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Pumps are designed to transport liquids, slurries and even solids (vacuum
pump) throughout the piping system. The number of pumps used in the plant is 21.
Conclusion
The number of pumps used in the plant is 21.
1. Pump
Pump is one of many utilities equipment that support production process
of vanillin. This plant utilizing twelve pumps for entire process.
Table x (P-101) specification
Identification
Name Pump
Item Number P-101
Function Transfer isoeugenol from storage to
reactor
Number of Unit 1
Mode of Operation Continuous
Material Composition
Isoeugenol Liquid
Operating Conditions
Mass flow (kg/s) 0,042186667
3
Flow rate (m /s) 3,90617E-05
3
Density (kg/m ) 1080
Temperature (oC) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 1,799847
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 9,56109063
NPSHr (m) 9,573242645
Head (m) 10,15911481
Utility
FHP (kW) 0,003360061
BHP (kW) 0,004200076
K-Vanilat Liquid
K-Isoeugenolat Liquid
Isoeugenol Liquid
KOH Liquid
Azobenzene Liquid
Nitrobenzene Liquid
DMSO Liquid
Operating Conditions
Mass flow (kg/s) 0,186458889
3
Flow rate (m /s) 0,000155382
Density (kg/m3) 1200
o
Temperature ( C) 36,05
Pressure difference (Pa) 124105,68
Pressure vapour (Pa) 260,4680735
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 10,16925823
NPSHr (m) 8,593922783
Head (m) 32,48317763
Utility
FHP (kW) 0,047485133
BHP (kW) 0,059356417
Vanillin Liquid
K-Vanilat Liquid
K-Isoeugenolat Liquid
Isoeugenol Liquid
HCl Liquid
Azobenzene Liquid
Nitrobenzene Liquid
DMSO Liquid
KCl Liquid
Water Liquid
Operating Conditions
Mass flow (kg/s) 0,255903333
3
Flow rate (m /s) 0,000213253
3
Density (kg/m ) 1200
Temperature (oC) 36,43
Pressure difference (Pa) 124105,68
Pressure vapour (Pa) 261,1174058
Specification Design
Type Rotary
Material Polivinylidene flouride (PVFD)
NPSHa (m) 9,362242782
NPSHr (m) 8,593867568
Head (m) 23,48677588
Utility
FHP (kW) 0,047121099
BHP (kW) 0,058901374
Vanillin Liquid
K-Vanilat Liquid
K-Isoeugenolat Liquid
Isoeugenol Liquid
HCl Liquid
Azobenzene Liquid
Nitrobenzene Liquid
DMSO Liquid
KCl Liquid
Water Liquid
Operating Conditions
Mass flow (kg/s) 0,283681111
3
Flow rate (m /s) 0,000236401
Density (kg/m3) 1200
o
Temperature ( C) 35,1
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 258,8819152
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 8,586180129
NPSHr (m) 8,59405766
Head (m) 9,339481267
Utility
FHP (kW) 0,020771566
BHP (kW) 0,025964457
Vanillin Liquid
K-Vanilat Liquid
K-Isoeugenolat Liquid
Isoeugenol Liquid
HCl Liquid
Azobenzene Liquid
Nitrobenzene Liquid
DMSO Liquid
KCl Liquid
Water Liquid
Diethylether Liquid
Operating Conditions
Mass flow (kg/s) 0,283681111
3
Flow rate (m /s) 0,000236401
Density (kg/m3) 1200
Temperature (oC) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 244,6602362
Specification Design
Type Reciprocating
Material Polivinylidene flouride (PVFD)
NPSHa (m) 8,864100849
NPSHr (m) 8,595266987
Head (m) 11,99512264
Utility
FHP (kW) 0,026677871
BHP (kW) 0,033347339
Diethylether Liquid
Isoeugenol Liquid
Vanillin Liquid
Water Liquid
Operating Conditions
Mass flow (kg/s) 0,103118056
3
Flow rate (m /s) 0,000111389
3
Density (kg/m ) 925,7481
Temperature (oC) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 244,6602362
Specification Design
Type Reciprocating
Material Polivinylidene flouride (PVFD)
NPSHa (m) 10,89891188
NPSHr (m) 11,14160578
Head (m) 16,05626426
Utility
FHP (kW) 0,012980615
BHP (kW) 0,016225769
Diethylether Liquid
Isoeugenol Liquid
Vanillin-bisulfide Liquid
Water Liquid
NaHSO3 Liquid
Operating Conditions
Mass flow (kg/s) 0,130895833
3
Flow rate (m /s) 0,000138889
Density (kg/m3) 942,45
o
Temperature ( C) 30
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 251,1644047
Specification Design
Type Reciprocating
Material Polivinylidene flouride (PVFD)
NPSHa (m) 10,70870098
NPSHr (m) 10,94345238
Head (m) 10,87543329
Utility
FHP (kW) 0,011160623
BHP (kW) 0,013950779
Diethylether Liquid
Isoeugenol Liquid
Vanillin-bisulfide Liquid
Water Liquid
NaHSO3 Liquid
Operating Conditions
Mass flow (kg/s) 0,130895833
Flow rate (m3/s) 0,000138889
3
Density (kg/m ) 942,45
o
Temperature ( C) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 244,6602362
Specification Design
Type Reciprocating
Material Polivinylidene flouride (PVFD)
NPSHa (m) 10,7399024
NPSHr (m) 10,9441566
Head (m) 14,58922505
Utility
FHP (kW) 0,014971803
BHP (kW) 0,018714754
Vanillin-bisulfide Liquid
Water Liquid
NaHSO3 Liquid
Operating Conditions
Mass flow (kg/s) 0,065479167
3
Flow rate (m /s) 6,52778E-05
3
Density (kg/m ) 1003,085
o
Temperature ( C) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 244,6602362
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 10,0922618
NPSHr (m) 10,28259857
Head (m) 10,25584836
Utility
FHP (kW) 0,005264908
BHP (kW) 0,006581135
Vanillin Liquid
Water Liquid
NaHSO3 Liquid
Sulfuric acid Liquid
Operating Conditions
Mass flow (kg/s) 0,078857222
Flow rate (m3/s) 6,57144E-05
3
Density (kg/m ) 1200
o
Temperature ( C) 50
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 292,6199157
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 8,975319059
NPSHr (m) 8,591188783
Head (m) 13,10163988
Utility
FHP (kW) 0,008099966
BHP (kW) 0,010124957
Vanillin Liquid
Water Liquid
NaHSO3 Liquid
Sulfuric acid Liquid
Diethylether Liquid
Operating Conditions
Mass flow (kg/s) 0,106635
3
Flow rate (m /s) 0,000108333
3
Density (kg/m ) 984,3231
Temperature (oC) 43,6
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 275,3205369
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 10,29052069
NPSHr (m) 10,4754138
Head (m) 11,16653723
Utility
FHP (kW) 0,009335431
BHP (kW) 0,011669288
Vanillin Liquid
Water Liquid
NaHSO3 Liquid
Sulfuric acid Liquid
Diethylether Liquid
Operating Conditions
Mass flow (kg/s) 0,106635
Flow rate (m3/s) 0,000108333
3
Density (kg/m ) 984,3231
o
Temperature ( C) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 244,6602362
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 10,39911028
NPSHr (m) 10,47859223
Head (m) 15,28694165
Utility
FHP (kW) 0,012780164
BHP (kW) 0,015975206
Vanillin Liquid
Diethylether Liquid
Operating Conditions
Mass flow (kg/s) 0,062045556
3
Flow rate (m /s) 6,80556E-05
3
Density (kg/m ) 911,6898
Temperature (oC) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 244,6602362
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 11,05386813
NPSHr (m) 11,31340987
Head (m) 11,22125899
Utility
FHP (kW) 0,005458437
BHP (kW) 0,006823047
Isoeugenol Liquid
Diethylether Liquid
NaHSO3 Liquid
Operating Conditions
Mass flow (kg/s) 0,039375
3
Flow rate (m /s) 4,78502E-05
3
Density (kg/m ) 822,88
Temperature (oC) 25
Pressure difference (Pa) 68947,6
Pressure vapour (Pa) 244,6602362
Specification Design
Type Axial
Material Polivinylidene flouride (PVFD)
NPSHa (m) 12,19290046
NPSHr (m) 12,53441618
Head (m) 12,36479754
Utility
FHP (kW) 0,003817013
BHP (kW) 0,004771266
Appendices
Pump
Here is provided the calculation of pumps. Every pump is using the same
calculation principal to each other. This calculation aim to find power requirement
or each pump. Before we start to calculate power, datas are collected which are
pressure in and out, elevation between two equipment, pipe length, mass flow rate,
volumetric flow rate, density of liquid low through the pump, and temperature.
The calculation of the pump is still a rough calculation because the pipping
design has not been determined yet. Therefore, pipe length and elevation is decided
based on our estimation. Steps to achieve power requirement consist of:
a. Step 1: Calculating pressure differences between the inlet and outlet using below
equation.
Δ𝑃=𝑃𝑜𝑢𝑡−𝑃𝑖𝑛
b. Step 2: Calculating height differences between the suction height and discharge
height using below equation.
Δ𝐻=𝐻 𝑑𝑖𝑠𝑐ℎ𝑎𝑟𝑔𝑒−𝐻 𝑠𝑢𝑐𝑡𝑖𝑜𝑛
c. Step 3: Calculating Friction Horse Power (FHP) using equation below.
𝐹𝐻𝑃=(Δ𝑃/𝜌+𝑔.Δ𝑧+𝐹).𝑚𝑎𝑠𝑠 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒
Where:
FHP = Friction Horse Power (kW)
Δ𝑃= Pressure Difference (Pa)
ρ = Density (kg/m3)
F = Friction Head (m2/s2)
d. Step 4: Calculating Break Horse Power (BHP) using equation below.
𝐵𝐻𝑃=𝐹𝐻𝑃𝜂
Where: 𝜂= Pump Efficiency, in this case we assume pump efficiency is 80%.
e. Step 5: Calculating Head and Actual Head using equation below.
𝐻𝑒𝑎𝑑=𝐹𝐻𝑃/𝑔.𝑚𝑎𝑠𝑠 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒
𝐴𝑐𝑡𝑢𝑎𝑙 𝐻𝑒𝑎𝑑=𝐻𝑒𝑎𝑑/𝜂
f. Step 6: Calculating Net Positive Suction Head required (NPSHr) using equation
below
𝑁𝑃𝑆𝐻𝑟 = (𝑃𝑖𝑛−𝑃𝑣𝑎𝑝)/𝜌.𝑔
g. Step 7: Calculating Net Positive Suction Head actual (NPSHa) using equation
below.
𝑁𝑃𝑆𝐻𝑎=𝑁𝑃𝑆𝐻𝑟+𝐻 𝑠𝑢𝑐𝑡𝑖𝑜𝑛−(𝐹/𝑔)
Assumptions:
No velocity difference due to its small number
Pump efficiency 80%