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Environmental Footprints and Eco-design

of Products and Processes

Subramanian Senthilkannan Muthu


Miguel Angel Gardetti Editors

Sustainable
Fibres for
Fashion
Industry
Volume 2

^ Springer
Editors
Subramanian Senthilkannan Muthu Miguel Angel Gardetti
Environmental Services Manager-Asia Center for Studies on Sustainable Luxury
SGS Hong Kong Limited Buenos Aires
Hong Kong Argentina
Hong Kong SAR

ISSN 2345-7651 ISSN 2345-766X (electronic)


Environmental Footprints and Eco-design of Products and Processes
ISBN 978-981-10-0565-7 ISBN 978-981-10-0566-4 (eBook)
DOI 10.1007/978-981-10-0566-4

Library of Congress Control Number: 2016930270

Springer Science+Business Media Singapore 2016


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Contents

New Approaches to Sustainable Fibres.......................................................... 1


Geetha Dissanayake and Srimala Perera
Consumer Perceptions of Fibers with Respect to Luxury
and Sustainability: An Exploratory S tu d y ................................................... 13
Cathy A. Rusinko and Marie-Eve Faust
Sustainable Natural Fibres from Animals, Plants and Agroindustrial
Wastes—An Overview....................................................................................... 31
Shahid-ul-Islam and Faqeer Mohammad
Sabai Grass: Possibility of Becoming a Potential Textile........................... 45
Asimananda Khandual and Sanjay Sahu
Potential of Ligno-cellulosic and Protein Fibres
in Sustainable Fashion....................................................................................... 61
Kartick K. Samanta, S. Basak and S.K. Chattopadhyay
Milkweed—A Potential Sustainable Natural Fibre C rop........................... I ll
T. Karthik and R. Murugan

••
Vll

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Introduction

The concept of sustainability is widely used in every industrial sector including


textiles and clothing. According to Muthu (2014, p. v) a sustainable textile product
is the one that is created, produced, transported, used and disposed o f with due
consideration o f environmental impacts, social aspects and economic implications.
The social and environmental impacts from textile production are varied and
evidence a mosaic of interconnected flows of the resources affected. According to
Kate Fletcher and Lynda Grose (2012), fibers visibly connect us to many of the
major issues of our time: Somehow we can relate climate change, waste production,
and water shortage to material use, treatment, and demand. More specifically,
Gardetti and Torres (2013, p. 7) state that the impacts of fiber extraction are the use
o f pesticides during this process leads to workers ’ health issues, causes soil
degradation and biodiversity loss. Water is vital in the processing o f cotton, in
particular, that this crop has been called the “thirsty crop. ” While the use of
agrochemicals tends to be reduced, the use o f genetically modified organisms for
such purposes could lead to another type o f impacts. Abuses on working conditions
are also commonly presented in other stages o f these industries; many times,
human rights are violated in the so-called sweatshops which are characterized by
low wages and long working hours. The risks are even greater if safety and health
care systems are not appropriate. In turn, many o f the synthetic fibers are derived
from a non-renewable resource such as oil. In general, environmental abuse
combines with ethical issues when water is overused, and when land for food
production is usurped.
Fibers (materials) are an essential element in fashion: They turn symbolic into
real production while providing us with the physical means to build our identity and
act as social beings as individuals. (Fletcher 2008 and 2014).
Fletcher (2008) explained very clearly that one of the first tasks is to
acknowledge this complexity and to build expertise with a portfolio of more sus
tainable fibers because of their appropriateness to both product and user. Indeed,
perhaps one of the greatest challenges of sustainability is to become skilled at this
task. We should be able to translate the system “big-picture” issues (e.g., diversity,
ethics, or consumption) and the product “small-picture” detail (e.g., fiber life-cycle

Vll

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Vlll Introduction

analysis profile) and transfer such knowledge to our daily work so as to be able to
make decisions that are simple and practical.
The fashion and textile industry’s future success will depend on us reducing its
environmental and social burden across the entire life cycle. And, for such puipose,
we should develop a more pluralist, decentralized, and diverse approach. That is the
hallmark of this first volume of Sustainable Fibers for Fashion Industry.
This book begins with a chapter written by Ammayappan Lakshmanan, Seiko
Jose, and Sujay Chakraborty, titled “Luxury Hair Fibers for Fashion Industry”.
Their work analyzes animal hair fibers with limited production and unique char
acteristics that are used in the fashion industry to enhance the aesthetic and prestige
look of garments. To sustain the luxury hair fiber industry, the authors look into
existing luxury hair fibers in the fashion market and their potential applications.
Along this line, the chapter titled “Mainstreaming of Sustainable Cotton in the
German Clothing Industry”, by Erik G. Hansen, analyzes the sustainability-oriented
transformation of clothing industries. While sustainability pioneers introduce new
products in niche markets, incumbents advance them into the mass market.
Together this can lead to the transformation of industries, markets, and consumer
habits. This chapter reviews the German clothing retail industry with a focus on
organic cotton and related sustainable fibers. The analysis also covers 4 of the 10
largest German textile retailers.
Moreover, in the third chapter titled “Possum Fiber—A Wonderful Creation of
Nature”, Mohammad Mahbubul Hassan analyzes possum fiber, which is harvested
from a rodent called the “possum.” The fiber is very soft and smooth unlike merino
wool fiber. In addition, it is quite different from other animal fibers because of its
unique shape and morphology. Over the past 15 years, the possum fur industry has
grown in New Zealand, and when the fiber is blended with merino wool it produces
various luxury apparels including coats, jackets, scarves, and cloaks. However, it
poses some challenges due to its color (reddish brown). Therefore, in this chapter,
the following are both analyzed and discussed: the brushtail possum and their
habitat and food; the harvesting of possum fur; the physical and mechanical
properties of possum fiber; and the mechanical and chemical processing methods,
including bleaching and dyeing, of possum fur. Sanjoy Debnath explains, in the
work “Natural Fibres for Sustainable Development in Fashion Industry”, the large
number of natural fibers available in nature from plants, animals, insects, and
minerals. Accordingly, these fibres—alone or mixed with other fibres—are used in
the design and development of specific fashion products. Different fashion indus
tries have been developed all over the world to produce different fiber-based fashion
products. These fashion industries have a huge potential for value addition with the
intervention of newer product design. Recent trends also show the use of these
natural fibers for sustainable growth in the fashion industry. This chapter also deals
with future aspects of the use of uncommon natural fiber for sustainable fashion
industry.
The next chapter, “Sustainable Bio Polymer Fibers— Production, Properties and
Applications”, by Karthik Thangavelu and Krishna Bala Subramani, deals with the
less investigated and emerging biopolymer fibers, which will have huge impact on

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Introduction IX

the sustainable luxury fashion going forward. The bio-fibers from animal protein
(spider silk, hag fish slime), regenerated cellulose (seaweed), regenerated protein
(milk fiber), and biopolymers synthesized from bio-derived monomers (PLA, PTT)
are discussed in depth. The raw materials for the production and extraction of fibers,
the properties and application of fibers, and the ecological impact of fibers are
analyzed as well.
The last chapter of this first volume, developed by Y.A. Lee, is a case study
titled “Case Study of Renewable Bacteria Cellulose Fiber and Biopolymer
Composites in Sustainable Design Practices”. This case study challenges
researchers and practitioners to rethink what constitutes sustainable consumer
products in a world of increasingly stressed natural resources by exploring inno
vative ways to develop renewable biocomposite materials, such as leather-like
nonwoven fabrics, which can be used for apparel and footwear products.

References

Fletcher K (2008) Sustainable fashion and textiles, design journeys. Routledge, London
Fletcher K (2014) Sustainable fashion and textiles, design journeys, 2nd edn. Routledge, London
Fletcher K, Grose L (2012) Fashion & sustainability—design for change. Laurence King
Publishing, London
Gardetti MA, Torres AL (2013) Introduction. In: Gardetti MA, Torres AL, Sustainability in
fashion and textiles, Greenleaf Publishing, Sheffield
Muthu SS (2014) Preface. In: Muthu SS, Roadmap to sustainable textiles and clothing:
eco-friendly raw materials, technologies, and processing methods. Springer, Hong Kong

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New Approaches to Sustainable Fibres

Geetha Dissanayake and Srimala Perera

Abstract Sustainability is becoming a prerequisite to the future of the fashion


industry. A sustainable vision of the fashion industry relies on fibre, material and
product-based innovations. Sustainable fibres not only contribute to solving the
environmental burden, but also are becoming a new trend in the fashion market.
Moreover, the focus of the fashion industry today is moving beyond the design
aspects of products into functional and therapeutic features. While the term “sus
tainable fibre” still accentuates organic cotton or recycled polyester, most other
innovations addressing sustainability together with desirable features are stuck in
the niche. The journey towards sustainable fibers is seemingly challenging with
many failures. However, exciting innovations are emerging fast, challenging the
traditional ways of producing fibres. One such way is emulating nature (biomim
icking) in fibre-to-fabric production. Biomimicking research in textile production is
a rapidly growing area and its true potential in the development of entirely sus
tainable fibres has yet to be discovered through interdisciplinary research with an
understanding of the holistic approach of nature in its formation of organisms.
Nature provides excellent examples of complex functional systems, which are
created through entirely sustainable processes. Most importantly, those natural
systems leave no trace of waste at the end of their lives. Keeping nature’s way in
mind, this chapter pushes the concept of design to compost to address the chal
lenges facing sustainable fashion. The chapter also reviews some examples of
current trends in nature that inspire sustainable textile fibers and discusses potential
research avenues for compostable textile fibers, which need to take on board the
zero-waste approach of nature.

G. Dissanayake (El)
Department of Textile and Clothing Technology, University of Moratuwa,
Moratuwa, Sri Lanka
e-mail: geethadis@uom.lk
S. Perera
Institute of Technology, University of Moratuwa, Moratuwa, Sri Lanka

© Springer Science+Business Media Singapore 2016 1


S.S. Muthu and M.A. Gardetti (eds.), Sustainable Fibres for Fashion Industry,
Environmental Footprints and Eco-design of Products and Processes,
DOI 10.1007/978-981-10-0566-4 I

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2 G. Dissanayake and S. Perera

1 Introduction

Mass production and fast supply chains have become the buzzwords of every
business in today’s competitive world. In the textile industry, this had led to
increased production of fibres, yarns and fabrics at an incredible rate. As a result of
the variety of textiles available today the fashion industry is rapidly moving from
traditional four-seasonal fashion collections to a fast fashion business that offers
new collections almost every month. Fast fashion produces disposable clothing by
mimicking luxury fashion brands [16], where the introduction and obsolescence of
new trends occur rapidly. The fast replication of fashion and mass-scale production
significantly reduce the price and quality of the final product. The availability of
cheap clothes gradually changes the mindsets of people from thrift to extravagance.
Landfills are starting to overflow with clothes because businesses and consumers
overlooked what to do when those clothes are no longer needed.
More than six billion people inhabit our planet today (as of 2016) and they
produce millions of tons of waste each day. It is almost unimaginable that textile
waste is forecast to be the fastest growing waste category between 2005 and 2020
[7]. Most textile waste requires years to decay and takes up significant land space,
directly threatening the wellbeing of organisms on the planet. Recently, the
invention of fast-response systems promoting overabundance and disposability as
well as increasing the demand for fast fashion has made the situation much worse
[13, 32J. Consumers have started purchasing fashion clothing and throwing them
away at a profligate rate and waste has accumulated. Most waste ends up in landfills
without any kind of treatment. These materials hold compounds that release toxic
chemicals or take unpredictably long times to break down. Only a fraction, a very
small percentage, is recycled or remanufactured, although that is insufficient to
offset the damage being done to the environment by the textile and fashion industry.
This chapter looks at fashion production from a new perspective and argues that
“compostable fashion”, which is made from compostable fibres and leaves no waste
when discarded, would be one of the best ways to enhance the sustainability of the
fashion industry.

2 Challenge of Sustainable Fashion

Usually, fashion and sustainability are often contradictory [8, 21 ] and the challenge
for the fashion industry today is to find the best possible ways to merge them. While
there is no universal definition of “sustainable fashion”, many people in the fashion
industry lok at it from the perspective of their own positions in the process. At the
beginning of this process, a textile producer might look at it from the perspective of
energy consumption, water consumption, toxic chemicals in the process and
working conditions in the mills. Next, a concerned fashion designer would identify
it as promoting an eco-label. Then, for a garment manufacturer, it could be fair and

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New Approaches to Sustainable Fibres 3

safe working conditions for his production team. Finally, for the customer, it could
be enduring usage, recyclability, etc. Without any doubt, sustainable fashion is all
of these and more and demands a holistic viewpoint, a closed-loop production
system brought about by a cradle-to-cradle approach [11, 20]. As consumers are
increasingly becoming aware of the environmental issues associated with fashion
and demanding sustainable choices, retailers and manufacturers need to think
beyond profits. While it is still unclear how the textile and fashion industry could
turn into a completely sustainable business, reducing the sustainability impacts of
fibres is one of the key priorities.
Textile fashion production involves one of the most complicated supply chains
in the manufacturing sector [13], and environmental issues arise at all stages of
production. Major environmental impacts arise from the use of energy, water, toxic
chemicals and depletion of natural resources [1, 19], The textile and fashion supply
chain usually starts with the production of natural or synthetic fibres. Natural fibres
are obtained from plants or animals, and man-made fibres are produced by using
petroleum-based chemicals. The production of both natural and synthetic fibres has
a significant impact on the environment. Cotton, one of the most versatile natural
fibres used in textile manufacturing, is a heavily water- and pesticide-dependent
crop. While conventional cotton is often criticized for its use of water, land, pes
ticides and resultant adverse impacts on the environment during fanning, organic
cotton cultivation is associated with even higher land use due to reduced yields
[34], No matter whether cotton is conventional or organic, this crop always leaves a
high water footprint.
Synthetic fibres such as polyester use comparatively less water in their pro
duction than cotton; however, energy requirements for the production of synthetic
fibres create a higher carbon footprint. Major concerns associated with synthetic
fibres are the consumption of non-renewable resources to produce fibres which are
often non-biodegradable. While cotton and polyester fibres dominate the industry
today, emerging natural fibres such as hemp, jute, and banana are struggling to gain
market access [34], With increasing world population, rising oil prices (although
they are currently in freefall) and changing consumption patterns, it is impossible to
consume natural resources to fulfil fibre demand without creating further damage to
the environment. Nevertheless, finding alternative sources for fibre production is a
real challenge. There is a trend towards producing compostable fibres [4] because
environmentally friendly fibres can make a difference in reducing the environmental
footprint of the textile and fashion industry.
Recently, the advent of advanced technologies has paved the way for researchers
to look at fashion from some other perspectives. They have started to incorporate
different functionalities to textiles to extend the useful life of clothing. Fashionable
garments with different functionalities—stain repellent, antimicrobial and wrinkle
resistant—have rapidly emerged. To add these functionalities to fabrics many
chemicals are used at different stages in the production of fibre, yarn or textiles.
Although these functionalities lengthen the useful life of textiles and garments the
fabric treatment methodologies used in the process add many new problems to the

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4 G. Dissanayake and S. Perera

Fig. 1 Material recirculation Design


loop for fashion clothing
(Source Authors)

sustainability issue such as loss of desirable properties and uncertainty about the
toxicity of fabrics [5, 25].
The demand for textile fibres has doubled over the last few decades [34], and this
demand is heavily influenced by fast fashion. This means the rate of use exceeds the
rate at which natural resources can be renewed. We cannot grow cotton or extract
fossil fuel at the rate demanded by fast fashion. Currently, resources are depleting
and waste is being generated at a faster rate than ever before, but material recir
culation is being highly promoted through the recycling or remanufacturing of
fashion waste. However, as shown in Fig. 1, materials cannot be recirculated
endlessly. How many times can fashion clothing be recycled or remanufactured?
There is no definitive answer yet, but extending the product’s life more than once is
really challenging. Moreover, recycling is often known as “downcycling”, where
the quality and properties of original products are downgraded. Producers use
energy and chemicals in the recycling process, creating a greater environmental
burden, yet there is no guarantee that recycled fashion would remain longer in
consumers’ wardrobes than ordinary fashion clothing. As long as fashion clothing
is considered disposable, fashion-minded consumers will buy and discard it as
usual. Therefore, converting fashion waste back to fashion clothing by recycling or
remanufacturing would only address short-term issues, such as diversion of waste
from landfills—a stopgap until a definite clear route to an entirely sustainable world
of textile and fashion is found.
Today, the fashion industry bears the responsibility to start new product
development with a view to changing the entire process, not only to maximize end
profit, but also to minimize end waste. To reduce the massive amount of waste
generation, one clear option is to slow down the rate of consumption and disposal
habits, allowing sufficient time for nature to renew and automatically balance the
ecosystem. However, this requires a major shift in the mindset of the consumer,
which is almost impossible in today’s modern society as “consumption has many
meanings for the consumer” [22]. Because there is little light at the end of the
tunnel in changing consumer behaviour the next best option is to reduce the

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New Approaches to Sustainable Fibres 5

environmental burden caused by overconsumption and subsequent waste. Imagine


waste being naturally composted, without releasing any harmful substances to the
environment. In this context, the focus need not be essentially on changing fast
fashion to slow fashion, but on changing “any fashion” to “fast compost”. Nature
gives us plenty of inspirations for this. Consider a mature cotton seed—it falls down
from the cotton tree, finds its way into the soil and later sprouts under the right
conditions. It will create a new generation or will just compost. It is a complex
production system, but there is no waste—it simply returns natural elements to our
ecosystem. However, if the cotton seed is used to create a simple cotton garment, it
undergoes numerous processes in the fabric mill and finally ends up as a complex
product. At this stage it is really difficult to find its natural biodegradable root,
let alone methods to recycle it. Thus, the challenge is obvious. The fashion process
should produce goods that leave no trace once discarded, in line with nature’s
design for composting.

3 Nature-Inspired Sustainable Fibres: Biomimicry

Sustainability is best described by nature. If you observe a leaf that has fallen from a
tree after a few days, you will see that it has decomposed eventually leaving no
trace. Having a surface that is highly complex and multifaceted—water repellent,
efficient water dragging, insect repellent, thermally insulated—the leaf finally buries
itself into the soil and disappears leaving no trace. As Benyus [2] explained, “nature
is a genius of design”, and we add to that, “nature is a genius to the c o r e This
connotation works best because from start to end, nature harmonizes sustainability
by creating all the elements of nature and making the best use of resources without
any waste. Apart from being highly functional, most biological structures in nature
have the ability to produce a range of aromas and to manipulate light into a vibrant
range of colours. With the help of advanced technology, especially nanotechnology,
scientists ae able to look deep into different biological structures to adopt a new
perspective to functional, aromatic, and colourful fibres in textiles [3, 6, 24, 29, 37].
This concept of emulating nature’s way is called “biomimicry”.
Scientists are successfully incorporating knowledge of biological structures to
impart many functionalities to textiles— such as being water repellent, stain
repellent, self-repairing, thermo-insulating and antimicrobial. However, the resul
tant fibres and fabrics are little more than copies of nature’s concepts, and a
question mark still lingers over the environmental impact. Most of these func
tionalities are added to textiles by introducing more chemicals to the base material.
However, this type of biomimicry can mask the desirable performance and aesthetic
properties of the base material. If not assessed carefully during synthesis, it could
end up adding more toxicity to the environment. The obvious shortcoming of linear
progression of science into technology and then to the consumer is also reflected
here in the adoption of biomimicry for textiles. Instead, we argue that biomimicry in

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6 G. Dissanayake and S. Perera

sustainable fibres and fabrics needs to take an environmental empathetic approach.


A number of such alternative approaches are discussed below.
Fibre is the basic element of textiles. In nature, fibers are found in many forms:
from nanoscale silk fibres produced in the cribellar glands of spiders to micro-scale
cellulose fibers in wood [28, 35]. Most of these fibres fulfil a multitude of ele
mentary functions of respective lifeforms. A closer look at the natural fibres found
in animals and plants reveals that they are made up of polypeptides (proteins) and
polysaccharides (cellulose and chitin) which are biodegradable making it easier for
the lifecycles of these organisms to end up leaving no undesirable trace. However,
the question is whether we take the maximum benefit of these properties into our
textiles. The availability of a variety of natural and synthetic fibres today often leads
to using fibre blends in the production of textiles. Moreover, some other functional
properties are added to the textiles by mixing and coating many diiferent materials.
As a result the original identity of the fibre is hidden or lost in the process, which
makes the product impossible or very difficult to recycle or compost [10].
The challenge of design to compost in sustainable fashion can be addressed by
giving more emphasis to this non-blended material concept in nature. The devel
opment of bio-inspired polymers is one of the most promising pathways towards
this concept. Researchers are already trying to mimic spider and insect silk fibres
and marine mussel byssus threads as models for novel fibre manufacturing [15, 31].
These protein-based biopolymers are found to have exceptional mechanical prop
erties and, most importantly, they are being spun at ambient temperatures and
pressures with water as the solvent [36]. Recently, methods to spin artificial spider
silk have gained much attention. In one such method, silk-producing genes obtained
from spiders were inserted into mammalian cells to obtain recombinant spider silk
proteins. An aqueous solution of these proteins was then used to spin silk
monofilaments [17]. Similarly, recombinant spider silk proteins produced using
bacteria and yeast cell cultures doped with chemically developed genes have been
reported to have been used in solvent-based spinning of silk [23].
Plants and trees also provide other excellent examples of bio-inspired fibrous
structures. For example, Lenpur is a sustainable fibre introduced to the textile
market with design to compost in mind. This fibre is made from white pine tree
clippings. Only certain parts of the tree are collected in the clipping stage to produce
a wood pulp, which is then treated in a rayon process to create Lenpur fibre. The
fabric imparts excellent comfort and hand (feel) properties due to its softness, its
absoiption capacity and ability to release moisture (due to fibre morphology).
Laboratory tests have shown that the absorption capacity of Lenpur fibre is 35 %
higher than that of cotton and almost double that of viscose [26]. Further, the fibre’s
ability to sustain a higher thermal range gives it an advantage over other cellulosic
fibres as it keeps the wearer cooler in the summer and warmer in the winter. Lenpur
fabric is used for performance garments and undergarments due to its exceptional
human-friendly properties.
Lenpur fits well with the closed-loop concept not only because it is compostable
but also because it involves a sustainable production process. The clippings taken
from the white pine tree, which are used to produce the fabric, are only those that do

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New Approaches to Sustainable Fibres 7

not contribute to the continued life of the tree. In fact, no forests are harmed and the
bark and branches are gathered through regular pruning. Therefore, the tree is left to
continue its life. Most importantly, Lenpur undergoes a unique production process,
which is due to the self-mercerizing (lustre-giving) quality and high dye intake of
the fibre. Thus, fewer chemicals are used in this process compared with the standard
coloration process. This fabric has already gained popularity among eco-designers
who are specialized in using fabrics that are made from sustainable products in their
fashion lines.
Freitag, a Swiss-based company, also produces a compostable fabric—called
“F-abric”. The fabric is used to manufacture workwear for its employees and
designed to be composted at the end of the product’s life. By using linen, hemp and
modal fibres which do not require excessive amounts of water to grow, the com
pany produces cotton-free denims, work shirts, pants and T-shirts. The fabric will
biodegrade completely in a few months much like garden compost, leaving no
footprint [14]. This concept is nature friendly and very useful in reducing adverse
environmental impacts caused by massive waste flows. As a compostable fabric, it
must not release any harmful substances to the environment or leave any residue, so
the full lifecycle of the fibre needs to be carefully designed and developed—from
cradle to grave. However, design to compost does not add any functional or eco
nomic value to the product and, therefore, is hard to promote among profit-minded
fashion manufacturers unless the responsibility for waste management is given to
manufacturers and retailers by legislation.
Another exciting inspiration we can acquire from nature is its production of
brilliant colours. Indeed, colour is an essential element of fashion textiles. At pre
sent, there are but a few sustainable, natural textile dyeing practices which are
mostly based on pigments extracted from parts of trees. However, scaling up natural
dye production and the durability of these dyes on fabrics still poses challenges to
the industry. The answer lies in nature, that provides some models for us to follow.
Nature often equips its creatures with genes or complex photonic structures that can
produce a variety of colours in stark contrast to the pigment colours we often use in
the conventional colouration process.
Cotton dominates the natural fibre category of textile raw materials. For some
while now, scientists have been trying to modify cotton genes to harvest new
varieties of colourful cotton. Many successful cultivars have been grown for years
in South and Central America, Russia, India and Israel. Currently, shades of brown
and green are popular, yet efforts are being made to achieve a diverse colour range
by transferring genes from flowering plants [12]. Already coloured fibres avoid the
chemical-intensive ordinary dyeing process of fabrics and would become effective,
economical and sustainable if a range of colours could be obtained.
The demand for fluorescent colors in today’s fashion industry is high. However,
many toxic chemicals are utilized in the fluorescent fabric-dyeing process.
Recently, scientists have been able to create naturally coloured silk cocoons by
genetically modifying the DNA structures of silkworms. Although not commer
cialized yet, a group of Japanese researchers have genetically engineered silkworms
to produce fluorescent skeins [18], which is undeniably a wonder considering the

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8 G. Dissanayake and S. Perera

Fig. 2 Wedding dress


produced using coloured
fluorescent silks (Source [18])

toxic waste normally generated in the standard process. This Japanese


glow-in-the-dark silk comes in shades of red, orange and green. The Japanese
wedding dress designer Yumi Katsura has already incorporated glowing silks into
daywear such as suits and ties, and has designed gowns that glow in the dark (as
shown in Fig. 2). These glowing silk-producing worms are a result of genome
mutation done by scientists using DNA sequences that produce a range of foreign
fluorescent proteins. Though we find fluorescent colours fashionably inspiring,
nature has granted it to some creatures as a survival technique. Thus, scientists have
borrowed fluorescent proteins from a few of these creatures: glowing red from
Discosoma corals, orange from Fungia concinna coral and green from jellyfish. In
addition to this peculiar silk-colouration method the processing steps involved in
converting these glowing cocoons into silk fabric are also slightly different from
those of normal silk [18]. In this revolutionary technique which eliminates the
colouration process, no hazardous waste is emitted and no water is wasted.
Some of the beautiful and vibrant colours we see in nature are not the result of
pigments, but of the reflection or diffraction interaction of light from structures,
which is known as “structural colours”. Structural colours are created by optical
interference of light reflected from nanoscale structures [9, 27]. The colours of
butterflies, peacock feathers, beetles and skins of squid are just a few examples of
structural colours [29]. These structures suggest a new perspective on colouration.
To mimic these wonderful natural creations in fibres and fabrics, we need to
understand the structures and how they create colours, which would point up new
ways of colouring the fibres and fabrics. Tejin, a Japanese company, has suc
cessfully mimicked the nanostructure of butterfly wings to produce a structurally
coloured polyester fibre called “Morphotex”; the colour is created by varying the
structure and thickness of fibres [30]. Even though production has been discon
tinued, this invention revealed the possibility of creating colours for fabrics using
structures. If fabrics could be structurally coloured the manufacturing process could
eliminate the colouration process of fabrics. Moreover, this type of innovation
would support the concept of design to compost if fibres are extracted from natural

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New Approaches to Sustainable Fibres 9

sources and no artificial colouration process is being used—as such the final pro
duct would be a completely natural element.
The use of biomimicry in the development of sustainable fibres is a promising
development towards sustainability in the fashion industry. It is an effort to unite
economy and technology with the environment. Designers should investigate nature
on how to mimic natural innovations and, thereby, bring sustainable solutions to the
textile and fashion industry. Regardless of the sustainability potential of biomimicry
in textiles, it does not appear as yet to be an explicit innovation target of the textile
industry.

4 Recommendations for Further Research

The law o f flotation was not discovered by contemplating the sinking o f things, but
by contemplating the floating o f things which floated naturally, and then intelli
gently asking why they did so [33].
As Thomas Troward pointed out, our ancestors observed that wood floats in
water, which led to building ships from wood. They also noticed that iron sinks.
Therefore, iron was not used for shipbuilding. However, when the law of flotation
was discovered, people realized that anything could float as long as it is lighter than
the mass of the liquid it displaces, and this discovery led to iron dominating the
shipbuilding industry.
The key idea in Troward’s quote is of paramount importance to addressing the
key challenges facing sustainable fashion. It is now very clear that a paradigm shift
in how sustainable fashion is perceived needs a positive response. One can argue
that this shift is moving away from the culture of fast fashion to slow fashion.
Moreover, one could focus on discovering more recycling or remanufacturing roots
to slow down the generation of waste. However, such arguments are clearly short
sighted and, as Troward pointed out, could not be considered solutions to chal
lenges discovered by contemplating the sinking o f things.
Globalization drives the culture of fast fashion. Currently, the drive used to create
an empathetic view of fast fashion and to promote the idea of slow fashion is little
different. However, this gradual shift requires time, measured not in months or years
but in decades or generations. As discussed earlier, recycling and remanufacturing
which do not equate with models in nature always lead to a question mark (Fig. 1).
Therefore, a different approach to address the challenges facing sustainable fashion
is absolutely necessary. We suggest the shift should be directed towards nature. We
must try and discover the mechanisms that drive nature’s incessant creation of
organisms without piling up mountains of waste. Researchers have already begun
the study of biodegradation, mineralization and biomass formation, which is nature’s
way of creating zero waste [4J. Discovery of the laws of zero waste in nature could
then be mimicked in the production of fast-compostable textile fibres.
Further, nature creates complex and toxic-free functionalities—such as water
repellence— using surface structures with the help of many different cell types, cell

Obras protegidas por Direitos de Autor


10 G. Dissanayake and S. Perera

surface structures and cell shapes. In this context, we suggest that the focus should
be on mimicking these structures physically in fibres and fabric structures rather
than applying toxic chemicals to achieve such functionalities. Mimicking the
concept of structural colours in fabrics is an exciting discovery in this area; how
ever, many more innovations are awaited. Finally, it is the responsibility of textile
engineers to look at ways of mimicking natural wonders and incorporate them in
textile fibers—to innovate the next generation of fast-compostable fibers.

5 Conclusion

The discussion about fashion and sustainability is gaining momentum, and sus
tainable fibres occupy centre stage of the discussion. As cotton and oil prices are
increasing (although the latter are in freefall currently, as of 2016) and cotton and
petroleum-based fibres are creating harm to the environment, more environmentally
responsible alternatives need to be found. However, sustainable fibres will remain
in the niche unless there is a commitment to getting sustainability, functionality and
upscaling to work together. Survival of the fashion industry is questionable in its
current status unless we slow down production, allow sufficient time for resources
to renew or increase sustainable fibre production to fulfil ever increasing market
demand without creating further damage to the environment.
The demand for sustainable fibres has grown significantly in recent years,
indicating strong interest among producers, retailers and consumers. Increasing
awareness of the environmental implications of production, consumption and dis
posal of conventional fibres has fuelled the demand for eco-friendly fibres. The
future of the sustainable fibre industry looks bright and growth is expected to be
stimulated due to the increasing commitment of manufacturers and retailers;
however, the real challenge is in the supply side of sustainable fibres. Some fibres
have been found to be sustainable, yet have adverse impacts on the environment
during processing, adding functional properties or when disposing after use. Indeed,
it is difficult to decide whether one fibre is more sustainable than the next; a full
lifecycle analysis is required to evaluate the environmental impact during the life of
a product. A sustainable fibre needs to be environmentally friendly throughout its
production phase and expect to decay naturally after being released to the envi
ronment. This chapter suggests that the next generation of textile fibers should be
developed emphasizing design to compost, where fashion, created using those
fibres, becomes little more than a part of nature when disposed of.
A close study of nature can open up many avenues toward design to compost.
Understanding natural degradation processes is suggested as key to developing
sustainable textile fibers. Furthermore, a close study of the physical structures in
nature with respect to their complex functionalities—such as being hydrophobic,
thermo-regulating or self-healing— is highly encouraged in an attempt to mimic
nature and create sustainable fibres without using toxic chemicals. In fact, animal

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New Approaches to Sustainable Fibres 11

and plant fibre structures and assemblies readily provide exemplary ideas for use in
the design-to-compost approach.

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Author Biographies

Geetha Dissanayake is currently a senior lecturer at the Department of Textile & Clothing
Technology, University of Moratuwa, Sri Lanka. She has obtained her Ph.D. in Sustainable
Consumption from the University of Manchester, UK, and the B.Sc Engineering in Textile &
Clothing Technology from the University of Moratuwa, Sri Lanka. Her research interests includes
sustainable textile and fashion, textile waste management, and remanufacturing.

Sriniala Perera is working as a senior lecturer at the Division of Polymer, Textile and Chemical
Engineering Technology, University of Moratuwa, Sri Lanka. She earned her Ph.D. in
Nanotechnology from University of Peradaniya and the B.Sc Engineering in Textile & Clothing
Technology from the University of Moratuwa, Sri Lanka. Her research focus is on nanotechnology
in textiles and biomimicking.

Obras protegidas por Direitos de Autor


Consumer Perceptions of Fibers
with Respect to Luxury and Sustainability:
An Exploratory Study

Cathy A. Rusinko and Marie-Eve Faust

Abstract This chapter contributes to the literature by examining an


under-researched area: consumer perceptions of fibres with respect to luxury and
sustainability. Theory-grounded questions are proposed, and an exploratory survey
is designed and administered to a sample of young consumers. Results suggest that
young consumers tend to perceive most fibres as either luxurious or sustainable and
—with the exception of two fibers— not both luxurious and sustainable. In addition,
sustainability was ranked last in importance with respect to characteristics deemed
as important by consumers when considering fibres in clothing and apparel deci
sions. Findings have implications for how fibres—and the clothing and apparel
made from them—can be designated and marketed.

1 Introduction

Over the past several years a growing body of literature has been emerging on
consumer perceptions of luxury and sustainability with respect to fashion. In these
studies, fashion has been defined in terms of clothing and apparel [1,6, 22]. While
sustainability and consumer perceptions of sustainability are being explored in the
fashion luxury sector [15], little research exists on consumer perceptions of luxury
and sustainability with respect to fibres, which are also defined as fashion goods
[19]. Therefore, the purpose of this chapter is to contribute to the literature in
this area and, in particular, to examine consumer perceptions of luxury and sus-

C.A. Rusinko (O )
School of Business Administration, Kanbar College of Design Engineering & Commerce,
Philadelphia University, School House Lane and Henry Avenue,
Philadelphia, PA 19144, USA
e-mail: RusinkoC@PhilaU.edu
M.-E. Faust
/ # 9

Ecole supérieure de Mode, Ecole des sciences de la gestion,


r

Université du Québec à Montréal, Local DM-1315, Montreal, Canada


e-mail: faust.marie-eve@uqam.ca

© Springer Science+Business Media Singapore 2016 13


S.S. Muthu and M.A. Gardetti (eds.), Sustainable Fibres for Fashion Industry,
Environmental Footprints and Eco-design of Products and Processes,
DOI 10.1007/978-981-10-0566-4 2

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16 C.A. Rusinko and M.-E. Faust

Some consumers—especially young, fast-fashion consumers—often perceive


sustainable fashion to be unstylish and undesirable [1J. In addition, Annamma et al.
[1J found that a large number of young people support sustainability through
purchasing sustainable products and services in other aspects of their lives, but
separate sustainability from their fashion purchases. Furthermore, older consumers,
such as female professionals who purchase clothing for themselves and their
children, supported the idea of sustainability, but did not purchase sustainable
clothing due to price and convenience issues (Ritch and Schroder [22]).
Luxury fibres have been defined and listed in several sources, with some of the
most recent compilations by Karthik et al. [18] and Hassan [12]. Karthik et al. [18]
include natural, luxury fibres from animals, insects and plants, and Hassan [12]
includes natural fibres from animals and insects. Since our study is exploratory, we
focused on nine natural, luxury fibres from animals, in the interest of keeping our
focus limited. We drew from Franck’s [9] list of natural animal hair fibres, which is
generally consistent with the lists by Hassan [12] and Karthik et al. [18]. However,
future studies should include luxury insect and plant fibres, as well as additional
animal fibres— such as cervelt (rare natural down fibre from red deer) and guanaco
—and this will be discussed later in the chapter.

3 Research Questions

The diifering perspectives reflected above point to yet unresolved questions about
consumer perceptions of luxury fashion, sustainable fashion and the relationship
between luxury fashion and sustainable fashion. To shed further light on these
issues, we propose four exploratory questions. Furthermore, we examine an
under-researched topic within the fashion luxury products category, which is luxury
fibres [7], since they are included in the category of fashion luxury products [19].
Since there is little research on consumer perceptions of luxury and sustainable
fibres, our questions are grounded in recent research on this topic with respect to
other luxury and sustainable fashion products. Our questions include:
Q l. Do consumers perceive fibres that are designated by experts as “luxury
fibres” to be luxurious?
Q2. Why do consumers perceive a particular fibre as luxurious—or not
luxurious?
The first question will help to determine whether consumer perceptions of luxury
fibres are consistent with expert definitions of luxury fibers. Since researchers have
cited definitional problems with the term “luxury”, due to its subjective nature
(Kapferer and Michaut-Denizeau [16]), it is important to know whether consumers
define luxury fibres in the same way as the experts and researchers who develop the
scales and lists. For example, Kapferer and Michaut-Denizeau [16] discussed the
history of luxury, which was allied with rare, high-quality products that were made
by hand, and with respect for tradition. They contrast this with the current era of
mass luxury, whereby luxury may better resemble consumer or fashion goods,

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Consumer Perceptions of Fibers with Respect to Luxury • • • 17

which will quickly become obsolete and discarded. Hence, the answer to the first
question can provide insight about consumer perceptions of luxury fibers, or the
lack thereof, and may have implications for how luxury and luxury fibers are
designated and marketed in the future.
The second question will help to determine whether consumer perceptions of
luxury fibres are consistent with consumer perceptions of other types of luxury
goods, as specified by the three most often quoted luxury scales: Kapferer [14J,
Dubois et al. [4], and Vigneron and Johnson [26]. For example, Kapferer [17]
identified four different types of luxury consumers—those who look for (1) beauty
and excellence; (2) creativity and innovation; (3) rareness; and (4) brand reputation
and timelessness. DeBarrier et al. (2012) combined the three most quoted luxury
scales (listed above) and derived a hybrid scale of eight dimensions of luxury:
(1) elitism; (2) distinction and status; (3) rarity; (4) reputation; (5) creativity;
(6) power of the brand; (7) hedonism; and (8) refinement. Since these luxury scales
address luxury goods in general, and not luxury fibres per se, it is important to
investigate consumer perceptions of luxury fibres with respect to these scales. The
answer to this question may have implications for how luxury fibres are designated
and marketed in the future.
Based on the literature discussed above, we can ask additional questions with
respect to consumer perceptions of luxury fibres:
Q3: Do consumers perceive luxury fibres to be sustainable?
Q4: What variables influence consumer choices of fibres when shopping for
fashion?
With respect to the third question, some researchers [2, 6] have suggested that
luxury fashion and sustainable fashion have some characteristics in common.
Annamma et al. [1] suggest that luxury “can be both green and gold” (p. 289).
Likewise, Hennigs et al. [13] reported that luxury brands are increasingly adopting
sustainability as part of the experience or value of their product. However, Kapferer
and Michaut-Denizeau [16] reported that luxury customers are ambivalent, since
they find luxury and sustainability to be contradictory. The third question will help
to determine whether consumers perceive a relationship between luxury and sus
tainability with respect to fibers. The answer to this question may have implications
for how luxury and sustainable fibers are designated and marketed in the future.
With respect to the fourth question, some researchers (Ritch and Schroder [22])
have suggested that variables such as sustainability are least important—and
characteristics such as price and quality are most important—when consumers shop
for clothing and apparel. Furthermore, older consumers, such as female profes
sionals who purchase clothing for themselves and their children, supported the idea
of sustainability, but did not purchase sustainable clothing due to price and con
venience issues (Ritch and Schroder [22]). Annamma et al. [1] found that a large
number of young people support sustainability by purchasing sustainable products
and services in other aspects of their lives, but separate sustainability from their
fashion purchases. The fourth question will help to determine which variables are

Obras protegidas por Direitos de Autor


Luxury Hair Fibers for Fashion Industry

Ammayappan Lakshmanan, Seiko Jose and Sujay Chakraborty

Abstract The fashion industry has been captivated by natural fibers, particularly
animal hair fibers due to their specific characteristics—such as fineness, warmth,
suppleness, visual appearance, and finally mystique—since ancient times. Animal
hair fibers protect the animal from extreme weather particularly at high altitude/low
temperature, and thus generally their production is not as high as fine wool fiber
from sheep. The limited production and unique characteristics lead them to be used
in the fashion industry to enhance the aesthetic and prestige look of garments.
Being utilized in luxurious fashion industry, they are also known as luxury or exotic
fibers. To reduce the cost of the end product and impart novelty, these hair fibers are
used often in conjunction with either sheep’s wool or other natural fibers. These
blends produce special effects, such as additional beauty, texture, colour, softness,
resilience, durability, and luster, on garments. Luxury hair fibers are exceptionally
fine (8-16 p) and are in high demand for the production of fashion garments and
accessories, which led to brink of extinction of luxury hair fibre-producing animals
such as antelope in Tibet. To help sustain the luxury hair fiber industry, this chapter
considers the existing luxury hair fibers in the fashion market and their potential
applications.

Keywords Animal hair • Luxury hair • Fashion clothing • Fineness • Yield

1 Introduction

Clothing was introduced by mankind to protect him from the environment. After
civilization was more developed, mankind introduced different clothing, and the
western culture developed fashion clothing, particularly to differentiate royal people
from common people. Designers of fashion textiles are always fascinated with

A. Lakshmanan (E l) • S. Jose • S. Chakraborty


ICAR, National Institute of Research on Jute and Allied Fiber Technology,
12 Regent Park, Kolkata 700040, West Bengal, India
e-mail: Iammayapppan@yahoo.co.in

© Springer Science+Business Media Singapore 2016 1


S.S. Muthu and M.A. Gardetti (eds.), Sustainable Fibres fo r Fashion Industryt.
Environmental Footprints and Eco-design of Products and Processes,
DOI 10.1007/978-981-10-0522-0 1

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Table 1 Important luxury hair fiber properties, yield, annual production, and prices
Hair Family Diameter Fiber length Price Resource Annual T rend Yield/animal
(m) (mm) ($USD/kg) production (tons) (kg)
Mohair hair Angora goat 24-40 84-130 7.5-8 South Africa, Turkey, USA 20,000-22,000 Increasing 4-10
Cashmere Cashmere goat 12.5-19 35-90 100-130 Asia, Russia, Australia, New 6500-15,000 Increasing 0.1-0.16
hair Zealand
Pashmina Chanthangi/cheru 9-14 40-60 100-150 India, Nepal, Tibet 40-50 Stable 0.5-0.45
hair
Cashgora Angora goat x 18-23 30-90 45 Australia, New Zealand 50 Increasing 50 % of
hair cashmere goat fleece
Camel hair Camel 18-26 30-120 9.5-24 China, Mongolia, East Asia 4500 Stable 3.5-5.0
Alpaca hair Lama glama 20-36 200-550 2-10 South America, USA, 4000-6500 Increasing 3-5
pacos Canada
Llama hair Lama glama 19-30 80-250 2-4 South America, USA, 2500-2700 Increasing 2-5
glama Canada
Vicuna hair Lama vicuna 12-15 30-50 360 Peru, Chile 5-6 Direct 0.2
consume
Guanaco hair Lama guanacos 14-16 30-60 125-150 South America 1.5-2 Direct 0.7-1.0
consume
Angora Angora rabbit 11-15 25-60 20-30 China, France, South 2500-3000 Stable 0.4-0.8
rabbit hair America, Turkey
Musk ox hair Bovine 11-20 40-70 15 USA, Canada, Asia 4—5 Stable 0.9
Bison hair Bovine 12-19 50-70 300 USA, Canada 5 Stable 1-2

A. Lakshmanan et al.
Yak hair Bovine 15-17 30-35 20 China, Mongolia, India, 1000 Stable 0.1
Tibet
Koztowski (2012), Atav et al. (2015), Atav (2010), Berger (1963), Bobswen (2001), Cardellino and Mueller (2008, 2009), Franck (2001), Townsend and Sette
Obras protegidas por Direitos de Autor

(2013), Watkins and Buxton (1992), Ammayappan and Moses (2005)


Luxury Hair Fibers for Fashion Industry 3

colour, design, and material. Designers believe that rich colour, aesthetic design,
and luxurious fibers make ordinary cloth into prestigious fashion cloth. Rich colour
is derived from fast natural dyes; aesthetic designs are developed by craft people;
and luxury hair fibers are harvested from rare animals (Gardetti and Muthu 2015).
In ancient times, hair-bearing animals were not domesticated; harvesting hair fiber
from those animals was considered a hobby; it was not until later that technocrats
found that animal hair fiber has softness, warmness, and fineness. These charac
teristics are suitable for making fashion clothing.
Wool is an important animal fiber and has been used for the development of
fashion apparel for long time; however, traditionally other animal hair fibers, such
as pashmina, angora goat, angora rabbit, and vicuna, have been used in the man
ufacture of textile clothing and fashion garments. Development of fashion textiles
from luxury hair fiber can also remunerate farmers due to their high price in the
market. Due to high cost, they have been generally used in conjunction with sheep’s
wool to produce special effects. Worldwide demand for total textile fiber was
approximately 75 million tons in 2013, to which the contribution of natural fiber
was estimated at 33 million tons (Atav et al. 2003; Atav 2010).
The annual production of natural fibers other than cotton fiber and wool fiber is
reported approximately 1.6 million tons and they worth approximately $3 billion
(Townsend and Sette 2013). For example, the share of angora goat hair is <0.05 %
of the total world fiber production, and the important luxury fiber annual production
and properties are given in Table 1. The low production of luxury hair fiber is due
to less productivity per animal, which ranges from 20 to 500 g of greasy hair per
shearing; however, this still plays an important role in the fashion textile industry.
Recently the production of luxury hair fiber for supply of the fashion industry has
also declined due to a reduction in the population of the animals, global warming,
less availability of manpower for animal grazing, poor supplementary nutrition, and
the introduction of synthetic fibers with similar properties. A group of fashion
textile industries existing in European countries, Japan, and America focuses on the
development of products from luxury hair fibers, and thus there is still a demand for
the luxury hair fibers. This chapter will give a roadmap to the availability of luxury
hair fiber, their properties, their processing and potential applications, their market,
and their future perspectives.

2 Luxury Hair Fibers

Fine hair fibers obtained from animals other than sheep, such as goat, camel, and
the camelid family, are used in the manufacture of fashion textile products. Due to
their high cost, they are used often in conjunction with fine wool fiber (20-30 pm,)
or other textiles fibers, such as silk, viscose rayon, nylon, and cotton, to impart
novelty effects. The largest groups of these fine hair fibers are known as “luxury
hair fibers,” and they generally are classified based on the source of the hair
(Fig. 1). The annual production of greasy hair fiber was approximately 50,000 tons

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4 A. Lakshmanan et al.

Luxury Hair Fibers

Hair fibers Fur Fibers

Rabbit Bovine family


Goat family Camel Family
V

Family & others

1. Angora goat-Mohair hairt Camel Came lids I. Hare hair 1. Yak hair
2. Cashmere goat-Cashmere hair 2. Angora 2. Musk ox hair
3. Cashgora goat Camel hair Llama family rabbit hair 3. Bison hair
4. Common goat-Goat hair 4. Cow hair
5. Changthangi / Chegu goat -
1. Bactrian camel hair 1. Llama- Llama hair 5. Horse hair
Pashmina hair
2. Dromadarian camel
6. Pvcora goat-Pycora hair 2. Alpaca- Suri/ Huacaya hair 6. Reindeer hair
hair
7. Chingora
7. Shatoosh hair 3. Vicuna-Vicuna hair
hair
4. Guanaco-Guanaco hair

Fig. 1 Classification of luxury hair fibers based on their source

in 2012, and it contributed nearly a 0.15 % share of the total natural fiber pro
duction, i.e., 33.45 million tons, in the world. Due to their limited contribution in a
specialized market, they also called “specialty hair fibers.” The classification of
luxury hair fibers based on their source is given below (Bobswen 2001; Dalton and
Franck 2001; Koztowski 2012). Among luxury hair fibers, cashmere, mohair, and
alpaca hair occupy the first three ranks in terms of production. Due to less avail
ability, vicuna is the most expensive hair fiber followed by qiviut, guanaco,
cashmere, and pashmina. Luxury hair fiber-based products, made by experienced
artisans, are relatively more expensive than fine wool products. For example,
cashmere sweater costs £100; cashmere suit fabric costs approximately £1200;
guanaco fabric costs approximately £500/m; a vicuna scarf costs approximately
$1500; and a men’s vicuna coat costs $20,000 (Atav 2011; Atav et al. 2015).

2.1 Goat Family

Based on the quality of hair obtained from the goat family, they are classified as
mohair/angora, cashmere, pashmina, pygora, cashgora (crossbreed), and common
goat hair. Mohair fiber is obtained from the long, lustrous coat of the angora goat;
cashmere fiber is obtained from the cashmere goat of family Capra hircus
(McGregor 1990); pashmina hair obtained from Indian changthangi/chegu goat
(Wani et al. 2007); Cashgora hair is obtained from a cross-breed of the cashmere
and angora goat and was developed in New Zealand (James 2000); and common
goat hair is generally obtained from the local goats of each country and used by
farmers (Westhuysen 2005).

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Luxury Hair Fibers for Fashion Industry 5

2.1.1 Mohair Hair

Mohair is one of important luxury hair fibers and is obtained from the long, lustrous
coat of the angora goat, which originated in Turkey. This beautiful fiber is famous
for its luster, softness, and strength. South Africa accounts for 60 % of total pro
duction, and other producers include the United States, Turkey, Argentina,
Australia, and New Zealand. It has also been reported that genetic breeding pro
grams in Australia are resulting in a dramatic reduction in the level of kemp fiber,
which reduces the value of mohair fleece. Mohair fleece from the angora goat is
white, smooth, and lustrous, and it has high tensile strength. A good mohair fleece
will be characterized by locks or bunches of mohair hair held together by the curl of
the fleece with a light sheen of oil and a good long staple. The average fleece yield
is approximately 2.5-3.0 kg/shearing with a staple length between 12 and 15 cm;
the animal is usually sheared twice a year (Hunter 1993).
Mohair hair ranges from very fine and soft to coarse and scratchy. Goat kids
produce the finest fiber, and the first shearing (or fall clip) is the finest of all. These
fleeces generally have very little oil, are soft, and are in the fiber fineness range of
20-24 pm. Progressively, as the animal ages, the mohair becomes coarser, and the
average fiber diameter increases. The value of the fleece is determined by fiber
diameter, luster, softness, and free from kemps (Hunter et al. 2008). Mohair hair is
similar to wool in chemical composition, but it is more crystalline than wool.
Mohair hair is a strong fiber that is elastic, has considerable luster, and takes dye
very well. The cross-section form of mohair is round. The scales are larger than
those of wool and lie flatter, thus making for a smoother fiber surface. The resultant
greater reflection of light gives mohair its characteristic luster. The scale number is
5/100 pm, and the scale length ranges from 18 to 22 pm (Van Rensburg and
Maasdorp 1985). The annual production is estimated to be approximately 22,000
tons and is mainly used for clothing and furnishings. The spinning of mohair hair is
not easy, especially in drawing and spinning, due to low cohesion and the gener
ation of static electricity. Blending mohair with wool is preferred to reduce
static-electricity problem as well as allows the use of lubricants and additives.
Fabrics made of mohair are very light in weight and have excellent insulation.
Mohair-based fabric provides warmth during the winter months but also makes a
cool suiting fabric for the humidity of summer; hence, it is popular in Japan. Mohair
is considered very valuable as an upholstering material for the making of plushes
and other covering materials where strength, beauty, and durability are desired. It is
used to make the knitting yam used for hand or machine knitting to make light
weight suiting, fabric for stoles and scarves, warm blankets, and durable velour
upholstery. It is often blended with wool for making top-quality blankets, in which
the mohair content makes the fabric warmer and at the same time lighter
(Harmsworth and Day 1990; Hess 1931; Appleyard 1978; Watkins and Buxton
1992; Franck 2001). Luxury products made from angora hair are given in Fig. 2.

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6 A. Lakshmanan et al.

Adult mohair goat Relaxed Navy jumper with 100% Mohair hair printed
round neck & long sleeves top (Mohair South Africa,
(65% Cotton: 35% Mohair) 2015)

Socks from 75% Kid Mohair Wool: Mohair hair blended 100% Mohair hair over coat
hair: 25% Nylon of Thermohair Navy Tuxedo Jacket (Mohair South Africa,
(Stilleagle, 2015) (Kingsman, 2015) 2015)

Fig. 2 Mohair goat and luxury products made from mohair

2.1.2 Cashmere Hair

Cashmere hair is referred to as the fine-bottom hair of the cashmere goat (Capra
hircus laniger). The cashmere goat originated in the Himalayan regions of central
and southwest Asia; later on cashmere goats spread, most notably to China and
Mongolia. The annual production of cashmere hair is estimated to be between
15,000 and 20,000 tons with a yield of 6500 tons of “pure cashmere.” The major
cashmere-producing countries are China (70 %), Mongolia (20 %), Iran,
Afghanistan, and India. China produces the best-quality cashmere fiber (<17 pm)
and is used for woven and knitted cloth. Iranian and Afghan cashmere is of lower
quality, and Indian cashmere hair is 14-19 pm and is used for making a wide
variety of shawls, stoles, scarves, and sweaters. It is one of the finest and softest
luxury hair fibers. Its visual appearance, extreme softness, scarcity, and image or
mystique character gives cashmere an unrivalled status as a luxury hair fiber
(McGregor and Butler 2009; McGregor 2003).
Chemically, cashmere is identical to fine wool and mohair fiber. It has higher
micro fibril-packing density, and this may be associated with the low crimp
exhibited by cashmere fiber. It has a bilateral structure, and the percentage of ortho
and para cortex is 50.4 and 49.6 %, respectively. There are 6.5-7 scales/100 pm.
The scale edges of cashmere fiber do not protrude as much as those of wool; this
leads to smoothness and lower shrinkage. Cashmere fiber is approximately 10 %
weaker than the finest wool and approximately 40 % weaker than mohair fiber.

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Luxury Hair Fibers for Fashion Industry 7

Adult cashmere goat 100% Cashmere stole of Silk/ Nylon/ Cashmere


Johnstons of Elgin blended Julia Shimmer
Jacquard Stole of Gucci

100% Cashmere hand 100% Cashmere chunky knit 100% cashmere hand woven
knitted scarf of Cianti wrap with suede Fringe of glitter shawl of Willow
Cashmere Willow Cashmere Cashmere

Fig. 3 Mohair goat and luxury products from mohair hair

It has a superbly textural feel, drapes beautifully, feels soft, warm, and light to the
touch, and will serve a user well for years. Cashmere hair offers lightweight
insulation without bulk. The fibers are highly adaptable and appropriate for all
climates. Its high moisture content allows insulation to change with the relative
humidity of atmosphere (Patil et al. 2012).
The knitwear industry is the largest consumer of cashmere hair. Scottish knitters
comprise the largest market for cashmere fiber outside of China. The weaving sector
is a small consumer of cashmere followed by the knitwear industry. After shearing
wool from the animal, the greasy and coarse outer hair can be removed. De-haired fine
hair can be dyed with suitable dyes, and then the dyed hair is carded and spun into
yam. Dyed cashmere yarn from reputable spinners is knitted into pieces on knitting
machines with suitable designs. Knitted fabrics are washed with great care in for
mulated soap in soft water at low temperatures. Washed scarves are pressed and
undergo a final inspection before tabbing, folding, and bagging. A significant amount
of cashmere hair is used to make accessories, e.g., shawls, stoles, scarves, throws, and
wraps. The low-grade hair is used in carpets and under felts and interlining for men’s
suits and jackets (McGregor and Postle 2004; Meech 1997). Cashmere/Silk blend is
also used for the development of high-cost suiting, and it has been reported that
Richard Jewels, a famous designer, developed a suit costing approximately $900,000
USD and bedazzled with 480 half-carat diamonds. Brooks Brothers, a famous suit
manufacture from the United Kingdom, made suiting fabric from a blend of super
200s merino wool and Mongolian cashmere (Esteban 2012).

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8 A. Lakshmanan et al.

Recently the requirement for cashmere products has increased, and it is believed that
the rearing of cashmere goats is environmentally catastrophic because the grasslands in
China and Magnolia cannot support the necessary fodder for hungry goats. To sustain
the supply of cashmere hair to the fashion industry, breeders have introduced a cashmere
cross-breed to yield a good quantity hair rather than quality hair. Alternatively, the
demand for ultra-soft, lightweight, candy-colored cashmere sweaters has increased
recently, and this has lead to the selection of an alternative luxury hair fibre, particularly
camelid hair fibers, in the UK fashion market (Avins2014). Some of the luxury clothing
based on cashmere hair fiber are given in Fig. 3. (Willow Cashmere Ltd 2015;
Sustainable Cashmere 2015; James Johnston & Company of Elgin 2015).
Environmental sustainability means that the end product consumes less energy
than it produces. M/s Chianti Cashmere, Italy, is a famous fashion outlet for
cashmere hair, and they have adopted sustainable techniques starting from sus
tainably harvesting cashmere hair to finishing it. They believed that sustainable
processes can protect the environment, improve the landscape for animals, and
promote sustainable rural development. They have introduced a wide range of
fashion products such as hand-knit scarves, mini shawls, baby hats and shoes, and
neck scarves in natural colours.

2.1.3 Pashmina Hair

Pashmina hair is one of the finest hair fibers harvested from the domesticated goat
from the Leh and Ladakh region of Jammu and Kashmir called Chanthangv, Lahul &
Spitti of Himachal Pradesh called it Chegu (Koul et al. 1987; Thakur et al. 2005).
Pashmina hair is also considered the prince of specialty hair fiber, and the name
“pashmina” derives from the Persian word “pashm,” which means “soft gold.” It is in
great demand in European fashion textiles due to its fineness (9-14 pm), warmth,
lightness, softness, and dyes compared with other hair fibers (Acharya and Sharma
1980). Each goat produces 250 g of hair in a season, and the dehaired fibre sells for
approximately $35/kg. Pashmina hair is identical with fine wool and has a bilateral
structure of ortho and para cortex of 50.4 and 49.6 %, respectively. Because the cuticle
of pashmina hair does not protrude like other fine wool, it leads to a smoother and more
lustrous surface. However, it is 10 % weaker than fine wool and approximately 40 %
weaker than mohair fiber. It has also been observed that pashmina fiber has more of the
polar amino acids (serine, threonine, and tyrosine) than fine wool, so its cuticle is more
hydrophilic than that of fine wool (Franck 2001; Berger 1963) (Fig. 4).
The appeal and matchless status of pashmina hair compared with cashmere hair
is due to its fiber fineness (9-14 pm), visual appearance, extreme softness, scarcity,
and mystique. The annual production of pashmina fiber from the Himalayas of
India is approximately 30-40 tons (Fig. 5).
Pashmina shawls were sold into the western fashion market 20 years ago, and
initially the pashmina shawl was marketed in 60/40 ratio of pashmina to silk and
had a good sheen, strength, and pliability. Pashmina hair is also utilized for the
production of aesthetic products such as knitwear in Scotland, blended suit fabrics

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Luxury Hair Fibers for Fashion Industry 9

Pashmina bearing Changthangi goat Hand crafted 100% Kashmiri Pashmina


Shawl

Fig. 4 Pashmina goat and pashmina shawl

Hand-spinning of Pashmina hair in Charkha Handloom weaving of Pashmina shawl

Block Printing of shawl for design Hand Embroidery on Pashmina shawl

Fig. 5 Production of a pashmina Shawl by traditional process (Ammayappan et al. 2011)

in Italy and Switzerland and shawls, stoles, rumals, and other high-quality apparel
in India and Nepal. The shawl prepared from fine pashmina fiber is traditionally
hand woven. It mainly involves highly skilled labours sorting, spinning, and
weaving the fiber on specified handlooms in the Kashmir valley. Making one
quality pashmina shawl requires nearly 4 to 200 man hours with the involvement of
2-4 man powers.
Indian craftsmen traditionally made renowned pashmina shawls, which were
woven on a hand loom and often embellished with fine embroidery; the cost was

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138 K. Thangavelu and K.B. Subramani

differentiation in their final properties for use in automotive, electronics, and


biomedical applications.
For biobased polymers such as PLA and PHA, additives have been developed to
enhance their performance by blending them with other polymers. However, the
additive market for biobased polymers is still very small, which makes it difficult to
justify major development efforts according to some key additive supplier com
panies. Various nano-reinforcements currently being developed include carbon
nanotubes, graphene, nanoclays, 2-D layered materials, and cellulose nanowhiskers.
Combining these nanofillers with biobased polymers could enhance a large number
of physical properties—including barrier properties, flame resistance, thermal sta
bility, solvent uptake, and rate of biodegradability—relative to unmodified polymer
resin.
Even though new biobased polymers are produced on an industrial scale, there
are still several factors that must be determined for their long-term viability. It is
expected that there will be feedstock competition as the global demand for food and
energy increases over time. Currently, renewable feedstocks used for manufacturing
biobased monomers and polymers often compete with requirements for food-based
products. The expansion of first-generation biobased fuel production will place
unsustainable demands on biomass resources and this is as much a threat to the
sustainability of biochemical and biopolymer production as it is to food production.
Several initiatives are underway to use cellulose-based feedstocks for the produc
tion of usable sugars for biofuels, biochemicals, and biopolymers.
Biobased polymers could replace conventional polymers in the near future.
Currently, biobased polymers are usually found in several applications from goods
to hi-tech applications due to developments in biotechnologies and public aware
ness. Nevertheless, regardless of these developments, there are still some drawbacks
that prevent the wider commercialization of biobased polymers in many applica
tions. This is mainly due to performance and price when compared with their
conventional counterparts, which remains a significant challenge for biobased
polymers.

References

Anastas P, Warner J (2000) Green chemistry: theory and practice. Oxford University Press, Oxford
Anna R, Hagfish slime could provide fibers for future eco-friendly clothes, http://www.pri.org/
stories/2013-03-14/hagfish-slime-could-provide-fibers-future-eco-friendly-clothes Accessed on
15 Nov 2014
Averous L, Pollet E (eds) (2012) Environmental silicate nano-biocomposites. Green energy and
technology. Springer, London. doi:10.1007/978-l-4471-4108-2_2
Avinc O, Khoddami A (2009) Overview of poly(lactic acid) fibers. Fiber Chem 41(6):391-401
Babu RP, O ’Connor K, Sreeram R (2013) Current progress on bio-based polymers and their future
trends, Prog Biomater 2(8)
Brooks MM (2009) Regenerated protein fibers: a preliminary review in Eichhorn S, Hearle JWS,
Jaffe M. Kikutani T (eds) Handbook of textile fiber structure: natural, regenerated, inorganic
and specialist fibers. Elsevier, London, pp 234-265

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144 Y.A. Lee

(Gama et al. 2013), research on its use for apparel applications has received little
attention so far.
Bacterial cellulose (BC) is a biopolymer that can be produced by several species
of bacteria, the most important of which is Gluconacetobacter xylinus (G. xylinus),
which was identified in 1886 (Gama et al. 2013). Cellulose produced by bacteria
has a molecular formula and morphology similar to that of plant cellulose; however,
BC is pure and does not require additional processing to get rid of impurities such
as lignin, pectin, and hemicellulose (Lin et al. 2013; Gama et al. 2013). G. xylinus
can be found in nature on places such as rotting fruits or other places that have fixed
sources or carbon such as sugars or alcohol, and it is able to make use of various
sugars and other compounds for synthesizing cellulose (Saxena and Brown 2013).
Being strictly an aerobe, it is usually found on the air medium interface, and its
presence can be easily recognized if it produces a cellulose film (Saxena and Brown
2013).
Bacterial cellulose (BC) can be produced through static (stationary) or agitated
(shaking) culture-cultivation methods. In agitated cultivation, small BC particles or
pellets are produced that have lower degree of polymerization, crystallinity, and
mechanical strength compared with the mat-like cellulose produced in static fer
mentation (Shah et al. 2013; Saxena and Brown 2013). In static cultivation, the
cellulose is formed on the surface (i.e., the air liquid interface) of the culture
medium in a stationary container. In this case, a cellulose membrane or pellicle is
produced on the entire culture medium surface conforming to the form of the
container (Shah et al. 2013). During the static-cultivation process, “the glucose
chains produced inside the bacterial body extrude out through tiny pores present on
their cell envelope,” which then combine and form microfibrils, which in turn
aggregate to form cellulose ribbons (Shah et al. 2013). This nanofiber ribbons later
forms a highly porous web network structure referred to as a pellicle, membrane,
sheet, mat, film, etc.
In static cultivation, as the fermentation time increases as does the thickness of
the nanofiber membrane also increases, which grows downward until “the cells
entrapped in the membrane become inactive or die due to oxygen deficit” (Shah
et al. 2013, p. 1587). Bacterial cellulose can be shaped into three-dimensional
structures during cellulose synthesis using various molds and porogens that allow
producing cellulose with desirable geometries (Gatenholm et al. 2013).
Various bacterial-cellulose (BC) composites have been synthesized by incor
porating a variety of materials, ranging from organic polymers to inorganic
nanoparticles, where the BC served as a support matrix or a reinforcing material
(Shah et al. 2013). The BC-composite synthesis is mainly done via the in situ
addition of reinforcement material into the BC culture media or the ex situ addition
of reinforcement materials into the fiber BC structure (Shah et al. 2013).
Composites allow modification and enhancement of BC properties to be used in
various applications such as in biomedical fields (e.g., wound dressing, burn
treatments, tissue engineering), electrical devices, conductive material, sensors,
foods, packaging, and cosmetics. Research on BC has recently also focused on

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148 Y.A. Lee

STAGE 1: Renewable Cellulose Fiber Development

- Identified the protocol for consistent


production of cellulose fiber mats
- Standardized growth process for
cellulose fiber mat production

STAGE 2: Cellulose/Biopolymer Composite Development

- Experimented with incorporating


biopolymers into cellulose mats
- Deep-coating trials
- Electrospinning

STAGE 3: Composite Evaluation

•Tested the incorporation of biopolymers


w ith cellulose mats
- Tensile strength, moisture regain
evaluation (in progress)

STAGE 4: Prototype Development

- Developed pattern pieces


- Identified seam and stitch types
- Developing prototype vest from
composite cellulose mats (in progress)

STAGE 5: Prototype Evaluation

In progress
Qualitative and quantitative
evaluation of wearability & durability
- thermal comfort, tensile strength,
abrasion resistance, absorbency, etc.

Fig. 1 Development process of sustainable vest using renewable bacteria cellulose fiber mats.
Source Flow chart developed by the author. Young-A Lee, March 16, 2014

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Case Study of Renewable Bacteria Cellulose Fiber ... 151

sugar or bacterial depositions on the cellulose. The fibers are approximately 100-
150 nm in width, and they are present in each layer of the film.
Electrospinning was considered as a more controlled way of depositing the
biopolymer coating on cellulose films. Samples were coated with aqueous caster
oil-based PUD because the PLA did not provide a sufficiently adherent layer on the
cellulose. SEM imaging for the surface and cross-sectional morphology of
electro-spinning PU-coated samples can be seen in Fig. 4a-d. As observed in
Fig. 4c, the PU-coated samples showed an almost uniform spread of nanospheres
with diameters between 50 and 100 nm. A few very large PU spheres were also
observed (see Fig. 4b), and could be due to the anomalous deposition of PU
droplets onto the surface during the initial steps of the electro-spinning process.
Tensile testing was also performed to examine the properties of the composites
developed from the cellulose fiber mats and biopolymers. Tensile properties of the
cellulose fiber mats were determined using load cells of varying magnitudes (10 N,
100 N) on an Instron universal testing machine (model 4502). Tensile test results
discussed here are based on the test conditions using a 100-N load cell and a strain
rate of 3 mm/min. All samples were tested at least five times to obtain reliable data.
Testing results included here are the summary of average values that were deter
mined experimentally. Uncoated and nonpurified samples at the early stages of this
study showed some strength compared with the PU or PLA dip-coated samples (see
Figs. 5 and 6).
In an effort to estimate the strength with more accuracy, tensile tests on the
purified samples for uncoated and PU-coated samples were performed using a

Fig. 4 SEM Images for PU-coated cellulose by electro-spinning method, a Low magnification
showing a fine layer of PU coating on multilayered cellulose film, b-d Various magnifications of
PU coating on the cellulose. Source Image by the author, Young-A Lee, March 16, 2014

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152 Y.A. Lee

Fig. 5 Preliminary samples for uncoated a PU-dip coated, b PLA-dip coated, and c cellulose fiber
mats. Source Image by the author, Young-A Lee, March 16, 2014

Tensile Strain at Peak Load (averages)


Average T ensile Stress (M Pa)

40
(/>
0c/>) 3 .5 •
W 3.0
0) 2.5 ■
■v>
S 2.0
h-
o) 1.5 •
O)
S m
< 0.5
0.0 unwashed/ton-coated
Wasted ,PU Coated uncoartod PU coated wasted uncoated, washed uncoaled.norvwashec
Sample Type Sample Type

Fig. 6 Tensile test results on the purified samples for uncoated and PU-coated samples. Source
Figure developed by the author, Young-A Lee, March 16, 2014

100-N load cell and an extension rate of 3.00 mm/min. A summary of the results is
shown in the graphs below (see Fig. 6).
Tensile test results lead to the following conclusions: (1) The average tensile
strength of unpurified, noncoated samples is higher than the purified samples,
which could be attributed to the fact that the presence of excess sugars in the layers
provide a reinforcement effect to the cellulose matrix that would be able to with
stand a higher applied stress; and (2) the average tensile strength of the PU-coated
samples is comparably higher than that of the uncoated, purified fiber mats. This
indicates that the PU-coating provides some additional strength. The difference not
being very high could be an indication of (a) the nonuniformity of the PU coating;
and (b) the necessity of improving the nature of the coating (fibrous networks as
opposed to fine nanospheres layer). The trend in the tensile stress at maximum or
peak load shows that the PU-coated cellulose fiber mat is much stronger than the
unpurified, noncoated version. This result proves that the processing o f the fiber
mat after its growth plays a very important role in dictating the resulting

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Case Study of Renewable Bacteria Cellulose Fiber • • • 153

mechanical properties. The purified and PU-coated samples were found to have a
maximum extension of approximately 1 mm and an average extension of 0.2 mm
from the stress-strain data.
To test water regains of the cellulose fiber mats, a simple version of Hu et al.’s
(2005) fabric moisture-management test was implemented with the following three
samples: unpurified, purified thin, and purified thick. No significant difference was
found among all three samples regarding the diameters of the water drop before and
after the test. This may be due to our samples having a great ability to absorb the
water, which results in the solidification of the water drop. In addition, the film-like,
nonwoven surface of the sample may also restrict the spread of the water because of
the surface tension of the water drop. Further testing is needed to reduce the water
absorbency of this material.
In short, the case study includes characterization of the developed composites
(e.g., morphology, strength, moisture regain) as well as sustainable prototype
development and its evaluation. This case study provided proof of concept that
products developed using cellulose-based biocomposite materials can provide
significant environmental and economic benefits. Successive experiments in part of
this study revealed the broad capabilities of biopolymer composite materials to be
used to develop various types of products by considering different end users. The
cultivation process used to produce the cellulose fiber mat formed by bacteria and
yeast in fermenting tea is an option that has the potential to yield a cellulose textile
that could have little or no waste and is produced without fertilizers, irrigation, or
farm equipment needed for the production of other cellulose fibers such as cotton.
The tea medium can be reused after a layer of the fiber mat is harvested, and if
disposed of as waste, it is nontoxic to the environment. As a cellulose fiber, the mat
is biodegradable and compostable. It will not contribute to landfill issues. The study
also provided an initial start to make connections among the source of raw mate
rials, the processing needed to transform the fibers into a new textile composite
suitable for apparel, the impact of products and processes on the environment, and
the potential for the process and the product being adapted to larger-scale
production.
From this study, the following matters were raised and discussed, which lead to
the recommendations for future study. Standardization of the growing process of
cellulose fiber mats is needed through controlling liquid temperature, liquid flow,
and pH level. The growth process of cellulose fiber mats could include nonheated
gentle-pressure compression for making samples with uniform thickness. This step
will help in obtaining dependable, replicate tensile testing and dynamic mechanical
analysis (DMA) testing results. The purified samples are assured to be capable of
withstanding >100-N applied load because they did not always break as was
expected in this test. It is estimated that the use of a load cell of higher value (2-
5 kN) should provide more accurate estimates of the mechanical strength of the
material. The PU coating on the cellulose fiber mats was observed as large depo
sition of approximately 100-nm spheres on its surface for a layer having thickness
of the same order. It is estimated that concentrating the PU solution used in the

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154 Y.A. Lee

coating to a more viscous form will provide a mesh-like coating that can sub
stantially increase the strength of the material.
Because alkaline washing causes the material to turn a rich, deep brown color,
we expect that there is also scope for adding dyes as suitable coloring to this
material for appropriate uses. In the case of using the material as a water-repellant
vest, suitable chemical dyes that interact well (hydrogen bonding) with PU coating
on the surface may help in making the product more commercially marketable. The
mats are highly dependent on temperature. Under cold-weather conditions (e.g.,
-1 0 °C), the mats were easily broken. It is recommended to improve the smell and
the tensile strength in cold conditions. For this study, all cellulose-based mat
samples (unpurified, purified, PU coated, PLA coated) were air dried. It is rec
ommended to try the freeze-drying method for further exploration. During the
prototype-development process, the purified mats broke when stitching two pieces
together; on the other hand, the unpurified ones were a bit sticky. Further explo
ration is needed for the best way to assemble pieces together (e.g., sewing, bonding,
melting) for large-scale production in future.

4 Case Study of User Acceptance of Apparel Products


Made of BC Material

Research has identified several barriers that prevent the acceptance of sustainable
goods and apparel by consumers including lack of expertise about the effects of
sustainable products on the environment, difficulty in finding sustainable products,
high prices, and negative perceptions of sustainable apparel as being nonfashion
able and unattractive (Moon et al. 2013; Gleim et al. 2013). It is essential to assess
consumers’ acceptance and evaluation of sustainable products in the product-design
and -development stage to ensure that consumer preferences and needs are being
considered so that the product is successful when introduced to the market.
Although bacterial cellulose (BC) has been proposed as a potential eco-friendly
material for apparel production, there is no research exploring consumer acceptance
and evaluation of this material when used in apparel. Therefore, the aim of this
study was to explore consumers’ perceptions and expectation toward the use of this
newly developed, cellulose-based sustainable nonwoven fabric in apparel or other
product development. Specific research objectives were to (1) examine consumers’
level of understanding on the general terms, sustainable or green fabric/material;
(2) explore study participants’ thoughts on the newly developed sustainable fabric
and their general attitudes toward environmental issues; and (3) investigate study
participants’ expectations and perceptions toward the use of sustainable fabrics in
apparel design as well as the use of sustainable apparel made of the newly
developed BC material.
An online survey methodology, including both open- and closed-ended ques
tions, was used to collect consumer data. A convenience sample of undergraduate

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Case Study of Renewable Bacteria Cellulose Fiber • • • 155

and graduate students age >18 years was obtained from US Midwestern universities
and used for data analysis. Prospective student participants received an invitation
email including the study description, consent elements, and a link to a short
Web-based questionnaire that would take approximately 20-25 min to complete.
Participants were asked questions to (1) evaluate their level of understanding
about sustainable fabric/material, (2) obtain their thoughts on the newly developed
sustainable fabric/material by way of visual inspection (see Figs. 7 and 8),
(3) collect their general attitudes toward environmental issues as well as their
expectations and perception toward the use of this sustainable nonwoven
fabric/material as well as apparel made of this sustainable fabric, and (4) obtain
their demographic information. The closed-ended questions, except for the demo
graphic information items, were measured using a seven-point Likert-type scale.
Before initiating data collection, the pretest of this online survey was completed to
check the clarity of the question wordings. After completing the data collection, the
quantitative data were analyzed using SPSS 21 software to perform basic
descriptive statistics, correlations among variables, and others. The qualitative data
from open-ended questions were analyzed using content analysis approach.
A total of 97 responses were received from the college students, and among
those 86 usable data were obtained and used for data analyses. The sample con
sisted of 71 female students and 15 male students. Participants’ ages ranged from
19 to 42 years with a mean of 20 years. The majority of respondents ranged from
age 19 to 22 years. Most were white/European-American (62 %) followed by Asian
(22 %), Latino or Hispanic American (11 %), and other ethnicities (5 %). The
college status of respondents was 47 % seniors followed by 27 % juniors, 17 %
graduate students, 6 % sophomores, and 3 % other. Most study respondents were
affiliated with the College of Human Sciences (80 %) followed by Engineering
(8 %), Liberal Arts and Sciences (6 %), Business (3 %), Agriculture and Life
Sciences (2 %), and Design (1 %).
Participants were asked to write down the materials or fabrics that first come to
mind when visually examining the images shown in Fig. 7. The majority of par
ticipants thought the vest was made of leather, rawhide, paper, or plastic. They
commented that the texture of the vest was “stiff, like leather.” They were also

Fig. 7 Visual images of new bacteria cellulose nonwoven material and vest prototype. Source
Image by the author, Young-A Lee, April 15, 2015

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Case Study of Renewable Bacteria Cellulose Fiber ... 157

Table 2 Visual inspection of Texture characteristics Mean SD


the texture of bacteria
Soft to hard 4.55 1.81
cellulose material
Silky to harsh 4.29 1.61
Firm to stretchy 3.07 1.74
Floppy to stiff 4.63 1.74
Crisp to limp 3.12 1.74
Rough to smooth 4.60 1.69
Thick to thin 5.09 1.70
Scratchy to slick 4.48 1.63
Tight to loose 4.18 1.62
Light to heavy 2.82 1.64
Dead to springy 3.22 1.43
Cool to warm 3.46 1.68
Note Items were measured using a seven-point Likert-type scale
ranging from “adjective located on left (1)” to “adjective located
on right (7)”
Source Table developed by the author, Young-A Lee, April 15,
2015

Table 3 Visual inspection of Surface characteristics Mean SD


the surface characteristics of
Light to dark 3.03 1.81
bacteria cellulose material
Uneven to even 3.84 1.61
Bumpy to smooth 4.43 1.74
Sheer to opaque 3.69 1.74
Dull to shiny 3.85 1.74
Blurry to pure 4.12 1.69
Note Items were measured using a seven-point Likert-type scale
ranging from “adjective located on left (1)” to “adjective located
on right (7)”
Source Table developed by the author, Young-A Lee, April 15,
2015

products made of this material when it is available, were measured. Overall, study
participants had a positive attitude toward the BC material (M = 4.46) based on the
rating scale from poor (1) to excellent (7); however, their response to the anticipated
acceptance of this material to general consumers were just slightly over medium
(M = 3.89) using the rating scale from not at all (4) to extremely acceptable (7).
Participants had a positive perception toward the BC material developed for the
study, especially considering the material as very unique (M = 6.25) and interesting
(M = 6.14). They also thought that this material is usable, durable, and desirable
(see Table 4), but their willingness to purchase the products made of this BC
material was in the medium range (M = 3.63).
In general, participants had positive perception and attitude toward the BC
material. Specifically, participants thought the material is unique and that the idea to

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