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Melhorando a Qualidade e Produtividade

com o uso de Robôs Industriais


Avaliação e estudo de caso

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Apresentador:
Hélio Sugimura, Gerente de Marketing da Divisão de Automação Industrial, engenheiro
elétrico pela PUC-SP, com pós graduação em administração de empresas pela FGV-SP

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Perfil

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Mitsubishi Electric
Mitsubishi Electric Corporation

Matriz: 2-7-3 Marunouchi, Chiyoda-Ku, Tokyo, Japan


Presidente & CEO: Masaki Sakuyama
Fundação: 15 de Janeiro de 1921

Vendas Líquidas*: ¥4,431,198 mil. (US$ 41,8 Bilhões)


Resultado Líquido: ¥ 364,578 mil. ( US$ 3,4 Bilhões)
Funcionários: 142.340 ( em 40 países)

Investimento em P&D: ¥ 210,308 mil. ( US$ 1,98 Bilhões)


Patentes registradas: 4.484 (Rank #1 no Japão em 2017)

*Dados de 31 de março de 2018

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Mitsubishi Electric
Portfólio de Produtos
Ecowebserver III
Monitoramento
de energia Multimedidor

Automação CLP
Industrial IHM

Inversores

Servo acionamentos
Acionamentos &
Movimentação Motion Control

Robôs

Disjuntores
Baixa tensão
Contatores / Relés de sobrecarga

MELSOFT
Software
Scada MC Works64

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Evolução do Portfólio
1980 1982 1990 2000 2010 2020
G
RV-M1 RV-1A RV-2AJ
RV-3SDJ RV-2SD/SQ RV-2F RV-2FR
RV-3SJ
RM-101 RM-501

G G
RV-M2 RV-E2 RV-2A RV-3S RV-3SD RV-4F RV-4FR
-

Small
robot
RV-E4N
RV-133P RV-P2 RV-5AJ RV-6S RV-7F RV-7FR
RV-6SD/SQ
- -

RV-7FLL
RV-4A
RV-13FR

RV-N4 RV-N10 RV-12S


RV-12SQ
RV-P33 RV-13F RV-20FR
-
RV-20F

RH-3FH RH-3FHR
Orthogonal robot
G
RH-M2 RH-5AH RH-6SH
RH-6SD/SQ RH-6FHR

SCARA
-
RH-E3H RP-1AH
RH-12FH

robot
RH-20FH

RC-136P
I RH-10AH RH-12FHR
RH-20FHR
RH-P2
RH-15AH
RS-30 RH-211 RH-12SDH/SQH RH-20HSD/SQH
RH-P33 RH-12SH
RH-18SDH/SQH RH-3SDHR/SQHR
RH-18SH RH-3FRHR
- -

clean robot RV-E2C


RV-2AC RV-3SDC RV-4FC

Clean RV-C2 RV-1AC


RV-E4NC

robot
LCD Robot
RC-1000 RH-15UHC
RH-E5HC RH-1000G RH-1500GC RH-1300G RC-1800G
GHWLC

Palletizing
welding
Robot
robot RV-S100

Large
RW-213

robot RH-223 RV-K10


RH-T100 RV-E30NF RV-100TH RV-35F/50F/70F
RH-L5

RW-1A RW-116

RC-321
G GOOD DESIGN AWARD I INVENTION AWARD

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O que você deve

MUDAR?

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Não é um jogo de “tudo ou nada”

Modular

&
Escalável
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Buscar oportunidades acessíveis!

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Lean

REALIDADE
MODELO

&
Flexível
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Robôs
Vs
Pessoas

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11
Product and company names listed are trademarks or trade names of their respective companies.
Robôs vs Pessoas

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Robôs vs Pessoas

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

MENOR ESPAÇO

QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

MUDANÇA DE PRODUÇÃO

MENOR ESPAÇO

QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

CONDIÇÕES EXTREMAS

MUDANÇA DE PRODUÇÃO

MENOR ESPAÇO

QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

EXPERIÊNCIA

CONDIÇÕES EXTREMAS

MUDANÇA DE PRODUÇÃO

MENOR ESPAÇO

QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

APRENDIZAGEM
CONDIÇÕES EXTREMAS
EXPERIÊNCIA
MUDANÇA DE PRODUÇÃO

MENOR ESPAÇO

QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

TAREFAS COMPLEXAS
CONDIÇÕES EXTREMAS
APRENDIZAGEM
MUDANÇA DE PRODUÇÃO
EXPERIÊNCIA
MENOR ESPAÇO

QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

FLEXIBILIDADE
CONDIÇÕES EXTREMAS
TAREFAS COMPLEXAS
MUDANÇA DE PRODUÇÃO
APRENDIZAGEM
MENOR ESPAÇO
EXPERIÊNCIA
QUALIDADE CONSTANTE

REDUÇÃO DE CUSTOS

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Robôs vs Pessoas

CONDIÇÕES EXTREMAS CRIATIVIDADE

MUDANÇA DE PRODUÇÃO FLEXIBILIDADE

MENOR ESPAÇO TAREFAS COMPLEXAS

QUALIDADE CONSTANTE APRENDIZAGEM

REDUÇÃO DE CUSTOS EXPERIÊNCIA

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Indicação para instalação de robôs
Pesada

Máquina dedicada

Carga de Operador
Trabalho
Robô
Industrial

Leve Fonte: “Industrial robotics installation guideline” ©


Ministry of economy, trade and industry, Chubu
bureau of economy, trade and industry, Nagoya
Simples Complexidade da tarefa Complexa institute of technology, industry-university-
government collaboration

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Indicação para instalação de robôs
Low-mix High-volume High-mix High-volume
Linha automatizada (Combinação entre pessoas, robôs e dispositivos)

Célula robotizada
Produtividade

(Mesmo produto em lotes grandes)

High-mix Low-volume
Célula manual

(Diferentes produtos em pequenos lotes)

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Robôs
Vs+
Pessoas

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ESTUDO DE CASO

Mitsubishi Electric Kani Factory


Desafio
Responder a demanda do mercado com grande
variedade de produtos (até 14.000 variações), com
lotes menores e mantendo ou melhorando o nível de
qualidade.

Solução
Mudar o conceito de produção de uma linha dedicada
em linha, para uma linha em célula.

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Ciclo de Produção
Gerenciando e utilizando dados do começo ao fim do processo

Previsão de
Recebimento demanda
de
ordem de
produção

Início do
processo Criação de
modelos

Controle de Rastreabilidade
qualidade
contínua Registro dos dados
de testes

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Melhoria da Qualidade e Produtividade
Mudando de gerenciamento de resultados para gerenciamento de processo

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Sistema de visão 3D

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Sistema de visão 2D

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Garra motorizada

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Force Sensor

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Modo Cooperativo

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Alteração de layout
1) De 280 m2 para 44,1 m2 35m

Redução em 85% de

área instalada
8m
2) Instalação de 6 células na IN

mesma área
OUT
3) Maior variedade de produtos
9m
em lotes menores

4.9m
4) Uma parada de linha não interrompe Ⓑ Ⓒ

toda a produção

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Alteração de layout

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e-F@ctory em ação!
Utilizando robôs e pessoas na mesma linha
Gerenciando e utilizando dados do começo ao fim do processo

Taxa de No. de Área


Produtividade
operação processos instalada
30% 60% 55% 85%
maior maior menor menor

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Outras aplicações

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De 2 horas para 2 minutos

Sense Think
AI
Act
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Robôs
+
Pessoas

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Obrigado!

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mitsubishielectric.com.br/ia mitsubishielectric.com.br/facebook

mitsubishielectric.com.br/linkedin mitsubishielectric.com.br/youtube

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Legal Disclaimer (must not be removed)

The contents of this document are provided as illustrative subject matter. No license, expressly or implied to any intellectual property rights is granted by this document. With regard to the products and services of Mitsubishi Electric referred to within
this document, Mitsubishi Electric and its group companies assume no liability whatsoever and disclaim any express or implied warranty, relating to the use and/or sale of those products and services including liability or warranties relating to fitness for
purpose, or infringement of any intellectual property right such as, but not limited to, patents, copyrights etc. except as provided by Mitsubishi Electric's terms and conditions of sale for those products and services.

All dates, figures, product specifications, service data, are based on Mitsubishi Electric’s current understanding and are subject to change without notice.
Due to copyright controls around the images used in this presentation on no account may any of the images be copied, extracted, edited or otherwise reused and disseminated separately. If you have any questions regarding this please contact
Mitsubishi Electric Corporation, 2-7-3 Marunouchi, Chiyoda-Ku, Tokyo, Factory Automation Systems Group, Overseas Marketing Division, Promotion Group Manager.
Where forward looking statements and proposals are provided these are based on Mitsubishi Electric's current expectations and are subject to risks and uncertainties that affect their validity, for example , but not limited to;
• the availability of information disclosed to Mitsubishi Electric
• changes in the state of the general business and economic environment
• effects triggered by changes in currency exchange rates and interest rates
• the development and adoption of new technologies
• the introduction and acceptance of new products and services

Other customers of Mitsubishi Electric may be listed within this documentation as illustrative examples, Mitsubishi Electric does not make any representations or endorsements of the products or services of those customers.
Mitsubishi Electric believe that an intrinsic part of building automation solutions is the ability to work with partners and third party company products, however, where such companies, their products and or services are referred to, Mitsubishi Electric
does so in good faith but expressly does not make representations or warranties regarding their quality, reliability, functionality, compatibility or general suitability.
Such references to third party companies, products and services may change without notice.

Other names, trademarks, brands may be claimed as the property of others and as such are acknowledged.

Mitsubishi Electric, e-F@ctory, MELSEC, MELSERVO, FREQROL, MELFA, iQ Platform and their associated logo's are trademarks of Mitsubishi Electric Corporation in Japan and/or other countries.
Copyright ©2017 Mitsubishi Electric Corporation.
All rights reserved.

It is not allowed to delete this disclaimer from the slide deck – the slide deck will be accompanied by an a original version in PDF format for reference.

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