Escolar Documentos
Profissional Documentos
Cultura Documentos
October 2010
www.wonmotors.com
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Innovative Battery Regenerator
GREETINGS
The men who constantly challenge to new things with endless creativeness
have provided a pivotal point of new innovative products with new technology.
Though it is small at present, we will be a great leader of battery regeneration industry by doing
constant research and product development and meeting actively the rapidly changing
current situation with wisdom of David who defeated Goliath. Battery Regenerator,
we newly developed has the highest competitiveness in terms of quality and price.
by researching and developing peripherals compatible with eco-friendly energy saving related products.
We hope that the partner who has wide experiences, abilities and wisdom join together with us
Thanks.
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Innovative Battery Regenerator
1. Business Summary
Annual replacement battery demand of the secondary cell in Korea is occurred
over 10 million pieces based on lead-acid batteries
Follow the regulation trend of environmental-friendly society and securing necessary carbon emission trading in the near future.
Brand new replacement at least 15% compared to the domestic market
- The battery recycling market size : approximately 1,600 billion won (Minimum size)
Telecommunications, UPS, and Military / Public demand : Applied a minimum estimated demand .
Automotive, Heavy equipment, Electric vehicles (Electric forklifts, Golf carts, Electric wheelchairs and other electric cars),
Agricultural equipment, and others
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Innovative Battery Regenerator
1. Business Summary
The global battery market is about $50 billion US, of which roughly $5.5 billion is allocated to
rechargeable (secondary) batteries. The growth is estimated at 6% annually. China, India, Brazil,
the Czech Republic and South Korea will record some of the strongest market gains.
The demand for lead acid batteries is governed by vehicle production. Battery replacements have
decreased as new technologies have extended battery life by 6 months. With the switch to electronic
braking and steering by wire in upscale cars, the 3kW capability of the single 12-volt battery will no longer
be sufficient, ushering in the 42-volt system. Two 12-volt batteries may be the interim solution.
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Innovative Battery Regenerator
1. Business Summary
Secured the superior competitiveness on the battery regenerating system by new innovative concept
Promotion on new battery regenerator to domestic and overseas markets to overcome the quality limitation
of existing regenerators.
Very high prices (Being the maximum stumbling block of market magnification)
Economic and competitive price
Needs of each regenerator by battery type and capacity
By one regenerator, can be restored up to industrial batteries
The low success rate of less than 50% restoration
Over 95% success rate in stable restoration
By newly developed Smart Control System, we overcome the limitation of the Constant Voltage & Current type
which is using by transformer with conventional ways.
Can be developing for advanced new regenerators for military and special purpose to make new markets.
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Innovative Battery Regenerator
1. Business Summary
Others
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Innovative Battery Regenerator
2. Introduction of Product
Specification
Size
Height : 100cm
Width : 50cm Battery Regenerator &
Depth : 50cm Discharger Combined
Weight
34Kg (including Discharger 600W)
Voltage & Frequency : AC 210~250V 50/60Hz
Battery Voltage : 0 ~ 100V (Adjustable)
Battery Current : 0 ~ 1,000Ah
Main Features
Simultaneous Regeneration Function
Max. 6~8 Automotive batteries will be restored
and charged at the same time
Smart Control System
Comprehensive input/output voltage ranges
More Stable and faster restoring time
Convenience
Compact size – Easy to transport and services
Variable Application
All kind of lead-acid battery including industrial use
Model : ZBR-101/ZBR-201
Made in KOREA Optimization of operating conditions for countries
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Innovative Battery Regenerator
2. Introduction of Product
Special Features
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Innovative Battery Regenerator
2. Introduction of Product
Technology
Adopting by the Smart Control System, it is providing for a variable tolerance on the input & output of the voltage and current for
batteries. That is, this product is controlled on minute electric current and voltage at the optimal ways when each different
restoration and charge by several type of batteries. This will be possible to restore and charge the large capacity of the battery
as well as it reduced weight, size and cost comparing with transformer types. When export, it covers for a variable input voltage
and power in every countries.
With our proprietary know-how and technology, we made the highest charging efficiency by mounting for the optimal charging
algorithm data classified by most of the world battery types and characters. It can be restored to the original performance through
charging and regenerating without any electrical and physical damaging to the battery. It also makes to extend the life time of battery.
This product minimizes on the damage to the battery by automatically controlled for a wide input and output of the miniscule current
and voltage up to 0.01 to prevent over voltage through the Smart Control System and Charging Algorithm to the battery. So, it is
developed with the innovative technology that it can be restoring and charging of the rated time, even if it is not a transformer method
of over-voltage and over-current restoration. Therefore, we are very proud of the world best quality in all field and competitiveness.
When charging or restoring, if the battery’s temperature is too higher, it is a serious condition to be caused on inside damage and
explosion of the battery. It is a very important factor to be considered on the restoring and charging of the battery. Its major advantage
of ZEUS Regenerator have no risk to maintain the temperature inside the battery by the various patterns of restoring and charging.
This product can be prevented from the temperature rise which will be occurred by converting from unnecessarily wasted current to
heat while charging. And it reduces the power consumption at least 30% more compared with the transformer’s regenerators.
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Innovative Battery Regenerator
2. Introduction of Product
Technology
The main reason of battery’s damage is caused by the sulfate which is clinging to the battery electrodes. That is, it was not charged by
a charging pattern method (It is our know-how that a special charging method by optimized charging pattern algorithm classified by battery
kinds & features), but a general charging method.
Therefore, our products have a sustaining effect to make two times longer life comparing with regular chargers which just regenerated by
a single voltage & current. The big difference between ZEUS Regenerator and regular chargers, regular chargers will be charging without
considering the battery condition or character by a simple constant current or a constant voltage charging method. It has a possibility to
make a potential damage of battery due to overcharging. In order to resolve it, there will be needed for a worker to be checked for
the voltage of the battery in charging, and there will be poor charging efficiency.
In case of ZEUS Regenerator, we made the highest charging efficiency by mounting for the optimal charging algorithm data and
Smart Control System classified by most of the world battery types and characters, with our proprietary know-how and innovative
technology. And it is not damaged on the battery electrically and physically. It can be restored to the original performance
through charging and regenerating and it also makes to extend the life time of battery.
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Innovative Battery Regenerator
2. Introduction of Product
Feature of Regenerator
1. The world first developed and applied on the Smart Control System as the battery regenerator
and Auto restoring & charging patterns programmed classified by battery’s kinds & type.
- When restoring and charging by each of the different type of batteries, it is automatically controlled by voltage
and current in an optimized way (Can be restoring and charging for input voltage and current of various
batteries - Fine control of voltage and current of 0.01)
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Innovative Battery Regenerator
2. Introduction of Product
Feature of Regenerator
5. Ingenious Restore and Charge Algorithm (The world’s largest number of patterns mounted)
Programmed on optimized charging algorithm classified by battery kind and feature developed by our
proprietary know-how and technology
7. By a program, preventing from the sulfate rusting which being accumulated in the battery.
On the ZEUS regeneration process since the sulfate is removed, it is prevented to accumulate the sulfate
on the lead again. And it keeps the restored state.
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Innovative Battery Regenerator
2. Introduction of Product
Feature of Regenerator
10. Can be restored on various types of batteries (Pb, GEL, Silicon types and so on)
11. Safety
- Keep the low temperature ; Prevented from the temperature rise which will be occurred by converting from
unnecessarily wasted current to heat while charging.
- Minimize the damage of battery by supplying stable current and voltage through Smart Control System.
- Restraint the build-up of sulfate due to the minimized damage to electrodes.
- Minimized evaporation of distilled water by keeping low temperature during battery charging
- reduce the power consumption at least 30% more compared with the transformer’s regenerators.
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Innovative Battery Regenerator
3. Regenerating Process
Regenerating Procedure
1. Battery Test
First of all, check the appearance of battery. If the battery is badly damaged and broken in appearance and it has a trace
to the electrolyte flows through the broken gap , the restoration is impossible.
After checking the appearance of battery, check the battery’s voltage, CCA, internal resistance and electrolyte’s gravity
by the battery test equipment in order to identify the actual initial state.
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Innovative Battery Regenerator
3. Regenerating Process
Regenerating Procedure
In case of a car battery, it has a capacity of 55~80Ah. ZEUS can be regenerated for large capacity
batteries as it is supported up to 1,000Ah. In case of electric folk lifts using large capacity batteries,
it can be regenerated for 2~3 forklift’s batteries at the same time by one ZBR-101 or ZBR-201.
(Initial Discharge about 2~3 hours -> Restore about 7hours ->
Discharging test for Capacity Check about 6 hours -> Charge about 5 hours : TOTAL 20 hours )
* It may be different time by battery capacity and condition
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Innovative Battery Regenerator
3. Regenerating Process
Required Devices for Battery Regeneration
1. No physical damaged or electrode is not damaged but unusable condition batteries will be
ZEUS Battery
restored to almost same capacity of new batteries.
Regenerator
2. From automotive, industrial, golf carts to forklift, all kind of lead-acid batteries can be restored.
3. Discharger will be used for discharging batteries.
Discharger
4. ZBR-101 : Without Discharger ZBR-201 : Regenerator + Discharger
1. Before Regeneration, determine whether can be restored battery or not, after measuring
battery’s voltage, resistance and CCA
Battery Checker 2. After regeneration, determine whether battery is restored or not after measuring battery’s voltage,
(Optional) resistance and CCA
3. With approximately 5 seconds to measure a battery current, the instruction needle is in the
green part, then it is a normal condition. (Load Tester : Only voltage measured by resistance)
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Innovative Battery Regenerator
3.3.Regenerating
RegeneratingProcess
Process
Battery Condition Test before Restoration
2 Switch "ON" for load test for 2 ~4 seconds to check voltage status.
Switch for load test
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Innovative Battery Regenerator
3. Regenerating Process
Battery Regeneration Procedure
Checking whether the battery is badly
damaged and broken in appearance and it
has a trace to the electrolyte flows through RESTORE or CHARGE
the broken gap.
Writing for all process
of exactly.
Discharging (RC Checking) FINAL DECISION
Voltage : - Car : by 25Ah per sec. for restoring result
Over 10.5V - Deep Cycle : Ah ÷ 5C or 10C By tester
Chemical
Restoration &
One hour charging
Clean the battery terminal, Voltage :
and check the battery’s Less10.5V Voltage : Less10.5V
voltage, CCA, internal
resistance, and electrolyte’s Disposal of
-1
z
gravity (For MF Type) by the The battery.
battery tester . Charging for an hour
and battery check again.
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Innovative Battery Regenerator
3. Regenerating Process
How to use - Hydrometer
1 Open one of the lids and draw out dilute sulfuric acid slowly
4 Drop dilute sulfuric acid into the battery and lock up the cap
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Innovative Battery Regenerator
3. Regenerating Process
Quick Operating Guide for ZBR-101
Charging Curve
by Battery’s kind & Character
(Control by UP, DOWN BUTTON)
Battery Voltage
Charge / Restore Voltage
(Real Time Indicating)
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Innovative Battery Regenerator
3. Regenerating Process
Quick Operating Guide for ZBR-101
UP
LEFT RIGHT
ENTER
DOWN
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Innovative Battery Regenerator
4. Testing Result
Testing Result
Acid Gravity
On the chart, it shows the proportion changes for sulfuric acid before & after the restoration.
The high proportion of sulfuric acid will be the same as the high concentrations of the pure electrolyte.
That is, the battery can be good state with the battery's charge capacity of the battery.
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Innovative Battery Regenerator
4. Testing Result
Testing Result
This is a chart comparing the charging voltage of the battery. In case of the vehicle's battery ;
if the voltage drops below 10.5V, it is judged on the discharge state to not be used. However,
we restored by ZEUS for these discharged batteries, and they showed on the charging rate of over 90%.
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Innovative Battery Regenerator
4. Testing Result
Testing Result
Internal Resistance
Due to a long time use, the internal resistance value in the battery interfering the normal current
flowing will be increased. This makes the performance lowering of the battery itself along with the
charging ability. However, we restored them by ZEUS and we found that the internal resistance has
dropped to normal levels.
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Innovative Battery Regenerator
4. Testing Result
Testing Result (Case 1)
Comment : - Folk Lift battery x 2 sets at the same time restored by ZBR-101
- Fast Restore Time (48V, 268 Ah : 7 hours)
- Result : Battery Capacity - 90% recovered * Point of reference : New Battery – Capacity over 75%
The weight of Competitor’s Regenerators are very heavy (180~300kg), and hard to move. So, all batteries should be moved to the regenerating factory to make
procedures of regenerating batteries. ( Too much transportation cost and time required)
In case of our regenerator, it is easy to move(25kg), and regenerating batteries at any place.
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Innovative Battery Regenerator
5. Application
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Innovative Battery Regenerator
6. About Batteries
Absorbed (Starved) Electrolyte (AGM) Discharged Battery = 1.75 Volts per cell
VRLA – Valve Regulated Lead Acid 1.75 x 6 = 10.5 Volts (Low Voltage Cutoff)
<12.0 V = Discharged
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Innovative Battery Regenerator
6. About Batteries
How a Battery Works
++ ++
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Innovative Battery Regenerator
6. About Batteries
Separator Weld Gasket
Plastic Case Forged Valve Lead Strap Protective Cap
Terminal
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Innovative Battery Regenerator
6. About Batteries
Why Batteries Fail
Overcharging...
– Corroded plates
Undercharging...
– Sulfation & Corrosion
Discharged Storage...
– Sulfation, Corrosion & Hydration.
Over-Discharging...
– POS Plate damage
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Innovative Battery Regenerator
6. About Batteries
Why Batteries Fail
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Innovative Battery Regenerator
6. About Batteries
How do batteries work?
When the two dissimilar metal plates are immersed in acid they create a voltage
This voltage is created by the concentrating Negative Ions on the negative plates
and Positive Ions on the positive plates
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Innovative Battery Regenerator
6. About Batteries
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Innovative Battery Regenerator
6. About Batteries
1. Starting Batteries
Some Recreational Vehicles use both a starting battery and a deep cycle battery.
This happens when lead sulfate (formed when a battery discharges) crystallizes on the surface of the lead plates.
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Innovative Battery Regenerator
6. About Batteries
2. Deep Cycle batteries
Some RV and Marine batteries are different
They are intended to operate smaller electrical loads (lights, 12 volt accessories, trolling motors etc.) for long
periods of time without being recharged.
They are called Deep Cycle batteries as they can withstand many cycles of long slow discharging followed by
long slow charging.
Rapid discharging (like the hundreds of amps pulled by a starter motor) will ruin a Deep Cycle battery…
...it will overheat the plates.
3. Storing Batteries
When a battery is new the lead and acid will begin to react and it will slowly discharge.
Any battery that sits unused for several months will slowly go dead and begin to sulfate.
This will ruin the battery..
All batteries be periodically recharged.
New batteries, awaiting sale, are given a “trickle charge” on a regular schedule
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Innovative Battery Regenerator
6. About Batteries
Hydrometer Testing
A colder battery will measure higher as cold liquid is thicker
A cold battery may look charged actually be undercharged
Check each cell…
…If the lowest cell is .050 points lower than the highest cell the battery is defective
If water has just been added to the battery it will give a false hydrometer reading
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Innovative Battery Regenerator
6. About Batteries
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Innovative Battery Regenerator
6. About Batteries
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Innovative Battery Regenerator
6. About Batteries
I don’t have time for a slow charge! What’s wrong with quick charging?
Nothing…
... IF YOU FOLLOW SAFETY PRECAUTIONS…
…to protect the battery and the vehicle
To protect vehicle computers from high voltage...
...you should unhook the vehicle ground before turning on the charger
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Innovative Battery Regenerator
6. About Batteries
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Innovative Battery Regenerator
6. About Batteries
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Innovative Battery Regenerator
6. About Batteries
This battery was only three years old, what caused it to fail?
Vibration…
...Check hold down
Overcharging…
...look for bulged case, low electrolyte…
...voltage with engine running…
...after battery is fully charged
Discharged (sulfated)
…look for dirty battery case…
…and corroded battery cable ends
Recommend more frequent battery cleaning
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Innovative Battery Regenerator
6. About Batteries
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Innovative Battery Regenerator
6. About Batteries
Charging Discharging
Charging Discharging
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