KOLEJ VOKASIONAL BATU LANCHANG

RANCANGAN SESI LATIHAN (RSL)

Jabatan TEKNOLOGI MEKANIKAL DAN PEMBUATAN

Program TEKNOLOGI PEMESINAN INDUSTRI

Kod & Tajuk Kursus MPI803 - ORGANIZE EQUIPMENT MAINTENANCE

Tarikh/Jangkamasa Pelaksanaan 14 MINGGU Jam Pertemuan 14 X 6 JAM = 84 JAM

Module Outcomes:

At the end of the course, the students should be able to:

1. Obtain equipments information data

2. Analyze equipments data
3. Propose preventive maintenance needs.
4. Produce preventive maintenance needs report.

MINGGU STANDARD KANDUNGAN KAEDAH PENGAJARAN KAEDAH PENTAKSIRAN BAHAN / SUMBER

1-4 1. PREPARE 1.1. Obtain equipments 1.1.1. Determine list of machine equipments
 Machine
PREVENTIVE information data. according to the manual specifications.
MAINTENANCE NEED manuals
1.1.2. Determine list of oil, coolant and  Machine
ANALYSIS accessories according to the manufacturer diagrams
recommendations.  Maintenance
1.1.3. Determine machine equipment shop floor reports
layout based on the production planning.  Stationary
1.1.4. Interpret breakdown history based on the  Computer
maintenance record data.  Standard
1.1.5. Source equipments information data based Operating
on the inventory record. Procedure
1.2. Analyze equipments 1.2.1. Interpret machine equipment manuals
data according to the maintenance log book
1.2.2. Interpret machine equipment diagram
based on the maintenance log book.
1.2.3. Study causes of part wear and tear based
on the maintenance record data.
1.2.4. Study propose of machine alignment
according to the maintenance log book

1.3.1. Determine wear and tear part recommend

1.3. Propose preventive life/cycle according to the manufacturer
maintenance needs. recommendation.
1.3.2. Determine oil and coolant recommend
mixture and life cycle according to the
standard specifications.
1.3.3. Recommend type of preventive
maintenance based on the maintenance
history.
1.3.4. Interpret machine specification according to
the manufacturer Standard specifications.
1.3.5 Draft proposal of preventive maintenance
needs according to the maintenance log
book.

1.4. Produce preventive 1.4.1. Get type of report format based on the
maintenance needs maintenance record data.
report 1.4.2. Apply producing preventive maintenance
needs report technique based on the record
data analysis.
5 - 10 2. PREPARE 2.1. Gather equipment 2.1.1. Interpret equipment manufacturing according  Equipment
PREVENTIVE manufacturing to the maintenance log book Manufacturing
MAINTENANCE specification and 2.1.2. Interpret breakdown history data based on Specification
SCHEDULE breakdown history the maintenance record data.  Breakdown
data History Records
2.1.3. Interpret data collection procedure according
to the data applications.  Statistical
Process
2.1.4. Apply data collection technique based on the
record data analysis.  Control Tools
And Failure
2.1.5. Collect equipment manufacturing Mode Effect
specification and breakdown history data. Analysis
 Plant Operation
Calendar
2.2. Review breakdown 2.2.1. Interpret equipment manufacturing
data. specification according to the standard
specifications.
2.2.2. Study breakdown history data based on the
maintenance record data.
2.2.3. Apply Statistical Process Control (SPC)
following the manufacturer specifications.
2.2.4. Use Failure Mode and Effect Analysis
(FMEA) based on the maintenance data
analysis.
2.2.5. Apply reviewing breakdown data method
based on the maintenance manual report

2.3.1. Get preventive maintenance schedule format

2.3. Produce preventive according to the manufacturer specifications.
maintenance
2.3.2. Draft preventive maintenance schedule
schedule
content based on the number of machine and
equipment.
2.3.3. Apply preparing preventive maintenance
schedule technique following the
maintenance standard specifications.
 11 - 14 3. PREPARE MACHINE 3.1. Identify machine and 3.1.1. Determine hydraulic function according to the  Machine
MAINTENANCE equipment standard operations procedure. Maintenance
STANDARD checklist 3.1.2. Determine pneumatic function according to Checklist
CHECKLIST parameter the standard operations procedure.  Stationary
3.1.3. Determine mechanical function and diagram  Computer
according to the machine component  Standard
specifications. Operating
Procedure

3.2. Propose 3.2.1. Draft maintenance format based on the

maintenance check number of machine and equipment.
list Format. 3.2.2. Determine machine information such as
asset number location
3.2.3. Determine date and time duration based on
the maintenance schedule content.
3.2.4. Determine oil level limit according to the
maintenance schedule.
3.2.5. Determine pressure limit according to the
maintenance schedule.

3.3.1. Interpret standard machine operation

3.3. Establish checkpoint according to the manufacturer
maintenance manual.
checklist.
3.3.2. Interpret original equipment accordance with
on manufacturing specification.
3.3.3. Interpret process setting parameter based on
the standard checklist.
3.3.4. Confirm maintenance checklist based on the
maintenance schedule content.

Disediakan oleh : Disemak oleh :

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