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2017 IEEE INTERNATIONAL CONFERENCE ON INTELLIGENT TECHNIQUES IN CONTROL, OPTIMIZATION AND SIGNAL PROCESSING

A Transformerless Buck-Boost Converter


with PID Controller
(Closed Loop Controller)
Muhammad Sohaib Choudhary

Electrical Deartment

Choudharysohaib48@gmail.com

Abstract— A new technique of buck-boost converter traditional converter is widely used but they have certain
with PID controller and its closed loop control demerits such as low voltage gain, negative polarity
technique are proposed in this study. The lower voltage voltage, power fluctuation, discontinuous operation.
gain in the existing converter is overcome by the newly Switched capacitors or switched inductor converter
proposed converter. The controller has better response technology are employed for getting high voltage gain.
compared to others. High voltage gain and positive But due to complex switching structures they are not
output voltage are the main objective of this paper. widely available for power electronic equipment [5], [6].
The required duty cycle is achieved by the PID Other converters are also used, but as we consider their
controller. This paper involves two strategies, as these voltage gain, it’s a major drawback. A new cuk converter
switches conducts, the inductor is charged and as the is developed with low voltage distortion and less
diodes are forward biased, the capacitor is energized. frequency interference as shown in [7]. They have more
Switches are excited using PWM technique. The modes voltage gain compared to other cuk and zeta converter but
of operation, simulation results, various analyses and due to seventh order circuit, the converter has very
experiments are presented in detail. complex construction and they do not have same ground.

Keywords— Positive output voltage, Voltage gain, PID A quadratic converter proposed in [8] has high voltage
controller, Closed loop control, Voltage stress gain and a common ground switch, however the diodes
clamp the output as the duty cycle is 0.5 and it can be
I.INTRODUCTION operated only in step-up conversion. A cascaded buck-
boost converter with two converters having current source
A buck-boost converter is generally a DC-DC converter and current is used as shown in [9]. Besides, the
that produces output voltage based on the supplied input converter’s voltage gain continued to be low. So, to
voltage. Lower voltage gain is a drawback for stepping achieve high voltage buck or boost conversion, these
converters in several applications. Various converter converters must operate in high or low duty cycle as per
technologies are established to meet the limitations. the need. Hence a new technique of buck-boost converter
Voltage lifting technique is used by Luo converter for is proposed, to overcome the practical difficulties in the
obtaining output voltage at higher value. The major conventional converters and to increase their industrial
drawbacks are cost and increase in losses in the lifting applications.
technique [1]. For obtaining better voltage gain with fewer
ripples at continuous conduction mode, a converter II. PROPOSED CONVERTER CIRCUIT
combining SR buck converter and KY converter is DIAGRAM
proposed [2]. While operating in wide range of output
voltage its voltage gain is not that much sufficient, as its Fig.1. shows the circuit of the closed loop control of
gain is multiples of twice the duty cycle. Interleaved transformer less buck-boost converter which consists of
converters are employed to achieve high step-up PID controller, two diodes (D 1, D2), two power switches
conversion and vise versa, but they are limited due to their (S1, S2), PWM generator, two inductors namely L1 & L2,
complicated control strategy [3]. two capacitors namely C1 & C 2 and load.
Another converter called Quadratic converter is used to Power switches S1 and S2 are controlled synchronously.
get better voltage gain with less number of switches, The lower voltage gain in the existing converter is
however, the efficiency of these type of converters are overcome in the newly proposed buck-boost converter
limited [4]. The existing buck-boost converters use more with PID controller. The PID controller yields better
number of switches and have very low efficiency. The

978-1-5090-4778-9/17/$31.00 ©2017 IEEE


2017 IEEE INTERNATIONAL CONFERENCE ON INTELLIGENT TECHNIQUES IN CONTROL, OPTIMIZATION AND SIGNAL PROCESSING

steady state response and transients. PWM generator


produces gating signal for switches.

Fig. 2 Closed Loop Control of Buck-Boost Converter

Fig. 1 Proposed Buck-Boost Converter with Closed Loop


The operation of the closed loop control of proposed
A PID controller is generally used in control system by buck-boost converter begins from the point, where output
using its feedback mechanism and also used for industrial voltage is obtained. The obtained output voltage (V o) is
requirements. This controller can be used to regulate compared with the reference voltage in the comparator,
certain parameters like temperature, pressure, flow, speed which produces an error signal which is send as input to
and other variables. In this proposed converter, PID PID controller. The PID controller tries to decrease the
controller is equipped for controlling output voltage by error over time by adjusting the control variable and in
varying duty cycle. end of this process a new value is determined. The output
signal from the PID controller is used as reference signal
A PID controller repeatedly determines an error value by in PWM control.
comparing the obtained output voltage(Vo) and reference
voltage and applies closed loop control based on three The fundamental principle involved in working of this
main terms i) proportional, ii) integral and iii) derivative converter is creating a square pulse to control the
terms. The major advantage of PID controller is its switching of the MOSFET. This square pulse is called the
feasibility and it can be easily implemented. The PID duty cycle and this duty cycle (D) controls the output
controller ensures satisfactory closed loop operations of voltage. The switching is controlled by the duty cycle.
the buck-boost converter system. Here, the reference signal obtained from the PID
controller is compared with carrier signal (in this paper a
In the proposed system, it always produces a positive triangular wave is taken as carrier signal), which produces
output voltage and its voltage gain is high. Wider range of the square pulses. The obtained signal from PWM
positive output voltage is obtained by this proposed generator is used to control the switching of switches.
system. Hence this proposed buck-boost converter with
PID controller used to overcome the drawbacks of the The main characteristics of this closed loop control are to
conventional ones for satisfying the industrial oriented reduce errors, to improve stability of the system, to
requirements is very valuable and important. increase the systems sensitivity and to produce a
performance which is more reliable. The main advantage
III. OPERATING PRINCIPLE of this closed loop control system is that it has the ability
to adjust its output voltage automatically by feeding its
Closed-Loop Control System output signal to the switches to control duty cycle. Thus,
A control system is a procedure or system, which the closed loop control is employed for efficient operation
regulates the characteristics of other systems to obtain of converter which gives high voltage gain.
desire results. The most important type of control system
is a closed loop system, whose main feature is feedback Buck-Boost Operation
mechanism (i.e) the output obtained from the control Buck -boost converter generally steps up or step down the
system is used to adjust the input signal. PID controller is input voltage so that the output voltage (V o) will be
a feedback mechanism which is used in the closed loop greater than or less than the input voltage (Vin). Buck-
control system. It delivers its output based on the boost converter combines the principle of buck converter
measured error and the three controller gains namely and boost converter. In buck converter produced output
proportional gain Kp, integral gain Ki, and derivative gain voltage is less than the input voltage. Boost converter
Kd. So, the well-designed feedback system has an ability produces output voltage higher than the input voltage. It is
to produce output with increased accuracy. generally used in the battery power systems, self-
regulating power supplies, USB applications where input
2017 IEEE INTERNATIONAL CONFERENCE ON INTELLIGENT TECHNIQUES IN CONTROL, OPTIMIZATION AND SIGNAL PROCESSING

required varies and so on.

Fig .4(b) MODE 2

……………. (3)

……. (4)

The voltage across the capacitor C1 is obtained from


Fig. 3 Key waveform (1) and (3) as
CASE1: (T1 < t< T2)
……….…. (5)
The switches namely S1 & S2 were turned on, during this
period interval and diode D1 and D0 are reverse biased.
Here, D is the duty cycle. The voltage gain of the
proposed buck–boost converter can be obtained from the
above equation

……. (6)

From this above equation, it is clear that when the duty


cycle is bigger than 0.5, the proposed buck–boost
converter can step-up the input voltage and when the duty
Fig .4(a) MODE 1 cycle is smaller than 0.5, the input voltage gets stepped
down.
From Fig. 4(a), it is shown that inductor L 1 is charged
from the input voltage (Vin) alone, while inductor L2 is
IV. DESIGN CONSIDERATION
charged from the input voltage Vin and the capacitor C1.
The output capacitor (C0) supplies the output energy. In this section, the design of inductors and capacitors are
Thus, the equations are described as taken into account. A brief analysis on switches and
diodes also carried out in this section. To explain the
……… …..…. (1) design of the parameters the output voltage is taken as
40.5V.
… . (2)
Duty Cycle Calculation
CASE2: (T2 < t < T3)

The switches namely (S1, S2) which are turned on in the Vs


Vo
case 1, are turned off during this period of time interval, (1 D)
and diodes (D1, D 0) are forward biased. From Fig. 4(b), it D 1Vs 1 18 0.6*100 60% ……… (7)
is clearly shown that the energy stored in the inductor L1
Vo 40.5
is discharged to the capacitor C 1 through the diode D1. At
the same time, the energy stored in the inductor L 2 is
discharged to the capacitor C1, the output capacitor C0,
and the resistive load R through the diodes D 0 and D1. Inductor Design
Thus, the equations of the state 2 can be established as The inductors values are designed with the help of
follows
following equations
2017 IEEE INTERNATIONAL CONFERENCE ON INTELLIGENT TECHNIQUES IN CONTROL, OPTIMIZATION AND SIGNAL PROCESSING

DV in
L1
f * IR L 1
0 .6 * 18 1mH ……… (19)
20000 * 0 .54 ... (8)
DVo
L2
(1 D ) F * IR L 2
0.6 * 40 .5
………….. (20)
0.4 * 20000 * 1.01 3mH … (9)
The current stress o f the two diodes (D 1 and D0) can be
The current stress of the inductors can be given by
derived

…(21)
…… (10)

……………… (22)
… (11)
Switch Characteristics
The product name of the power switches (S 1 and S2) is
The ripples of the inductor current and can be HEXFET power MOSFET IRFP264. The voltage stress
given as of the two power switches (S1 and S2) can be derived

… (12) …… (23)

……….. (24)
.. (13)
The current stress of the two power switches (S 1 and S2)
Capacitor Design can be derived
The capacitors values are designed with help of
following formulas …………. (25)
DVo
C1
(1 D) f * R *VRc1
0.6 * 40.5 …………….…….. (26)
0.4 * 20000 *149 *.2 10μF …. (14)
C0
DV o V. RESULT AND ANALYSIS
f * R * VR C 0
0.6 * 4 0.5 Based on the above analysis, it is expected that the
2 0 0 0 0 * 1 4 9 * 0.4 2 0μF .. (15) proposed Buck Boost converter should obtain more
The ripples of the voltage ( and ) across the voltage gain than conventional converters. In order to
analyze and verify the circuit operation and characteristics
capacitors C1 and C0
of the proposed buck boost converter, MATLAB software
is used for simulation.
… (16)
The parameters of the components in circuit is given in
the Table1
TABLE I. Circuit Parameters
… (17) Parameters Values
The voltage value across the capacitor C1 is given by Inductors L1 1mH
Inductor L2 3mH
Capacitors C0 20μF
…… (18) Capacitors C1 10μF
Input Voltage 18V
Diode Characteristics Input Current 2.4A
The product name of the diodes (D 1 and D2) used in Switching frequency 20 kHz
proposed converter is MUR810. The voltage stress of the Load Resistance 150
two diodes (D1 and D0) can be derived
2017 IEEE INTERNATIONAL CONFERENCE ON INTELLIGENT TECHNIQUES IN CONTROL, OPTIMIZATION AND SIGNAL PROCESSING

Simulation Results consists of circuit components like power switches


Figure.5 shows that the overall circuit diagram of the (S1,S2), PID controller for controlling unit, diodes
simulation conducted on proposed converter with Matlab (D1,D2), blocking capacitor, output capacitors
software tool. The simulation circuit shown in fig1

The complete Simulink model is shown in fig 5

Fig.5 Simulation Circuit

The complete Simulation waveforms are shown in fig 6

Fig 6c(i)
Fig 6a.Input Current and Voltage Waveforms

Fig 6c(ii)
Fig 6b. Switching Signals
Fig 6C(i&ii). Voltage & Current Waveforms of
Diodes(D1,D2)
2017 IEEE INTERNATIONAL CONFERENCE ON INTELLIGENT TECHNIQUES IN CONTROL, OPTIMIZATION AND SIGNAL PROCESSING

voltage waveform and output current waveform is shown


in Fig6g.

Fig 6d(i)

Fig 6f. Capacitor Voltage Waveform

Fig 6d(ii)
Fig 6d(i&ii). Voltage & Current Waveforms of
Switches (S1,S2)

Fig 6g. Output Voltage and Current Waveform

VI. CONCLUSION
This paper proposed a new closed loop control of buck-
boost converter with PID controller, which has better
Fig 6e. Inductor Current Waveform( , ) construction technique and higher voltage gain compared
to traditional step -up and step-down converters. The
Fig 6a shows the waveform of Input voltage (18v) and analyses, operating principles and their comparisons are
Input current respectively. In Fig 6b, red line indicates presented. From the analyses, simulation results and the
reference signal, blue line indicates carrier signal.These circuit, it is shown that the buck-boost converter with PID
two wavefors produce Gating signal to turn ON and OFF control has several merits such as simple construction,
switches (S1,S2). The red dotted line in Fig 6c and Fig 6d simple control strategy, high step-up and step-down
indicates the current waveform in Diode and Switch voltage gain and positive output voltage. Hence it can be
respectively, while the blue line indicates voltage employed in industrial electronics for better buck and
waveforms.The inductor current of inductors L1 & L2 is boost conversions.
clearly indicated in figure 6e. The volatge acrosss the
capacitor C1 is shown in the Fig 6f .The boosted output
2017 IEEE INTERNATIONAL CONFERENCE ON INTELLIGENT TECHNIQUES IN CONTROL, OPTIMIZATION AND SIGNAL PROCESSING

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