Main Engine (ME)

Checklist No Checklist Name Task

HME000024-01 Engine operation Speed and Rating
HME000024-02 Lubricating Oil Running Noises and Vibration
HME000024-03 Cooling water Temperature Engine inlet and Upstream / Downst
HME000024-04 Charge air Temperature Upstream / Downstream charge air c
HME000024-05 Exhaust gas Temperature after cylinder
HME000024-06 Lubricating Oil Pressure at main bearing
HME000024-07 Cooling water Pressure upstream engine
HME000024-08 Fuel Pressure upstream pumps
HME000024-09 Charge air Pressure upstream / downstream
HME000024-10 Control air Pressure control air gauge
HME000024-11 Starting air Pressure starting air gauge
HME000024-12 Circulation tank Lube oil level
HME000024-13 Duplex filter Cleaning
HME000024-14 Turbocharger Lubrication
HME000024-15 Expansion tank Cooling water level
HME000024-16 Day tank Fuel level
HME000024-17 Duplex filter cleaning
HME000024-18 Charge air line Check automatic drains
HME000024-19 Air bottles drain
HME000024-20 CA filter drain
HME000024-21 FO duplex fuel filter Cleaning Strainer
HME000024-22 LO duplex filter Cleaning Cartridges
HME000150-23 Inlet and Exhaust valves Adjust valve clearance
HME000150-24 Compressed air filter Cleaning
HME000150-25 Engine bolting and unions Checking
HME000150-26 Turbocharger Oil change
HME000150-27 Turbocharger Functional test
HME000024-28 Turbocharger Washing the compressor
HME000150-29 Valve rotor Evaluate
HME000150-30 Cylinder head Checking
HME000150-31 Pre-lubrication Checking
HME000150-32 Chemical corrosion inhibitors Check concentration
HME000750-33 Fuel duplex filter Cleaning
HME000750-34 Cooling water system Corrosion inhbitors
HME000750-35 Turning device Disassembly and reassembly
HME000750-36 Oil mist detector Inspection
HME001500-37 Governor Control rod
HME001500-38 Inlet and Exhaust Adjust valve clearance
HME001500-39 Crankcase explosion safety valve Inspection
HME001500-40 Control shaft bearings Maintenance
HME001500-41 Oil mist detector Inspection
HME003750-42 Timing gear train Inspection
HME003750-43 Starting valve Inspection
HME003750-44 Monitors Checking of alarm and safety
HME003750-45 Running gear/engine timing Inspection
HME003750-46 Pressure switch Adjust
HME003750-47 Turning device Disassembly and reassembly
HME003750-48 Lubricating Oil Take sample for analysis
HME007500-49 Inlet and Outlet valve cone Disassembly and reassembly
HME007500-50 Piston rings and groves Inspection
HME007500-51 Starting valve Disassembly and reassembly
HME007500-52 Exhaust manifold Checking
HME007500-53 Injection pump Disassembly and reassembly
HME007500-54 Injection valve Disassembly and reassembly
HME007500-55 Compressed air filter Cleaning
HME007500-56 Thermostats lube oil / cooling water Checking
HME007500-57 Oil mist detector Inspection
HME015000-58 Nozzle sleeve Disassembly and reassembly
HME015000-59 Inlet and Outlet valves cones Disassembly and reassembly
HME015000-60 Big-end bearings Reassembly
HME015000-61 Main bearings Disassembly
HME015000-62 Governor drive Disassembly and reassembly
HME015000-63 Cylinder liner Measuring
HME015000-64 Camshaft bearings Checking
HME015000-65 Timing gear train Checking
HME015000-66 Injection pump Disassembly and reassembly
HME015000-67 Vibration damper on chamsaft Disassembly and reassembly
HME015000-68 Oil pressure regulating valve Adjust
HME030000-69 Starter valve Disassembly and reassembly
HME030000-70 Turning device Disassembly and reassembly
HME030000-71 Valve guide / Oil scraper ring Replace
HME030000-72 Relief valves Replace
HME030000-73 Cylinder head Cleaning
HME030000-74 Big-end bearings Inspection
HME030000-75 Piston rings and grooves Inspection
HME030000-76 Cylinder liners Measuring
HME030000-77 Main bearings Disassembly
HME030000-78 Chamsaft bearings Checking
HME030000-79 Valve rockers Disassembly and reassembly
HME030000-80 Vibration damper Disassembly and reassembly
HME030000-81 Main thrust bearing Disassembly
HME045000-82 Small-end bush Measuring
NME000000-83 Valve rocker brackets Disassembly and reassembly
NME000000-84 Valve rocker bush Replace
NME000000-85 Media guidong system Disassembly and reassembly
NME000000-86 Cylinder head Disassembly and reassembly
NME000000-87 Inlet and Outlet valve cones Checking
NME000000-88 Valve seat ring Checking and Replace
NME000000-89 Crank web deflection Checking
NME000000-90 Bearing shells / bearing bushes Evaluate
NME000000-91 Big-end bearings Reassembly
NME000000-92 Hydraulic clamping elements Replace
NME000000-93 Main bearings Reassembly
NME000000-94 Main thrust bearing Reassembly
NME000000-95 Pistons Disassembly
NME000000-96 Piston crown Replace
NME000000-97 Piston pin Disassembly and reassembly
NME000000-98 Piston Reassembly
NME000000-99 Counter-balance Disassembly and reassembly
NME000000-100 Cooling water distributing housing Disassembly and reassembly
NME000000-101 Cylinder liner Reassembly
NME000000-102 Camshaft Disassembly and reassembly
NME000000-103 Timing gear train Disassembly and reassembly
NME000000-104 Charge air cooler Disassembly and reassembly
NME000000-105 Injection pump Disassembly and reassembly
NME000000-106 Fuel Injector Replace, Adjust and Disassembly / reassembly
NME000000-107 Fuel duplex filter Cleaning
NME000000-108 Fuel distributor / collection pipe Disassembly and reassembly
NME000000-109 LO pump Disassembly and reassembly
NME000000-110 LO duplex filter Cleaning
NME000000-111 Crankcase monitoring device Checking

Turbocharger

Checklist No Checklist Name Task

HTB000024-112 Operation Data Check, Logbook recording
HTB000024-113 Compressor Wet cleaning at 90 to 100% engine output
HTB000150-114 Turbocharger Detailed function check
HTB000150-115 Oil Filter Cleaning
HTB010000-116 Turbocharger Complete Dismantling, Inspection / Check of components
NTB100000-117 Silencer Cleaning

Governor

Checklist No Checklist Name Task

HGV001500-118 Operation Data Check funtional behavior, control rod
HGV003750-119 Operation Data Oil Change
HGV025000-120 Operation Data Major Overhaul, adjustment
e (ME)

Task estimated time

1
s and Vibration 1
ngine inlet and Upstream / Downstream 1
Upstream / Downstream charge air cooler 1
fter cylinder 1
1
eam engine 1
eam pumps 1
eam / downstream 1
ol air gauge 1
ng air gauge 1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
nd reassembly 3
1
4
3
2
4
2
2
2
arm and safety 1
2
 3
nd reassembly 4
1
nd reassembly 4
2
nd reassembly 4
2
nd reassembly 4
nd reassembly 4
2
1
2
nd reassembly 4
nd reassembly 4
3
3
nd reassembly 4
3
1
1
nd reassembly 4
nd reassembly 4
3
nd reassembly 4
nd reassembly 4
3
3
3
2
2
3
4
2
nd reassembly 4
nd reassembly 4
4
3
nd reassembly 4 28 5
3 28 5
nd reassembly 4 28 5
nd reassembly 4 28 5
2 28 2
3 28 5
2 28 2
3 28 2
4 28 5
3 28 5
4 28 5
 4 28 5
4 28 5
3 28 5
nd reassembly 4 28 5
4 28 5
nd reassembly 4 28 5
nd reassembly 4 28 5
4 28 5
nd reassembly 4 28 5
nd reassembly 4 28 5
nd reassembly 4 28 5
nd reassembly 4 28 5
t and Disassembly / reassembly 4 28 8
2 28 2
nd reassembly 4 28 5
nd reassembly 4 28 5
2 28 2
2 28 3

rger

Task estimated time

k recording 1
at 90 to 100% engine output 3
2
3
nspection / Check of components 4
3

or

Task estimated time

al behavior, control rod 2
2
ul, adjustment 10
 Controllable Pitch Propeller (CPP)

Checklist No Checklist Name Task

HCPP00024-01 Hydraulic system Check all flexible hoses, pipe and fange connections
HCPP00024-02 Control system Function Check
HCPP00050-03 Hydraulic system Check oil level,temperature, oil pressure, and etc
WCPP00024-04 Slip ring assembly Inspect and clean the shaft to mass slip ring assembly
WCPP00024-05 Oil cooler Check function and condition of the cooler
MCPP00024-06 Stern tube, hub Check the oil in stern tube and hub
MCPP00024-07 Hydraulic system Perform switch over from main to stand-by
YCPP00001-08 Hydraulic system Cleaning of tank and renewal of oil
YCPP00001-09 Pitch servo unit Check all outer bolt connections
YCPP00004-10 Propeller Renewall of blade foot seals
YCPP00004-11 Propeller External check of blades, hub, lockings of blade bolts
YCPP00004-12 General Total System
ropeller (CPP)

Task estimated time

ble hoses, pipe and fange connections 3
3
,temperature, oil pressure, and etc 4
ean the shaft to mass slip ring assembly 4
n and condition of the cooler 3
n stern tube and hub 3
h over from main to stand-by 4
nk and renewal of oil 8
r bolt connections 4
ade foot seals 5
of blades, hub, lockings of blade bolts 12
16
 Sterntube Seal

Checklist No Checklist Name Task

HSTB00004-01 Stern tube seal Check oil level in the tanks for fwd and aft seal
HSTB00004-02 Stern tube seal Check oil temperature in the stern tube (max. 60 C)
MSTB00001-03 Stern tube seal Oil sample (max permissible water content 5 %)
SASTB00004-04 Stern tube seal Oil change
 Seal

Task estimated time

in the tanks for fwd and aft seal 2
perature in the stern tube (max. 60 C) 2
ax permissible water content 5 %) 3
4
 Reduction Gear

Checklist No Checklist Name Task

HRG000024-01 Reduction Gear Check monitoring of thermometers, pressure gauges
HRG000024-02 Oil Cooler Check for leakages
HRG000024-03 Attached Pump Check auto
HRG000024-04 Differential Pressure c
HRG000100-05 Clean Oil Filter Cleaning
HRG000500-06 Attached Pump Check
HRG000500-07 Reduction Gear Cleaning
HRG001000-08 Oil Filter Cleaning
MRG000006-09 Oil Cooler clean shell
YRG000002-10 Reduction Gear oil change
YRG000004-11 Attached Pump Disassembly of the pump, renewparts if required
YRG000004-12 E-Motor Rinse and lubricate ball bearings
Gear

Task estimated time

ing of thermometers, pressure gauges 3
2
2
2
3
4
4
3
6
5
f the pump, renewparts if required 8
icate ball bearings 4
 Auxilary Engine (AE)

Checklist No Checklist Name Task

HAE000150-01 Valve Rotor Evaluate
HAE000150-02 Cylinder Head Check (all units)
HAE000150-03 Pre-Lubrication Cleaning
HAE000750-04 Fuel Oil Filter Adjust
HAE001500-05 Valve Clearance Check
HAE001500-06 Running Gear Check
HAE001500-07 Crankcase Explosion Safety Valve Check
HAE001500-08 Control Shaft Bedding Maintenance
HAE003750-09 Timing Gear Train Check
HAE003750-10 Pressure Switch Check
HAE007500-11 Cooling Water Treatment Test, change or add additivies
HAE007500-12 Cylinder Head Dissasembly, cleaning, maintenance of one cylinder u
HAE007500-13 Inlet and Exhaust Valves Dissasembly, cleaning, maintenance of one cylinder u
HAE007500-14 Piston Rings and Groves Dissasembly, cleaning, maintenance of one cylinder u
HAE007500-15 Big end Bearing Dissasembly, cleaning, maintenance of one cylinder u
HAE007500-16 Exhaust Manifold Dissasembly, cleaning, maintenance of one cylinder u
HAE007500-17 Injection Pump Dissasembly, cleaning, maintenance of one cylinder u
HAE007500-18 Fuel Injectors Pressure test
HAE007500-19 Lube Oil Check, maintenance
HAE015000-20 Nozzle Sleeve Maintenance
HAE015000-21 Inlet and Exhaust Valves Maintenance for all valves
HAE015000-22 Governor Drive Inspection, maintenance / repair
HAE015000-23 Camshaft Vibration Damper Maintenance / repair
HAE015000-24 Injection Pumps Maintenance / repair of all pumps
HAE015000-25 Fuel Feed Pump Maintenance / repair
HAE015000-26 Centrifugal Cooling Water Pump Maintenance / repair
HAE030000-27 Valve Rocker Maintenance / overhaul
HAE030000-28 Oil Scraper Ring Replace at all valves
HAE030000-29 Cylinder Head Maintenance / overhaul
HAE030000-30 Big end Bearing Inspection / disassembly
HAE030000-31 Piston Rings and Groves Inspection / overhaul
HAE030000-32 Cylinder Liner Maintenance / disassembly all of units
HAE030000-33 Control Valves Inspection / check
HAE030000-34 Vibration Damper Inspection / overhaul

Turbocharger

Checklist No Checklist Name Task

HAT000024-01 Compressor Side Washing during operation
HAT000300-02 Air Filter at Silence Cleaning
HAT001000-03 Fastening and Housing Bolts Check tightness
HAT010000-04 Compressor Side Check, cleaning of all internal parts
HAT020000-05 Silencer Check, cleaning of felt coat
HAT020000-06 Complete Unit Major Overhaull

Governor

Checklist No Checklist Name Task

HAG001500-01 Operation Data Check governor behavior, control rod
HAG003750-02 Operation Data Oil change
HAG025000-03 Operation Data Overhaul and adjustment
 ine (AE)

Task estimated time

2
2
3
2
2
2
2
3
2
2
r add additivies 3
leaning, maintenance of one cylinder unit 8
leaning, maintenance of one cylinder unit 8
leaning, maintenance of one cylinder unit 8
leaning, maintenance of one cylinder unit 8
leaning, maintenance of one cylinder unit 8
leaning, maintenance of one cylinder unit 8
4
3
4
or all valves 5
aintenance / repair 6
6
repair of all pumps 6
6
6
7
6
7
5
6
disassembly all of units 7
4
7

arger

Task estimated time

g operation 4
4
4
g of all internal parts 8
g of felt coat 6
12

nor

Task estimated time

or behavior, control rod 4
6
10
 Emergency Genset

Checklist No Checklist Name Task

HEMG00024-01 Diesel Emergency Generator Set Walk around inspection
HEMG00024-02 Engine Crankcase Check oil level
HEMG00024-03 Cooling System Check coolant level
HEMG00200-04 Lubricating Oil and Filter Change oil and cartridge
HEMG00200-05 Crankcase Breather Clean
HEMG00200-06 Cooling System Test for concentration of supplement coolant additive
HEMG00200-07 Fuel Strainer Clean insert
HEMG00200-08 Belts and hoses Inspect / replace
HEMG00200-09 Fuel Tank Drain water and sediment
HEMG00200-10 Batteries Clean
HEMG00200-11 Air Filter Clean
HEMG00400-12 Cylinder Head Bolts Check tightness
HEMG00400-13 Valve Clearance Check adjusment
HEMG01000-14 Engine Protection Devices Inspect for proper operation
HEMG01000-15 Injector Nozzles Pressure test
HEMG01000-16 Fuel Filter Clean (replace) cartridges
HEMG03000-17 Filter cap and Working valve Replace
HEMG03000-18 Cooling System Clean / Flush coolant
HEMG03000-19 Turbocharger Check clearances
Genset

Task estimated time

1
2
2
3
3
ntration of supplement coolant additive 3
3
4
d sediment 4
3
3
2
2
per operation 3
4
4
4
3
2
 Fuel Oil System

Checklist No Checklist Name Task

HFOS00024-01 Tank Contents Check and note tank contents
HFOS00024-02 Daily Tanks Drain water from daily service and settling tanks
HFOS00024-03 Settling Tanks Drain water from daily service and settling tanks
HFOS00024-04 Suction Pressure all Pumps check suction pressure of all pumps.
HFOS00024-05 Pump Shaft Check tightness of pump shaft glands and suction pip
HFOS00024-06 Suction Pipe Connections Check tightness of pump shaft glands and suction pip
HFOS00125-07 Double Filter Check and clean double filter in fuel oil supply
HFOS00125-08 Remote Level Indicators Check correct indication of remote level indicators by
HFOS00250-09 All filters Check and clean all filters
HFOS00500-10 All Quick Closing Valves Check all quick closing valves for proper function
HFOS00500-11 All Valves and Flaps Check all valves and flaps for proper function and tigh
HFOS03500-12 Alignment Couplings (FO Pump) Check alignment and condition of couplings
HFOS03500-13 Screws and Connections (FO Pump) Check tightness of screws and connections
MFOS00006-14 Fuel Oil Separator Maintenance and cleaning
YFOS00002-15 Heater Cleaning

Lubricating Oil System

Checklist No Checklist Name Task

HLOS00024-01 Tank Contents Check and note tank contents
HLOS00024-02 Circulating Tanks Keep level in circulating tanks for main engines betwe
HLOS00024-03 Daily Tanks Drain water from daily service and settling tanks
HLOS00024-04 Suction Pressure all Pumps check suction pressure of all pumps.
HLOS00024-05 Pump Shaft Check tightness of pump shaft glands and suction pip
HLOS00024-06 Suction Pipe Connections Check tightness of pump shaft glands and suction pip
HLOS00125-07 Double Filter Check pressure drops across double filters in circuits o
HLOS00125-08 Remote Level Indicators Check correct indication of remote level indicators by
HLOS00250-09 All single filters Check and clean all filters
HLOS00500-10 All Valves Check all valves for proper function and tightness of g
HLOS00500-11 Pipe Collecting Boxes Check and clean air pipe collecting boxes in funnel
HLOS03500-12 Alignment Couplings (FO Pump) Check alignment and condition of couplings
HLOS03500-13 Screws and Connections (FO Pump) Check tightness of screws and connections
MLOS00006-14 Fuel Oil Separator Maintenance and cleaning

Sea Water Cooling System

Checklist No Checklist Name Task

HSWS00024-01 Pressure Gauge in Suction and Discharge Check suction and discharge pressure gauge
HSWS00024-02 Sea Water Pump Checking and Inspection
HSWS00024-03 Bearing and Seals Check temperature
HSWS00024-04 Electric Panel Checking and Inspection
HSWS00125-05 Suction Filter Checking and cleaning
HSWS00125-06 Mud and Strum Boxes Checking and cleaning
HSWS00125-07 Sea Water Pump Shaft Check pumps and system for leakages
HSWS00250-08 All Valves Check all valves for proper function and tightness of g
HSWS00250-09 Hydraulic Remote Control Check for proper function of hydraulic remote control
HSWS00500-10 Suction Filter Checking and cleaning
HSWS03000-11 Ball bearings Grease ball bearings with suitable grease
HSWS12000-12 Sea Water Pump Disassemble pumps for major overhaul
HSWS24000-13 All bearings Replace all bearings (incl. e-motor)
HSWS24000-14 Seawater Hydrophor Pumps Major Overhaul
YSWS00004-15 Sea inlet and Overboard Inspect all sea inlet & overboard discharge valves
YSWS00004-16 Sea Chests Checking and cleaning
YSWS00004-17 Zinc Anodes Checking and replace

Fresh Water Cooling System

Checklist No Checklist Name Task

HFWS00024-01 Pressure Gauge and Thermometer Check suction and discharge pressure gauge
HFWS00024-02 Fresh Water Pump Check pumps during operation
HFWS00024-03 Bearing and Seals Check temperature bearing
HFWS00024-04 Electric Panel Checking and Inspection
HFWS00125-05 Fresh Water Pump Shaft Check pumps and system for leakages
HFWS00250-06 All Valves Check all valves for proper function and tightness of g
HFWS03000-07 Ball bearings Grease ball bearings with suitable grease
HFWS08800-08 UV Filter Lamps Checking and replace
HFWS12000-09 Fresh Water Pump Disassemble pumps for major overhaul
HFWS24000-10 All bearings Replace all bearings (incl. e-motor)

Chilled Water Plant System

Checklist No Checklist Name Task

HCWP00024-01 Water Chiller Inspect the unit and check noise and vibration
HCWP00024-02 Oil Separator Check level in iuk separatorand condition of oil
HCWP00024-03 Condenser Check refrigerant level in condenser
HCWP00024-04 Refrigerant Oil Search for leaks
HCWP00200-05 Threaded Joint Checking
HCWP00200-06 Filters Search for leaks
HCWP00800-07 Suction FIlters Replace / clean oil filter
HCWP02500-08 Threaded Joint Retighten all threaded joints
HCWP02500-09 Coupling Check the coupling
HCWP02500-10 Safety Instruments Check the monitor function and see that all safety ins
HCWP05000-11 Oil Sample Take an oil sample and analyze the oil
HCWP05000-12 Chilled Medium Check the status of the chilled medium
HCWP05000-13 Safety Instruments Check the monitor function and see that all safety ins
HCWP05000-14 Drier Filters Clean the drier filters and replace the desiccant
HCWP05000-15 Coupling Check the coupling
ystem

Task estimated time

e tank contents 2
om daily service and settling tanks 4
om daily service and settling tanks 4
pressure of all pumps. 3
s of pump shaft glands and suction pipe connections 3
s of pump shaft glands and suction pipe connections 3
an double filter in fuel oil supply 5
indication of remote level indicators by comparison with 4
5
k closing valves for proper function 4
s and flaps for proper function and tightness of glands 4
nt and condition of couplings 3
s of screws and connections 3
and cleaning 6
4

il System

Task estimated time

e tank contents 2
irculating tanks for main engines between 13500 and 165 4
om daily service and settling tanks 4
pressure of all pumps. 3
s of pump shaft glands and suction pipe connections 3
s of pump shaft glands and suction pipe connections 3
e drops across double filters in circuits of main engines 5
indication of remote level indicators by comparison with 4
5
s for proper function and tightness of glands. 4
an air pipe collecting boxes in funnel 4
nt and condition of couplings 3
s of screws and connections 3
and cleaning 6

ing System

Task estimated time

and discharge pressure gauge 2
2
2
2
3
 3
and system for leakages 3
s for proper function and tightness of glands 4
er function of hydraulic remote control system for valves 4
4
arings with suitable grease 4
umps for major overhaul 6
arings (incl. e-motor) 4
12
inlet & overboard discharge valves 4
6
12

oling System

Task estimated time

and discharge pressure gauge 2
during operation 2
ature bearing 2
2
and system for leakages 3
s for proper function and tightness of glands 3
arings with suitable grease 4
6
umps for major overhaul 12
arings (incl. e-motor) 4

lant System

Task estimated time

it and check noise and vibration 3
iuk separatorand condition of oil 2
ant level in condenser 2
2
2
2
4
hreaded joints 3
2
nitor function and see that all safety instruments 3
mple and analyze the oil 4
us of the chilled medium 3
nitor function and see that all safety instruments 3
r filters and replace the desiccant 6
2