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La

.,
Contract Nos.: RDAISEEP/CONT-S4
Project Names: Construction of Extension of Contractor's Material
Southern Expressway, Section 4- Mattala to Submission (CMS)
Hambantota via Andarawewa
FSDI
Part A: To be prepared by Contractor
To: Engineer's Representative Mr. Dong Wei
Title of Submission : Bridge bearings and expansion joints

Submission Ref. No. : CHEC/CMS/0063/A


Outoging Log No. : CHEC/RDAISEEP/CONT/S4/01 .22/0/001231
Description Of Contents: (mentioned the areaAype of work/location)
Manufacture Profile
Manufacture Product details,
Manufacture's relevant certificates
Manufacture's test reports
Manufacture's project referance

REQUIRED INFORMATION DETAILS PROVIDED


Material Name/Type Bridge bearings and expansion joints

Specification Reference section 555, section 562


Source/Supplier or Manufacturer Liuzhou OVM Machinery Co., Ltd .
Test Report Referred Manufactures test reports
i
Material Batch N/A
Material Quantiry N/A I

Material Validation Period N/A

Material Usage For bridge construction

From : Project Manager


Name : Yang Sen Yan
Date: 3/9/20 ip A0fr~~ 11'\
Signature : A -"· ~, N/A Yang Kai Sheng Sheng Hong Zhuan
.~ 17.lf<f" .~
Sub-contractor Originator Checked By
Distribution I Rem~ ks:

Part B: To be completed by Engineer


A - Review & in line with B - Reviewed with comments C- Fails to comply R - Returned &
with the Contract incorporate comments & and resubmit Not !reviewed
proceed

Comments (Enter below for each item separately or insert N/A)

Title IName: __ ___ ______lSignature IDatE3__


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

OVM Elastomeric Bearings &Expansion


Joints Proposed For
Extension of Southern Expressway(Section 4),
Sri Lanka

LIUZHOU OVM MACHINERY CO., LTD.

Aug., 2016
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

Part Ⅰ. OVM Elastomeric Bearing

PartⅡ. OVM Expansion joint


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

I.1 Brief introduction of OVM Elastomeric Bearing


OVM elastomeric bearings, including Type B, Type C and Type D, have been
certified by CE in 2011, with CE certificate No. 1020-CPD-090-025301.
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

OVM can design and supply Bearings according to standard BS5400 part 9, EN
1337-3 or AASHTO, etc, according to client’s requirements.
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

I.2 Bearing Structure


Type B: Laminated bearing fully covered with elastomer comprising at least two
steel reinforcing plates.

Type C: Laminated bearing with outer steel plates.

C2

C3

C4

Type D: Type B with PTFE sheet bonded to the elastomer.


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

I.3 Standard sizes for bearings Type B


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

1.4 The detail drawing of elastomeric bearings proposed for Extension of


Southern Expressway (Section 4), Sri Lanka
I.4.1 Elastomeric Bearing GJZ350*450*84
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

I.4.2 Elastomeric Bearing GJZF4 350*450*86


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

I.4.3 Elastomeric Bearing GJZ360*460*84


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

I
.4.4 Elastomeric Bearing GJZF4 360*460*86
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

Part I. OVM Elastomeric Bearing

Part II. OVM Expansion Joint


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

II.1 Brief introduction of OVM Expansion Joints


OVM can supply Single strip seal expansion joints, modular expansion joints and finger
expansion joints, etc.

II.2 OVM Single Strip Seal Expansion Joint


OVM Single Strip Seal Expansion Joint mainly consist of three parts,i.e, hot-rolled
special-shaped profile steel, rubber sealer and reinforcement bars.This kind of expansion
joint features of simple structure and easy installation, excellent durability and reliability.

II.2.1 Type C
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

II.2.2 Type F

II.2.2 Type E
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

II.2 OVM MF Modular Expansion Joint


OVM MF modular expansion joint comprises special profile steels,rubber sealers, sliding pad,
press pad, spring, displacement box and reinforcement bars,etc. Modular expansion joint is
suitable for bridges requiring large movement. OVM Modular Expansion Joint passed related
tests according to AASHTO standard in American CTL Lab in the end of 2015.

The largest modular expansion

Joints supplied for langqi Ming River bridge

Structure of OVM MF Modular Expansion Joint

Technical Parameters of OVM MF Modular Expansion Joint


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

1I.3 The detail drawing of expansion joint proposed for Extension of Southern
Expressway, Sri Lanka
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Thanks for Attention!


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

OVM Qualification Document


For
Extension of Southern Expressway, Sri Lanka

LIUZHOU OVM MACHINERY CO., LTD.


January 2016
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

+ With sophisticated experience in prestressing industry

+ With expertise on technical R&D on bridge construction appliance

+ With ISO9001-2008 quality management system

+ Products complying with AASHTO, ASTM, BS, ETA, FIP, GB, JIS, etc.

+ PT satisfies certificate ETA-10/0307

+ Elastomeric Bearing, Pot Bearing and Spherical Bearing satisfy CE Certificates

OVM tops the Chinese prestressing industry

Thanks to 50 years of experience, OVM is now a leading product supplier and specialist
contractor in China in the field of prestressing and other special construction techniques.

Enjoying with a high reputation on its reliability, professionalism and innovation, OVM’s
series technology and products have successfully applied on numerous projects, including of

bridges, highways, high-speed railways, buildings, dams, nuclear power plants, LNG, and

have achieved worldwide acknowledgments.


Sufficient R&D

By implementing it as a basic company strategy, more than 5% of annual our turnover is

invested on technical R&D. OVM owns a national technology center and a postdoctoral
research workstation and maintains close cooperative relationships with lot of renowned

universities and institutions in China. OVM has achieved 480+ technical patents by 2014.
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Big inventory of products

OVM focuses on developing outstanding prestressing technology and building up renowned

brand in civil engineering field. As the biggest supplier in China, OVM provides a big
inventory of prestressing systems including 5 categories, 30 series and more than 420 types

of products, i.e.:
I. OVM Post-tensioning Systems

II. OVM Cable Systems (MS & PWS Cables)

III. OVM Construction Solutions (Incremental Launching, Turning and Heavy Lifting)
IV. OVM Bearings & Expansion Joints

V. OVM Monitoring Systems

Certified management and products


The endurable and reliable OVM products are guaranteed by outstanding managements.

OVM is certified with ISO9001-2008 Quality Management System by BSI and CQC. The
overall production process is strictly executed quality control programs. OVM products

satisfy requirements in major Standards: e.g. AASHITO, ASTM, BS, EN, ETA, FIP, GB, JIS, PTI

etc. Meanwhile, OVM has delivered extensive tests in the international independent test

organizations and has made significant technical improvement on its products.

Yours truly dependable partner

With worldwide network, OVM strives continually to provide high quality services to clients,

devotes to be a domestic leading and internationally renowned systemics solution provider

and is keen to setup partnerships on prestressing engineering design, supplying of


prestressing systems, engineering sub-contracting, as well as special structures construction.
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Quality Management System - ISO 9001:2008


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Quality Management System - ISO 9001:2008


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Environmental Management System - ISO 14001:2004


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Occupational Health & Safety Management System - ISO 18001:2007


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

OVM Submittal Document


For
Extension of Southern Expressway, Sri Lanka

Related Test reports of OVM Bridge


bearings&Expansion Joints

LIUZHOU OVM MACHINERY CO., LTD.


Aug., 2016
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

Part I. Test report of OVM Elastomeric Bearings

Part II. Test report of OVM Expansion Joints


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Part I. Test report of OVM Elastomeric Bearings


Page 1 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012

Section 1 – Inspection Details

Buyer: Beta Trading &Technical Co. Ltd

Main Contractor: Arab Contractors co.- Brdg. Dept.

Project Name: Amrya Br. on Cairo Alex. Road upgrading - Egypt

Contract No.: 02/BETA-OVM/2015

Manufacturer/Supplier/Vendor: OVM INTERNATIONAL LTD

Location Address of
1 Yanghui Road, Liuzhou, Guangxi, China
Inspection:

GL Order/Project No. 1311-021-060_25

Date/Period of Inspection: Mar 23–26, 2015

Scope of Inspection/Visit: 1 Visual inspection


2 Test for main material properties of bearings [Rubber
(CR & NR) & Carbon steel]--Witness
3 The performance test of complete bearings--Witness
4 Document review

The following material/item was inspected


Quantity
P.O Item No. Description and Serial Nos.
Ordered Offered Inspected
1 200 Set 200 Set 1 Elastomeric Bearings 350×450×140(C4)
2 144 Set 144 Set 1 Elastomeric Bearings 400×500×141(C4)
N/A

Overall Result

Satisfactory √
Unsatisfactory
Conclusion: The inspected samples were found in conformity with EN1337-3 and approved.
For Further information regarding the Report Summary See section 2

Section 2 – Details of Visit

Persons Present

Name CoMPany Position


Li Ji DNVGL Inspector
Longhongyu Liuzhou OVM Machinery Co., Ltd QA/QC engineer
Xu Guihua Liuzhou OVM Machinery Co., Ltd QC
Qin Hongning Liuzhou OVM Machinery Co., Ltd QC
Liang Yihui Liuzhou OVM Machinery Co., Ltd QC
Huang Changguo Liuzhou OVM Machinery Co., Ltd QC

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Page 2 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012
Huang Chao Liuzhou OVM Machinery Co., Ltd QC
Li Wenqiang Liuzhou OVM Machinery Co., Ltd QC
Lixiaoyu Liuzhou OVM Machinery Co., Ltd QA engineer

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Page 3 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012

Applicable Documentation used (include revision status and Drawing Nos.)

Number/Reference Rev/Date Title/Approval Status


EN1337-3 2005 European Standard for Elastomeric Bearings
ITP 1 Feb 10, 2015 ITP for Elastomeric Bearings 350×450×140(C4) and
400×500×141(C4)

Scope of Work

GL Quality\
ITP Intervention Extent of Inspection (100% -
Activity Verify/Inter
Point Number Specify %)
(W/H/R/M/S)
The hardness check for CR & NR W 1 Set
Mechanical properties test for
W 2 Set
carbon steel Q235B
Tensile strength check for CR &
W 1 Set
NR
Elongation at break for CR & NR W 1 Set

Tear resistance check for CR &


Material Test NR
W 1 Set

Compression set check for CR &


W 1 Set
NR (70℃×24hs)

Peel strength of rubber bonded to


W 1 Set
steel plate for CR & NR
Ozone Resistance check for CR &
NR (CR 100pphm, NR 25pphm, W 1 Set
30% Elongation, 40±2℃×96hs)
Hot air accelerated Tensile strength check for CR &
W 1 Set
ageing (Maximum NR (%)
change from unaged Elongation at break for CR & NR
W 1 Set
value), (CR 100℃ (%)
×72hs, NR 70℃ The hardness check for CR & NR
W 1 Set
×7days) (IRHD)
Test of the Vertical Compression Test W 2 Set
performance of
complete Elastomeric
Bearing Horizontal Shear Test W 2 Set

Inspection Details (including any documents/test results/radiographs used to come to the conclusion)

Following tests were witnessed and the results were acceptable. DNVGL inspector checked the calibration
certificates of inspection equipments prior to inspection and results were acceptable

- Visual inspection
1. The products were randomly selected and checked, which are brand new.
2. No obvious injury and damage were found of the checked production’s surface.

- Material test (Note: CR is the outer layer of the bearings, NR is the inner of the bearings).
1. Two pieces of carbon steel Q235B test specimen with different thickness were cut and machined before
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Page 4 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012
inspector’s arrival. The mechanical tests (for tensile strength, yield strength and elongation) were
performed at OVM’s lab during this visit and the test results are acceptable. (Raw material MTC refer to
attachment 01 and mechanical test results refer to attachment 02 )

2. All specimens for rubber mechanical properties tests were cut and prepared before inspector’s arrival. The
following tests for rubber (CR & NR) were witnessed at this visit and the results are compliance with
specification and test procedure.
(Details of mechanical properties test results refer to attachment 02 )

TEST ITEM & PLACE


No. Description of test Test Location
1 The hardness check of CR & NR (before aged and after aged) OVM
2 The tensile strength check of CR & NR (before aged and after aged) OVM
3 Elongation at break of CR & NR (before aged and after aged) OVM
4 Tear resistance check for CR & NR OVM
5 Compression set check for CR & NR (70℃×24hs) OVM
6 Peel strength of rubber bonded to steel plate for CR & NR OVM
7 Ozone Resistance check for NR (25pphm, 30% Elongation, Liuzhou railway
40±2℃×96hs) engineering quality test
center
8 Ozone Resistance check for CR (100pphm, 30% Elongation, Quality Inspection
40±2℃×96hs) Station of government

- Witness the vertical compression test


One piece was chosen already as specimen for each size before inspector’s arrival. And according to
the test procedure & specification, the bearings were tested for vertical load in 7 steps’ increments;
every load step was kept two minutes and then recorded the data of deformation, the whole test
process of every piece maintained about 30 minutes. During the whole test process, there was no
side bulging pattern which presented rubbers lamina’s expansion being outside the specified
tolerance, and no poor laminating bond, surface cracking or permanent deformation of the bearings
was observed.
(Details of vertical compression test results refer to attachment 02)

- Witness the horizontal shear test


The horizontal shear tests were carried out after the vertical compression tests, and the horizontal
deflection and force were recorded by 10 steps. The specimen bearings were the same ones that used
for vertical test, and the horizontal tests were performed with one cycle. No cracks or defect or visible
permanent deformation was found.
(Details of horizontal shear test results refer to attachment 02 )

Test Equipment Used and Calibration status


Test Equipment/Serial No Calibration/Expiry date
Ageing oven / 050 Calibration date 2015.2.8
Universal testing machine / 10710020 Expiry date 2016.1.14
Universal testing machine / UTM12083 Expiry date 2016.1.14
Sclerometer / 94053 Calibration date 2014.4.4
Pressure compression and shear system / X579-52 Calibration date 2014.7.5
Ozone resistance box/ YSL10-315 Calibration date 2014.10.08
Ozone resistance box/ LP10-454 Calibration date 2014.09.10
N/A

HSE Issues
With appropriate HSE equipment.
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Page 5 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012

Any outstanding NCRs from previous inspection


NCR + ID No. Reason why still outstanding and when to be completed.
N/A

Status of Inspected Items:


Complete/ Not complete___% left to complete/ Released for Export/ Ready for Shipment
Purchase Order Status:
Complete / Not Complete
Further Inspections required:
Yes, probably on ….. Activity required/ No

List of Attachments
Attachment(s) + ID No(s) Description
01 MTC of steel plate Raw material MTC for carbon steel plate

02 Test reports Test Reports for materials and elastomeric bearings

The goods/item specified have been inspected in accordance with the scope of inspection provided. The
result is as stated on the inspection Report front page.

Place/Date Inspector to GL Noble Denton

Li Ji
Shanghai/2015.4.

Authorized signature
Chang Wei

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Page 6 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012

Photographs

Insert photographs to show progress of inspection, identification of parts or areas of concern. (Make sure the
pictures are numbered and add any comments to assist with conclusions)

Test samples Test temperature

Hardness test for CR (before ageing) Hardness test for CR (after ageing)

Hardness test for NR (before ageing) Hardness test for NR (after ageing)

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Page 7 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012

Tensile test for NR (before ageing) Tensile test curve for NR (before ageing)

Tensile test for NR (after ageing) Tensile test curve for NR (after ageing)

Tensile test for CR (before ageing) Tensile test curve for CR (before ageing)

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Page 8 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012

Tensile test for CR (after ageing) Tensile test curve for CR (after ageing)

Tear resistance test for NR Tear resistance test curve for NR

Tear resistance test for CR Tear resistance test curve for CR

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Page 9 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012

Peel strength of rubber bonded to steel plate (NR) Peel strength of rubber bonded to steel plate (NR)

Peel strength of rubber bonded to steel plate (CR) Peel strength of rubber bonded to steel plate (CR)

Compression set check for CR & NR (70℃×24hs), Compression set check for CR & NR (70℃×24hs),
measuring the thickness before compression put test specimens into the oven

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Page 10 of
9
Inspection Report
SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01

Compression set check for CR & NR (70℃×24hs), Compression set check for CR & NR (70℃×24hs),
Oven temperature 70℃ measuring the thickness after compression

Dimension check of sampling (Q235) Dimension check of sampling (Q235)

Tensile test for carbon steel Tensile test curve of carbon steel

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Page 11 of
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Inspection Report
SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01

Tensile test for carbon steel Tensile test curve of carbon steel

Tensile test for carbon steel, Tensile test for carbon steel,
measure the gauge length after break Test results

Ozone Resistance check for CR & NR (CR Ozone Resistance check for CR & NR (CR
100pphm, NR 25pphm, 30% Elongation, 40±2℃ 100pphm, NR 25pphm, 30% Elongation, 40±2℃
×96hs) ×96hs)

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Page 12 of
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Inspection Report
SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01

Test of the performance of complete Elastomeric Test of the performance of complete Elastomeric
Bearing, 350×450×140 (C4) Bearing, 350×450×140 (C4)

Vertical compression test for 350×450×140 (C4) Vertical compression test for 350×450×140 (C4)

Horizontal shear test for 350×450×140 (C4) Horizontal shear test for 350×450×140 (C4)

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Inspection Report
SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01

Test of the performance of complete Elastomeric Test of the performance of complete Elastomeric
Bearing, 400×500×141 (C4) Bearing, 400×500×141 (C4)

Vertical compression test for 400×500×141 (C4) Vertical compression test for 400×500×141 (C4)

Horizontal shear test for 400×500×141 (C4) Horizontal shear test for 400×500×141 (C4)

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Page 1 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012

Section 1 – Inspection Details

Buyer: Beta Trading & Technical Co., Ltd

Main Contractor: Arab Contractors Co.-Brdas.

Project Name: Abo El khair Br. –in Sector 7 of Cairo Alex. Road

Contract No.: 14/BETA-OVM/2014

Manufacturer/Supplier/Vendor: LIUZHOU OVM INTERNATIONAL LTD

Location Address of
3 LongQuan Road, Liuzhou, Guangxi, China
Inspection:

GL Order/Project No. 1311-021-060_20

Date/Period of Inspection: Aug 19 – 22, 2014

Scope of Inspection/Visit: 1 Visual inspection


2 Test for main material properties of bearings [Rubber
(CR & NR) & Carbon steel]--Witness
3 The performance test of complete bearings--Witness
4 Document review

The following material/item was inspected


Quantity
P.O Item No. Description and Serial Nos.
Ordered Offered Inspected
1 306 Set 306 Set 1 Elastomeric Bearings 500×600×230 (C4)
2 34 Set 34 Set 1 Elastomeric Bearings 600×700×275 (C2)
N/A

Overall Result

Satisfactory √
Unsatisfactory
Conclusion: The inspected samples were found in conformity with BS 5400 and approved.
For Further information regarding the Report Summary See section 2

Section 2 – Details of Visit

Persons Present

Name CoMPany Position


Chen Weilun DNVGL Inspector
Wang Yuanle Liuzhou OVM Machinery Co., Ltd QA/QC Manager
Ronghongyu Liuzhou OVM Machinery Co., Ltd QA/QC engineer
Liang Yihui Liuzhou OVM Machinery Co., Ltd QC
Li Wenqiang Liuzhou OVM Machinery Co., Ltd QC
Lixiaoyu Liuzhou OVM Machinery Co., Ltd QA engineer

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Page 2 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012

Applicable Documentation used (include revision status and Drawing Nos.)

Number/Reference Rev/Date Title/Approval Status


BS 5400: Part 9 1983 Britain Standard for Elastomeric Bearings
ITP 1 2014.8.14 ITP for Elastomeric Bearings 500×600×230 (C4)
ITP 2 2014.8.14 ITP for Elastomeric Bearings 600×700×275 (C2)

Scope of Work

GL Quality\
ITP Intervention Extent of Inspection (100% -
Activity Verify/Inter
Point Number Specify %)
(W/H/R/M/S)
Mechanical properties test for
W 1 Set
carbon steel S235JR
Tensile strength check for CR &
W 1 Set
NR (before aged and after aged)
Elongation at break for CR & NR
W 1 Set
(before aged and after aged)
Peel strength of rubber bonded to
W 1 Set
Material Test steel plate
Permanent deformation at
constant compression(%) NR: W 1 Set
70±1℃×22h; CR: 100±1℃×22h
Low temperature Brittleness R 1 Set
Ozone Resistance check for CR &
NR (CR 100pphm, NR 25pphm, W 1 Set
30% Elongation, 40±2℃×96hs)
Hot air accelerated Tensile strength check for CR &
W 1 Set
ageing (Maximum NR (%)
change from unaged Elongation at break for CR & NR
W 1 Set
value), (CR 100℃ (%)
×72hs, NR 100℃ The hardness check for CR & NR
W 1 Set
×7days) (IRHD)
Test of the Vertical Compression Test W 2 Set
performance of
complete Elastomeric
Bearing Horizontal Shear Test W 2 Set

Inspection Details (including any documents/test results/radiographs used to come to the conclusion)

Following tests were witnessed and the results were acceptable. DNVGL inspector checked the calibration
certificate of inspection equipment prior to inspection and results were acceptable

- Visual inspection
1. The products were randomly selected and checked, which are brand new.
2. No obvious injury and damage were found of the checked production’s surface.

- Material test (Note: CR is the outer layer of the bearings, NR is the inner of the bearings).
1. The mechanical properties test for carbon steel Q235B and SS400 (tensile strength, yield strength and
elongation) was performed at OVM’s lab during this visit, they are the same material just with different
thickness, and the results are acceptable. (Raw material MTC and mechanical properties test results refer
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Page 3 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012
to attachment 02)

2. The mechanical properties tests of rubber (CR & NR) were checked at this visit, following item were tested
at factory or other institute, and the results are compliance with specification and test procedure.
(Details of mechanical properties test result refer to attachment 02 )

TEST ITEM & PLACE


No. Description of test Test Location
1 The hardness check of CR & NR (before aged and after aged) OVM
2 The tensile strength check of CR & NR (before aged and after aged) OVM
3 Elongation at break of CR & NR (before aged and after aged) OVM
4 Peel strength of rubber bonded to steel plate OVM
5 Permanent deformation at constant compression(%) NR: 70±1℃×22h;
OVM
CR: 100±1℃×22h
6 Ozone Resistance check for CR & NR (CR 100pphm, NR 25pphm, 30% Quality Inspection
Elongation, 40±2℃×96hs) Station of government
7 Low temperature Brittleness Quality Inspection
Station of government
8 Ageing resistance in hot air
OVM
(NR: 70℃×7days, CR: 100℃×3days)

- Witness the vertical compression test


According to the test procedure & specification, the bearings were tested for vertical load in 6 steps’
increments; every load step was kept two minutes and then records the data of deformation, the
whole test process of every piece maintained about 30 minutes. 2 pieces was randomly chosen as
specimen from this lot. During the whole test process, there is no side bulging pattern which presents
rubbers lamina’s expansion is outside the specified tolerance, no poor laminating bond observed, no
cracking on surfaces or permanent deformation of the bearings.
(Details of mechanical properties test result refer to attachment 02 )

- Witness the horizontal shear test


The horizontal test was carried out after the vertical compression test and the horizontal deflection and
force was recorded by 10 steps, and the bearings are the same bearings that did the vertical test, two
pieces as a group, the test was performed with one cycle, No cracks or defect and visible permanent
deformation were found.
(Details of mechanical properties test result refer to attachment 02 )

Test Equipment Used and Calibration status


Test Equipment/Serial No Calibration/Expiry date
Ageing oven / 11-02-022-033 Calibration date 2014.2.9
Universal testing machine / 10710020 Expiry date 2015.1.14
Universal testing machine / UTM12083 Expiry date 2015.1.14
Pressure shear tester / 005 Expiry date 2015.4.22
Sclerometer / 94053 Calibration date 2014.4.4
Pressure shear system / X579-51 Calibration date 2014.6.21
N/A

HSE Issues
With appropriate HSE equipment.

Any outstanding NCRs from previous inspection


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Page 4 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012
NCR + ID No. Reason why still outstanding and when to be completed.
N/A

Status of Inspected Items:


Complete/ Not complete___% left to complete/ Released for Export/ Ready for Shipment
Purchase Order Status:
Complete / Not Complete
Further Inspections required:
Yes, probably on ….. Activity required/ No

List of Attachments
Attachment(s) + ID No(s) Description
02 MTC+ test report Raw material MTC for carbon steel plate and Test Report of elastomeric
bearings

The goods/item specified have been inspected in accordance with the scope of inspection provided. The
result is as stated on the inspection Report front page.

Place/Date Inspector to GL Noble Denton

Chen Weilun
Shanghai/2014.8.22

Authorized signature
Chang Wei

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Page 5 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012

Photographs

Insert photographs to show progress of inspection, identification of parts or areas of concern. (Make sure the
pictures are numbered and add any comments to assist with conclusions)

Samples Hardness test for CR & NR

Hardness test for CR & NR Tensile test for CR & NR

Tensile test for CR & NR


Peel strength of rubber bonded to steel plate test for CR &
NR

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Page 6 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012

Tear resistance test for CR & NR Vertical compression test

Vertical compression test Horizontal shear test for elastomeric bearing

Horizontal shear test for elastomeric bearing Horizontal shear test for elastomeric bearing

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Page 7 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012

Compression set check for CR & NR (before aged Permanent deformation at constant compression(%)
and after aged) (70℃×24hs) NR: 70±1℃×22h; CR: 100±1℃×22h

Permanent deformation at constant compression(%) Permanent deformation at constant compression(%)


NR: 70±1℃×22h; CR: 100±1℃×22h NR: 70±1℃×22h; CR: 100±1℃×22h

Tensile test for carbon steel Tensile test results of carbon steel

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Page 8 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012

Tensile test for carbon steel Tensile test results of carbon steel

Ozone Resistance check for CR & NR (CR


Ozone Resistance check for CR & NR (CR 100pphm,
100pphm, NR 25pphm, 30% Elongation, 40±2℃
NR 25pphm, 30% Elongation, 40±2℃×96hs)
×96hs)

Ozone Resistance check for CR & NR (CR


100pphm, NR 25pphm, 30% Elongation, 40±2℃ Products
×96hs)

Once removed from the GL Intranet this document becomes uncontrolled


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Part II. Test report of OVM Expansion Joints


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Thanks for Attention!


LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

PARTIAL JOB REFERENCE


(OVM Bridge bearing&expansion joint)
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

*Duration
No. *Name of Project *System *Location *Structure's Type *Description of Work
From To

Trincomalee Integrated
Infrastructure Project( Keyankermi
supply of anchorage, bearings,
1 bridge, Verugal bridge, Ralkull PT Systems,Bearings 2010 2012 Sri Lanka Other
and equipment
bridge, Gungei bridge and Upparu
bridge), Sri Lanka

Mansuriya Bridge &Railway Supply of - Post Tensioning


2 PT Systems,Bearings 2010 2011 Egypt Highway
bridge of TALKHA bridges, Egypt - Elastomeric bearings

ACCRA-KUMASI DUALISATION
supply of anchorage, bearings,
3 PROJECT LOT6:APEDWA-NSAWAM, PT Systems,Bearings 2010 2011 Ghana Other
and equipment
Ghana

Construction of Flyover for


MIRIJJAVILA PT Systems,Bearings Supply anchorage, equipment,
4 2012 2013 Sri Lanka Highway
INTERCHANGE at HAMBANTOTA, & Expansion Joints bearing&expansion joints
Sri Lanka

Outer Circular Highway to the City Bearings & Expansion Supply anchorage,expansion
5 2012 2014 Sri Lanka Highway
of Colombo, Sri Lanka Joints joints

Benazir Bhutto International Airport Bearings & Expansion Supply anchorage ,


6 2012 2013 Pakistan Airport
Islamabad, Pakistan Joints bearing ,expansion joints

Construction of Flyover at Gujaratgas Bearings & Expansion Supply Steel Strip Expansion
7 2012 2012 India Other
Circle at Surat, India Joints joints
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

The GMS North-South Ecomonic


PT Systems,Bearings Supply anchorage, equipment,
8 Corridor International Bridge Project 2012 2013 Laos Highway
& Expansion Joints bearing&expansion joints
(Houayxay-Chiang Khong), Laos

,Bearings &
9 ALMAANAA bridge AT KENA,Egypt 2013 2014 Egypt Highway Supply bearings
Expansion Joints
Ganob EL Wady Toshka bridges, ,Bearings &
10 2014 2014 Egypt Highway Supply bearings
egypt Expansion Joints
Regional Ring Road bridges (From Al ,Bearings & - Post Tensioning
11 2014 2015 Egypt Highway
Ismailia road –to BELEBEES),Egypt Expansion Joints - Elastomeric bearings
ABO Al KHER bridge at the 7th ,Bearings &
12 2014 2015 Egypt Highway - Elastomeric bearings
sector, Egypt Expansion Joints
Merghem bridge at the 7th sector, ,Bearings &
13 2014 2015 Egypt Highway - Elastomeric bearings
Egypt Expansion Joints

GALAA bridge at ALAOROBA ,Bearings &


14 2014 2015 Egypt Highway - Elastomeric bearings
street,Egypt Expansion Joints

,Bearings &
15 Moasaset al ZAKAH axis bridge,Egypt 2014 2015 Egypt Highway - Elastomeric bearings
Expansion Joints

,Bearings & - Post Tensioning


16 MAHALAT ROUH bridge, Egypt 2014 2015 Egypt Highway
Expansion Joints - Elastomeric bearings
EL-Ezdwag Bridges - Railway at ,Bearings & - Post Tensioning
17 2014 2015 Egypt Highway
Regional Ring Road, Egypt Expansion Joints - Elastomeric bearings
,Bearings &
18 KEBASH bridge - Luxor airport road 2014 2015 Egypt Highway - Pot/spherical bearings
Expansion Joints
OVM supplied PT system,
19 Ghana Elmina bridge PT Systems 2014 2016 Ghana Other equipment, bridge bearings
and expansion joints.
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Nekemt-Bedele Upgrading Road Bearings & Expansion OVM supplied Bridge bearings
20 2014 2014 Ethiopia Other
Project Joints &expansion joints.
CGCOC Pawi Junction-Fendika-Ayma OVM supplied PT system,
21 PT Systems 2014 2014 Ethiopia Other
Road Project equipment, ducts.
Chole-Magna Design and Build Road Bearings & Expansion OVM supplied Bridge bearings
22 2014 2014 Ethiopia Other
Project Joints &expansion joints.
Assistance programs of the northern OVM supplied PT system,
Under
23 section of national highway road PT Systems 2014 Pakistan Other equipment, ducts, bridge
Construction
repair project, Pakistan bearings.
Wan Chai Development Phase II,
Bearings & Expansion Rubber Bearing, Expansion
24 Central-Wan Chai Bypass at Wan Jan, 2014 Nov, 2014 HongKong Other
Joints Joints supply and installation
Chai East
Bearings & Expansion 7 Metro bridges are included
Joints Under in this project. Total 29
25 EAST CORRIDOR 2015 QATAR Highway
Construction bridges. Main Contractor China
PT Systems Harbor, consultant HALCROW
Construction of Matara - Beliatta
supply of PT
Sector Phase I PT Systems&Bridge Under
26 2014 Sri Lanka Railway Anchorages&Stressing
of Matara – Kataragama Railway bearing Construction
Equipments, Bridge Bearings
Extension Project, Sri Lanka
supply of PT
Anchorages&Stressing
South-North Express, 53KM, CHIFFA PT Systems&Bridge Under Equipments, Bridge
27 2015 Algeria Highway
Section, Algeria bearings construction Bearings(almost 7000sets, the
small size of 300*300*70, and
the biggest size 600*700*132)

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