Simocode Basics

SIMOCODE pro
SIRIUS Motor Management
Unrestricted
How do you answer these…
How do I improve productivity?
How do I reduce cost?
How do I execute projects faster?
When should I take up the motor for maintenance?
Which fault is more frequent?
How do I avoid unplanned shutdowns?
SIEMENS answers the toughest questions with

SIMOCODE pro for Intelligent MCC
Slide 2/36 DF-CS-TR
What is an intelligent MCC?
An MCC in which individual motor feeders offer

Enhanced Motor Protection, Monitors and
Evaluate various operating parameters (e.g.
current, operating hours etc) of the feeders and
perform suitable action to pre-defined conditions
independent of the Automation system
Further it records and communicates early

warnings, diagnostics and statistics data for
predictive maintenance and analysis purpose
Slide 3/36 DF-CS-TR

Why do we need Intelligent MCCs?
Of course, for continuous flow of process
– Without interruption!!
Further, for
n Enhanced protection of motors

n Faster diagnostics
n Reduced plant shutdowns
n Transparency in operation
n Easier engineering & commissioning
n Faster project completion
n Cost Savings
All of which means – Complete ‘Peace of Mind’

Slide 4/36 DF-CS-TR
SIMOCODE pro
Introduction
History / Philosophy
System
Components
Functions
Configuration / Integration
Practice
Cost Comparison
References
Conventional load feeder
Interlockings
Thermal Local control
overload relay Thermistor evaluation I/O modules
Main circuit Control circuit Automation system
L1
L2
L3
N
PE
-F1
Automation level
-Q1 -Q1
-F2
-F3 Signals Control commands
Thermistor
Overload
-S4 Auto
I-value
-K1 -K2
Auto
On1
On2
Off
Off -K40
S1
E1 E2
-K1 -K41 -K2 -K42
S2 S3 Terminal block / allocation
-K2 -K1
-F2
1U 1V 1W -K2
-K1 -K1 -K2 -S4 -F2 -F3 -K40-K41 -K42
M 1 4-20
mA
3~ -K1 -K2 -F3
Protecting Controlling Signalling
Slide 6/36 DF-CS-TR

Motor feeder (conventional)
I/O Marshalling Motor Control Cubicles

PLC Tier Tier
Hardwiring
Multi-Core Cable
Slide 7/36 DF-CS-TR

Conventional Motor feeder in a process plant
Control Control SCADA
Cables Room
MCC Room
MCC Marshalling Panel
PLC / DCS
Panel
1 1 1
Multi-Core Cable
Slide 8/36 DF-CS-TR
Conventional MCC with Marshalling Panel
Slide 9/36 DF-CS-TR

Conventional load feeder – Limitations
Interlockings
Thermal Local control
overload relay Thermistor evaluation I/O modules
L1
L2
L3
N
PE
-F1
Automation
-Q1 -Q1 level
-F2
-F3 Signals Control commands
Thermistor
Overload
-S4 Auto
I-value
-K1 -K2
Auto
On1
On2
Off
Off -K40
S1
E1 E2
-K1 -K41 -K2 -K42
S2 S3 Terminal block / allocation
-K2 -K1
-F2
1U 1V 1W -K2
-K1 -K1 -K2 -S4 -F2 -F3 -K40-K41 -K42
M 4-20
1 mA
3~ -K1 -K2 -F3
Slide 10/36 DF-CS-TR

SIMOCODE pro in Load Feeders
Current Basic unit with
measuring module local control station PROFIBUS DP
L1
L2
L3
N
PE
Automation level
PROFIBUS-DP
M
3~

Motor feeder with SIMOCODE pro
Motor Control Cubicles with

PLC I/O MC
Intelligent MPR
Tier Tier
PROCESS FIELD BUS

Intelligent,
Compact MCC

Intelligent MCC with SIMOCODE pro
Control SCADA
Room
MCC Room
MCC
PLC / DCS
Panel
1 1

Motor feeder with SIMOCODE pro
System
main circuit control circuit
Benefit
PROFIBUS DP
§ Space-saving à Small dimensions
+ modular design
§ Enhanced protection and

monitoring à Wide functional
Protecting + Communi- range
Controlling
Monitoring cation § Less wiring à Control circuit is
SIMOCODE pro replaced by "software"
§ 10x more data/ information per

motor feeder à Profibus DP
Motor/
Application

Introduction
System
Components
Functions
Configuration / ntegration
Practice
Cost Comparison
References
The history of SIMOCODE
SIMOCODE - More than 30 years of experience with motor management systems
3UF2 DP 3UF5 pro 3UF7 pro Safety pro V PN pro S
PROFIBUS PROFIBUS DP PROFIBUS DP PROFINET IO PROFIBUS DP

FMS
3UF1
SINEC L2
1986 1996 2004 2011 2012 2013

Introduction
System
Components
Functions
Practice
Cost Comparison
References
The system SIMOCODE pro
The powerful Pro V
Choice of system to match your need
SIMOCODE Pro
The cost-effective
Pro C
The design of SIMOCODE pro motor feeders
SIMOCODE pro C – Compact
Connection
Cable
Current Measuring Operator

Basic Unit 1
Module Panel*
*) Optional

The design of SIMOCODE pro motor feeders
SIMOCODE pro V – Variable
Connection
Cable
Current/Voltage Basic Unit 2 Operator

+ Expansion
Measuring Module* modules* Panel*
*) Optional

SIMOCODE pro – system overview
Current Measuring Module Basic Unit Operator Panel Expansion modules
+ Voltage detection Digital Earth Temperature Analog
Modules Leakage Module Module
Module
PROFIBUS DP
SIMOCODE pro C
SIMOCODE pro V

Introduction
System
Components
Functions
Configuration / ntegration
Practice
Cost Comparison
References
The components
SIMOCODE pro C – Compact
Current Basic Unit pro C

Measuring Module 4 DI / 3 DO
0.3 A – 630 A Thermistor
Straight-through/ PROFIBUS DP
busbar connection 24 V DC /
technology 110 – 240 V AC/DC
Operator Panel
5 buttons / 10 LEDs
Connection Cable
In various lengths
(up to 2.5 m)

The components
SIMOCODE pro V – Variable
Current Measuring Module Basic Unit pro V
4 DI / 3 DO
0.3 A – 630 A Thermistor
Straight-through/ PROFIBUS DP
busbar connection 24 V DC /
technology 110 – 240 V AC/DC
Connection Cable
In various lengths
(up to 2.5 m)
Current/Voltage
Measuring Module
Operator Panel
with display Expansion modules
0.3 A – 630 A / n Additional Digital I/Os
690 V n 3 x 0/4 – 20 mA I/Os
Straight-through/ n 3 x sensors Pt100/ Pt1000
busbar connection n Earth leakage protection
technology via external summation
current transformer
SIMOCODE pro C/V basic unit
4 digital inputs
3 relay outputs Thermistor connection
LED displays System interface
Test/Reset button
110-240 V UC / 24 V DC PROFIBUS DP
System interface for current

measuring

The current ranges
Current Measuring Modules for all motor currents
Widths:
45 mm 55 mm 120 mm 145 mm
0.3 – 3 A 10 – 100 20 – 200 A 63 – 630 A

2.4 – 25 A A *)
Straight-through transformer
Busbar connection

The voltage range
Current/ Voltage Measuring Modules
Widths:
45 mm 55 mm 120 mm 145 mm
0.3 – 3 A 10 – 100 A 20 – 200 A 63 – 630 A*)

2.4 – 25 A / 690 V / 690 V / 690 V
/ 690 V
Straight-through transformer
Busbar connection

SIMOCODE pro device family
SIMOCODE pro components
Motor management system for low-voltage motors up to 630 A - Current measuring

module and current/voltage module for SIMOCODE pro
Sizes
45 mm 55 mm 120 mm 145 mm
• 0,3 A to 3 A ** • 10 A to 100 A • 20 A to 200 A • 63 A to 630 A

• 2,4 A to 25 A • 110 V to 690 V * • 110 V to 690 V * • 110 V to 690 V *
• 110 V to 690 V *
Straight-through current transformer
Busbar connection
* current/voltage module only

** with interposing current transformer 3UF18 up to 820 A

Variably expandable additional functions
Expansion modules for SIMOCODE pro V
n Up to 5 expansion modules can be connected
ü Digital Modules for: Max.2
§ Additional Digital I/Os (4 DI & 2 DO in each)

§ Bistable relay outputs
§ Externally supplied inputs
(24 V DC or 110 – 240 V AC/DC)
ü Earth Leakage Module for: Max.1
§ Expansion of the internal earth fault monitoring

by a sophisticated external monitoring with
summation current transformer

Variably expandable additional functions2-
Expansion modules for SIMOCODE pro V
n Up to 5 expansion modules can be connected to the
Basic Unit 2:
ü Temperature Module for: Max.1
§ Temperature monitoring of up to 3 analog

temperature sensors (e.g.: Pt100/ Pt1000)
ü Analog Module for: Max.1
§ Input/output and monitoring of analog signals

(0/4 – 20 mA) for, e.g., filling level/flowrate
monitoring or the actuation of a display unit

Introduction
System
Components
Functions
Practice
Cost Comparison
References
Complex hard-wires (Y-D Starter)

Flexible Software (Y-D Starter)

Data/ information
Even more detailed information on the motor feeder.
Operating data Service data
n Motor switching state n Motor operating hours
(on, off, left, right, slow, fast) n Motor stop times
n Current in phase 1, 2, 3 and max. current n Number of motor starts
n Voltage in phase 1, 2, 3 n Number of overload trips
n Effective power n Device-internal storage of comments
n Apparent power n Device operating hours
n Power factor n Etc.
n Phase unbalance
n Phase sequence Diagnostics data
n Time to trip n Numerous detailed early warning and fault
n Motor model heating messages, also for further processing within
n Remaining motor cooling time the device or the control system
n Temperature (e.g. motor temperature) n Device-internal fault logging with time stamp
n Current analog signal value n Time stamp marking of individually selectable
n Etc. status, warning and fault messages
Communication n Value of the last tripping current
n Check back faults (e.g. no current flow in the
n 12 Mbps , automatic baud rate detection main current circuit after ON control command)
n Time synchronization via Profibus n Etc.
n Cyclic and acyclic services

Functions separated by device series
Control functions pro C pro V
n Direct starters n n
n Reversing starters n n
n Star-delta starters n
n Star-delta starters with rotat. direction rev. n
n Two speeds, (pole changeover switch), n
also with rotat. direction rev. n
n Two speeds, (Dahlander), n
also with rotat. direction rev. n
n Solenoid valve actuation n
n Positioner actuation n
n Circuit-breaker actuation n n
n Softstarter actuation n
n Softstarter actuation with rotat. direction rev. n
Flexibly adjustable thanks to:

n n n
Ø Logic modules (truth tables, counters, timers,
edge evaluation, limit monitors...)
Ø Standard functions (power supply failure monitoring, n n n

emergency start, external faults ...)

Functions separated by device series
Communication pro C pro V
n Baud rates up to 12 Mbps n n

n Automatic baud rate detection n n
n Cyclical services (DPV0) and acyclical services (DPV1) n n
n Operation behind Y-Link as DPV1-slave n n
n Alarms according to DPV1 n n
n Time synchronization via Profibus n
n 3UF50-Compatibility Mode n

Introduction
System
Components
Functions
Practice
Cost Comparison
References
Configuration with SIMOCODE ES
SIMOCODE ES
is an
Engineering Software
for
Configuration
Parameterization &
Diagnostics
of SIMOCODE
Easy & Fast

Parameterization
with
WINDOWS
like
User Interface
parameter tree dialog window

Easy Configuration with Graphic Editor

Easy Diagnosis with Analog Value Recording & Online Trends
Analog value recording with SIMOCODE pro V
§ Recording of any analog value, (e.g. motor current, voltage,
power)
§ 60 measured values are stored in the device
§ Adjustable sampling rate 0.1... 50 s
§ Trigger event configurable

SIMOCODE ES - Versions
1. Basic
§ Access via System interface on SIMOCODE
§ Parameterization
§ Operation, diagnostics & test
2. Standard
§ All functions of BASIC, plus
§ Integrated Graphics Editor
§ Parameter export
3. Premium
§ All functions of Standard, plus
§ Configuration via PROFIBUS
§ Integrated STEP 7 Object Manager

Integration of SIMOCODE pro
SIMOCODE is compatible with all the leading

automation (PLC / DCS) Suppliers

Integration
With
SIMATIC PCS7
– Its a Child’s Play

Easy System
integration into Engineering station Operator station Maintenance station
SIMATIC PCS 7
SIMOCODE pro with Block icons and System-level
SIMATIC PDM faceplates asset management
With Blocks for the Automation system
automation system
Optional
Libraries, Switchgear
Asset management
Blocks & e.g. for e.g. for e.g. for temperature …

pumps agitators detection
Face Plates Process

Motor Blocks
For all SIMOCODE pro control functions
§ Motor blocks for all applications, e.g.

§ direct starters
§ reversing starters
§ motor valves
§ Standardized integration of pumps, fans, agitators, sliders, etc.
§ Minimum configuration expenditures thanks

to the integration of
§ signal processing and
§ technological function in a single block
§ In addition to overload protection:

§ motor current with adjustable limits

Face Plates for Motor Blocks
For all control functions (example: reversing starter)
Faceplate
Operating and monitoring
Current limit values Maintenance Operating and

(monitored by device) monitoring
Block icon
Detailed diagnostics
(in plain text)

Faceplate for the block of measured values
Representation of additional measurands
§ Analog process parameters are detected by SIMOCODE pro, e.g.
§ power
§ voltage
§ temperature
§ Limit values are configured and monitored in the device

Faceplate for statistics block
Representation of maintenance-relevant data
§ Maintenance-relevant data are already detected and, if required, also monitored by
SIMOCODE pro, e.g.
§ motor operating hours
§ motor stopped times
§ number of overload trips and starts

Integration / configuration - accessories
Small auxiliary equipment with large time-saving potentials.
Addressing Plug
for assignment of
PROFIBUS address
without PC/ PG
Assignment of a PROFIBUS
address to one or several
basic units within seconds.
Memory Module
for parameterization
without PC/ PG
Commissioning of a motor
feeder within seconds.

Introduction
System
Components
Functions
Practice
Cost Comparison
References
Application: Electrical pump (up to 550 kW)
üOperator
Configuring
Station of the application within SIMOCODE
Engineering Station pro
Maintenance possible
Station Power Management
ü Application remains available during fails of the automation or

communication system
üProfibus interface is the standardized interface between application and
automation system
SIMOCODE pro Temperature Analog Digital
Basic unit module module modules
- Protection
- Control
- Interlockings
- Monitoring
- Communication
Protection against Temperature Monitoring e.g.

overload, stall, monitoring e.g. of the filling level, Monitoring/Status
phase failure, of the bearings, filter dirt, e.g. overflow,
Monitoring of windings, flow rate, run dry protection,
power, Cos-Phi medium, run dry protection, Check-back signals:
motor idling, cooling fluid Pressure of the Open, Closed, On, Off
rotational direction cooling fluid or
gear oil
Pump Flow rate Filter

Application: Ventilator (up to 550 kW)
Operator Station Engineering Station Maintenance Station Power Management
SIMOCODE pro Temperature Analog Digital

Basic unit module module modules
- Protection
- Control
- Interlockings
- Monitoring
- Communication
Protection against Temperature Monitoring of Monitoring/Status Connection of

overload, stall, monitoring e.g. e.g. pressure, e.g. Check-back signals the heating to
phase failure, of the bearings, filter dirt, Open, Closed, On, Off Profibus via
Monitoring of windings, volume flow SIMOCODE,
power, driving incoming air, Protection,
belt slippage, exhaust air Switching,
rotational direction Monitoring
completely in
SIMOCODE
Ventilator Volume flow Filter Damper Heating

Application: Mixer (up to 550 kW) / Positioner
SIMOCODE pro Temperature SIMOCODE pro Analog

Basic unit module Basic unit module
- Protection - Protection
- Control - Control
- Interlockings - Interlockings
- Monitoring - Monitoring
- Communication - Communication
Protection against Connection of the Evaluation

overload, stall, positioner to e.g. current position
phase failure, Profibus via of the positioner
Monitoring Temperature SIMOCODE, via analog sensor
of power, monitoring e.g. Interlockings,
idling, of the bearings, Protection against
viscosity, windings, blocking and
rotational medium monitoring of the
direction limit switches
and torque
switches
completely in
SIMOCODE
Mixer Positioner

Application: Actuation of a soft starter/ circuit
breaker
SIMOCODE pro Temperature SIMOCODE pro

Basic unit module Basic unit
- Control - Control
- Interlockings - Interlockings
- Monitoring - Monitoring
- Communication - Communication
Connection of the Temperature Connection of the

Soft starter to monitoring e.g. Circuit breaker to
Profibus via of the Profibus via
SIMOCODE: bearings, SIMOCODE:
Control via windings Switching via
Profibus, Profibus,
Monitoring Soft Starter Monitoring of Circuit Breaker
of faults, 3RW40 faults, 3VL
status signals, status signals,
Measuring of Measuring of
current, voltage, current, voltage,
power power

Standardized and easy integration in the automation
system independent of the application.
SIMOCODE pro Commands, Commands, Commands, Commands, Commands,

provides a Status, Status, Status, Status, Status,
standardized Measured Measured Measured Measured Measured
interface values, values, values, values, values,
Diagnosis, Diagnosis, Diagnosis, Diagnosis, Diagnosis,
between Statistics Statistics Statistics Statistics Statistics
application and
PLC.
With regards to
the application
SIMOCODE pro can
be flexible used.
All functions
established in
SIMOCODE remain
available during
fails of the
communication
or the
automation
system.
Pump Ventilator Mixer Positioner Soft starter Circuit breaker

SIMOCODE pro V– In a Panel

SIMOCODE pro V – In a Panel

SIMOCODE pro – In a Panel

SIMOCODE pro C – In a Panel

SIMOCODE pro C – In a Panel

SIMOCODE pro Profibus cable routing

SIMOCODE pro Profibus cable routing

Simocode Basics

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SIMOCODE pro

SIRIUS Motor Management

How do I improve productivity?

How do I reduce cost?

How do I execute projects faster?

When should I take up the motor for maintenance?

Which fault is more frequent?

How do I avoid unplanned shutdowns?

SIEMENS answers the toughest questions with

An MCC in which individual motor feeders offer

Further it records and communicates early

Slide 3/36 DF-CS-TR

n Enhanced protection of motors

All of which means – Complete ‘Peace of Mind’

-F3 Signals Control commands

Protecting Controlling Signalling

Slide 6/36 DF-CS-TR

I/O Marshalling Motor Control Cubicles

Slide 7/36 DF-CS-TR

Slide 9/36 DF-CS-TR

-F3 Signals Control commands

Slide 10/36 DF-CS-TR

Slide 11/36 DF-CS-TR

Motor Control Cubicles with

PROCESS FIELD BUS

Slide 12/36 DF-CS-TR

Slide 13/36 DF-CS-TR

§ Enhanced protection and

§ 10x more data/ information per

Slide 14/36 DF-CS-TR

3UF2 DP 3UF5 pro 3UF7 pro Safety pro V PN pro S

PROFIBUS PROFIBUS DP PROFIBUS DP PROFINET IO PROFIBUS DP

1986 1996 2004 2011 2012 2013

Slide 16/36 DF-CS-TR

Main circuit Control circuit Automation system

Current Measuring Operator

Slide 19/36 DF-CS-TR

Main circuit Control circuit Automation system

Current/Voltage Basic Unit 2 Operator

Slide 20/36 DF-CS-TR

Slide 21/36 DF-CS-TR

Current Basic Unit pro C

Slide 23/36 DF-CS-TR

3 relay outputs Thermistor connection

LED displays System interface

System interface for current

Slide 25/36 DF-CS-TR

0.3 – 3 A 10 – 100 20 – 200 A 63 – 630 A

Slide 26/36 DF-CS-TR

0.3 – 3 A 10 – 100 A 20 – 200 A 63 – 630 A*)

Slide 27/36 DF-CS-TR

Motor management system for low-voltage motors up to 630 A - Current measuring

• 0,3 A to 3 A ** • 10 A to 100 A • 20 A to 200 A • 63 A to 630 A

Straight-through current transformer

* current/voltage module only

Slide 28/36 DF-CS-TR

ü Digital Modules for: Max.2

§ Additional Digital I/Os (4 DI & 2 DO in each)

ü Earth Leakage Module for: Max.1

§ Expansion of the internal earth fault monitoring

Slide 29/36 DF-CS-TR

§ Temperature monitoring of up to 3 analog