Você está na página 1de 36

This document is the property of Egis India must not be passed on to any third person or firm not authorised

by us, nor be copied/made use of in full or part by such person or firm without our prior permission writing.

3-Mar-15 R1 Revised as per comments dated NW KP KP


17-Dec-14 R0 INITIAL SUBMISSION NW TRR TRR
DATE REV. NO. DESCRIPTION Designed Checked Approved
REVISIONS

Note : This Design is applicable for single cell box culvert of span 4.0m and height 2.5m for 0.6 m Earth Fill.

This design note is applicable for Culverts at the following Culvert No./locations :

CLIENT : DESIGN CONSULTANT :

PROJECT : HOUSING PROGRAM WESTERN REGION

Doc No. : HPWR-EGIS-DC-001 File Path :

TOTAL NO. OF PAGES TITLE :


NAME DATE
DSGN NW 3-Mar-15 DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M
CHKD KP 3-Mar-15 EARTH FILL
APPD KP 3-Mar-15
CODE REV.
DOC. No. H P W R - E G I S - D C - 0 0 1
AASHTO R1

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION


DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

Sl. No. CONTENTS Page No.

1.0 DESIGN PHILOSOPHY


2.0 DESIGN DATA
3.0 LOAD CALCULATIONS FOR BOX CULVERT
4.0 LIVE LOAD CALCULATIONS FOR BOX
5.0 STAAD MODEL FOR RCC BOX
6.0 FLEXURE DESIGN OF BOX CULVERT
7.0 SAMPLE CALCULATIONS FOR FLEXURE DESIGN (TOP SLAB -MID SPAN)
8.0 SHEAR DESIGN OF BOX CULVERT
9.0 SAMPLE CALCULATIONS FOR SHEAR CHECK IN TOP SLAB
10.0 BASE PRESSURE CALCULATIONS
11.0 DESIGN OF EDGE BEAM FOR SKEW SEGMENT OF BOX CULVERT
12.0 DESIGN OF LIFITNG HOOK
ANNEXURES (STAAD INPUT FILES)
A1 STAAD INPUT FOR STRENGTH CASE
A2 STAAD INPUT FOR SERVICE CASE
A3 EDGE BEAM STAAD INPUT
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

1.0 DESIGN PHILOSOPHY


1.1 Structural Analysis:
The RCC Box Culverts has been modelled as a plane frame structure of 1.0 m width in STAAD PRO. The Live
load dispersion has been considered according to Clause 4.6.2.10 of AASTHO LRFD-2012 and analysis is
done using effective width method. The dispersed live load is converted into concentrated loads and run on
the top slab with other applicable loads so as to get maximum forces. The box is fully resting on the soil.
Discrete spring supports are provided at the base slab of the box to simulate the support system. Soil springs
stiffness has been calculated based on a sub grade modulus of the soil per meter width with a assumed
Settlement of 75 mm.
The structural model with Node and Beam are presented below

Node Nos Beam Nos

1.2 Loads considered in design.


• Self Weight:
The self weight is calculated directly from the command in STAAD. Density of concrete assumed for
calculating self weight is 25 KN/m 3.

• Earth Pressure (Vertical and Horizontal)


The design fill height is measured from the top surface of top slab to the raodway. The soil structure
interaction factor as per Cl. 12.11.2.2 of AASHTO LRFD is used to adjust the vertical load carried by culvert.
Conservatively it is assumed that culverts are installed in embankment conditions. Lateral Earth Pressure at
rest has been considered to be acting on the vertical walls of the RCC Box. The Co-efficient of Earth pressure
at rest is taken as 0.5.

• Live Loads:
The approximate strip method is used for design with the 1 metre wide design strip. The design live loads
applied to the top slabs of box culverts include the HL-93 Truck and Tandem Loads as per Cl. 3.6.1.2 of
AASHTO LRFD. The tire contact area of a wheel is assumed to be a single rectangle, whose width is 510mm
and length is 250mm as per Cl. 3.6.1.2.5. of AASHTO LRFD.

• Design Lane Loads:


The design Lane load consists of a load 9.3 N/mm uniformly distributed in the longitudinal direction.
Transversely, it is assumed to be uniformly distributed over a 3000mm width. As per Cl. 3.6.1.3.3 design lane
load is not considered in design.
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

•Multiple Lane Load Factor:


As per Cl. 12.11.2.1 of AASHTO LRFD, box culverts shall be designed for a single loaded lane with the single
lane multiple presence factor applied to the lane. Thus the multiple presence factor for single loaded lane of
1.2 is condidered in live load calculations as per Cl. 3.6.1.1.2 of AASHTO LRFD.

•Dynamic Load Allowance


The dynamic load allowance for culverts and buried structures is reduced based on the depth of fill over the
culvert. Live Load effect is increased as per the dynamic load allowance. The equation is to calculate dynamic
load allowance is given in Cl. 3.6.2.2 of AASHTO LRFD.

•Braking Force
The braking force is calculated as 25% of axle weights of design truck or tandem load and it is assumed to act
at horizontally at a distance of 1800mm above the roadway in either longitudinal direction as per Cl 3.6.4. But
braking forces typically have little effect due to earth protection and hence neglected as per commentary
C12.6.1.

•Live Load Influence depth


Live Load Distribution with depth of fill less than 600m - It is assumed that traffic travels parallel to span and
the the live load is dispersed according to AASHTO LRFD 4.6.2.10.2.
Live Load Distribution with depth of fill greater than 600m - When the depth of ill exceeds 600 mm, wheel load
may be considered to be uniformly distributed over a rectangular area and increased by either 1.15 time the
depth of fill in select granular fill, or the depth of fill in all other cases as per Cl. 3.6.1.2.6.
The effect of live load is neglected if the height of fill exceeds 2400mm and span length as per Cl. 3.6.1.2.6.

•Live Load Surcharge


The equivalent height of soil for equivalent vehicular load as per Cl. 3.11.6.4 of AASHTO LRFD is determined
based on the distance from the top of the top slab to the top of pavement of fill.

1.3 Limit States and Load Combinations


Box Culverts are Designed for the strength I and Service I limits states as per Cl. 12.5 of AASHTO LRFD. The
strength I limit state is used to design reinforcement for flexure and check for shear. Thre Service I limit state
is used for checking reinforcement for crack control criteria. Evaluation of extreme events and fatigue limit
states is unnecessary beacause culvert design is not governed by these limit states .

Load Factors as per Table 3.4.1-1 & Table 3.4.1-2 of AASHTO LRFD
Strength I Load Factors Service I
Load Description Load
Maximum Minimum Factors
DC Self Weight of structure 1.25 0.90 1.00
DW Wearing surface and utilities 1.50 0.65 1.00
LL & LS Live Load & Live Load Surcharge 1.75 0.00 1.00
EH Horizontal Earth Pressure 1.35 0.90 1.00
EV Vertical Earth Pressure 1.30 0.90 1.00
WA Water Pressure 1.00 0.00 1.00
BR Braking Load 1.75 0.00 1.00
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

The load combinations were developed by varying the Strength I and Service I load factors in order to
maximize moments and shears for the various box culvert members. A value of 1.0 for all load modifiers is
assumed except for Earth fill where a value of 1.05 is used due to the lack of redundancy as per Cl. 1.3.4 &
Cl. 12.5.4 of AASHTO LRFD.
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH DESIGNED CHECKED SHEET
TITLE:
0.6M EARTH FILL NW TRR

DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL

2.0 DESIGN DATA

2.1 Dimension Detail

No of cells = 1
Clear Span = 4.00 m
Clear Height (at outer edge) = 2.50 m
Clear Height (at median location) = 2.50 m
Ht of fill (W.C / P.C.C / pavement layers) over the top slab = 0.60 m
Wearing coat thickness = 0.065 m
Thickness of top slab = 350 mm
Thickness of bottom slab = 375 mm
Thickness of external vertical wall = 350 mm
Length of precast segment = 3 m
Size of haunch = 150 x 150

No of lanes = 1
Safe Bearing Capacity of the soil = 250 KN/m2
Permissible Settlement = 75 mm
Clear Cover for earth face structural component = 75 mm
Clear Cover for inside face structural component = 50 mm
Clear Cover for bottom slab = 75 mm
Max agrregate size = 25 mm

2.2 Soil Parameters

Coefficient of soil friction "f" = 30 Deg


Coefficient of Earth Pressure at Rest (1-sinf) = 0.50
Density of Backfill = 20.00 KN/m3
Density of water = 10.00 KN/m3
Live Load Surcharge Equivalent Ht. (Cl. 3.11.6.4) = 1.20 m

2.3 Material Properites


Grade of Concrete (cylindrical strength) = 35.0 N/mm2
Grade of Steel = Grade420 ASTM A 615M

Density of concrete (Table 3.5.1-1) = 23.20 KN/m3


Modulus of Elasticity of concrete (Commentary C5.4.2.4) = 28397.2 N/mm2
Modulus of Elasticity of steel = 200000 N/mm2

2.4 Design Parameters


DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH DESIGNED CHECKED SHEET
TITLE:
0.6M EARTH FILL NW TRR

Member Width considered in design = 1000 mm


Type of Culverts = Precast Culverts
Resistance factor for bending (Cl. 12.5.5) ϕflexure = 1
Resistance factor for shear (Cl. 12.5.5) ϕShear = 0.9
Exposure Condition (Cl. 5.7.3.4) = Class 1
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

3.0 LOAD CALCULATIONS FOR BOX CULVERT

Dead Load (DC)


Self weight of the structure has been calculated directly in STAAD file by the comment "SELFWEIGHT -1".

Vertical Earth Load (EV) (Cl 12.11.2.2)


Wearing coat thickness = 0m
Ht of fill (Thickness of W.C / P.C.C / pavement layers) = 0.600 m

For embankment installations, Soil structure modification factor is Fe


Fe = 1+ 0.2.(Hs/Bc)
Where, Ht. of fill Hs = 600 mm
Outside width of culvert Bc = 4700 mm
Soil structure modification factor F e = 1.03
Acceleration of gravity (m/sec2) g = 9.81 m/sec2
Density of Backfill γs = 2000 Kg/m3

Total Earth Load in N per mm length of box We = g.Fe.γs.Bc.H.10^-9


= 56.74 N/mm length of culvert
= 56.74 KN/metre length of culvert
Distributing the total load to as uniformly distributed across the top of culvert
Total Earth load as distributed load over culvert EV = W e/Bc
= 12.073 KN-metre / metre

Lateral Earth Pressure(EH) and Water Pressure (WA) (3.11.5)


Density of Backfill γs = 20.00
Density of water γw = 10.00
Submerged density of soil (γs-γw) γsub = 10.00 KN/m3
Thickness of top slab = 0.350 m
Height of top haunch = 0.15 m
Clear height between top & bottom slab = 2.50 m
Height of bottom haunch = 0.15 m
Thickness of bottom slab = 0.38 m

Intensity of inside Water Pressure on


Height from top Intensity of Earth pressure (EH)
side walls (WA)
(m) (KN/m2) (KN/m2)
0.775 0.775 (0.5*10+10)* 0.775 = 11.63 - 0
+ 0.175 0.950 (0.5*10+10)* 0.95 = 14.25 - 0
+ 0.150 1.100 (0.5*10+10)* 1.1 = 16.50 (1.1 - 0.95 )* 10 = 1.5
+ 0.734 1.834 (0.5*10+10)* 1.834 = 27.51 (1.834 - 0.95 )* 10 = 8.84
+ 0.734 2.568 (0.5*10+10)* 2.568 = 38.52 (2.568 - 0.95 )* 10 = 16.18
+ 0.734 3.302 (0.5*10+10)* 3.302 = 49.53 (3.302 - 0.95 )* 10 = 23.52
+ 0.150 3.452 (0.5*10+10)* 3.452 = 51.78 (3.452 - 0.95 )* 10 = 25.02
+ 0.188 3.640 (0.5*10+10)* 3.6395 = 54.59 - 0
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

Live Load Surcharge (LLS) (Cl. 3.11.6.4)


Equivalent height = 1.20 m
Uniform Intensity of loading = 0.5 * 1.2 * 20 = 12.00 KN/m2

Multiple Lane Load Factor (Cl. 12.11.2.1 & Cl. 3.6.1.1.2)


Mutiplying factor = 1.2
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

4.0 LIVE LOAD CALCULATIONS FOR BOX


Approximate strip method is used for the design with 1m wide design strip oriented parallel to the direction of
traffic. Design live loads includes HL-93 loading -Design Truck, Design Tandem and Design Lane Loading

Design Truck Load (Cl 3.6.1.2.2)

Fig. Design Truck Load

Axle 1 Axle 2 Axle 3


AXLE Loads 35.0 kN 145.0 kN 145.0 kN
AXLE Loads with 1.2
42.0 kN 174.0 kN 174.0 kN
Multipication factor
Wheel Loads 21.0 kN 87.0 kN 87.0 kN

Design Tandem Load (Cl 3.6.1.2.3)


110 000 N 110 000 N

1200 mm

Fig. Design Tandem Load

Axle 1 Axle 2
AXLE Loads 110.0 kN 110.0 kN
AXLE Loads with 1.2
132.0 kN 132.0 kN
Multipication factor
Wheel Loads 66.0 kN 66.0 kN

Design Lane Load (Cl 3.6.1.2.4)


The design lane load shall consists of load of 9.3 KN/m uniformly distributed in longitudinal direction
and 3000mm width in transverse direction.
As per Cl. 3.6.1.3.3 for all spans of box culverts, design lane load is not considered in design.
Lane Load per 3 m width = 9.3 kN/m per 3 m width
Lane Load per 1 m width = 3.1 kN/m per metre width
Lane Load with Multiplication factor = 0.00 kN/m per metre width
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR
Dynamic Load allowance for buried components (Cl.3.6.2.2)
IM = 33 x (1.0 - 4.1 x 10-4 x DE) >= 0.0%
where, DE = Depth of earth cover above culvert in mm.
0.600 m
Thus, IM = 24.88 %

4.1 Design Truck Wheel load distribution for in accordance with AASHTO LRFD

Truck Tyre Contact Area (Cl 3.6.1.2.5)


Width of Tyre Contact Area perpendicular to span Wt = 510 mm
Length of Tyre Contact Area parallel to span Lt = 250 mm
Centre to centre spacing between axle along span = 4300 mm
Transverse Wheel spacing (Centre to centre) = 1800.0 mm

Design Truck Axle Load P = 174.0 kN


Total Height of fill above top slab Hf = 600.0 mm
Clear Span S = 4000.0 mm
Overall span = Clear + Wall thickness both side = 4700.0 mm

CASE 1 -Depth of Fill > MAX of (2400mm , 4700mm)


CASE 1 -This case is not applicable
Is depth of fill is > MAX of (2400mm , 4700mm) NO
Note : Live load effect can be neglected if fill > Max of 2400 or overall span
Uniformly distributed load 0.00 kN/m2

CASE 2 -Depth of Fill >=600mm but <= MAX of (2400mm ,4700mm)


CASE 2-This case is applicable
Is depth of fill >=600mm but <=MAX of (2400mm , 4700mm) YES
Dispersed length of each wheel perp. To span L1= 1200 mm
Does dispersed width overlaps (Perp. To span) NO
Dispersed Width (Perpd. To Span) E 2400 mm
Does length overlaps along span NO
Dispersed Length (Along Span) Espan 940 mm
Dispersed Area under two wheel loads A = E . Espan 2.26 m2
Uniformly distributed load w 77.13 kN/m2

CASE 3 -Depth of Fill < 600mm (Cl 12.11.2.1)


CASE 3 -This case is not applicable
Is depth of fill is < 600mm NO
Dispersed Width Perp. to span(Cl. 4.6.2.10.2) E = 2400+0.12 S -- mm
Dispersed Width along span (Cl. 4.6.2.10.2) Espan= Lt+1.15 Hf -- mm
Dispersed Area under two wheel loads A = E . Espan -- m2
Uniformly distributed load w 0.00 kN/m2
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR
2
Design Truck Load Intensity per m
Truck load = 77.13(1 + 24.88/100) = 96.32 kN/m/m
Lane Load = = 0.00 kN/m/m
Total UDL on top slab = 96.32 kN/m/m
Dispersed Length of tyre along span = 940 mm
Intensity of Live load Per metre = 90.54 KN per m width of culvert

4.2 Design Tandem Wheel load distribution for in accordance with AASHTO LRFD

Tandem Tyre Contact Area (Cl. 3.6.1.2.5)


Width of Tyre perpendicular to span Wt = 510 mm
Length of Tyre parallel to span to span Lt = 250 mm
Centre to centre spacing between axle = 1.2 m
Transverse Wheel spacing (Centre to centre) = 1800.0 mm

Design Truck Wheel Load P = 132.0 kN


Total Height of fill above top slab Hf = 600.0 mm
Clear Span S = 4000.0 mm
Overall span = Clear + Wall thickness both side = 4700.0 mm

CASE 1 -Depth of Fill > MAX of (2400mm , 4700mm)


CASE 1 -This case is not applicable
Is depth of fill is > MAX of (2400mm , 4700mm) NO
Note : Live load effect can be neglected if fill > Max of 2400 or overall span
Uniformly distributed load 0.00 kN/m2

CASE 2 -Depth of Fill >=600mm but <= MAX of (2400mm ,4700mm)


CASE 2-This case is applicable
Is depth of fill is >=600mm but <=MAX of (2400mm , 4700mm) YES
Dispersed length of each wheel perp. To span L1= 1200 mm
Does dispersed width overlaps (Perp. To span) NO
Dispersed Width (Perpd. To Span) E 2400 mm
Does length overlaps along span NO
Dispersed Length (Along Span) Espan 940 mm
Dispersed Area under two wheel loads A = E . Espan 2.26 m2
Uniformly distributed load w 58.51 kN/m2

CASE 3 -Depth of Fill < 600mm


CASE 3 -This case is not applicable
Is depth of fill is < 600mm NO
Dispersed Length (Cl. 4.6.2.10.2) E = 2400+0.12 S -- mm
Dispersed Width (Cl. 4.6.2.10.2) Espan= Lt+1.15 Hf --
Dispersed Area under two wheel loads A = E . Espan -- m2
Uniformly distributed load w 0.00 kN/m2
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR
2
Design Tandem Load Intensity per m
Tandem load = 58.51(1 + 24.88/100) = 73.07 kN/m/m
Lane Load = = 0.00 kN/m/m
Total UDL on top slab = 73.07 kN/m/m
Total Dispersed Lenght under each axle = 940 mm
=
Intensity of Live load Per metre = 68.69 KN per m width of culvert
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR

5.0 STAAD MODEL FOR RCC BOX

26 27 28 29 30 31 32 33 34 34
25 26 27 28 29 30 31 32 33 25
18
18 24 24
17
16 17 23 23

16 22
15 4.35 22

15 21
14 2.863 21

14 20 20
13
13 19 19
12 1 2 3 4 5 6 7 8 9 10 11 12 35
1 2 3 4 5 6 7 8 9 10 11
291.67KN/m
541.666666666667KN/m 291.67KN/m
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/2015
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR

6.0 FLEXURE DESIGN OF BOX CULVERT


Sec. 2 sec.1

Sec. 3

Section 1-mid span of top slab


Section 2-Face of the wall @ top slab
Section3-Side wall top
Sec.4 Section 4-mid span of vertical wall
Section 5-Side wall bottem
Section 6-Face of the wall @ Bottom slab
Section 7-mid span of Bottom slab

Sec.5

Sec.6 Sec. 7

Section Consider for design

Concrete compressive strength fc = 35 N/mm2 Width b = 1000 mm


Yield stress in steel fy = 420 N/mm2 Top Slab Thickness = 350 mm
Elastic Modulus of Steel Es = 200000 N/mm2 Clear Cover = 50 mm
Elastic Modulus of Concrete Ec = 28397.18 N/mm2 Side Wall Thickness = 350 mm
Modular Ratio N = 7.04 Clear Cover = 75 mm
Modulus of rupture fcr = 5.739 N/mm2 Bottom Slab Thickness = 375 mm
Exposure factor γe = 1.0 Class 1 Clear Cover = 75 mm
Max Agg Size = 25 mm Resistance factor for bending ϕ = 1 Precast Culverts
Stress block factor, β1 = 0.8
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/2015
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR

Check For Reinforcement Spacing

Check
Depth Actual
Ast Ast for Check Check
of Moment
Doverall Deff Minimu Crackin Minimu for depth for depth
Locati Section Mdes reqd. Bar Diamet Bar Diamet provd. Neutral Capacity
Face provd. provd. Mu/(ϕbd2) Spacing Spacing m steel g m and max and
on s (KN.m) (mm2/m Mark er Mark er (mm2/m (i)
axis for as per
Moment Reinforc R/f (c/ds reinforce
(mm) (mm)
) ) provide Provided
ement < 0.375) ment
d r/f R/f (Mr)
(ii)
Top 10.0 294 0.116 81.1 t2 12 125 - 0 125 905 700 16.0 109.3 117.2 OK OK OK
Sec 1 350
TOP Bottom 145.0 292 1.701 1218.2 t1 16 125 t6 12 125 2513 700 44.4 289.5 117.2 OK OK OK
SLAB Top 90.0 292 1.056 747.4 w1 16 125 t2 12 125 2513 700 44.4 289.5 117.2 OK OK OK
Sec 2 350
Bottom 0.0 292 0.000 0.0 t1 16 125 - 0 125 1608 700 28.4 189.6 117.2 OK OK OK
Outside 101.0 267 1.417 923.2 w1 16 125 t2 12 125 2513 700 44.4 263.1 117.2 OK OK OK
Sec 3 350
Inside 0.0 269 0.000 0.0 w2 12 125 w2' 0 125 905 700 16.0 99.8 117.2 OK OK OK
SIDE Outside 60.0 267 0.842 542.8 w1 16 125 - 0 125 1608 700 28.4 172.7 117.2 OK OK OK
Sec 4 350
SLAB Inside 30.0 269 0.415 267.4 w2 12 125 w5 0 125 905 700 16.0 99.8 117.2 OK OK OK
Outside 100.0 267 1.403 913.8 w1 16 125 b2 12 125 2513 700 44.4 263.1 117.2 OK OK OK
Sec 5 350
Inside 0.0 269 0.000 0.0 w2 12 125 - 0 125 905 700 16.0 99.8 117.2 OK OK OK
Top 0.0 292 0.000 0.0 b1 16 125 - 0 125 1608 750 28.4 189.6 134.5 OK OK OK
Sec 6 375
BOTT Bottom 100.0 292 1.173 832.1 w1 16 125 b2 12 125 2513 750 44.4 289.5 134.5 OK OK OK
OM
SLAB Top 110.0 292 1.290 917.3 b1 16 125 b5 12 125 2513 750 44.4 289.5 134.5 OK OK OK
Sec 7 375
Bottom 0.0 294 0.000 0.0 b2 12 125 - 0 125 905 750 16.0 109.3 134.5 OK OK OK
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/2015
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR

Stress Check and Crack Control Check

Minimu
Service Eff. Max Provide Spacin
Locati Section m
Face Momen Concret βs K j fss 0.6fy Check spacing Smax 2 d g
on s spacing
t e Cover 1 Spacing check
allowed

Top 1.0 56 1.3 0.19 0.9 4.0 252.0 OK 23999.1 450 125.0 12 OK
Sec 1
TOP Bottom 95.0 58 1.3 0.29 0.9 143.5 252.0 OK 551.9 450 62.5 16 OK
SLAB Top 65.0 58 1.3 0.29 0.9 98.2 252.0 OK 860.2 450 62.5 16 OK
Sec 2
Bottom 1.0 58 1.3 0.24 0.9 2.3 252.0 OK 41248.5 450 125.0 16 OK
Outside 75.0 83 1.4 0.30 0.9 124.4 252.0 OK 518.9 450 62.5 16 OK
Sec 3
Inside 1.0 81 1.4 0.20 0.9 4.4 252.0 OK 19407.7 450 125.0 12 OK
SIDE Outside 50.0 83 1.4 0.25 0.9 127.1 252.0 OK 504.2 450 125.0 16 OK
Sec 4
SLAB Inside 10.0 81 1.4 0.20 0.9 43.9 252.0 OK 1795.0 450 125.0 12 OK
Outside 75.0 83 1.4 0.30 0.9 124.4 252.0 OK 518.9 450 62.5 16 OK
Sec 5
Inside 1.0 81 1.4 0.20 0.9 4.4 252.0 OK 19407.7 450 125.0 12 OK
Top 1.0 83 1.4 0.24 0.9 2.3 252.0 OK 37600.3 450 125.0 16 OK
Sec 6
BOTT Bottom 68.0 83 1.4 0.29 0.9 102.7 252.0 OK 685.9 450 62.5 16 OK
OM
SLAB Top 90.0 83 1.4 0.29 0.9 135.9 252.0 OK 477.7 450 62.5 16 OK
Sec 7
Bottom 1.0 81 1.4 0.19 0.9 4.0 252.0 OK 21847.4 450 125.0 12 OK
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/2015
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR

Check For Secondary Reinforcement (Cl. 9.7.3.2 and Cl. 5.14.4.1)


% of
distribu Ast
Locati Section Bar Diame
Face tion Spacing Provide Check
on s Mark ter
reinforc d
ement

Top 250 t4 12 150 754 OK


Sec 1
TOP Bottom 695 t3 12 150 754 OK
SLAB Top 695 t4 12 150 754 OK
Sec 2
Bottom 445 t3 12 150 754 OK
Outside 695 w3 12 150 754 OK
Sec 3
Inside 250 w4 12 150 754 OK
SIDE Outside 445 w3 12 150 754 OK
Sec 4
SLAB Inside 250 w4 12 150 754 OK
Outside 695 w3 12 150 754 OK
Sec 5
Inside 250 w4 12 150 754 OK
Top 445 b4 12 150 754 OK
Sec 6
BOTT Bottom 695 b3 12 150 754 OK
OM
SLAB Top 695 b4 12 150 754 OK
Sec 7
Bottom 250 b3 12 150 754 OK
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

7.0 SAMPLE CALCULATIONS FOR FLEXURE DESIGN (TOP SLAB -MID SPAN)

Deisign Data
Depth of the section D = 350.0 mm
Width of the section B = 1000.0 mm
Top clear cover dt' = 50.0 mm
Bottom clear cover db' = 50.0 mm
Effective Depth ds = 292.0 mm
28 day concrete compressive strength f'c = 35.0 N/mm2
Yield stress in steel fy = 420.0 N/mm2
Elasticity of Steel Es = 200000.0 N/mm2
Modulus of Elasticity of concrete Ec = 28397.2 N/mm2
Exposure Condition (Cl. 5.7.3.4) = Class 1
Resistance factor for bending ϕflexure = 1 Precast Culverts
Resistance factor for shear ϕShear = 0.9

Reinforcement Calculations
Factored Nominal Moment Mn = 145.0 KN-m
2
Coefficient of resistance Ru = Mn/(ϕf.b.d )
1.701 N/mm2

Required area can be determined by As = ρbd


where steel ratio ρ is given as

ρ = 0.0042
Thus area of steel required is Ast = 1218.20 mm2

Provide 16 mm dia. bar @ 125 mm c/c


12 mm dia. bar @ 125 mm c/c

Thus area of steel provided is Ast prov. = 2513.27 mm2 OK


Steel ratio provided ρ prov = 0.00861

Check for maximum reinforcement limit ( 5.7.2.1 & 5.7.2.2)


For section to be tensioned controlled the reinforcement strain must be at least 0.005. This is satisfied if
c/ds <= 0.003 / (0.003+0.005)
where, <= 0.375
Depth of Neutral axis from compression face c = As . fy /( 0.85.f'c.b.β1)

Stress block factor, β1 = 0.85 - (35 - 28)/7 x 0.05


= 0.800
Depth of Neutral axis from compression face c = 44.352

Depth of rectangular compression block a = β1 . c


= 35.482

Ratio c/ds = 0.152 < 0.375


DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

OK

Actual moment Capacity as per provided reinforcement


Nominal Moment Capacity Mn = Ast.fy.(d-a/2)
Nominal Moment Capacity Mn = 289.50 KN-m

Resistance Factor ϕ = 1.0 Precast Culverts


Usable Moment Capacity Mr = ϕ . Mn
= 289.50 KN-m OK

Minimum Reinforcement (Cl. 5.7.3.3.2 & Cl. 12.11.4.3.2)


(i) .Cl. 5.7.3.3.2- Amount of steel shall be adequate to develop a factored flexural resistance(Mr) is
lesser of (i) 1.2 times the cracking moment
(ii) 1.33 times the factored moment required by applicbale load combinations(Mn)

Modulus of rupture (Cl. 5.4.2.6) fcr 0.97.Sqrt(f'c)


= 5.739 N/mm2
Gross Moment of Inertia Ig = bD3/12
= 3572916667 mm4
Section Modulus Sc = Ig/(D/2)
20416666.7 mm3
Cracking moment Mcr = fcr . Sc
Mcr 117163030 N-mm
= 117.163 KN-m

Actual Moment Mn = 145.000 KN-m

Factored flexural resistance of the section Mr = 289.50 KN-m


Lesser of 1.2Mcr or 1.33Mn = 140.60 KN-m OK

(ii) Cl. 12.11.4.3.2- For precast culverts, the minimum amount of steel is a 0.002 of gross area
Minimum steel area ρ = 0.002 b D
= 700.0 mm2 OK
Crack control check (Cl. 5.7.3.4)
To ensure that the primary reinforcement is well distributed,crack equations are checked
The spacing must satisfy the following equation

s = (123000 Υe / β.fss )- 2.dc


Where
The strain ratio is given by βs = 1 + dc /{0.7.(h-dc)}
βs = 1.284
Modular Ratio N = Es/Ec
= 7.04
Thickness h = 350.00 mm
Width. b = 1000.00 mm
Depth d = 292.000 mm
Area of Steel (As) As = 2513.27 mm2
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

Service moment Ms = 95 KN-m


Exposure factor γe = 1.0 Class 1
Effective concrete cover dc = 58.0 mm

To calculate Steel stress for flexure at service state lever arm used is j.(D-dc)
Where,
k = Sqrt { (ρ.N)2 + (2ρ.N)- ρ.N } k = 0.293
Lever Arm constant j = 1- k/3 j = 0.902

Steel stress for flexure at service state fss = M / (Ast.j.(h-dc))


= 143.45 N/mm2 OK

Spacing required S = 551.91 mm OK

Maximum Allowable Spacing (Cl. 5.10.3.2)


Maximum Spacing shall be less than 1.2 times thickness of member or 450 mm
Smax = 450.0 OK

Minimum Allowable Spacing (Cl. 5.10.3.1)


Maximum Spacing shall not be less than diam. of bar, 1.33 times max size of aggregate, 25mm
Maximum size of aggregate = 20.0 mm
Minimum spacing Smin = 16.0 mm OK

Distribution Reinforcement (Cl. 9.7.3.2 & Cl. 5.14.4.1)


Reinforcement in secondary direction is percentage of the primary reinforcement as follows.
Distribution reinforcement is not required if height of fill is more than 600mm.

Percentage of secondary reinforcement is lesser of (i) 1750/Sqrt(S) %


(ii) 50 %
Where , Clear Span S = 4000.0 mm
= 27.67 %
Thus area of distribution steel required is Ast = 0.00 mm2
Provide = 12 mm dia. bar @ 150 mm c/c
Provided distribution reinforcement Ast prov. = 753.98 mm2 OK
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR

8.0 SHEAR DESIGN OF BOX CULVERT

Concrete compressive strength fc= = 35 Width b = 1000


Yield stress in steel fy = 420 Top Slab Thickness = 350
Elastic Modulus of Steel Es = 200000 Clear Cover = 50
Resistance factor for bending ϕflexure = 1 Side Wall Thickness = 350
Resistance factor for shear ϕShear = 0.9 Clear Cover = 75
Bottom Slab Thickness = 375
Max Agrregate Size = 25 Clear Cover = 75

Design Overall Depth of Effective


Design Design Deff Min of
Axial Depth compre Shear Ast provd. Shear
Locations Sections Face Moment SF provd. Factor β Vn1 Vn2 ϕ. 2 Clause
Force (h) ssion Depth check
(KN.m) (KN) (mm) (Vn1,Vn2) (mm /m)
(KN) (mm) zone (a) dv

KN.m KN KN mm mm mm mm -- KN KN KN mm2/m -- --
TOP Top 90 180 0 292 35.5 274.3 2.00 354.5 431.9 388.7 2513.3 OK
Sec 2 350 5.14.5.3
SLAB Bottom 0.0 180 0 292 22.7 280.6 2.00 27053914.0 431.9 573.5 1608.5 OK
SIDE Outside 100 116 0 267 35.5 252.0 2.00 247.5 2205.0 222.7 2513.3 OK
Sec 5 350 5.8.3.3
SLAB Inside 0 116 0 269 12.8 262.6 2.00 257.9 2297.9 232.1 904.8 OK
BOTTOM Top 1 155 0 292 22.7 280.6 2.00 2637.1 431.9 573.5 1608.5 OK
Sec 6 375 5.14.5.3
SLAB Bottom 100 155 0 292 35.5 274.3 2.00 343.9 431.9 388.7 2513.3 OK
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DOCUMENT NO. DATE
TITLE:
WITH 0.6M EARTH FILL HPWR-EGIS-DC-001 03/03/15
DESIGNED CHECKED SHEET
PROJECT: HOUSING PROGRAM WESTERN REGION
NW TRR

9.0 SAMPLE CALCULATIONS FOR SHEAR CHECK IN TOP SLAB

Section & Material Properties:

Type of Section = Slab


Depth of the section h = 350.0 mm
Width of the section B = 1000.0 mm
Top clear cover dt' = 50.0 mm
Bottom clear cover db' = 50.0 mm
Effective Depth ds = 292 mm
28 day concrete compressive strength f'c = 35 N/mm2
Yield stress in steel fy = 420 N/mm2
Elasticity of Steel Es = 200000 N/mm2
Resistance factor for bending ϕflexure = 1
Resistance factor for shear ϕShear = 0.9

Forces and Reinforcement:


Factored Nominal Shear Vu = 180 kN
Factored Nominal Moment Mu = 90 kN-m
Factored Nominal Axial force Nu = 0 kN

Thus area of steel provided is Ast prov. = 2513.27 mm2

Nominal Shear Resistance (Cl. )


The nominal shear resistance, Vn is lesser of (i) Vn1 = 0.25.sqrt(f'c).bv.d
(ii) Vc = {0.175.Sqrt(fc') + 32.As.Vu.d/(b.d.Mu)}.b.d

(i) Minimum Shear resistance (5.14.5.3) Vn1 = 0.25.sqrt (f'c).b.d


= 431.87 kN

(ii) Nominal Shear resistance (Vc)


Vc is calculated as per Cl. 5.145.5.3

< 0.332.sqrt (f'c).bv.d

= 354.46 kN

Minimum Nominal Shear Resistance


Nominal Shear Resistance(Max of (i) and (ii) Vn = 431.87 kN
Factored Minimum Shear Resistance ϕShear . Vn = 388.69 kN OK
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DOCUMENT NO. DATE
TITLE:
WITH 0.6M EARTH FILL HPWR-EGIS-DC-001 03/03/15
DESIGNED CHECKED SHEET
PROJECT: HOUSING PROGRAM WESTERN REGION
NW TRR

10.0 BASE PRESSURE CALCULATIONS

Node Max Load on Influence Base


Node
Length Load each node length Pressure
No.
(m) Case (KN) (m) (kN/m2)
1 0.000 330 2.31 0.088 26.40
2 0.175 4.72 0.163 29.07
3 0.325 10.63 0.339 31.33
4 0.854 20.70 0.529 39.15
5 1.382 24.84 0.529 46.99
6 1.911 29.11 0.529 55.07
7 2.439 33.62 0.529 63.60
8 2.968 38.38 0.529 72.60
9 3.496 43.38 0.529 82.07
10 4.025 31.15 0.339 91.80
11 4.175 15.37 0.163 94.57
12 4.350 8.56 0.087 97.78

Average Base Pressure = 60.871 kN/m2

Safe Bearing Pressure = 250.00 kN/m2 OK


DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

Annexure A1 : STAAD INPUT (STRENGTH CASE )


STAAD PLANE RCC BOX
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1000
2 0.175 0 0
3 0.325 0 0
4 0.854 0 0
5 1.383 0 0
6 1.911 0 0
7 2.44 0 0
8 2.968 0 0
9 3.497 0 0
10 4.025 0 0
11 4.175 0 0
12 4.35 0 0
13 0 0.188 0
14 0 0.338 0
15 0 1.071 0
16 0 1.805 0
17 0 2.538 0
18 0 2.688 0
19 4.35 0.188 0
20 4.35 0.338 0
21 4.35 1.071 0
22 4.35 1.805 0
23 4.35 2.538 0
24 4.35 2.688 0
25 0 2.863 0
26 0.175 2.863 0
27 0.325 2.863 0
28 1.209 2.863 0
29 2.175 2.863 0
30 3.142 2.863 0
31 4.025 2.863 0
32 4.175 2.863 0
33 4.35 2.863 0
MEMBER INCIDENCES
1 1 2;
2 2 3;
3 3 4;
4 4 5;
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

5 5 6;
6 6 7;
7 7 8;
8 8 9;
9 9 10;
10 10 11;
11 11 12;
12 1 13;
13 13 14;
14 14 15;
15 15 16;
16 16 17;
17 17 18;
18 18 25;
19 12 19;
20 19 20;
21 20 21;
22 21 22;
23 22 23;
24 23 24;
25 24 33;
26 25 26;
27 26 27;
28 27 28;
29 28 29;
30 29 30;
31 30 31;
32 31 32;
33 32 33;
MEMBER PROPERTIES AMERICAN
1 11 PRIS YD 0.375 ZD 1
2 10 PRIS YD 0.375 ZD 1
3 TO 9 PRIS YD 0.375 ZD 1
12 TO 18 PRIS YD 0.35 ZD 1
19 TO 25 PRIS YD 0.35 ZD 1
26 TO 33 PRIS YD 0.35 ZD 1
CONSTANTS
E 28397182.9588782 ALL
POISSON 0.15 ALL
DENSITY 23.2 ALL
ALPHA 1.17e-005 ALL
SUPPORTS
1 FIXED BUT FZ MX MY MZ KFY 291.667
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

12 FIXED BUT FX FZ MX MY MZ KFY 291.667


2 11 FIXED BUT FX FZ MX MY MZ KFY 541.667
3 10 FIXED BUT FX FZ MX MY MZ KFY 1130.953
4 TO 9 FIXED BUT FX FZ MX MY MZ KFY 1761.905
****************************************************
DEFINE MOVING LOAD
TYPE 1 LOAD 153.918 153.918
Dist 4.3
****************************************
***Tandem load**************
TYPE 2 LOAD 116.773 116.773
Dist 1.2
****************************************
LOAD 1 SELF WEIGHT
SELFWEIGHT Y -1
LOAD 2 SIDL
MEMBER LOAD
26 TO 33 UNI GY -12.08
LOAD 3 ACTIVE EARTH PR. (BOTH SIDES)
MEMBER LOAD
12 TRAP GX 54.5925 51.78
13 TRAP GX 51.78 49.53
14 TRAP GX 49.53 38.52
15 TRAP GX 38.52 27.51
16 TRAP GX 27.51 16.5
17 TRAP GX 16.5 14.25
18 TRAP GX 14.25 11.625
19 TRAP GX -54.5925 -51.78
20 TRAP GX -51.78 -49.53
21 TRAP GX -49.53 -38.52
22 TRAP GX -38.52 -27.51
23 TRAP GX -27.51 -16.5
24 TRAP GX -16.5 -14.25
25 TRAP GX -14.25 -11.625
LOAD 4 ACTIVE EARTH PR. (LEFT SIDES)
MEMBER LOAD
12 TRAP GX 54.5925 51.78
13 TRAP GX 51.78 49.53
14 TRAP GX 49.53 38.52
15 TRAP GX 38.52 27.51
16 TRAP GX 27.51 16.5
17 TRAP GX 16.5 14.25
18 TRAP GX 14.25 11.625
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

LOAD 7 LL SURCHARGE (BOTH SIDES)


MEMBER LOAD
12 TO 18 UNI GX 12
19 TO 25 UNI GX -12
LOAD 8 LL SURCHARGE (LEFT SIDE)
MEMBER LOAD
12 TO 18 UNI GX 12
LOAD 9 BRAKING FORCE (LEFT SIDE)
JOINT LOAD
25 FX 0 MZ 0
LOAD 10 BRAKING FORCE (RIGHT SIDE)
JOINT LOAD
33 FX 0 MZ 0
LOAD 11 WATER PRESSURE
MEMBER LOAD
13 TRAP GX -25.02 -23.52
14 TRAP GX -23.52 -16.18
15 TRAP GX -16.18 -8.84
16 TRAP GX -8.84 -1.5
17 TRAP GX -1.5 0
20 TRAP GX 25.02 23.52
21 TRAP GX 23.52 16.18
22 TRAP GX 16.18 8.84
23 TRAP GX 8.84 1.5
24 TRAP GX 1.5 0
1 TO 11 UNI GY -25.02
*****MAX. HORIZONTAL AND MAX. VERTICAL LOAD
LOAD 101 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175
LOAD 102 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(BOTHSIDES)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 7 1.75
LOAD 103 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(BOTHSIDES)+1.75BL(LEFT)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 7 1.75 9 1.75
LOAD 104 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(BOTHSIDES)+1.75BL(RIGHT)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 7 1.75 10 1.75
LOAD 105 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 8 1.75
LOAD 106 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)+1.75BL(LEFT)
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

REPEAT LOAD
1 1.25 2 1.5 3 1.4175 8 1.75 9 1.75
LOAD 107 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)+1.75BL(RIGHT)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 8 1.75 10 1.75
LOAD 108 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 8 1.75
*******MAX VERTICAL LOAD AND MIN. HORIZONTAL LOAD
LOAD 109 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.00WP
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 11 1.00
LOAD 110 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.00 WP
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 11 1.00
*******MIN VERTICAL LOAD AND MAX. HORIZONTAL LOAD
LOAD 111 0.9DL+0.9SIDL+1.4175EP(BOTHSIDES)
REPEAT LOAD
1 0.9 2 0.9 3 1.4175
LOAD 112 0.9DL+0.9SIDL+1.4175EP(BOTHSIDES)+1.75LLS(BOTHSIDES)
REPEAT LOAD
1 0.9 2 0.9 3 1.4175 7 1.75
LOAD 113 0.9DL+0.9SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)
REPEAT LOAD
1 0.9 2 0.9 3 1.4175 8 1.75
*********LIVE LOAD GENERATION-TRUCK LOAD*********"
LOAD GENERATION 45 ADD LOAD 101
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 102
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 103
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 104
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 105
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 106
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 107
TYPE 1 -4.3 2.863 0 XINC 0.2
******LOAD GENERATION 45 ADD LOAD 108
******TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 109
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR

TYPE 1 -4.3 2.863 0 XINC 0.2


LOAD GENERATION 45 ADD LOAD 110
TYPE 1 -4.3 2.863 0 XINC 0.2
PERFORM ANALYSIS
PRINT MEMBER FORCES LIST 2 TO 10 13 TO 17 20 TO 24 27 TO 32
LOAD LIST 101 to 608
FINISH
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

Annexure A2 : STAAD INPUT FOR SERVICE CASE


STAAD PLANE RCC BOX
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1000
2 0.175 0 0
3 0.325 0 0
4 0.854 0 0
5 1.383 0 0
6 1.911 0 0
7 2.44 0 0
8 2.968 0 0
9 3.497 0 0
10 4.025 0 0
11 4.175 0 0
12 4.35 0 0
13 0 0.188 0
14 0 0.338 0
15 0 1.071 0
16 0 1.805 0
17 0 2.538 0
18 0 2.688 0
19 4.35 0.188 0
20 4.35 0.338 0
21 4.35 1.071 0
22 4.35 1.805 0
23 4.35 2.538 0
24 4.35 2.688 0
25 0 2.863 0
26 0.175 2.863 0
27 0.325 2.863 0
28 1.209 2.863 0
29 2.175 2.863 0
30 3.142 2.863 0
31 4.025 2.863 0
32 4.175 2.863 0
33 4.35 2.863 0
MEMBER INCIDENCES
1 1 2;
2 2 3;
3 3 4;
4 4 5;
5 5 6;
6 6 7;
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

7 7 8;
8 8 9;
9 9 10;
10 10 11;
11 11 12;
12 1 13;
13 13 14;
14 14 15;
15 15 16;
16 16 17;
17 17 18;
18 18 25;
19 12 19;
20 19 20;
21 20 21;
22 21 22;
23 22 23;
24 23 24;
25 24 33;
26 25 26;
27 26 27;
28 27 28;
29 28 29;
30 29 30;
31 30 31;
32 31 32;
33 32 33;
MEMBER PROPERTIES AMERICAN
1 11 PRIS YD 0.375 ZD 1
2 10 PRIS YD 0.375 ZD 1
3 TO 9 PRIS YD 0.375 ZD 1
12 TO 18 PRIS YD 0.35 ZD 1
19 TO 25 PRIS YD 0.35 ZD 1
26 TO 33 PRIS YD 0.35 ZD 1
CONSTANTS
E 28397182.9588782 ALL
POISSON 0.15 ALL
DENSITY 23.2 ALL
ALPHA 1.17e-005 ALL
SUPPORTS
1 FIXED BUT FZ MX MY MZ KFY 291.667
12 FIXED BUT FX FZ MX MY MZ KFY 291.667
2 11 FIXED BUT FX FZ MX MY MZ KFY 541.667
3 10 FIXED BUT FX FZ MX MY MZ KFY 1130.953
4 TO 9 FIXED BUT FX FZ MX MY MZ KFY 1761.905
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

****************************************************
DEFINE MOVING LOAD
TYPE 1 LOAD 90.54 90.54
Dist 4.3
****************************************
***Tandem load**************
TYPE 2 LOAD 68.69 68.69
Dist 1.2
****************************************
LOAD 1 SELF WEIGHT
SELFWEIGHT Y -1
LOAD 2 SIDL
MEMBER LOAD
26 TO 33 UNI GY -12.08
LOAD 3 ACTIVE EARTH PR. (BOTH SIDES)
MEMBER LOAD
12 TRAP GX 54.5925 51.78
13 TRAP GX 51.78 49.53
14 TRAP GX 49.53 38.52
15 TRAP GX 38.52 27.51
16 TRAP GX 27.51 16.5
17 TRAP GX 16.5 14.25
18 TRAP GX 14.25 11.625
19 TRAP GX -54.5925 -51.78
20 TRAP GX -51.78 -49.53
21 TRAP GX -49.53 -38.52
22 TRAP GX -38.52 -27.51
23 TRAP GX -27.51 -16.5
24 TRAP GX -16.5 -14.25
25 TRAP GX -14.25 -11.625
LOAD 4 ACTIVE EARTH PR. (LEFT SIDES)
MEMBER LOAD
12 TRAP GX 54.5925 51.78
13 TRAP GX 51.78 49.53
14 TRAP GX 49.53 38.52
15 TRAP GX 38.52 27.51
16 TRAP GX 27.51 16.5
17 TRAP GX 16.5 14.25
18 TRAP GX 14.25 11.625
LOAD 7 LL SURCHARGE (BOTH SIDES)
MEMBER LOAD
12 TO 18 UNI GX 12
19 TO 25 UNI GX -12
LOAD 8 LL SURCHARGE (LEFT SIDE)
MEMBER LOAD
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

12 TO 18 UNI GX 12
LOAD 9 BRAKING FORCE (LEFT SIDE)
JOINT LOAD
25 FX 0 MZ 0
LOAD 10 BRAKING FORCE (RIGHT SIDE)
JOINT LOAD
33 FX 0 MZ 0
LOAD 11 WATER PRESSURE
MEMBER LOAD
13 TRAP GX -25.02 -23.52
14 TRAP GX -23.52 -16.18
15 TRAP GX -16.18 -8.84
16 TRAP GX -8.84 -1.5
17 TRAP GX -1.5 0
20 TRAP GX 25.02 23.52
21 TRAP GX 23.52 16.18
22 TRAP GX 16.18 8.84
23 TRAP GX 8.84 1.5
24 TRAP GX 1.5 0
1 TO 11 UNI GY -25.02
*****MAX. HORIZONTAL AND MAX. VERTICAL LOAD
LOAD 101 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)
REPEAT LOAD
1 1.0 2 1.0 3 1.0
LOAD 102 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(BOTHSIDES)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 7 1.0
LOAD 103 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(BOTHSIDES)+1.0BL(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 7 1.0 9 1.0
LOAD 104 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(BOTHSIDES)+1.0BL(RIGHT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 7 1.0 10 1.0
LOAD 105 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0
LOAD 106 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)+1.0BL(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0 9 1.0
LOAD 107 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)+1.0BL(RIGHT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0 10 1.0
LOAD 108 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

*******MAX VERTICAL LOAD AND MIN. HORIZONTAL LOAD


LOAD 109 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0WP
REPEAT LOAD
1 1.0 2 1.0 3 1.0 11 1.0
LOAD 110 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.00 WP
REPEAT LOAD
1 1.0 2 1.0 3 1.0 11 1.0
*******MIN VERTICAL LOAD AND MAX. HORIZONTAL LOAD
LOAD 111 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)
REPEAT LOAD
1 1.0 2 1.0 3 1.0
LOAD 112 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(BOTHSIDES)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 7 1.0
LOAD 113 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0
*********LIVE LOAD GENERATION-TRUCK LOAD*********"
LOAD GENERATION 45 ADD LOAD 101
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 102
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 103
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 104
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 105
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 106
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 107
TYPE 1 -4.3 2.863 0 XINC 0.2
******LOAD GENERATION 45 ADD LOAD 108
******TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 109
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 110
TYPE 1 -4.3 2.863 0 XINC 0.2
*********LIVE LOAD GENERATION-TANDEM LOAD*********
LOAD GENERATION 29 ADD LOAD 101
TYPE 2 -1.2 2.863 0 XINC 0.2
LOAD GENERATION 29 ADD LOAD 102
TYPE 2 -1.2 2.863 0 XINC 0.2
LOAD GENERATION 29 ADD LOAD 103
TYPE 2 -1.2 2.863 0 XINC 0.2
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR

LOAD GENERATION 29 ADD LOAD 104


TYPE 2 -1.2 2.863 0 XINC 0.2
LOAD GENERATION 29 ADD LOAD 105
TYPE 2 -1.2 2.863 0 XINC 0.2
LOAD GENERATION 29 ADD LOAD 106
TYPE 2 -1.2 2.863 0 XINC 0.2
LOAD GENERATION 29 ADD LOAD 107
TYPE 2 -1.2 2.863 0 XINC 0.2
*******LOAD GENERATION 29 ADD LOAD 108
*******TYPE 2 -1.2 2.863 0 XINC 0.2
LOAD GENERATION 29 ADD LOAD 109
TYPE 2 -1.2 2.863 0 XINC 0.2
LOAD GENERATION 29 ADD LOAD 110
TYPE 2 -1.2 2.863 0 XINC 0.2
PERFORM ANALYSIS
PRINT MEMBER FORCES LIST 2 TO 10 13 TO 17 20 TO 24 27 TO 32
LOAD LIST 101 to 608
FINISH