (a) Si-MCM-48; (b) CH3 -MCM-48; (c) C3 H7 -
ture of the mesoporous phase was confirmed by the distinct (2 1 1), MCM-48; and (d) n-C8 H17 -MCM-48.
150 14
12
120
Adsorption amount / (mg/g)
90 CH3-MCM-48 8
C3H7-MCM-48
60 C8H17-MCM-48 6
Si-MCM-48
C8H17-MCM-48
4
30 C3H7-MCM-48
2 CH3-MCM-48
0 0
1 2 3 4 5 6 7 1 2 3 4 5 6 7
P / kPa P / kPa
Fig. 6. Adsorption isotherms curve of ethyl acetate on MCM-48 materials. Fig. 7. Adsorption isotherms curve of water on MCM-48 materials.
956 cm−1 was disappeared as shown in Fig. 5b–d, indicating that that the hydrophobic of MCM-48 membrane was highly enhanced
the Si–OH group in the surface of mesopores were connected with by grafting hydrophobic groups. Among the three materials, the
the coupling reagent, in other words, the alkyls were successfully C8 H17 -MCM-48 had the biggest change of hydrophobic property,
grafted in the mesopores of MCM-48 materials. The relatively broad while the CH3 -MCM-48 had the least.
absorption peak located at 3200–3600 cm−1 was attributed to the
hydrogen bonds of Si–OH and H2 O in the surface of mesopores and 3.3. Effect of the feed temperature on the separation performance
the absorption peak at 1650 cm−1 was corresponding to adsorbed
water peak in the pores. The intensity of these peaks had a signifi- The pure MCM-48 membrane had no selectivity for ethyl acetate
cant reduction after the alkylation, also suggesting that the surface (EA) and water, so there was no effective separation for EA/water
of mesopores were covered by the alkyl chains. The intensity of with pure MCM-48 membrane. Besides this, the 220 X-diffraction
the broad peak of n-octyl-MCM-48 was the smallest among these peak of MCM-48 membranes was disappeared in an hour at 308 K in
samples, since the most space of internal channels was occupied this experimental system (as shown in Fig. 4b), also indicating the
by n-octyl groups. Furthermore, the direct evidence to the intro- bad hydrothermal stability of MCM-48 materials, which reason was
duction of alkyl groups was the absorption characteristics near that H2 O touching the pore wall could prompt the decomposition
2900 cm−1 caused by the –CH3 and –CH2 –. With the growth of alkyl of the Si–O–Si bond in the pore wall. By comparison, Fig. 8 shows
chain length, the absorption peak intensity increased gradually at the curves of the flux for ethyl acetate (EA) and water with different
this position. feed temperature at permeation pressure difference of 0.02 MPa. As
Fig. 6 was the adsorption equilibrium curve of ethyl acetate for shown, the EA and water flux of three membranes all had a rising
MCM-48 materials at room temperature. The saturated vapor pres- trend with increasing feed temperature, while the separation factor
sure of EA is 13.3 kPa at room temperature. In order to protect the for EA/H2 O was gradually reduced. As the feed temperature rising
adsorption apparatus, the highest adsorption pressure was selected in PV performance, the activity level of hydrophobic groups grafted
at 7 kPa. As shown in Fig. 6, the adsorption amount of unmodi- in the mesopores would increase, resulting in the weak adsorp-
fied MCM-48 for EA was smallest. By contrast, the adsorption of EA tion strength between the hydrophobic groups and EA molecules.
for MCM-48 modified by three different alkyl chains had a great Although the grafted hydrophobic groups could not be washed
increment. Among the three samples, adsorption amount of EA away, the EA molecules adsorbed tightly in the traps of alkyl chains
for CH3 -MCM-48 was relatively smallest. The carrier could only would be partly loss, which caused the increase of effective pore
reach about 130 mg/g. The C3 H7 -MCM-48 and C8 H17 -MCM-48 had size of membrane and the decrease of hydrophobic property of sep-
almost the same adsorption for EA, about 140 mg/g. The reason was aration membranes. This was the possible reason why the flux of EA
that although the pure Si-MCM-48 had the large surface area, the and H2 O was increase, while the separation factor was decreased
nature of the surface was neutral, which could not adsorb some as the feed temperature rising. In addition, with the growth of alkyl
species selectively. After the alkylation of the materials, the pore chain length from CH3 – (Fig. 8a) to C8 H17 – (Fig. 8c), the flux through
surface of the material was covered by the hydrophobic alkyl chain. the membranes decreased gradually, while the separation factor
The alkyl chains changed the nature of surface to hydrophobic and was increased correspondingly. At room temperature, the separa-
therefore could enhance the adsorption amount of the hydrophobic tion factor of CH3 -MCM-48 membrane for EA/water was 126, and
molecules, such as EA. As for C3 H7 -MCM-48 and C8 H17 -MCM-48, that of the C8 H17 -MCM-48 membrane was up to 251. These results
they had same adsorption amount for EA, the possible reason was showed that there had a closely relationship with the modifica-
that the C8 H17 – groups grafted in the MCM-48 pores could take tion extent of the mesopores with the different alkyl chains. The
more pore volume, which prevented more adsorption amount in density of hydrophobic groups in the pore surface of CH3 -MCM-
the pores. According to the different separation results of the two 48 membrane was less than that of the other two, which could
membranes, it indicated that the amount of EA adsorbed tightly be proved by the difference adsorption amount of the correspond-
on the pore surface of C8 H17 -MCM-48 membrane was more than ing materials for EA. Longer hydrophobic chains could reduce the
that of C3 H7 -MCM-48 membrane. In contrast with the adsorption pore size by a larger extent, so a more compact hydrophobic mem-
results of ethyl acetate, the adsorption isotherms curve of H2 O on brane was formed by adsorbing the EA molecules, which allowed
the silylated MCM-48 materials was shown in Fig. 7. As shown, the the presence of higher separation factor for EA/H2 O. In order to
adsorption amount of these materials for H2 O was in the range of clear the separation mechanism, the PV performance of the sily-
5–12 mg/g, which was about one tenth of that for EA, indicating lated MCM-48 membranes for H2 O at the same condition for the
S. Wu et al. / Journal of Membrane Science 390–391 (2012) 175–181 179
7 (a) H2O 16
120
6
Flux / (kg.m .h )
5
-1
100
Flux / (kg.m .h )
-1
12
-2
-2
80 10
3
2 8 CH3-MCM-48 membrane
EA
60 C3H7-MCM-48 membrane
1
6 C8H17-MCM-48 membrane
20 25 30 35 40 45 50 55
o
Feed temp. / C 20 30 40 50
o
Feed temp. / C
7
(b) H2O
180 Fig. 9. PV performance of the silylated MCM-48 membranes for H2 O at permeation
6 pressure difference of 0.02 MPa.
6.0 270
-1
-2
4 140 240
Flux / ( kg.m .h )
-1
120
5.2
2 -2
180
EA 100
1 4.8
150
0 80 120
20 25 30 35 40 45 50 55 4.4
o
Feed temp. / C
90
4.0
6 260
60
(c) H2O 0.02 0.04 0.06 0.08
5 240
Δ P/ (MPa)
Separation factor of EA/water
220
4 Fig. 10. Effect of permeate pressure on vapor permeation performance of EA/H2 O.
Flux / (kg.m .h )
-1
200
-2
3
of MCM-48 membrane was enhanced by grafted long-chain alkyl
180
groups. The probable reason was that long chains in MCM-48 mem-
2 brane pores had stronger strength to restrain the activity of EA
160
molecules. The separation factor for EA/H2 O in the work of Ref.
1 EA 140 [22] was higher than that in this work at low temperature, because
the MCM-48 membrane on fine pore plate had better compactness
0 120 than that on large pore tubular support. But at high temperature the
20 25 30 35 40 45 50 55
trends turned over, which reason was relation with the difference
o
Feed temp. / C of the alkyl chain length. In the limited pore volume of MCM-48
materials, more EA molecules could be tightly adsorbed in the traps
Fig. 8. Effect of feed temperature on separation factor of the silylated MCM-48
of the C8 H17 – groups on the pore surface than that in the traps of
membrane for EA/H2 O system, (a) methyl, (b) propyl, and (c) octyl.
the (CH3 )3 – groups. The EA molecules adsorbed tightly on the pore
surface were difficult to escape from the traps when rising up the
EA/H2 O system was shown in Fig. 9. As shown, the total flux was temperature. By contrast, with shot chains the EA molecules were
larger than that of EA/H2 O system, indicating that water could eas- adsorbed on pore surface layer by layer, which was easy to escape
ily go through the membrane at pressure difference of 0.02 MPa from there when temperature was high.
without EA. These results proved that the presence of hydropho-
bic molecules in the separation system had an important role in 3.4. Effect of vacuum in the permeate side on the separation
enhancing the hydrophobic property of membrane. performance
Table 1 shows the comparison of performance date of mem-
branes in this work and in the Ref. [22]. As shown, the Fig. 10 shows the curves of the EA flux and the separation factor
(CH3 )3 -MCM-48 membrane had separation factor of 351 at 30 ◦ C. through the C8 H17 -MCM-48 membrane with different permeate
But when the temperature was up to 50 ◦ C, the separation factor pressure difference at 25 ◦ C. As shown from the curves, the flux of
was down to 100. In this work, although the C8 H17 -MCM-48 mem- EA was increased gradually with increasing the permeate pressure
brane had lower separation factor 251 at 25 ◦ C, there had a higher difference, mainly duo to the increment of driving forces across the
separation factor 123 than (CH3 )3 -MCM-48 at 50 ◦ C. These results membrane. But under high driving forces, H2 O molecules were also
indicated that the temperature tolerance for separating EA/H2 O forced to penetrate through the membrane, resulting in reducing
180 S. Wu et al. / Journal of Membrane Science 390–391 (2012) 175–181
Table 1
Comparison of the separation data for different MCM-48 membranes.
4. Conclusions
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