How Do Costs Flow Through a Process Costing System? • Job order costing system – Allocates costs by job. – Used by companies that manufacture a unique product or provide specialized services. • Process costing system – Allocates costs by process. – Used by companies manufacturing identical units. – A process is one of the steps in manufacturing production.
Flow of Costs Through a Process Costing System • Companies use process costing to determine the per unit cost in order to: – Control costs – Set selling prices – Calculate account balances for: • Work-in-Process Inventory • Finished Goods Inventory • Cost of Goods Sold
– Measures the amount of materials added to or work done on partially completed units during a period. – Expressed in terms of fully complete units of output.
manufacturing costs for highly automated manufacturers. • To simplify accounting, direct labor is combined with manufacturing overhead and called conversion costs. • Conversions costs are the costs to convert raw materials into finished goods.
How Is a Production Cost Report Prepared? A production cost report show the calculations for the physical flows and the cost flows of the products.
1. Summarize the flow of physical units.
2. Compute output in terms of equivalent units of production. 3. Compute the cost per equivalent unit of production. 4. Assign costs to units completed and units in process.
Transaction 2—Raw Materials Used in Production During July, direct materials were assigned to the two production departments: $140,000 to the Assembly Department and $19,000 to the Cutting Department; $2,000 in indirect materials were accumulated in Manufacturing Overhead.
Transaction 3—Labor Costs Incurred During the month, Puzzle Me incurred $20,000 in direct labor costs in the Assembly Department; $3,840 in direct labor costs in the Cutting Department; and $1,500 in indirect labor costs accumulated in Manufacturing Overhead.
Transaction 4—Additional Manufacturing Costs Incurred In addition to the indirect materials and indirect labor costs, Puzzle Me incurred $35,000 in machinery depreciation and $20,000 in indirect costs that were paid in cash, which included rent and utilities.
Transaction 5—Allocation of Manufacturing Overhead Puzzle Me used a predetermined overhead allocation rate to allocate indirect costs to the departments: $48,000 to the Assembly Department and $11,000 to the Cutting Department.
Transaction 6—Transfer from the Assembly Department to the Cutting Department At the end of July, when the production cost report for the Assembly Department was prepared, Puzzle Me assigned $176,000 to the 40,000 units transferred from the Assembly Department to the Cutting Department.
Transaction 7—Transfer from Cutting Department to Finished Goods Inventory At the end of July, when the production cost report for the Cutting Department was prepared, Puzzle Me assigned $201,400 to the 38,000 units transferred from the Cutting Department to Finished Goods Inventory. This is the cost of goods manufactured.
Transaction 8—Puzzles Sold During July, Puzzle Me sold 35,000 puzzles. We have already determined from the production cost report for the Cutting Department that the cost of goods manufactured is $5.30 per puzzle. Therefore, the cost of 35,000 puzzles is $185,500 (35,000 puzzles × $5.30). The puzzles were sold on account for $8.00 each, which is a total of $280,000 (35,000 puzzles × $8.00).
Transaction 9—Adjust Manufacturing Overhead The actual manufacturing overhead costs incurred were $58,500, which includes the indirect materials in Transaction 2, the indirect labor in Transaction 3, and the accumulated depreciation and other indirect costs in Transaction 4. The amount of manufacturing overhead allocated to the two departments was $59,000, as shown in Transaction 5.
How Is a Production Cost Report Prepared Using the FIFO Method? • Equivalent unit of production cost methods: – Weighted-average method – First-in, first-out • The first-in, first-out method determines the cost of equivalent units by accounting for beginning inventory separately.