REPORT

OF
SUMMERTRAI
NING-
II
ON
“
CONSTRUCTI
ONOFCONCRETEROAD”
AT
WASUCONSTRUCTI
ON

SUBMI
TTEDBY:
PRUTHWI
RAJG.BOKADE
ROLLNO.
:-35 SECTI
ON:
-B
TH
VI
I SEMESTER
DEPARTMENTOFCI
VILENGG.

PRI
YADARSHI
NII
NDI
RAGANDHICOLLEGEOFENGI
NEERI
NG,
NAGPUR
2018-
19
 PRI
YADARSHI
NIINDIRAGANDHI
COLLEGEOFENGINEERING,
NAGPUR

CERTI
FICATE

Certi
fi
ed t hat t he Summer Tr ai
ning-
1 r eport on t he
“CONSTRUCTI ON OFCONCRETEROAD”i sthebonafidewor kof
th
“PRUTHWI RAJG.BOKADE” , Rol
lNo.35,Secti
on:-“
B”,Vl
lsemest er
i
nDepar tmentofCi vi
lEngineer
ing,ofPr i
yadar
shiniI
ndi raGandhi
Coll
egeofEngi neeri
ng,Nagpur,carr
iedoutdur i
ng28/ 05/ 2018to
13/6/2018.

Pl
ace:
-NAGPUR
Assi
stancePr
ofessor
Dat
e:- Depar
tmentofCi
vi
lEngg.
 ACKNOWLEDGEMENT

Attheoutset,
Iwouldl
iketoexpr
essmysi nceregrat
it
udetoWASU
CONSTRUCTI ON forgiv
ing me the oppor
tunit
yt o wor
kon t he
proj
ect
.Wi t
houtt
hesupportofwhom thesuccessfulcompleti
onof
thi
sprojectwasnotpossible,i
twasanexcel l
entopportuni
tyto
workunderhim.
Iwouldli
ket othankourr
espectedPrinci
pal
,Dr
.R.M.Dhobl
e
Si
rforhi
sconstantsuppor
tandencouragement.
Also Iwoul dl i
ke t othank Prof
.P.Godse ( H.O.D.
),forhis
enthusiasti
canddi scr
eeteffor
tstohelpmei dent
ifyappr
opri
ate
projectthatessenti
all
yprovedtobegoodlear
ning.
 CONSTRUCTI
ON SI
TEREPORT

I
ntr
oduct
ion:
-
Anassi
gnmentwas gi
vent
oust
ovi
sitaconst
ruct
ionandwr
it
ear
epor
t.Fol
l
owi
ngwer
e
i
tsobj
ect
ives

Obj
ect
ives:
-

Togetanunder
standi
nghowt
het
heor
oti
cal
knowl
edgei
sfi
tt
edi
npr
act
ice.

Togai
nexper
iencei
nbui
l
dingmat
eri
alsci
ence.

Todev
elopourr
epor
twr
it
ingski
l
ls.

Const
ruct
ionSi
te:
-

Ty
peofconst
ruct
ion:Acementconcr
eter
oad

l
ocat
ionName:Ar
oadconst
ruct
ion,
Pragat
isquar
e,sendur
waf
a

Si
teEngi
neer
:Er
.Sandi
pk.Bawankul
e
pur
poseofchoosi
ngt
hissi
te:
Themai nreasonf
orchoosi
ngthissi
teforobser
vati
onprocessandtoseet het
heor
eti
cal
knowledgebeingf
it
tedinpr
acti
ceisthatthi
sconstr
uct
ionsitewasimplementi
ngal
lthat
theor
ywehav egonethr
oughatthi
sstage.E.
gjoi
ntsinr
oadconstruct
ion,
etc.

Cont
ent
/techni
calobser
vat
ion:
-

Cementconcret
eroadconstruct
ionisoneoft hetypesofl owv ol
umeroadconstructi
on.
Theseroadsareconstr
uct
edasal lweat
herroadssot hatcementconcreteroadarenot
cutoffduri
ng season.Theser oadsarecost l
i
ert hanal lty
pesofr oadsbutpr ov i
de
excel
l
entri
dingsur
faceandpleasingappear
ance.Thet hicknessofcementconcret
er oads
l
i
esbet
ween160mm-
190mm whi
l
eit
’ssubgr
adel
i
esbet
ween300mm.

Adv
ant
ages:
-

Theypr
ovi
deexcel
l
entsmoot
hsur
facef
ordr
ivi
ng.

Theycandeal
wit
hhi
ght
raf
fi
c.

Li
fespani
slar
ge.

Theypr
ovi
debet
terv
isi
bil
i
ty.

Mai
ntenancecosti
snegl
i
gibl
e.

Di
sadv
ant
ages:
-

Theyi
nvol
veheav
yini
ti
ali
nvest
ment
.

Lot
sofj
oint
sar
etopr
ovi
dewhi
chpr
oveaddi
ti
onal
placesofweakness.

28day
scur
ingi
srequi
redaf
tercompl
eti
onbef
oret
heycanbeopenedt
otr
aff
ic.
Const
ruct
ionst
epsofcementconcr
etesl
abpav
ement

Pr
epar
ati
onofsub-
grade.

Pr
epar
ati
onofsub-
base.

Fi
xi
ngoff
orm.

Bat
chi
ngofmat
eri
alsandmi
xi
ng.

Car
ryi
ngandpl
aci
ngconcr
ete.

Compact
ionandf
ini
shi
ng.

Fl
oat
ingandedgi
ng.

Bel
ti
ngandedgi
ng.

Cur
ing.

Cementusedi
nroadconst
ruct
ion:
-
PCC:-
Itisahy drauli
cbi nderpr
oducedbygr i
ndingcli
nkerandcert
ainamountofgypsum,fl
yash
slagandl i
mest one.Duet opozzol
anicandlatenthydr
aul
icproper
ti
es,PCCgiveshi
ghlong
term concretestrength.I
ngeneralstr
engthgainsupto90day sforot
hercementwhereas
PCCgai ningstrengthupt o5to10y ears.St
eadystr
engthgai
ningfeat
uresgi
vesPCCextra
advantagef ordurableconcr
ete.

DLC:-
Dr yl
eanconcreteiscementconcret
ewi t
hl owsl
umpv al
uet obelaidforr
igi
dpav
ement
oversubbaseandr ol
ledandcompact edbymechani calmeans.I tisofM20grade.It
requi
reslow watercontent.Thethi
cknessofDLC i sgener all
y100mm-150mm.The
maximum aggr egat
et o cementrati
oi s 15:
1.The const r
ucti
on ofcementconcret
e
pavementcanonlystar
tafter7day
sofDLCsub- baseconstructi
on.
Car
ri
ageway
:-

Acarriagewayisonesideofaroadonwhichtr
affi
ctravel
l
inginopposit
edir
ect
ionsis
separ
at edbyabarr
ier
.Thecar
ri
agepr
ovi
dedfortheroadsunderconst
ruct
ioni
s7.5m on
onesideofroad.

Camber
:-

I
tist
het
ransv
ersesl
opeort
heconv
exi
typr
ovi
dedt
othesur
faceofcar
ri
age.I
tispr
ovi
ded
fort
hedr
ainageofr
ainwat
erf
rom r
oad.Thecamberpr
ovi
dedi
sgener
all
y2.
54℅ or1i
n
125mm.

Joi
ntsusedi
ncementconcr
eter
oadconst
ruct
ion:
-

Joi
ntsar
edisconti
nuit
iesintheconcr
etepavementsl
abandhelptor el
easest
ressesdue
toTempevari
ati
on,subgrademoist
urevar
iat
ion,
shri
nkageofconcr
ete,et
c.
Tr
ansv
ersej
oint
:-
Thesej
oint
sar
epr
ovi
dedt
ransv
ersel
yal
ongf
ull
widt
hoft
hepav
ementsl
ab.
Const
ruct
ionj
oint
s:-

const
ruct
ion j
oint
s are prov
ided wheneverthe const
ructi
on workst
ops t
empor
ari
l
y.The j
oint
di
rect
ioncoul
dbeei t
heralongtransv
erseorl
ongit
udinaldi
rect
ion.

Expansi
onj
oint
:-

expansi
onj
oint
sar
eprov
idedalongthetr
ansver
sedir
ecti
ont oall
ow mov
ement
(expansi
on)oft
he
concret
esl
abduet
otemperat
ureandsubgrademoi
stur
ev ar
iati
on.

Cont
ract
ionj
oint
:-

transver
secont r
acti
onjoint
sar eprovidedi
nt heform ofdummygr oov
ejoi
ntsuptoadepthofone-
fourthtoone-thir
dofsl abt hi
ckness.Thespaci ngbetweencontract
ionjoi
ntsmayprefer
ablybe
equal t
othewi dt
hofsinglelanepav ementi
.e.3.75m.thi
sjoi
ntsmaybef or
medbycutti
nggrooves6
to8hour safterlayi
ng;t
hegr oovesmayal sobef or
medbyPr essi
ngami l
dsteelT-
sect
ionint
othe
freshconcr
ete.

Longi
tudi
nalj
oint
:-
Ift hepav ementwidth exceeds4.5 m,alongit
udi
nalj
ointhasto bepr ov
ided si
mil
artothe
contract
ionjoi
ntinbetweent wostri
psoft
her oadsl
ab.Theycont
roldev
elopmentoflongi
tudi
nal
cracksandmai nt
aint
wosl absatthesamel
evel
.
St
eelbar
s:-

Ti
ebar
s:-

pl
anortwi
stedsteelbar
sareusedasti
ebarsi
nt helongi
tudi
nalj
oint
s.Thesear
etheTMTbar
s
pr
ovi
dedataspacingof600mm.Thedi
amet
eroft
iebarusedis12mm.

Dowelbar
s:-

steeldowelbarswi t
hy i
eldstrengt
h2400kg/sq.
cm or240MPai susedforloadt
ransf
eracrossin
theexpansionandconst ruct
ionjoint
sofcementconcr
eteroads.Dowel
sbarsare25t o32mm i n
diameter,350-
500mm inlengthand200mm i nspaci
ng.Dowelbarsarei
nser
tedbymeansofdowel
barinsert
er.Dowelbarsar eprovi
dedwit
hPVCcaps.Steelr
odsshallbecoat
edwithepoxypaintf
or
protect
ionagainstcor
rosi
on.

Material
susedf orfil
li
ngupt hejointsarecalledf i
l
lers.Somedept hatt hetopoft he
j
ointsisfil
ledwithmat er
ialwhi chcouldsealj ointcompl et el
yagainsttheent r
anceof
watercalledsealers.
Thej ointsareseal edusi ngr ubberizedBi t
umencompound.At
expansionjoi
nt,j
ointseal
i
ngi sdoneaf tercompr essibi
li
tysy nthet
icfi
lterboard.
Texturi
ngi sprovi
dedhor izontall
yf ortopr ovi
demor ef ricti
on.LDPEi .
el ow densit
y
poly
v i
nylestersheeti spr ovided att he base ofsubgr ade forsepar ati
on ofr oad
moisture.
Concl
usi
on
Ihadgai nedalotofusef
ulinf
ormati
onandknowledgeaboutconst
ruct
ionprocess
from t
hesi t
evi
sit
.Apartf
rom that
,wehadthechancetowit
nesstheusageofdiffer
ent
constructi
onequi
pments,expl
oreandident
if
yvar
iousconst
ruct
ionmateri
alsand
technologi
es.