Manual de Partes Komatsu 930E AFE48-U (INDONESIA) PDF

AFE48-U P.D.
MORENCI
Ref. TOC Page 000

AFE48-U P.D. MORENCI
AFE48-U HAULPAK TRUCK
Item Description Qty Page
A FRAME GROUP 1 001
B COOLING SYSTEM 1 023
C ENGINE GROUP 1 043
D FRONT WHEEL & BRAKE GROUP 1 055
E REAR WHEEL & BRAKE GROUP 1 069
F STEERING SYSTEM 1 089
G CAB GROUP 1 115
H BODY GROUP 1 167
I ELECTRIC POWER COMPONENTS & WIRING GROUP 1 179
J DECK PIPING GROUP 1 209
L FUEL SYSTEM 1 245
M ELECTRICAL SYSTEM 1 255
N HYDRAULIC SYSTEM 1 315
O OPTIONS & MISCELLANEOUS GROUP 1 373
P CONTROL GROUP 1 397
Q AUXILIARY BLOWER GROUP 1 459
R ALTERNATOR GROUP 1 461
S RETARDER GRID GROUP 1 479
T WHEEL MOTOR GROUP 1 495
Ref. TOC Page 000

FRAME GROUP
Description Qty Page
DECAL & WARNINGS 1 002
DECAL & WARNINGS - 1 1 004
GRILLE ASSEMBLY 1 006
FRAME & UPRIGHTS 1 008
STAIR AND HANDRAIL INSTALLATION 1 010
LEFT DECK & HANDRAIL 1 012
RIGHT DECK & HANDRAILS 1 014
RIGHT SIDE LADDER & HANDRAIL 1 016
MIRROR INSTALLATION - L.H. 1 018
R.H. CONVEX MIRROR INSTALLATION 1 020
DECK SECTIONS & SAFETY WALK 1 022
Ref. TOC-A Page 001

1 2
10 8
1 3
11 8
1 2
12 8
4 5
4 6
13 8
4 7
9 8
Ref. 60115 Page 002

DECAL & WARNINGS
Item Part No. Description Qty
1 REAR AXLE & SUSPENSION
2 WB2445 DECAL, WARNING HIGH VOLTAGE 1
(FACE OF REAR AXLE DOORS)
WB2227 DECAL, HOT AIR 5
TY1549 SEAL, REAR AXLE DOOR 1
3 WB2444 DECAL, WHEEL MOTOR (CHECK OIL LEVEL) 4
4 FRAME & FUEL TANK - R.H.
5 WB2437 DECAL WARNING - RAISED BODY (FACE FUEL TANK) 2
6 WB2448 DECAL WARNING - CLEARANCE REDUCED TURNING 4
(FRAME BEHIND & FORWARD FRONT WHEEL)
WB2438 DECAL, DANGER - HIGH PRESSURE 1
7 WB2399 PLATE, SERIAL (FRAME FORWARD FRONT WHEEL) 1
8 FRAME & HYDRAULIC TANK - L.H.
9 WB2438 DECAL, DANGER - HIGH PRESSURE ACCUMULATOR 1
(FRAME BY ACCUMULATOR)
10 WB2440 DECAL, NON-PRESSURIZED 1
11 WB2439 DECAL, WARNING - HIGH PRESSURE 1
(FACE OF HYD TANK) 1
12 WA6628 DECAL, CAUTION - ADD OIL HYD TANK (SIDE HYD TANK) 1
13 WB2246 DECAL, EMERGENCY DUMP PROCEDURES 1
(BEHIND LEFT HOIST CYL ON FRAME)
WB2443 EMERGENCY TOWING 1
NS NOTE: (1) USE WA3134 DRIVE SCREW AS REQUIRED.
Ref. 60115 Page 002

1
6
12 11 10 4
14 3
15
13 2
10 12 7
9 8
10 12
13
10 11
Ref. 60133 Page 004

DECAL & WARNINGS - 1
1 WB2452 DECAL, CAUTION RAD PRESSURE (TOP GRILLE HOUSING) 1
2 09690B0800 DECAL, "KOMATSU" - FRONT EDGE DECKS 2
3 09690C0560 DECAL, "KOMATSU" DRIVER'S DOOR 1
4 WB2307 DECAL, "HAULPAK" - LEFT FRONT BODY 1
5 WB2493 LUBE CHART - R.H. COVER AT LADDER 1
6 WB2442 PLATE, CAUTION - WELDING ON TRUCK 2
(NEXT TO BATTERY DISCONNECT SWITCHES)
7 WB2477 DECAL, HIGH VOLTAGE 8
CONTROL CABINET DOORS & BLOWN GRID DOOR)
8 BRAKE CABINET
9 WB2447 DECAL, WARNING - ACCUM DRAIN VALVES (CABINET) 2
10 CONTROL CABINET 1
11 WB2225 DECAL, CAPACITOR CHARGE LIGHT (IN CAB/ON CONTROL 3
CABINET)
12 WB2224 DECAL, INFORMATION DISPLAY 1
WB2228 DECAL, CAUTION CAPACITORS 1
13 WB2441 DECAL, DANGER BATTERY FUMES/ACID 2
WB2446 DECAL, NEGATIVE GROUND 3
14 WB2449 DECAL, 930E FRONT RIGHT BODY 1
15 WB2450 DECAL, 930E SIDE OF BODY 2
Ref. 60133 Page 004

21 22
19 20
15 16
17 18
7 6 2
2 4 5
10 11
1 3 2 8 9
2 6 7
24
23
14 13
12
Ref. 60183 Page 006

GRILLE ASSEMBLY
Item Part No. Description Qty Page
1 EG9337 HOUSING, GRILLE 1
2 TR6008 FLAT WASHER - 1/2" 38
3 PB6877 NUT, LEVER 1
4 EF8143 PLATE, COVER 1
5 VG7811 LOCKNUT - 1/2" 1
6 TR5445 LOCKWASHER - 1/2" 38
7 TR1376 CAPSCREW - 1/2" - 13NC X 1 1/4" 36
8 EF8140 AIR DAM - (TOP) 2
9 MM0461 FLAT WASHER - M10 8
10 MM0471 LOCKWASHER - M10 8
11 MM0605 CAPSCREW - M10 X 1.50 X 25 8
12 ED8704 GRILLE - LOWER 2
13 TY7538 CLIP 24
14 WA3364 SCREW, LOCK 24
15 AK7503 LIGHT ASSEMBLY (SEE FIG 60111) 1 310
18 MM0593 CAPSCREW - M8 X 1.25 X 20 1
19 EF8187 PLATE, BENT 1
22 MM0581 CAPSCREW - M6 X 1.00 X 16 4
23 EG9328 GRILLE - UPPER L.H. 1
24 EG9327 GRILLE - UPPER R.H. 1
Ref. 60183 Page 006

11 8
13 12 9 10
19 18
24
20
9 10
15 17
14
3 1 21 20 2
23
24 26 27
5 4 6 4 28
29
22
25
12 13
16
Ref. 60037 Page 008

FRAME & UPRIGHTS
1 FRAME, MAIN (ORDER FROM FACTORY) 1
2 ED2823 UPRIGHT - L.H. 1
3 ED2824 UPRIGHT - R.H. 1
5 MM0168 CAPSCREW - M20 X 2.50 X 180 8
6 MM0182 NUT - M20 8
7 ED4780 TUBE, ROPS - L.H. 1
8 ED4781 MOUNT, PLATE 1
9 01643-32460 FLAT WASHER - M24 (HARDENED) 16
10 MM0058 CAPSCREW - M24 X 3.00 X 60 16
11 EF6681 MOUNT, PLATE 1
13 MM0071 CAPSCREW - M16 X 2.00 X 45 12
14 ED4782 MOUNT, PLATE 1
15 EF6679 TUBE, R.H. 1
16 EF6682 MOUNT, PLATE 1
17 EG8468 SUPPORT 1
19 MM0623 CAPSCREW - M12 X 1.75 X 60 4
20 ED2323 SUB-FRAME, DECK - L.H. 1
21 ED4792 BACKER 2
22 ED4793 BACKER 2
23 ED4794 PLATE, END CAP 1
24 EG6764 SUB-FRAME, DECK - R.H. 1
25 ED4795 BACKER 2
26 ED4796 BACKER 2
27 ED4797 PLATE, END CAP 1
29 MM0091 CAPSCREW - M20 X 2.50 X 80 8
Ref. 60037 Page 008

34 32 33
7 6 5
5 6 32
35 8 5
38 37 36
4 3 7 8 3 17 11 12
2 1 5 6 1 2 9 6 10
13 14 15
7 6 5 16
11 19
6 10
10 6
18
31 11
18
7 6 5 1 5 6 7 26 25 7 6 5
30 21 20 8 27 28 29 25 24 23
1 5 6 7
8 20 21 22
Ref. 60033 Page 010

STAIR AND HANDRAIL INSTALLATION
1 MM0474 LOCKWASHER 20
2 MM0012 CAPSCREW - M16 X 2.00 X 25 12
3 ED8706 PAD, TAPPED 6
4 (NOT USED THIS APPLICATION)
7 MM0619 CAPSCREW - M12 X 1.75 X 35 38
8 MM0179 NUT - M12 X 1.75 11
9 AK7503 FLOOD LIGHT ASSEMBLY (SEE FIG 60111) 1 310
11 MM0617 CAPSCREW - M12 X 1.75 X 25 20
12 EG1067 HANDRAIL, CENTER 1
14 MM0178 NUT - M10 X 1.50 1
15 TG2562 CLAMP - 1/2" 1
16 VC8920 GROMMET, RUBBER 1
17 EG1071 HANDRAIL, STAIRS 1
18 EG1051 STEP 2
19 EG1061 HANDRAIL, L.H. LOWER 1
20 MM0706 FLAT WASHER - M16 - HARDENED 8
21 MM0038 CAPSCREW - M16 X 2.00 X 35 8
22 EF9577 PLATFORM, L.H. 1
23 ED2819 PAD, TAPPED - (REAR) 1
24 ED2821 PAD, TAPPED - (FRONT) 1
25 EG1070 LADDER, DIAGONAL 1
26 EG1027 PLATE - (REAR) 1
27 EG1028 PAD, TAPPED (REAR) 1
28 ED2822 PAD, TAPPED (FRONT) 1
29 EG1101 LADDER, VERTICAL 1
30 EF9578 PLATFORM, R.H. 1
31 EG1047 HANDRAIL, R.H. LOWER 1
32 MM0618 CAPSCREW - M12 X 1.75 X 30 16
33 EG8021 BATTERY BOX ASSEMBLY (SEE INDEX) 1 268
34 EG1108 BRACKET, MOUNTING 2
35 WA2586 MOUNT, RUBBER 4
36 DA0557 WASHER 4
37 MM0623 CAPSCREW - M12 X 1.75 X 30 4
38 EF2724 GUARD, BELLY 1
Ref. 60033 Page 010

14
11
13
3
12 4
5
1 20 19
18 17 16 15 11 2
5
4
3
7 8 9 10 6
Ref. 60013 Page 012

LEFT DECK & HANDRAIL
1 EG1073 HANDRAIL - L.H. FRONT 1
2 EG0632 HANDRAIL, L.H. REAR 1
3 MM0617 CAPSCREW - M12 X 1.75 X 25 26
6 EG8729 DECK, LEFT 1
7 MM0128 CAPSCREW - M20 X 2.50 X 110 6
8 EC7594 FLAT WASHER - M20 6
9 EG9144 SPACER 6
10 MM0697 NUT - M20 X 2.50 (LOCKING) 6
13 TZ5945 PLATE, MOUNTING 1
14 EF0740 GUSSET 1
15 EG0639 CHAIN ASSEMBLY 2
16 TB8588 ROD, FORMED 4
17 AK1214 MIRROR ASSEMBLY (SEE FIG 30460) 1 018
18 MM0607 CAPSCREW - M10 X 1.50 X 35 4
NS NOTE: NS = NOT SHOWN
NS EG0565 LADDER, SERVICE - LEFT UPRIGHT (LOWER REAR) 1
NS TV1748 CAPSCREW - 5/8" - 11NC X 1 1/2" 2
NS WA4863 FLAT WASHER - 5/8" 4
NS VN9952 LOCKNUT - 5/8" 2
Ref. 60013 Page 012

19 20 21 22
13 14 15 16
29
28
27
26
2
25
13 14 3 18 14 13 13 14
23 24 17 15 23 24
3
4
12
10
11
5 9
2
16
14
15
13
6
7
8 1
Ref. 60016 Page 014

RIGHT DECK & HANDRAILS
1 EG8460 DECK, R.H. 1
2 EG1064 HANDRAIL, FRONT 1
3 EG0646 HANDRAIL, REAR/FORWARD 1
4 PB7490 MIRROR ARM ASSEMBLY, R.H. 1
5 PB7491 CONVEX MIRROR ASSEMBLY 1
8 MM0593 CAPSCREW - M8 X 1.25 X 20 8
9 VC7836 FLAT WASHER - 1/2" 12
11 TR1376 CAPSCREW - 1/2" - 13NC X 1 1/4" 12
12 EG0617 PLATE, THREADED 4
15 MM0617 CAPSCREW - M12 X 1.75 X 25 20
16 ED6111 PLATE, THREADED 6
17 ED6112 PLATE, THREADED 2
18 EG0627 HANDRAIL - FRONT/BACKSIDE 1
19 EC7594 FLAT WASHER 9
20 EG9144 SPACER 7
21 MM0128 CAPSCREW - M20 X 2.50 X 110 7
22 MM0697 NUT - M20 (LOCKING) 7
23 MM0619 CAPSCREW - M12 X 1.75 X 35 4
24 MM0179 NUT - M12 4
25 EG0622 HANDRAIL, REAR 1
26 0164332460 FLAT WASHER 8
27 MM0476 LOCKWASHER - 24M 4
28 MM0167 CAPSCREW - M24 X 3.00 X 180 4
29 MM0183 NUT - M24 4
Ref. 60016 Page 014

7 6 4 5
1 2 3
4 5
6 7
11
14
10
13
9
28 9 8 12
8
29 39
31
24
30
23 32 33
23 24
9
13
11
15
38
40 41 25 24 23 22 16
19
42 27 26 17
37 20
18
21
36 34 35
Ref. 60036 Page 016

RIGHT SIDE LADDER & HANDRAIL
Item Part No. Description Qty uom Page
1 EG1044 CHAIN ASSEMBLY 1
2 TB8588 ROD, FORMED 2
3 ED7987 HOOK, SNAP 1
5 PB9890 BUMPER, RUBBER 2
6 VG7146 CAPSCREW - 1/2" - 13NC X 3/4" 2
10 MM0619 CAPSCREW - M12 X 1.75 X 35 2
11 MM0617 CAPSCREW - M12 X 1.75 X 25 12
12 MM0179 NUT - M12 X 1.75 2
14 EG1037 HANDRAIL 2
15 ED2811 HANDRAIL, BUMPER 2
16 EC6554 STRAP, MOUNTING 4
17 EC6553 STEP 2
18 EB2102 WASHER 4
19 EC7230 WASHER 4
20 MM0608 CAPSCREW - M10 X 1.50 X 40 20
21 MM0693 LOCKNUT - M10 X 1.50 20
22 EF2724 GUARD, BELLY 1
25 MM0595 CAPSCREW - M8 X 1.25 X 30 5
26 EF9808 BAR, TAPPED 1
27 EF9807 FLAP, RUBBER 1
28 EG1051 STEP 2
29 MM0593 CAPSCREW - M8 X 1.25 X 20 8
30 EF9599 LID 1
31 LW81390 SEAL, NEOPRENE AS REQUIRED
32 MM0594 CAPSCREW - M8 X 1.25 X 25 12
33 EG7738 BATTERY CONTROL BOX ASSEMBLY (SEE INDEX) 1 264
34 EG1027 PLATE 1
35 EG1028 PAD, TAPPED 1
36 EG1101 LADDER, VERTICAL 1
37 EG1047 HANDRAIL, R.H. LOWER 1
38 EF9578 PLATFORM, R.H. 1
39 EG0565 LADDER 1
40 TV1748 CAPSCREW - 5/8" - 11NC X 1 1/2" 2
41 WA4863 FLAT WASHER - 5/8" 4
42 VN9952 LOCKNUT - 5/8" 2
Ref. 60036 Page 016

4 5 6 7 8
10
11
12
2
3
Ref. 30460 Page 018

MIRROR INSTALLATION - L.H.
1 AK1214 MIRROR 1
2 MM0607 CAPSCREW - M10 X 1.50 X 35 4
MM0461 FLAT WASHER - M10 4
VE5731 CAMLOCK ASSEMBLY 1
4 VE7498 CAP, END 1
5 VE7496 HANDLE 1
6 VE7497 PIN, EXPANSION 1
7 VE7490 TOGGLE 1
8 VE7491 BOLT 1
9 VE7492 PIN, CLEVIS 1
10 VE7493 PIN, COTTER 1
11 VE7494 WASHER, NYLON 2
12 VE7495 LOCKNUT 1
Ref. 30460 Page 018

11
7
14 13 7 8
9
13 10
14
19
18 15
17
12
4 3 2
16 6 11
Ref. 60029 Page 020

R.H. CONVEX MIRROR INSTALLATION
1 EB8714 CHANNEL 1
2 MM0593 CAPSCREW - M8 X 1.25 X 20 8
5 PB7490 ARM BOW ASSEMBLY - R.H. 1
6 VE5449 BOW, ARM 1
7 C1603 CAPSCREW - 3/8" - 16NC X 1 1/4" (1) 4
8 VE5451 WASHER, FIBER - 25/64" X 7/8" (1) 4
9 H5304 LOCKWASHER, INTERNAL - 3/8" (1) 2
10 SD4572 JAM NUT - 3/8" - 16NC (1) 2
11 VE5453 CLAMP (1) 2
12 VE5454 MOUNTING ANGLE (1) 4
13 VE5452 WASHER - 13/32" (1) 2
14 C1521 NUT - 3/8" - 16NC (1) 2
15 PB7491 CONVEX MIRROR ASSEMBLY 1
16 VE5448 STRAP, MIRROR 1
17 VE5445 MIRROR, CONVEX GLASS 1
18 VE5447 TRIM, PINCHWELT 1
19 VE5446 SPRING, CLIP 1
NS VE5450 NOTE: (1) INCLUDED IN VE5450 KIT.
Ref. 60029 Page 020

1 7 4 1
5 2 3
9
5
5 3
Ref. 60118 Page 022

DECK SECTIONS & SAFETY WALK
1 TY9256 STRIP, ANTI-SLIP 3
2 EC1733 STRIP, ANTI-SLIP 2
7 EG8729 DECK, LEFT 1
MM0128 CAPSCREW - M20 X 2.50 X 110 6
EC7594 FLAT WASHER - M20 6
EG9144 SPACER 6
MM0697 NUT - M20 X 2.50 (LOCKING) 6
8 EG8460 DECK, RIGHT 1
MM0128 CAPSCREW - M20 X 2.50 X 110 7
EC7594 FLAT WASHER - M20 9
EG9144 SPACER 7
MM0697 NUT - M20 X 2.50 (LOCKING) 7
9 EG8455 DECK, CENTER 1
MM0075 CAPSCREW - M20 X 2.50 X 60 4
0164332060 FLAT WASHER - M20 8
MM0475 LOCKWASHER - M20 4
MM0182 NUT - M20 X 2.50 4
Ref. 60118 Page 022

COOLING SYSTEM
RADIATOR SUPPORT & MOUNTING 1 024
RADIATOR PIPING 1 026
RADIATOR PIPING - 1 1 028
RADIATOR PIPING & ENGINE MOUNTING 1 030
RADIATOR & SHROUD ASSEMBLY (PC0225) 1 034
HEAT EXCHANGER (PB9796) 038
FAN GUARD INSTALLATION 1 040
FAN & FAN DRIVE 1 042
Ref. TOC-B Page 023

20 19 14 3 2 9 11 10 9 7
2 3 13
4 12
10
5 19
7 6
20
8
8
3
9
18
17
16
15
Ref. 60161 Page 024

RADIATOR SUPPORT & MOUNTING
1 PC0225 RADIATOR & SHROUD ASSEMBLY 1
2 E3909 CAPSCREW - 1" - 8NC X 3 1/2" 4
3 VH8186 LOCKNUT - 1" 8
4 WA4820 CLEVIS 2
5 C5785 NUT, JAM - 1" 2
6 EF3378 ROD, THREADED 2
7 TG6760 MOUNT, RUBBER 4
8 TK6566 WASHER 4
9 C1532 NUT 6
10 TK6567 WASHER 4
11 PB6831 END, ROD 2
13 MM0005 CAPSCREW - M20 X 2.50 X 30 8
14 ED6951 SUPPORT, RADIATOR 2
15 MM0091 CAPSCREW - M20 X 2.50 X 80 8
16 0164332060 FLAT WASHER - M20 16
17 MM0182 NUT - M20 X 2.50 8
19 C1531 NUT 2
20 ED6925 ROD, RADIATOR SUPPORT 2
Ref. 60161 Page 024

13 29
10 12
14 6 11 12 6 10 6
15
27 3
8 7 5
18 2
9 4
19 17 16 1
24
20
21
23 2 28
22
10 30
5 4 3
26 25
Ref. 60215 Page 026

RADIATOR PIPING
1 EG8031 BRACKET 1
2 TA1432 CLAMP 2
5 MM0178 NUT - M10 7
6 TD9743 FITTING, STRAIGHT ADAPTOR 5
7 HA7562 HOSE 1
8 HA7561 HOSE 2
9 HA7580 HOSE 1
10 CD9707 CLAMP 4
11 HA7579 HOSE 1
12 R0086 ADAPTOR, BUSHING 2
13 PB8993 VALVE, CHECK 1
14 C5770 PLUG 1
15 TM2966 HOSE, L.H. 1
16 WB0286 FITTING - 90 DEG 1
17 PB9856 KIT, MOUNTING 1
18 EF8716 VALVE, REGULATOR 1
20 HA7560 HOSE 1
21 HA7563 HOSE 1
22 PC0119 ADAPTOR, SEAL - 14MM 2
23 PC0122 ADAPTOR, METRIC TO JIC 2
24 HA6822 HOSE 1
25 TF6924 CLAMP 4
26 TC6058 CLAMP 5
27 TG2568 CLAMP 1
28 TF6925 CLAMP 1
29 SV5630 ADAPTOR 1
30 ED5464 HOSE, R.H. 1
Ref. 60215 Page 026

12 13 14
6
2
1
15
16
18
17
10
23
12
14
13
4 2
19 20 4 6 3 1
21 22 5
3
8 3
7
11
7
8
8 7 9
Ref. 60216 Page 028
RADIATOR PIPING - 1
1 EH0431 HOSE, COOLANT 2
2 WB1049 CLAMP, T-BOLT 8
3 TA1432 CLAMP 3
4 TF6924 CLAMP 8
5 TF6925 CLAMP 2
6 EG6239 TUBE 1
7 PC0119 SEAL, ADAPTOR 5
9 HA7560 HOSE 1
10 ED5464 HOSE 1
11 HA6822 HOSE 1
12 MM0728 SEAL, ADAPTOR 2
13 MM0726 ADAPTOR 2
14 VN6280 VALVE, WATER SHUT-OFF 2
15 EG6301 TUBE 1
16 EG6539 GASKET 1
17 MM0606 CAPSCREW - M10 X 1.50 X 30 ZINC 4
19 WB0367 FITTING, STRAIGHT ADAPTOR 1
20 ED9901 SEAL, RING 1
21 PB9390 ADAPTOR, METRIC TO INCH 1
22 ED8256 TUBE 1
23 CD9707 CLAMP 1
Ref. 60216 Page 028

36 37 43 2 1 21 22
16 15 14
2 1
28 29
42 41 26 27
45 21 22
21 24 25
47 16 15 14
16 15 14 41 30 32 33 34 35
38 37 42 31
46
49 50 51
44
34 35 48
21 22
54 53 52 5
26 27 28 29
22 21
21 24 25
42 41
16 15 14 16 15 14 4 1
37 36 40 39 23 2
1
2
5 3
13
4
12
16 15
14 10 11
55
7 6
20
17 8 9
18
19 56
Ref. 60217 Page 030

RADIATOR PIPING & ENGINE MOUNTING
1 EG6269 HOSE, COOLANT 5
3 EG6292 TUBE 1
4 EG6284 TUBE 1
5 EH0762 TUBE 1
6 VX1156 NUT - 1" GRADE 8 8
7 VC7828 LOCKWASHER - 1" 8
8 EF9535 WASHER 8
9 PB9775 MOUNT, RUBBER 8
10 WA4732 FLAT WASHER - 1" (HARDENED) 8
11 VN4393 CAPSCREW - 1" - 18NC X 6" GRADE 8 8
12 EG9789 BRACKET 1
13 TA1432 CLAMP 1
14 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 6
15 TC1231 LOCKWASHER - 3/8" 6
17 MM0032 CAPSCREW - M12 X 1.75 X 30 4
20 PB9796 EXCHANGER, HEAT (SEE INDEX) 1 038
21 ED9901 SEAL, O-RING 7
22 ED9902 PLUG 7
23 EF6656 BRACKET 1
24 PB9858 ADAPTOR, METRIC TO NPT 2
25 VW3314 COCK, DRAIN 2
26 EG6540 GASKET 2
27 EG6241 TUBE 2
28 C1603 CAPSCREW - 3/8" - 16NC X 1 1/4" 8
29 C0312 LOCKWASHER - 3/8" 8
30 EF2792 TUBE 1
31 EF2794 TUBE 1
32 EF2781 GASKET 2
33 C5762 CAPSCREW - 5/8" - 11NC X 1 1/2" 8
34 C1550 FLAT WASHER - 5/8" 12
35 C1541 LOCKWASHER - 5/8" 12
36 EG6271 BRACKET 2
37 KC1255 CLAMP 3
38 EG6294 BRACKET 1
39 EF6655 U-BOLT 1
40 TC1233 NUT - 3/8" 2
41 EH0431 HOSE, COOLANT 5
43 EG6302 TUBE 1
44 EG6281 TUBE 1
45 EG6279 TUBE 1
46 EG6278 TUBE 1
48 ED6929 PLATE, ORIFICE 1
49 EF3305 GASKET 1
50 C1631 CAPSCREW - 5/8" - 11NC X 2 1/4" 4
51 C1525 NUT - 5/8" 4
52 EG6528 GASKET 1
53 MM0606 CAPSCREW - M10 X 1.50 X 30 3
55 VM6531 CAP, ENGINE MOUNT 2
56 E4477 CAPSCREW, TAPER HEAD - 3/4" - 10NC X 11/32" 12
Ref. 60217 Page 030

44 40 43 33
31 37 34
43 39 41
28 27 1 31 29
33 2
48 42 38
27
49 4
16
35 14
32 25 24 46
25
32
23
13 47
15
10
11
12
21 36 33 30 27 22 5 28 3
31
30 26
7 45
28 31
20 6
19
17
18
8 9
Ref. 60196 Page 034

RADIATOR & SHROUD ASSEMBLY (PC0225)
1 BF4186 TANK, SURGE 1
2 BF4187 TANK, UPPER FRONT 1
3 BF4188 TANK, LOWER FRONT 1
4 BF4189 TANK, UPPER REAR 1
5 BF4190 TANK, LOWER REAR 1
6 BF4191 TANK, CENTER FRONT 1
7 BF3005 TANK, CENTER REAR 1
8 BF3006 SUPPORT, CENTER REAR 2
9 BF4192 SUPPORT, CENTER FRONT 2
10 BF4193 TUBE 626
11 BF4194 TUBE 774
12 VE1219 TUBE, STAY END 24
13 BF3010 BAFFLE, AIR TOP 2
14 BF3011 BAFFLE, AIR BOTTOM 2
15 BF3012 BAFFLE, AIR TOP 4
16 BF3013 BAFFLE, AIR BOTTOM 4
17 BF4196 MEMBER, SIDE - R.H. FRONT 1
18 BF4197 MEMBER, SIDE - L.H. FRONT 1
19 BF3016 MEMBER, SIDE - R.H. REAR 1
20 BF3017 MEMBER, SIDE - L.H. REAR 1
21 VE7654 RING, FAN 1
22 BF4198 SHROUD, FAN 1
23 VE1285 BRACKET, X-BRACE 2
24 BF3020 ROD, X-BRACE 2
25 C5747 CAPSCREW - 5/16" - 18NC X 3/4" 4
26 VE4005 CAPSCREW - 3/8" - 16NC X 3/4" 8
27 C1602 CAPSCREW - 3/8" - 16NC X 1" 38
28 VE3460 CAPSCREW - 1/2" - 13NC X 1" 44
29 C1614 CAPSCREW - 1/2" - 13NC X 1 1/4" 20
30 C0312 LOCKWASHER - 3/8" 34
31 BF4199 LOCKWASHER - 1/2" 66
32 VE5442 FLAT WASHER - 5/16" 6
33 E3735 FLAT WASHER - 3/8" 38
34 VE4440 FLAT WASHER - 1/2" 22
35 VE6312 NUT, LOCKING - 5/16" 2
36 C1521 NUT - 3/8" 26
37 VE3461 NUT - 1/2" 22
38 C1528 NUT - 3/4" 12
39 VE4444 ELBOW 2
40 VE4445 NIPPLE 2
41 BF3021 HOSE 2
42 BF3022 HOSE 2
43 VE4011 FITTING 8
44 VE4013 FITTING 4
45 BF3622 CAPSCREW - 3/8" - 16NC X 1" 2
46 VE4000 GROMMENT, RUBBER 1402
47 VE3999 GROMMENT, RUBBER 1402
48 BF4200 COOLER, OIL 1
49 BF4201 CLAMP, U-BOLT 2
Ref. 60196 Page 034

2 4 2
3 3
1 1
5 5
6 6
7 8 9
7 8 10
Ref. 60059 Page 038

HEAT EXCHANGER (PB9796)
1 BF2668 TUBE, CONNECTION 2
2 BF2670 BRACKET, MOUNTING 2
3 BF2665 PLUG 4
4 BF2662 TUBE, COPPER 1
5 BF2663 BONNET 2
6 BF2664 GASKET 2
7 VE7367 NUT - 1/2" - 13NC 32
8 VE7366 LOCKWASHER - 1/2" 32
9 BF2671 CAPSCREW - 1/2" - 13NC X 2 1/2" 12
10 BF2666 CAPSCREW - 1/2" - 13NC X 2 1/4" 20
Ref. 60059 Page 038

1 2
3
4
5
7 8 9
1 2
Ref. 60165 Page 040

FAN GUARD INSTALLATION
1 EG6867 GUARD, FAN - L.H. 1
2 EG6868 GUARD, FAN - R.H. 1
3 C1602 CAPSCREW - 3/8" - 16NC X 1" 3
4 WA0720 FLAT WASHER - 3/8" (HARDENED) 3
5 C0312 LOCKWASHER - 3/8" 3
6 EF3348 MOUNT, TAPPED 10
7 MM0617 CAPSCREW 10
Ref. 60165 Page 040

4
3 2 6
Ref. 60166 Page 042

FAN & FAN DRIVE
1 PC0210 FAN - 78" 1
2 VN9199 CAPSCREW - 5/8" - 11NC X 7" 6
5 EG7533 SPACER, FAN 1
6 CLUTCH, FAN (1) 1
7 BF4356 BELT, FAN 1
8 PULLEY, FAN DRIVE (1) 1
NS NOTE: (1) SUPPLIED WITH ENGINE.
Ref. 60166 Page 042

ENGINE GROUP
AIR CLEANER PIPING 1 044
AIR CLEANER ASSEMBLY (PB6850) 046
AIR CLEANER INDICATOR PIPING 1 048
ENGINE & COMPONENTS INSTALLATION 1 050
CENTRIFUGE FILTER ASSEMBLY (BF4556) 052
EXHAUST PIPING 1 054
Ref. TOC-C Page 043

23
27
20
18
19
26 17
28 24
30 25
29 21
11
1 4
33 31
10
32
29
35
28
36 22
16 14
9
13 12
37
28 28 6
30
29 34
31
32 38
8
13 12
29 3 5
35 16 15
28
8
5 2
39
29
40
28
Ref. 60171 Page 044

AIR CLEANER PIPING
1 WA1096 CLAMP, T-BOLT 8
2 WB1060 ELBOW - 90 DEG 2
3 WB1061 ELBOW - 68 DEG 2
4 VW7882 HOSE, HUMP 4
6 EG6318 TUBE, LOWER - R.H. 1
7 EG6317 TUBE, UPPER - R.H. 1
9 R2028 PLUG, PIPE 4
10 EG6315 TUBE, UPPER - L.H. 1
11 EG6316 TUBE, LOWER - L.H. 1
14 EG6276 BRACKET, UPPER 2
15 EG6277 BRACKET, LOWER 2
16 MM0617 CAPSCREW - M12 X 1.75 X 25 16
17 PB6850 AIR CLEANER ASSEMBLY (SEE INDEX) 2 046
18 TR4229 CAPSCREW - 5/8" - 11NC X 1 3/4" 28
19 C1541 LOCKWASHER - 5/8" 28
20 WA0361 FLAT WASHER - 5/8" HARDENED 28
21 TB1406 GUARD, RAIN 2
22 TB1018 GUARD, RAIN - R.H. 2
23 TB1019 GUARD, RAIN - L.H. 2
24 TR2961 CAPSCREW - 5/8" - 11NC X 1" 8
25 VC1390 LOCKWASHER - 5/8" 8
27 EG6268 BRACKET 2
29 HE5611 LOCKNUT - 3/8" - 16NC 12
30 VC8762 CAPSCREW - 3/8" - 16NC X 1 1/2" 4
31 WA1602 END, ROD 8
32 WA3138 NUT, JAM - 3/8" - 24NF 8
33 EG8037 ROD, THREADED 2
34 TA6490 U-BOLT 4
35 TR4434 CAPSCREW - 3/8" - 16NC X 2" 4
36 TZ5930 CLAMP 2
38 EG8036 ROD, THREADED 2
39 EG8033 CLAMP, DOUBLE 4
40 TD0792 CAPSCREW - 3/8" - 16NC X 2 1/4" 4
Ref. 60171 Page 044

1
8
6
4
14
13
15
16
11 10
12
Ref. 14491 Page 046

AIR CLEANER ASSEMBLY (PB6850)
1 VJ1311 BODY, UPPER 1
2 VJ5176 ELEMENT, SAFETY 2
3 VS1351 GASKET 2
4 VS1349 PIN 2
5 VS6704 NUT, INDICATOR 2
6 VJ5175 ELEMENT, PRIMARY 2
7 VS2187 NUT, WING 2
8 VS2188 CLIP 2
9 VJ4028 BODY, LOWER 1
10 VP0359 CLAMP 3
11 VS2190 O-RING 3
12 VJ4014 CUP ASSEMBLY 1
13 VS2193 GASKET 2
14 VS2194 GASKET 2
15 VS2195 BOLT 22
16 VS2196 NUT 22
NS TB1018 RAIN GUARD - R.H. 2
NS TB1019 RAIN GUARD - L.H. 2
NS TB1406 RAIN GUARD - FRONT 2
Ref. 14491 Page 046

4
1 2 3
Ref. 60205 Page 048

AIR CLEANER INDICATOR PIPING
1 MM0178 NUT - M10 X 1.50 5
3 VY8331 CLAMP 10
4 TA0603 FITTING, NYLON 4
5 VA7928 TUBE, NYLON 2
Ref. 60205 Page 048

12
11
10
13
14
15
16 17 18 20
8 9 19 3 4 5 6 7 1 2
Ref. 60231 Page 050

ENGINE & COMPONENTS INSTALLATION
1 MM0075 CAPSCREW - M20 X 2.50 X 60 6
3 EG4695 CRADLE, L.H. 1
4 EG4696 CRADLE, R.H. 1
5 MM0071 CAPSCREW - M16 X 2.00 X 45 12
7 EG9780 SUB-FRAME, ENGINE 1
8 D1784 CAPSCREW - 1" - 8NC X 2 1/4" 8
9 C1544 LOCKWASHER - 1" 8
10 PB4177 RACE, INNER 2
11 TN1019 PIN 2
12 TN1018 PLATE 2
13 VW2236 SET SCREW 4
14 C1542 LOCKWASHER - 3/4" 4
15 E5222 NUT, JAM - 3/4" 4
16 PC0154 BLOWER/ALTERNATOR ASSEMBLY 1
17 EG6890 ADAPTOR ASSEMBLY 1
EG6885 SHIM 4
EG6886 SHIM 4
TM3466 SHIM 4
TM3468 SHIM 4
TH7533 CAPSCREW - 3/4" - 10NC X 4" (SOCKET HEAD) 12
18 ENGINE (ORDER FROM FACTORY) 1
19 VM3891 BUSHING, RUBBER 2
20 BF4556 CENTRIFUGE FILTER ASSEMBLY (SEE INDEX) 1 052
NS BF3914 ELEMENT - ENGINE OIL FILTER 4
NS BF4162 ELEMENT - FUEL FILTER 2
NS EG8717 HOSE, BREATHER 2
NS VL6197 CLAMP, BREATHER HOSE 2
Ref. 60231 Page 050

6 5
Ref. 60232 Page 052

CENTRIFUGE FILTER ASSEMBLY (BF4556)
0 BF4556 CENTRIFUGE FILTER ASSEMBLY 1
1 BF4557 COVER ASSEMBLY 1
2 BF4565 NUT ASSEMBLY 1
BF4566 PIN, COVER NUT 1
BF4567 COLLAR, COVER NUT 1
BF4568 SEAL, COVER NUT 1
3 BF4558 CLAMP, TEE HANDLE 1
4 BF4559 CENTRIFUGE TURBINE ASSEMBLY 1
BF4570 NUT 1
BF4571 INSERT, FILTER (PACKAGE OF 25) 1
BF4572 BAFFLE/SCREEN, CENTRIFUGE 1
BF4573 SEAL (VITON) 1
BF4574 BEARING TUBE ASSEMBLY 1
BF4575 NOZZLE, TURBINE 2
5 BF4560 BASE WITH SPINDLE ASSEMBLY 1
BF4579 SEAL (VITON) 1
6 BF4561 KIT - REPAIR IDLE CUT OUT VALVE 1
BF4578 SEAL 1
7 BF4564 SEAL, BASE (VITON) 1
8 BASE ASSEMBLY (SUPPLIED BY ENGINE MANUFACTOR) 1
NS BF4576 TOOL, CENTERIFUGE DISASSEMBLY 1
Ref. 60232 Page 052

29 27 29
35
24 23
26 25 24 23
26 25
30 29 28 29
7 6 4 5
5 4 3 1 2 3
10
22
11
12
33 34
25 31 32 20
18 19
15
17
16
14 13
22
34 33 32 31 25 19 20 21
Ref. 60218 Page 054

EXHAUST PIPING
1 EG6744 TUBE, EXHAUST 1
2 EG6768 BLANKET, EXHAUST 1
3 C1617 CAPSCREW - 1/2 - 13NC X 2 1/4" 16
4 C1540 LOCKWASHER - 1/2" 16
5 C1523 NUT - 1/2" 16
10 PB7997 CLAMP, V BAND 2
13 PC0242 MUFFLER, EXHAUST 2
17 EG8461 BRACKET 2
18 TR1376 CAPSCREW - 1/2 - 13NC X 1 1/4" 10
19 TR6008 FLAT WASHER - 1/2" 14
20 TR6643 NUT - 1/2" 4
21 EG8459 PLATE, BENT 2
22 TA6490 CLAMP ASSEMBLY 8
TA6491 U-BOLT 1
TA6483 CLAMP 1
CO312 LOCKWASHER - 3/8" 2
C1521 NUT - 3/8" 2
23 VC8762 CAPSCREW - 3/8" - 16NC - 1 1/2" 4
24 WA0720 FLAT WASHER - 3/8" 12
25 TC1233 NUT - 3/8" 8
26 WA1602 END, ROD 4
27 EG6747 ROD,THREADED 1
28 EG6748 ROD,THREADED 1
29 WA3138 NUT, JAM - 3/8' 4
30 EG6775 BRACKET, HANGER 1
31 EG6734 HANGER 2
32 TY4020 CLAMP 2
33 TY4023 TEE BOLT 4
34 SD4572 NUT, JAM 4
35 TZ5930 CLAMP 2
Ref. 60218 Page 054

FRONT WHEEL & BRAKE GROUP
SPINDLE, HUB AND BRAKE INSTL 1 056
FRONT BRAKE ASSEMBLY (WET DISC) 1 060
FRONT WHEEL & MOUNTING 1 062
FRONT SUSPENSION & MOUNTING 1 064
VALVE PRESSURE SENSING (EG1212) 068
Ref. TOC-D Page 055

27
24 39
26 25 25 26
23 22 22 23
39 26 43
23 24 25 27 28 40 41 42 29 33
2
22
21
1 20
31
30
5 4 6
34
44
3
9 8 7 32
11 10 30
13 37
14 44
36 35
12
16
38
15
45 17
18
46 20
19
Ref. 60219 Page 056

SPINDLE, HUB AND BRAKE INSTL
1 EG7682 HUB, WHEEL 1
2 EG7679 STUD - HEADED 50
3 ED3763 COVER 1
4 C1540 LOCKWASHER - 1/2" 12
5 C1614 CAPSCREW - 1/2" - 13NC X 1 1/2" 12
6 WA5667 O-RING (1) 1
7 ED3769 SHIM - .005 (1) 3
8 ED3770 SHIM - .007 (1) 4
9 ED3771 SHIM - .020 (1) 6
10 TY2148 FLAT WASHER - 1" (HARDENED) 8
11 VM8258 CAPSCREW - 1" - 8NC X 3 3/4" - G8 8
12 ED3767 RETAINER, BEARING 1
13 ED3768 CAP, SPINDLE 1
14 VW0852 O-RING (1) 1
15 PC0004 CUP, ROLLER (TAPERED) (1) 1
16 PB9998 CONE, ROLLER (TAPERED) (1) 1
17 WA5663 O-RING (1) 1
18 ED3755 SHIM (1) 12
19 ED4887 GEAR, SPEED SENSOR 1
21 VN9095 CAPSCREW - 1/2" - 13NC X 2 3/4" - G8 12
22 VN9055 CAPSCREW - 3/8" - 16NC X 1 3/4" - G8 1
23 HE5611 LOCKNUT - 3/8" - G8 1
24 PB9889 SENSOR, SPEED 1
25 WA5659 WASHER - (HARDENED) SPECIAL 2
26 WA0961 CAPSCREW - 7/8" - 9NC X 5" (12 PNT) - G9 2
27 EG0588 MOUNT, SENSOR 1
28 ED3766 FRONT BRAKE ASSEMBLY (SEE FIG 60001) 1 060
29 ED3775 ADAPTOR, BRAKE 1
30 TY2149 FLAT WASHER (HARDENED) 89
31 WA5669 CAPSCREW (12 PNT) 57
32 WA5660 CAPSCREW (12 PNT) 32
33 WA5662 O-RING (1) 1
34 WA4641 O-RING (1) 1
35 PC0002 CUP-ROLLER (TAPERED) (1) 1
36 PB9996 CONE - ROLLER (TAPERED) (1) 1
37 ED3772 SPACER, BEARING 1
38 EF9317 SPINDLE 1
39 PB8964 SENSOR, SPEED - L.H. ONLY 1
40 EG1768 BRACKET - L.H. REQUIRES 2 ONLY 1
41 EG0667 HARNESS, SPEED SENSOR (PB8964) - L.H. ONLY 1
EG0657 HARNESS, SPEED SENSOR (PB9889) 1
42 SM2117 PLATE, NUT CONNECTOR 2
43 WA5642 MACHINE SCREW 8
44 5622232290 PIN 2
45 EG7678 SPACER, WHEEL (2) 1
46 C1622 CAPSCREW - 1/2" - 13NC X 3 1/2" (2) 5
NS AK4118 NOTE: (1) INCLUDED IN AK4118 BEARING KIT. 1
Ref. 60219 Page 056

18 19 20 21
18 19
2
1
17
16
15
4 14
5
13
7
12
8
10
9
10 11
Ref. 60001 Page 060

FRONT BRAKE ASSEMBLY (WET DISC)
1 ED3765 PISTON AND HOUSING ASSEMBLY 1
2 ED3332 HOUSING, PISTON 1
3 PB8835 SEAL 1
4 PB8834 SEAL 1
5 ED3334 PISTON 1
6 PB8864 SPRING 12
7 ED3327 GUIDE, SPRING 12
8 VL1222 CAPSCREW - 1/2" - 13NC X 5" - G8 12
9 VM0317 PLUG, O-RING 1
10 ED3331 DAMPER 2
11 ED3330 DISC, STEEL-SEPARATOR 9
12 ED3329 DISC, FRICTION 10
13 ED3343 HUB, BRAKE 1
14 PB8863 SEAL ASSEMBLY 1
15 ED3349 CARRIER, SEAL 1
16 D2930 CAPSCREW - 1/2" - 13NC X 3/4" (SOCKET HD)/ (1) 6
17 ED3345 PLATE, BACKING 1
18 WA1589 CAPSCREW - 7/8" - 9NC X 3" (12 PT) G9 102
19 WA5659 WASHER - HARDENED (SPECIAL) 102
20 WA5661 SEAL, O-RING 2
21 ED3339 ANCHOR, BRAKE 1
NS NOTE: (1) USED FOR ASSEMBLY AND STORAGE ONLY.
NS REMOVE WHEN INSTALLED ON THE TRUCK.
Ref. 60001 Page 060

18
1 8 7 6
10 9
17
15 14 13 12 11
16 14 13 12 19
Ref. 60204 Page 062

FRONT WHEEL & MOUNTING
1 AK4082 RIM - 57" X 32" 1
2 AK7754 RING, FORGED - 1" X 6 1/2" 1
3 AK8010 BAND, BEAD SEAT - 57" 1
4 PB6512 O-RING 1
5 AK8013 RING, LOCK - 57" 1
6 PB8881 PLUG 1
7 PB8882 SPUD, DOUBLE 1
8 PB8885 EXTENSION, FLEXIBLE - 10 3/4" 1
9 VJ8012 HOUSING, CORE 1
10 WA2670 CAP, VALVE 1
11 WA4649 CLAMP 1
12 S5716 CAPSCREW - 1/4" - 20NC X 7/8" 2
13 VN9773 FLAT WASHER - 1/4" 2
14 C5774 LOCKWASHER - 1/4" 2
15 C5780 NUT - 1/4" 1
16 ED4083 PLATE, BENT 1
17 EC9962 STUD- HEADED 50
18 WA5657 NUT, FLANGED - 1 1/4" - 12 NF 50
19 EG7678 SPACE 1
Ref. 60204 Page 062

26 27
3 7
29 30 31
3 4 5 6 19 20 21 22
2
8
1
28
32 33 34
9
10
40
11
41 32 33 35
12 42
18 39
13
37 38 36 38
5
6
3
15 14
23
17
24
16
25
Ref. 60000 Page 064

FRONT SUSPENSION & MOUNTING
1 ED0195 HOUSING 1
2 ED2452 CAP, SUSPENSION 1
4 VN9088 CAPSCREW - 3/4" - 10NC X 2 1/2" - G8 24
5 WA1282 RING, BACK-UP (1) 4
6 WA5668 SEAL, O-RING (1) 4
7 VN9105 CAPSCREW - 3/4" - 10NC X 3" - G8 12
8 ED2455 BEARING, UPPER 1
9 TY8125 WASHER, SNUBBER 1
10 VW4451 NUT 1
11 VC2629 PIN, LOCK 1
12 H2981 BALL, STEEL 2
13 EG1216 ROD, PISTON 1
14 EF8391 BEARING, LOWER 1
15 VN9131 CAPSCREW - 3/4" - 10NC X 3 3/4" - G8 24
17 VJ3911 OIL, SUSPENSION (5-GALLON CAN) 1
AK3761 ADDITIVE, OIL (5 GAL CAN) 1
18 EG1212 VALVE (SEE INDEX) 1 068
19 PB2194 VALVE, CHARGING (1) 1
TR9993 VALVE CAP 1
TD7179 VALVE CORE 1
TF1144 O-RING - HOUSING 1
WA0052 O-RING - VALVE STEM 1
20 VD5076 GASKET, FLAT 1
21 TY8879 PLUG, VENT 1
22 TZ8637 PLUG, SENSOR 1
23 PB9958 SEAL, ROD BUFFER - 15 1/2" (1) 1
24 PB9788 SEAL, ROD DOUBLE LIP - 15 1/2" (1) 1
25 PB9959 SEAL, WIPER - 12 1/2" (1) 1
26 WA2892 PLATE, WARNING 2
27 R1073 SCREW, DRIVE - #6 X .19 8
28 ED7916 KEY, SHEAR 1
29 WA0368 FLAT WASHER - 1 1/2" (HARDENED) 12
30 VN9182 CAPSCREW - 1 1/2" - 6NC X 6" - G8 6
31 WA0404 NUT - 6NC - G8 6
33 WB0925 CAPSCREW - 1 3/4" - 5NC X 14" 8
34 WA0405 NUT - 5NC - G8 4
35 ED7915 SPACER 4
36 ED7912 RETAINER, PLATE 1
38 WA4817 CAPSCREW - 1 1/4" - 12NF X 5" (12 PT HEAD) 38
39 EF2753 ARM, STEERING - L.H. 1
EF2754 ARM, STEERING - R.H. 1
40 TF4079 CLAMP 2
41 EF3373 BOOT 1
42 EF3374 BOOT WIRE 1
NS WA3925 DECAL, HYDRAIR 1
NS EF5480 COVER, PROTECTOR 1
NS C1602 CAPSCREW - 3/8" - 16NC X 1" 2
NS DF3042 FLAT WASHER - 3/8" 2
NS AK3857 NOTE: (1) INCLUDED IN AK3857 SEAL KIT. 1
NS (QUANTITIES SHOWN ARE ONE SIDE ONLY)
Ref. 60000 Page 064

8 7
1 9
Ref. 60145 Page 068
VALVE PRESSURE SENSING (EG1212)
1 VN9314 RING, SNAP - INTERNAL 1
2 EC5931 SPRING 1
3 EG1214 BODY, VALVE 1
4 EC5930 PISTON 1
5 DA5832 PIN 1
6 WA0036 O-RING 1
7 PB9941 BELLOWS 1
8 VN9335 RING, SNAP - INTERNAL 1
9 EG3824 SHIM 1
Ref. 60145 Page 068

REAR WHEEL & BRAKE GROUP
REAR BRAKE MOUNTING 1 070
REAR BRAKE ASSEMBLY (ED6785) 072
PARK BRAKE MNTG & COOLING AIR ADAPTOR 1 074
PARKING BRAKE ASSEMBLY (EF6160) 076
REAR WHEELS & MOUNTING 1 078
DRIVE AXLE & MOUNTING 1 080
REAR WHEEL COOLING (EXHAUST) 1 082
REAR AXLE & HATCH COVERS 1 084
REAR SUSPENSION & MOUNTING 1 086
REAR SUSPENSION ASSEMBLY (EF8363) 088
Ref. TOC-E Page 069

8 9 1
3 9 10
7 6 4
Ref. 60014 Page 070

REAR BRAKE MOUNTING
1 ED6785 ASSEMBLY, REAR BRAKE (SEE INDEX) 1 072
4 EF6174 CARRIER, SEAL 1
5 PC0179 SEAL ASSEMBLY 1
ED3347 TOOL, INSTALLATION 1
BF4081 SEAL, TORIC 2
BF4096 SEAL, RING 1
7 SL7740 PIN, ROLL 1
8 WA5669 CAPSCREW - 1 1/4" - 7NC X 3 1/2" (12 PT) 27
9 EF9595 FLAT WASHER - 1 1/4" (HARDENED) 55
10 WB1030 CAPSCREW - 1 1/4" - 7NC X 9" (12 PT) 28
Ref. 60014 Page 070

25 26 28 27 24 25 26
1 2
29
23
21 22
19 20
5
18
16 17
15
12
8
13
7
14
6
10
10
11
9
Ref. 60002 Page 072
REAR BRAKE ASSEMBLY (ED6785)
1 ED3765 PISTON AND HOUSING ASSEMBLY 1
2 ED3332 HOUSING, PISTON 1
3 PB8835 SEAL 1
4 PB8834 SEAL 1
5 ED3334 PISTON 1
6 PB8864 SPRING 12
7 ED3327 GUIDE, SPRING 12
8 VL1222 CAPSCREW - 1/2" - 13NC X 5" - G8 12
10 ED3331 DAMPER 2
11 ED3330 DISC, STEEL - SEPARATOR 9
12 ED3329 DISC, FRICTION 10
13 ED3753 ADAPTOR, HUB 1
15 ED3343 HUB, BRAKE 1
16 TY2149 FLAT WASHER - (HARDENED) 32
17 WA5660 CAPSCREW - (12 PT) 32
18 PB8863 SEAL ASSEMBLY 1
BF4117 TOOL, INSTALLATION 1
BF4116 SEAL, RING 1
19 C1540 LOCKWASHER - 1/2" 12
20 VN9057 CAPSCREW - 1/2" - 13NC X 1 3/4" - G8 12
21 ED3755 SHIMS - .020 18
22 ED3756 SHIMS - .010 12
23 ED3349 CARRIER, SEAL 1
24 ED3345 PLATE, BACKING 1
25 WA5659 FLAT WASHER - SPECIAL (HARDENED) 102
26 WA1589 CAPSCREW - 7/8" - 9NC X 3" (12 PT) - G9 102
28 ED3339 ANCHOR, BRAKE 1
29 D2930 CAPSCREW - 1/2" - 13NC X 3/4" (SOCKET HD) (1) 6
NS NOTE: (1) USED FOR ASSEMBLY AND STORAGE ONLY.
NS REMOVE WHEN INSTALLED ON TRUCK.
Ref. 60002 Page 072

4
13 3
12 2
11
13
12
5
6
7
12
13
14
8
9
10
Ref. 60025 Page 074

PARK BRAKE MNTG & COOLING AIR ADAPTOR
1 ED4290 GEAR (1) 1
2 ED8794 PLATE, RETAINER (1) 1
3 WA0364 FLAT WASHER - 1" (HARDENED) (1) 1
4 D2781 CAPSCREW - 1" - 8NC X 2 3/4" (1) 1
5 EF6160 PARKING BRAKE ASSEMBLY (SEE INDEX) (1) 1 076
6 C1542 LOCKWASHER - 3/4" (1) 8
7 C1645 CAPSCREW - 3/4" - 10NC X 2 1/4" (1) 8
8 WB0505 FITTING, O-RING - 90 DEG (1) 2
9 HA7110 HOSE (1) 1
10 EH0751 WHEEL, MTR & BRAKE ASSEMBLY (1) 1
11 EF9573 MOUNTING, COOLING AIR - UPPER - L.H. 1
EF9564 MOUNTING, COOLING AIR - UPPER - R.H. 1
12 C0312 LOCKWASHER - 3/8" (1) 25
13 C1601 CAPSCREW - 3/8" - 16NC X 3/4" (1) 25
14 EF9576 MOUNTING, COOLING AIR - LOWER - L.H. 1
EF9570 MOUNTING, COOLING AIR - LOWER - R.H. 1
NS NOTE: (1) REQUIRED FOR ONE SIDE ONLY.
Ref. 60025 Page 074

14
1 2 3
13
4
12
9
11
5
10
6
7 8 15
Ref. 60019 Page 076

PARKING BRAKE ASSEMBLY (EF6160)
1 ED4280 HOUSING 1
2 EF6158 HOUSING, PISTON 1
3 ED5327 CAP, END 1
4 EF6157 PISTON 1
5 PB9661 SEAL 1
6 PB9662 SEAL 1
8 WA5664 CAPSCREW - (12 PT) 12
9 ED4300 SPRING, BELLEVILLE 2
10 ED4276 DISC, ANCHOR - SEPARATOR 3
11 ED0675 DISC, HUB - FRICTION 2
12 VG7407 PIN 12
13 WA5665 SPRING, COMPRESSION 12
14 PB7509 SCREW, BLEEDER 1
EF6161 ADAPTOR, BLEEDER 1
Ref. 60019 Page 076

5
11 12
9
3
4
4 10
5
13 14 15
9
1
11 12
10
17 18 19 20 6
7 8
14 15 16
2
Ref. 60220 Page 078

REAR WHEELS & MOUNTING
1 AK4082 RIM - 57" X 32" 1
2 AK7754 RING, FORGED - 1" X 6.5" 1
AK4085 RING, FORGED - 1" X 4 3/4" 1
3 AK8010 BAND, BEAD SEAT 1
4 AK8013 RING, LOCK - 57" 1
5 PB6512 O-RING 1
6 EF0701 ADAPTOR, RING ASSEMBLY (OUTER) 1
EC9962 STUD, HEADED 50
ED4915 RING, ADAPTOR 1
8 WA5691 CAPSCREW - 1 1/4" - 12UNF X 8 1/2" (12 PT) 51
9 EC9962 STUD, HEADED 50
10 WA5657 NUT, FLANGED - 1 1/2" - 12UNF 100
11 PB8882 SPUD, DOUBLE 1
12 PB8881 PLUG 1
13 PB8884 EXTENSION, FLEXIBLE (INNER) 1
14 VJ8012 HOUSING, CORE 1
15 WA2670 CAP, VALVE 1
16 PB8883 EXTENSION, FLEXIBLE (OUTER) 1
17 WA4649 CLAMP 2
18 C0312 LOCKWASHER - 3/8" 1
19 C1547 FLAT WASHER - 3/8" 1
20 C1601 CAPSCREW - 3/8" - 16NC X 3/4" 1
Ref. 60220 Page 078

5 3 2 4
1 31 16 31
28 29
14 13 7 6 4
21 5 20 30
19
18
10
9
17
11
22
7
26 23
27 24 15
25
25 12 8 6 8
Ref. 60120 Page 080

DRIVE AXLE & MOUNTING
1 EG9891 HOUSING, AXLE 1
3 VN9106 CAPSCREW - 1 1/4" - 7NC X 3" - G8 24
4 ED6114 EYE, PIVOT (1) 1
5 ED8778 BAR, ANTI-SWAY (2) 1
6 TY1344 RETAINER, BEARING 2
7 TY7704 RING, COVER 2
WA2957 CLAMP 2
8 EG3028 SPACER (3) 2
9 EG3033 PIN, PIVOT (3) 1
10 EG3026 CARRIER, BEARING (1) 1
11 PB6612 BEARING (1)/(3) 1
12 ED4952 SLEEVE (3) 1
13 VN9179 CAPSCREW - 3/4" - 10NC X 6" - G8 8
14 VL2993 LOCKNUT - 3/4" - G8 8
15 EG3027 PLATE, LOCKING (3) 1
16 ED8736 HOSE 1
17 WB1059 CAPSCREW - 12 POINT (3) 4
18 C1541 LOCKWASHER - 5/8" (3) 3
19 VN9139 CAPSCREW - 5/8" - 11NC X 4" (3) 3
20 PB0027 BUSHING, BALL (2)/(4) 2
21 VN9351 RING, RETAINER (2)/(4) 4
22 ED6521 PIN, BEARING (4) 2
23 MM0173 CAPSCREW - M20 X 2.50 X 2.00 (4) 2
24 MM0697 NUT - M20 (4) 2
25 TY2734 SPACER (4) 4
27 MM0012 CAPSCREW - M16 X 2.00 X 25 2
28 EF3368 FLAT WASHER (HARDENED) 70
29 VN3275 CAPSCREW - 1 1/4" - 7NC X 5 1/2" - G8 70
30 TX8110 SLEEVE - PIN ANTI-SWAY BAR (4) 2
NS NOTE: NS = (NOT SHOWN)
NS VL4462 WIRE, GROUND 1
NS VH9969 WELD STUD - 3/8" - 16NC X 3/4" 2
NS C0312 LOCKWASHER - 3/8" 2
NS C1521 NUT - 3/8" 2
NS NOTE: (1) INCLUDED IN EG3029 PIVOT EYE ASSEMBLY.
NS (2) INCLUDED IN ED8779 ANTI-SWAY BAR W/BEARINGS
NS ASSEMBLY.
NS AK3850 (3) INCLUDED IN AK3850 DRIVE PIN KIT.
NS AK3852 (4) INCLUDED IN AK3852 PANHARD ROD PIN KIT.
Ref. 60120 Page 080

10
9
6
5
4 5
6
8
1
2
3
7
11
12
13
14
15
Ref. 60074 Page 082

REAR WHEEL COOLING (EXHAUST)
1 EG9757 TUBE 1
3 VN9743 NUT - 1/2" (WINGED) 4
4 EF9558 TUBE 1
5 C0312 LOCKWASHER - 3/8" 24
6 C1601 CAPSCREW - 3/8" - 16NC X 3/4" 24
7 EF9598 COVER 2
8 EF9590 WRAPPER, INNER 1
9 HA0750 HOSE 1
11 HA7165 HOSE 1
12 WB0556 FITTING, TEE 1
15 HA5579 HOSE 1
Ref. 60074 Page 082

15 17 18 19 20
16
15
14
13
16
15
14
13
10
12 11
10 11 8 1 2 3 5
12 4 6
7
8
Ref. 60073 Page 084

REAR AXLE & HATCH COVERS
1 EF9546 COVER, HATCH 1
2 PB1006 KIT, LATCH/KEEPER 1
3 SP8417 FLAT WASHER - 1/4" 6
4 TD1548 CAPSCREW - 1/4" - 20NC X 5/8" 4
5 TD1809 CAPSCREW - 1/4" - 20NC X 3/4" 2
6 TK7738 SHIM 2
7 TY2733 PAD, TAPPED 1
8 TY2732 MOUNTING, EAR (LOWER) 1
9 TY2731 MOUNTING, EAR (UPPER) 1
10 VC4899 FLAT WASHER - 1/2" (COPPER) 2
12 C2303 PIN, COTTER 2
14 EF6612 GASKET 2
16 TG5720 CAPSCREW - 3/8" - 16NC X 1" 12
17 EG0556 PLATE, COVER 1
18 EG0557 GASKET 1
19 C1547 FLAT WASHER - 3/8" 3
20 TD0789 CAPSCREW - 3/8" - 16NC X 1 3/4" 2
Ref. 60073 Page 084

10 10
7 8 5 6
2 3
1
Ref. 60026 Page 086

REAR SUSPENSION & MOUNTING
1 EG3061 SUSPENSION - REAR ASSEMBLY - 1
EF8363 SUSPENSION - REAR (SEE INDEX) 1 088
2 PB8931 BUSHING, BALL (1) 2
3 VN9353 RING, SNAP (1) 4
4 ED4953 PIN, BEARING (1) 2
5 MM0735 CAPSCREW - M20 X 2.5 (1) 2
6 MM0697 LOCKNUT - M20 2
7 MM0474 LOCKWASHER - M16 (1) 4
8 MM0012 CAPSCREW - M16 X 2.00 X 25 4
9 ED4954 SLEEVE, PIN (1) 4
10 ED7944 SPACER (1) 4
NS WA3925 DECAL, HYDRAIR 1
NS AK3851 NOTE: (1) INCLUDED IN AK3851 REAR SUSP PIN KIT. 1
NS (QUANTITIES SHOWN ARE FOR ONE SIDE ONLY)
Ref. 60026 Page 086

9 11 14 17
11
13 10
9
18
11
12 19
10
9 15
16
28 8
12
27 7 20
6
21
22
23
24
26
5
25
4
3
2
Ref. 60027 Page 088

REAR SUSPENSION ASSEMBLY (EF8363)
1 ED3633 HOUSING 1
3 VM4571 CAPSCREW - 3/4" - 10NC X 2 1/2" - G8 12
4 ED0183 BEARING, BRONZE 1
5 H2981 BALL, STEEL 2
6 EG1221 BEARING, BRONZE 1
7 VN6801 CAPSCREW - 3/4" - 10NC X 3 1/2" (SCKT HD) 24
8 TY8475 SHIELD 2
10 C0312 LOCKWASHER - 3/8" 11
11 C1602 CAPSCREW - 3/8" - 16NC X 1" 12
12 TY8879 VENT, PLUG 2
13 ED3641 PISTON 1
14 VZ4269 GUARD, VALVE 1
15 PB2194 CHARGING VALVE ASSEMBLY (1) 1
TD7179 CORE, VALVE 1
TR9993 CAP 1
TF1144 O-RING 1
WA0052 O-RING 1
16 VD5076 GASKET - FLAT 1
17 ED3640 PROTECTOR 1
18 TZ8637 PLUG 1
19 TZ9093 PLUG, VENT 1
20 VF4319 PLUG, BLEEDER 1
21 WA0106 SEAL, O-RING (1) 2
22 WA1281 RING, BACKER (1) 2
24 R1073 SCREW, DRIVE - #6 8
25 VJ5925 OIL, SUSPENSION (5 GAL CAN) - ARCTIC 3
AK3761 ADDITIVE, OIL (5 GAL CAN) 1
26 PB7976 SEAL, BUFFER (1) 1
27 PB8564 SEAL, DOUBLE LIP (1) 1
28 PB8867 SEAL, WIPER (1) 1
NS AK3856 NOTE: (1) INCLUDED IN AK3856 SEAL KIT. 1
Ref. 60027 Page 088

STEERING SYSTEM
STEERING COLUMN & CONTROL VALVE INSTL 1 090
STEERING COLUMN ASSEMBLY - 2 (SM2470) 092
STEERING COLUMN AND LEVER ASSEMBLY 1 094
RETARDER LEVER ASSEMBLY (EF7730) 096
STEERING CONTROL UNIT (PB9881) 098
STEERING ARMS & LINKAGE 1 100
STEERING CYLINDER PIPING 1 102
STEERING CYLINDER ASSEMBLY (ED4617) 1 104
STEERING ACCUMULATOR ASSEMBLY (ED3830) 106
STEERING SYSTEM PIPING - 5 1 108
FLOW AMPLIFIER (PB9992) 112
BLEEDDOWN MANIFOLD VALVE ASSM (PC0235) 114
Ref. TOC-F Page 089

13
3 14
13
4 15
5 6
8 9 10
12 11 10 16
Ref. 60091 Page 090

STEERING COLUMN & CONTROL VALVE INSTL
1 PB8234 STEERING WHEEL ASSEMBLY 1
2 VE3184 RING, LOCKING 1
3 PB6846 BUTTON, HORN 1
4 EF2632 STEERING COLUMN ASSEMBLY 1
VL0954 HOUSING WIRING HARNESS PINS 1
VH5019 PIN, CONNECTOR 8
VH2586 RING, TERMINAL 1
VZ4843 TYRAP 1
SM2470 STEERING COLUMN (SEE INDEX) 1 092
PB7022 SWITCH, TURN SIGNAL 1
MM0350 MACHINE SCREW - M5 - 16 2
MM0379 WASHER (EXTERNAL TOOTH) 2
5 TK9875 SHAFT, STEERING 1
6 R6366 FITTING, GREASE 1
7 SM1018 MOUNT, STEERING CONTROL VALVE 1
8 TG5720 CAPSCREW - 3/8" - 16NC X 1" 4
12 MM0604 CAPSCREW - M10 X 1.50 X 20 8
13 SM0926 SCREW, METRIC 4
14 SM1088 PLATE, RETAINER - R.H. 1
SM1086 PLATE, RETAINER - L.H. 1
15 TX7829 SEAL, STEERING COLUMN 1
16 PB9881 VALVE, STEERING CONTROL 1
Ref. 60091 Page 090

4
2
8
9
10
11
12
13
Ref. 60092 Page 092

STEERING COLUMN ASSEMBLY - 2 (SM2470)
1 VE4299 COVER 1
2 VE4300 COVER, UPPER (1) 1
VE4301 COVER, LOWER (1) 1
3 ROD & PAWL ASSEMBLY (2) 1
4 BRUSH, HORN (3) 1
5 VE4303 SPRING 1
6 VE4304 COVER ASSEMBLY (4) 1
7 VE4305 NUT 1
8 BF0027 ROD, LEVER (5) 1
9 STOP TILT (6) 1
10 VE8810 BOLT, TILT (7) 2
11 VE4309 BRACKET, MOUNT 1
12 VE4310 CAPSCREW - 3/8" - 16NF 4
13 VE4311 LOCKWASHER 4
NS BF2070 NOTE: (1) INCLUDED IN BF2070 KIT. 1
NS BF2073 (2) INCLUDED IN BF2073 ROD & PAWL KIT. 1
NS BF2074 (3) INCLUDED IN BF2074 HORN BRUSH KIT. 1
NS BF2069 (4) INCLUDED IN BF2069 COVER ASSM KIT. 1
NS BF2072 (5) INCLUDED IN BF2072 TILT LEVER KIT. 1
NS BF2071 (6) INCLUDED IN BF2071 TILT STOP KIT. 1
NS BF2068 (7) INCLUDED IN BF2068 TILT BOLT KIT. 1
Ref. 60092 Page 092

3 4
1 2
Ref. 60067 Page 094

STEERING COLUMN AND LEVER ASSEMBLY
1 EF7730 LEVER, RETARDER (SEE INDEX) 1 096
2 SM2470 COLUMN, STEERING (SEE INDEX) 1 092
3 R2634 LOCKWASHER - #10 (EXT TOOTH) 2
4 VJ0702 CAPSCREW (SPECIAL) 2
Ref. 60067 Page 094

2 1
3
10
11
Ref. 50095 Page 096

RETARDER LEVER ASSEMBLY (EF7730)
1 PB9120 HANDLE 1
2 EF6164 LEVER 1
3 EF7729 SHAFT 1
4 EF7727 BRACKET 1
5 WA6186 WASHER, TONGUED 1
6 WA6188 SPRING, DISC 1
7 WA6185 WASHER, TANGED 1
8 WA6187 LOCKNUT 1
9 VE7562 KIT, POTENTIOMETER 1
10 R2634 LOCKWASHER - #10 EXT TOOTH 2
11 VJ0702 CAPSCREW - SOCKET HD - #10 - 24NC X 1 1/4" 2
Ref. 50095 Page 096

1
2
7
2
3 8
4
10
11
12
13
14
15
13
15
13
16
17
18
19
20
21
Ref. 60104 Page 098

STEERING CONTROL UNIT (PB9881)
1 VE4064 SEAL, DUST (1) 1
2 VE3080 HOUSING/SPOOL/SLEEVE 1
3 VE3081 BALL - 8.5 MM/0.33" 1
4 VE3082 BUSHING, THREADED 1
5 BF3031 O-RING (1) 1
6 VE3083 BEARING ASSEMBLY 1
7 VE3084 RING 1
8 VE3085 CROSS PIN 1
9 BF3032 SPRING SET 1
10 BF1287 SHAFT, CARDAN 1
11 VE4069 O-RING (1) 1
12 BF3033 PLATE, INTERMED 1
13 VE4071 O-RING (1) 3
14 BF3034 PLATE, DISTRIBUTOR 1
15 BF3035 SET, GEAR WHEEL 1
16 VE3091 COVER, END 1
17 WASHER (1) 7
18 BF3036 CAPSCREW, WITH PIN (SPECIAL) 1
19 BF3037 CAPSCREW 6
20 NAME PLATE (2) 1
21 DRIVE SCREW (2) 1
NS BF3038 NOTE: (1) INCLUDED IN VE3095 SEAL KIT.
NS (2) NOT SERVICED SEPARATELY.
Ref. 60104 Page 098

24 20
21
12
23 23
16 17
15
26 28 27 26 25 15
22
19
18
16 14
16 14 12 3 4 2 5
12
7
11
8
19
20
10 9
21
18
15
6 15 17 13
17 13 12
29
Ref. 60034 Page 100

STEERING ARMS & LINKAGE
1 ED0575 TIE ROD ASSEMBLY 1
2 EB8801 ROD, TIE 1
3 ED0573 ROD END, THREADED - L.H. 1
4 ED0572 ROD END, THREADED - R.H. 1
5 VN9140 CAPSCREW - 3/4" - 10NC X 4" - G8 4
6 VL2993 LOCKNUT - 3/4" - G8 4
7 PB8945 BUSHING, BALL (1)/(2) 2
8 ED3846 RETAINER 2
9 C1540 LOCKWASHER - 1/2" 16
10 C1613 CAPSCREW - 1/2" - 13NC X 1 1/4" 16
11 TG3397 ADAPTOR (LUB HOLE) 2
12 ED7913 SPACER (1)/(2) 12
13 EF3387 WASHER - (HARDENED) (1)/(2) 4
14 EG1106 PIN (1) 4
15 TY2239 RETAINER (1)/(2) 8
16 WB0926 CAPSCREW - 1" - 8NC X 10 1/2" - G8 (1)/(2) 6
17 VH8186 LOCKNUT - 1" - G8 (1)/(2) 6
18 PB8945 BUSHING, BALL 2
19 ED3846 RETAINER 2
20 C1540 LOCKWASHER - 1/2" 16
21 C1613 CAPSCREW - 1/2" - 13NC X 1 1/4" 16
22 ED6520 PIN (2) 2
23 ED7914 SLEEVE, BRACKET - STEERING CYLINDER (2) 4
24 ED5913 MOUNT, STEERING CYLINDER - L.H. 1
ED5912 MOUNT, STEERING CYLINDER - R.H. 1
25 EF2753 ARM, STEERING - L.H. 1
EF2754 ARM, STEERING - R.H. 1
26 WA4817 CAPSCREW - 1 1/4" 7NC X 5" (12 PT) 38
27 ED7912 PLATE, RETAINER 1
28 TY2149 FLAT WASHER - (HARDENED) 14
29 ED4617 STEERING CYLINDER ASSEMBLY (SEE FIG 60018) 2 104
NS AK3881 NOTE: (1) INCLUDED IN AK3881 TIE ROD 1
NS AND STEERING PIN KIT.
NS AK3882 (2) INCLUDED IN AK3882 STEERING CYL PIN KIT. 1
Ref. 60034 Page 100

1 2
10
12
11 17
10 15 16 18
19
13
14 10
1 2
12
20
6
5
1 2
4
3
8 6
5 4 3
7
6 5
4 3
Ref. 60077 Page 102

STEERING CYLINDER PIPING
1 HA2185 HOSE 2
2 HA6241 HOSE 2
3 C1603 CAPSCREW - 3/8" - 16NC X 1 1/4" 24
4 C0312 LOCKWASHER - 3/8" 24
5 TF8077 CLAMP, SPLIT FLANGE 12
6 VG9097 O-RING - #219 6
7 EC1426 TUBE 2
8 WA4855 FITTING - 90 DEG 2
9 PB8899 CLAMP ASSEMBLY 2
10 WB0599 FITTING, O-RING - STRAIGHT 5
12 HA7270 HOSE 2
13 WB0522 FITTING, O-RING - 90 DEG 1
14 TZ5901 MANIFOLD 1
15 PB6528 COUPLING, DIAGNOSTIC 2
16 PB6041 CAP, DUST 2
17 TF8481 CAPSCREW - 3/8" - 16NC X 4" 2
19 TC1233 NUT - 3/8" - 16NC 2
20 WA4710 CLAMP, HYDRAZORB - 1 1/2" 2
Ref. 60077 Page 102

10 11 12
7
9
6
8
13
14
17
18
2 3
15
16
Ref. 60018 Page 104

STEERING CYLINDER ASSEMBLY (ED4617)
0 ED4611 STEERING CYLINDER ASSEMBLY 1
1 VZ1988 BEARING (1) 1
2 VZ1987 SEAL (1) 1
3 ED3847 PISTON 1
4 VL7694 LOCKNUT - 1 3/4" - 5NC (1) 1
5 ED4609 HOUSING, CYLINDER 1
6 ED4602 GLAND 1
7 TD8516 CAPSCREW - 3/4" - 10NC X 3 1/2" - G8 2
8 VM4571 CAPSCREW - 3/4" - 10NC X 2 1/2" - G8 4
9 ED3850 ROD 1
10 PB8937 WIPER, ROD (1) 1
11 PB9517 SEAL, ROD (1) 1
12 PB9518 BEARING, ROD (1) 1
13 WA1436 BACKUP, RING (1) 1
14 WA0436 O-RING (1) 1
15 C1613 CAPSCREW - 1/2" - 13NC X 1 1/4" 16
16 C1540 LOCKWASHER - 1/2" 16
17 ED3846 RETAINER 2
NS AK3853 NOTE: (1) INCLUDED IN AK3853 STEERING CYL REBUILD KIT. 1
Ref. 60018 Page 104

10 13 16
9 11 12 14 15
4 5
7 8
18
17
1 2 3 4 5
Ref. 60017 Page 106
STEERING ACCUMULATOR ASSEMBLY (ED3830)
1 ED3828 HOUSING 1
2 VM0313 PLUG 1
3 VM0319 PLUG 1
5 R1073 SCREW, DRIVE - #6 4
6 TZ0452 PISTON 1
7 TJ1304 RING, SEAL 1
8 PB6708 BEARING 2
10 WA1265 BACKER, O-RING 2
11 EC2252 GLAND 1
12 PB2194 VALVE, CHARGING 1
TR9993 CAP 1
WA0052 O-RING - VALVE STEM 1
TF1144 O-RING - HOUSING 1
13 VD5076 GASKET, FLAT 1
14 TV1294 GUARD 1
15 VN9014 CAPSCREW - 3/8" - 16NC X 5/8" 2
16 C0312 LOCKWASHER - 3/8" 2
17 TY5888 DECAL, WARNING 1
18 VM0314 PLUG 1
Ref. 60017 Page 106

76 75 44 73 44 12 36 20 19 18 17 48 47 46
43 17 18 19 20
1
7
2
26
42
25
36 49
32 33 34 30 35 37 38 39 40 41
52 51 53 54
11 13 12 56 50
24
56 27
46 47 57 58
9
18 59 60
61 58 57 47 46 62
28 56 10
11
71 22
75 70 6 8 21 9 72
7
2
55
78 79
4 12
13
5 15
16
27
14
3
23 29 65 69
30 77 45
31
36 67
32 64
66 68
24 80 63 73 25 26 70 55 75 76 74
Ref. 60185 Page 108

STEERING SYSTEM PIPING - 5
1 HA7071 HOSE 1
2 HA7570 HOSE 1
3 HA6227 HOSE 1
7 PC0235 VALVE, BLEEDDOWN (SEE INDEX) 1 114
9 HA4416 HOSE 1
10 HA7423 HOSE 1
11 HA7424 HOSE 1
12 HA6343 HOSE 2
13 HA6763 HOSE 1
14 HA7270 HOSE 2
15 PB9992 FLOW AMPLIFIER (SEE INDEX) 1 112
17 C1609 CAPSCREW - 7/16" - 14NC X 1 1/2" 8
18 C5775 LOCKWASHER - 7/16" 8
20 VG9096 O-RING 2
21 EG7185 TUBE 1
24 HA7449 HOSE 1
25 HA5344 HOSE 1
26 HA3278 HOSE 1
27 HA6619 HOSE 1
29 SR7215 CAPSCREW - 1/2" - 13NC X 7 1/2" 2
31 C1540 LOCKWASHER - 1/2" 2
32 C1523 NUT - 1/2" - 13NC 3
33 TC6058 CLAMP - 1 1/2" 2
34 C1614 CAPSCREW - 1/2" - 13NC X 1 1/2" 1
37 MM0086 CAPSCREW - M16 X 2.00 X 60 8
38 MM0706 FLAT WASHER - M16 HARDENED 8
40 MM0181 NUT - M16 8
41 EC3036 CLAMP HALF 4
42 WA4710 CLAMP, HYDRA-ZORB - 1 1/2" 1
43 EG0564 TUBE 1
46 C1603 CAPSCREW - 3/8" - 16NC X 1 1/4" 16
47 C0312 LOCKWASHER - 3/8" 16
49 PB7056 HIGH PRESSURE FILTER ASSEMBLY 1
VE4205 HEAD ASSEMBLY 1
VE1750 KIT, SEAL 1
VE4206 INDICATOR, 24V DC 1
VE3431 KIT, SEAL 1
VE4207 HOUSING 1
VE3434 PLUG 1
VE3435 O-RING 1
VE0731 ELEMENT - 7 MICRON 1
51 MM0601 CAPSCREW - M8 X 1.25 X 70 2
53 EG1119 BLOCK, MANIFOLD 1
Ref. 60185 Page 108
STEERING SYSTEM PIPING - 5
58 VG9097 O-RING 3
59 C1608 CAPSCREW - 7/16" - 14NC X 1" 3
60 PB1255 FLAT WASHER - 7/16" HARDENED 3
61 WA4850 FITTING 1
62 ED3830 ACCUMULATOR ASSEMBLY (SEE INDEX) 2 106
63 HA6198 HOSE 1
64 WB1065 FITTING, O-RING (SWIVEL) 1
65 PC0008 VALVE, CHECK 1
66 WB1064 CAPSCREW - FITTING 1
67 PB9030 FILTER ASSEMBLY (SEE INDEX) 1 372
68 MM0589 CAPSCREW - M6 X 1.00 X 60 2
69 WA4710 CLAMP 2
70 WB0583 FITTING, ADAPTOR 2
71 WA5658 FITTING, SWIVEL ADAPTOR 1
72 PC0016 VALVE, SOLENOID 1
73 HA6717 HOSE 1
74 MM0469 LOCKWASHER, M6 2
76 WA2567 NUT, FITTING CAP 2
77 WB0585 ADAPTOR, FITTING 1
Ref. 60185 Page 108

23
29
21 11
28
24 12
31
7
10
8 13
31 2
24 14
28
29 15
38 20 23
4
5 22
1
30
39 19
6
10
10 37
33
26
21
25
2
34
7 27
36
16 35
3
14
18
1 32
13
10
12
11 9
10
17
Ref. 35461 Page 112

FLOW AMPLIFIER (PB9992)
1 VE4146 O-RING (1) 4
2 VE4147 O-RING (1) 4
3 VE4148 O-RING (1) 2
4 VE4149 O-RING (1) 4
5 VE4150 SEAL (1) 4
6 VE4151 SEAL (1) 1
7 VE4152 O-RING (1) 2
8 VE4153 O-RING (1) 2
9 VE4154 O-RING (1) 1
10 HOUSING/SPOOLS (2) 1
11 VE4155 SCREW 2
12 VE4156 WASHER, SPRING 2
13 VE4157 SCREW 16
15 VE4159 COVER 1
16 VE4160 COVER 1
17 VE4181 SPRING
18 VE4182 SPRING
19 VE4163 VALVE, RELIEF 1
20 VE4164 PLUG 1
21 VE7274 VALVE ASSEMBLY 2
22 VE4166 STOP 1
23 VE4167 STOP 2
24 VE4168 CONTROL, SPRING 2
25 DRIVE SCREW (2) 2
26 NAME PLATE (2) 1
27 VE4169 ORIFICE 1
28 VE4170 SPRING 2
29 VE4171 SPRING 2
30 VE4172 SPRING 1
31 VE4173 ORIFICE 2
32 VE4174 ORIFICE 1
33 VE4175 ORIFICE 1
34 VE4176 VALVE, CHECK 1
35 VE4177 PLUG 1
36 VE4178 WASHER 1
37 PLUG (2) 1
38 VE7275 PLUG 1
39 VE4180 VALVE 1
NS VE4183 NOTE: (1) INCLUDED IN VE4183 SEAL KIT.
NS (2) HOUSING, AMPLIFIER STAGE, PRIORITY VALVE
NS SPOOL AND DIRECTIONAL SPOOL ARE NOT
NS SERVICED SEPARATELY.
Ref. 35461 Page 112

7 8
5
4 6
11
3 2 10
12
10
Ref. 60184 Page 114

BLEEDDOWN MANIFOLD VALVE ASSM (PC0235)
1 VALVE, MANIFOLD (1) 1
2 VE3836 BOSS PLUG, O-RING 1
5 VE3835 VALVE, SOLENOID - N.C. 1
7 VE3839 VALVE, CHECK 1
8 VE3840 PISTON 1
11 VM0314 PLUG, O-RING (2) 1
12 VM0319 PLUG, O-RING (2) 1
NS NOTE: (1) NOT SERVICED SEPARATELY.
NS (2) NOT INCLUDED IN ASSEMBLY.
Ref. 60184 Page 114

CAB GROUP
CAB ASSEMBLY (SM2948) 1 116
CAB ASSEMBLY - 1 (SM2948) 1 118
DOOR ASSM L.H. - SM2748 R.H. - SM2749 1 120
OPERATOR'S SEAT 1 124
OPERATOR'S SEAT ASSEMBLY (PB8649) 1 126
OPERATOR'S SEAT ASSEMBLY - 1 (PB8649) 1 128
OPERATOR'S SEAT ASSEMBLY - 2 (VE8861) 1 130
OPERATOR'S SEAT ASSEMBLY - 3 (VE8861) 1 132
SEAT SUSPENSION ASSEMBLY (VE8864) 1 134
SEAT CONTROL VALVE 1 136
PASSENGER SEAT INSTALLATION 1 138
OPERATOR CONTROLS & OVERHEAD PANEL 1 140
OVERHEAD DASH MODULE 1 142
INSTRUMENT PANEL ASSEMBLY 1 146
D.I.D. PANEL INSTALLATION & COVER 1 150
HEATER HOSE PIPING 1 152
AIR CONDITIONER PIPING & INSTALLATION 1 154
AIR CONDITIONER COMPRESSOR INSTL 1 156
HEATER PIPING & INSTALLATION 1 158
HEATER/AIR CONDITIONER ASSM - 2 (SM5270) 160
WINDSHIELD WIPER INSTALLATION 1 164
WINDSHIELD WASHER INSTALLATION 1 166
Ref. TOC-G Page 115

1 3 2 4 5 6
26 7
25
9
10
17
18
24 23 22 8
11 12
21 20 19
13
19 20 16 15 14 17 18 27 28
Ref. 60209 Page 116

CAB ASSEMBLY (SM2948)
1 PB8205 LIGHT, BRAKE - RED 1
PB8211 LENS, RED 1
VZ1912 BULB 1
2 PB8206 LIGHT, RETARD - AMBER 1
PB8207 LENS, AMBER 1
VZ1912 BULB 1
3 WIPER, WINDSHIELD (SEE FIG 60100) 2 164
4 SM2052 EYE, LIFTING 4
5 VN9039 CAPSCREW - 1/2" - 13NC X 1 1/4" 12
7 SM2898 GLASS, REAR - L.H. 1
8 SM2748 DOOR ASSEMBLY - L.H. (SEE FIG 55240) 1 120
9 PB8734 WINDOW ASSEMBLY 1
10 SM2265 GLASS 1
11 SM2017 BAR, TAPPED (STRIKER) 2
12 1139538C1 BOLT 2
13 SM2877 GLASS, FRONT - L.H. 1
14 SM0464 COVER, ACCESS 1
15 ED0108 SEAL, STRIP 1
17 MM0595 CAPSCREW - M8 X 1.25 X 30 13
19 WA5653 MACHINE SCREW - 1/4" X 1/2" 7
20 VD4460 LOCKNUT - 1/4" - 20NC 7
21 SM0190 HINGE, ACCESS COVER 1
22 SM0189 COVER, HINGED 1
PB7001 FILTER, AIR 1
25 SM2899 GLASS, WINDSHIELD 1
26 SM4377 CHANNEL, RUBBER 1
27 MM0074 CAPSCREW - M24 X 2.50 X 70 32
28 0164332460 FLAT WASHER 32
NS TY0317 FIRE EXTINGUISHER W/FENDER BRACKETS (1) 1
NS PB2849 EXTINGUISHER, FIRE 1
NS PB2850 BRACKET 1
NS H8524 CAPSCREW - 3/8" - 16NC X 5/8" 3
NS C0312 LOCKWASHER - 3/8" 3
NS NOTE: (1) INCLUDED IN TY0317 MANUAL FIRE
NS EXTINGUISHER OPTION.
Ref. 60209 Page 116

2 1 4 3 7 8
16 13
9
17 14 12
10
15 13 14
11
24
20 23
18
19
21
22
25
Ref. 55088 Page 118

CAB ASSEMBLY - 1 (SM2948)
1 SM1094 GLASS, REAR 1
2 SM2045 CHANNEL, RUBBER 1
3 VE5837 LIGHT, DOME 1
VE8635 LENS, PLASTIC 1
VE8636 SWITCH 1
4 VZ1912 BULB, 24 VOLT 1
5 SM2879 GLASS, FRONT - R.H. 1
6 SM2749 DOOR ASSEMBLY - R.H. (SEE FIG 55240) 1 120
7 PB8734 WINDOW ASSEMBLY 1
8 SM2265 GLASS 1
9 SM2839 PLATE, CONNECTOR (SEE FIG 60122) 1 274
10 MM0027 CAPSCREW - M6 X 1.00 X 25 8
13 MM0036 CAPSCREW - M10 X 1.50 X 20 12
15 SM2189 PLATE, ACCESS - L.H. FLOOR 1
16 SM0991 PLATE, FRONT ACCESS - BRAKE & STEERING PIPING 1
17 SM0992 PLATE, REAR ACCESS - BRAKE & STEERING PIPING 1
18 MM0595 CAPSCREW - M8 X 1.25 X 30 14
20 SM2167 STRAP, DOOR CHECK 2
21 SM2165 BRACKET, DOOR STRAP 4
22 MM0364 MACHINE SCREW - M8 X 1.75 X 20 8
23 SM2168 BOLT, PLAIN DRILLED 4
24 SM2322 CLIP, HAIR PIN 4
25 SM2582 SEAL, INNER DOOR 2
NS SM2348 LENS, VISOR 2
NS SM2342 MOUNT 1
NS SM2339 MOUNT, LENS 2
NS SM0926 SCREW 10
NS 31046R1 CAPSCREW - M6 X 20 5
Ref. 55088 Page 118

13 29
39
22
28
21
31
12
24
40
23
16
14
2 30 3 15 19 20
25 33
35
1 34
5 36
8
4 37 38 17 38 26
6
9 18
32
18
11
27
10
7
9
8 9
Ref. 55240 Page 120

DOOR ASSM L.H. - SM2748 R.H. - SM2749
Item Part No. Description Qty uom
1 SM2744 PANEL ASSEMBLY - L.H. 1
SM2745 PANEL ASSEMBLY - R.H. 1
2 SM2740 REGULATOR, POWER - L.H. 1
SM2741 REGULATOR, POWER - R.H. 1
BF3137 MOTOR - R.H. 1
BF4508 MOTOR - L.H. 1
3 SM2738 PANEL, INSIDE DOOR - L.H. 1
SM2739 PANEL, INSIDE DOOR - R.H. 1
4 SM3010 HARNESS 2
5 SF9896 DISCONNET, KNIFE 2
6 SL9490 GROMMET, RUBBER 1
7 SM2294 COVER, ACCESS 1
8 SM2299 BRACKET, WINDOW LIFT 1
9 31127R1 CAPSCREW - M6 X 12 15
10 SM2302 GASKET 2
11 SM2300 BUSHING - MOUNTED IN GLASS 2
12 SM2544 HINGE 2
13 SM2271 DOOR - L.H. 1
SM2423 DOOR - R.H. 1
14 SM2264 KNOB 2
15 SM2263 LEVER 1
16 SM2274 LATCH, DOOR - R.H. 1
SM2297 LATCH, DOOR - L.H. 1
17 MM0583 CAPSCREW - M6 X 1.00 X 25 2
18 MM0375 LOCKWASHER - M6 (EXT TOOTH) 17
19 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 1
20 TG9225 LOCKNUT - 3/8" 1
21 TC1234 CAPSCREW - 1/4" - 20NC X 3/4" 4
22 SD4235 LOCKWASHER - 1/4" (EXT TOOTH) 4
23 SM2354 SCREW - #10 1
24 SM2355 LOCKNUT - #10 1
25 SM2256 KEYS - DOOR HANDLE 1
26 MM0581 CAPSCREW - M6 X 1.00 X 1 1/2" 1
27 SM2301 GASKET, OUTER - BEHIND GLASS 1
28 SM2548 SEAL, DOOR - SIDES 2
29 2048889R1 TRIM, WINDOW FRAME AS REQUIRED
30 SM2405 SEAL, LOWER WINDOW 1
31 31154R1 CAPSCREW - M8 X 12 (HINGE TO DOOR) 10
32 31045R1 BOLT - M6 X 16 2
33 SM2255 HANDLE, DOOR 1
34 SM2258 SPACER, HANDLE 1
35 SM2257 SPACER, HANDLE 1
36 VN2882 NUT, JAM 1
37 TV6025 CAPSCREW - 1/4" - 20NC X 1 1/2" 1
39 SM2402 SEAL, DOOR 1
40 BF3296 SEAL, FELT WINDOW TRACT AS REQUIRED
Ref. 55240 Page 120

5
4
3
2
6 7 8 9 10
Ref. 41027 Page 124

OPERATOR'S SEAT
1 PB8649 SEAT ASSEMBLY 1
2 TD0794 CAPSCREW - 5/16" - 18NC X 3/4" 4
4 SC4174 LOCKWASHER - 5/16" 4
5 TD1684 NUT - 5/16" - 18NC 4
6 WB1089 CAPSCREW - 7/16" - 20NF X 1 1/2" G8 2
8 TD0795 LOCKWASHER - 7/16" 2
9 EG4511 HARNESS, SEAT 1
10 TD2186 GROMMET 1
Ref. 41027 Page 124

5
3 10 4
7 6 9
11
Ref. 50074 Page 126

OPERATOR'S SEAT ASSEMBLY (PB8649)
1 VE2962 HEADREST 1
2 VE8737 FERREL, PLASTIC BLACK 2
3 VE8728 KIT, ARMREST - R.H. (2) 1
VE4592 ARMREST - R.H. 1
KIT, MOUNTING HARDWARE (1) 1
4 VE8727 KIT, ARMREST - L.H. (2) 1
VE4591 ARMREST - L.H. 1
KIT, MOUNTING HARDWARE (1) 1
5 VE8365 BACKREST ASSEMBLY 1
6 FRAME, BACKREST (1) 1
7 VE4567 FOAM, BACKREST 1
8 COVER, BACKREST (1) 1
9 VE8735 KIT, AIR LUMBAR 1
BAG, AIR LUMBAR W/HOSES (1) 1
KIT, PLASTIC TIE (1) 1
10 LA0335 KIT, HARDWARE 1
ROD, UPH. LONG (1) 1
HAROPAPER, BACKREST (1) 1
11 VE8860 SEAT PAN ASSEMBLY 1
VE8869 SCREW, PHILLIPS HD (SEAT PAN MOUNTING) 2
NS (2) INCLUDED IN ARM REST SET VE4557.
Ref. 50074 Page 126

12
8
4
11
10
Ref. 50075 Page 128

OPERATOR'S SEAT ASSEMBLY - 1 (PB8649)
1 VE8861 SEAT FRAME ASSEMBLY 1
2 VE8867 KIT, BOOT SEAT FRAME 1
BOOT, SEAT FRAME 1
BF0518 KIT, HARDWARE BOOT 1
3 VE8862 SPACER, STATIC 1
VE8873 SPACER (STATIC ADAPTOR PLATE MT) 4
VE8871 CAPSCREW - M8 X 25 (STATIC SPACER MOUNTING) 4
4 VE8865 BAR, INTERMEDIATE CONNECTING POINTS 1
5 VE8866 KIT, SEAT BELT 1
VE0513 KIT, SEAT BELT/HARDWARE 1
VE0514 KIT, TETHER 1
6 VE8863 KIT, SLIDE 1
BF0526 HANDLE, SLIDE 1
BF0527 SLIDE, R.H. 1
BF0528 SLIDE, L.H. 1
VE8708 SPACER (HANDLE UP) 4
VE8870 CAPSCREW - M8 X 20 (ADAPTOR PLATE & SLIDE MOUNTING) 8
7 VE8868 PLATE, ADAPTOR 1
8 VE4565 KIT, BOOT 1
BOOT (1) 1
VE8747 KIT, HARDWARE BOOT 1
9 VE8864 SEAT SUSPENSION ASSEMBLY 1
10 VE8875 CAPSCREW - M8 X 16 2
11 VE8872 LOCKWASHER - M8 (ICP BAR & SLIDE TO SUSP) 6
12 LA0323 CAPSCREW - (SEAT BACK TO SEAT FRAME) 2
LA0325 LOCKNUT, NYLON (SEAT PAN; SEAT FRAME) 12
VE8874 CLAMP, CRIMP 2
Ref. 50075 Page 128

16
15
4
5
6
2 7
3 9
14
13
10
12
11
Ref. 50177 Page 130

OPERATOR'S SEAT ASSEMBLY - 2 (VE8861)
2 BF0090 KIT, SIDE PLATE 1
3 VE4569 KIT, TORSION BAR 1
4 BF0463 CABLE, BACK RELEASE 1
5 BF0464 PIN, BACK ADJUST 1
6 BF0465 ROD, BACK ADJUST 1
7 BF0466 PLUG, BACK 1
8 BF0467 LEVER, BACK ADJUST 1
9 BF0089 HANDLE, BACK ADJUST 1
10 BF0445 FRAME, SEAT 1
11 BF0444 HANDLE 1
12 BF0469 ROD, SINGLE 1
13 VE4582 SNAP RING, SINGLE 1
14 BF0468 LATCH, SINGLE 1
15 BF0470 PIN 1
16 LA0344 PAD, FELT 4
Ref. 50177 Page 130

7
8
6 9
2
4
3
2
5
3
10
4
11
12
16
15
3
11 2
4
13 14 3
2
Ref. 50178 Page 132

OPERATOR'S SEAT ASSEMBLY - 3 (VE8861)
2 BF0445 FRAME, SEAT 1
3 BF0441 KIT, BUSHING/HARDWARE 1
4 LA0343 KIT, SWIVEL BOLT 1
5 LA0354 RING, RETAINING 2
6 BF0442 KIT, TOOTH PLATE 1
7 LA0347 SPRING, TENSION 1
8 VE4587 SNAP RING 1
9 BF0451 LEVER, BACKREST 1
10 BF0440 KIT, BUSHING 1
11 LA0350 RING, RETAINING 8
12 LA0355 "U" CLIP 4
13 BF0439 KIT, SPRING 1
14 BF0456 PLATE, FRONT LATCH 1
15 LA0349 PIN, PIVOT LATCH 4
16 BF0452 PLATE, REAR LATCH 1
Ref. 50178 Page 132

3 4
7
2
1
6
2
2
4 6
10 5
2
9
7
7 5 3
Ref. 50077 Page 134

SEAT SUSPENSION ASSEMBLY (VE8864)
0 VE8864 SUSPENSION ASSEMBLY 1
1 FRAME, UPPER (1) 1
2 BF0508 KIT, SUSPENSION HARDWARE 1
ROLLER (1) 4
NUT, HEX (1) 2
BOLT, SHOULDER (1) 2
BUSHING (1) 4
BUSHING (1) 2
BF0478 KIT, BUMPER 1
WASHER, SPLIT (1) 2
3 VE8721 KIT, COMPRESSOR 1
COMPRESSOR (1) 1
VE8744 ELBOW 1
VE6664 CAP 1
VE8874 CLAMP, CRIMP 1
4 VE8724 KIT, AIR SPRING 1
SPRING, AIR (1) 1
VE8744 ELBOW 1
VE6664 CAP 1
VE8875 BOLT 2
BF0488 WASHER 2
5 BF0476 KIT, SHOCK ABSORBER 1
6 BF0477 KIT, AXLE 1
SHAFT, LOWER (1) 1
AXLE, UPPER (1) 1
VE4582 SNAP RING 4
7 BF0091 KIT, COMPRESSOR/RELAY 1
COMPRESSOR (1)
VE8744 ELBOW 1
VE6664 CAP 1
RELAY 1
SCREW 1
CLAMP 1
HARNESS 1
TIE, CABLE 1
8 FRAME, LOWER (1) 1
9 SCISSOR, OUTER (1) 1
10 SCISSOR, INNER (1) 1
Ref. 50077 Page 134

3
2 4
1
5
6
6
7
9 8
Ref. 50179 Page 136

SEAT CONTROL VALVE
1 BF0577 HOSE (3) 1
2 BF0578 HOSE (3) 1
3 COVER (1)/(3) 1
4 COVER (1)/(3) 1
5 COVER (1)/(3) 1
6 VALVE (1)/(2)/(3) 1
SCREW (1)/(2)/(3) 2
WASHER (1)/(2)/(3) 2
HOUSING, VALVE (1)/(2)/(3) 1
NUT (1)/(2)/(3) 2
HOSE (1)/(2)/(3) 1
TIE (1)/(2)/(3) 2
7 BF0579 HOSE (3) 1
8 SLEEVE, PUSH-ON (1)/(3) 2
9 SLEEVE, PUSH-ON (1)/(3) 2
NS (2) INCLUDED IN BF0430 VALVE.
NS VE9074 (3) INCLUDED IN VE9079 VALVE KIT.
Ref. 50179 Page 136

11 8 6
12 9 7 5
8 13
14 4
15
16
5 10
2 3
Ref. 60097 Page 138

PASSENGER SEAT INSTALLATION
1 PB8517 SEAT, PASSENGER 1
2 TR3782 CAPSCREW - 5/16" - 18NC X 1.25 4
4 PB7239 BELT, SEAT 1
5 PB9772 BOLT, EYE 2
6 EF7312 BUSHING, R.H. SHOULDER 1
7 WB1026 BOLT, SHOULDER 1
8 TG3941 NUT, JAM - 7/16" NF 2
10 C1520 NUT - 5/16" - 18NC 1
11 C1521 NUT - 3/8" - 16NC 1
12 TG3941 JAM NUT - 7/16" - 20NF 2
13 WB1025 BOLT, SHOULDER 1
15 EF7313 BUSHING, L.H. SHOULDER 1
16 25552R1 FLAT WASHER - 5/16" 1
Ref. 60097 Page 138

2 1 8 7 3 6 5 4 9 10
20 21
11 12
13 14 15
16
13
14
15
19 18
17
Ref. 60159 Page 140

OPERATOR CONTROLS & OVERHEAD PANEL
1 SM5319 RADIO MODULE (SEE FIG 60186) 1 142
2 EG7491 HARNESS - CAB OVERHEAD 1
3 SM5315 WARNING LIGHTS MODULE (SEE FIG 60186) 1 142
4 SM5316 PLM/FILTER MINDER MODULE (SEE FIG 60186) 1 142
5 EF9756 HARNESS - PAYLOAD METER CAB 1
6 EF7083 CLOSURE, FRONT 1
7 PB8658 PANEL SCREW 1
8 SM0926 PANEL SCREW (METRIC) 4
10 31127R1 BOLT - M6 X 12 6
11 WB2492 CHART, GRADE SPEED 1
12 MM0347 MACHINE SCREW - M5 X .8 X 8 4
13 PB8319 LOUVER 8
14 PB8320 ADAPTOR 8
15 VM2951 SET SCREW - #6 - 32NC X 5/16" 16
16 SM2323 TRIM, EDGE 1
17 SM5270 HEATER/AIR CONDITIONER ASSM (SEE INDEX) 1 160
18 PB9506 ELECTRONIC TREADLE - THROTTLE (SEE FIG 41060) 1 244
19 PB9684 ELECTRONIC TREADLE - RETARDER/BRAKE (SEE FIG 60065) 1 230
20 ED2863 RHEOSTAT, SWITCH CONTROL 1
SF9896 KNIFE, DISCONNECT 1
DL4172 SLEEVE, INSULATING 1
21 PB5957 KNOB 1
NS SM4403 FLOOR MAT - FRONT 1
NS SM2187 FLOOR MAT - SEAT 1
NS SM2188 FLOOR MAT - REAR 1
NS SM2550 DOUBLE VISOR ASSEMBLY 1
NS SM2348 VISOR, LENS 2
NS SM2342 MOUNT 1
NS SM2339 SHEET, FORMED 2
NS SM0926 SCREW, METRIC 10
NS 31046R1 CAPSCREW - M6 X 20 5
Ref. 60159 Page 140

78 77 63 64 65 66 64 63 57 60 71 68
62 75
77 76 74
64 73
63 72
61
69 59 42
16 17
64 63 58 62 61
21 19 20 21 22 67
15 15 15 15 15 15
23 21 24 25 26 70
15 15 15 15 15 15
27 28 29 30 31 32
15 15 15 15 15 15
21 33 34 35 18 41
15 15 15 15 15 15
36 37 38 39 21 40
15 15 15 15 15 15
1 2 3 10 11 9 12 13 44 45 46 47 48 49 43
8 7 6 5 4 14 52 53 56 51 50
54 55
Ref. 60186 Page 142

OVERHEAD DASH MODULE
1 SM0926 SCREW 5
2 SM5319 RADIO MODULE 1
3 SM5332 PLATE, MOUNTING 1
4 SM2701 OVERLAY, LEXAN 1
5 PB9704 RADIO 1
PB9985 ANTENNA, RADIO (L DECK FRONT OUTSIDE CORNER) 1
PB9916 CABLE, EXT ANTENNA 1
6 SM4491 SUPPORT 1
7 PB9766 HARNESS, ADAPTOR 1
8 PB1951 SONALARM, SIGNAL 1
9 PB8658 SCREW 1
10 SM5315 WARNING LIGHTS MODULE 1
11 SM2712 PLATE, WARNING LIGHT 1
12 SM2819 LEXAN OVERLAY, WARNING LIGHTS 1
13 PB6972 SWITCH, ROCKER 1
15 SM4443 FLASHER ASSEMBLY - RED LENS 30
VL6234 LAMP 30
16 EG7486 SOCKET STRUCTURE 1
17 EG7487 SOCKET STR, INDICATOR LIGHTS 1
18 SM4473 DECAL, CYLINDER OIL TEMPERATURE 1
19 SM5083 DECAL, CYLINDER OIL LEVEL 1
20 SM5052 DECAL, PARKING BRAKE 1
21 SM4315 DECAL, (NOT USED THIS APPLICATION) 5
22 SM5103 DECAL, NO POWER 1
23 SM5065 DECAL, STEERING SYSTEM PRESSURE 1
24 SM5056 DECAL, BRAKE 1
25 SM4470 DECAL, BACKUP LIGHTS 1
26 SM5099 DECAL, PROPULSION SYSTEM WARNING 1
27 SM5053 DECAL, ACCUM PRE-CHARGE PRESSURE 1
28 SM5089 DECAL, CIRCUIT BREAKER TRIPPED 1
29 SM5075 DECAL, BODY-UP 1
30 SM5072 DECAL, 5 MINUTE ENGINE SHUTDOWN TIMER 1
31 SM5098 DECAL, PROPULSION SYSTEM TEMP 1
32 SM5105 DECAL, PROPULSION SYSTEM NOT READY 1
33 SM5084 DECAL, CYLINDER OIL FILTER 1
34 SM5070 DECAL, RETARDER 1
35 SM5071 DECAL, RETARD SPEED CONTROL 1
36 SM5057 DECAL, BRAKE OIL PRESSURE 1
37 SM5078 DECAL, FUEL 1
38 SM5063 DECAL, ENGINE SHUTDOWN 1
39 SM5076 DECAL, CHECK ENGINE 1
40 SM5101 DECAL, RETARD AT CONTINUOUS LEVEL 1
41 SM5097 DECAL, REDUCED PROPULSION SYSTEM 1
42 SM5316 PLM/FILTER MINDER MODULE 1
43 SM2707 PLATE, PLM MOUNTING 1
44 SM2784 PLATE, CONNECTOR MOUNTING 1
45 SF0542 MACHINE SCREW - #4NC - 40NC X 5/16" 1
46 VD7129 LOCKWASHER - #4 1
47 VN9717 NUT - #4 - 40NC 1
48 PC0268 GAUGE, RESTRICTION AIR CLEANER 2
49 SM2708 LEXAN OVERLAY 1
50 SM0926 SCREW 4
51 EG6508 PLM CONTROL BOX ASSEMBLY
PC0214 BOX, CONTROL 1
5818655710 BATTERY 1
EF9160 CABLE - CONTROLLER TO P.C. 1
52 PB9862 COVER, PROTECTIVE 1
53 WA5641 MACHINE SCREW - #4 - 40NC X 3/8" 4
54 SM2117 PLATE, NUT 1
55 SM0721 GASKET 1
56 WA4605 SCREW, PHILLIPS - #10 - 24NC X 1/2" 4
57 EF9159 HARNESS, PAYLOAD METER 1
Ref. 60186 Page 142
OVERHEAD DASH MODULE
58 PB9050 HOSE, VACUUM 2
59 PB9051 FITTING, SINGLE BARB W/FILTER 2
60 PB9056 FITTING, COMPRESSION - FEMALE 2
61 WA3367 NUT 10
62 EF9161 SPEAKER 2
64 MM0176 NUT - M6 X 1.00 17
65 MM0206 LOCKWASHER - M5 (INTERNAL TOOTH) 1
66 MM0373 NUT - M5 X .80 1
67 SM5102 DECAL, NO PROPEL 1
68 31127R1 BOLT - M6 X 12 6
69 SM5335 PANEL, OVERHEAD 1
70 SM5106 DECAL, PROPEL SYSTEM REST 1
71 PC0257 MODULE, DIMMER CONTROL 1
72 31127R1 CAPSCREW - M6 X 12 4
74 MM0176 NUT - M6 4
75 EG7488 HARNESS, DIMMER INTERFACE 1
76 VZ4843 TYRAP 10
77 SM5122 BRACKET 1
78 PC0251 ALARM, SIGNAL 1
NS TA0602 FITTING, NYLON 2
NS TA0603 FITTING, NYLON 2
NS TM4777 TUBE, NYLON 2
Ref. 60186 Page 142

6 5 4 18 19 18 19
3 2 7 8 17 69 20 21 22 23 24 25 25 26 17 27 28 29 32 33
18
1 17
19
15 69
14 31
13 30
16 34 35 36
12 37
9 70
10 38
11 42
41
63
29 29
62 61 60 53 52 59 58 69 57 56 51 69 50 49 48 47 69 44 39 40 43
55 54 45 46
68
65
67 66
64
Ref. 60187 Page 146

INSTRUMENT PANEL ASSEMBLY
1 SM1082 INSTRUMENT PANEL, MOLDED 1
2 SM5318 GAUGE MODULE 1
4 EG4130 HARNESS - GAUGE PANEL 1
5 VH5017 STRAP, TIE 5
6 VZ5080 BULB 6
7 PB8551 GAUGE, OIL PRESSURE 1
8 PB6927 VOLTMETER 1
9 PB9869 DRIVE SYSTEM TEMP 1
10 PB7903 LOUVER, BALL 1
11 SM2785 HOURMETER 1
12 PB6926 GAUGE, FUEL LEVEL 1
13 PB6401 KIT, BEZEL OVERLAY 6
14 PB6303 GAUGE, WATER TEMPERATURE 1
15 SM2722 LEXAN OVERLAY, GAUGE MODULE 1
16 PB9868 GAUGE, HYDRAULIC OIL TEMP 1
17 PB8320 ADAPTOR 8
18 PB8319 LOUVER 8
19 VM2951 SET SCREW - #6 - 32NC X 1/2" 16
20 PB6402 KIT, BEZEL OVERLAY 2
21 PB6985 SPEEDOMETER, DIGITAL - KMH 1
22 TY8743 PANEL, BLANK INSERT 1
23 WA4605 SCREW, PHILLIPS - #10 - 24NC X 1/2" 2
24 TW3834 INDICATOR, HIGH BEAM 1
25 VZ5080 BULB 3
26 TW5472 INDICATOR, TURN 2
27 WA6639 LEXAN OVERLAY, TURN SIGNAL 1
28 PB6984 TACHOMETER - DIGITAL 1
29 PB8658 SCREW - M6 X 1 11
30 SM5306 SWITCH MODULE 1
32 PB7019 LIGHT, INDICATOR 1
33 VL6234 BULB 1
35 EG8345 HARNESS - SWITCH MODULE 1
37 SM5327 LEXAN OVERLAY, SWITCH MODULE 1
38 PB7903 LOUVER, BALL 1
39 SM5168 SWITCH/LIGHTS MODULE 1
42 VL6234 BULB 1
43 SM2751 LEXAN OVERLAY - SWITCH/LIGHTS 1
45 EG8346 HARNESS - SWITCH/LIGHTS PANEL 1
48 VM7105 SWITCH, KEY 1
49 SM1088 PLATE, R.H. RETAINER 1
50 TX7829 SEAL, STEERING COLUMN 1
51 SM1086 PLATE, L.H. RETAINER 1
52 SM5317 WIPER SWITCH MODULE 1
54 EG4129 HARNESS - WIPER DASH PANEL 1
56 TW5117 RHEOSTAT 1
57 PB0529 KNOB 1
58 TY9878 CONTROL, ELECTRIC WIPER 1
60 PB6343 SWITCH, PLUG 1
62 VL6234 BULB 1
63 SM5326 LEXAN OVERLAY, SWITCH MODULE 1
Ref. 60187 Page 146
INSTRUMENT PANEL ASSEMBLY
64 SM2783 HOSE 2
65 CC6103 CLAMP 4
66 EF7748 TUBE 2
67 LW02578 ADHESIVE, SILICONE RUBBER 1
68 WA4513 SCREW 4
69 SM0926 SCREW 18
70 PC0254 SWITCH, ROCKER (LOCKING) 1
NS VS8192 BOARD, TERMINAL (INSTL PANEL LIGHTS) 1
NS TG1929 MACHINE SCREW - #10 - 24NC X 1/2" 2
NS DC3101 LOCKWASHER - #10 2
Ref. 60187 Page 146

6 11
8 3 2 4 5
7 6 5
11
15 14 13
12
16 17 18
10
Ref. 60101 Page 150

D.I.D. PANEL INSTALLATION & COVER
1 PB9785 PANEL, DIAGNOSTIC INFO DISPLAY (D.I.D.) 1
2 PB9829 SCREW, METRIC 6
3 SM4271 COVER, D.I.D. PANEL 1
SM5361 HINGE 1
SM4266 PANEL, COVER 1
SM4263 TRIM, COVER 2
SM4265 PLATE, PANEL 1
PB9817 HASP 1
WB1029 RIVET 5
WB1031 RIVET 3
WB1033 RIVET 9
4 SM4275 PLATE, SIDE - L.H. 1
5 VC8762 CAPSCREW - 3/8" - 16NC X 1 1/2" 6
SM5049 NUT, SPRING 6
6 0164331032 FLAT WASHER 6
7 SM4274 PLATE, SIDE - R.H. 1
8 PB9828 SCREW, FLAT HEAD 8
9 SM4443 LENS & BODY ASSEMBLY 1
PB4847 LAMP, MINATURE 1
10 SM5104 DECAL, LINK ENERGIZED 1
11 TG2960 CLAMP 2
12 EF9213 HARNESS, D.I.D. POWER 1
13 SM4264 PLATE, FLOOR 2
14 MM0593 CAPSCREW - M8 X 1.25 X 20 4
15 0164330823 FLAT WASHER 4
16 EF6786 GASKET 1
17 WB0908 PLATE, NUT 1
18 WA5643 MACHINE, SCREW 4
Ref. 60101 Page 150

8
2 1
9 10
1 2 3 4
6 7
1 2
5
3 4 11
6
Ref. 60188 Page 152

HEATER HOSE PIPING
1 MM0648 WELD STUD - M10 X 25 6
3 MM0178 NUT - M10 X 1.50 6
4 427856R91 CLAMP 9
5 JG8379 HOSE, HEATER 2
6 HC0908 CLAMP 4
7 TV2642 ELBOW 2
8 VY8331 CLAMP 10
9 VA7928 TUBE, NYLON 2
10 TA0603 FITTING 2
11 VN6280 VALVE, SHUT OFF 1
Ref. 60188 Page 152

21 20 19 26
18 17 16 25 4 5
1 2 3
5
10 9 3 8 3 4 2
12 11 36 37 38
39 40 41
7
6
30 31 32 33
27 28 29
24
23
14 24
19 20 21
15 17 18
34 14 13 16
15
19 17
19 35 22
17
20
21 18
18
21
Ref. 60189 Page 154

AIR CONDITIONER PIPING & INSTALLATION
1 PB9510 CONDENSER 1
2 EF6645 MOUNT, CONDENSER 1
4 C1613 CAPSCREW - 1/2" - 13NC X 1 1/4" 8
5 DF3500 LOCKNUT - 1/2" 8
6 EF6643 CHANNEL - L.H. 1
7 EF6641 CHANNEL - R.H. 1
8 VN9027 CAPSCREW - 1/2" - 13NC X 7/8" 4
9 VY9850 MOUNT, RUBBER 4
10 DA0557 FLAT WASHER 8
11 C1616 CAPSCREW - 1/2" - 13NC X 2" 4
12 C1540 LOCKWASHER - 1/2" 4
13 HA7217 HOSE, COMPRESSOR/CONDENSER 1
14 HA7325 HOSE, CONDENSER/RECEIVER/DRYER 1
15 TF6925 CLAMP 6
16 VN9908 CLAMP 10
17 MM0648 WELD STUD - M10 X 25 14
19 MM0178 NUT - M10 14
20 VN9907 CLAMP 14
22 WA1732 O-RING 2
23 HA7471 HOSE, RECEIVER/DRYER/CAB 1
24 WA1731 O-RING 4
25 HA7470 HOSE 1
26 WA1733 O-RING 2
27 PB7620 SWITCH, PRESSURE 1
28 PB8689 DRIER, RECEIVER 1
29 PB2216 BRACKET, DRIER 1
30 PB7619 ADAPTOR 1
32 C5774 LOCKWASHER - 1/4" 2
33 C5780 NUT - 1/4" 2
34 HA7573 HOSE, COMPRESSOR/HOSE TO CAB 1
35 WA1733 O-RING 1
36 TA9051 SPACER 1
37 TF6925 CLAMP 1
38 VN9907 CLAMP 1
39 C1605 CAPSCREW - 3/8" - 16NC X 1 3/4" 1
41 C0312 LOCKWASHER - 3/8" 1
Ref. 60189 Page 154

5 6 7 8 15 10 11 12 12 11 10 30 33 34 29
14 31
36
35
13
32
9
12 11 10
3 4 10 11 12
5 6 7 8
1 2
23 25 26 24 27 28
22
16 17 18
19 20 21
Ref. 60190 Page 156

AIR CONDITIONER COMPRESSOR INSTL
1 HA7217 HOSE, COMPRESSOR/CONDENSER 1
2 WA1732 O-RING 2
3 HA7573 HOSE, COMPRESSOR/HOSE TO CAB 1
4 WA1733 O-RING 2
5 MM0039 CAPSCREW - M12 X 1.75 X 35 2
8 MM0179 NUT - M12 X 1.75 2
9 EG8711 LINK 2
10 C1603 CAPSCREW - 3/8" - 16NC X 1 1/4" 5
11 WA0720 FLAT WASHER - 3/8" 10
12 C1521 NUT - 3/8" 5
13 ED7060 BRACKET, ADJUSTING (FRONT) 1
14 ED7063 BRACKET, MOUNT (FRONT) 1
15 PC0056 BELT 1
16 TF6925 CLAMP 6
17 VN9908 CLAMP 3
18 MM0648 WELD STUD - M10 X 25 3
21 MM0178 NUT - M10 3
22 EG8715 MOUNT, COMPRESSOR 1
23 EG0655 HARNESS, A/C JUMPER 1
24 PB9288 COMPRESSOR, A/C 1
25 MM0026 CAPSCREW - M12 X 1.75 X 30 4
27 MM0032 CAPSCREW - M12 X 1.75 X 30 4
28 MM0705 FLAT WASHER - M12 (HARDENED) 4
29 EG8714 GUARD, BELT 1
30 PB8730 HOLDDOWN 1
31 EG8710 BRACKET, MOUNT (REAR) 1
32 ED7061 BRACKET, ADJUSTING (REAR) 1
33 MM0047 CAPSCREW - M10 X 1.50 X 30 4
35 PB9152 FITTING ASSEMBLY 1
36 PB9942 FITTING ASSEMBLY 1
Ref. 60190 Page 156

1 34 33 31 32 9 23 9 26
7
5
5 16
3
4 17
2
3
2
35 36
5
3
37 38
2
9 2 9 19 23 11
12
27 3 23 20 10 13
5 15 15
30 39
6 14
28 29 30 36
18
22
25
24
23
21
Ref. 41401 Page 158

HEATER PIPING & INSTALLATION
1 SM5270 HEATER/AIR CONDITIONER ASSM (SEE FIG 60191) 1 160
2 MM0042 CAPSCREW - M10 X 1.50 X 25 18
4 DA0557 WASHER 3
6 SM2109 SUPPORT 1
7 SM2106 PLENUM 1
8 PB7001 FILTER, AIR 1
9 VG2833 HOSE, HEATER 2
10 TG5601 FITTING, STRAIGHT - TO HEATER 2
11 SM2489 BLOCK, JUNCTION - REFRIGERANT 1
12 TV2642 ELBOW 2
13 SM2111 BRACKET 1
14 MM0026 CAPSCREW - M8 X 1.25 X 25 2
16 EC8894 SEAL, NEOPRENE SPONGE 2
17 TY8687 SEAL, NEOPRENE SPONGE 2
18 JG8379 HOSE 1
19 EC8893 SEAL, NEOPRENE SPONGE 2
20 TY8684 SEAL, NEOPRENE SPONGE 2
21 VN6280 VALVE, SHUT-OFF 2
22 JG8379 HOSE 1
23 HC0908 CLAMP 8
24 MM0726 ADAPTOR 2
25 MM0728 SEAL, ADAPTOR 2
26 EB0256 HOSE, HEATER - OUTLET 1
27 TH0031 HOSE, HEATER - INLET 1
28 VN9908 CLAMP 8
29 MM0641 WELD STUD - M8 X 20 4
31 BF3920 VALVE MODULE ASSEMBLY 1
32 WA4513 SCREW, SELF-TAP 2
33 BF2719 COVER 6
34 BF2727 HARNESS, WIRING 1
35 HA7191 HOSE, A/C 1
36 WA1733 O-RING, A/C 2
37 HA7190 HOSE, A/C 1
38 WA1731 O-RING, A/C 2
39 MM0057 CAPSCREW, M3 X 1.25 X 60 1
Ref. 41401 Page 158

38 37 34 36
35
12 16 17 18 19 20 26 27 22 28 29 30
43
25
10
11 41
13
39
14
40
31
15 21 24 23 22
22 32
9
33
4
32
3
44
2
45
5 6 7 8 42 1
Ref. 60191 Page 160

HEATER/AIR CONDITIONER ASSM - 2 (SM5270)
1 CASING (1) 1
2 BF2717 COVER 1
3 BF2721 LOUVER 3
4 PB8320 ADAPTOR, LOUVER 3
5 SM2502 GRILLE, FILTER 1
6 SM2520 FILTER, AIR 1
7 SM2503 HOLDER, FILTER 1
8 SM2506 FLAPPER, FRESH AIR 1
9 BF4167 COIL, EVAPORATOR 1
10 BF2732 VALVE, BLOCK 1
11 BF2733 O-RING - #8 2
12 SM2516 COIL, HEATER 1
13 BF2738 PAN SCREW - M6 X 1 4
14 KNOB (1) 2
15 BF4169 OVERLAY 1
16 BF2718 PLATE, CONTROL 1
17 BF2723 SWITCH, BLOWER 1
18 BF2728 SWITCH, TOGGLE 3
19 BF4168 POTENTIOMETER 1
20 BF2724 THERMOSTAT 1
21 BF2734 HOSE 1
22 SM2517 ACTUATOR 3
23 SM2512 BRACKET, FLAPPER 1
24 BF2722 BLOCK, JUNCTION 1
25 BF2736 GROMMET 2
26 SM2509 FLAPPER, BI-LEVEL 1
27 SM2510 BRACKET, FLAPPER 1
28 BF2731 BREAKER, CIRCUIT 1
29 BF2725 RESISTOR - 12 VOLT 1
30 BF2726 RESISTOR - 24 VOLT 1
31 SM2508 FLAPPER, DEFROST 1
32 BF4170 GROMMET 2
33 BF2719 COVER, ELECTRICAL BOX 1
34 BF4166 MOUNT, BLOWER 1
35 SM2515 BLOWER ASSEMBLY 1
36 HOUSING, BLOWER 1
37 VE7951 WHEEL, BLOWER 2
38 VENTURI (1) 2
39 VE7950 MOTOR - 24 VOLT 1
40 MOUNT, MOTOR (1) 2
41 PLATE, COVER (1) 1
42 BF2727 HARNESS, WIRING 1
43 BF4171 RELAY 1
44 BF3920 VALVE MODULE ASSEMBLY 1
45 BF3921 MOTORIZED HEATER VALVE ASSEMBLY 1
NS BF4172 WIRING, HARNESS 1
Ref. 60191 Page 160

12 15 14 13 1 12 2 3 4 5
7 8 9
10
11
Ref. 60100 Page 164

WINDSHIELD WIPER INSTALLATION
1 PB9926 LINKAGE 1
2 SM4345 PLATE 1
3 MM0592 CAPSCREW - M8 X 1.25 X 16 5
6 PB9923 MOTOR, WIPER - 24 VOLT 1
7 MM0581 CAPSCREW - M6 X 1.00 X 16 3
10 PB9924 ARM, WET WIPER 2
11 PB9925 BLADE, WIPER 2
12 TF6380 GROMMET 2
13 SM4477 HOSE 2
14 EC8892 HOSE 1
15 EG0735 TEE 1
Ref. 60100 Page 164

6 5
8 7
4 9
Ref. 55104 Page 166

WINDSHIELD WASHER INSTALLATION
0 PB7514 WINDSHIELD WASHER ASSEMBLY 1
1 VE2942 CAP, RESERVOIR 1
2 VE5339 TANK, 4 QT 1
3 VE2941 PUMP, RESERVOIR 1
4 VE6598 GROMMET 1
5 TD1548 MACHINE SCREW - 1/4" - 20NC X 5/8" 4
6 DC3584 LOCKWASHER - 1/4" 4
8 TD1549 NUT - 1/4" - 20NC 4
9 EC8892 HOSE 1
Ref. 55104 Page 166

BODY GROUP
BODY & BODY PIVOT 1 168
DECK MUD FLAPS INSTALLATION 1 170
BODY TO DECK & BODY MUD FLAP INSTL 1 172
SIDE MUD FLAP INSTALLATION 1 174
ROCK EJECTORS INSTALLATION 1 176
BODY CABLE SLING INSTALLATION 1 178
Ref. TOC-H Page 167

18
19
3
2 4
1 5
6
8
20
9 9
17
10
16
15
11
13
14 12
Ref. 60012 Page 168

BODY & BODY PIVOT
1 ED8713 RETAINER 2
2 MM0606 CAPSCREW - M10 X 1.50 X 30 16
4 MM0738 CAPSCREW - M36 X 4 (1) 2
5 MM0700 LOCKNUT - M36 (1) 4
6 ED0569 PIN, BODY PIVOT (1) 2
7 TY9293 SHIM (1) 8
8 EF0742 GUIDE, BODY 1
9 TY5960 GUIDE, BODY 2
10 TY9406 PAD 8
11 TY9407 SHIM 72
12 TY9612 PAD, BODY 8
13 WA0471 CAPSCREW - 1/2" - 13NC X 2 1/4" 32
14 TR6643 NUT - 1/2" 32
16 WA4728 FLAT WASHER - 1/2" 32
17 BODY (ORDER FROM FACTORY) 1
18 TY8820 BUSHING, PIVOT (1) 2
19 EF0745 BUSHING, BODY PIVOT 2
20 ED7962 BUSHING, BODY PIVOT 2
NS AK3822 NOTE: (1) INCLUDED IN KIT AK3822. 1
Ref. 60012 Page 168

1 2 1
2
4
4
5 3
8 7 6
10 6 7 8
11
11
6 8 9
12
Ref. 60011 Page 170

DECK MUD FLAPS INSTALLATION
1 EF6607 GUSSET 4
2 EF6609 BRACKET, MUD FLAP 2
3 TV8165 BRACKET 1
4 EF4815 FLAP, MUD 2
5 EF6613 BAR, FLAT 2
6 MM0606 CAPSCREW - M10 X 1.50 X 30 43
9 MM0607 CAPSCREW - M10 X 1.50 X 35 24
10 EF4813 BRACKET - R.H. 1
Ref. 60011 Page 170

31 26 16 23 24 26
25
27
29
28
18 17
23 16 15 15 16 23
20 19
22
21
10 10 10 11 11 10 10 10
14 30 5 12 7 4 13 8 3 9 6 2 9 1
15
16
Ref. 60192 Page 172

BODY TO DECK & BODY MUD FLAP INSTL
2 EG9118 PLATE, MOUNTING 1
6 EG6726 FLAP, MUD 2
9 TY8848 BAR, RETAINER 2
10 EG9119 PLATE 8
11 EG9120 PLATE 2
12 EG9142 BAR, FLAT 1
13 EG9143 BAR, FLAT 1
14 MM0606 CAPSCREW - M10 X 1.50 X 30 88
17 EF4831 BRACKET, ANGLE 1
18 EF4827 BRACKET, ANGLE 1
23 MM0607 CAPSCREW - M10 X 1.50 X 35 64
25 EF3393 BRACKET 2
26 EF3391 STRIP, BACKUP 4
31 EG9141 STRIP, BACK-UP 2
Ref. 60192 Page 172

11
2
1
2
11 5
6
12 3
13 7
2
8 9
1
2 10
11
Ref. 60086 Page 174

SIDE MUD FLAP INSTALLATION
1 TZ3113 RETAINER 2
2 C0312 LOCKWASHER - 3/8" 12
3 EB5598 BRACKET 1
4 TZ3112 FLAP, MUD 1
5 TZ3103 RETAINER 1
6 TZ3101 BRACKET 1
7 TZ3104 FLAP, MUD 1
8 C1547 FLAT WASHER - 3/8" 4
9 C1521 NUT - 3/8" 2
10 EB5600 BRACKET 1
11 C1603 CAPSCREW - 3/8" - 16NC X 1 1/4" 14
13 C1612 CAPSCREW - 1/2" - 13N X 1" 6
Ref. 60086 Page 174

2 3 4
Ref. 14539 Page 176

ROCK EJECTORS INSTALLATION
1 TY9604 BRACKET 2
2 VC6889 PIN 2
3 VC6188 FLAT WASHER - 1 1/2" 2
4 C2508 PIN, COTTER 2
5 EF1996 ARM 2
Ref. 14539 Page 176

1
2
Ref. 40170 Page 178

BODY CABLE SLING INSTALLATION
1 EF1275 EAR, BODY REAR 1
2 EF1276 EAR, BODY STORAGE 2
3 EF2187 CABLE SLING ASSEMBLY 1
4 EG3022 EAR, AXLE HOUSING 1
Ref. 40170 Page 178

ELECTRIC POWER COMPONENTS & WIRING GROUP
ELECTRICAL COMPONENT POWER WIRING 1 180
ELECTRICAL COMPONENT POWER WIRING - 1 1 182
AUX BLOWER AND BLOWER INLET DUCTING 1 184
AUXILIARY BLOWER DUCTING 1 186
CONTROL CABINET (REAR VIEW) 1 188
POWER CABLE ROUTING - RIGHT FRAME RAIL 1 190
ELECTRICAL INTERFACE CABINET (4000 ENG) 1 192
INTERFACE CABINET (SIDEWALLS) 1 198
INTERFACE CABINET INTERNAL WIRING (4000 ENG) 1 202
INTERFACE CABINET EXTERNAL WIRING 1 204
INTERFACE CABINET - SIDE WALLS WIRING 1 206
T.C.I. PANEL (PB9743) 208
Ref. TOC-I Page 179

8 5 6 7 8 2 3 4
35
2 9 10 11 36
37
3 38
14 39
4 40
41
13 12 13 14
5 12
7 19 20
8 15
9 16
10 17
21
11 18
22 8
23
24
25
26
27
28
29
30
31
32
33
34
Ref. 60193 Page 180

ELECTRICAL COMPONENT POWER WIRING
1 PC0154 ALTERNATOR/BLOWER ASSEMBLY 1
2 PB9900 WHEEL, MOTORIZED (GDY-85-B1) 2
3 VN3275 CAPSCREW - 1 1/4" - 7NC X 5 1/2" - G8 140
4 EF3368 FLAT WASHER - 1 1/4" (HARDENED) 140
5 CH3178 CABLE - 7M1A 1
6 CH3179 CABLE - 7M1B 1
7 CH3180 CABLE - 7M1C 1
8 ED7270 HARNESS, G.E. 1
9 CH3183 CABLE - 7M2C 1
10 CH3182 CABLE - 7M2B 1
11 CH3181 CABLE - 7M2A 1
12 CH3190 CABLE - T3 2
13 CH3189 CABLE - T2 2
14 CH3188 CABLE - T1 2
15 CH2206 CABLE - 71J 1
16 CH2207 CABLE - 74D 1
17 CH2201 CABLE - 74 1
18 CH2205 CABLE - 74AA 1
19 EG6569 HARNESS, ENGINE INTERNAL 1
20 EG7726 HARNESS, ENGINE TO INTERFACE CABINET 1
21 EF4613 HARNESS AUX BLOWER POWER 1
22 PB8989 CONTROL CABINET ASSEMBLY 1
23 CH3612 CABLE - RP3F 1
26 CH3603 CABLE - DCP03 1
31 CH3601 CABLE - CMIGRN 1
32 CH2408 CABLE - CMIGRP 1
33 CH3602 CABLE - CM2GRN 1
34 CH2409 CABLE - CM2GRP 1
35 EG8419 CABLE, CONNECTOR 3
36 PB0044 SLEEVE 9
37 DC4979 CLAMP 18
38 VC8762 CAPSCREW - 3/8" - 16NC X 1 1/2" (ZINC COATED) 18
39 TR4436 FLAT WASHER - 3/8" 36
41 TC1233 NUT - 3/8" 18
Ref. 60193 Page 180

14 13
4
12 5
3 2 1
11 6
10 7
Ref. 60103 Page 182

ELECTRICAL COMPONENT POWER WIRING - 1
13 CH3609 CABLE - RG4B4C 1
14 CH3608 CABLE - RG4MB 1
Ref. 60103 Page 182

11 10
16
15 14
13
9
12 8
6 1
17
5 2
24 19 4
22
23
21
20 21 18
7
22 23 24
Ref. 60212 Page 184

AUX BLOWER AND BLOWER INLET DUCTING
1 EG8455 DECK, CENTER 1
2 MM0075 CAPSCREW - M20 X 2.50 X 60 4
3 EF4856 BRACKET 1
5 MM0182 NUT - M20 X 2.50 4
6 MM0148 CAPSCREW - M30 X 3.50 X 150 10
7 ED4723 TUBE 1
9 MM0184 NUT - M30 10
10 EG1167 HOUSING, INLET BELL 1
11 EC1157 HOUSING, BLOWER INLET 1
12 EG8466 DUCT, CONTROL CABINET 1
13 ED4921 GASKET, CONTROL CABINET 1
14 TG5720 CAPSCREW - 3/8" - 16NC X 1" 16
17 PB8991 BLOWER, AUXILIARY (SEE INDEX) 1 460
18 ED4102 TRANSITION 1
19 EG1178 DUCT, WHEEL MOTORS 1
20 ED4923 GASKET 1
21 MM0607 CAPSCREW - M10 X 1.50 X 35 12
22 VC7836 FLAT WASHER - 1/2" 20
24 MM0178 NUT - M10 X 1.50 12
Ref. 60212 Page 184

3 2 1 1 2 3 4
11 12
1 3 4
5 6 7 8
3 2 1
4 9
10
19
25 24 23 22 1 2 3
4 14
13
18 17 16
20 21
15
15 16
16 16 17
17 17 18
18 18
27
29
28 26
34 33 18 17 30
31
33 18 17
32
8
39
16
29 41 43 8 18 33 34 17
42
2
37 17 18 33
40 3
38 35
4
36
31 27
26
Ref. 60094 Page 186

AUXILIARY BLOWER DUCTING
1 MM0605 CAPSCREW - M10 X 1.50 X 25 70
3 VC7836 FLAT WASHER - 1/2" 101
4 MM0178 NUT - M10 X 1.50 43
5 EG1173 BRACKET 2
6 TG5720 CAPSCREW - 3/8" - 16NC X 1.00 8
9 ED4917 GASKET, INLET - (TOP) 2
10 EG8458 DUCT, INLET R.H. 1
11 ED4919 GASKET, ALTERNATOR DUCT 1
12 ED4096 DUCT, ALTERNATOR INLET 1
13 ED4095 DUCT, INLET L.H. 1
14 ED4165 BAR, SUPPORT 1
15 ED4918 GASKET, INLET - OUTER BOTTOM 4
16 MM0620 CAPSCREW - M12 X 1.75 X 40 108
19 ED4957 SUB-FRAME, BLOWER 1
20 EF4839 GASKET 1
22 MM0080 CAPSCREW - M16 X 2.00 X 50 4
23 0164331645 FLAT WASHER 8
25 MM0181 NUT - M16 X 2.00 4
26 ED4920 GASKET, OUTLET 3
27 PB8991 BLOWER, AUXILIARY (SEE INDEX) 1 460
28 ED4742 BAR 4
29 ED4743 BAR 8
30 ED4744 BOOT 1
31 WA4497 SCREW, HEX HEAD 68
32 ED4922 GASKET, TRANSITION 1
33 MM0619 CAPSCREW - M12 X 1.75 X 35 32
34 MM0179 NUT - M12 32
35 EF4862 BRACKET 1
36 ED4723 TUBE 1
37 ED4923 GASKET 1
38 MM0607 CAPSCREW - M10 X 1.50 X 35 8
39 EF4851 BRACKET 2
40 EG1178 DUCT, WHEEL MOTORS 1
41 ED4924 BAR 4
42 ED4926 BOOT 1
43 ED4147 ADAPTOR 1
LW01199 TRIM, EDGE AS REQUIRED
Ref. 60094 Page 186

21 20 19
24 23 22 29 30 31 32
34 33 32
35 36
21 20 19 18
24 23 22
22 23 24
25 26 27 28 1 2 3
4 5 6
7 8
15 14 13
9 8 7 6
5 6 7 8 9
16 15 14
13 8 7 6
17 12 11 10 11 12
15 14 13
9 8 7 6
8 7 6
14 13 9
Ref. 60194 Page 188

CONTROL CABINET (REAR VIEW)
1 CH3188 CABLE - 7T1 2
2 CH3189 CABLE - 7T2 2
3 CH3190 CABLE - 7T3 2
4 EB9885 STUD, THREADED 8
5 ED8940 CLAMP, WOOD CABLE 14
8 MM0181 NUT - M16 14
9 EC1090 STUD, THREADED 8
10 TR3662 CLAMP 3
12 MM0178 NUT - M10 4
13 VN5529 CLEAT, CABLE 2
14 VA0609 SPACER 13
15 TA8468 CLEAT, CABLE 8
17 VL9602 CLAMP 1
18 EG8419 CABLE, CONNECTOR 3
19 PB0044 SLEEVE, INSULATED 9
20 DC4979 CLAMP 18
21 VC8762 CAPSCREW - 3/8" - 16NC X 1 1/2" (ZINC) 18
22 TR4436 FLAT WASHER - 3/8" 36
24 TC1233 NUT - 3/8" 18
25 CH2206 CABLE - 71J 1
26 CH2205 CABLE - 74AA 1
27 CH2207 CABLE - 74D 1
28 CH2201 CABLE - 74 1
29 MM0019 CAPSCREW - M6 X 1.00 X 16 4
32 EC1596 PLATE, MOUNT 1
33 VZ2686 STAND-OFF, INSULATED 2
34 VC1387 CAPSCREW - 1/2" - 13NC X 1" (ZINC) 2
36 VC7836 FLAT WASHER - 1/2" (ZINC) 2
Ref. 60194 Page 188

30 29 28 27 25 24 23 22
21
31
19
32
20
33
34 35 36 26 37 38 39 40
8 9 10
11 12
1 4
41 42
19
20
18
17 15
16 14
13
1 2 3 4
4 3 1
2 3 4
7 6 5
4 3 2
1 3 4 5 6 7
Ref. 60195 Page 190

POWER CABLE ROUTING - RIGHT FRAME RAIL
1 VL9602 CLAMP 9
2 TC6058 CLAMP 5
4 MM0178 NUT - M10 13
5 TR1306 CAPSCREW - 1/4" - 20NC X 1" 4
6 SP8417 FLAT WASHER - 1/4" (ZINC) 4
7 DC3584 LOCKWASHER - 1/4" (ZINC) 4
9 ED8940 CLAMP, WOOD CABLE 8
12 MM0181 NUT - M16 8
13 CH3178 CABLE - 7M1A 1
14 CH3181 CABLE - 7M2A 1
15 CH3183 CABLE - 7M2C 1
16 CH3179 CABLE - 7M1B 1
17 CH3180 CABLE - 7M1C 1
18 CH3182 CABLE - 7M2B 1
19 ED7270 HARNESS, GE 1
20 EG7729 HARNESS, RIGHT FRAME RAIL 1
21 EG7727 HARNESS, LEFT FRAME RAIL 1
22 EG6570 HARNESS, DDEC III - 24V 1
24 EG7734 HARNESS, LEFT DECK - LIGHTS 1
26 EG8342 HARNESS 1
27 EF9211 HARNESS 1
28 EG7741 HARNESS, LEFT FRAME RAIL (FRONT) 1
29 EF9209 HARNESS, BRAKE CABINET 1
30 EG7745 HARNESS 1
31 EF9206 HARNESS, CAB - POWER 1
32 EF1218 CABLE - 12V 1
33 CH2807 CABLE - BATTERY 1
34 CH2808 CABLE - BATTERY, 24V 1
35 EG7736 HARNESS, RIGHT DECK - LIGHT 1
36 EF9766 HARNESS 1
37 EG8337 HARNESS, DID/TCI - POWER 1
38 EG8338 HARNESS, PAYLOAD METER - CAB 1
39 EG0652 HARNESS, WHEEL SPEED - FRONT 1
40 HARNESS, ENGINE & ALT - (SUPPLY BY DEM) 1
41 TG2562 CLAMP 1
42 MM0647 WELD STUD 1
Ref. 60195 Page 190

15
4
14
3 10
13
2 9
12 11
1 8
7
3 1 6
5 2
25
24
20 18 16 27 31
19 17
26 28 29
30 32
23 22
33 34
21
35 36 37
38 39
67
40
41
43
42
9 8 7
7 8 9
66 65
44 45
64
61 8
7 8 9
63 62
46 47
9 8 7
60 59
7 8 9
58
48 49
8 7
7 8 9
57 9
50 51
7
8
9
52
53
54
55
56
Ref. 60226 Page 192

ELECTRICAL INTERFACE CABINET (4000 ENG)
1 VS0035 LIGHT, DOME 3
VZ1912 BULB 1
TM9090 INSULATOR 1
2 TG1929 MACHINE SCREW - #10 X 1/2" 9
3 DC3101 LOCKWASHER - #10 9
4 EC7462 PLATE, NAME - DL1 1
6 PB9744 PRESSURE TRANSDUCER ASSEMBLY 1
9 MM0176 NUT - M6 34
10 WB2282 PLATE, NAME - PRESSURE TRANSDUCER 1
11 EG7240 BOX, INTERFACE CABINET 1
12 EF8112 EYE, LIFTING 2
13 MM0610 CAPSCREW - M10 X 1.50 X 50 (ZINC) 2
14 0164331032 FLAT WASHER - M10 12
16 PB1006 LATCH/KEEPER SET 2
19 MM0019 CAPSCREW - M6 X 1.00 X 16 8
20 MM0025 CAPSCREW - M6 X 1.00 X 20 4
21 PB9743 PANEL, TCI (SEE INDEX) 1 208
22 VD1921 CAPSCREW - 1/4" - 20NC X 2 3/4" 4
24 SR8325 SWITCH, TOGGLE 1
25 WB2200 PLATE, NAME - DLS 1
26 PB7104 BREAKER, CIRCUIT - 20 AMP 4
27 EC8805 PLATE, NAME - CB1 1
34 EC8810 PLATE, NAME CB6 1
40 EG8379 PLATE, NAME - CB11 1
41 EG8380 PLATE, NAME - CB12 1
42 WB2304 PLATE, NAME - GB32 1
43 WB2283 PLATE, NAME - TCI 1
44 SM1947 BOARD, RELAY - PAYLOAD - RB2 1
SM3031 MODULE, DATA STORE 1
SM3196 BREAKER, CIRCUIT - 5 AMP 1
SM3189 RELAY 4
45 EC8820 PLATE, NAME - RB2 1
46 SM1951 BOARD, RELAY - STOP LIGHT - RB3 1
SM3043 MODULE, LIGHT DISPLAY 1
SM3189 RELAY 4
48 SM1955 BOARD, RELAY - PARKING BRAKE - RB4 1
SM3039 MODULE, STEERING BLEEDDOWN 1
SM3189 RELAY 4
50 SM1959 BOARD, RELAY - HEADLIGHT - RB5 1
Ref. 60226 Page 192
ELECTRICAL INTERFACE CABINET (4000 ENG)
50 SM3043 MODULE - LIGHT DISPLAY 1
SM3189 RELAY 4
EF9220 WIRE, JUMPER 1
52 SM1963 BOARD, DIODE RESISTOR - DB1 1
53 SM3124 DIODE 1
54 EG0664 RESISTOR - 270 OHM 1
55 EG8333 RESISTOR - 20.00 OHM 1
56 EC8825 PLATE, NAME - DB1 1
57 PC0342 MODULE, INTERFACE - SPECIAL 1
58 EG8381 PLATE, NAME - SIM 1
59 SM1943 BOARD, RELAY - TURN SIGNAL - RB1 1
SM3027 MODULE, FLASHER 1
SM3189 RELAY 4
61 PB0839 TIMER, LINCOLN LUBE 1
62 MM0379 LOCKWASHER - 5MM (EXTERIOR TOOTH) 4
63 MM0373 NUT - 5MM 4
64 WB2281 PLATE, NAME - LUBE TIMER 1
65 SM3001 BOARD, RELAY AUXILIARY - RB6 1
SM3189 RELAY 6
67 WB2280 PLATE, NAME - RB7 1
NS EG8039 STRIP, SEAL 2
NS EG8041 STRIP, SEAL 2
Ref. 60226 Page 192

25 2
26
1 33
1
34 34
45 43 34 34
5 39 38
4
24 3 3
4
6
32 5
34
27
46
34
40 34
44
34
37
7
28
31
33
34
23 8 41
36
22 21 20 19 34
3
18
4
29
17 16 15 14 5
9
30 34
10
35
11
42
12
34
13
Ref. 60198 Page 198

INTERFACE CABINET (SIDEWALLS)
1 PB5732 BOARD, TERMINAL 12
WA3367 NUT 240
2 WB2278 PLATE, NAME - TB31 1
5 MM0373 NUT - M5 20
7 WB2303 PLATE, NAME - GB31 1
8 WB2289 PLATE, NAME - CONTROL POWER RELAY 1
9 PB7276 RELAY - 50 AMP 1
12 TG1929 MACHINE SCREW - #10 3
13 VS0035 DOME LIGHT 1
VZ1912 BULB 1
TM9090 INSULATOR 1
15 ED0913 ROD, THREADED 1
16 TD1549 NUT - 1/4" 1
17 TA7409 INSULATOR, STAND-OFF 1
18 TZ7378 PLATE, NAME - 12 VDC 1
20 TD1684 NUT - 5/16" 1
21 ED7468 ROD, THREADED 1
22 PB7202 INSULATOR, GLASTIC 1
23 TZ7377 PLATE, NAME - 24V 1
34 VM2951 SCREW, SELF/TAP - #6 24
35 WB2496 STRIP, CIRCUIT I.D. 1
NS NOTE: (1) SENSOR IS PART OF HARNESS, AND MUST
NS BE CUT OUT TO REPLACE.
Ref. 60198 Page 198

12
13
13
2
3
3
2
4
1
1
7
8
9
10
11 1
Ref. 60199 Page 202

INTERFACE CABINET INTERNAL WIRING (4000 ENG)
1 EG8328 HARNESS, RELAY BOARD INTERIOR 1
2 MM0375 LOCKWASHER - 6MM (EXTERNAL TOOTH) 4
3 MM0176 NUT - 6MM 4
4 EG8343 HARNESS, INTERIOR LIGHTS 1
5 EG8327 HARNESS, G.E./T.C.I. INTERCONNECTION 1
6 EG8326 HARNESS, G.E. INTERFACE 1
7 WB0908 NUT, PLATE - CONNECTOR SHELL #28 1
8 SP9983 LOCKWASHER, #6 (EXTERNAL TOOTH) 4
9 TC4820 CABLE, #20 COND 4
10 EG7728 HARNESS, DDEC INTERFACE 1
11 EG9603 HARNESS, SIM INTERFACE 1
12 EG8340 HARNESS, ALTERNATOR CHARGING SIGNAL 1
13 EB7417 BAR, BUS 4
Ref. 60199 Page 202

14 13 8 12 11
25
16 24
15 23
17 22
18 21
19 9 6 4 7 3 10 2 1 20
10
9
2
3 2 1
Ref. 60200 Page 204
INTERFACE CABINET EXTERNAL WIRING
1 EG0652 HARNESS, WHEEL SPEED/SUSPENSION 1
2 EG8338 HARNESS, PAYLOAD METER - CAB 1
3 EG7741 HARNESS, LEFT FRAME RAIL (FRONT) 1
5 EG7743 HARNESS, HEADLIGHTS 1
6 EF9766 HARNESS, CAB TO INTERFACE CABINET 1
7 EG8342 HARNESS, CONTROL/LIGHTS 1
9 EG7736 HARNESS, RIGHT DECK - LIGHTS 1
10 EG8337 HARNESS, D.I.D./T.C.I. POWER 1
11 EG7727 HARNESS, FRAME RAIL COMPONENTS 1
13 EF9211 HARNESS, CONTROL START/STOP 1
15 EG7745 HARNESS, CAB JUNCTION BOX 1
16 EF9206 HARNESS, CAB POWER 1
17 EF1218 WIRE - 12VDC 1
18 CH2807 CABLE - BATTERY - POSITIVE 1
19 CH2808 CABLE - BATTERY - GROUND 1
20 SL6447 GROMMET 4
21 EF8180 BRACKET, CABLE 2
22 EF8181 GASKET 1
23 MM0593 CAPSCREW - M8 X 1.25 X 20 (ZINC) 4
Ref. 60200 Page 204

6
7 4
2
5 14
13
4
12
8 12
2 15
4
1 1
10
11
16
Ref. 60201 Page 206

INTERFACE CABINET - SIDE WALLS WIRING
1 EG8338 HARNESS, PAYLOAD METER 1
3 EG8337 HARNESS, D.I.D./T.C.I. POWER 1
4 EF9211 HARNESS, CONTROL START/STOP 1
6 EG7736 HARNESS, RIGHT DECK - LIGHTS 1
8 EF9206 HARNESS, CAB POWER 1
9 CH2808 CABLE, BATTERY - GROUND 1
10 CH2807 CABLE, BATTERY - POSITIVE 1
11 EF1218 CABLE, 12VDC 1
12 EF9766 HARNESS, CAB TO INTERFACE CABINET 1
13 EG7727 HARNESS, FRAME RAIL COMPONENTS 1
14 EG0652 HARNESS, WHEEL SPEED/SUSPENSION 1
15 EG7745 HARNESS, CAB JUNCTION BOX 1
16 EG8342 HARNESS, CAB CONTROL LIGHTS 1
Ref. 60201 Page 206

30 29 24 16 18 20 7 16 18 19
31 32
26 20 16 18
27
28
26 20 16 18
3 7 4 5 6 15 16 17
8
1 7 16 18 19
16 18 20 26
24
2 25 22 21
8 23
10
11 9
14 23
13
12
1
34
33
Ref. 60107 Page 208

T.C.I. PANEL (PB9743)
1 GE0364 PANEL ASSEMBLY 1
GE0546 PANEL, LESS CARDS 1
2 GE0365 BACKPLANE WIRE 1
3 GE0307 CARD - (FB127) 1
4 GE0367 CARD - (FB144) 1
5 GE0368 CARD - (FB160) 1
6 GE0309 CARD - (FB104) 1
7 VE8180 GUIDE, CARD 8
8 VE8181 CATCH 2
9 VE8183 STRIKE 2
10 GE0370 BLOCK, TAP 2
11 GE0371 COVER 1
12 VE8188 SPRING 1
14 TD1549 NUT 2
15 VE4655 WASHER 2
16 VC1390 LOCKWASHER - #10 30
17 VJ9161 CAPSCREW - #10 - 32NF X 1/2" 2
18 VS6662 FLAT WASHER - #10 16
19 VE8187 SCREW 2
20 SF2755 NUT - #10 22
22 VE8184 NUT, MINIATURE 4
23 VE8182 SCREW 8
24 TR5445 LOCKWASHER - #6 8
25 GE0372 CEMENT AS REQUIRED
26 VE4385 NUT, CAP 16
27 GE0374 PLATE, FACE 1
28 VE8196 SOCKET ASSEMBLY 2
29 GE0378 RECEPTACLE 1
30 GE0382 SCREW 4
31 HE5125 FLAT WASHER - #6 4
32 VE5959 NUT 4
33 VE8772 PIN, ROLL 1
34 VE8771 LATCH 1
Ref. 60107 Page 208

DECK PIPING GROUP
BRAKE CABINET/CAB PIPING 1 210
HYD/BRAKE CABINET ASSEMBLY 1 212
HYD/BRAKE CABINET ASSEMBLY - 1 (EG0619) 214
HYDRAULIC CABINET PIPING - BOTTOM 1 218
BRAKE MANIFOLD - TWO CIRCUIT (PC0081) 220
HOIST PILOT VALVE ASSM (PB6922) 224
PEDAL INSTALLATION 1 226
BRAKE/STEERING VALVE PIPING 1 228
RETARD/BRAKE VALVE ASSM (PB9684) 230
BRAKE VALVE SUB-ASSEMBLY (BF2875) 232
BRAKE VALVE SUB-ASSEMBLY - 1 (BF2875) 1 234
DUAL RELAY VALVE (PC0105) 236
DIFFERENTIAL SWITCH ASSEMBLY (BF2876) 238
SOLENOID VALVE ASSEMBLY (PB7242) 240
ACCUMULATOR ASSEMBLY - 1 (PB6780) 1 242
ELECTRONIC TREADLE (PB9506) 244
Ref. TOC-J Page 209

2
3
26 27 28 29 31 30 32 33 4
42
5
6
21 19 17 39 38 37 36 35 34
7
20 41 40
18
8 9 10 9 11 12 8 13 14 44 43 18
15 16
21
22
19 20
24
22
23
25
19 20
22
8 18 9 10 18 9 12 8 44 43 18
Ref. 60087 Page 210

BRAKE CABINET/CAB PIPING
1 EG0619 BRAKE CABINET ASSEMBLY (SEE INDEX) 1 214
2 MM0620 CAPSCREW - M12 X 1.75 X 40 4
4 MM0179 NUT - M12 X 1.75 4
5 SM2014 CAP 2
6 MM0062 CAPSCREW - M12 X 1.75 X 60 4
8 HA6397 HOSE 2
9 HA6173 HOSE 2
10 HA5553 HOSE 1
12 HA7386 HOSE 1
13 EF9801 FLAP, RUBBER 1
16 MM0177 NUT - M8 X 1.25 3
17 HA7358 HOSE - TO PORT "LS" (STEERING) 1
19 MM0605 CAPSCREW - M10 X 1.50 X 25 9
21 EF8174 CLAMP 2
22 WB0430 FITTING, BULKHEAD 8
23 EF8177 BRACKET 1
26 HA7331 HOSE - TO PORT "B2" (BRAKE) 1
27 HA7389 HOSE - TO PORT "T" (BRAKE) 1
28 HA5569 HOSE - TO PORT "P" (STEERING) 1
29 HA7331 HOSE - TO PORT "P2" (BRAKE) 1
30 HA7382 HOSE - TO PORT "T" (STEERING) 1
31 HA7360 HOSE - TO PORT "PX" (BRAKE) 1
32 HA7331 HOSE - TO PORT "P1" (BRAKE) 1
33 HA7331 HOSE - TO PORT "B1" (BRAKE) 1
34 HA7382 HOSE - TO PORT "L" (STEERING) 1
35 HA5569 HOSE - TO PORT "R" (STEERING) 1
36 TG2568 CLAMP 8
37 VN9913 CLAMP 2
38 TY8375 SPACER 6
40 MM0178 NUT - M10 X 1.50 6
41 TG2960 CLAMP 3
43 HA6580 HOSE 1
44 HA7425 HOSE 1
Ref. 60087 Page 210

2 3 5 6 10 9 8 7 3 4
1
29
27
28
25 26
20 19 15 11 23 24
19 20
30 22 21 12 13 14 16 17 18 19
Ref. 60004 Page 212

HYD/BRAKE CABINET ASSEMBLY
1 EG1103 CABINET, HYD BRAKE 1
2 TY8067 COVER, CABINET 1
4 MM0073 CAPSCREW - M10 X 1.50 X 60 6
5 MM0079 CAPSCREW - M10 X 1.50 X 70 (FRONT) 4
6 MM0067 CAPSCREW - M10 X 1.50 X 50 (REAR) 4
7 TY8068 EYE, LIFTING 2
8 PB1006 SET, LATCH / KEEPER 4
10 MM0019 CAPSCREW - M6 X 1.00 X 16 24
11 WB0584 FITTING, ADAPTOR - STRAIGHT 2
15 WB0557 FITTING, ADAPTOR - TEE 1
16 SG2103 GROMMET, RUBBER 1
18 WB0249 FITTING, BULKHEAD - STRAIGHT 4
19 TF2449 FLAT WASHER 14
20 WB0430 FITTING, BULKHEAD - STRAIGHT 2
21 DF3042 FLAT WASHER - 3/8" 4
22 C1601 CAPSCREW - 3/8" - 16NC X 1" 4
24 C5774 LOCKWASHER - 1/4" 2
25 SR6301 CAPSCREW - 1/4" - 20NC X 2 3/4" 2
26 C5780 NUT - 1/4" 2
27 WA4328 PLATE, DANGER 1
28 WA4329 PLATE, WARNING - HIGH PRESS 1
29 WA3134 DRIVE SCREW - #6 8
30 PB9862 CAP, PROTECTIVE METAL 1
Ref. 60004 Page 212

58 57 56 21 55 54 21 53 52 62 63 64
27
70
51
42
41 71
66
21
65
67 72
59 42 41 60 61 68
69
11 14 17
7
10 13 16 5 5 27
6 75
9 12 15 4 19 20 22 4 23 25 24 26 18
28
8 29
1 21
28 30
2 21 31
3
73 40
45 21 33
26
50
44 37
49
36
42
28
41
74 48 47 28 46 43 41 39 38 35 34 32
42
Ref. 60005 Page 214

HYD/BRAKE CABINET ASSEMBLY - 1 (EG0619)
1 TY8075 BRACKET, MOUNTING 2
2 C1605 CAPSCREW - 3/8" - 16NC X 1 3/4" 2
3 TG9225 LOCKNUT - 3/8" 2
5 MM0056 CAPSCREW - M10 X 1.50 X 40 8
7 MM0178 NUT - M10 4
8 PB6780 ACCUMULATOR - 2.5 GALLON 2
9 SM2117 PLATE, NUT CONNECTOR SHELL - #14 1
10 SM0721 GASKET - #14 SHELL 1
11 WA5641 MACHINE SCREW - #4 4
12 VD7129 LOCKWASHER - #4 1
13 SF0542 MACHINE SCREW - #4 1
14 VN9717 NUT - #4 1
15 SM2784 PLATE, CONNECTOR 1
17 MM0581 CAPSCREW - M6 X 1.00 X 16 4
18 SR6320 CAPSCREW - 1/2" - 13NC X 7/8" 2
19 EG0601 TUBE 1
20 EG0602 TUBE 1
22 PB6922 VALVE, HOIST PILOT (SEE INDEX) 1 224
23 EG0603 TUBE 1
24 EB4164 TUBE 1
25 EC6227 TUBE 1
26 WB0557 FITTING - TEE 2
27 PC0105 VALVE, RELAY (SEE INDEX) 1 236
29 PB7242 VALVE, SOLENOID (SEE INDEX) 1 240
30 TZ5040 TUBE 1
31 EG1127 TUBE 1
32 EC6228 TUBE 1
33 WB0418 FITTING - TEE 1
34 EC3343 TUBE 1
35 TZ5042 TUBE 1
36 EC3342 TUBE 1
38 EG0604 TUBE 1
39 EG0605 TUBE 1
40 EG0607 TUBE 1
41 PB6528 COUPLING, DIAGNOSTIC - MALE 3
PB6039 COUPLING, DIAGNOSTIC - FEMALE 1
43 EG0608 TUBE 1
44 PB6894 CABLE ASSEMBLY 1
45 PB6895 KIT, CONNECTION 1
46 VZ3250 DIODE 2
47 EF6943 HARNESS, BRAKE CABINET INTERNAL 1
48 VZ0598 TYRAP 12
49 WA4796 FITTING 2
50 WB0602 FITTING 2
51 TY7550 BLOCK, JUNCTION 1
52 PB6992 SWITCH, STOP LIGHT 1
53 EF8198 TUBE 1
54 PB6803 VALVE, SHUTTLE 1
55 EF8197 TUBE 1
56 PB6784 SWITCH, PARK BRAKE BRAKE 1
57 PB6783 SWITCH, ACCUMULATOR PRESSURE 1
58 PC0081 MANIFOLD, BRAKE (SEE INDEX) 1 220
59 TY9260 TUBE 1
60 PB6785 SWITCH, BRAKE LOCK LOW PRESSURE 1
62 PC0018 TIMER 1
Ref. 60005 Page 214
HYD/BRAKE CABINET ASSEMBLY - 1 (EG0619)
63 SG3408 NUT - #10 2
64 PB4767 RELAY - BRAKE WARNING 1
65 SF9896 KNIFE, DISCONNECT 2
66 DL4172 SLEEVE, INSULATING 2
SR6747 BULB 2
TM9090 INSULATOR 2
69 VF2231 MACHINE SCREW - #10 - 3/8" 6
70 WB1024 FITTING 1
71 WB0586 FITTING 1
72 WB0585 FITTING 3
74 WB0583 FITTING 1
75 DD5640 FLAT WASHER - 1/2" 2
Ref. 60005 Page 214

10
16
11
15 14 13 11 12 10
3 9 5 6 7 7 8
1 2 3 4
Ref. 60072 Page 218

HYDRAULIC CABINET PIPING - BOTTOM
1 HA6763 HOSE 1
2 HA7424 HOSE 1
3 HA6343 HOSE 2
4 HA7423 HOSE 1
5 HA7080 HOSE 1
6 HA6258 HOSE 1
7 HA7075 HOSE 2
8 HA7288 HOSE 1
9 HA7421 HOSE 1
10 HA7420 HOSE 1
11 HA7068 HOSE 1
12 HA7422 HOSE 1
13 HA7073 HOSE 1
14 HA7418 HOSE 1
15 HA7069 HOSE 1
Ref. 60072 Page 218

11 14
11
11
6 5
11 12 13 11 14
2 3 4
10 9 1 3 4 2 8 7 6
Ref. 55117 Page 220

BRAKE MANIFOLD - TWO CIRCUIT (PC0081)
1 BF2839 VALVE, NEEDLE 2
BF2864 O-RING (1) 2
BF2860 O-RING (1) 2
BF2863 RING, BACK-UP (1) 4
2 BF2840 VALVE, CHECK 3
BF2860 O-RING (2) 3
BF2864 O-RING (2) 3
3 BF2842 VALVE, SOLENOID 2
BF2860 O-RING (3) 2
BF2866 O-RING (3) 2
BF2864 O-RING (3) 2
4 BF2843 COIL - 24 VOLT 2
5 BF3523 VALVE, PRESSURE REDUCTION 1
BF2860 O-RING (4) 1
BF2866 O-RING (4) 1
BF2864 O-RING (4) 1
6 BF2851 DISC, ORIFICE 1
7 BF2845 PLUG, CAVITY 1
O-RING (3) 1
8 BF2850 DISC, ORIFICE 1
9 BF2841 VALVE, PILOT (AUTOMATIC APPLY) 1
BF2860 O-RING (5) 1
BF2866 O-RING (5) 1
BF2867 O-RING (5) 1
BF2864 O-RING (5) 1
10 BF2838 PLUG, CAVITY 1
O-RING (6) 1
11 BF2848 PLUG, PORT 6
BF2873 O-RING 6
12 BF2846 CARTRIDGE, LOAD SHUTTLE 1
BF2860 O-RING (3) 1
BF2866 O-RING (3) 1
BF2864 O-RING (3) 1
13 BF2847 CARTRIDGE, HOT OIL 1
BF2860 O-RING (7) 1
BF2864 O-RING (7) 1
14 BF2849 PLUG, PORT 2
BF2874 O-RING 2
NS BF2853 NOTE: (1) INCLUDED IN BF2853 SEAL KIT.
NS BF2854 (2) INCLUDED IN BF2854 SEAL KIT.
Ref. 55117 Page 220

1 2
21
20 3
4
19
5
18
16 6
13 7
12 8
27 22
23
26
24 10
25
11
12
17 13
16
15 14
Ref. 40064 Page 224

HOIST PILOT VALVE ASSM (PB6922)
0 VE3828 SPOOLING SECTION ASSEMBLY 1
1 VJ1967 CAP 1
2 VJ1962 SPACER 1
3 VJ1975 SNAP, RING 1
4 VJ1972 BALL 4
5 VJ1964 PIN, DETENT 1
6 VJ1960 SPRING 1
7 VE3823 SPACER 1
8 VJ1957 CAPSCREW 2
9 VE3820 POPPET, CHECK VALVE 1
10 VE3826 SPRING 1
11 VE3819 O-RING 2
12 VE3818 O-RING 2
13 VJ1947 WIPER 2
14 SPOOL (1) 1
15 VJ0012 MACHINE SCREW 2
16 VJ1943 PLATE, SEAL 2
17 HOUSING, SPOOL (1) 1
18 VJ1944 SEAT, SPRING 2
19 VJ1961 SPRING 1
20 VJ1974 BALL 1
21 VE3825 SLEEVE, DETENT 1
22 VE3827 HOUSING, INLET 1
23 VE3829 HOUSING, OUTLET 1
24 VE3821 ROD, TIE 2
25 VJ1934 NUT 4
26 VE3822 ROD, TIE 1
27 VJ1933 NUT 2
NS VE3830 PLUG, SHUT-OFF ASSEMBLY 1
NS VE3979 VALVE, RELIEF 1
Ref. 40064 Page 224

2 3 4
5 6 7
Ref. 60119 Page 226

PEDAL INSTALLATION
1 PB9684 RETARD/BRAKE VALVE ASSEMBLY (SEE INDEX) 1 230
2 MM0594 CAPSCREW - M8 X 1.25 X 25 4
5 PB9506 ELECTRONIC THROTTLE ASSEMBLY (SEE INDEX) 1 244
6 VC9049 CAPSCREW - 5/16" - 18NC X 5/8" 4
Ref. 60119 Page 226

9 10 11
15 12
7
13
8
19 10 11 5 4 2 3 14
16
17
8 18
Ref. 60088 Page 228

BRAKE/STEERING VALVE PIPING
1 PB9881 STEERING CONTROL VALVE ASSEMBLY (SEE INDEX) 1 098
2 HA7382 HOSE - PORT "L" 1
3 HA5569 HOSE - PORT "R" 1
4 HA7382 HOSE - PORT "T" 1
5 HA5569 HOSE - PORT "P" 1
9 PB9684 RETARD/BRAKE VALVE ASSEMBLY (SEE INDEX) 1 230
10 MM0594 CAPSCREW - M8 X 1.25 X 25 8
12 HA7331 HOSE - PORT "P2" 1
13 HA7331 HOSE - PORT "P1" 1
14 HA7331 HOSE - PORT "B1" 1
15 HA7331 HOSE - PORT "B2" 1
16 HA7389 HOSE - PORT "T" 1
17 HA7360 HOSE - PORT "PX" 1
18 HA7358 HOSE - PORT "LS" 1
19 EC7875 PLATE, COVER 1
Ref. 60088 Page 228

18
8 16
1
19
7
8
9 17
6
15
2
14
13
12
5
2
3
10 11
4
2
Ref. 60065 Page 230

RETARD/BRAKE VALVE ASSM (PB9684)
1 BF2875 VALVE SUB-ASSEMBLY (SEE INDEX) 1 232
2 BF2584 CAPSCREW 3
3 BF2588 NUT 2
4 BF2582 PAD, FOOT 1
5 BF2587 PEDAL ASSEMBLY 1
6 BF2585 NUT 1
7 BF2583 PIN, PEDAL 1
8 BF1858 BEARING, FLANGED - NYLON 6
9 BF1852 RING, RETAINING 4
12 BF0994 STOP, TOP PIVOT 1
13 VE8538 NUT 1
14 BF1854 BOLT 1
15 BF0992 STOP, BOTTOM PIVOT 1
16 BF1857 SHIM AS REQUIRED
17 BF2465 CONNECTOR ASSEMBLY 1
18 BF2876 DIFFERENTIAL SWITCH ASSEMBLY (SEE INDEX) 1 238
19 BF1853 PIN 1
Ref. 60065 Page 230

Ref. 55112 Page 232

BRAKE VALVE SUB-ASSEMBLY (BF2875)
1 VE9420 BOOT/CAP ASSEMBLY 1
VE9411 BOOT (1) 1
2 VE8544 SCREW (SPECIAL) 4
3 VE8545 PLATE, RETAINER 1
4 VE8546 SCREW 2
5 VE9419 ACTUATOR BASE 1
6 VE8547 INSERT 4
NS VE8530 NOTE: (1) INCLUDED IN VE8530 BOOT KIT. 1
Ref. 55112 Page 232

28
4
29
27
5
26
6
25 7
24 30
8
23 9
31
10
10
11 11
12 32
12
21
13 13
32
20 14
15
19
16
22 18 17
Ref. 60066 Page 234

BRAKE VALVE SUB-ASSEMBLY - 1 (BF2875)
1 VE8070 COLLAR 2
2 BF2596 NUT 2
3 BF2594 PLUNGER 2
4 VE8072 SEAL, WIPER (1) 2
5 VE8533 SCREW 1
6 BF2595 PACKING 6
7 BF2598 RING, GLYD 2
8 VE9403 SPRING, PLUNGER RETURN (1) 2
9 BF2597 SEAT, SPRING 2
10 EF5752 SPOOL, REGULATING 2
11 VE9415 SLEEVE (1) 2
12 VE9401 SPRING, SPOOL (1) 2
13 VE1395 PLUNGER (1) 2
14 VE8088 SEAL (1) 2
15 VE9406 PACKING (1) 1
16 VE9418 PLUG 1
17 C1546 FLAT WASHER - 1/4" 4
18 VE9058 BOLT (1) 4
19 VE9421 RETAINER, SLEEVE 1
20 BF2589 BODY - DUAL VALVE 1
21 VE8084 SEAL (1) 2
22 EF3449 PLUG, ORIFICE - .045 1
23 VE8080 SPRING, REGULATOR 2
24 BF2599 SPRING, REGULATOR 2
25 BF2593 SEAT - STAGING 2
26 BF2592 PACKING 2
27 BF2591 STUD 2
28 VE9408 RING, BACKUP 2
29 VE8086 SEAL 2
31 WA0019 O-RING 2
Ref. 60066 Page 234

20 21
19 24
17
18
17
25
16
26
15
14
13
27
22
12
11
10
23
9
3 1 2 4 7
Ref. 60125 Page 236

DUAL RELAY VALVE (PC0105)
1 VE9058 BOLT (1) 4
2 BF2590 WASHER 4
3 VE9421 RETAINER, SLEEVE AS REQUIRED
4 VE9418 PLUG 1
5 VE9406 PACKING (1) 1
6 VE8088 SEAL (1) 2
7 VE1395 PLUNGER (1) 2
8 EF5752 SPOOL, REGULATING 2
9 VE9415 SLEEVE (1) 2
10 VE9401 SPRING, SPOOL (1) 2
11 BF2597 SEAT, SPRING 2
12 VE9402 SPRING, REGULATOR (1) 2
13 BF2597 SEAT 2
14 BF2893 PLUNGER 2
15 BF2894 SLEEVE 2
16 BF2891 BODY, VALVE (1) 1
17 WA0019 O-RING 4
18 BF2896 PLUG - #8 SAE 2
19 BF2895 BODY, MANIFOLD 1
20 BF2897 PLUG - #4 SAE 2
21 BF2898 CAPSCREW, SOCKET HD 2
22 BF2465 CONNECTOR ASSEMBLY 1
23 BF2876 DIFFERENTIAL SWITCH ASSEMBLY (SEE INDEX) 1 238
24 VE9407 RING, BACKUP (1) 2
26 TC9899 O-RING 2
27 BF3557 SPRING 2
Ref. 60125 Page 236

11
10
2 1
3 12
5 6
Ref. 60117 Page 238

DIFFERENTIAL SWITCH ASSEMBLY (BF2876)
1 BF3407 SWITCH ASSEMBLY 1
2 WA0054 O-RING 1
3 SPOOL ASSEMBLY(1) 1
4 BF3409 PLUG 2
5 VE0388 PLUG 1
6 BF3410 PLUG, SCREW 1
7 BF3411 SPRING 1
8 PISTON (1) 1
9 SEAL (1) 2
10 BF3413 SCREW 4
11 SEAL (1) 1
12 BODY (1) 1
Ref. 60117 Page 238

1
Ref. 40045 Page 240

SOLENOID VALVE ASSEMBLY (PB7242)
1 VE6628 NUT 1
2 NAME PLATE (1) 1
3 VS6752 COIL 1
4 VE1730 HOUSING, COIL 1
5 PLATE, COVER (1) 1
6 VE1729 VALVE ASSEMBLY 1
7 VE4127 BODY VALVE 1
Ref. 40045 Page 240

1 2
3
19
6
13
18
17 7
16 14
12
15
11
10 9 8
Ref. 40016 Page 242

ACCUMULATOR ASSEMBLY - 1 (PB6780)
0 PB6780 ACCUMULATOR - 2.5 GALLON 1
1 TV9940 GUARD, VALVE 1
2 VE3881 STEM, VALVE 1
3 VE3880 DYNASEAL (2) 1
4 VS7979 NUT 1
5 VE5918 BLADDER & GAS VALVE ASSEMBLY (2) 1
6 VE3897 RING, ANTI-EXTRUSION (1) 1
7 VE3893 SPRING 1
8 VE3896 PLUG, BLEED (1) 1
9 BF2454 O-RING (1) 1
10 VE3895 NUT, STOP 1
11 VE3883 PLUG, MACHINED 1
12 VE3894 PISTON 1
13 VE3892 POPPET 1
14 VS7976 SPACER (1) 1
15 VS7977 LOCKNUT (1) 1
17 VE3899 O-RING (2) 1
18 VE3898 WASHER (2) 1
19 BF2455 SHELL 1
NS NOTE: (1) INCLUDED IN VE3057 PORT ASSEMBLY.
NS VE3059 (2) INCLUDED IN VE3059 REPAIR KIT.
Ref. 40016 Page 242

9
12 2
16
11
18
13
17
10
22 14
21
20
19
2
9
15
8
5 6 7
3
Ref. 41060 Page 244

ELECTRONIC TREADLE (PB9506)
1 PEDAL (4) 1
2 VJ4023 RING, RETAINER (1)/(2)/(3)/(4) 3
3 ROLLER (2)/(4) 1
4 LEVER, TREADLE (4) 1
5 HARNESS, WIRE (3)/(4) 1
6 CLAMP, WIRE (4) 2
7 VE4213 SCREW - PAN HEAD (3)/(4) 2
8 VC9049 CAPSCREW - 5/16" - 18NC X 5/8" 4
9 BF1495 COVER 1
10 PIN, TREADLE (1)/(4) 1
11 BUSHING (1)/(4) 2
12 BUSHING (1)/(4) 2
13 SENSOR (4) 1
14 PIN (4) 1
16 SPRING (4) 2
17 DRIVE SHAFT, POTENTIOMETER (4) 1
18 BUSHING (4) 2
19 BF1355 PLATE, BASE 1
20 PIN, ROLLER (2)/(4) 1
21 THRUST WASHER - OUTER (4) 2
22 VS2504 MACHINE SCREW - (4) 2
NS VE7549 NOTE: (1) INCLUDED IN VE7549 TREADLE PIN KIT.
NS VE7561 (2) INCLUDED IN VE7561 ROLLER KIT.
NS BF1497 (3) INCLUDED IN BF1497 SENSOR KIT.
NS BF1498 (4) INCLUDED IN BF1498 UPPER SERVICE ASSM KIT.
Ref. 41060 Page 244

FUEL SYSTEM
FUEL TANK INSTALLATION 1 246
QUICK FUEL LEFT HAND 1 250
FUEL/WATER SEPARATOR 1 252
FUEL SYSTEM COOLER 1 254
Ref. TOC-L Page 245

58 49
44
12
45
46
32
40 48 47
30
39
13 29 42
41
43
29 30 38
13
39 40 57
50
35 36 37
51
56
33 34
52 53 54
55
5 6 7 8 9 10 11
12 28 59
26 27
4 3 2
13
31
20 21 29
1
14 15 16
25 17 18
24
19 21
23
22 29
Ref. 60040 Page 246

FUEL TANK INSTALLATION
1 EG8001 TANK, FUEL 1
2 TY4907 CAP, MOUNTING 2
3 C1544 LOCKWASHER - 1" 4
4 C1669 CAPSCREW - 1" - 8NC X 3 1/2" 4
5 TA1978 VENT ASSEMBLY 1
6 D5576 CAP 1
7 TD9741 FITTING, TUBE 1
8 HA2872 HOSE 1
9 VN9999 CLAMP, TUBE 4
10 C1540 LOCKWASHER - 1/2" 4
11 C1523 NUT - 1/2" 4
12 ED1366 TUBE 1
13 EG0663 HARNESS 1
14 PB0707 GAUGE, FUEL 1
15 PB8220 TRANSMITTER, FUEL GAUGE 1
16 VW1231 GASKET 1
17 CC6807 LOCKWASHER - 1/4" (INT TOOTH) 4
18 S5315 CAPSCREW - 1/4" - 28NF X 3/4" (SOCKET HEAD) 4
19 EG0606 COVER 1
20 EG0594 FLAP 1
22 TG5720 CAPSCREW - 3/8" - 16NC X 1" 6
23 HC1851 COCK, DRAIN 1
24 HD0876 ADAPTOR 1
25 HC4691 PLUG 1
26 MM0178 NUT - M10 4
27 TR9441 CLAMP 3
28 TC6058 CLAMP 3
30 TC1233 NUT - 3/8" 3
31 HA0946 HOSE 1
32 TF6990 FITTING, TUBE 1
33 VL7792 DAMPENER, RUBBER 4
34 VW6877 FLAT WASHER 4
37 VN9179 CAPSCREW - 3/4" - 10NC X 6" - G8 4
38 TG2562 CLAMP 2
39 TG0545 FLAT WASHER - 3/8" (COPPER) 3
40 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 3
41 VL4462 WIRE, GROUND 1
42 TA1684 PLATE, ADAPTOR 1
43 TA1691 GASKET 1
44 VW4748 GASKET 1
45 TA9974 FLANGE ASSEMBLY 1
46 VW6420 CAP, REFUELING 1
48 VH6864 CAPSCREW - 1/4" - 20NC X 1/2" 6
49 VN6450 CAPSCREW - 3/8" - 16NC X 7/8" 6
50 VM5736 GRIP, CORD 1
51 SC4970 FITTING, PIPE 1
52 VA1732 GASKET 1
53 C1538 LOCKWASHER - 5/16" 4
54 VN6448 CAPSCREW - 5/16" - 18NC X 3/4" 4
55 VA1733 MOUNT ASSEMBLY 1
56 TV5194 FITTING, PIPE 1
57 VA1730 SWITCH 1
58 C0312 LOCKWASHER - 3/8" 6
Ref. 60040 Page 246

8
5
7
4
6
3
1 2
14 15 16
5 3
13 10 11 12
Ref. 60041 Page 250

QUICK FUEL LEFT HAND
2 HA5597 HOSE 1
5 TR1376 CAPSCREW - 1/2" - 13NC X 1 1/4" 4
6 C1523 NUT - 1/2" 1
7 VC7674 CLAMP 1
8 ED8799 STRAP 1
9 TZ8029 BAR, TAPPED 1
10 TZ8035 BOX, REFUELING 1
11 PB2154 RECEIVER, REFUELING ASSEMBLY 1
12 PB2020 CAP 1
14 TG5720 CAPSCREW - 3/8" - 13NC X 1" 1
16 TC1233 NUT - 3/8" 1
Ref. 60041 Page 250

8 9 18 19 20
15 14 13 16 17
5 6 7
21 22
1 3 2 4 5 6
26 25 22
23
7 8 10
24
9
21
11
12
Ref. 60221 Page 252

FUEL/WATER SEPARATOR
1 HA0946 HOSE 1
2 HA2872 HOSE 1
3 TR9441 CLAMP 3
6 MM0178 NUT, M10 4
7 TC6058 CLAMP 5
9 PB9283 VALVE, SHUT-OFF 2
10 HA5804 HOSE 1
11 WA2564 FITTING, BULKHEAD 1
12 WA1712 FITTING, BULKHEAD 1
14 TG5720 CAPSCREW, 3/8" - 16NC X 1" 4
15 TC1231 LOCKWASHER, 3/8" 4
16 PB8575 ASSEMBLY, FUEL FILTER 1
VE8510 ELEMENT, FILTER 1
17 WB0274 FITTING, 90 1
18 SV7018 FITTING, TEE 1
19 H6881 PLUG, PIPE 1
20 DC3418 NIPPLE, LONG 1
21 HA6218 HOSE 1
22 HA2137 HOSE 1
23 HA3527 HOSE 1
24 HA6663 HOSE 1
25 VN0090 FITTING, FLARE - 90 1
26 TH6942 FITTING, FLARE - 90 3
Ref. 60221 Page 252

17 16 20 18 15
22
10
19
9
15
8
13
21 12 4
2 5
14 13 10 11 6
7
2
6
4 5 6
3 4 5
3
1 1
2
1
6 5 4 3
2 4 5 6 7
Ref. 60222 Page 254

FUEL SYSTEM COOLER
1 TC6058 CLAMP 19
2 TR9441 CLAMP 19
3 VH9969 WELD STUD 6
4 C1547 FLAT WASHER - 3/8" 16
5 C0312 LOCKWASHER - 3/8" 16
6 C1521 NUT - 3/8" 16
7 C1606 CAPSCREW - 3/8" - 16NC X 2" 6
8 HA7575 HOSE 1
9 WB0364 ADAPTOR 1
10 WB0473 FITTING - ADAPTOR 3
11 PC0315 VALVE, DIVERTER 1
12 EG6861 PLATE, MOUNT 1
13 HA1251 HOSE 1
14 HA6663 HOSE 1
15 HA7574 HOSE 1
16 VN0090 FITTING - 90 DEG 1
17 TH6942 FITTING - 90 DEG 3
18 HA3527 HOSE 1
20 HA6218 HOSE 1
21 HA2137 HOSE 1
22 BF4200 COOLER, FUEL 1
BF4497 FRAME, COOLER 1
VE3999 RUBBER GROMMENT 18
VE4000 RUBBER GROMMENT 18
BF4498 TUBES 18
Ref. 60222 Page 254

ELECTRICAL SYSTEM
LEFT DECK ELECTRICAL GROUP 1 256
RIGHT DECK ELECTRICAL GROUP 1 260
BATTERY CONTROL BOX ASSEMBLY (EG7738) 264
BATTERY BOX ASSEMBLY (EG8021) 268
BATTERY BOX WIRING ROUTING 1 272
CAB CONNECTOR PLATE & WIRING 1 274
CAB INTERFACE COMPARTMENT 1 276
CAB INTERFACE COMPARTMENT - 1 1 280
DISTRIBUTION POWER BUS 1 284
ENGINE ELECTRICAL - LEFT SIDE 1 286
ENGINE ELECTRICAL - RIGHT SIDE 1 290
BATTERY CHARGING ALTERNATOR (EF2654) 292
REAR AXLE ELECTRICAL GROUP 1 296
REAR AXLE PRESSURE SENSOR (SM3873) 298
REAR LIGHTS AND BACKUP HORN 1 300
HEADLIGHT AND SERVICE LIGHT WIRING 1 302
HIGH MOUNT HEAD LIGHT 1 304
REAR TURN & CLEARANCE LIGHTS 1 306
LIGHT ASSEMBLY (SUPER HALOGEN) 1 308
LIGHT ASSEMBLY (SUPER HALOGEN) - 1 1 310
SW, BODY UP, FRT SUSP, STEERING ACCUM PRES 1 312
HOIST LIMIT & PAYLOAD SWITCH WIRING 1 314
Ref. TOC-M Page 255

13
12 9 30 38
24 26 27 25
30
9
8
10
9
30
11
4
19
39 40
29 6
5
7 23
28 14
27 1 2 3
26
16 15
18 17
30 31 32
24 9
10 30
34
35
11
36
37
33 20 21 22
Ref. 60228 Page 256

LEFT DECK ELECTRICAL GROUP
1 AK3320 FLOOD LIGHT ASSEMBLY (BACKUP) (SEE FIG 60111) 1 310
2 TY0616 BRACKET, LIGHT MOUNTING 1
3 VY2784 GROMMET 1
4 TD2186 GROMMET 1
5 TG5720 CAPSCREW - 3/8" - 16NC X 1" (ZINC) 3
8 TG2562 CLAMP - 1/2" 5
9 MM0178 NUT - M10 X 1.50 22
10 VN9908 CLAMP 17
11 EG7733 HARNESS, DECK LIGHTING - LEFT 1
12 SM2120 PLATE, NUT CONNECTOR SHELL #24 1
13 VN7138 MACHINE SCREW - #6 - 32NC X 3/4" 4
14 PB9255 HORN 1
15 MM0617 CAPSCREW - M12 X 1.75 X 25 2
18 MM0179 NUT - M12 X 1.75 2
19 EG9194 MOUNTING 1
22 MM0373 NUT - M5 X .8 3
23 TC1233 NUT 1
24 ED7273 WIRE 1
25 PB8403 LIGHT ASSEMBLY 1
VE8105 LENS, CLEAR 1
SR6747 BULB 1
VE8589 GASKET 1
VE8590 RING, RETAINER 1
VE8591 GASKET 1
28 MM0372 NUT - M4 X .7 9
29 PB8400 LIGHT ASSEMBLY, GREEN 1
PB8401 LIGHT ASSEMBLY, AMBER 1
PB8402 LIGHT ASSEMBLY, RED 1
VE8588 LENS, GREEN 1
VE8586 LENS, AMBER 1
VE8587 LENS, RED 1
SR6747 BULB 1
VE8589 GASKET 1
VE8591 GASKET 1
32 MM0603 CAPSCREW - M10 X 1.5 X 16 4
33 AK8456 TURN SIGNAL LIGHT ASSEMBLY (SEE FIG 40877) 1 308
34 MM0593 CAPSCREW - M8 X 1.25 X 20 4
38 VN5153 WIRE, GROUND 1
39 SR7215 CAPSCREW - 1/2" - 13NC X 7 1/2" 2
40 VG7811 NUT - 1/2" LOCKING 2
Ref. 60228 Page 256

14 14
7 6 8 6 6
15 14 8
4
16
14
7
6
6 14 32 12 13 11
20 17 18
17
18
31
19
24 23 22
7
29 34
3
30 28 27 26
33 21
4
3
5 25
2 9
10
1
Ref. 60229 Page 260

RIGHT DECK ELECTRICAL GROUP
1 TY0616 BRACKET, BACK-UP LIGHT 1
2 AK3320 FLOOD LIGHT ASSEMBLY (SEE FIG 60111) 1 310
5 TG5720 CAPSCREW - 3/8" - 16NC X 1" (ZINC) 3
6 MM0178 NUT - M10 24
7 TG2562 CLAMP 9
8 VN9908 CLAMP 15
9 TD2186 GROMMET 1
10 VY2784 GROMMET 1
11 EG7735 HARNESS, DECK LIGHT - RIGHT 1
12 SM2120 PLATE, NUT CONNECTOR SHELL - #24 1
13 VN7138 MACHINE SCREW - #6 4
15 MM0603 CAPSCREW - M10 X 1.50 X 16 4
16 ED7274 WIRE, R.H. ENGINE GROUND BLOCK 1
17 MM0378 LOCKWASHER - 4MM (EXT TOOTH) 12
19 MM0372 NUT - M4 9
20 PB8400 LIGHT ASSEMBLY, GREEN 1
PB8402 LIGHT ASSEMBLY, AMBER 1
PB8401 LIGHT ASSEMBLY, RED 1
VE8588 LENS, GREEN 1
VE8586 LENS, AMBER 1
VE8587 LENS, RED 1
SR6747 BULB 1
VE8589 GASKET 1
VE8591 GASKET 1
24 MM0593 CAPSCREW - M8 X 1.25 X 20 4
25 AK8456 TURN/SIGNAL LIGHT ASSEMBLY (SEE FIG 40877) 1 308
26 MM0379 LOCKWASHER - 5MM (EXT TOOTH) 3
28 MM0373 NUT - M5 3
29 SR7215 CAPSCREW - 1/2" - 13NC X 7 1/2" 2
30 VG7811 NUT - 1/2" LOCKING 2
31 PB8403 LIGHT ASSEMBLY 1
VE8105 LENS, CLEAR 1
SR6747 BULB 1
VE8589 GASKET 1
VE8591 GASKET 1
32 VN5153 WIRE, GROUND 1
33 EG9194 MOUNT 1
34 TC1233 NUT - 3/8" 1
Ref. 60229 Page 260

56 51 34
36 35 33 32
51
36
50
35
47
34
12 13 32
45 18
5 6 33
30 46
17 42
29 15 36
16 33 38
14 44 35
34
19 45
23
15
35
18 37
36
38 35 36 33 34 35 36
36 35
39 38 38 40 44 45 52 38 41
24 20 21 22
7 1 28 48 26 36 43 51 49 36 35 25 53 54 55
6
5
4
3
2
9 8
36 35 31 27 53
11 10
54 55
Ref. 60203 Page 264

BATTERY CONTROL BOX ASSEMBLY (EG7738)
1 EG7740 BOX, BATTERY CONTROL 1
2 EC0891 GASKET 1
3 EC0890 PLATE, MOUNTING 1
4 MM0594 CAPSCREW - M8 X 1.25 X 25 16
7 PB6233 SWITCH, BATTERY DISCONNECT 3
8 VC3573 CAPSCREW - M6 X 1.00 X 25 12
9 TD1549 NUT - 1/4" 12
10 VN9773 FLAT WASHER - M6 12
11 DC3584 LOCKWASHER - M6 12
13 MM0592 CAPSCREW - M8 X 1.25 X 16 2
14 PB8460 BREAKER, CIRCUIT 1
15 MM0373 NUT - M5 2
16 MM0379 LOCKWASHER - 5MM 6
17 MM0351 MACHINE SCREW - M5 2
18 PB9112 RECEPTACLE ASSEMBLY 2
19 MM0596 CAPSCREW - M8 X 1.25 X 35 8
20 EB2646 GASKET, RUBBER 1
21 EB2647 GASKET, RUBBER 1
22 EB2648 PLATE, BACKER 1
23 MM0177 NUT - M8 8
24 PB5993 COVER ASSEMBLY 2
25 PB6977 EQUALIZER, BATTERY 1
26 DD7501 LOCKNUT - 5/16" 2
27 PC0374 RELAY, POWER 1
28 821197 LINK 1
29 ED7253 BAR, BUS - 11B1A 1
30 WB1117 CAPSCREW 1
31 PB7202 INSULATOR 5
32 MM0604 CAPSCREW - M10 X 1.50 X 20 6
35 SC4174 LOCKWASHER - 5/16" 20
36 TV0177 FLAT WASHER - 5/16" 24
37 ED7255 BAR, BUS - 24V 1
38 TR4731 CAPSCREW - 5/16" - 18NC X 1" 5
39 ED7257 BAR, BUS - 11ST 1
40 ED7258 BAR, BUS - 1 1
41 ED7259 BAR, BUS - 11 1
42 ED7260 BAR, BUS - 12F 1
43 S1357 JOINT, BALL 2
44 MM0605 CAPSCREW - M10 X 1.50 X 20 2
45 MM0178 NUT - M10 2
47 EG7737 HARNESS, EQUALIZER 1
48 TR9180 NUT, JAM - 5/16" 24NF 2
49 TG2562 CLAMP 2
50 TF6924 CLAMP 7
51 TD1684 NUT - 5/16" 10
52 CH2804 CABLE, BATTERY 1
53 MM0349 CAPSCREW - M5 X .8 X 12 6
56 TG2568 CLAMP 1
Ref. 60203 Page 264

36
18
35
19
43
22
44 45 3 4 50
20
23 34
46 45 44
26
31
21
39 49
14
34 39 38 47
49 33
45 32 38 37 45
48 31 20
44 8 24 33 10 10 44 23
42
15
40
30
35 29
28
26
27
10
32
38
39 22
36
9
38
39
8 7 16 21 25 27 28 29 42 25 24
2 3 4
6 11 12 41 39 38 10
5 5
17 1
13
Ref. 60223 Page 268

BATTERY BOX ASSEMBLY (EG8021)
1 EG8019 BOX, BATTERY 1
4 MM0604 CAPSCREW - M10 X 1.50 X 20 12
5 EG9147 LID, BATTERY BOX 2
6 TR8320 MACHINE SCREW 16
7 561-06-A4170 CLAMP, HOLD DOWN 2
8 561-06-A4130 CLAMP, HOLD DOWN 4
9 561-06-A4140 ROD, HOLD DOWN 8
10 561-06-A4160 ROD, HOLD DOWN 12
11 DC3101 LOCKWASHER, #10 16
12 PB9830 LATCH, BAIL HANDLE 8
13 VZ0639 BATTERY 4
14 EB3707 INSULATION, EDGING STRIP 3
15 EF9622 STRIP, SEAL - LID - SHORT SIDE 4
16 EF9623 STRIP, SEAL - LID - LONG SIDE 4
17 TL9981 BATTERY 2
27 TC1565 CLAMP 2
28 TV0177 FLATWASHER - 5/6" 4
29 TD1684 NUT - 5/16" 3
30 TF6925 CLAMP 1
37 EG6812 CLAMP, HOLD DOWN 2
38 MM0693 LOCKNUT - M10 20
39 MM0713 FLATWASHER - M10 (HARDENED) 20
40 TD0794 CAPSCREW - 5/16" 18NC X 3/4" 1
41 EG9131 CLAMP, HOLD DOWN 2
43 PC0291 STAND OFF, INSULATED 1
46 TR1376 CAPSCREW - 1/2" - 13NC X 1 1/4" 1
47 VL9602 CLAMP 1
48 VN9914 CLAMP 2
49 TR6643 NUT - 1/2" 3
Ref. 60223 Page 268

6 10
6 7 9 6 7 8
2
4
3
5
1
Ref. 60225 Page 272

BATTERY BOX WIRING ROUTING
1 EG3003 STRIP, NEOPRENE 2
2 MM0583 CAPSCREW - M6 X 1.00 X 25 7
5 MM0176 NUT - M6 7
7 MM0178 NUT - M10 4
8 VW0967 CLAMP 3
9 VN9914 CLAMP 1
10 MM0604 CAPSCREW - M10 X 1.50 X 20 3
NS EG7737 HARNESS, EQUALIZER 1
Ref. 60225 Page 272

24 20 14 21 22 23
13
3 25
30
17
27
7 10
3 21
24 20 14 22
26 28
23 22 21
1 2 3 4 5 6 9 8 7 4 12 11 5 3 4 5 6
22
21
20 19 18 11 9 8 4 3 17 9 8 4 13 14 15 16
13
27
7
3
29
Ref. 60122 Page 274

CAB CONNECTOR PLATE & WIRING
2 EC8892 HOSE, WINDSHIELD WASHER 1
3 EG8344 HARNESS, CAB MAIN 1
5 EF6786 GASKET 3
6 WB0908 NUT, CONNECTOR PLATE 3
7 EG7744 HARNESS - ENGINE DIAGNOSTIC 1
8 SM0724 GASKET 3
9 SM2120 NUT, CONNECTOR PLATE 3
11 HE2467 MACHINE SCREW - #6 - 32NC X 1/2" 4
12 EF6787 COVER PLATE, CONNECTOR 1
13 EF9154 HARNESS - INTERNAL POWER 1
15 SM0723 GASKET 1
16 SM1841 NUT, RING 1
17 EF9756 HARNESS - PAYLOAD METER CAB 1
18 EC8891 PLATE, COVER 1
19 SL9490 GROMMET, RUBBER 1
20 SM2117 PLATE, NUT 3
21 MM0027 CAPSCREW - M6 X 1.00 X 25 8
23 SM2192 MOUNTING PLATE, HARNESS 2
24 SM0721 GASKET 2
25 SM3151 HARNESS - LH WINDOW CONTROLS 1
26 SM3152 HARNESS - RH WINDOW CONTROLS 1
27 EG7494 HARNESS - BUDDY SEAT - INTERNAL 1
28 EG7495 HARNESS - BUDDY SEAT 1
29 EF9751 HARNESS - CAB CIRCUIT BREAKER 1
30 PB8256 SCREW LOCK, FEMALE 2
Ref. 60122 Page 274

2 5 6
1 50 51 3 4 7 8 9
10
11 12 13
14 15
17
16
18
19
20
21
22 23
24
25
27 28
26 56
33 29 30 38 42 43 44 45 46 31
52
41
40
39
28
32
47
48
49
53
54 33
55
36
37
41 40 39 28 35 34
Ref. 60105 Page 276
CAB INTERFACE COMPARTMENT
1 C1676 CAPSCREW 2
2 TD0795 LOCKWASHER - 7/16" 2
3 SM2676 BASE, COMPONENTS 1
4 SM3009 LIGHTER, CIGAR - 12 VOLT 1
5 SC5252 MACHINE SCREW - #8 - 32NC X 3/4" 1
6 VM9910 LOCKWASHER - #8 1
7 TV2179 NUT - #8 - 32NC 1
8 VE2894 BEZEL 1
9 SM0550 PANEL, SHIFT CONSOLE 1
10 VE2590 TRAY, ASH 1
11 SM5110 SENSOR, ANGLE 1
12 TG5720 CAPSCREW - 3/8" - 16NC X 1" 3
15 TC1233 NUT - 3/8" - 16NC 3
17 TF7982 GROMMET, RUBBER 1
18 PB8624 SWITCH, PUSH BUTTON 1
19 PB6343 BUTTON, PLUG 1
21 PB6503 SWITCH, PUSH PULL 1
22 PB5957 KNOB 1
23 ED2863 POTENTIOMETER 1
24 TY8745 SWITCH, CONTROL 1
25 WA4513 SCREW 9
26 TZ7321 NAME PLATE - LICLU 1
27 MM0593 CAPSCREW - M8 X 1.25 X 20 10
29 SM2224 SEAL, STRIP 1
30 SM0887 COVER, COMPONENTS BASE 1
32 EF9752 HARNESS - SHIFT TOWER 1
37 SM2324 SEALANT 1
38 EG7494 HARNESS, BUDDY SEAT INTERNAL 1
39 MM0016 CAPSCREW - M8 X 1.25 X 16 3
41 TF6925 CLAMP 3
42 SM5278 PLATE, BENT 1
43 MM0019 CAPSCREW - M6 X 1.00 X 16 2
46 EG4136 HARNESS, AID MODULE 1
47 PB7004 AID MODULE ASSEMBLY A.I.D. 1
VE3422 BOX (W/O CARDS) 1
VS5162 COVER 1
VE4107 KNOB 1
VJ8805 CARD, FLASHER/COOLANT LEVEL 1
VJ8806 CARD, TEMPERATURE 1
VJ9023 CARD, DIODE (W/SOUND) 1
VJ9024 CARD, DIODE (W/O SOUND) 1
PB5672 CARD, SINGLE TEMPERATURE LATCH 1
TS0299 RESISTORS 2
TY7846 HOUSING 1
TZ0951 HOUSING, LEVEL 1
50 TZ7319 NAME PLATE - RD1 1
51 TZ7320 NAME PLATE - RD2 1
52 MM0718 NUT - M8 X 1.25 1
Ref. 60105 Page 276
CAB INTERFACE COMPARTMENT
54 PC0040 CARD, OIL LEVEL TEMPERATURE 1
55 VJ9025 CARD, DUAL HOT SWITCH INVERTER 1
Ref. 60105 Page 276

11 10 51 26 52 53 54 55 56
42
43
44
57
45
58
37 59
38 60
39
40
46 47 48 6 49 50 26 54 63 64 5 61 62
16 17 18 19
30
31
18 22 20
32
16
33
18 23 21 34
36
35
29 28 24 25 26 27
2 1
7
30
4 5 62
31
41 6 8 9
65
15 14 12 13 66
10
11
Ref. 55073 Page 280

CAB INTERFACE COMPARTMENT - 1
1 MM0595 CAPSCREW - M8 X 1.25 X 30 2
3 MM0581 CAPSCREW - M6 X 1.00 X 16 3
4 TF1207 BUZZER - 24 VOLT 1
7 TZ7324 NAME PLATE - BWB 1
8 PB4767 RELAY 1
10 SM2835 COVER, FRONT 1
11 PB8658 SCREW - M6 X 1 6
12 WB2322 NAME PLATE, R/P230 1
13 EF9753 HARNESS, TIMER CONTACTOR 1
14 WB2323 NAME PLATE - R/P 231 1
15 TR9441 CLAMP 2
16 EG7494 HARNESS, BUDDY SEAT INTERNAL 1
18 VM2951 SET SCREW - #6 - 32NC X 5/16" 6
19 WB2321 NAME PLATE - TB13 1
20 TZ7317 NAME PLATE - TB12 1
21 TZ7316 NAME PLATE - TB11 1
22 WB2325 STRIP, CIRCUIT ID 1
23 WB2324 STRIP, CIRCUIT ID 1
24 VS8193 BOARD, TERMINAL 3
25 TG1929 MACHINE SCREW - #10 - 24NC X 1/2" 6
27 VC5344 FLAT WASHER - #10 6
28 WA3367 NUT ASSEMBLY 60
29 EB7418 BAR, BUS 3
30 MM0027 CAPSCREW - M6 X 1.00 X 25 12
33 SM0723 GASKET 1
34 SM2119 PLATE, NUT CONNECTOR 1
35 WB2314 NAME PLATE - R/P226 1
37 TR9441 CLAMP 2
40 SP8417 FLAT WASHER - #10 2
42 MM0002 CAPSCREW - M8 X 1.25 X 12 2
44 FB5170 TAIL LIGHT RESISTOR DIODE ASSEMBLY 1
AK7557 RESISTOR/DIODE UNIT - 24 VOLT 2
C5747 CAPSCREW - 5/16" - 18NC X 3/4" 4
C1538 LOCKWASHER - 5/16" 4
C1520 NUT - 5/16" - 18NC 4
TS0753 BRACKET 1
45 SM2219 STRIP, SEAL 2
46 NOT USED THIS APPLICATION
49 PB6963 TIMER 1
51 SM2220 STRIP, SEAL 2
53 SR6747 LAMP 1
54 VF2231 MACHINE SCREW - #10 - 24NC X 3/8" 5
55 DL4172 SLEEVE, INSULATING 1
56 SF9896 DISCONNECT, KNIFE 1
57 PB6893 VALVE, CONTROL REMOTE 1
Ref. 55073 Page 280
CAB INTERFACE COMPARTMENT - 1
59 WA3597 CAPSCREW - 5/16" - 18NC X 2 1/4" 2
60 TD1684 NUT - 5/16" - 18NC 2
61 TY7202 BRACKET, RELAY 1
63 DL6702 CONTACTOR 1
64 DF0017 NUT - #10 - 24NC 2
65 TX3086 HOUSING 1
66 TK0253 VARISTOR 1
NS TS0299 RESISTOR 2
NS TY7846 HOUSING, RESISTOR 1
NS TZ0951 HOUSING, RESISTOR (LEVEL) 1
Ref. 55073 Page 280

12 13 5 6 7 8
12 11 10 9
21
10
28
29 27
31 32
30
31
29
26
25
23
14
24
1 34 33 15 18 17 16
23 25 23 25 23 25
35 36 19 35 22 20
Ref. 60144 Page 284

DISTRIBUTION POWER BUS
1 SM2391 PLATE, COVER 1
2 SM2389 PLATE, COVER 1
3 WA4605 SCREW - #10 - 24 X 1/2" 6
5 SM2483 NAME PLATE - 12 VDC 1
6 SM2482 NAME PLATE - 24 VDC 1
7 SM2481 NAME PLATE - GROUND 1
8 SM2998 NAME PLATE - 24 VDC SWITCHED 1
9 TV0177 FLAT WASHER - 5/16" 86
10 SC4174 LOCKWASHER - 5/16" 16
12 SM2384 BAR, BUSS 3
13 SM2388 BAR, BUSS 1
14 SM2393 BRACKET, R.H. BUS 1
15 SM2394 BRACKET, L.H. BUS 1
16 MM0580 CAPSCREW - M6 X 1 X 14 6
19 PB9829 SCREW - M6 6
20 SM2930 PLATE, BREAKER MOUNTING 1
21 TD0794 CAPSCREW - 5/16" - 18NC X 3/4" 8
22 SM1602 MACHINE SCREW 34
23 SM2467 BREAKER, CIRCUIT (10 AMP) 6
24 SM2468 BREAKER, CIRCUIT (20 AMP) 2
25 SM3188 CIRCUIT BREAKER (15 AMP) 7
26 SM3196 CIRCUIT BREAKER (5 AMP) 2
27 VC3573 CAPSCREW - 1/4" - 20NC X 1 1/4" 14
28 TR1306 CAPSCREW - 1/4" - 20NC X 1" 4
29 VN2882 NUT, JAM - 1/4" - 20NC 36
30 TR1307 FLAT WASHER - 1/4" 28
31 SD2583 LOCKWASHER - 1/4" 36
32 SM2473 MAT, ARC GUARD 1
33 ED4338 CHANNEL, RUBBER 1
34 ED4337 CHANNEL, RUBBER 1
SM4478 INSULATION, CELOTEX 1
MM0036 CAPSCREW - M10 X 1.50 X 20 (MOUNTING) 5
MM0471 LOCKWASHER - M10 5
35 EG6201 GUIDE 2
36 EG6202 COVER 1
NS EG6208 CHANNEL, RUBBER 2
Ref. 60144 Page 284

47 48
39 39
38 38
37 37
36 36
35 43 42 41 40 35
34
44
29
45
30
9
31
25 32
33 25 26
46
23 27
28
21 22
4 20 24
10 11 12 13 14 15 16 17 18 19
55 54 53 52 56 9 51 50 49 7 8 6 5 4 1 2 3
Ref. 60168 Page 286

ENGINE ELECTRICAL - LEFT SIDE
2 MM0025 CAPSCREW - M6 X 1.00 X 20 2
3 EG6272 MOUNT, PLATE 1
4 EG6569 HARNESS, EXTERNAL ENGINE 1
5 EB0730 CABLE 1
7 TX2477 CABLE, GROUND 1
9 HA1221 HOSE 1
10 PC0119 SEAL, ADAPTOR 14MM 1
12 PB8726 MOTOR, CRANKING 1
13 WB1107 CAPSCREW - M16 X 2 X 45 (12 POINT) 3
15 EG6570 HARNESS, DDEC III - 24V 1
16 LW00351 COVER, LOOM AS REQUIRED
17 PB5633 RING, TERMINAL 2
18 LW43151 SLEEVING, INSULATED 2
19 VM3666 TAG, PART NUMBER 2
20 677161R94 SENDER, OIL PRESSURE 1
21 DC5608 NIPPLE, CLOSE 1
22 TV8626 FITTING, CROSS 1
23 VZ0589 SWITCH, PRESSURE 1
24 EB0595 WIRE 1
25 VZ3250 DIODE 2
EB5678 HOUSING 2
26 SP8417 FLAT WASHER - 1/4" 1
28 TD1549 NUT - 1/4" 1
29 PC0166 MOUNT, RUBBER 2
30 C0312 LOCKWASHER - 3/8" 3
31 C1521 NUT - 3/8" 3
32 CH3410 CABLE 1
34 TK1319 WIRE 1
35 VL6217 SWITCH, MAGNETIC 2
36 C7588 CAPSCREW - 1/4" - 20NC X 1" 4
37 C1546 FLAT WASHER - 1/4" 8
38 C5774 LOCKWASHER - 1/4" 4
39 C5780 NUT - 1/4" 4
40 TZ9882 WIRE 1
41 VA3180 WIRE 1
42 EC0968 WIRE 1
43 TK1318 WIRE 1
44 EG6549 PLATE, MOUNT 1
45 EG6851 PLATE, SWITCH MOUNT 1
46 SG3290 SWITCH, ENGINE HOURS 1
47 PB8887 SWITCH, COOLANT LEVEL 1
48 R0086 BUSHING, PIPE 1
49 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 1
53 MM0178 NUT - M10 3
54 TF6924 CLAMP 3
55 TC1565 CLAMP 16
56 EG9601 HARNESS, DDEC INTERFACE 1
Ref. 60168 Page 286

1
2
3
4
5
3
2
17
16 15
14 12 20 13 11 2 3 10 9 8 2 3
22 21 19 18
Ref. 60169 Page 290

ENGINE ELECTRICAL - RIGHT SIDE
1 TG2568 CLAMP 16
3 MM0178 NUT - M10 16
4 MM0647 WELD STUD - M10 1
5 TG2568 CLAMP 16
6 EG7732 HARNESS 1
7 PC0205 SENDER, TEMP 1
10 EF2654 ALTERNATOR, BATTERY CHARGING (SEE INDEX) 1 292
BF4357 BELT, ALTERNATOR - 24V 1
13 TX2477 CABLE, GROUND 1
14 EB0595 WIRE 1
16 WB1107 CAPSCREW - M16 X 2 X 45 (12 POINT) 3
17 PB8726 MOTOR, CRANKING 1
18 VN9914 CLAMP 1
19 TF6924 CLAMP 3
20 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 1
Ref. 60169 Page 290

14
12 13 8
15
8
12 16 17 18
11
1 2 3 4 5 6 7 8
9 10 9 23 20
21
22
19 20 24 25 25 26 25 26
25
30
31
25 27 20 23 29 28 10 32 20 33 34 35 37 36
Ref. 60143 Page 292

BATTERY CHARGING ALTERNATOR (EF2654)
1 BF3715 LOCKNUT (1) 1
2 BF1997 FLAT WASHER (1) 1
3 EF3527 PULLEY 1
4 BF1966 BUSHING, PULLEY 1
5 BF1989 RING, RETAINER (1) 1
6 BF1968 BEARING, FRONT 1
7 BF1988 RING, RETAINER (1) 1
8 BF1990 SCREW, PAN HEAD - #8 - 32NC X 3/8" (1) 15
9 BF1970 PLATE, COVER 1
BF3712 HOUSING, FRONT 1
10 BF2002 NUT - (SPECIAL) 18
11 BF1969 COVER, CONTROL UNIT 1
12 BF1972 TERMINAL, OUTPUT 1
13 BF1971 CONTROL UNIT 1
14 BF3716 BOLT (+) - 5/16" - 18NC X 3/4" 1
15 BF1995 LOCKWASHER - 5/16" (1) 1
16 BF1996 FLAT WASHER (1) 1
17 BF3717 LOCKWASHER (1) 1
18 BF3718 CAPSCREW - 1/2" - 13NC X 1" (1) 1
19 BF3720 KEY WOODRUFF (1) 1
20 BF1973 SHAFT/CORE/ROTOR ASSEMBLY 1
BF1974 ROTOR ASSEMBLY 2
BF1975 SHAFT/CORE ASSEMBLY 1
BF3713 RING, RETAINING 2
21 BF1992 LOCKWASHER (1) 2
22 BF1991 CAPSCREW - 3/8" - 16NC X 5/8" (1) 2
23 BF3719 CAPSCREW - #10 - 32NF X 1/2" (1) 12
24 BF3721 NUT - #8 - 32NC (1) 9
25 BF1976 SHELL/STATOR/FIELD ASSEMBLY 1
BF1977 STATOR, FRONT 1
BF1980 STUD 9
SHELL (2) 1
BF1981 BUSHING, TENSION 1
BF1978 COIL 1
BF1979 STATOR, REAR 1
26 BF3722 SCREW, PAN HEAD - #6 - 32NF X 3/8" (1) 18
27 BF3723 NUT - #8 (1) 9
28 BF1982 HOUSING, END 1
29 BF1983 BEARING, REAR 1
30 BF3724 SCREW, LOCK - #10 - 32NC X 5/8" (1) 2
31 BF1962 REGULATOR 1
32 BF3714 O-RING 1
33 BF1985 FAN 1
34 BF2003 FLAT WASHER - (HARDENED) (1) 1
35 BF2004 LOCKNUT - 1/4" - 20NF (1) 1
36 BF1961 GUARD, FAN 1
37 BF3725 SCREW, SOCKET HEAD - #10 - 32NF X 7/8" (1) 3
NS BF1986 NOTE: (1) NOT SERVICED SEPARATELY - SUPPLIED
NS ONLY IN KIT BF1986.
NS (2) NOT SOLD SEPARATELY.
Ref. 60143 Page 292

4 5
3
6
7
27 28 29
30 31 32
24 23 22
26 25
15 16 17 19 18
2
21
7
2
8 3 4 5 4
1
3
9
10
11
12 20
13
14
Ref. 60079 Page 296

REAR AXLE ELECTRICAL GROUP
1 ED7270 HARNESS, G.E. 1
4 TC1233 NUT - 3/8" 8
5 VN9908 CLAMP 5
6 WB0904 PLATE, NUT CONNECTOR SHELL #2 2
8 C5772 PLUG 1
9 C1034 PLUG 1
10 C1551 FLAT WASHER - 3/4" 2
11 C1542 LOCKWASHER - 3/4" 2
12 C1648 CAPSCREW - 3/4" - 10NC X 3" 2
14 EF6610 GASKET 1
15 SM3873 TRANSDUCER, AIR PRESSURE (SEE INDEX) 1 298
17 MM0341 MACHINE SCREW - M4 4
18 VZ3370 FITTING, CAP NUT 1
19 HA0750 HOSE 1
20 EF9216 HARNESS, AXLE HOUSING 1
21 SM2119 PLATE, NUT CONNECTOR SHELL #22 2
23 ED8940 CLAMP, WOOD 4
26 MM0181 NUT - M16 4
27 EG1834 SLEEVE, INSULATING 6
28 DC4979 CLAMP, WORM DRIVE 6
29 VC8762 CAPSCREW - 3/8" - 16NC X 1 1/2" 12
31 TR4436 FLAT WASHER - 3/8" 12
32 TC1233 NUT - 3/8" 12
Ref. 60079 Page 296

16 15
14 13 12
1 2
3
11 10
4
2 3 6
8 7
10 9
Ref. 60055 Page 298

REAR AXLE PRESSURE SENSOR (SM3873)
1 SM3927 FRONT COVER ASSEMBLY 1
2 SM3438 GASKET 2
3 SM1738 SCREW - SPECIAL 8
4 SM3929 CARD, AIR PRESSURE TRANSDUCER 1
SM3449 TUBE 2
5 SM3431 HOUSING, SMALL 1
6 SM3432 REAR COVER ASSEMBLY 1
7 SM3443 HARNESS 1
8 SM0721 GASKET, SHELL 1
9 SM2117 NUT, PLATE 1
10 SM1419 SCREW - #4 - 40 X 1/2" 8
11 SM3442 BLOCK, TAPPED 2
12 SM1181 MANIFOLD, AIR 1
13 SM1847 GASKET 1
14 SM1844 SCREW - #6 - 32 X 1/2" 4
15 SV7053 ADAPTOR 2
16 SM1846 FITTING 2
Ref. 60055 Page 298

8 5
9 2 1
10 5
11 6
4 2 1 6 7
8 5 4 5
7 5
12 2 1
1 2 3
13 14 1 2 4
15 16
Ref. 60227 Page 300

REAR LIGHTS AND BACKUP HORN
2 C1521 NUT - 3/8" 9
3 720462 CLAMP 2
4 SP6153 LOCKWASHER - 3/8" (EXTERNAL TOOTH) 4
5 SP8708 LOCKWASHER - 5/16" (EXTERNAL TOOTH) 6
6 TC1233 NUT - 3/8" 2
7 AK7508 STOP/TAIL LIGHT ASSEMBLY (SEE FIG 60111) 2 310
8 AK7506 RETARD LIGHT ASSEMBLY (SEE FIG 60111) 2 310
9 424243 CLAMP 1
10 AK3326 BACK-UP ASSEMBLY (SEE FIG 60111) 2 310
11 TG2562 CLAMP 1
12 VN9907 CLAMP 1
13 SD5197 PLUG 2
15 C5753 CAPSCREW - 3/8" - 16NC X 4" 4
16 736131C2 ALARM, BACK-UP 2
Ref. 60227 Page 300

3 2 1 4
3 2 1
5
5
2 1 26 27 28 28 27 26 1 2
25 16 24 25
32
35
31 24 16
9 10 11 34
6 7 8 30
33
29
10 11 14 15
15 14 12 13 6 7 8 9
16 24
1 23
18 17
16
22 21 20 19
3 2 1
Ref. 60112 Page 302

HEADLIGHT AND SERVICE LIGHT WIRING
2 MM0178 NUT - M10 18
3 TG2562 CLAMP 5
4 AK7504 LIGHT - SERVICE ASSEMBLY (SEE FIG 60111) 4 310
5 EG0659 HARNESS, ENGINE SERVICE LIGHT 2
6 PB9072 CONDULET, SINGLE GANG 1
7 PB4043 GASKET, RUBBER 1
8 TD1548 CAPSCREW - 1/4" - 20NC X 5/8" 8
10 VM1464 MACHINE SCREW - #10 - 24NC X 5/8" 16
12 TZ0880 COVER, SWITCH 1
13 PB8735 SWITCH, MOMENTARY 1
14 VA2826 COVER, SINGLE GANG 3
15 VA2828 SWITCH, FLUSH 2
19 EC4422 BRACKET 1
20 MM0581 CAPSCREW - M6 X 1.00 X 16 2
23 MM0604 CAPSCREW - M10 X 1.50 X 20 6
24 EG7741 HARNESS, LEFT PLATFORM 1
25 VN9908 CLAMP 13
26 AK3333 LOW BEAM LIGHT ASSEMBLY (SEE FIG 40877) 2 308
27 AK3332 HIGH BEAM LIGHT ASSEMBLY (SEE FIG 40877) 2 308
28 AK7524 FOG LIGHT ASSEMBLY (SEE FIG 40877) 2 308
29 ED2885 BOX, LIGHT 2
30 MM0593 CAPSCREW - M8 X 1.25 X 20 12
35 MM0373 NUT - M5 24
Ref. 60112 Page 302

13
1 11
12
7
9 8
10
3 2 4
1 2 3
2
3
4 5
Ref. 60174 Page 304

HIGH MOUNT HEAD LIGHT
1 EG9330 HOUSING, HEADLIGHT 2
2 AK3332 HIGH BEAM LIGHT ASSEMBLY (SEE FIG 40877) 2 308
3 AK3333 LOW BEAM LIGHT ASSEMBLY (SEE FIG 40877) 2 308
4 EG9327 GRILLE, R.H. 1
5 EG9328 GRILLE, L.H. 1
6 EG9329 GUSSET 2
7 EB2166 COVER 2
8 VM1464 MACHINE SCREW - #10 X 5/8" 12
10 WA4513 SCREW, SELF TAPING - #10 - 24NC X 1/2" 16
11 TY7538 CLIP 2
12 WA3364 NUT, WELD 2
13 EG7732 HARNESS 2
Ref. 60174 Page 304

19 12 17
9 10
8
12
7
11 6
4
5
19 18 17 13 14 15 16
4 5 1 2
Ref. 60114 Page 306

REAR TURN & CLEARANCE LIGHTS
1 EF2179 MOUNTING, CLEARANCE LIGHT - L.H. 1
2 EF2178 MOUNTING, CLEARANCE LIGHT - R.H. 1
3 EF2186 COVER 2
4 VM1464 MACHINE SCREW - #10 - 24NC X 5/8" 16
6 TY9610 WIRE 2
7 SL7366 GROMMET 2
8 TC5943 GROMMET 2
10 TD1549 NUT - 1/4" 2
11 AK8455 TURN & CLEARANCE LIGHT ASSEMBLY 2
AK7551 FLANGE ASSEMBLY 2
AK7575 BULB - 24V/65W 2
AK1094 LENS, REFLECTOR 2
12 VW1464 TUBE 2
13 TG2562 CLAMP 2
14 MM0648 WELD STUD - M10 X 25 2
16 MM0178 NUT - M10 2
17 EC7121 HARNESS, BODY CLEARANCE LIGHT - R.H. 1
18 LW43151 SLEEVE, INSULATION 12
19 EC7122 HARNESS, BODY CLEARANCE LIGHT - L.H. 1
Ref. 60114 Page 306

8
7
3 6
1 2 4 5 9 10 11
Ref. 40877 Page 308

LIGHT ASSEMBLY (SUPER HALOGEN)
1 AK7551 FLANGE ASSEMBLY (1)/(2)/(3)/(4) 1
2 AK1284 BULB LIGHT - 24V/100W (2)(3) 1
3 AK7575 BULB - LIGHT - 24V/65W (1)/(4) 1
4 AK7554 SPRING, BULB RETAINER - (MULTIPAK 10) (1)/(2)/(3)/(4) 1
5 AK3335 LENS/REFLECTOR - HIGH BEAM - (WITHOUT BULB) (3) 1
AK3341 LENS/REFLECTOR - HIGH BEAM - (WITH BULB) (3) 1
6 AK3336 LENS/REFLECTOR - LOW BEAM - (WITHOUT BULB) (2) 1
AK3342 LENS/REFLECTOR - LOW BEAM - (WITH BULB) (2) 1
7 AK7533 LENS/REFLECTOR - AMBER - FOG - (WITHOUT BULB) (1) 1
AK7546 LENS/REFLECTOR - AMBER - FOG - (WITH BULB) (1) 1
8 AK7536 LENS/REFLECTOR - RETARD (WITHOUT BULB) (4) 1
9 AK7556 GASKET - (MULTIPAK 10) (1)/(2)/(3)/(4) 1
10 AK7559 BEZEL - (1)/(2)/(3)/(4) 1
11 AK7561 SCREW - (MULTIPAK 30) (1)/(2)/(3)/(4) 3
NS NOTE: (1) INCLUDED IN AK7524 FOG LIGHT ASSM.
NS (2) INCLUDED IN AK3333 HEADLIGHT ASSM (LOW 24V).
NS (3) INCLUDED IN AK3332 HEADLIGHT ASSM (HIGH 24V).
NS (4) INCLUDED IN AK8456 TURN LIGHT ASSM.
Ref. 40877 Page 308

1 2 3 4 5 6 7 8 9 10
Ref. 60111 Page 310

LIGHT ASSEMBLY (SUPER HALOGEN) - 1
1 AK7552 HOUSING ASSEMBLY (1)/(2)/(3)/(4)/(5)/(6) 1
2 AK7575 BULB - LIGHT - 24V/65W (1)/(2)/(3)/(4)/(6) 1
AK1284 BULB - LIGHT - 24V/100W (5) 1
3 AK7554 SPRING, BULB RETAINER,(MULTIPAK 10)(1)/(2)/(3)/(4)/(5)/(6) 1
4 AK7536 LENS/REFLECTOR - RETARD (WITHOUT BULB) (1) 1
5 AK7538 LENS/REFLECTOR - TAIL (WITHOUT BULB) (2) 1
6 AK7534 LENS/REFLECTOR - FLOOD (WITHOUT BULB) (3) 1
AK3337 LENS/REFLECTOR - FLOOD (WITHOUT BULB) (5)/(6) 1
7 AK7685 LENS/REFLECTOR - SERVICE (4) 1
8 AK7556 GASKET - (MULTIPAK 10) (1)/(2)/(3)/(4)/(5)/(6) 1
9 AK7559 BEZEL - (1)/(2)/(3)/(4)/(5)/(6) 1
10 AK7561 SCREWS - (MULTIPAK 30) (1)/(2)/(3)/(4)/(5)/(6) 3
NS NOTE: (1) INCLUDED IN AK7506 RETARD LIGHT ASSM.
NS (2) INCLUDED IN AK7508 TAIL LIGHT ASSM.
NS (3) INCLUDED IN AK7503 FLOOD (BACK-UP) LIGHT ASSM.
NS (4) INCLUDED IN AK7504 SERVICE LIGHT ASSM.
Ref. 60111 Page 310

7
1 2 3 4
5 6 1 8
9 10
11
13 12
15 14
17
17 19
20
18
16
Ref. 60110 Page 312

SW, BODY UP, FRT SUSP, STEERING ACCUM PRES
1 EF8669 SWITCH, PRESSURE (PAYLOAD) 2
2 EF8679 VALVE CHECK ASSEMBLY 2
TZ8627 BODY, VALVE 1
EF8677 ADAPTOR, TRANSDUCER 1
0700051009 O-RING 1
3 EF5480 COVER 1
4 C1602 CAPSCREW - 3/8" - 18NC - 1" 2
6 DF3042 LOCKWASHER - 3/8" 2
7 C0312 BRACKET 1
8 TD0794 CAPSCREW - 5/16" - 18NC X 3/4" 2
9 TV0177 FLAT WASHER - 5/16" 2
11 PB4307 SWITCH, PROXIMITY 1
12 WA4770 MACHINE SCREW - #10 - 24NC X 2" 2
15 DF0017 NUT - #10 2
16 PB7557 SWITCH, PRESSURE (STEERING PRESSURE) 1
17 EG7727 HARNESS, LEFT FRAME RAIL 1
18 TN6999 COVER 2
19 PB8333 SWITCH, PRESSURE (NITROGEN) 2
20 EC1015 VALVE CHECK ASSEMBLY 2
EC1447 BODY, VALVE 1
TL3995 O-RING 1
Ref. 60110 Page 312

9 8 7
5 6
2 3 4
13 12 11
10
14
15
Ref. 60109 Page 314

HOIST LIMIT & PAYLOAD SWITCH WIRING
2 PB4307 SWITCH, PROXIMITY 1
3 WA4770 MACHINE SCREW - #10 - 24 X 2" 2
6 DF0017 NUT - #10 2
7 TD0794 CAPSCREW - 5/16" - 18 X 3/4" 2
9 TV0177 FLAT WASHER - 5/16" 2
10 TX6079 BRACKET 1
11 VN9908 CLAMP 1
13 MM0178 NUT - M10 1
14 EF8669 SWITCH, PRESSURE (PAYLOAD) 2
15 EF8679 VALVE CHECK ASSEMBLY 2
TZ8627 BODY, VALVE 1
EF8677 ADAPTOR, TRANSDUCER 1
0700051009 O-RING 1
NS EG4754 PLATE, BENT (HOIST LIMIT - BODY) 1
NS EG1849 PLATE, BENT (BODY UP - BODY) 1
Ref. 60109 Page 314

HYDRAULIC SYSTEM
HYDRAULIC TANK & INSTALLATION 1 316
HYDRAULIC TANK PIPING 1 320
BRAKE COOLING PIPING - 4 1 322
BRAKE PIPING - 5 1 326
REAR AXLE HYDRAULIC PIPING 1 330
PUMP/HOIST VALVE MODULE 1 332
PUMP/HOIST VALVE MODULE - 1 1 336
PUMP/HOIST VALVE PIPING 1 340
UNIVERSAL JOINT INSTALLATION 1 342
HOIST CYLINDER & FILTER PIPING 1 344
HOIST CYLINDER & MOUNTING 1 346
HOIST CYLINDER ASSEMBLY (ED3840) 348
STEERING PUMP HOUSING (FRONT) (PB9933) 1 350
STEERING PUMP ROTATING GROUP (PB9933) 1 352
STEERING PUMP HOUSING (REAR) (PB9933) 1 354
STEERING PUMP SEAL INSTALLATION (PB9933) 1 356
HOIST PUMP ASSEMBLY (PB9008) 358
HOIST CONTROL VALVE ASSEMBLY (PB9839) 360
SPOOL INLET SECTION (VE3810) 362
SPOOL SECTION ASSEMBLY - TANK (BF3050) 364
HOIST PUMP INSTALLATION 1 366
SHUT-OFF VALVE ASSEMBLY (TY8353) 368
BRAKE AUXILIARY ACCUMULATOR ASSM (EC3328) 370
HI-PRESSURE FILTER (PB9030) 372
Ref. TOC-N Page 315

34
33 35 36 37
7 6 5 4
2
3
11 28
10 29 27
12 13 7 6 35 36 37
30
31
20
21
43
23
47 21
48 22
49 23
24
25
6
26
14
15 44
46
8 9 45
16
10 11
42 32
18
17
19
38 39 40 41
Ref. 60049 Page 316

HYDRAULIC TANK & INSTALLATION
1 WA4409 COCK, DRAIN 2
2 DA5893 GAUGE, SIGHT 2
3 TH5604 SEAL, O-RING 2
4 PB5526 STRAINER 2
7 MM0618 CAPSCREW - M12 X 1.75 X 30 12
8 TY7946 COVER 1
9 TY8118 GASKET, COVER 1
11 MM0605 CAPSCREW - M10 X 1.50 X 25 38
12 PC0007 DIFFUSER 2
13 TY7922 FLANGE 1
14 EF9541 COVER 1
15 EF9542 GASKET, COVER 1
16 MM0623 CAPSCREW - M12 X 1.75 X 60 12
17 E2579 NIPPLE, CLOSE 1
18 C5771 PLUG 1
19 TF6957 COCK, DRAIN 1
20 EG5015 TANK, HYDRAULIC 1
21 C5772 PLUG 4
22 C5771 PLUG 1
23 R2028 PLUG 2
24 PB2639 PROBE, LEVEL (HYDRAULIC OIL) 1
25 PB3019 REDUCER 1
26 AK7339 SENSOR, TEMP 1
27 EC2265 COVER 1
28 PB0699 GASKET, COVER 1
29 C1034 PLUG 1
30 PB5557 ADAPTOR, FILTER 2
31 PB5556 FILTER, SPIN ON 2
33 VL4534 O-RING 1
34 TB0623 PLUG 1
35 TY4907 CAP, MOUNTING (1) 2
36 C1669 CAPSCREW - 1" - 8NC X 3 1/2" (1) 4
37 C1544 LOCKWASHER - 1" (1) 4
38 VL7792 DAMPENER, RUBBER (1) 2
39 VW6877 FLAT WASHER - 1" (1) 2
40 MM0476 LOCKWASHER - M24 (1) 2
41 MM0159 CAPSCREW - M24 X 3.00 X 150 (1) 2
42 R2491 PLUG, MAGNETIC 1
43 TZ8528 LADDER (1) 1
44 TV1748 CAPSCREW - 5/8" - 11NC X 1 1/2" (1) 2
45 WA4863 FLAT WASHER - 5/8" - (1) 4
46 VN9952 LOCKNUT - 5/8" (1) 2
47 VM0314 PLUG, O-RING (1) 1
48 VM0315 PLUG, O-RING (1) 1
49 VM0319 PLUG, O-RING (1) 1
NS NOTE: (1) NOT INCLUDED WITH TANK ASSEMBLY.
Ref. 60049 Page 316

7 23 8 9 10
6 22 7 3 3 11 12 1
5
4
3
3 2
25 24 18 16 15 14 13
19 17 16
20
21
25 24 15 35 36
37
32
19
32
31
33
38
32
28
20
29
26
30
26 27 19 14 13
31
20
34
Ref. 60081 Page 320

HYDRAULIC TANK PIPING
2 HA7401 HOSE 1
4 HA7400 HOSE 1
6 HA7442 HOSE 1
8 HA7453 HOSE 1
9 HA7399 HOSE 1
10 HA7398 HOSE 1
13 TK8285 VALVE ASSEMBLY 1
14 TZ5136 VALVE ASSEMBLY 1
15 HA6833 HOSE 1
17 HA6227 HOSE 1
18 TN9750 COVER, PORT 1
19 WA0232 O-RING - #232 4
21 MM0619 CAPSCREW - M12 X 1.75 X 35 4
23 TH9942 HOSE 1
24 HA7439 HOSE 1
25 HA7438 HOSE 1
26 WA0187 O-RING - #228 4
27 PB9049 VALVE, ORIFICE CHECK 2
28 ED6505 TUBE 2
29 0101151240 BOLT 8
31 VH6718 CLAMP, SPLIT FLANGE 6
32 C1540 LOCKWASHER - 1/2" 16
33 C1615 CAPSCREW - 1/2" - 13NC X 1 3/4" 8
34 MM0621 CAPSCREW - M12 X 1.75 X 45 4
35 TY8367 HOSE 1
36 TY8365 HOSE 1
37 C1620 CAPSCREW - 1/2" - 13NC X 3" 4
38 C1622 CAPSCREW - 1/2" - 13NC X 3 1/2" 4
Ref. 60081 Page 320

33 32 31
34 30 29 28 27
11 26
27
10 25
35 24
37 6
40
36 32 23 17 20 21
11
41 5 15 16
19 18 4 10 33
38
17 16 15
39 42
36
44 48
5
17 16 15
21 20 13 4 15 16
43
17 18 19
22 47
14
46 45 11 10
10
12
44 7 11
39
4
5
1 6 8
Ref. 60075 Page 322

BRAKE COOLING PIPING - 4
2 HA7401 HOSE 1
3 HA7400 HOSE 1
7 HA7288 HOSE 1
8 HA7405 HOSE 1
10 MM0177 NUT - M8 X 1.25 18
12 VC7673 CLAMP - 2 3/16" 4
13 HA7397 HOSE 1
14 EG0564 TUBE 1
15 C1614 CAPSCREW - 1/2" - 13NC X 1 1/2" 16
16 C1540 LOCKWASHER - 1/2" 16
18 EF9609 TUBE 2
19 WA3574 O-RING (VITON) 2
20 ED6514 TUBE 2
21 VG9095 O-RING 2
22 EG0559 TUBE 1
23 HA7414 HOSE 1
25 EF6640 TUBE 1
26 HA7404 HOSE 1
27 VL9602 CLAMP - 2" 5
28 EG0555 ADAPTER, FLANGE 1
29 MM0627 CAPSCREW - M12 X 1.75 X 100 4
32 WA0232 O-RING 2
34 HA7403 HOSE 1
35 EG0568 TUBE 1
37 VN9914 CLAMP - 2 1/4" 7
38 HA7413 HOSE 1
39 HA7399 HOSE 1
40 EG0554 ADAPTER, FLANGE 1
41 MM0622 CAPSCREW - M12 X 1.75 X 50 4
42 HA7402 HOSE 1
43 HA7406 HOSE 1
44 HA7398 HOSE 1
45 TY8375 SPACER 3
46 TF6925 CLAMP - 3/4" 9
47 HA7075 HOSE 2
48 WB1053 CLAMP, TUBE 3
Ref. 60075 Page 322

9 22
54
4 52 21
20 23 24
55
56
57
26 27 28
25 58 59
10
8
14 15 53
7 7 8 37 38
11
12
9 9 33 34 35 36
13 33
18 11 39
9
19 18 17 16 17
14 15
19
6 5 32
51 41 42 19 29 16
31
4 40 19 29 11
10 30
50 49 48 16
7 10
43 19
47 29
46 31
6 5
24 19 42 32
45 44 5 44 18 32
4 6 17 31
7 19
47 19 40 2
46 41 19
42 19 1
24 3
45 11
42 5 6
44 17 29
5 6
18 19 16 8 4 7
Ref. 60211 Page 326

BRAKE PIPING - 5
1 WB0470 FITTING, STRAIGHT 1
2 EC3328 ACCUMULATOR ASSEMBLY (SEE INDEX) 2 370
4 HA7418 HOSE 1
5 MM0177 NUT - M8 X 1.25 26
7 VN9913 CLAMP - 1 1/16" 8
8 HA7419 HOSE 1
10 HA7080 HOSE 1
11 HA7420 HOSE 1
16 HA7421 HOSE 1
17 HA7422 HOSE 1
18 VN9907 CLAMP - 5/8" 14
19 TF6925 CLAMP - 3/4" 40
20 PC0235 VALVE, BLEEDDOWN (SEE INDEX) 1 114
22 HA6343 HOSE 1
24 HA7073 HOSE 1
26 MM0589 CAPSCREW - M6 X 1.00 X 60 2
28 PB9030 FILTER, HI-PRESSURE (SEE INDEX) 1 372
29 TY8375 SPACER 23
30 EG0559 TUBE 1
31 HA7069 HOSE 1
32 HA7068 HOSE 1
33 WB1036 O-RING 2
34 MM0086 CAPSCREW - M16 X 2.00 X 60 8
37 MM0181 NUT - M16 X 2.00 8
38 EC3036 CLAMP HALF 4
40 HA6763 HOSE 1
41 HA7424 HOSE 1
42 HA6343 HOSE 2
43 TF6924 CLAMP - 1 3/4" 4
44 HA7075 HOSE 2
45 HA7288 HOSE 1
46 HA7423 HOSE 1
47 TG2960 CLAMP - 9/16" 3
48 MM0016 CAPSCREW - M8 X 1.25 X 16 4
51 ED6164 BRACKET 2
52 HA6258 HOSE 1
53 WB1057 REDUCER, O-RING BOSS 2
55 PC0008 VALVE, CHECK 1
57 HA6198 HOSE 1
59 WA2567 NUT, FITTING CAP 1
Ref. 60211 Page 326

13 8 7 13
6 5 4 5
4 3 1 1 2 3
8
9 20 18
17
15
16
14
17
19
21
3 2 1 13 13 1 3 4
5 4 5 6
34 35 9 24 12 38
10
11 31
15
8 33 26
37
28 25
17 35
8
21 18 29
22
23 17 8
20 7
40
33 32 39
19
29
31
39
35 30 21
40 36 33 29
19 29 31 28 29 27
Ref. 60124 Page 330

REAR AXLE HYDRAULIC PIPING
1 C0312 LOCKWASHER - 3/8" 16
2 ED6514 TUBE 2
3 WA3574 O-RING 4
4 TF8090 CLAMP, FLANGE SPLIT 8
5 C1614 CAPSCREW - 1/2" - 13NC X 1 1/2" 16
6 EF9609 FITTING, TUBE 2
7 HA5569 HOSE, APPLY PRESSURE (BRAKE) 1
8 HA3642 HOSE, COOLING (BRAKE) 2
10 PC0105 VALVE, RELAY (SEE INDEX) 1 236
12 VC6561 CAPSCREW - 1/2" - 13NC X 1 1/2" 2
13 LW07178 SEALANT, MASTIC 60
14 D1423 PLUG 4
15 VL9602 CLAMP 3
16 TG2568 CLAMP 2
17 HE5611 LOCKNUT - 3/8" 5
18 VN9914 CLAMP 2
19 HA7410 HOSE, APPLY PRESSURE (BRAKE) 1
20 HA7165 HOSE, PARK BRAKE (APPLY PRESSURE) 1
22 TY8375 SPACER 2
23 VC7674 CLAMP 1
29 HA5566 HOSE 2
31 HA7038 HOSE 1
33 HA7411 HOSE 1
35 HA7412 HOSE 1
Ref. 60124 Page 330

50 49 8 46 45 28 8 8 47 48 27 8 40 41 42 43
1 44
2 26
52 51 25
53 8 13 61 62 69
21
57 56 55 54 8
18 58
3
8 40 42 43
72 71 70 67 66
48
5
10
59
4
63 64 65 66 67
9 8 7 6
8 13 60 61 62
24
14 15 8 16 15 8 22 55 53 4 23
11 17 13 56
12 18 40 57
13 19 20 42 68
29 39
13 12 11 8 6 7 8 38
30
36 35 34 33 32 31 33 34 35 36
33 34 36 37
Ref. 60152 Page 332

PUMP/HOIST VALVE MODULE
1 TY9637 TUBE 1
2 TY9636 TUBE 1
3 HA7388 HOSE 1
4 WA4712 CLAMP 3
5 EF9606 TUBE 1
8 C1540 LOCKWASHER - 1/2" 42
9 C1615 CAPSCREW - 1/2" - 13NC X 1 3/4" 4
10 TY9635 TUBE 1
13 C1614 CAPSCREW - 1/2" - 13NC X 1 1/2" 44
14 EF9607 TUBE 1
17 C1543 LOCKWASHER - 7/8" 3
18 C1663 CAPSCREW - 7/8" - 9NC X 3" 3
19 C1529 NUT - 7/8" 3
20 PB8318 TUBE, ELBOW 3
21 PB7980 VALVE, ORIFICE CHECK 1
22 EF9608 TUBE 1
23 EG7196 BRACKET, PUMP/HOIST VALVE 1
24 EG8502 TUBE 1
25 TZ5046 TUBE 1
26 TZ5047 TUBE 1
27 TY8867 MANIFOLD 1
28 C5759 CAPSCREW - 1/2" - 13NC X 5" 2
29 HA5698 HOSE 1
30 ED6501 TUBE 1
31 ED6141 PLATE 1
32 WA5460 CLAMP, TUBE - H.D. 1
33 WA0361 FLAT WASHER - 5/8" 20
34 C1541 LOCKWASHER - 5/8" 12
35 C5762 CAPSCREW - 5/8" - 11NC X 1 1/2" 6
36 VN9952 LOCKNUT - 5/8" 12
37 C1629 CAPSCREW - 5/8" - 11NC X 1 3/4" 6
38 C1624 CAPSCREW - 1/2" - 13NC X 4" 4
40 WA0187 O-RING 8
41 EG8503 TUBE 1
43 C5760 CAPSCREW - 1/2 - 13NC X 5 1/2" 8
44 WB0551 FITTING, ADAPTOR - 45 DEG 1
46 DF3500 LOCKNUT - 1/2" 2
47 EG8505 BLOCK, MACHINED 1
48 VM0314 PLUG 2
49 EG8506 ADAPTOR, FLANGE 1
50 C1619 CAPSCREW - 1/2" - 13NC X 2 3/4" 4
52 HA5931 HOSE 1
53 C5769 PLUG - 1/4" 2
54 PC0233 VALVE, OVER CENTER 1
55 C1604 CAPSCREW - 3/8" - 16NC 4
56 C0312 LOCKWASHER - 3/8" 4
58 EF7903 BLOCK MACHINED 1
60 EG8504 TUBE 1
61 VG9095 O-RING 2
63 EG6825 MOUNT 2
Ref. 60152 Page 332
PUMP/HOIST VALVE MODULE
64 EG8501 PAD, RUBBER 2
65 MM0053 CAPSCREW - M12 X 1.75 X 45 8
68 PC0232 CHECK VALVE ASSEMBLY 1
69 HA6315 HOSE 1
70 EG6822 MOUNT 2
71 EG6819 PAD, MOUNT 2
72 MM0039 CAPSCREW - M12 X 1.75 X 35 6
Ref. 60152 Page 332

36 4 3 4
7 56 55 6 5 3 1 1 2 40 39 55 56
1 36
37 38
32 33
34 35
26 27
28 29
9 30 31
25
8 14 13 17 1 20 22 23 24
10 12 21
9 16 15 19 18
11
44 1 9 30
43 46 45 48 49
47
51 13 14
16 52
57
42
54
14 37 53
20
42 18
50 55 56
44 1
46 45
41
Ref. 60154 Page 336

PUMP/HOIST VALVE MODULE - 1
1 C1540 LOCKWASHER - 1/2" 26
2 C5760 CAPSCREW - 1/2" - 13NC X 5 1/2" 4
6 ED6143 ADAPTOR, FLANGE 1
7 ED6136 BRACKET, SHAFT COVER 1
8 PC0183 PUMP DRIVE SHAFT ASSEMBLY (SEE FIG 41397) 1 342
9 C0312 LOCKWASHER - 3/8" 12
10 VN9037 CAPSCREW - 3/8" - 16NC X 1 1/4" - G8 8
11 WA0386 NUT - 3/8" - G8 8
13 WA0361 FLAT WASHER - 5/8" 12
14 C1541 LOCKWASHER - 5/8" 10
15 C5762 CAPSCREW - 5/8" - 11NC X 1 1/2" 4
16 VN9952 LOCKNUT - 5/8" 6
18 C1613 CAPSCREW - 1/2" - 13NC X 1 1/4" 2
19 C1523 NUT - 1/2" 2
20 EG9767 BRACKET, ANGLE 1
21 PB9008 PUMP, GEAR (SEE INDEX) 1 358
23 VG9058 RING, SEATING 4
24 C1645 CAPSCREW - 3/4" - 10NC X 3" 4
25 PB9933 PUMP, PISTON 1
26 WA3568 FITTING, TUBE 2
28 PB4685 FITTING, QUICK DISCONNECT - FEMALE 2
PB4684 QUICK DISCONNECT - MALE 2
29 TA2968 PLUG, DUST 2
31 DC7524 CAPSCREW - 3/8" - 16NC X 7/8" 2
32 VG9096 SEAL, O-RING 2
34 C5775 LOCKWASHER - 7/16" 8
35 C1609 CAPSCREW - 7/16" - 14NC X 1 1/2" 8
36 C1614 CAPSCREW - 1/2" - 16NC X 1 1/2" 12
37 VG9095 SEAL, O-RING 3
39 PB9839 VALVE, HOIST (SEE INDEX) 1 360
41 WA4709 CLAMP 1
42 ED6502 TUBE 1
43 EF9606 TUBE 1
46 MM0621 CAPSCREW - M12 X 1.75 X 45 8
47 ED6144 MANIFOLD 1
48 VN6422 CAPSCREW - 3/8" - 16NC X 6 1/2" 2
49 C1521 NUT - 3/8" 2
50 TY8353 VALVE, SHUT-OFF (SEE INDEX) 1 368
51 EG3019 BRACKET 1
52 C1629 CAPSCREW - 5/8" - 11NC X 1 3/4" 2
53 C1631 CAPSCREW - 5/8" - 11NC X 2 1/4" 4
54 ED6147 BRACKET 1
57 VM0321 PLUG, DRAIN 1
Ref. 60154 Page 336

1 2 3 4
8
6
7
2
15
17
10 9
16
2 3
14 10 13 4 11 12
8
6
7
18 19 2
21
20
2
1
22
23
8
6
7
2
24
4 3 2 1 25
38 37 36 33
35 34 33 32
31 30 29 28 27 26
Ref. 60155 Page 340

PUMP/HOIST VALVE PIPING
1 C1614 CAPSCREW - 1/2" - 13NC X 1 1/2" 20
2 C1540 LOCKWASHER - 1/2" 36
4 WA0187 O-RING 6
5 HA7402 HOSE 1
6 C1615 CAPSCREW - 1/2" - 13NC X 1 3/4" 12
8 WA0232 O-RING 3
9 HA6248 HOSE 1
10 HA6253 HOSE 2
11 TY8358 FLANGE, ADAPTOR 2
12 C1618 CAPSCREW - 1/2" - 13NC X 2 1/2" 8
13 HA6250 HOSE 1
14 WB0586 CLAMP, TUBE 1
15 WB1002 CLAMP - 2 7/16" 1
16 HA7439 HOSE 1
17 HA7442 HOSE 1
18 EG9167 PUMP/VALVE MODULE (SEE FIG 60154) 1 336
19 HA7071 HOSE 1
21 VG9095 O-RING 1
23 HA6619 HOSE 1
24 HA7438 HOSE 1
26 TH9942 HOSE 1
27 HA6833 HOSE 1
28 WA5460 CLAMP, TUBE 1
29 TY8367 HOSE 1
30 TY8365 HOSE 1
31 HA7453 HOSE 1
32 C1629 CAPSCREW - 5/8" - 11NC X 1 3/4" 4
33 C1541 LOCKWASHER - 5/8" 8
34 VL9963 CLAMP, SPLIT FLANGE 2
35 WA0237 O-RING 1
36 C1630 CAPSCREW - 5/8" - 11NC X 2" 4
37 VN7716 CLAMP, SPLIT FLANGE 2
38 WA0245 O-RING 1
Ref. 60155 Page 340

1
9
14
3 2
12
15 8
16
11
10
3 5 6
9
13
Ref. 41397 Page 342

UNIVERSAL JOINT INSTALLATION
1 PC0154 ALTERNATOR/BLOWER ASSEMBLY 1
2 SG7814 CAPSCREW - 3/8" - 16NC X 1 1/4" 8
3 C0312 LOCKWASHER - 3/8" 16
4 PB9008 HOIST PUMP ASSEMBLY (SEE INDEX) 1 358
5 VN9037 CAPSCREW - 3/8" - 16NC X 1 1/4" 8
6 WA0386 NUT - 3/8" - 16NC 8
7 PB7940 FLANGE, COMPANION 1
8 PC0183 U-JOINT ASSEMBLY 1
9 VE3436 FLANGE 2
10 70653 YOKE ASSEMBLY 1
11 TH7435 FITTING, GREASE (1) 1
12 70655 RETAINER 1
13 VE3438 CROSS ASSEMBLY (1) 2
14 VE3439 RING, RETAINING (1) 8
15 70657 CAP 1
16 53890V WASHER 1
NS VE7350 NOTE: (1) INCLUDED IN VE7350 CROSS & BEARINGS ASSM KIT.
Ref. 41397 Page 342

22 23 22 21
1
19 19
8
10 16 18
9 3
11 5 17
20 4
31 32 24
14 13
30
15 25 28
26 29
6
27
7
13 14
21
22
9 8 12 9 8 9 10 11
11 10
Ref. 60083 Page 344

HOIST CYLINDER & FILTER PIPING
1 ED3840 HOIST CYLINDER ASSEMBLY (SEE INDEX) 2 348
2 EG5017 HYDRAULIC TANK ASSEMBLY (SEE FIG 60049) 1 316
3 C1609 CAPSCREW - 7/16 - 14NC X 1 1/2" 4
4 C5775 LOCKWASHER - 7/16" 4
6 HA7288 HOSE 1
7 HA7075 HOSE 2
8 C1614 CAPSCREW - 1/2" - 13NC X 1 1/2" 28
9 C1540 LOCKWASHER - 1/2" 36
11 WA0187 O-RING 8
12 C1613 CAPSCREW - 1/2" - 13NC X 1 1/4" 8
13 HA6340 HOSE 2
14 HA6330 HOSE 2
15 HA7405 HOSE 1
16 C1643 CAPSCREW - 3/4" - 10NC X 1 3/4" (1) 4
17 C1542 LOCKWASHER - 3/4" (1) 4
18 TY9627 CLAMP (1) 2
19 PB8318 ELBOW 2
20 PB6999 FILTER 2
VE3433 CAP, END 2
PB7023 ELEMENT, 7 MICRON 2
VE4208 HEAD ASSEMBLY 2
VE4209 TUBE 2
21 HA6248 HOSE 1
22 HA6253 HOSE 2
23 HA6250 HOSE 1
24 VG9096 O-RING 1
25 C1637 CAPSCREW - 5/8" - 11NC X 3 3/4" 3
27 TD5915 WASHER 6
28 C1541 LOCKWASHER - 5/8" 3
29 C1525 NUT - 5/8" - 11NC 2
30 VG7000 MOUNTING, CENTER BONDED 3
31 SG7814 CAPSCREW - 3/8" - 24NF X 1 1/4" 8
32 C0312 LOCKWASHER - 3/8" 8
NS NOTE: (1) USED TO HOLDING CYLINDER FOR SHIPPING ONLY.
Ref. 60083 Page 344

3
5
4
8
7
10
9
11
12
13 8
Ref. 40022 Page 346

HOIST CYLINDER & MOUNTING
1 ED0565 PIN, UPPER HOIST 2
2 VL4293 BUSHING, BALL 2
3 VN9350 RING, RETAINER 4
4 MM0149 CAPSCREW - M36 X 4.00 X 200 2
5 MM0700 LOCKNUT - M36 X 4.00 2
6 ED3840 HOIST CYLINDER ASSEMBLY (SEE INDEX) 2 348
7 ED3070 SHAFT, HOIST BEARING 2
8 VN9353 RING, RETAINER 4
9 EF4836 PLATE, RETAINER 2
10 EF4837 PLATE, LOCKING 2
11 MM0021 CAPSCREW - M20 X 2.50 X 40 6
13 EF4835 SPACER, BEARING 2
NS TZ2549 COVER, HOIST CYLINDER - HOSES 1
NS TZ3107 CLAMP, COVER 1
Ref. 40022 Page 346

7 5 6
3
4
17
15
4 12 13
10 8
14
16 9
15
11 8 13
18
19
20
29
25
21
26 30
22
27
23 31
28
24
32
Ref. 60003 Page 348

HOIST CYLINDER ASSEMBLY (ED3840)
1 ED3845 CYLINDER HEAD ASSEMBLY 1
ED3834 HEAD 1
ED5213 QUILL ASSEMBLY 1
ED5210 QUILL 1
722187 POPPET, BALL 2
EB8590 PLUG 2
2 VM2202 PLUG, VENT (1) 1
3 VN9088 CAPSCREW - 7/8" - 9NC X 2 1/2" - G8 24
5 WA0456 O-RING (1) 1
6 WA1456 BACKER, O-RING (1) 1
7 PB8903 RING, SNAP (1) 1
8 PB7444 BEARING - 11 3/4" (1) 2
9 PB8618 SEAL - 11 3/4" (1) 1
10 TY1503 SEAL (1) 1
11 TY4688 RETAINER, BEARING 1
12 VN9067 CAPSCREW - 7/8" - 9NC X 2" - G8 8
13 PB6792 BEARING - 14" (1) 2
14 PB8908 SEAL - 14" (1) 1
15 PB6555 BEARING - 9 1/2" (1) 2
16 PB8615 SEAL - 9 1/2" (1) 1
17 EB8216 HOUSING 1
18 ED3842 TUBE - 13" 1
19 ED3838 TUBE - 10 1/2" 1
20 ED3833 ROD 1
21 PB6794 BEARING - 13" (1) 2
22 PB6795 SEAL, BUFFER - 13" (1) 1
23 PB8904 SEAL - 13" (1) 1
24 PB8905 SEAL, WIPER - 13" (1) 1
25 PB6557 BEARING - 10 1/2" (1) 2
26 PB6558 SEAL, BUFFER - 10 1/2" (1) 1
27 PB8901 SEAL - 10 1/2" (1) 1
28 PB8902 SEAL, WIPER - 10 1/2" (1) 1
29 PB6798 BEARING - 7" (1) 2
30 PB6799 SEAL, BUFFER - 7" (1) 1
31 PB8906 SEAL - 7" (1) 1
32 PB8907 SEAL, WIPER - 7" (1) 1
NS AK3854 NOTE: (1) INCLUDED IN AK3854 REBUILD KIT. 1
Ref. 60003 Page 348

5 7
6 8
7 10
9 11
7
12
13 15
14
16
24
9 17
10 18
19
23 15 22
20
18 17
21
22 19
9 18
10 25
Ref. 41335 Page 350

STEERING PUMP HOUSING (FRONT) (PB9933)
1 VE9566 DRIVE SHAFT W/SPLINE 1
2 VE9568 BEARING 1
3 VE9570 RING, RETAINER 1
5 VE9535 BOLT, EYE 2
6 VE9545 PLATE, NAME 1
7 VE9544 DRIVE SCREW 8
8 VE9542 PLATE, NAME - I.D. 1
9 VE9538 PLUG 3
10 VE9540 O-RING (1) 3
11 VE9543 PLATE, NAME 1
12 VE9597 STEM 1
13 VE9598 SEAL, O-RING (1) 1
14 VE9595 GLAND 1
15 VE9541 SEAL, O-RING (1)/(2) 2
16 BF3733 JAM NUT 1
17 VE9534 BEARING, RETAINER PIN 2
18 VE9546 SEAL, O-RING (1) 3
19 VE9562 PIN, SWASH BLOCK 2
20 VE9530 HOUSING, PUMP 1
21 VE9567 RETAINER, SEAL 1
22 BF0293 O-RING (1) 2
23 VE9536 PLUG 1
24 VE9532 SEAL, SHAFT (1) 1
25 VE9607 PLUG 1
NS BF1369 NOTE: (1) INCLUDED IN BF1369 HOUSING KIT.
NS BF3727 (2) INCLUDED IN BF3727 CONTROL PISTON KIT.
Ref. 41335 Page 350

1
2
3
4
5
6
5
7
8
10 9
11
12
13
14
15
16
17
18
14
19
20
21
28 22
27
26
19
25
24
23
Ref. 40732 Page 352

STEERING PUMP ROTATING GROUP (PB9933)
1 VE9591 SPRING 2
2 VE9586 SEAL (1) 1
3 VE9581 RING, PISTON (1) 1
4 VE9578 SLEEVE 1
6 VE9583 SEAL, O-RING (1) 1
8 VE9579 PIN 1
10 VE9553 BARREL, CYLINDER (3) 1
11 VE9577 PISTON 1
12 VE9555 BALL (3) 1
13 VE9554 PISTON SHOE ASSEMBLY (3) 9
15 VE9575 WASHER 2
16 VE9573 PIN 2
17 VE7572 LINK 1
18 VE9584 PIN 1
19 VE9564 PIN, DOWEL 2
20 VE9559 SADDLE 1
21 VE9539 SEAL, O-RING (2) 1
23 BF2617 PIN, ROLL 4
24 BF2616 BEARING 2
25 BF3176 SWASH BLOCK (W/PIN) 1
26 VE9531 BEARING, CYLINDER 1
27 VE9557 RETAINER (3) 1
28 VE9556 SPRING (3) 9
NS BF3727 NOTE: (1) INCLUDED IN BF3727 CONTROL PISTON KIT.
NS BF1369 (2) INCLUDED IN BF1369 HOUSING KIT.
NS (3) INCLUDED IN VE9552 ROTARY SUB-ASSEMBLY.
Ref. 40732 Page 352

12 11 7 6 10 11 12
4
5 5
4
13
30
3 14
4 5
2 6 7 25
1 29
28 26 27
24
31
23
22
21
20 19 18
17 16 15
Ref. 41334 Page 354

STEERING PUMP HOUSING (REAR) (PB9933)
1 VE9536 PLUG 1
3 VE9592 CAPSCREW 4
4 VE9610 PLUG, HOLLOW HEX (6)/(7) 11
5 VE9613 O-RING (1)/(6)/(7) 11
7 VE9612 O-RING (1)/(4)/(6)/(7) 4
8 VE9605 VALVE, 4 - WAY (6)/(7) 1
9 BF2226 SCREW (6)/(7) 4
10 VE9609 ORIFICE (6)/(7) 1
12 VE9611 O-RING (1)/(6)/(7) 4
13 VE9603 BLOCK (6)/(7) 1
14 BF2227 VALVE, RELIEF (6)/(7) 1
15 VE9550 BEARING 1
16 VE9549 GASKET (2) 1
17 VE9548 PLATE, VALVE - R.H. 1
18 VE9551 O-RING (2) 1
19 VE9600 COVER, VALVE PLATE 1
20 VE9537 CAPSCREW 4
22 VE9590 SEAL, O-RING (5) 1
23 BF3732 RING, BACKUP (5) 1
24 VE9588 CAP 1
25 BF2185 O-RING (7) 2
26 VE9616 O-RING (2)/(4) 3
27 VE9617 O-RING (2) 1
28 VE9615 O-RING (2) 1
29 BF2239 MODULE, UNLOADER (7) 1
30 BF1731 ORIFICE (6)/(7) 1
31 BF2188 SCREW (7) 4
NS VE9618 NOTE: (1) INCLUDED IN VE9618 GASKET/SEAL KIT.
NS VE9614 (2) INCLUDED IN VE9614 PUMP GASKET/SEAL KIT.
NS BF1368 (4) INCLUDED IN BF1368 VALVE PLATE KIT.
NS (6) INCLUDED IN BF3179 CONTROL ASSEMBLY
NS (7) INCLUDED IN BF2224 CONTROL ASSEMBLY/UNLOADER ASSEMBLY.
Ref. 41334 Page 354

11
12
10
9
8
7
6
4 13
5
4
3
2
1 15 14
Ref. 40734 Page 356

STEERING PUMP SEAL INSTALLATION (PB9933)
2 BF3732 RING, BACKUP (5) 1
6 VE9581 RING, PISTON (5) 1
10 VE9541 SEAL, O-RING (4) 1
11 VE9532 SEAL, SHAFT (4) 1
12 VE9539 SEAL, O-RING (4) 1
13 VE9549 GASKET (2)/(3) 1
14 VE9551 O-RING (1)/(2)/(3) 1
15 VE9586 SEAL (5) 1
NS VE9618 NOTE: (1) INCLUDED IN VE9618 GASKET/SEAL KIT.
NS VE9614 (2) INCLUDED IN VE9614 PUMP GASKET/SEAL KIT.
NS BF1368 (3) INCLUDED IN BF1368 VALVE PLATE KIT.
Ref. 40734 Page 356

26
24
33
32
25
34
35
36 37 12
11
29 30 31 13 1 2 3 4 27 6 7 8 4 9 10 13 14 15 16 17
38
28 5 26 25 24 23 22 21 10 19 18 16 20
11
12
Ref. 40779 Page 358

HOIST PUMP ASSEMBLY (PB9008)
1 TH7965 BALL, STEEL - 1/4" 1
2 VE3571 FLANGE 1
3 VE3588 DOWEL 10
4 VE7795 PLATE, GEAR 2
5 WA0262 O-RING (1)/(2) 5
6 VE3572 PLATE, CONNECTOR 1
7 VE3593 O-RING (2) 24
8 VE3574 PLATE, BEARING 1
9 VE3573 PLATE, CONNECTOR 1
10 VE3592 WASHER 8
11 25632R1 NUT 8
12 BF2675 STUD 4
13 VE7797 GEAR, IDLER 2
15 VE3575 PLATE, BEARING 1
16 VS0629 DOWEL 4
17 VE8967 PLATE, TRANSITION (3) 1
18 WA0158 O-RING (2)/(3) 1
20 VE8966 COUPLING, SPLINE (3) 1
21 BF2674 GEAR, DRIVE 1
22 SL8698 SNAP RING 1
23 VE3589 COUPLING 1
24 VE3738 RING, STEEL 8
26 VE3584 O-RING (2) 4
27 VE3580 PLATE, PRESSURE 4
28 VE1783 PLUG (1)/(2) 1
29 BF2673 GEAR, DRIVE 1
30 VE3586 SEAL (1)/(2) 2
31 TG3789 SNAP RING (1)/(2) 1
32 VE3581 PLATE, ISOLATION 4
33 VE3582 RING, RETAINER (2) 4
34 BF2676 STUD 4
35 VE5201 STUD 4
37 25527R1 NUT 4
38 WA0155 O-RING (2)/(3) 1
NS VE3594 NOTE: (1) INCLUDED IN VE3594 SHAFT SEAL KIT.
NS BF0033 (2) INCLUDED IN BF0033 SOFT GOODS SERVICE KIT.
NS PB8769 (3) INCLUDED IN PB8769 PUMP REWORK KIT.
Ref. 40779 Page 358

5 36
3 2 1
7 8
11 9 10
11
12 4 6 7 8 37 39 6 38 4
17
18
19
10 9 18
20
16
21
15 10
20
22
14 23
23 24 25 26 27 10 13 28 27 29 30 31 8
33 32
34 6 7
5 35
Ref. 60068 Page 360

HOIST CONTROL VALVE ASSEMBLY (PB9839)
1 BF3045 TIE ROD 4
2 VE3807 COMPRESSION WASHER 8
3 VE3804 LOCKNUT 8
4 BF3049 INLET SECTION ASSEMBLY 2
5 VJ2002 CAPSCREW 16
6 DF6928 CAPSCREW 48
7 VJ0011 PLUG 2
8 VJ0435 O-RING (2)/(3) 2
9 VE3551 PLUG 2
10 VE3565 O-RING (2)/(3) 6
11 VE3563 CAP, FLANGE 2
12 VE3553 O-RING (2)/(3) 2
13 VE3559 FITTING 2
14 VE3564 TUBE 2
15 VE3561 FITTING 2
17 VE3560 SLEEVE (2) 2
18 VE3554 BACKUP RING (2)/(3) 4
19 VE3552 O-RING (2)/(3) 2
20 1133800C1 BACKUP RING (2)/(3) 4
21 VE3526 O-RING (2)/(3) 2
22 VE3558 POPPET, RESTRICTION (2) 2
23 VE3562 COVER 2
24 VE3569 SPRING 2
25 VJ1989 SLEEVE 2
26 VE3609 RELIEF VALVE ASSEMBLY (2) 2
VE3555 PLUG 2
VE3556 POPPET 2
27 VE3533 O-RING (2)/(3) 8
28 BF3046 HOUSING, INLET (1) 2
29 VJ1988 POPPET 4
30 VJ1985 SPRING 4
31 VE3568 COVER, POPPET 2
32 VE3534 O-RING (2)/(3) 4
33 VE3528 O-RING (2)/(3) 8
34 VE3567 VALVE, RELIEF (2) 2
35 VJ1990 SPRING 2
36 VE3557 RESTRICTION SCREW 2
37 VE3810 SPOOL SECTION ASSEMBLY (SEE INDEX) 1 362
38 VE3806 PLATE - SPACER 1
39 BF3050 SPOOL SECTION ASSEMBLY (SEE INDEX) 1 364
NS BF3047 (2) INCLUDED IN BF3047 MAJOR SERVICE KIT.
NS BF3048 (3) INCLUDED IN BF3048 MINOR SERVICE KIT.
Ref. 60068 Page 360

1
5 5
4
6 3 6
7 7
23 8
9 9
10
5 10
11
9
9 16
21 11
22
14
20
12
7
5
13
14 16 15
19 14
18 17
Ref. 40004 Page 362

SPOOL INLET SECTION (VE3810)
1 VE3543 COVER, SPOOL 1
2 VE3535 BALL (2)/(3) 1
3 VE3536 POPPET (2) 1
4 VE3527 O-RING (2)/(3) 1
5 VE3548 SEAT, SPRING 4
6 VE3541 SPRING 2
7 VE3545 PLUG 3
8 VE3539 POPPET (2) 1
9 VE3546 SPOOL END 4
10 VE3547 SPOOL (1) 2
11 VE3542 SPRING 2
12 VE5472 POPPET (2) 1
13 VE7619 HOUSING, SPOOL (1) 1
14 VE3533 O-RING (2)/(3) 4
15 VE3603 POPPET (2) 1
16 VJ2946 O-RING (2)/(3) 2
17 VJ1983 PLUG 1
18 VE3549 O-RING (2)/(3) 1
19 VE3544 COVER, SPOOL 1
22 VE3538 POPPET (2) 1
23 VE3540 POPPET (2) 1
NS BF3047 (2) INCLUDED IN BF3047 MAJOR SERVICE KIT.
NS BF3048 (3) INCLUDED IN BF3048 MINOR SERVICE KIT.
Ref. 40004 Page 362

4 5 4
3 2 2 3
9
9
8
7
4 5 4
Ref. 60069 Page 364

SPOOL SECTION ASSEMBLY - TANK (BF3050)
1 BF3044 COVER, SPOOL 1
2 VJ1983 PLUG 2
3 VE3549 O-RING (2)/(3) 2
4 VE3533 O-RING (2)/(3) 4
5 VJ2946 O-RING (2)/(3) 2
6 VE7619 HOUSING, SPOOL (1) 1
7 BF3042 COVER, SPOOL 1
8 VE3541 SPRING 2
9 BF3043 SPOOL 2
NS BF3047 (2) INCLUDED IN BK3047 MAJOR SERVICE KIT.
NS BF3048 (3) INCLUDED IN BK3048 MINOR SERVICE KIT.
Ref. 60069 Page 364

4 5 2
3 6 1
7
8
Ref. 60015 Page 366
HOIST PUMP INSTALLATION
1 PB9008 HOIST PUMP ASSEMBLY (SEE INDEX) 1 358
2 ED6134 SUPPORT 1
3 PB7940 FLANGE, COMPANION 1
4 H0989 NUT, JAM - 1" - 14NF 1
5 EB3976 WASHER 1
6 TH3747 NUT - 3/4" - 10NC 4
8 C1647 CAPSCREW - 3/4" - 10NC X 2 3/4" 4
Ref. 60015 Page 366

2
1
5
3
4
Ref. 40166 Page 368

SHUT-OFF VALVE ASSEMBLY (TY8353)
1 TY7925 FLANGE 1
2 TY8352 FLANGE 1
3 C1623 CAPSCREW - 1/2" - 13NC X 3 3/4" 4
4 C1523 NUT - 1/2" 4
6 PB8977 VALVE ASSEMBLY 1
Ref. 40166 Page 368

17
18
4 5
1 9 10
6
11
2
12 13
3
7
14
8
15 16
5 4
Ref. 60050 Page 370

BRAKE AUXILIARY ACCUMULATOR ASSM (EC3328)
1 TZ0459 HOUSING 1
2 VM0313 PLUG - O-RING 1
3 VM0319 PLUG - O-RING 1
5 R1073 SCREW, DRIVE - #6 4
6 TZ0452 PISTON 1
7 TJ1304 SEAL, T-RING 1
8 PB6708 BEARING 2
10 WA1265 RING, BACK-UP 2
11 EC2252 GLAND 1
12 PB2194 VALVE, CHARGING 1
TR9993 CAP 1
WA0052 O-RING, VALVE STEM 1
TF1144 O-RING, HOUSING 1
13 VD5076 GASKET 1
14 TV1294 GUARD 1
15 VF4084 CAPSCREW - 3/8" - 16NC X 1" 2
16 C0312 LOCKWASHER - 3/8" 2
17 TY5888 DECAL, WARNING 1
Ref. 60050 Page 370

1
Ref. 60070 Page 372

HI-PRESSURE FILTER (PB9030)
1 BF3082 INDICATOR, ELECTRICAL 1
2 BF3075 HEAD ASSEMBLY (1) 1
3 BF3077 ELEMENT 1
4 BF3078 O-RING 1
5 BF3079 BOWL 1
BF3076 INDICATOR, BYPASS 1
Ref. 60070 Page 372

OPTIONS & MISCELLANEOUS GROUP
AUTOMATIC LUBE SYSTEM 1 374
AUTOMATIC LUBE SYSTEM - 1 1 376
LUBE PUMP ASSEMBLY (LA0596) 1 378
AUTOMATIC LUBE SYSTEM - 2 1 382
CHARGING MANIFOLD ASSEMBLY (EB1759) 1 384
TOOL GROUP - DOMESTIC 1 386
SERVICE CENTER - L.H. 1 388
SERVICE PLATFORM/AIR CLEANER 1 390
MIRROR EXTENSION W/WIDE BODY 1 392
HOT START INSTALLATION 1 394
Ref. TOC-O Page 373

23 22
15 1
16
18
2
29 6 6
4 4
5 5
24 3 3
27
25 26 2
28 5
7
33 4
6
3
15
33
21
6
15
13
13
14
7 14
15 8
19 10 15
11
12
16 15 9 30 31 32
14 13 20
5 13
6
15
14
16
3
4 3 5
3 3 4
6 5 6
5 6 5 6
17
18
Ref. 60230 Page 374

AUTOMATIC LUBE SYSTEM
1 VZ0598 TYRAP 15
2 HA1438 HOSE 2
3 VN9907 CLAMP 28
4 MM0642 WELD STUD - M8 X 2.5 18
6 MM0177 NUT - M8 32
7 TF6925 CLAMP 5
8 HA2965 HOSE 1
9 ED8735 SPACER 2
10 HA6448 HOSE 1
11 WB0403 FITTING, UNION 1
12 HA7288 HOSE 1
13 CD3705 NIPPLE, LONG 4
14 C1231 COUPLING, PIPE 4
16 VD4661 HOSE 4
18 HA0570 HOSE 2
20 TC6058 CLAMP 10
21 WB0454 ADAPTOR 2
22 TA4410 INJECTOR ASSEMBLY (1) 2
23 VW7990 CAP, INJECTOR 3
24 C5770 PLUG 2
25 MM0609 CAPSCREW - M10 X 1.50 X 45 4
27 HA5769 HOSE - L.H. 1
28 HA5564 HOSE - R.H. 1
30 WB1058 REDUCER, O-RING 1
31 WB0576 FITTING, O-RING 1
32 VN9908 CLAMP 2
33 HA0994 HOSE 2
NS NOTE: (1) ORDER VS1974 INJECTOR ASSEMBLY
NS FOR FIELD REPLACEMENT.
Ref. 60230 Page 374

4 3
1 1
8 2
2 2
10 5
9 6
7
24 11
22 4
12
13
25
4
28 27 26
21
3
6
18 17
20 19
23
29
3
16 15 14
Ref. 60141 Page 376

AUTOMATIC LUBE SYSTEM - 1
1 TC6058 CLAMP 2
2 TF6925 CLAMP 3
3 HA7480 HOSE 1
4 HA3098 HOSE 1
5 HA5564 HOSE 1
6 HA7285 HOSE 1
9 HA7288 HOSE 1
10 HA5769 HOSE 1
11 LA0543 PUMP, AUTOMATIC LUBE 1
14 EF7814 MOUNT, AUTO LUBE ASSEMBLY 1
15 C1540 LOCKWASHER - 1/2" 4
16 VC1387 CAPSCREW - 1/2" - 13NC X 1" 4
17 TB3802 STRAP 1
18 C0312 LOCKWASHER - 3/8" 2
19 C1604 CAPSCREW - 3/8" - 16NC X 1 1/2" 2
20 C1521 NUT - 3/8" 2
23 WB1058 ADAPTOR, REDUCER 1
24 PB6410 INDICATOR, LEVEL 1
25 EF9688 HARNESS 1
26 VC6036 BUSHING, PIPE 1
27 WA2742 FITTING, TEE 1
28 PC0041 SWITCH, PRESSURE 1
Ref. 60141 Page 376

28
1 2 59
9 29
51
11
52
14 53
13 30
3 54
31 55
12
4 56
11
57
32
5 6 7 8 9 10 58
33
15
39
17
40
16 18 27 26 25
60
24
18 39
34
19 40
35 43
20 41
23 36 44
42
22 45
37
18 46
17 47
38
21 48
49
50
Ref. 60148 Page 378

LUBE PUMP ASSEMBLY (LA0596)
1 LA0629 HOSE 1
2 LA0630 HOSE 1
3 LA1219 GASKET 2
4 LA1222 ADAPTOR 2
5 LA1203 WASHER 2
6 LA1206 CAPSCREW 2
7 LA1215 COVER ASSEMBLY 1
8 LA1220 LABEL 1
9 PB9784 CONNECTOR, SOLENOID 2
10 LA0555 SOLENOID, SV1 (3 WAY VALVE) 1
11 LA0626 COIL, SOLENOID 2
12 LA0631 VALVE, PRESSURE REDUCING 1
13 LA0554 SOLENOID, SV2 (4 WAY VALVE) 1
14 LA1225 NUT 2
15 LA0551 CYLINDER, HYDRAULIC 1
16 LA1216 PLATE, MOUNTING 1
17 LA1208 CAPSCREW 8
18 LA1211 LOCKWASHER 12
20 LA1218 NUT, COUPLING 1
21 LA1221 PUMP ASSEMBLY 1
22 LA1217 ROD, TIE 4
23 LA1224 ORIFICE ASSEMBLY 1
25 LA1212 LOCKWASHER 2
26 LA0624 VALVE, PRESSURE REGULATOR 1
27 LA0625 GUAGE, PRESSURE 1
28 LA1189 PISTON, BOLT 1
29 LA1190 ROD, PISTON 1
30 LA1202 BODY, OUTER 1
31 LA1201 GASKET 1
32 LA1194 CONNECTOR, PISTON ROD 1
33 LA1199 GASKET 1
34 LA1193 STUD, COUPLING 1
35 LA1192 NUT, COUPLING 1
36 LA1191 ADAPTOR, PLUNGER 1
37 LA1200 GASKET 1
38 LA1210 BUSHING, EXTENSION 1
39 LA1209 STOP, BALL 2
40 LA0906 BALL, STEEL 4
41 LA0662 GASKET, CHECK VALVE 1
42 LA0899 SEAT, CHECK VALVE 1
43 LA0900 ROD, PLUNGER 1
44 LA1195 CHECK STOP 1
45 LA0903 PACKING 1
46 LA0902 BUSHING 1
49 LA0901 PLUNGER 1
50 LA1214 TUBE, PRIMING 1
51 LA1196 NUT, GLAND 1
52 LA1205 WASHER 1
53 LA0907 PACKING 1
54 LA0908 GASKET 1
55 LA1197 SPACER 1
56 LA0909 O-RING 1
57 LA0910 U-CAP 1
58 LA1204 WASHER 1
59 LA1198 ADAPTOR 1
60 LA1213 ADAPTOR 1
NS PB9709 TIMER, MOUNTED ON SV2 SOLENOID 1
Ref. 60148 Page 378

5 6 7 8 9
2 10
4 11 12
13
3 2
14
21 15
15 16
16 17
17 18
18 19
19 20
16 19
32 17 22 23
23 22 17 26
27
25 24 25
25 24
27 26 26 27
15 7 7 15
30 29 29 30
23 16 20 23
26 25
28 27
16 7 25 26
30 29 27 28
7 16
29 30
31 2 3
Ref. 60058 Page 382

AUTOMATIC LUBE SYSTEM - 2
3 MM0606 CAPSCREW - M10 X 1.50 X 30 6
4 HA6448 HOSE 1
5 TA4411 INJECTOR ASSEMBLY (1) 1
6 TB8803 NIPPLE, CLOSE 2
8 VW7989 INJECTOR ASSEMBLY (1) 2
9 VW7990 CAP, INJECTOR 13
11 MM0611 CAPSCREW - M10 X 1.50 X 60 6
12 MM0178 NUT - M10 6
14 C5770 PLUG 1
15 HA0197 HOSE 2
16 HA1413 HOSE 3
17 VD4661 HOSE 2
18 HA1438 HOSE 2
19 HA2965 HOSE 3
20 HA0570 HOSE 1
21 HA6448 HOSE 1
22 HC1580 BUSHING, PIPE 2
24 VN9907 CLAMP 4
25 MM0642 WELD STUD - M8 X 25 8
27 MM0177 NUT - M8 6
28 TC6058 CLAMP 2
29 DC5608 NIPPLE, CLOSE 4
30 C1231 COUPLING, PIPE 4
31 EG0583 PLATE COVE 1
32 VN9913 CLAMP 2
Ref. 60058 Page 382

9 7 12 13
10 11
16
18
7 15
10 14
7
9
13
7 12
10
17
4 5
9
3
4 5
7
6
1
2
9
8
Ref. 30333 Page 384

CHARGING MANIFOLD ASSEMBLY (EB1759)
1 EB1756 MANIFOLD, CONTROL 1
2 SD5215 SET SCREW 2
3 PB7883 VALVE, NEEDLE 3
4 PB7869 GAUGE, PRESSURE 1
5 PB7870 GAUGE, PRESSURE 1
6 WA1724 UNION 1
7 PB7871 COUPLING, FEMALE - QUICK DISCONNECT 5
9 PB7872 COUPLING, MALE - QUICK DISCONNECT 6
10 TF5190 FITTING, TUBE CONNECTOR 3
11 HA5694 HOSE - STRUCTURE 3
12 WA2594 FITTING 2
13 VC5227 CONNECTION, VALVE 2
14 WA3081 FITTING, SPECIAL 1
15 EB1757 FITTING 1
16 PB5866 REGULATOR, NITROGEN 1
17 SS0189 ADAPTOR 1
18 TF5194 O-RING 1
Ref. 30333 Page 384

1 2 3
5 6 7
8 9
Ref. 60137 Page 386

TOOL GROUP - DOMESTIC
1 ED8703 TOOL, SLEEVE ALIGNMENT - 2.750 1
2 EF4875 ROLLER ASSEMBLY 2
EF4873 BRACKET, ROLLER 1
PB7624 BEARING 1
SP5874 RING, RETAINER (BEARING) 1
ED2364 RING, RETAINER (ROLLER RING) 2
C1645 CAPSCREW - 3/4" - 10NC X 2 1/4" 4
C1542 LOCKWASHER - 3/4" 4
3 EF9160 HARNESS (PAYLOAD METER DOWNLOAD) 1
4 EF9302 WEAR INDICATOR ASSEMBLY 1
EB1723 CAP, INDICATOR 1
EF9301 PIN, WEAR INDICATOR 1
WA0010 O-RING, WEAR INDICATOR PIN 1
TL3995 O-RING, INDICATOR CAP 1
EB4813 HOUSING 1
SV9812 O-RING, HOUSING 1
5 PB8326 WRENCH, OFFSET - 1 7/16" 1
6 TZ2733 HANDLE, TUBULAR 1
7 TZ2734 ADAPTOR, TORQUE - 3/4" 1
8 PB4684 COUPLING, HYDRAULIC 2
9 PB9067 BATTERY JUMPER CONNECTOR ASSEMBLY 2
Ref. 60137 Page 386

5 2 3 4 9 12 16 37
1 2
12
16
37 14
38 12 16
8 27 26
15 17
30 29 28
19 20
6
25 24
21
18
23 22
10
12
11
9 8 13 39
5 6 35 36
31
8 1
32 33 34
Ref. 60210 Page 388

SERVICE CENTER - L.H.
1 HA0622 HOSE 1
3 ED9901 O-RING 1
4 PB9858 ADAPTOR 1
5 HA2363 HOSE 1
6 VC5169 HOSE 1
7 TG7045 ADAPTOR 1
8 HA7511 HOSE 1
9 TR9441 CLAMP 4
10 WB0997 CLAMP 1
11 MM0024 CAPSCREW - M10 X 1.50 X 16 1
12 MM0178 NUT - M10 11
13 WB0473 ADAPTOR 1
14 EG3056 MOUNTING 1
15 MM0047 CAPSCREW - M10 X 1.50 X 30 4
18 EG3059 BOX, SERVICE CENTER 1
20 PB9212 ENGINE OIL RECEIVER ASSEMBLY 1
21 TZ0800 DECAL 1
22 C5771 PLUG 1
23 TM2379 DECAL 1
25 PB9213 HYDRAULIC OIL RECEIVER ASSEMBLY 1
27 PB9211 RADIATOR COOLANT RECEIVER ASSEMBLY 1
28 D118265 HOOK RUBBER 1
29 TR4065 CAPSCREW - 1/4" - 20NC X 1 3/4" 1
30 VD4460 LOCKNUT - 1/4" 1
32 WB0600 FITTING, O-RING ADAPTOR 1
34 WB0364 FITTING, ADAPATOR - STRUCTURE 1
37 MM0648 WELD STUD - M10 6
38 TR3662 CLAMP 2
Ref. 60210 Page 388

8 7 6 1
6
5
4 4
3 3
1 1
2 2
Ref. 60178 Page 390

SERVICE PLATFORM/AIR CLEANER
1 EG8745 STEP 2
2 EG8747 PAD, TAPPED 2
3 EG8746 BAR 2
4 EG8748 HANDRAIL 2
5 VC1387 CAPSCREW, 1/2" - 13NC X 1" 8
6 TR5445 LOCKWASHER, 1/2" 12
7 TR6008 FLATWASHER, 1/2" 4
8 VC6500 CAPSCREW, 1/2" - 13NC X 2" 4
Ref. 60178 Page 390

5 4 3 1 6 7 8 9 10
2
7
11
12
14
13
15 16 17
25 24 23 22
21
20
11
18
19
Ref. 60179 Page 392

MIRROR EXTENSION W/WIDE BODY
1 EG9107 BRACE 1
2 TJ6977 GUSSET 1
3 MM0607 CAPSCREW, M10 X 1.50 X 35 4
4 MM0461 FLATWASHER, M10 4
6 TZ2083 MOUNT, MIRROR - L.H. 1
7 C1605 CAPSCREW, 3/8" - 16NC X 1 3/4" 6
8 C0312 LOCKWASHER, 3/8" 4
9 WA4726 FLATWASHER, 3/8" (HARDENED) 4
10 C1521 NUT, 3/8" 4
11 HE5611 NUT - 3/8" (LOCK) 4
12 EG9108 BRACE 1
14 EG9109 BRACKET 1
15 MM0617 CAPSCREW, M12 X 1.75 X 25 2
18 C1605 CAPSCREW, 3/8" - 16NC X 1 3/4" 2
19 ED6011 TUBE 1
20 EB4395 BRACE 1
21 TJ6978 BRACKET 1
22 EG8054 MOUNT, MIRROR - R.H. 1
23 MM0593 CAPSCREW, M8 X 1.25 X 20 12
Ref. 60179 Page 392

38 40
37 38 39
1 39 41
25
24
21 22
27 31 32
26
5 7 8 10 11 35 2
33
36 31
34
32
7
44 4
46 6
43 3
45 5
26 2
42
2 25
42 24
15 19 12
15 15 13 6
5 19 14 17 15
9 23 18 14
16 23 15 28
7 5
10 9 20 16
8 7 29
10 21
8 30
22
Ref. 60224 Page 394

HOT START INSTALLATION
1 HA0443 HOSE 1
2 EG6223 HARNESS, RECEPTACLE FRONT BUMPER TO J. BOX 1
3 TC1565 CLAMP 12
4 VH9969 STUD, WELD - 3/8" - 16NC X 3/4" 12
5 C1547 FLAT WASHER 18
6 C0312 LOCKWASHER, 3/8" 12
7 C1521 NUT, 3/8" 16
8 TC6058 CLAMP 7
9 C5751 CAPSCREW, 3/8" - 16NC X 2 1/2" 4
10 SD4572 NUT, JAM 6
11 C1602 CAPSCREW, 3/8" - 16NC X 1" 2
12 WB0378 FITTING, 90 DEG 1
14 PB2306 VALVE, SHUT-OFF 2
15 WA0020 O-RING 12
16 WB0474 ADAPTOR 2
17 VY7622 HOSE 1
18 EF9899 ASSEMBLY, HEATER/ COOLANT 2
19 EF9900 THERMOSTAT 2
20 EG6211 MOUNT, PLATE 2
21 H8136 CAPSCREW, 1/4" - 20NC X 1/2" 12
22 C5774 LOCKWASHER, 1/4" 12
24 HA3118 HOSE 1
25 HA5735 HOSE 1
26 EG6221 HARNESS, HEATER/COOLANT 1
27 EG6222 HARNESS, HEATER/OIL 1
28 PB1642 PLUG, FEMALE 1
29 TZ1170 PLATE, MOUNTING 1
30 C1601 CAPSCREW, 3/8" - 16NC X 3/4" 2
31 VZ1368 GRIP, CORD - STRAIGHT 2
32 VZ1369 NUT, LOCKING 2
33 VZ1243 GRIP, CORD - STRAIGHT 1
34 VM5588 NUT, LOCKING 1
35 EG1974 ASSEMBLY, BOX 1
EG1960 BOX 1
PB4110 BOARD, TERMINAL 1
WA3367 NUT 10
HD6007 MACHINE SCREW, #10 2
SG7707 LOCKWASHER, #10 2
EG1958 STRIP CIRCUIT I.D. 1
EB7417 BAR, BUS 2
EB7418 BAR, BUS 1
36 TA2685 PLUG, BUTTON 3
37 WB1115 ADAPTOR, METRIC TO INCH 1
38 WB0365 FITTING, ADAPTOR STRAIGHT 2
41 PB9390 ADAPTOR, METRIC TO INCH 1
42 EG1966 ASSEMBLY, HEATER, OIL 2
43 WA0192 STUD, WELD - 1/4" - 20NC X 3/4" 3
44 VY8331 CLAMP 4
45 C1546 FLAT WASHER, 1/4" 4
46 C5780 NUT, 1/4" 3
Ref. 60224 Page 394

CONTROL GROUP
CONTROL CABINET (FRONT & TOP VIEW) 1 398
CONTROL CABINET (LEFT SIDE) 1 400
CONTROL CABINET (RIGHT SIDE & REAR VIEW) 1 402
CONTROL CABINET - CONTACTOR BOX 1 404
CONTACTOR - R.P. (GE0168) 406
CONTACTOR - G.F. (TV3419) 1 410
INTERLOCK SWITCH (VE3530) 414
RELAY (VG7043) 416
CONTROL CABINET (INSIDE TOP LEFT FRONT) 1 418
RECTIFIER PANEL (PB6489) 422
DIODE/HEAT SINK ASSEMBLY 1 424
CONTROL CABINET (INSIDE LOWER LEFT FRONT) 1 426
CONTROL CABINET (INSIDE TOP RIGHT FRONT) 1 428
CONTROL PANEL - P.S.C. (GE0339) 430
FAULT DETECTION PANEL (VE6113) 432
BATTERY FILTER PANEL (BLFP) (BF3903) 434
CONTROL CABINET (INSIDE LOWER RIGHT FRONT) 1 436
CONTROL CABINET - INVERTER 1 438
CONTROL CABINET (TOP LEFT VIEW) 1 440
VOLTAGE MEASURING MODULE (VWM) (VE6118) 444
CONTROL CABINET (TOP RIGHT VIEW) 1 446
ALTERNATOR EXCITOR (A.F.S.E.) (PB8838) 448
ALTERNATOR EXCITOR (A.F.S.E.) - 1 (PB8838) 1 450
AFSE PANEL COVER ASSEMBLY (VE5132) 1 452
TERMINAL BOARDS 1 454
HARDWARE, DECAL & MISCELLANEOUS 1 456
Ref. TOC-P Page 397

21 20
5 18 19 5 7 23 5 7 24 33 34 35
5 7 25
32
5 6 7
33
34
17
26
27
28
5 7 16 5 7 12
21 20
5 18 5 7 16 11 5 7 12 11 5 6 7
5 5
2 3 4 5
17
26
27 1
28 26
27
28
19
29
30
31 5 5
15 14 13 5 22 5 8 9 10 22
Ref. 64113 Page 398

CONTROL CABINET (FRONT & TOP VIEW)
1 LATCH ASSEMBLY (1) 6
2 GE0276 DOOR - R.H. 1
3 BF3887 GASKET, DOOR 2
5 VE3035 PYTHON - NO.1062 AS REQUIRED
7 GE0265 GASKET AS REQUIRED
8 GE0275 DOOR, CENTER 1
11 SPACER (1) 8
13 GE0272 DOOR, L.H. 1
17 LATCH ASSEMBLY (1) 2
18 GE0268 DOOR ASSEMBLY 1
19 BF4429 STEP ASSEMBLY 1
20 GE0270 GASKET 2
21 GE0271 GASKET 2
22 GE0296 GASKET 2
23 GE0262 COVER 1
24 GE0264 COVER 1
25 GE0266 COVER 1
26 BF4418 SCREW, MACHINE 14
27 BF3890 FLAT WASHER 14
28 BF3891 LOCKWASHER 14
30 VE4516 FLAT WASHER 4
32 VE4349 CAPSCREW AS REQUIRED
33 VE5762 FLAT WASHER AS REQUIRED
34 VE4696 LOCKWASHER AS REQUIRED
35 VE5013 NUT 7
Ref. 64113 Page 398

12
6
5
4
8 7
3
2
1
9 10 11
Ref. 64114 Page 400

CONTROL CABINET (LEFT SIDE)
3 GE0267 COVER 1
4 GE0260 COVER, SYSTEM CONTROL 1
5 BF3885 HINGE 1
6 BF3895 GASKET AS REQUIRED
7 GE0293 SCREW, COVER 2
8 GE0294 RETAINER, SCREW 2
12 BF4304 RAIL, DRIP 1
Ref. 64114 Page 400

14 13 12
12 12 11
6 6 10 6
23
22
21
10
10
9
23
22
21
19
15 12 6 16 12 6 6 12 17 20 6 12 18
25 23 22 25 23 22 25 23 22
1 2 3 24
1 2 3 24
6 5 4
6 7 8
23 22 21
Ref. 64115 Page 402

CONTROL CABINET (RIGHT SIDE & REAR VIEW)
1 GE0268 DOOR ASSEMBLY 1
2 BF4418 SCREW, MACHINE 2
3 BF3890 FLAT WASHER 2
4 GE0270 GASKET, DOOR 2
5 GE0271 GASKET, DOOR 2
7 GE0289 COVER ASSEMBLY 1
9 GE0284 COVER, REAR 1
10 GE0281 COVER, EXHAUST 4
21 VE4349 CAPSCREW - 5/16" - 18NC X 7/8" AS REQUIRED
22 VE5762 WASHER - 5/16" AS REQUIRED
23 VE4696 LOCKWASHER - 5/16" AS REQUIRED
24 BF3891 LOCKWASHER 2
25 TR4731 CAPSCREW 5
Ref. 64115 Page 402

34
33
32 33 34
18 16 17 13 14 12 32
23 24 25 26
8
7
34 9 10 11
33
32
19 35 36 37
12
2 5 6
22
20
6 15
35
37
36 4
3
19
12
32
33
34 25 27 28
26
35
36
37
2
21 2 35 29 14 24 1
36 30 25
37 31 26
Ref. 64116 Page 404

CONTROL CABINET - CONTACTOR BOX
1 PB5230 RESISTOR, THYRITE 1
2 PB4255 MODULE, SUPPRESSION 6
3 VG7043 RELAY - (GFR & CPR) (SEE INDEX) 2 416
4 AK8304 MODULE, CPR DIODE 1
5 VJ8837 ADAPTOR, MOUNTING 1
6 GE0219 SUPPORT, MODULE 4
7 GE0152 PANEL, RESISTOR 1
8 VJ9059 RESISTOR 2
9 PB5593 CONTACTOR 1
10 TV3419 CONTACTOR 1
11 VE3530 INTERLOCK 1
12 BF4223 CAPSCREW, INSULATED/NUT & FLAT WASHER (SPECIAL) 8
13 GE0191 BAR, BUS - INSULATED 1
14 GE0203 INSULATOR ASSEMBLY - 3 7/8" 2
15 GE0217 LEM BRACKET ASSEMBLY 1
16 GE0210 SENSOR MODULE 1
17 GE0194 BUS BAR INSULATED ASSEMBLY 1
18 GE0167 CONTACTOR / INTERLOCK ASSEMBLY 3
GE0168 ASSEMBLY, CONTACTOR (SEE INDEX) 3 406
VE3530 ASSEMBLY, INTERLOCK (SEE INDEX) 3 414
19 GE0218 INSULATOR 4
20 GE0220 SUPPORT, MODULE 3
21 GE0224 GROMMET 2
22 BF3904 SHIELD, INSULATION 4
23 BF4227 WASHER 2
26 VE5013 NUT AS REQUIRED
27 VE4648 WASHER AS REQUIRED
31 VE4698 NUT 2
34 TC1233 NUT 11
36 VC1390 LOCKWASHER 26
37 SF2755 NUT 26
Ref. 64116 Page 404

42
45
39
43
29
38
20
46
40 41
24 44
37
17 28
21
19
17 36
1 18
22 47 12
11
13
23
31
32
16
30 14
2
15
25 25 4 3
9
5
35 35 33 8
7 10
6
26 26
27 34
Ref. 64039 Page 406

CONTACTOR - R.P. (GE0168)
1 VS8925 FRAME, MAGNET 1
2 VS9808 CORE 1
3 VJ9134 CAPSCREW - 3/8" - 16NC X 3/4" WITH LOCKWASHER 2
4 GE0349 FRAME, SPRING BRACKET 1
5 VE5759 SPRING, WITH PLUG 1
6 VS9034 SCREW, ADJUSTING 1
7 BF1890 ARMATURE ASSEMBLY 1
8 C5747 CAPSCREW - 5/16" - 18NC X 3/4" WITH LOCKWASHER 2
9 VE4076 SPRING, ARCING HORN 1
10 VS9172 PIN 1
11 VS9171 CLAMP 2
12 VS9209 MACHINE SCREW - #10 - 32NC X 1/2" WITH LOCKWASHER 2
13 VS8285 ARM, CONTACT 1
14 VE5761 PIN, COTTER 1
15 VS9175 SEAT, SPRING 1
16 VM0253 SPRING 1
17 VE1183 TIP, CONTACT 2
18 VE5223 HORN, ARC 1
19 VS7132 SHIELD 1
20 VE2250 CAPSCREW - 5/16" - 18NC X 2 1/4" 2
21 VE2249 CAPSCREW - 5/16" - 18NC X 2" 2
22 VS9212 CAPSCREW - 3/8" - 16NC X 1 1/4" 1
23 VJ8979 CLAMP 1
24 VJ1124 SUPPORT, COIL 1
25 VJ8710 FLANGE, INSULATION 2
26 BF1891 FLANGE, CORE 2
27 BF1892 CORE 1
28 VS7830 SPACER 1
29 BF1893 SUPPORT 1
30 VE2248 SHIM 1
31 GE0350 SHUNT 1
32 VE3288 PLATE, LOCKING 1
34 BF1896 TUBE, INSULATION 1
35 BF0705 MACHINE SCREW - # 10 - 32NC X 1 1/4" 2
36 VJ7860 CAPSCREW - 5/16" - 18NC X 1/2" 4
37 VJ9150 CAPSCREW - 1/4" - 20NC X 3 1/2" 1
38 GE0351 CHUTE, ARC 1
39 GE0352 POLE, PIECE - R.H. 1
40 GE0353 POLE, PIECE - L.H. 1
GE0354 PIN 1
41 GE0355 CHUTE, ARC - R.H. SIDE 1
42 GE0356 CHUTE, ARC - L.H. SIDE 1
43 GE0357 SUPPORT, ARC CHUTE 2
44 VD6089 CAPSCREW - 1/4" - 20NC X 3" (ZINC PLATED) 4
45 BF1895 CAPSCREW - 1/4" - 20NC X 3 1/4" 2
46 GE0361 SCREW 1
47 VM0250 COIL ASSEMBLY 1
NS VS6881 FLAT WASHER - 5/16" (BRASS) 2
NS VE5762 FLAT WASHER - 5/16" (NARROW) 8
NS DF3445 FLAT WASHER - 1/4" 2
NS VE5771 FLAT WASHER - #10 (EXTERNAL TOOTH) 1
NS DC3584 FLAT WASHER - 1/4" 7
NS VE4696 FLAT WASHER - 5/16" 9
NS SF2755 NUT - #10 1
NS VE4347 NUT - 1/4" 3
NS GE0358 FILLER PIECE 2
NS GE0359 CEMET AS REQUIRED
NS GE0360 ADHESIVE AS REQUIRED
NS GE0362 NUT - 1/4" (SPECIAL) 6
Ref. 64039 Page 406
CONTACTOR - R.P. (GE0168)
NS VE5013 NUT - 5/16" (SPECIAL) 1
Ref. 64039 Page 406

62
61
56 38 35 45 49
60 2
55 37 32
59 48
36
46
57
44
40 41
58 33
34 29 31 32
28
25 26 39 42
27
47
14 25
24
28 30 54
43
17 19
16
64
15
18 53
50 51 63 4
21 11
3
20 52
23
22
5
13
7 6
12 10
14 8
9
Ref. 64097 Page 410

CONTACTOR - G.F. (TV3419)
1 TV3419 CONTACTOR 1
2 VS8893 BASE 1
3 VS9207 SCREW WITH LOCKWASHER, #8-36, 1/2" LONG 1
4 VS8939 FRAME, MAGNET 1
5 VS9318 STOP 1
6 C5746 SCREW, 1/4"-20, 3/4" LONG 2
C5774 LOCKWASHER, 1/4" 2
7 VE5759 SPRING WITH PLUG 1
8 SD4235 LOCKWASHER, 1/4" (INTERNAL TOOTH) 1
9 SF2755 NUT, HEX, NO 10-32 2
10 VS9034 CALIBRATING SCREW, #10-32, 2 7/16" LONG 1
11 BF1890 ARMATURE ASSEMBLY 1
12 R3869 SCREW, 5/16"-18, 5/8" LONG 2
13 VS8971 HORN WITH SPRING 1
14 VM0276 SHUNT, FLEXIBLE 1
15 VS9172 PIN, 5/16" DIAMETER, 2 7/8" LONG, STN STL 1
16 VS9171 CLAMP 2
17 VS6881 WASHER, 5/16", BRASS 2
18 VS9209 SCREW WITH LOCKWASHER, #10-32, 1/2" LONG 4
19 VE5760 ARM 1
20 VJ0819 BUSHING, PLAIN, 0.3135" ID, BRONZE 2
21 VM0252 SPRING 1
22 VE5761 COTTER PIN, 3/32" DIAMETER, 1/2" LONG 1
23 VS9175 SEAT, SPRING 1
24 VM0228 ARCING HORN 1
25 VJ7860 SCREW, HEX SOC HD, 5/16"-18, 1 1/4" LONG 2
26 120386 WASHER, 5/16" (NARROW) 6
27 VE4696 LOCKWASHER, 5/16" 2
28 VS9285 CONTACTOR TIP 2
29 VS9173 ARCING HORN 1
30 VM0293 BLOWOUT COIL WITH STATIONARY CONTACT SUPPORT 1
31 TR8320 SCREW, SL FIL HD, #10-32, 1/2" LONG 2
33 VS9071 POLE PIECE 1
34 VS9072 POLE PIECE 1
35 VE5763 SCREW, SL FIL HD, #10-32, 3" LONG, BRASS 1
36 VS8897 INSULATION TUBE, 0.546" LONG 2
39 VS8903 SHIELD, 0.060" THICK 2
40 VE5764 INSULATION TUBE, 2.227" LONG 1
41 NOT USED THIS APPLICATION 2
42 VS8895 CORE, BLOWOUT COIL 1
43 VS8894 CORE, MAGNET 1
44 VS8899 INSULATION, 2 1/4" LONG 1
45 H6820 SCREW, 5/16"-18, 1 1/4" LONG 4
46 C1603 SCREW, 3/8"-16, 1 1/4" LONG 1
47 VE5765 SCREW, SL RD HEAD, #8-15, 1 1/4" LONG 1
48 VS9049 SHIELD 1
49 VE5766 SCREW, SL FL HEAD, #6-20, 3/8" LONG 2
50 VJ9158 SCREW, #10-32, 3/8" LONG 4
H2648 LOCKWASHER, #10 4
51 VS6662 WASHER, #10 (NARROW) 4
52 VE4604 WASHER, #8 1
53 VE2248 SHIM, 0.035" THICK 1
54 VE3288 LOCKING PLATE 1
55 VE5767 ARC CHUTE 1
56 VE5768 SIDE, ARC CHUTE 1
57 VE5769 SIDE, ARC CHUTE 1
58 VS8275 PIN 2
Ref. 64097 Page 410
CONTACTOR - G.F. (TV3419)
59 VE5770 SCREW, SL HEX HD, #10-32, 1/4" LONG 4
60 VE4600 WASHER, #10 (NARROW) 8
61 VS6662 LOCKWASHER, #10 4
62 SF2755 NUT, HEX, #10-32 4
63 VM0186 COIL, OPERATING 1
64 VE0252 SPRING WASHER, 1.40 ID, ZINC PL 1
Ref. 64097 Page 410

10
5
8
14 15 16
3
20 6 7
2
17 18 19
11 21 22 23
23 22 21
23 22 21
13
12
24
20
20
Ref. 64035 Page 414

INTERLOCK SWITCH (VE3530)
1 VE3530 INTERLOCK ASSEMBLY 1
2 BOX (1) 1
3 VE1142 PIN (2) 2
4 VE1142 PIN (2) 1
5 VE3616 ARM ASSEMBLY 1
6 VE0735 SPRING 1
7 VE5751 MACHINE SCREW - #4 - 40NC X 5/8" 1
8 VE4908 LOCKWASHER - #4 1
9 VE4909 NUT 1
10 VE1143 SPRING 1
11 VE4405 STUD ASSEMBLY 1
12 VE4406 STUD ASSEMBLY 1
13 VE5752 STUD, TAPPED 1
16 VE4907 FLAT WASHER - #4 1
17 BF0020 MACHINE SCREW - #6 - 32NC X 5/8" (THREAD CUTTING) 5
20 VE5757 ARM OUTER ASSEMBLY 1
21 SF2755 NUT - #10 - 32 3
24 BF3174 COVER 1
NS (2) COME IN PACKETS OF 50 COUNT.
Ref. 64035 Page 414

2 31
25
30
23
18 5
4
24
16 15 10 13
21 20 19 14
11
12
22 16 15 10
17 27 9 8 28
26
3
29
Ref. 64037 Page 416

RELAY (VG7043)
1 VG7043 RELAY ASSEMBLY 1
2 VS8980 CORE 1
3 VS9161 CLAMP 1
4 VP9576 ARMATURE ASSEMBLY 1
5 VS9254 ARMATURE 1
6 VM0251 CONTACT, FINGER 3
7 VM0240 SPRING 3
8 VS9224 BRACKET 1
9 VM0241 SPRING 2
11 VP9587 FINGER 1
12 VS9255 BASE 1
13 VM0251 CONTACT, FINGER 1
14 VM0240 SPRING 1
15 VZ2158 FLAT WASHER - #10 (ZINC PLATED) 4
16 SF2755 NUT - #10 (ZINC PLATED) 4
17 VS9223 SUPPORT 1
18 VM0226 CONTACT 4
19 VZ2158 FLAT WASHER - #10 (ZINC PLATED) 8
21 SF2755 NUT - #10 (ZINC PLATED) 8
22 VJ9235 MACHINE SCREW - #10 - 32NC X 7/8" 4
23 VS9284 FRAME 1
24 VM0227 CONTACT 4
25 VJ9163 WASHER, SPRING 1
26 VJ9159 MACHINE SCREW - #10 - 32NC X 3/8" (WITH WASHER) 2
27 VS9208 MACHINE SCREW - #10 - 32NC X 3/8" (WITH LOCKWASHER) 2
28 VP9593 MACHINE SCREW WITH WASHER 2
29 VJ9162 MACHINE SCREW - 1/4" - 20NC X 3/4" (WITH WASHER) 2
30 VE4816 CAPSCREW - 5/16" - 18NC X 3/4" 1
31 VM0278 COIL 1
Ref. 64037 Page 416

44
30 43 27 27
29 42 26 26
41 25
28 25
16 15 14 13 9 20 6 10 12 11 10 8 9
17
26
27
25
18
29
28
30
7
19 25 26 27
4
38
39
24
40
25 26 27
8 21 22
28 5
36
29
26
37
25 28 3
1 2
29
33
30
23 34
45
35
31
31
24 32
Ref. 64117 Page 418

CONTROL CABINET (INSIDE TOP LEFT FRONT)
1 GE0240 GROMMET, RUBBER 12
2 GE0196 BAR, BUS 1
5 GE0210 SENSOR, MODULE 1
6 GE0189 BUS BAR INSULATED ASSEMBLY 1
7 PB8838 EXCITOR, ALTERNATOR 1
8 GE0193 BOARD, TERMINAL 3
9 GE0175 LAMP, SERVICE 2
10 PB4267 PANEL, RESISTOR - (GFIP & AFVLT) 2
11 PB3606 SPACER 4
12 GE0182 PANEL - (CCLR) 1
15 PB6489 PANEL, RECTIFIER (SEE INDEX) 1 422
16 GE0190 BUS BAR ASSEMBLY 1
18 GE0202 INSULATOR ASSEMBLY 1
19 VE6118 PANEL, VOLTAGE MEASURING (SEE INDEX) 2 444
GE0200 INSULATOR/STUD ASSEMBLY 4
22 BF4221 BUS BAR - INSULATED ASSEMBLY 1
24 BF3905 ADAPTOR 4
26 VC1390 LOCKWASHER AS REQUIRED
27 SF2755 NUT AS REQUIRED
31 GE0198 BOARD, PRINTED 2
32 BOARD, TERMINAL (1) 5
36 VS6662 FLAT WASHER AS REQUIRED
37 GE0258 CAPSCREW 5
38 VE7202 FLAT WASHER (SPECIAL) AS REQUIRED
39 DC3584 LOCKWASHER AS REQUIRED
40 TD1549 NUT AS REQUIRED
NS NOTE: (1) NOT SOLD SEPARATELY
Ref. 64117 Page 418

10 9 8 21 13 9 5 32 30 31
3 2 1
15 4
8 9 10
23
14 2 1
30
29
12
11 8 9 10
4 32
3 2 1 8 9 10
10 9 8 28
13
9
6
4
14 2 1
8 9 10 13 9 5
3 2 1
10 10 16 17 20
33 14
9 9
34 19
18 17 16 3 18 17 16
8 2 8
28
2 1
10 9 8 7 7 7
25 21
27 1 22
23 13
25 24 3 2 1
26
4 15
12
27 13
26 4
3 2 1
33 3 2 1 11
6
10 9 8 7 14 2 1
4
26
3 2 1
18 17 16 27 19 22 18 17 16 13
10 9 8 7
Ref. 64036 Page 422

RECTIFIER PANEL (PB6489)
1 VE4514 FLAT WASHER - 3/8" 18
3 TC1233 NUT - 3/8" 10
4 VE5041 BAR, BUS INSULATED 3
5 VE4326 SINK, HEAT 6
7 VE4697 CAPSCREW - 5/16" - 16NC X 2" 24
8 VE4648 FLAT WASHER - 5/16" 44
10 VE5013 NUT - 5/16" 44
11 VE5011 BAR, BUS ASSEMBLY 1
13 VE5019 SPACER 4
14 VE4739 CAPSCREW - 3/8" - 16NC X 1" 2
15 VE5017 SEALER AS REQUIRED
16 DF3445 FLAT WASHER - 1/4" 8
18 VE4840 CAPSCREW - 1/4" - 20NC X 1 1/4" 4
19 VE5023 HANDLE 2
20 VE5024 MACHINE SCREW - 1/4" 4
21 VE5007 BAR, BUS ASSEMBLY 2
22 VE5020 SPACER 4
23 VE5003 BOX 1
24 VE5005 GASKET 2
25 VE3035 CEMENT AS REQUIRED
26 VE5021 SPACER 4
27 VE5008 BAR, BUS 4
28 VE5004 COVER ASSEMBLY 1
30 VE5018 SPACER 20
32 VE5016 CAPSCREW - 5/16" - 18NC X 1 1/8" 20
33 VE4640 CAPSCREW - 3/8" - 16NC X 1 1/2" 4
34 VE5006 GASKET 2
Ref. 64036 Page 422

9 6 1
4
8
2 3
1
8
5
5
4
3
Ref. 64044 Page 424

DIODE/HEAT SINK ASSEMBLY
2 VE5038 BAR, SUPPORT 6
3 VE5037 SHIELD, GLASTIC 6
4 VE5036 GROMMET 24
5 VE5039 TUBE 12
6 VE5035 CLAMP 6
7 VE4228 RING, MOLDED 6
8 VE0174 DIODE 6
9 VE5040 LABEL 12
Ref. 64044 Page 424

28 29 26
26 27 28 29
25 24 27 21
21 24 5 4 5 1 4 20
24
20
6 23 14 6 3
18
17
16
15
8
11 10
20 12 16 19 13 15 1 2 3
21 17 16
22 18 17
18
Ref. 64118 Page 426

CONTROL CABINET (INSIDE LOWER LEFT FRONT)
1 GE0153 PANEL, GTO - POSITIVE 6
2 GE0161 BASE ASSEMBLY 6
BF3902 ELEMENT, RESISTOR 6
GE0163 BAR, BUS 1
3 GE0154 PANEL, GTO - NEGATIVE 6
4 GE0197 BAR, BUS 2
5 GE0211 CABLE ASSEMBLY 4
6 GE0242 ADAPTER, BUS BAR (ANGLE) 2
GE0165 RESISTOR, 12 OHM 4
GE0166 WASHER, STEP 8
GE0163 BAR, BUS 4
8 GE0221 SPACER 8
9 GE0155 PANEL, CHOPPER 2
10 GE0231 PANEL, FUSE 1
GE0232 LIMITER, FUSE 1
11 BF3908 SHIELD 1
12 GE0159 PANEL, POWER SUPPLY - GATE DRIVERS (1) 1
13 GE0158 PANEL, POWER CONVERTOR - GATE DRIVERS (1) 1
14 GE0212 ADAPTOR, BUS BAR (FLAT) 2
15 GE0254 STUD, THREADED 56
18 GE0045 NUT 58
19 VE4992 CABLE 2
26 TC1233 NUT AS REQUIRED
29 VE4698 NUT 5
NS NOTE: (1) PART IS EXCHANGE ITEM, CONTACT KOMATSU
NS SERVICE DEPARTMENT FOR PROCEDURE.
Ref. 64118 Page 426

24
23
22
14 13 12 10 9 8 7 6
11
5
29
28 33
30
4 34
15 32
3
25
27
17 26
18
16
20
19
28
21
29
31 17 22
30
23
Ref. 64119 Page 428

CONTROL CABINET (INSIDE TOP RIGHT FRONT)
1 GE0174 SWITCH, TOGGLE 1
2 GE0214 CAP, LENS - CLEAR 2
3 GE0177 BOARD, WIRE - PRINTED 2
4 GE0178 MODULE, 5-LED 1
7 GE0146 CAPACITOR 1
8 GE0144 INVERTER - (AUX BLOWER) 1
9 GE0339 PANEL - (PSC) (SEE INDEX) 1 430
10 PB5249 TRANSFORMER 1
12 GE0222 BRACKET, 3" WIDE 1
13 GE0170 SENSOR, CURRENT 2
14 GE0160 SENSOR, POWER SUPPLY (SPS) 1
15 GE0206 TRANSFORMER/PANEL ASSEMBLY 1
VE6113 PANEL (SEE INDEX) 1 432
PB3167 KIT, BRACKET & HARDWARE 1
VJ9204 TRANSFORMER, RIPPLE 1
17 BF1442 BOARD, TERMINAL 5
19 GE0173 MONITOR, CAPACITOR (RU) 1
20 BF3903 PANEL (SEE INDEX) 1 434
23 VE4696 LOCKWASHER 4 R
24 VE5013 NUT 2 R
25 VE7202 FLAT WASHER (SPECIAL) AS REQUIRED
26 DC3584 LOCKWASHER AS REQUIRED
27 TD1549 NUT AS REQUIRED
32 GE0236 WASHER 4
33 VJ6586 CAPSCREW, NO.10 AS REQUIRED
34 VS6662 FLAT WASHER NO.10 AS REQUIRED
Ref. 64119 Page 428

18 4 16 2 14 27
19 15
17
20
17
12
12
21 4 22 3 23 24 11 25 26 25 26
5 4
13 6
10 9 8 1
11
Ref. 64032 Page 430

CONTROL PANEL - P.S.C. (GE0339)
1 GE0339 PANEL - PROPULSION SYSTEM CONTROLLER ASSEMBLY (PSC) 1
GE0467 PANEL, LESS CARDS 1
2 GE0299 COVER, FRONT 1
3 GE0300 HINGE 1
4 VE8180 GUIDE, CARD 16
5 VE8181 LATCH 2
6 VE8183 STRIKE 2
7 GE0301 COVER, REAR 1
8 GE0302 SPRING - 9 1/2" 1
9 VE8188 SPRING - 6 1/2" 1
10 GE0303 DECAL 1
11 VE8775 DECAL (1) 1
12 VE8776 DECAL (1) 2
14 GE0641 BACKPLANE, WIRED 1
15 VE8191 SOCKET, 210 CONTACTS 9
16 VE8192 KEY, INTERLOCK 18
17 VE8196 SOCKET, 104 CONTACTS 4
18 PB2075 PIN, GUIDE 8
19 PB2076 PIN, GUIDE 8
20 GE0306 SUPPORT 2
21 GE0307 CARD - (127A2) 1
22 GE0308 CARD - (147A3) 1
23 GE0309 CARD - (104B2) 1
24 GE0310 CARD - (143B1) 1
25 GE0342 CARD - (138A5) 2
26 GE0343 CARD - (134A2) 2
27 GE0313 CARD 1
NS VE8182 MACHINE SCREW - #6 - 40 X 5/16" 8
NS VE8187 MACHINE SCREW - #10 - 32 X 9/16" 2
NS GE0304 MACHINE SCREW - #10 - 32 X 7/8" 2
NS VJ9161 MACHINE SCREW - #10 - 32 X 1/2" 3
NS VE8178 LOCKWASHER - #6 (INTERNAL TOOTH) 8
NS VE8189 LOCKWASHER - 1/4" 5
NS VS6662 FLAT WASHER - #10 (NARROW) AS REQUIRED
NS VE4655 FLAT WASHER - #10 3
NS TR5445 LOCKWASHER - #6 4
NS VC1390 LOCKWASHER - #10 AS REQUIRED
NS VE8184 NUT - #6 - 40 (MINATURE) 4
NS SF2755 NUT - #10 - 32 AS REQUIRED
NS VE4385 NUT - CAP - #10 - 32 AS REQUIRED
NS TD1549 NUT - 1/4" - 20 5
Ref. 64032 Page 430

1 8 10 6 3 10 6 2 4 14
12
9 11 7 5 8 13
Ref. 64045 Page 432

FAULT DETECTION PANEL (VE6113)
0 VE6113 PANEL, FAULT DETECTION 1
1 VE4811 MODULE 1
2 VE4812 RESISTOR, 2 WATT, 27.000 OHM 1
3 VS6996 RESISTOR, 1/2 WATT, 560 OHM 1
4 VE4813 RESISTOR, 1 WATT, 15 OHM 1
5 VS6997 RESISTOR, 1/2 WATT, 3900 OHM 1
6 VE3025 DIODE 2
7 VS6606 DIODE, LED 1
8 VS6588 CAPACITOR, 1MFD, 200V 2
9 VE4814 VARISTOR 1
10 VE6117 VARISTOR 1
11 VJ5977 RECTIFIER 1
12 VJ8434 RELAY 1
13 VE4815 BOARD, TERMINAL 1
14 VE4672 SEALER AS REQUIRED
Ref. 64045 Page 432

14
16 13
13
6
7 20 19 18 7 15
10
5
6
7
5 17 11
6
9
7 12 7
6 6
11
5
5 5
21
23 7 8
6
24
22
1 1
1 2
Ref. 64084 Page 434

BATTERY FILTER PANEL (BLFP) (BF3903)
1 VJ6586 CAPSCREW - #10 - 32NC X 3/4" 11
2 VP9597 SCREW - #6 - 40NC X 5/8" (SPECIAL) 6
7 SF2755 NUT - #10 11
9 VP9550 STRIP 1
10 VP9585 PLATE, INDICATING 1
11 VS8432 BRACKET 2
12 PB4261 SPACER 3
13 GE0348 MODULE 1
VJ6060 CAPACITATOR 1
14 VS6597 DIODE 1
15 VJ9190 CAPACITATOR 1
16 VJ9161 SCREW - #10 - 32NC X 1/2" 2
17 VS7706 VARISTOR 1
18 VP9544 DIODE 1
19 VP9539 TERMINAL 1
21 PB3601 REACTOR 1
22 VP9551 BASE 1
23 GE0398 RESISTOR ASSEMBLY 1
24 GE0399 ADHESIVE 1
Ref. 64084 Page 434

6
7
8
4 9
10
11
Ref. 64120 Page 436

CONTROL CABINET (INSIDE LOWER RIGHT FRONT)
1 GE0212 BASE CONNECTOR ASSEMBLY 12
GE0163 BAR, BUS 1
4 GE0254 STUD AS REQUIRED
5 BF3906 RETAINER / WITH O-RING 12
8 TC1233 NUT AS REQUIRED
Ref. 64120 Page 436

24 23 22
24
23
22 5
21
4
8
12
13
14
19 20
9 9 10 6 11 1
15
16
17
18
Ref. 64121 Page 438

CONTROL CABINET - INVERTER
1 GE0153 PANEL, GTO - POSITIVE 6
2 GE0154 PANEL, GTO - NEGATIVE 6
GE0163 BAR, BUS 1
5 GE0169 CAPACITOR ASSEMBLY 12
6 GE0241 CLAMP 12
7 GE0171 PANEL ASSEMBLY, (1) 2
BF3907 TRIM, PLASTIC AS REQUIRED
GE0165 RESISTOR, 12 OHM 4
GE0166 WASHER, STEP 8
GE0163 BAR, BUS 4
9 GE0155 PANEL, CHOPPER 2
11 GE0197 BAR, BUS 2
18 VE4698 NUT 5
19 VE4921 SCREW, MACHINE AS REQUIRED
21 C5746 CAPSCREW 12
22 VE7202 FLAT WASHER (SPECIAL) 12
23 DC3584 LOCKWASHER 12
24 TD1549 NUT 12
NS NOTE: (1) PART IS AN EXCHANGE ITEM - CONTACT
NS HAULPAK SERVICE DEPARTMENT FOR PROCEDURE
Ref. 64121 Page 438

47
46
45
21 23 22 21 20 19 17 16 12 15 11 18 14 42 43 44 4
24
48 43 42
40
22 13
41
46 45 12
47 20 25
46 15
45 27
11
47
49 50
26 28 42 43
30 10
31 9
15
8
29
32
7
33
35
34
39 39 36 42 38 37 4 5 6 2 3 1
43
45
44
46
47
Ref. 64122 Page 440

CONTROL CABINET (TOP LEFT VIEW)
3 GE0160 SENSOR, POWER SUPPLY (SPS) 1
5 GE0196 BAR, BUS 1
6 GE0210 SENSOR, MODULE 2
8 GE0234 WASHER 1
GE0236 WASHER 1
10 GE0189 BUS BAR ASSEMBLY - INSULATED 1
11 PB3606 SPACER 8
12 GE0182 PANEL (CCLR) 2
14 PB4267 PANEL RESISTOR - (GFIP & AFVLT) 2
24 GE0148 FILTER PANEL ASSEMBLY 1
VE4379 RESISTOR ASSM 3
VE0066 RESISTOR, 200 WATT, 25 OHM 6
VE3846 CONDENSER 3
28 GE0190 BUS BAR ASSEMBLY - INSULATED 1
29 PB6489 PANEL, RECTIFIER (SEE INDEX) 1 422
30 GE0223 CLAMP, BAR 5
31 BF4221 BUS BAR ASSEMBLY - INSULATED 1
VS8432 BRACKET 4
PB4261 SPACER 6
32 GE0230 PLATE, FUSE 1
34 GE0228 SPACER 4
35 GE0227 FUSE, HIGH VOLTAGE 2
39 VE6118 PANEL, VOLTAGE MEASURING MODULE (SEE INDEX) 2 444
41 BF4224 GROMMET, RUBBER 3
44 GE0256 SCREW, MACHINE 4
48 VE4921 SCREW, MACHINE AS REQUIRED
50 PB3606 SPACER AS REQUIRED
Ref. 64122 Page 440

1
23
21 1
20
20
23
21
21
22
22 16 17 18 19
4
4
7
14
15
5
12
10
7
8
9
13
6
5
11
14
4
4
Ref. 64043 Page 444

VOLTAGE MEASURING MODULE (VWM) (VE6118)
1 VE4727 BASE 1
2 VE2266 MODULE 1
3 VE4728 CABLE, WITH TERMINAL 1
4 VE4729 RESISTOR 14
5 VS7580 RESISTOR 2
6 VP9546 RESISTOR 2
7 VS7018 RESISTOR 2
8 VS7017 RESISTOR 1
9 VP9545 RESISTOR 1
10 VE2616 DIODE 2
11 VP9512 CAPACITOR 2
12 VJ8262 CAPACITOR 1
13 VS7629 IC 1
14 VJ6014 POTENTIOMETER 2
16 VS8040 CAPSCREW - #10 - 32NC X 3/4" (ZINC PLATED) 4
19 SF2755 NUT - #10 8
21 VE5953 NUT 12
22 VS8434 GROMMET 1
Ref. 64043 Page 444

24
31
23
10 9 13 11 12 11 22 8
30
24 23 24
25
23
7
12
14
5
13
15 5
34 33 32
23 24
16
26
17 4
18
3
5
19
32
33
34
21 21 20 6 2 1
27
28
29
Ref. 64123 Page 446

CONTROL CABINET (TOP RIGHT VIEW)
2 GE0339 PANEL, (PSC) (SEE INDEX) 1 430
3 BF4224 GROMMET 3
4 GE0146 CAPACITOR 1
6 GE0147 FUSE 2
7 GE0144 INVERTER 1
8 GE0145 INDUCTOR 1
9 GE0207 PANEL, RESISTOR 1
VJ3291 RESISTOR - 100 WATT, 2500 OHM 4
GE0208 RESISTOR - 100 WATT, 500 OHM 1
12 GE0170 SENSOR, CURRENT 2
14 GE0206 TRANSFORMER/PANEL ASSEMBLY 1
VE6113 PANEL (SEE INDEX) 1 432
PB3167 KIT, BRACKET AND HARDWARE 1
VJ9204 TRANSFORMER, RIPPLE 1
15 PB8838 EXCITOR, ALTERNATOR (SEE INDEX) 1 448
18 GE0222 BRACKET 1
20 PB5249 TRANSFORMER 1
22 GE0428 PANEL, SNUBBER 1
26 TR4731 CAPSCREW 4
27 VJ8249 SCREW, MACHINE 4
30 BF0699 CAPSCREW AS REQUIRED
Ref. 64123 Page 446

13 5 13
5 12 22 21
18 23 10 4 10 12 24 17
25 4 16 24 9 10 3 20 3 9 10 19 16 15
27 3 14
1
13 12 10 9 10
26 18
1
8 3
3 8
28
36 2
34
29
3 4 5
5 4 3
7 3 3 7
6
30
35
5 4 3 34
29
11 11
7 4 3 3 4 5
13 12 10 2
1
24
31 10 23 24 11 9 10 3 20 3 9 10 11 19 10
25 10 12 22 4 10 12 12
13 5 13 32
33
Ref. 64041 Page 448

ALTERNATOR EXCITOR (A.F.S.E.) (PB8838)
1 VE4383 MACHINE SCREW - #4 - 40 NC X 1/2" 4
2 VE0297 BAR, BUS 2
3 VE7202 FLAT WASHER - 1/4" (SPECIAL) AS REQUIRED
4 DC3584 LOCKWASHER - 1/4" AS REQUIRED
5 TD1549 NUT - 1/4" 16
6 VE5130 BAR, BUS - WITH SCREW 1
7 TR1306 CAPSCREW - 1/4" - 20NC X 1" 12
8 VE6320 CAPSCREW - 1/4" - 20NC X 1 1/8" 6
9 GE0345 SCREW - #10 - 32NC X 1 1/4" 8
10 GE0346 FLAT WASHER - #10 (SPECIAL) AS REQUIRED
11 VE0037 RECTIFIER 1 CLAMP 4
13 SF2755 NUT - #10 10
14 VE4382 RECEPTACLE 2
15 VE5098 SUPPORT 2
17 VE7272 SEALANT AS REQUIRED
18 VE0036 DIODE 2
21 VE4904 PLATE, INDICATING 2
22 C5746 CAPSCREW - 1/4" - 20NC X 3/4" 10
24 VP9525 PIN 4
25 VE4921 MACHINE SCREW - #10 - 32NC X 1" 1
26 VE5133 CLAMP 1
27 VE5127 BOX, PANEL 1
31 VE4917 CLAMP 1
33 BF0932 SENSOR, THERMISTOR 1
34 VE5131 SCREW - 1/4" - 20NC X 1/2" 2
Ref. 64041 Page 448

17 25 23 24 9 22
16 24 8 21
26
28 15 27 6 20 18 19
30
29 14
31 17
16
15
32 30
13
9 8 6 6 8 9
33 6 6 33
34 12
10 6 11
6 10
9 8 6
5
3 6
4 8
6 9
7
36 2 3 1
1 36 2 37 35 1 35
4
Ref. 64042 Page 450

ALTERNATOR EXCITOR (A.F.S.E.) - 1 (PB8838)
2 VP9525 PIN 4
3 VE0037 RECTIFIER 4
4 VE0036 DIODE 2
5 VE5127 BOX, PANEL 1
6 VE7202 FLAT WASHER - 1/4" (SPECIAL) AS REQUIRED
7 C5746 CAPSCREW - 1/4" - 20NC X 3/4" 10
9 TD1549 NUT - 1/4" 16
10 VE6320 CAPSCREW - 1/4" - 20NC X 1 1/8" 6
14 VE5098 SUPPORT 2
15 GE0346 FLAT WASHER - #10 AS REQUIRED
17 SF2755 NUT - #10 10
19 VE4382 RECEPTACLE 2
20 VE4907 FLAT WASHER - #4 4
22 VE4909 NUT - #4 4
23 VE5132 PANEL ASSEMBLY ( SEE INDEX ) 1
28 VE5133 CLAMP 1
30 GE0347 FLAT WASHER - #8 15
31 VE4911 HINGE 1
33 TR1306 CAPSCREW - 1/4" - 20NC X 1" 12
35 VE5131 SCREW - 1/4" - 20NC X 1/2" 2
37 VE4389 SHIELD, INSULATION 1
Ref. 64042 Page 450

25 28 4 5 6 21 44 30 31 32
28
24 7
23
42
3
38 37 36
36
29
37
38 42
38 37 36
42
8
4 5 6
2 34
3
36 37 38
3
42 38 37 36 3 4 5 6 28 4 5 6
44 38 43 36 38
38
32 37 38 26 37
37
31 36 37 23 36 25 38
30 7 35 41 36 2 9 27 35 1 24 37
36
29
32
19 20 16 18 15 17
31
30
11
29
12
10
40
8 22
33
36
37
34 36 37 38 13 14 36 37 38 39 38
Ref. 64038 Page 452

AFSE PANEL COVER ASSEMBLY (VE5132)
1 VE5132 PANEL ASSEMBLY 1
2 VE5966 BASE 1
3 VE3847 CONDENSER 4
4 VE5967 CLAMP 4
5 VE5968 GASKET 4
7 VS6823 RESISTOR - 50W, 100HM 2
8 VS6824 RESISTOR - 100W, 10OHM 2
9 VE0687 MODULE 1
10 VS7592 CHOKE 1
12 VE4904 PLATE, INDICATOR 1
13 VE5969 ADAPTOR 2
14 VS6820 MODULE 1
15 VS6990 RESISTOR 1
16 VS6996 RESISTOR 1
17 VJ4102 DIODE 1
18 VS7210 CAPACITOR 1
19 VS7214 LAMP 1
20 VS6610 TRANSIPAD 1
21 VE5970 DECAL 1
22 VE5971 WASHER 4
23 VE5156 MACHINE SCREW, #10 - 32NC X 7/8" 1
24 VE5972 SCREW, CAPTIVE 2
25 VS7484 WASHER, RETAINING 2
26 VE4385 NUT, LOCKING - #10 - 32NC 1
27 PB3606 SPACER 2
28 VE5973 GASKET 4
29 VP9597 MACHINE SCREW - #6 - 40 X 5/8" 4
30 VE5756 FLAT WASHER - #6 (ZINC PLATED) 4
31 VE5755 LOCKWASHER - #6 - 7NC 4
32 VE5959 NUT - #6 - 40 (ZINC PLATED) 4
35 VE5974 MACHINE SCREW - #10 - 32NC X 1 1/8" 1
36 VE4600 FLAT WASHER - #10 (ZINC PLATED) 28
37 VE4601 LOCKWASHER - #10 (ZINC PLATED) 28
38 VE4602 NUT - #10 (ZINC PLATED) 24
40 VS7373 MODULE 1
41 VE5133 CLAMP 1
43 VE5975 MACHINE SCREW - #10 - 32NC X 1 3/8" 1
44 VE5976 MACHINE SCREW - #6 - 40 X 7/8" 2
Ref. 64038 Page 452

8 16
7 15
4 12
13
5
3 11
10
2
9
1
14
6
25
24
23
22
21
20
18
19
17
Ref. 64033 Page 454
TERMINAL BOARDS
1 VS8193 TERMINAL BOARD ASSEMBLY 1
2 VS9306 BLOCK, TERMINAL BOARD 20
3 VS9188 SHIELD 21
4 VJ6996 BRACKET 2
5 VE7349 FASTENER 2
6 VE4602 NUT - #10 1
7 VE4601 LOCKNUT - #10 1
8 VS9131 TIE ROD 1
9 VS8191 TERMINAL BOARD ASSEMBLY 1
11 VS9188 SHIELD 13
12 VJ6996 BRACKET 2
13 VE7349 FASTENER 2
14 VE4602 NUT - #10 1
15 VE4601 LOCKNUT - #10 1
16 VS9189 TIE ROD 1
17 GE0193 TERMINAL BOARD ASSEMBLY 1
19 VS9188 SHIELD 7
20 VJ6996 BRACKET 2
21 VS7688 SCREW 1
23 SF2755 NUT - #10 1
24 PLATE, INDICATOR (1) 1
25 VE7349 FASTENER 2
Ref. 64033 Page 454

1 2 3 4 5 6
7 8 9 10 57
11
14 13 12 18 19 20 21 22 23 24 25
15 16 17 26 27 28 29 30 31 32
33 34 35 36 37 38 44 45 46 47 51 52 53
39 40 41 42 43 48 49 50 54 55 56
Ref. 64031 Page 456

HARDWARE, DECAL & MISCELLANEOUS
1 GE0243 SET, LABEL - (CT-R1) 1
2 GE0244 SET, LABEL - (A3PV-GFC0) 1
3 GE0245 SET, LABEL - (AXFU11-RTNBUS) 1
4 GE0209 SET, LABEL - (DCN1BUS-RDBUSAC3) 1
5 BF3909 SET, LABEL - (REST MODE - TEST MODE) 1
6 GE0248 SET, LABEL - (INVERTER #1 - INVERTER #2) 1
7 GE0249 LABEL, CHART RECORDER 1
8 GE0250 SET, LABEL - (NORMAL CUTOUT - ON - OFF) 1
9 BF3910 LABEL, G.F.C. 1
10 GE0252 LABEL, ECT 1
11 BF3911 PIN, COTTER 8
12 VJ8249 MACHINE SCREW - #8 - 36 X 3/4" (FILISTER HEAD) 4
13 GE0255 MACHINE SCREW - #10 - 32 X 7/16" (HEX HEAD) 2
14 VJ9161 MACHINE SCREW - #10 - 32 X 1/2" (HEX HEAD) 1
15 VJ6586 MACHINE SCREW - #10 - 32 X 3/4" (HEX HEAD) 8
16 VE4921 MACHINE SCREW - #10 - 32 X 1" (HEX HEAD) 6
17 GE0256 MACHINE SCREW - #10 - 32 X 1 7/8" (HEX HEAD) 4
18 C5746 CAPSCREW - 1/4" - 20NC X 3/4" 12
20 BF0699 CAPSCREW - 5/16" - 18NC X 3/4" 12
21 VE4349 CAPSCREW - 5/16" - 18NC X 7/8" 4
22 BF3889 CAPSCREW - 5/16" - 18NC X 1" 4
23 VE4641 CAPSCREW - 3/8" - 16NC X 1 1/4" AS REQUIRED
24 VE4640 CAPSCREW - 3/8" - 16NC X 1 1/2" 10
25 GE0257 CAPSCREW - 3/8" - 16NC X 1 7/8" 10
26 GE0256 CAPSCREW - 1/2" - 13NC X 1 3/8" 5
27 VE4518 CAPSCREW - 1/2" - 13NC X 1 1/2" 12
28 VE4999 CAPSCREW - 1/2" - 13NC X 2" 3
29 GE0259 CAPSCREW - 1/2" - 13NC X 2 1/8" 12
30 C1620 CAPSCREW - 1/2" - 13NC X 3" 4
32 VE4992 CAPSCREW - 5/8" - 11NC X 1 3/4" 2
33 VE4604 FLAT WASHER - #8 (NARROW) 4
34 VS6662 FLAT WASHER - #10 (NARROW) 3
35 VE4655 FLAT WASHER - #10 AS REQUIRED
36 VE7202 FLAT WASHER - 1/4" (NARROW) AS REQUIRED
37 BF3890 FLAT WASHER - 5/16" (NARROW) STAINLESS STEEL AS REQUIRED
38 VE4648 FLAT WASHER - 5/16" AS REQUIRED
45 VC1390 LOCKWASHER - #10 AS REQUIRED
47 BF3891 LOCKWASHER - 5/16" STAINLESS STEEL AS REQUIRED
51 SF2755 NUT - #10 - 32 AS REQUIRED
52 VE4481 NUT - 1/4" - 20NC SELF LOCKING AS REQUIRED
53 VE5013 NUT - 5/16" - 18NC AS REQUIRED
54 TC1233 NUT - 3/8" - 16NC AS REQUIRED
55 VE4698 NUT - 1/2" - 13NC AS REQUIRED
56 GE0045 NUT - 5/8" - 11NC AS REQUIRED
57 GE0209 SET, LABEL (DCN1BUS-RDBUSAC3) 1
NS VE8185 CEMENT AS REQUIRED
NS VE7272 SEALANT (TRANSLUSCENT) AS REQUIRED
NS GE0213 SEALING COMPOUND AS REQUIRED
Ref. 64031 Page 456

AUXILIARY BLOWER GROUP
Description Page
AUXILIARY BLOWER ASSEMBLY (PB8991) 460
Ref. TOC-Q Page 459

3 10 11 9 4
1
2
4 5 6 3
Ref. 64005 Page 460

AUXILIARY BLOWER ASSEMBLY (PB8991)
1 GE0001 HOUSING 1
2 GE0002 COVER 1
3 GE0010 HUB, INNER 1
4 GE0004 HOUSING, INNER 1
5 GE0009 WHEEL, BLOWER - CCW 1
6 GE0005 COWLING, MOTOR COOLING 1
7 GE0007 GASKET - 19.5 FT 1
8 GE0003 HOUSING 1
9 GE0008 WHEEL, BLOWER - CW 1
10 GE0006 BASE, BLOWER MOTOR 1
11 GE0011 MOTOR, BLOWER 1
Ref. 64005 Page 460

ALTERNATOR GROUP
DRIVE SYSTEM ALTERNATOR 1 462
ALTERNATOR - ENGINE MOUNT END 1 464
ALTERNATOR - SLIP RING END 1 466
ALTERNATOR - BRUSH HOLDER (VJ1024) 1 470
ALTERNATOR - ROTOR (VE4251) 1 472
ALTERNATOR - STATOR 1 474
ALTERNATOR - TERTIARY CONNECTION 1 476
ALTERNATOR - FIELD CONNECTOR (BRUSH HOLDER) 1 478
Ref. TOC-R Page 461

13 13
12 12
17 16 14 11 15 9 11 8 7 6
10 10
1 2
3
4
5
Ref. 64110A Page 462

DRIVE SYSTEM ALTERNATOR
1 PC0154 ALTERNATOR 1
2 VS7945 COVER 2
3 VS7026 LATCH - COVER ASSEMBLY 2
4 BF2119 GASKET AS REQUIRED
5 VE3035 PYTHON - #1062 AS REQUIRED
7 GE0411 COVER 1
8 GE0412 PLATE, FRONT (TOWARD REAR OF TRUCKS) 1
9 GE0337 GROMMET 6
10 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" AS REQUIRED
11 VE4500 CAPSCREW - 3/8" - 16NC X 1 3/4" 2
14 GE0396 PLATE, FRONT 1
15 VE1200 GROMMET 2
16 GE0413 COVER 1
17 GE0326 COVER, FRONT 1
NS BF0931 PANEL, AIR TEMP 1
NS VE5042 BOARD, TERMINAL 1
NS BF0932 SENSOR, THERM 1
Ref. 64110A Page 462

17 12 13 18 14 19 20
13 22 23
15
14
16
11
10
5 4
8 7
1 2 21
Ref. 64110B Page 464

ALTERNATOR - ENGINE MOUNT END
1 VE4251 ROTOR CORE/SHAFT (SEE FIG 64110E) 1 472
2 VE7006 CORE 1
3 BF1772 SHAFT 1
4 VS8253 WEIGHT AS REQUIRED
5 VJ1071 WEIGHT, BALANCE AS REQUIRED
6 VE0688 PLATE, SHAFT END 1
8 VJ1073 CAPSCREW AS REQUIRED
9 BF3664 ADAPTOR 1
10 GE0320 RING, TIE INSULATED 1
11 VE1887 STRAP, CONNECTION 1
12 VE4342 BRACKET 7
13 VE1200 GROMMET 4
15 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 4
16 GE0324 COVER 1
17 VS6837 CABLE, TERTIARY 2
BF0928 MARKER, CABLE - T15 1
18 VE4750 INSULATOR 2
19 TC1233 NUT - 3/8" 2
21 GE0314 COIL, ROTOR 8
22 VS6813 STUD, INSULATED 2
NS BF1218 TYRAP 1
Ref. 64110B Page 464

60
57 42 39 37 36 59 31 32 33 34
41 40
43 38 46 58
28
44
19
27
1
45
26
56
47 30
49
29
35
23 24
25
16 22
18
52 54 48 50 51 55 21 14 15 16 19
53 17 20
6
13
5 7
12
8 9 10
11
2 1
3
Ref. 64110C Page 466

ALTERNATOR - SLIP RING END
2 VE4500 CAPSCREW - 3/8" - 16NC X 1 3/4" 12
3 VJ9656 SEALER AS REQUIRED
4 GE0332 HOUSING, INLET 1
5 GE0334 TAPE AS REQUIRED
6 VS7397 TYRAP AS REQUIRED
7 VE3620 PIN 1
8 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 4
11 GE0333 BAFFLE 1
12 GE0328 CABLE, MAGNETIC PICK-UP 1
13 VJ0972 MAGNETIC, PICK-UP 1
14 VJ6365 HUB, SPEED SENSOR 1
15 VE3039 CAP, BEARING 1
16 VE5184 FLAT WASHER - 5/8" 12
17 C1633 CAPSCREW - 5/8" - 11NC X 2 3/4" 6
18 GE0315 HUB 1
19 GE0409 FLAT WASHER - 1/2" AS REQUIRED
20 VE4999 CAPSCREW - 1/2" - 13NC X 2" 12
21 VE4248 GASKET 1
22 VJ7100 CAPSCREW - 5/8" - 11NC X 1 3/4" 6
23 C1631 CAPSCREW - 5/8" - 11NC X 2 1/4" 6
25 VJ1024 HOLDER, BRUSH (SEE FIG 64110D) 6 470
26 VE3042 IMPELLER 1
27 VE5000 CAPSCREW - 3/8" - 16NC X 2 1/4" (SOCKET HEAD/SELF LOCKING) 8
28 VE4997 BAFFLE 1
29 VJ1028 SUPPORT, BRUSH 6
30 GE0331 HEAD, FRAME 1
31 VE3916 PUTTY AS REQUIRED
32 VE4334 TAPE, GLASS - 0.005" THICK, 1" WIDE AS REQUIRED
33 VE4335 TAPE, FIBER GLASS - 0.007" THICK, 1" WIDE AS REQUIRED
34 VE3915 VARNISH AS REQUIRED
35 GE0319 RING, BUS - INSULATED 1
37 VJ2743 ROLLPIN 1
38 VE1640 SPACER 1
40 VE0407 CLAMP, TERMINAL 1
41 GE0408 CLAMP, PLATE TERMINAL 1
42 BF1483 CABLE ASSEMBLY 3
44 VE4489 CAPSCREW - 1/2" - 13NC X 1 1/4" 8
45 VE2753 BRACKET 7
47 VE4542 CAPSCREW - 1/2" - 13NC X 1" 28
48 GE0321 KIT, STATOR REWIND 1
GE0322 KIT, TERTIARY 1
50 VE8844 BRUSH, CARBON 6
51 VE3621 HOUSING, BEARING 1
52 VJ1071 WEIGHT, BALANCE AS REQUIRED
54 BF1480 COLLECTOR ASSEMBLY 1
55 VJ2178 BEARING ASSEMBLY 1
56 VE5185 FLAT WASHER - 1/2" 28
59 VE4626 NUT 3
NS BF1218 TYRAP 1
ALTERNATOR - SLIP RING END
NS BF0931 PANEL, AIR TEMPERATURE 1
NS VE5042 BOARD, TERMINAL 1
NS BF0932 SENSOR, THERM. 1

5
7
6
1 2
Ref. 64110D Page 470

ALTERNATOR - BRUSH HOLDER (VJ1024)
1 VE4625 CAPSCREW - 5/16" - 18NC X 1 1/4" 6
2 VE4626 NUT - 5/16" 6
3 VJ7853 PIN, SPRING DOWEL 1
4 VJ1026 SPRING 6
5 VS8323 WASHER, BRASS 6
6 VJ1025 ARM, PRESSURE 6
7 VS7587 CAPSCREW/WASHER - 1/4" - 20NC X 1/2" 6
Ref. 64110D Page 470

5
6
7 4
10 3
9
8
10
11
2
12
13
Ref. 64110E Page 472

ALTERNATOR - ROTOR (VE4251)
1 VJ1063 STRAP, CONNECTION 7
2 BF1480 COLLECTOR RING ASSEMBLY 1
3 VE4643 CLAMP, SUPPORT 4
4 VE3931 INSULATION 4
5 GE0314 COIL, ROTOR 8
6 BF1960 BRACE, COIL 8
7 VJ1069 WEDGE 8
8 BF3105 RING, TIE 1
9 BF1007 TAPE, GLASS - 0.015" THICK, 1" WIDE AS REQUIRED
10 VE1001 SLIPPER 32
11 VJ1068 WEDGE 8
12 VE4251 ROTOR CORE 1
13 VJ1064 STRIP, BRAZING 16
Ref. 64110E Page 472

8 7
10
11
4
5
3
5
2
1
8 7
Ref. 64110F Page 474

ALTERNATOR - STATOR
1 GE0318 RING, BUS INSULATED 1
4 GE0321 KIT, STATOR REWIND 1
GE0322 KIT, TERTIARY 1
5 VE2861 INSULATION 14
6 VE2753 BRACKET 7
8 VE4542 CAPSCREW - 1/2" - 13NC X 1" 28
10 VE4342 BRACKET 7
11 VE1887 STRAP, CONNECTION 1
Ref. 64110F Page 474

9 8
10
9
7
11
13 12
2 2
14 2 3 3
3 5 4
4 6 5
5
Ref. 64110G Page 476

ALTERNATOR - TERTIARY CONNECTION
1 GE0323 STRIP, CONNECTION 1
2 VE4332 TAPE - 0.005" THICK X 3/4" AS REQUIRED
3 VE4333 TAPE, FIBERGLASS - 0.007" THICK X 3/4" AS REQUIRED
4 VE3928 STRIP, BRAZING 2
5 VE3915 VARNISH AS REQUIRED
6 VE3619 STRIP, BRAZING 1
7 GE0324 COVER (TOWARD ENGINE) 1
8 VE1200 GROMMET 4
9 VS6837 CABLE 2
10 GE0325 PLATE, FRONT 1
11 VE4750 INSULATOR 2
13 TC1234 CAPSCREW - 3/8" - 16NC X 3/4" 4
14 VE4996 PAD, INSULATION 1
Ref. 64110G Page 476

5 2
Ref. 64110H Page 478

ALTERNATOR - FIELD CONNECTOR (BRUSH HOLDER)
1 GE0329 CABLE 1
2 GE0330 CABLE 1
3 VE2764 WASHER, CONCAVE - 1/4" 6
4 VE4628 MARKER, CABLE - F2 1
5 VE4629 MARKER, CABLE - F1 1
Ref. 64110H Page 478

RETARDER GRID GROUP
RETARDING GRID ASSEMBLY (PB8988) 1 480
RETARDING GRID ASSEMBLY (PB8988) 1 484
BLOWER MOTOR COMMUTATOR END (GE0017) 486
BLOWER MOTOR NON-COMMUTATOR END (GE0017) 1 488
BRUSH HOLDER 1 490
BRUSH HOLDER WIRING 1 492
BLOWER MOTOR FIELD INSTALLATION 1 494
Ref. TOC-S Page 479

24 25 13 25 15 22 5 6 7 8 9 5 25 13
17 23 14
16
14
17
22 10
22
12
12
20
19
21
21
15 14
14 16
16 14
14 15
15 14 14 16
18 21
19
20
12
12
13 10
17
22
1 17 26 5 6 7 8 9 23
11 5 25
11 22 22 13 24
2 4 3 2
1 1
Ref. 64129 Page 480

RETARDING GRID ASSEMBLY (PB8988)
1 GE0013 LOUVER ASSEMBLY 4
2 GE0016 COVER 4
VE5762 WASHER - 5/16" AS REQUIRED
VE4696 LOCKWASHER - 5/16" AS REQUIRED
BF0699 CAPSCREW - 5/16" - 18NC X 3/4" AS REQUIRED
VE4516 WASHER - 3/8" AS REQUIRED
VE4687 LOCKWASHER - 3/8" AS REQUIRED
TC1234 CAPSCREW - 3/8" - 16NC X 3/4" AS REQUIRED
3 GE0015 COVER 2
4 GE0014 COVER 2
5 GE0021 COLLAR ASSEMBLY 4
6 GE0018 DIFFUSER ASSEMBLY 4
7 GE0019 GASKET 2
8 GE0020 GASKET 2
9 VE3035 PYTHON #1062 AS REQUIRED
10 GE0017 MOTOR, BLOWER (SEE INDEX) 2 486
11 GE0025 RESISTOR 3
12 GE0034 CONNECTION, INSULATOR 16
13 GE0024 SPACER ASSEMBLY 4
14 GE0029 TUBE 10
17 PB8171 SPACER, END 4
24 GE0038 SPACER 29
25 GE0037 GROMMET 4
NS PB8167 CAPSCREW, PUSHER - 1/2" - 13NC X 6 1/2" AS REQUIRED
NS VE4739 CAPSCREW - 3/8" - 16NC X 1" AS REQUIRED
NS GE0040 CAPSCREW - 3/8" - 16NC X 3 1/2" 4
NS VE4518 CAPSCREW - 1/2" - 13NC X 1 1/2" AS REQUIRED
NS VE4648 WASHER - 5/16" AS REQUIRED
NS VE4515 WASHER - 3/8" AS REQUIRED
NS VE4519 WASHER - 1/2" (NARROW) AS REQUIRED
NS BF1888 WASHER - 1/2" AS REQUIRED
NS GE0041 WASHER - (SPECIAL) 0.530" I.D. AS REQUIRED
NS GE0042 WASHER - 5/8" AS REQUIRED
NS GE0043 WASHER - (SPECIAL) 0.64 I.D. X 2" O.D. X 3/8" THK AS REQUIRED
NS GE0044 WASHER - (SPECIAL) 21/32" I.D. X 2" O.D. AS REQUIRED
NS VE4696 LOCKWASHER - 5/16" AS REQUIRED
NS VE5013 NUT - 5/16" - 18NC AS REQUIRED
NS VE4698 NUT - 1/2" - 13NC AS REQUIRED
NS GE0045 NUT - 5/8" - 11NC AS REQUIRED
Ref. 64129 Page 480

15 13 14 18 17 19 15 22
13
21 20
11 11
12
10
10
4
1 2 3 2 5 6 16 12 3 1
7
13 14 15 16 17 18 12 19 15
13
20 21
11 11
12
10
10
4
1 2 3 2 9 8 5 6 2 3 2 1
7
Ref. 64007 Page 484

RETARDING GRID ASSEMBLY (PB8988)
1 PB8171 SPACER, END 4
3 GE0024 SPACER 4
4 GE0018 DIFFUSER ASSEMBLY 4
5 GE0019 GASKET 2
6 GE0020 GASKET 2
7 VE3035 PYTHON - #1062 AS REQUIRED
8 GE0035 CLAMP, CABLE 4
9 GE0036 CLAMP, CABLE 4
11 GE0029 TUBE 10
15 GE0016 COVER 4
16 GE0017 MOTOR, BLOWER (SEE INDEX) 2 486
17 GE0015 COVER 2
18 GE0021 COLLAR ASSEMBLY 4
21 GE0038 SPACER 29
Ref. 64007 Page 484

16 14
13
12 17 19 20
18 21
11
10
15
5 4
3 31 30 29 27 26 25 24 37 38 8 23 22
39 9
28
33
34
32
35
36
Ref. 64000 Page 486

BLOWER MOTOR COMMUTATOR END (GE0017)
1 VS9062 NUT 1
3 VS9222 CAP 1
5 BF1006 CAPSCREW 8
6 VJ7666 PLATE 1
7 GE0052 CAP, BRUSH HOLDER 1
8 BF1002 CORD - .070 IN DIAMETER AS REQUIRED
9 BF1003 VARNISH AS REQUIRED
11 VS9203 LOCKNUT - 1/2" 4
12 BF1886 FRAME, HEAD 1
15 VE4256 FAN 1
16 VE8978 SEAL, V-RING 1
17 VJ7941 SUPPORT 4
18 VS8162 COVER 1
VS7026 LATCH ASSEMBLY 1
19 VS8161 COVER 1
VS7026 LATCH ASSEMBLY 1
20 VE7076 BRUSH 8
21 VS8587 BRUSH HOLDER ASSEMBLY 8
22 BF1000 SPACER 1
23 BF0999 COMMUTATOR 1
24 GE0047 RING, GROUND BRUSH 1
25 VJ6359 HOUSING, BEARING 1
26 VS9059 SLEEVE 1
27 VS9032 FLINGER 1
28 VS9262 BEARING 1
29 DC4579 MACHINE SCREW - #10 2
30 VS9031 LOCKWASHER 1
31 VS8884 NUT 1
32 VE4258 MOUNT, RUBBER 4
33 BF1887 CAPSCREW - 1/2" - 13NC X 3 1/4" 4
34 BF1888 WASHER - 1/2" 4
36 VE2754 NUT - 1/2" 4
37 VE4409 BRUSH 1
39 GE0048 WEIGHT, BALANCE 1
Ref. 64000 Page 486

10 11
9
2 3 4 5 8
1 7
6
12
13
14
17
16
19
20
21
27 26 25 24 23 18 15 22
Ref. 64001 Page 488

BLOWER MOTOR NON-COMMUTATOR END (GE0017)
2 C1630 CAPSCREW - 5/8" - 11NC X 2" 16
3 VE4818 PUNCHING, MAIN 256
4 VE4819 PUNCHING, END 4
5 VE7206 TAPE, GLASS - .014 AS REQUIRED
6 VE2761 KIT, ARMATURE REWIND 1
7 VE3915 VARNISH / GALLON AS REQUIRED
8 BF1001 PUTTY, PERMAFIL AS REQUIRED
11 VE8978 SEAL, V-RING 1
12 VE4257 FAN 1
14 VS7492 SEALER - 5 OZ AS REQUIRED
15 VS9031 LOCKWASHER 1
17 TR4731 CAPSCREW - 5/16" - 18NC X 1" 6
18 VS8884 NUT 1
20 VS9062 NUT 1
21 BF0997 SHAFT 1
22 VS9221 CAP 1
23 VS9262 BEARING 1
24 VS9032 FLINGER 1
25 VS9061 WEIGHT, BALANCE AS REQUIRED
26 BF0998 ARMATURE, HEAD 1
27 GE0046 ARMATURE ASSEMBLY 1
Ref. 64001 Page 488

3 4 5
2
Ref. 64002 Page 490

BRUSH HOLDER
1 VJ1085 PIN 1
2 VJ1086 HUB, SPRING 1
3 VS9076 SPRING 1
4 VS5829 SCREW 1
5 VJ1083 ARM, PRESSURE 1
NS NOTE: (ILLUSTRATION FOR ONE HOLDER)
Ref. 64002 Page 490

3
2 4
1
5
6
6
2 3
10 11
12
13
Ref. 64003 Page 492

BRUSH HOLDER WIRING
1 VS8587 BRUSH HOLDER ASSEMBLY 8
3 VE4642 CAPSCREW - 1/4" - 20NC X 3/4" 4
4 VE4825 CABLE ASSEMBLY 2
6 VJ7941 SUPPORT 4
7 VS8952 CAPSCREW - 1/4" - 20NC X 1" 8
8 VS9082 STRAP 1
9 VS9081 CONNECTOR 1
11 GE0050 CAPSCREW - 3/8" (SPECIAL) 2
13 GE0049 BRACKET ASSEMBLY 1
Ref. 64003 Page 492

1 2
21 21
22
1 2
14
4
20
9 10 11
5 6 7 8
4
19
12
13
14
17
18
3 15
17 16
18
Ref. 64004 Page 494

BLOWER MOTOR FIELD INSTALLATION
1 VS9091 LEAD 1
2 VE4833 CABLE ASSEMBLY 1
3 VS9089 STRAP 2
4 VS9086 STRAP 2
5 DF3445 FLAT WASHER - 1/4" AS REQUIRED
8 WA0396 NUT - 1/4" AS REQUIRED
9 VE7214 TAPE, SILICONE AS REQUIRED
10 VE4335 TAPE AS REQUIRED
12 BF1004 COIL 4
13 VS9084 PIECE, POLE 4
14 VS9087 STRAP 2
15 BF1005 COIL 4
16 VS9083 PIECE, POLE 4
17 C1630 CAPSCREW - 5/8" X 2" - G5 16
19 VS9088 STRAP 1
20 VE4832 PIN, DOWEL 2
21 VE4835 BUSHING 2
22 VS7010 SLEEVE 1
Ref. 64004 Page 494

WHEEL MOTOR GROUP
WHEEL MOTOR ASSEMBLY (PB9900) 1 496
WHEEL MOTOR ASSEMBLY - 1 (PB9900) 1 498
MOTOR ASSEMBLY - WHEEL (GE0053) 502
MOTOR ASSEMBLY - WHEEL - 1 (GE0053) 1 504
Ref. TOC-T Page 495

3 6 4 7
2 5
10
11 9 8
Ref. 64008 Page 496

WHEEL MOTOR ASSEMBLY (PB9900)
1 GE0053 MOTOR ASSEMBLY - WHEEL (SEE INDEX) 1 502
2 GE0111 CAPSCREW - 1" X 8NC X 4 1/2" 12
3 VE3922 WASHER - 1" 12
4 WA5662 O-RING 1
5 EF9595 FLATWASHER - 1 1/4" 27
6 WA5669 CAPSCREW - 1 1/4" - 12NF X 3 1/2" (12 POINT HEAD) 27
7 ED6785 BRAKE ASSEMBLY (1) 1
8 SL7740 PIN, DOWEL 1
9 GE0054 FRAME ASSEMBLY 1
10 VE1273 RING, SEAL 1
11 VE3035 PYTHON #1062 AS REQUIRED
NS D2930 CAPSCREW - 1/2" - 13NC X 3/4" (SOCKET HEAD) (2) 6
NS NOTE: (1) REFER TO 930E HAULPAK PARTS
NS MANUAL FOR BREAKDOWN
NS (2) USED FOR SHIPPING ASSM ONLY OR DURING
NS OVERHAUL OF WHEEL MOTOR
Ref. 64008 Page 496

23 24 25
21 32 33 34
19 17 13 14 15 22 26 27 28 29
35 31 37 38 39
18 16 1 20 6 5
42 36 44
30 40
41
45
43
12 37 39 49
11 47
16 48
10
46
52
55
9 51
50
1
3 2
6 5 4 7 54 50 51 53
Ref. 64009 Page 498

WHEEL MOTOR ASSEMBLY - 1 (PB9900)
1 EF9595 FLATWASHER - 1 1/4" 36
2 GE0068 CAPSCREW - 1 1/4" - 12NF X 5 1/2" (12 POINT HEAD) 35
3 GE0089 FLATWASHER - 1 1/4" 8
4 GE0082 CAPSCREW - 1 1/4" - 12NF X 3 1/2" (12 POINT HEAD) 35
5 GE0056 BEARING, OUTER 1
6 GE0109 BUSHING 16
7 GE0110 CAPSCREW - 1" - 8NC X 4 1/2" 16
8 GE0086 PLUG 1
9 GE0087 SHAFT, DRIVE 1
10 EF6174 CARRIER, SEAL 1
11 WA1628 O-RING 1
12 PC0179 SEAL ASSEMBLY 1
ED3347 TOOL, INSTALLATION 1
BF4096 SEAL, RING 1
13 WA5663 O-RING 1
14 GE0055 BEARING, INTER 1
15 WB1030 CAPSCREW - 1 1/4" - 12NF X 9" 28
16 VE5185 FLATWASHER - 1/2" 36
17 VE4542 CAPSCREW - 1/2" - 13NC X 1" 24
18 EC9962 STUD - 6 1/4" 50
19 GE0088 NEVER - SEEZ AS REQUIRED
20 GE0059 COVER 2
21 GE0078 SHIMS, SET 1
GE0079 SHIM - 0.005 5
GE0080 SHIM - 0.007 4
GE0081 SHIM - 0.229 4
22 GE0090 HUB, WHEEL 1
24 GE0107 CAPSCREW - 3/4" - 10NC X 2 1/4" 16
25 GE0108 WIRE, LOCK 8
26 GE0069 CAPSCREW - 1/2" - 13NC - 1 3/4" (SOCKET HEAD) 17
27 GE0106 PLATE, CLAMP 8
28 GE0105 GEAR, RING - HIGH 1
29 GE0099 GEAR, PLANETARY PINION - HIGH 3
30 GE0100 BEARING 6
31 GE0103 CARRIER, HIGH 1
33 GE0107 CAPSCREW - 3/4" - 10NC X 2 1/4" 16
34 GE0108 WIRE, LOCK 8
35 GE0106 PLATE, CLAMP 8
36 GE0060 TUBE, TORQUE 1
37 GE0095 WASHER, SELF-LOCKING - 1" 8
38 GE0094 CAPSCREW - 1" - 8NC X 13" (12 POINT HEAD) 8
39 GE0096 THREAD LOCK AS REQUIRED
40 GE0092 GEAR, PLANETARY PINION - LOW 4
41 GE0093 BEARING 8
42 GE0104 GEAR, RING - LOW 1
43 GE0091 PIN, PINION GEAR 4
44 GE0067 PIN 1
45 GE0097 CARRIER, LOW 1
46 GE0433 PINION, SUN - LOW 1
47 GE0073 SHIM SET 1
GE0074 SHIM - 0.015 12
GE0075 SHIM - 0.030 6
48 VE4999 CAPSCREW - 1/2" - 13NC X 2" 12
49 GE0102 CAPSCREW - 1" - 8NC X 7 1/2" (12 POINT HEAD) 6
50 GE0077 FLATWASHER (SPECIAL) 2
51 GE0076 WASHER, THRUST 4
52 GE0434 COVER 1
53 GE0101 RETAINER 1
54 GE0058 PLUG, SUN PINION 2
55 GE0098 PIN, PINION GEAR 3
NS H2980 BALL, LOCK - PINION PIN LOCK 9
Ref. 64009 Page 498

19 20 21 19 28 26
18 15 12 27 19
17
25 24 23 22 29
16 15 12
30
14
13
12 11
32
31
33
35
10 9 8
34
6 5
26
3 2 1 36 39 37 38
Ref. 64010 Page 502

MOTOR ASSEMBLY - WHEEL (GE0053)
1 GE0128 COLLAR (INNER) 1
2 GE0127 BEARING 1
3 GE0126 COLLAR (OUTER) 1
4 GE0125 CAP, BEARING 1
6 VE4518 CAPSCREW - 1/2" - 13N X 1 1/2" 8
7 GE0124 FRAME, END 1
9 GE0141 CAPSCREW - 5/16" - 18NC X 2 1/4" 2
11 VE3027 FLATWASHER - 3/8" AS REQUIRED
12 TC1233 NUT - 3/8" 14
13 VE7206 TAPE, GLASS 1
14 GE0112 RING, BUS (TC) 1
15 VE4701 CAPSCREW - 3/8" - 16NC X 3" 2
16 VE4641 CAPSCREW - 3/8" - 16NC X 1 1/4" 3
17 GE0137 CLAMP 1
18 GE0138 CONNECTION, STRAP 3
19 VE4515 FLATWASHER - 3/8" AS REQUIRED
21 GE0136 BLOCK 1
22 VE3916 PUTTY AS REQUIRED
23 VE4334 TAPE AS REQUIRED
24 GE0140 TAPE, FIBERGLASS AS REQUIRED
26 VE4739 CAPSCREW - 3/8" - 16NC X 1" 12
27 VJ8959 FLATWASHER - 5/8" (SPECIAL) AS REQUIRED
28 C1630 CAPSCREW - 5/8" - 11NC X 2" AS REQUIRED
29 GE0116 FELT, 5/32" THICK AS REQUIRED
30 GE0113 RING, BUS (TB) 1
31 GE0114 RING, BUS (TA) 1
32 GE0115 RING, BUS (N) 1
33 GE0118 DEFLECTOR, AIR 1
34 GE0122 WEIGHT, BALANCING AS REQUIRED
35 GE0139 SENSOR, SPEED 1
36 GE0119 WHEEL, SENSOR 1
37 GE0120 NUT 1
38 GE0123 LOCKWASHER 1
Ref. 64010 Page 502

2
1
4 5
13 15
4 14
16 19
18
17
7 9 10 11 12
Ref. 64108 Page 504

MOTOR ASSEMBLY - WHEEL - 1 (GE0053)
1 VJ8959 FLATWASHER - 5/8" AS REQUIRED
2 C1630 CAPSCREW - 5/8" - 11NC X 2" AS REQUIRED
3 GE0129 FRAME, HEAD 1
5 VE4518 CAPSCREW - 1/2" - 13NC X 1 1/2" 4
6 GE0122 WEIGHT, BALANCING AS REQUIRED
7 GE0117 ROTOR ASSEMBLY 1
8 GE0130 HOUSING, BEARING 1
9 GE0133 FLINGER 1
10 GE0134 COLLAR 1
11 VE0636 BEARING 1
12 GE0135 COLLAR 1
13 VS7492 SEALER, 5 OZ AS REQUIRED
14 VE6232 CAPSCREW - 1/2" - 13NC X 3 1/4" 4
16 BF1660 SEAL, LIP 1
17 GE0121 SHAFT 1
19 VS8999 SEALER, PREMATEX NO.3 1
Ref. 64108 Page 504

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AFE48-U P.D.

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