Escolar Documentos
Profissional Documentos
Cultura Documentos
.,
Contract Nos.: RDAISEEP/CONT-S4
Project Names: Construction of Extension of Contractor's Material
Southern Expressway, Section 4- Mattala to Submission (CMS)
Hambantota via Andarawewa
FSDI
Part A: To be prepared by Contractor
To: Engineer's Representative Mr. Dong Wei
Title of Submission : Bridge bearings and expansion joints
Aug., 2016
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
Contents
OVM can design and supply Bearings according to standard BS5400 part 9, EN
1337-3 or AASHTO, etc, according to client’s requirements.
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
C2
C3
C4
I
.4.4 Elastomeric Bearing GJZF4 360*460*86
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
Contents
II.2.1 Type C
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
II.2.2 Type F
II.2.2 Type E
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
1I.3 The detail drawing of expansion joint proposed for Extension of Southern
Expressway, Sri Lanka
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
+ Products complying with AASHTO, ASTM, BS, ETA, FIP, GB, JIS, etc.
Thanks to 50 years of experience, OVM is now a leading product supplier and specialist
contractor in China in the field of prestressing and other special construction techniques.
Enjoying with a high reputation on its reliability, professionalism and innovation, OVM’s
series technology and products have successfully applied on numerous projects, including of
bridges, highways, high-speed railways, buildings, dams, nuclear power plants, LNG, and
invested on technical R&D. OVM owns a national technology center and a postdoctoral
research workstation and maintains close cooperative relationships with lot of renowned
universities and institutions in China. OVM has achieved 480+ technical patents by 2014.
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
brand in civil engineering field. As the biggest supplier in China, OVM provides a big
inventory of prestressing systems including 5 categories, 30 series and more than 420 types
of products, i.e.:
I. OVM Post-tensioning Systems
III. OVM Construction Solutions (Incremental Launching, Turning and Heavy Lifting)
IV. OVM Bearings & Expansion Joints
OVM is certified with ISO9001-2008 Quality Management System by BSI and CQC. The
overall production process is strictly executed quality control programs. OVM products
satisfy requirements in major Standards: e.g. AASHITO, ASTM, BS, EN, ETA, FIP, GB, JIS, PTI
etc. Meanwhile, OVM has delivered extensive tests in the international independent test
With worldwide network, OVM strives continually to provide high quality services to clients,
Contents
Location Address of
1 Yanghui Road, Liuzhou, Guangxi, China
Inspection:
Overall Result
Satisfactory √
Unsatisfactory
Conclusion: The inspected samples were found in conformity with EN1337-3 and approved.
For Further information regarding the Report Summary See section 2
Persons Present
Scope of Work
GL Quality\
ITP Intervention Extent of Inspection (100% -
Activity Verify/Inter
Point Number Specify %)
(W/H/R/M/S)
The hardness check for CR & NR W 1 Set
Mechanical properties test for
W 2 Set
carbon steel Q235B
Tensile strength check for CR &
W 1 Set
NR
Elongation at break for CR & NR W 1 Set
Inspection Details (including any documents/test results/radiographs used to come to the conclusion)
Following tests were witnessed and the results were acceptable. DNVGL inspector checked the calibration
certificates of inspection equipments prior to inspection and results were acceptable
- Visual inspection
1. The products were randomly selected and checked, which are brand new.
2. No obvious injury and damage were found of the checked production’s surface.
- Material test (Note: CR is the outer layer of the bearings, NR is the inner of the bearings).
1. Two pieces of carbon steel Q235B test specimen with different thickness were cut and machined before
Once removed from the GL Intranet this document becomes uncontrolled
Page 4 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012
inspector’s arrival. The mechanical tests (for tensile strength, yield strength and elongation) were
performed at OVM’s lab during this visit and the test results are acceptable. (Raw material MTC refer to
attachment 01 and mechanical test results refer to attachment 02 )
2. All specimens for rubber mechanical properties tests were cut and prepared before inspector’s arrival. The
following tests for rubber (CR & NR) were witnessed at this visit and the results are compliance with
specification and test procedure.
(Details of mechanical properties test results refer to attachment 02 )
HSE Issues
With appropriate HSE equipment.
Once removed from the GL Intranet this document becomes uncontrolled
Page 5 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:25 Rev: 01 © GL Noble Denton 2012
List of Attachments
Attachment(s) + ID No(s) Description
01 MTC of steel plate Raw material MTC for carbon steel plate
The goods/item specified have been inspected in accordance with the scope of inspection provided. The
result is as stated on the inspection Report front page.
Li Ji
Shanghai/2015.4.
Authorized signature
Chang Wei
Photographs
Insert photographs to show progress of inspection, identification of parts or areas of concern. (Make sure the
pictures are numbered and add any comments to assist with conclusions)
Hardness test for CR (before ageing) Hardness test for CR (after ageing)
Hardness test for NR (before ageing) Hardness test for NR (after ageing)
Tensile test for NR (before ageing) Tensile test curve for NR (before ageing)
Tensile test for NR (after ageing) Tensile test curve for NR (after ageing)
Tensile test for CR (before ageing) Tensile test curve for CR (before ageing)
Tensile test for CR (after ageing) Tensile test curve for CR (after ageing)
Peel strength of rubber bonded to steel plate (NR) Peel strength of rubber bonded to steel plate (NR)
Peel strength of rubber bonded to steel plate (CR) Peel strength of rubber bonded to steel plate (CR)
Compression set check for CR & NR (70℃×24hs), Compression set check for CR & NR (70℃×24hs),
measuring the thickness before compression put test specimens into the oven
Compression set check for CR & NR (70℃×24hs), Compression set check for CR & NR (70℃×24hs),
Oven temperature 70℃ measuring the thickness after compression
Tensile test for carbon steel Tensile test curve of carbon steel
Tensile test for carbon steel Tensile test curve of carbon steel
Tensile test for carbon steel, Tensile test for carbon steel,
measure the gauge length after break Test results
Ozone Resistance check for CR & NR (CR Ozone Resistance check for CR & NR (CR
100pphm, NR 25pphm, 30% Elongation, 40±2℃ 100pphm, NR 25pphm, 30% Elongation, 40±2℃
×96hs) ×96hs)
Test of the performance of complete Elastomeric Test of the performance of complete Elastomeric
Bearing, 350×450×140 (C4) Bearing, 350×450×140 (C4)
Vertical compression test for 350×450×140 (C4) Vertical compression test for 350×450×140 (C4)
Horizontal shear test for 350×450×140 (C4) Horizontal shear test for 350×450×140 (C4)
Test of the performance of complete Elastomeric Test of the performance of complete Elastomeric
Bearing, 400×500×141 (C4) Bearing, 400×500×141 (C4)
Vertical compression test for 400×500×141 (C4) Vertical compression test for 400×500×141 (C4)
Horizontal shear test for 400×500×141 (C4) Horizontal shear test for 400×500×141 (C4)
Project Name: Abo El khair Br. –in Sector 7 of Cairo Alex. Road
Location Address of
3 LongQuan Road, Liuzhou, Guangxi, China
Inspection:
Overall Result
Satisfactory √
Unsatisfactory
Conclusion: The inspected samples were found in conformity with BS 5400 and approved.
For Further information regarding the Report Summary See section 2
Persons Present
Scope of Work
GL Quality\
ITP Intervention Extent of Inspection (100% -
Activity Verify/Inter
Point Number Specify %)
(W/H/R/M/S)
Mechanical properties test for
W 1 Set
carbon steel S235JR
Tensile strength check for CR &
W 1 Set
NR (before aged and after aged)
Elongation at break for CR & NR
W 1 Set
(before aged and after aged)
Peel strength of rubber bonded to
W 1 Set
Material Test steel plate
Permanent deformation at
constant compression(%) NR: W 1 Set
70±1℃×22h; CR: 100±1℃×22h
Low temperature Brittleness R 1 Set
Ozone Resistance check for CR &
NR (CR 100pphm, NR 25pphm, W 1 Set
30% Elongation, 40±2℃×96hs)
Hot air accelerated Tensile strength check for CR &
W 1 Set
ageing (Maximum NR (%)
change from unaged Elongation at break for CR & NR
W 1 Set
value), (CR 100℃ (%)
×72hs, NR 100℃ The hardness check for CR & NR
W 1 Set
×7days) (IRHD)
Test of the Vertical Compression Test W 2 Set
performance of
complete Elastomeric
Bearing Horizontal Shear Test W 2 Set
Inspection Details (including any documents/test results/radiographs used to come to the conclusion)
Following tests were witnessed and the results were acceptable. DNVGL inspector checked the calibration
certificate of inspection equipment prior to inspection and results were acceptable
- Visual inspection
1. The products were randomly selected and checked, which are brand new.
2. No obvious injury and damage were found of the checked production’s surface.
- Material test (Note: CR is the outer layer of the bearings, NR is the inner of the bearings).
1. The mechanical properties test for carbon steel Q235B and SS400 (tensile strength, yield strength and
elongation) was performed at OVM’s lab during this visit, they are the same material just with different
thickness, and the results are acceptable. (Raw material MTC and mechanical properties test results refer
Once removed from the GL Intranet this document becomes uncontrolled
Page 3 of 9
Inspection Report SD001 Rev.0.0
GL Order No.: 1311-021-060 No.:20 Rev: 01 © GL Noble Denton 2012
to attachment 02)
2. The mechanical properties tests of rubber (CR & NR) were checked at this visit, following item were tested
at factory or other institute, and the results are compliance with specification and test procedure.
(Details of mechanical properties test result refer to attachment 02 )
HSE Issues
With appropriate HSE equipment.
List of Attachments
Attachment(s) + ID No(s) Description
02 MTC+ test report Raw material MTC for carbon steel plate and Test Report of elastomeric
bearings
The goods/item specified have been inspected in accordance with the scope of inspection provided. The
result is as stated on the inspection Report front page.
Chen Weilun
Shanghai/2014.8.22
Authorized signature
Chang Wei
Photographs
Insert photographs to show progress of inspection, identification of parts or areas of concern. (Make sure the
pictures are numbered and add any comments to assist with conclusions)
Horizontal shear test for elastomeric bearing Horizontal shear test for elastomeric bearing
Compression set check for CR & NR (before aged Permanent deformation at constant compression(%)
and after aged) (70℃×24hs) NR: 70±1℃×22h; CR: 100±1℃×22h
Tensile test for carbon steel Tensile test results of carbon steel
Tensile test for carbon steel Tensile test results of carbon steel
*Duration
No. *Name of Project *System *Location *Structure's Type *Description of Work
From To
Trincomalee Integrated
Infrastructure Project( Keyankermi
supply of anchorage, bearings,
1 bridge, Verugal bridge, Ralkull PT Systems,Bearings 2010 2012 Sri Lanka Other
and equipment
bridge, Gungei bridge and Upparu
bridge), Sri Lanka
ACCRA-KUMASI DUALISATION
supply of anchorage, bearings,
3 PROJECT LOT6:APEDWA-NSAWAM, PT Systems,Bearings 2010 2011 Ghana Other
and equipment
Ghana
Outer Circular Highway to the City Bearings & Expansion Supply anchorage,expansion
5 2012 2014 Sri Lanka Highway
of Colombo, Sri Lanka Joints joints
Construction of Flyover at Gujaratgas Bearings & Expansion Supply Steel Strip Expansion
7 2012 2012 India Other
Circle at Surat, India Joints joints
LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
,Bearings &
9 ALMAANAA bridge AT KENA,Egypt 2013 2014 Egypt Highway Supply bearings
Expansion Joints
Ganob EL Wady Toshka bridges, ,Bearings &
10 2014 2014 Egypt Highway Supply bearings
egypt Expansion Joints
Regional Ring Road bridges (From Al ,Bearings & - Post Tensioning
11 2014 2015 Egypt Highway
Ismailia road –to BELEBEES),Egypt Expansion Joints - Elastomeric bearings
ABO Al KHER bridge at the 7th ,Bearings &
12 2014 2015 Egypt Highway - Elastomeric bearings
sector, Egypt Expansion Joints
Merghem bridge at the 7th sector, ,Bearings &
13 2014 2015 Egypt Highway - Elastomeric bearings
Egypt Expansion Joints
,Bearings &
15 Moasaset al ZAKAH axis bridge,Egypt 2014 2015 Egypt Highway - Elastomeric bearings
Expansion Joints
Nekemt-Bedele Upgrading Road Bearings & Expansion OVM supplied Bridge bearings
20 2014 2014 Ethiopia Other
Project Joints &expansion joints.
CGCOC Pawi Junction-Fendika-Ayma OVM supplied PT system,
21 PT Systems 2014 2014 Ethiopia Other
Road Project equipment, ducts.
Chole-Magna Design and Build Road Bearings & Expansion OVM supplied Bridge bearings
22 2014 2014 Ethiopia Other
Project Joints &expansion joints.
Assistance programs of the northern OVM supplied PT system,
Under
23 section of national highway road PT Systems 2014 Pakistan Other equipment, ducts, bridge
Construction
repair project, Pakistan bearings.
Wan Chai Development Phase II,
Bearings & Expansion Rubber Bearing, Expansion
24 Central-Wan Chai Bypass at Wan Jan, 2014 Nov, 2014 HongKong Other
Joints Joints supply and installation
Chai East
Bearings & Expansion 7 Metro bridges are included
Joints Under in this project. Total 29
25 EAST CORRIDOR 2015 QATAR Highway
Construction bridges. Main Contractor China
PT Systems Harbor, consultant HALCROW
Construction of Matara - Beliatta
supply of PT
Sector Phase I PT Systems&Bridge Under
26 2014 Sri Lanka Railway Anchorages&Stressing
of Matara – Kataragama Railway bearing Construction
Equipments, Bridge Bearings
Extension Project, Sri Lanka
supply of PT
Anchorages&Stressing
South-North Express, 53KM, CHIFFA PT Systems&Bridge Under Equipments, Bridge
27 2015 Algeria Highway
Section, Algeria bearings construction Bearings(almost 7000sets, the
small size of 300*300*70, and
the biggest size 600*700*132)