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SPECIFICATIONS
Preventive action
To ensure trouble-free operation of
Wärtsilä 2-stroke engines, it is important to
read the information and follow the
recommendations about the fuel oils
stated in this bulletin.
Validity
This Technical Bulletin remains valid from
the date of issue until further notice.
Note
This Data & Specifications bulletin Issue 3
supersedes .Data & Specifications bulletin
RT-126, Issue 2, dated 01 December
2014. The new issue 3 provides detailed
recommendations about catalyst fines.
Contents
Page
1 Introduction 2
2 Terms and Glossary 3
3 Heavy fuel oil 3
4 Notes on HFO requirements 6
5 Distillate fuels 11
6 Notes on distillate fuel requirements 13
7 Bio-derived products and Fatty Acid Methyl Esters (FAME) 15
8 Fuel additives 16
9 Non-standard fuels 16
10 Contacts 17
1 Introduction
NOTE:
This Data & Specifications bulletin supersedes Data & Specifications bulletin
RT-126, Issue 2, dated 01 December 2014, entitled “Diesel engine fuels”. The new
Data & Specifications bulletin provides detailed recommendations about catalyst fines.
Almost all hydrocarbon residual, distillate and some renewable bio-fuels can be burned
in a diesel engine if applicable procedures are followed. The quality of the fuel will have
an effect on the frequency of overhauls and the work necessary for fuel preparation.
Economic conditions such as the engine type, size and speed etc. will have an effect
on the fuel quality margins.
Gas oils and diesel oils (distillates) can be used in all Wärtsilä engines subject to some
limitations. Wartsila 2-stroke diesel engines can operate with heavy fuel oil (HFO) that
has a viscosity of up to 700 cSt (in accordance with the ISO 8217:2012 specification).
The vessel must have the applicable preparation and process equipment on board to
get the fuel to the correct grade. When fuels with very low sulphur content are used,
operators must obey Wärtsilä’s instructions and guidelines to correctly run-in new
piston rings and cylinder liners.
NOTE:
HFO must be treated in a suitable fuel treatment plant.
DATA & SPECIFICATIONS
When bunkering, the fuel suppliers only report some of the values given in the Quality
Specifications. Frequently, only the density and maximum viscosity is given and this
makes full understanding of the properties of the fuel difficult for the operator of the
ship; thus, it is important to get a full certificate of analysis with each bunker.
The supplier must guarantee the stability of the fuel, i.e. resistance to the formation of
sludge. Also, the fuel must not have a corrosive effect on the injection equipment and
must not contain used lubricating oil or chemical waste.
Fuel from different bunkers must not be mixed because there is a risk that the fuels
may contain different compositions (e.g. this can cause fouling of filters or too much
sludge, which will overload the fuel operation equipment). Fresh bunkers must always
be put into empty tanks and not on top of old bunkers.
The values in the column “Bunker limit” (ISO 8217:2012 RMK700) show the minimum
quality of heavy fuel as bunkered, i.e. as supplied to the ship/installation. Good
operation results mainly from fuel conforming to ISO 8217 limits. However, the use of
fuel with lower density, metal, ash and carbon contents can have a positive effect on
overhaul periods while others can have a very negative effect. These effects can
improve combustion and exhaust gas composition as well as a decrease in wear.
The fuel oil as bunkered must be treated before it is consumed in the engine. It is
recommended that the related specifications of Wärtsilä Switzerland Ltd are followed
for the design of the fuel treatment plant. The minimum centrifuge capacity is
1.2 x CMCR x BSFC / 1000 (litres/hour), which is related to 0.21 l/kW. The fuel
treatment must remove sludge and water, as well as reduce Cat Fine content to a level
so as to achieve the limits at the inlet to the engine as defined by the engine builder.
According to ISO 8217, unwanted substances such as used oil or chemical waste must
not be added to the fuel. It is recommended to have a sample of the fuel oil received on
board tested by a specialist laboratory. This will define the properties of the fuel oil,
whether it conforms to the specifications required by the ship operator, showing
compliance to ISO 8217 or identify any required special treatment. This is because of
the damage these substances can cause to fuel system components, fuel injection
equipment, pistons, rings, liners, exhaust valves and seats, as well as hazards to the
crew, machinery and equipment on board and the environment. Turbocharger, exhaust
system and boiler contamination can also occur because of poor fuel quality.
The engine inlet fuel quality specification of Wärtsilä is based on the latest ISO
8217:2012 standard.
ATTENTION:
It is very important that the fuel is fit for purpose in the related engine application.
DATA & SPECIFICATIONS
Required fuel
Parameter Unit Bunker limit Test method quality at
engine inlet
Kinematic viscosity at 50 °C mm2/s [cSt] *A) max. 700 ISO 3104 13 to 17 *2), *3)
ATTENTION:
The maximum allowed temperature of the fuel at engine inlet for all Wärtsilä 2 stroke
engines is 150 °C.
DATA & SPECIFICATIONS
Example:
To get the recommended viscosity upstream of the fuel injection pumps, a fuel that has
380 mm2/s (cSt) at 50 °C must be heated between 130 °C and 140 °C.
DATA & SPECIFICATIONS
The maximum permitted viscosity of fuel that can be used in an installation depends on
the heating and fuel preparation facilities available. The flow and the temperature of the
fuel through the centrifuges must be adjusted in relation to the viscosity to get good
separation. Increasing the temperature of the fuel to more than 150 °C to get the
correct viscosity at engine inlet is not recommended. This is because the fuel can start
to decompose, form particles and can be above than the flash point.
4.2 Density
The composition of the fuel gives the density. A high density shows a high aromatic
content. It is not always possible to use conventional method to measure the density at
15 °C. Thus, the measurement is made at a higher temperature and then adjusted
back to the reference temperature. Most bunkers blended and supplied to the
specification that is ordered by the customer. Now this will mostly be the ISO
8217:2012 RMG specification, which has a maximum density of 991.0 kg/m3.
Applicable fuel preparation equipment, which can be adjusted for a fuel density greater
than 991.0 kg/m3, must be available on board if high density fuels are used.
The CCAI is a calculated value originally intended to indicate the ignition properties or
ignition delay of the fuel related to the viscosity and density. The CCAI gives no
indication of the combustion properties. The CCAI limit is useful to measure fuels with
unusual density and viscosity relations.
More tests are available that are can find the ignition and combustion properties and
these can be helpful to examine the performance of the fuels.
4.4 Sulphur
Sulphur limits are not specified in the ISO 8217 because statutory specifications put a
limit on this value. The maximum sulphur level that can be used in Wärtsilä 2-stroke
engines is 4.5% m/m.
The alkalinity (Base Number (BN)) of the cylinder lubricating oil must be selected in
relation to the sulphur level of the fuel in use. The engine can operate for short periods
(some hours) with a cylinder lubricating oil that has an incorrect BN, but longer
operation must be prevented.
Indications for the selection of the BN of lubricating oil in relation to the sulphur are
found in:
• Technical Bulletin RT-161, Cylinder Lubrication.
• Data & Specifications Bulletin RT-138, Lubricating oils.
• Operation Manual, Group 0, Chapter 0750-1, Lubricating Oils.
DATA & SPECIFICATIONS
4.10 Water
The separator and the correct configuration of drains in the settling and service tank
are used to decrease the quantity of water in the fuel oil. The complete removal of
water is highly recommended to decrease the quantity of hydrophilic catalyst fines (cat
fines) as well as sodium in the fuel oil. Sodium is not a natural oil component, but
marine fuel oil often has sea water contamination, which has sodium. 1.0% sea water
in the fuel oil is related to 100 ppm sodium.
To get a good separating effect, the flow rate and temperature of the fuel must be
adjusted in relation to the viscosity. For high-viscosity fuels the separation temperature
must be increased, although the low rate must be decreased in relation to the nominal
capacity of the separator. For the recommended data and parameters to operate the
separator, refer to the separator instruction manual.
Catalyst fines Change to: cause cylinder liners to become worn. Optimal operation of
the fuel separators on board can decrease the risks of cylinder wear by having:
• The optimal fuel oil inlet temperature at separator: a decrease in the fuel viscosity
has a positive effect of separation efficiency gives better catalyst fine removal
• The optimal flow rate through the separator: usually a fuel separator is designed
for fuel consumption plus a constant value, but engines rarely operate at 100%
load. The guideline for the best separator capacity must be set at approximately
110% of fuel consumption at the operation load.
DATA & SPECIFICATIONS
A decrease in fuel flow through the separator in relation to the fuel used gives better
separation. This is because the fuel stays in the separator for a longer period.
A high concentration of catalyst fines can collect at the bottom of the fuel settling tank
and service tanks. Regular procedures to short-drain the fuel from the settling tank and
service tanks removes sludge and the catalyst fines
More information and to choose the best settings of the fuel separators, check the
manual provided by the separator manufacturer. More information and
recommendations about catalyst fines can be found in the Technical Bulletin RT-140,
entitled “Catalyst fines in fuel oils”.
Chemical waste must not be added to the fuel. There were isolated examples of
polymers, styrene and other chemical substances. These substances can cause the
fuel to become too thick and block the filters. Chemical waste can also corrosive attack
and damage to fuel injections systems.
DATA & SPECIFICATIONS
5 Distillate fuels
Distillate fuels are increasingly being used in 2-stroke engines in order to meet the new
ECA regulations that are applicable from 1 January 2015. Distillate fuels are typically
easier operate than residual fuel, but caution still needs to be exercised for some
issues.
ISO 8217: 2012 specifies DMX, DMA, DMZ and DMB categories. The Wärtsilä engine
inlet specification is based on the DMB grade which is the highest viscosity grade.
DMX is a fuel that has a lower Flash Point and Viscosity that is used in some
emergency generators, thus more storage precautions are necessary. DMX is not
applicable for use in 2-stroke engines because of its low flash point and viscosity.
ATTENTION:
The Technical Bulletin RT-82, entitled “Operation on distillate fuels”, provides additional
and detailed recommendations for the operators when the engine is running with
distillate fuels.
DATA & SPECIFICATIONS
Required fuel
Parameter Unit Bunker limit Test method quality at
engine inlet
min. 2.0
max. 11.0
Kinematic viscosity at 40 °C mm2/s [cSt] *A) ISO 3104 regardless of
min. 2.0
temperature
Density at 15 °C kg/m3 max. 900.0 ISO 3675/12185 max. 900.0
Cetane Index — min. 35 ISO 4264 min. 35
The viscosity level cannot be met for all MDO and MGO batches unless the fuel is
cooled. Experience has shown that viscosities for DMA, DMZ and DMB distillate fuels
(as given in the ISO 8217 specification) have no adverse effect on the components in
the fuel system during operation. This is applicable only when there is a nominal lower
viscosity level of 2.0 mm2/s (cSt).
NOTE:
The two points that follow concern low viscosity values:
• Lubricity
• Increased leakage
For more information, see paragraph “6.2 Lubricity” and Chapter 5 of the Technical
Bulletin RT-82, entitled “Operation on distillate fuels”.
6.2 Lubricity
ISO 8217:2012 specifies a maximum lubricity wear scar diameter of 520 µm to make
sure that fuel has sufficient lubricity, to prevent premature wear of fuel system
components.
6.3 Density
The composition of the fuel gives the density and high density indicates high aromatic
contents.
6.5 Sulphur
Sulphur limits are specified in ISO 8217:2012 for distillate fuels, but statutory limits
must be obeyed. The alkalinity (BN) of the cylinder lubricating oil must be selected in
relation to the sulphur content of the fuel in use.
The engine can operate for short periods (some hours) with a cylinder lubricating oil
that has an incorrect BN, but longer operation must be prevented.
Indications for the selection of the BN of lubricating oil in relation to the sulphur are
found in:
• Technical Bulletin RT-161 entitled “Cylinder Lubrication”.
• Data & Specifications Bulletin RT-138 entitled “Lubricating oils”.
• Operation Manual, Group 0, Chapter 0750-1, entitled “Lubricating Oils”.
6.9 Sediment
High quantities of sediment, carbon and asphaltenes decrease the ignition and
combustion quality of the fuel and increase wear and damage to engine components.
High quantity of sediments can cause filter to become blocked, or cause frequent
discharge from automatic filter systems. For more information about mixtures, see
paragraph 4.8.
6.11 Water
The quantity of water in distillate fuel can be decreased as follows:
Chemical waste must not be added to distillate fuel. There were isolated examples of
chemical waste substances found in fuel. These materials can cause the fuel to
become too thick and block the filters. Chemical waste can also cause damage the fuel
injection systems and cause fuel pump plungers and injectors to seize.
FAME has good ignition properties and very good lubrication and environmental
properties, but other more negative properties of FAME are equally well known:
• Possible oxidation and thus long-term storage problems.
• A chemical attraction to water and a nutrient for microbial growth.
• Unsatisfactory low temperature properties.
• FAME material particles on exposed surfaces, including filter elements.
Where FAME is used as a fuel, make sure that the on board storage, handling,
treatment, service and machinery systems are compatible of handling such a product.
DATA & SPECIFICATIONS
8 Fuel additives
Usually, fuel additives are not necessary to make sure of the satisfactory operation of
fuels that obey the ISO 8217:2012 standard. But some operators can use specified
additives that can change the effect of some fuel properties. Wärtsilä can make an
analysis of such additives and supply a No Objection Letter for specific additives after
evaluation of their properties.
NOTE:
Wärtsilä does not accept any liability or responsibility for the performance or potential
damage caused by the use of such additives.
9 Non-standard fuels
Wärtsilä has given approval to operate this engine with all fuels that have the
specifications given in this bulletin. Speak to Wartsila to get technical support for non-
standard fuel.
NOTE:
Wärtsilä does not accept any liability or responsibility for the performance of, or
damage caused by the use of such fuels.
DATA & SPECIFICATIONS
10 Contacts
10.1 How to contact Wärtsilä
For questions about the content of this Data & Specifications bulletin, or if you need
Wärtsilä assistance, services, spare parts and/or tools, please contact your nearest
Wärtsilä representative.
If you do not have the contact details at hand, please follow the link “Contact us” – “24h
Services” on the Wärtsilä webpage:
www.wartsila.com
No part of this publication may be reproduced or copied in any form or by any means (electronic, mechanical, graphic, photocopying,
recording, taping or other information retrieval systems) without the prior written permission of the copyright holder. Wärtsilä Switzerland Ltd.
makes no representation, warranty (express or implied) in this publication and assumes no responsibility for the correctness, errors or
omissions for information contained herein. Information in this publication is subject to change without notice.
Unless otherwise expressly set forth, no recommendation contained in this document or any of its appendices is to be construed as
provided due to a defect of the product, but merely as an improvement of the product and/or the maintenance procedures relating thereto.
Any actions by the owner/operator as a result of the recommendations are not covered under any warranty provided by Wärtsilä and such
actions will thus be at the owners/operators own cost and expense.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL, IS ASSUMED WITH RESPECT TO
THE INFORMATION CONTAINED HEREIN. THIS PUBLICATION IS CONFIDENTIAL AND INTENDED FOR INFORMATION
PURPOSES ONLY.