2014037

2014037 MRH20/BX40 Cana Dyne SA
2014037 MRH20/BX40 Cana Dyne SA 2
230-0476 Boom Assembly 4

1012178 Anti-Seize Procedure Silver Grade Loctite 6
220-7118 MRH Inner Boom Assembly 8
220-7370 MRH Outer Boom Assembly 10
230-0153 Swing Post/Pedestal Assembly 12
220-6880 Swing Post Assembly 14
220-7739 Pedestal Assembly 16
815-2648 Cylinder Assembly 18
815-2649 Tube Assembly 20
815-2654 Rod Assembly 22
815-3064 Cylinder Ass'y 6"BX48.50"X3.5"RX67.50"CL 24
815-2635 Tube Assembly 6.00" B 48.5" Stroke 26
815-2640 Rod Assembly 3 1/2" Rod 28
230-2759 Boom Hose & Floor Installation 30

230-1154 MRH Hose Clamp Installation 32
230-0477 Boom Hose and Tube Installation 34

220-7129 MRH Inner Boom Hose Assembly 36
220-7465 Outer Boom Assembly 38
230-4224 Hydraulic Autolube Installation 40

1013386 Grease Pump c/w Reservoir 8LT 24Vdc LSW 42
1012400 Grease Pump Hydraulic 400# 24V 46
1017404 Hydraulic Pump 48
1017404-A Hydraulic Pump - Section A 50
1017404-B Hydraulic Pump - Section B 52
1017404-C Hydraulic Pump - Section C 54
220-7947 Grease Centromatic Installation 56
220-7612 Ped/Swingpost Autolube Installation 58
220-6570 Clamp Assembly 60
220-7609 Grease Injector Assembly 62
230-1245 Dual Injector Grease Assembly 64
220-7945 Inner Boom Grease Installation 66
220-6571 Clamp Assembly Twin Standard 0.673 70
220-7946 Outer Boom Grease Installation 72
1003829 Pressure Reducing Valve (100-2000PSI) 76
219-0436 Hose & Floor Kit Anti-Surge Installation 78

220-8494 Anti Surge Assembly 80
230-0177 Breaker Installation 82

BX40 Main Breaker Assembly 84
BX40B Bare Breaker 86
6239064 Control Valve Assembly 90
230-0278 Control Valve Assembly 92

1013029 Control Valve 5 Spool PVG 120/32 94
157B3151 PVM Mechanical Activation, standard 96
155G3040 PVM-Mechanical Activating Module 98
155G7042 PVT Tank Side Module w/ Pilot Supply for PVE 100
155G6035 PVBU Uprating Kit for PVB 102
155G8041 PVGI Assembly Kit 104
TC 1
155G5022 PVP Pumpside Module 106

155G4274 PVEO Electrical Activation 108
155G6006 PVB Basic module, low 110
155G7031 PVGI Combination Module PVG 120 to PVG 32 112
157B4128 PVEM Electrical Activation 114
157B6633 PVB Basic Module 116
157B7031 PVBS Main Spool Assembly 118
157B2004 PVS End Plate w/o LX port 124
157B8003 PVAS Assembly Kit 126
157B2125 PVLP Shock and Anti Cavitation Valve 128
157B2175 PVLP Shock and Anti-Cavitation Valve 134
210-7772 Pressure Gauge Assembly 138
2014037-ELEC Electrical Group 140

230-4253 Electrical Installation 142
230-4256 Joystick Assembly 144
230-4255 Boom Enclosure Assembly 146
230-4254 Power Supply Assembly 148
2014037-PP Power Pack Group 150

216-2000 Hand Pump Installation 152
216-2050 PP Common Parts Assembly 154
216-2055 Drip Tray PP100 Installation 156
216-2108 Oil Cooler Installation 158
216-2255 PP100 Panel Mount Installation 160
216-2361 Pump/Motor 75HP 460/3/60 105CC 162
1002974 High Pressure Filter 166
1003097 Suction Filter 168
230-4251 Power Pack to Pedestal Kit 170
TC 2
THIS PAGE LEFT BLANK FOR PRINTING
2014037
MRH20/BX40 Cana Dyne SA
2
2014037
MRH20/BX40 Cana Dyne SA

ITEM PART No. DESCRIPTION QTY.
1 230-0476 Boom Assembly ( Page 4 ) 1
2 230-2759 Boom Hose & Floor Installation ( Page 30 ) 1
3 230-0477 Boom Hose and Tube Installation ( Page 34 ) 1
4 230-4224 Hydraulic Autolube Installation ( Page 40 ) 1
5 219-0436 Hose & Floor Kit Anti-Surge Installation ( Page 78 ) 1
6 230-0177 Breaker Installation ( Page 82 ) 1
7 220-2606 Breaker Lubrication Kit 1
8 230-0278 Control Valve Assembly ( Page 92 ) 1
9 2014037-ELEC Electrical Group ( Page 140 ) 1
10 2014037-PP Power Pack Group ( Page 150 ) 1
11 BT910-B-1250 Blunt Tool 1
12 500-0004 Name Plate 1
When Ordering, Give Part No., Part Name, Model & Serial No.
3
230-0476
Boom Assembly
4
230-0476
Boom Assembly
1 1012178 Anti-Seize Procedure Silver Grade Loctite ( Page 6 ) 2
2 1912094 GR.8 Bolt 3/4" - 10 UNC X 5 1/2" 5
3 1912235 Bolt 1.0 nc X 6.5 lg HEX HD 2
4 1932043 Locknut 1"NC 2
5 1932052 Lock Nut .750 NC ESNA 5
6 220-7118 MRH Inner Boom Assembly ( Page 8 ) 1
7 220-7370 MRH Outer Boom Assembly ( Page 10 ) 1
8 230-0153 Swing Post/Pedestal Assembly ( Page 12 ) 1
9 500-1022 Decal Kit 1
10 700-1126 Pin 3.00 Dia x 11.50 lg 2
11 700-1355 Pin 4.000 Dia x 20.00 Long x NG 1
12 700-1373 Pin 4.000 Dia x 26.250 lg x ng 1
13 700-1374 Pin 3.000 x 13.38 lg 3
14 730-0202 Thrust Washer 4.02 ID X 8.000 OD X 0.125TH 4
15 730-0203 Thrust Washer 4.020 ID X 8.000 D x 0.188TH 4
16 815-3064 Cylinder Ass'y 6"BX48.50"X3.5"RX67.50"CL ( Page 24 ) 3
5
1012178
Anti-Seize Procedure Silver Grade Loctite
6
1012178
Anti-Seize Procedure Silver Grade Loctite

1 Anti Seize Loctite Silver Grade 2
7
220-7118
MRH Inner Boom Assembly
8
220-7118
MRH Inner Boom Assembly

1 220-7119 Inner Boom Weldment 1
2 710-0740 Bushing 5 OD x 4 ID x 6.25 LG 2
3 730-0501 Spacer 5 OD x 4.5 ID x 5 LG 1
4 1801016 Grease Fitting 1/8" NPT 2
9
220-7370
MRH Outer Boom Assembly
10
220-7370
MRH Outer Boom Assembly

1 220-7371 MRH-20 Outer Boom Weldment 1
2 210-0841 Bushing 2
3 730-0500 Spacer 3.95 OD x 3.38 ID x 7.5 LG 1
5 710-0195 Bushing 2
6 730-0493 Spacer 1
11
230-0153
Swing Post/Pedestal Assembly
12
230-0153
Swing Post/Pedestal Assembly

1 1000846 Stover Locknut 2.5-12 1
2 1010446 Bolt Rod End Eye 3/4" x 4 5/8" 4
3 1912128 HHCS-0.500NC X 1.000 GR8 0.500" NC X 1" 2
4 1912138 GR.8 Hex Bolt 0.625" NC X 1.5" 4
5 1912394 GR.8 Bolt .750 NC x 8.00 1
6 1932020 Locknut 1
7 1941014 .625 Flat Washer Hardened 4
8 1942004 Lockwasher .50" 2
9 210-1033 Pin 2.5" Dia 2
10 210-6419 Retaining Ring 1
11 210-8373 Cross Bar 1
12 220-6880 Swing Post Assembly ( Page 14 ) 1
13 220-7436 Support Pad MRH Foundation 14
14 220-7739 Pedestal Assembly ( Page 16 ) 1
15 220-8241 Shim 1/4" Thick - Not Shown 4
16 220-8244 Shim 1/8" Thick - Not Shown 4
17 220-8245 Washer 7
18 700-0640 Pin 2.5" Dia x 8.000" long x G 2
19 700-1277 Pin Swing Post Upper Greased 1
20 700-1278 Pin Swing Post Lower Greased 1
21 815-2648 Cylinder Assembly ( Page 18 ) 2
13
220-6880
Swing Post Assembly
14
220-6880
Swing Post Assembly

2 220-6881 Swing Post Weldment 1
3 710-0241 Flanged Bushing 2
4 1000799 Spherical Bearing 3.75" 1
5 1912020 GR.8 Bolt 0.500 NC x 1.50 8
6 3000503 Locking Ear Pin 2
7 1012909 Nordlock Washer Set 0.500" 8
15
220-7739
Pedestal Assembly
16
220-7739
Pedestal Assembly
1 220-7740 Pedestal Weldment 1
5 1912020 GR.8 Bolt 0.500 NC x 1.50 8
6 1942004 Lockwasher .50" 8
7 1000799 Spherical Bearing 3.75" 1
8 220-2975 Retaining Block 2
17
815-2648
Cylinder Assembly
18
815-2648
Cylinder Assembly
1 815-2649 Tube Assembly ( Page 20 ) 1
2 815-2654 Rod Assembly ( Page 22 ) 1
3 815-2659 Piston 5" Bore 2.75" Rod 1
4 815-2657 Head Gland 5.0" Bore 2.75" Rod 1
5 815-2658 Seal Kit 2.75" Rod Bolted Cyl 1
6 1932092 Nut 1.750x12TPI Plain Hex GR8 1
7 1912627 Flange Screw - 0.750NC X 2.500 GR.8 9
19
815-2649
Tube Assembly
20
815-2649
Tube Assembly
1 1000508 Spherical Bearing 1
2 815-2650 Tube Weldment 1
21
815-2654
Rod Assembly
22
815-2654
Rod Assembly
1 815-2655 Rod Weldment 1
23
815-3064
Cylinder Ass'y 6"BX48.50"X3.5"RX67.50"CL
24
815-3064
Cylinder Ass'y 6"BX48.50"X3.5"RX67.50"CL

1 815-2635 Tube Assembly 6.00" B 48.5" Stroke ( Page 26 ) 1
2 815-2640 Rod Assembly 3 1/2" Rod ( Page 28 ) 1
3 815-2647 Seal Kit 6" Bore 3.5" Rod Bolted Cyl. 1
4 815-2671 Transfer Tube .750" OD x 0.120" Wall 18~132 1
5 815-2645 Piston 6" Bore x 3.5" Rod 1
6 815-2644 Head Gland 6.0" 3.5" Rod Bore 1
7 1802771 Port Block #12 SF 30 GPM 1
8 815-2662 Tube Support 3" to 9" Bore 0.750" OD Tube 2
9 1000846 Stover Locknut 2.5-12 1
10 1800787 2-215 O Ring 1
11 1912496 GR.8 Bolt SHCS-0.375 NC x 3.50 LG. 4
12 1802666 T Bolt Clamp 7.38-7.78 2
13 1912627 Flange Screw - 0.750NC X 2.500 GR.8 11
14 1800566 Fitting 900598-10 1
15 1802753 Fitting A100-12-12 ORB-->Tube, ST 1
16 1802754 Fitting A400-12-12 ORB-->Tube, 90 1
25
815-2635
Tube Assembly 6.00" B 48.5" Stroke
26
815-2635
Tube Assembly 6.00" B 48.5" Stroke

3 815-2636 Tube Weldment 6" Bore 48.5" Stroke 1
27
815-2640
Rod Assembly 3 1/2" Rod
28
815-2640
Rod Assembly 3 1/2" Rod

1 815-2641 Rod Weldment 3 1/2" 1
29
230-2759
Boom Hose & Floor Installation
30
230-2759
Boom Hose & Floor Installation

1 220-7351 Valve Plate 1
2 220-8502 Pedestal Front Cover Weldment 1
3 220-8503 Pedestal Cover Weldment 1
4 230-1154 MRH Hose Clamp Installation ( Page 32 ) 1
5 1011733 Antislip Tape 3
6 1800201 Fitting 202702-10-8 1
7 1800202 Fitting 202702-12-8 1
8 1800220 Fitting 203005-12-12 2
9 1800237 Fitting 203102-16-16 2
10 1800256 Fitting 2041-16-16S 1
11 1800259 Fitting 2041-6-6 1
12 1800265 Fitting 2043-16-16 1
13 1800289 Fitting 2062-12-12 2
14 1800433 Fitting 221501-16-8 1
15 1801316 Fitting 500454-16 1
16 1801347 Fitting FF1994T-16-16 1
17 1912092 GR.8 Hex Bolt .75 NC X 2.25" 4
18 1912296 GR.8 Hex Head Bolt .375" NC x 1.0" 4
19 1932020 Locknut 4
20 1941012 .375 Flat Washer 4
21 1941015 .75 Flat Washer 8
22 1942002 Lock Washer 0.375 4
23 H05-KKK-032 Hose Assembly 2
24 H05-LLL-044 Hose Assembly 1
25 H06-GGG-040 Hose Assembly 1
26 H06-HHH-038 Hose Assembly 1
31 HK-00503 Hose Kit (Includes hose assemblies) 1
31
230-1154
MRH Hose Clamp Installation
32
230-1154
MRH Hose Clamp Installation

1 1912020 GR.8 Bolt 0.500 NC x 1.50 2
2 1912212 HHCS-0.375 NC x 6.0 LG GR.8 2
3 1932006 .375" NC ESNA Locknut GR.8 2
4 1932014 .50" NC ESNA Locknut 2
5 1941012 .375 Flat Washer 4
6 1941013 .50" Flat Washer 4
7 230-1119 Clamp 1
8 230-1132 Plate 1
33
230-0477
Boom Hose and Tube Installation
34
230-0477
Boom Hose and Tube Installation

1 220-7129 MRH Inner Boom Hose Assembly ( Page 36 ) 1
2 220-7465 Outer Boom Assembly ( Page 38 ) 1
3 220-8554 Bulkhead Plate Bent 1
4 1002790 Cover Plate DPAL-5S 1
5 1800255 Fitting 2041-12-12 5
6 1801173 Split Flange Kit 6
7 1801392 O Ring #12 ORS FF9446-18 2
8 1801817 Fitting FF1994T-12-12 1
10 1941012 .375 Flat Washer 2
11 1942002 Lock Washer 0.375 2
12 H05-KKK-048 Hose Assembly REF2
14 H05-LLL-044 Hose Assembly REF2
16 H08-LLL-082 Hose Assembly REF2
22 HK-00705 Hose Kit (includes above hoses) 1
35
220-7129
MRH Inner Boom Hose Assembly
36
220-7129
MRH Inner Boom Hose Assembly

1 MRH Inner Boom Assembly REF
2 220-7131 Hydraulic Tube 2
4 1010129 Rubber Insert 1.25" 5320SRI 4
5 1010127 Rubber Insert 1" OD 4
6 1002791 Body Clamp R15PP 8
8 1003142 Stacking Bolt 8
9 1003141 Milled Nut 5S 8
10 1003143 Safety Plate 4
11 1009769 Stud .375NC x 3.5" 8
37
220-7465
Outer Boom Assembly
38
220-7465
Outer Boom Assembly

1 220-7370 MRH Outer Boom Assembly ( Page 10 ) REF
3 1010129 Rubber Insert 1.25" 5320SRI 4
4 1002791 Body Clamp R15PP 4
6 1009769 Stud .375NC x 3.5" 8
39
230-4224
Hydraulic Autolube Installation
40
230-4224
Hydraulic Autolube Installation

1 1013386 Grease Pump c/w Reservoir 8LT 24Vdc LSW ( Page 42 ) 1
2 1800143 Adapter 2024-4-4 1
3 H06-GGG-120 Hose Assembly REF-2
4 1012400 Grease Pump Hydraulic 400# 24V ( Page 46 ) 1
5 1009035 Vent Valve REF
6 1005278 Pressure Gauge 5000 PSI 1
7 1800103 Fitting 2021-8-6S 1
8 1007978 Relief Valve REF
9 1003328 Plug - Hirshmann REF
10 1800430 Fitting 221501-16-6 1
11 1800237 Fitting 203102-16-16 1
12 1008591 Filter - Greaase REF
13 1008778 Grease Filter Element REF
14 1800295 Fitting 2062-4-4 1
15 H06-EEE-045 Hose Assembly REF-1
17 220-7947 Grease Centromatic Installation ( Page 56 ) 1
18 1800199 Fitting 202702-6-6 1
19 1009034 Switch Low Grease Level 1
20 1802187 Fitting FF3735-16-06 1
21 1801380 Fitting FF2114T-16-16 1
22 1802411 Fitting 9620-06-06 1
25 1800194 Fitting 202702-6-4 1
26 1800298 Fitting 2062-6-6 2
27 1801045 Fitting 203102-6-6 1
28 1003829 Pressure Reducing Valve (100-2000PSI) ( Page 76 ) 1
29 220-3523 Angle Mounting Bracket 1
30 1942000 Lock Washer 1/4" 2
31 1941000 1/4" Flat Washer 2
32 1912341 Bolt 2
33 220-1248 Grease Pail Support Weldment 1
34 1800258 Fitting 2041-4-4 1
36 HK-00873 Hose Kit Includes Hose Assemblies 1
41
1013386
Grease Pump c/w Reservoir 8LT 24Vdc LSW
42
1013386

1 247674 Reservoir 1
2 247676 Hose 1
3 544-31948-1 Stirring Paddle 1
4 249903 Control Cam 1
5 Bearing Ring Part of Kit 246434 2
6 Bearing Part of Kit 246434 1
7 246424 O-Ring 2
8 246425 Intermediate Plate 1
9 Shim Part of Kit 246434 1
10 Snap Ring Part of Kit 246434 2
11 Inner Ring Part of Kit 246434 1
12 246427 Eccentric Cam 1
13 Screw Part of Kit 246436 3
14 Washer Part of Kit 246436 3
15 O-ring Part of Kit 246436 & 246437 3
16 246426 Pump Housing 1
17 246422 Closure Plug 2
18 273483 3 Wire Internal Plug 1
19 273484 5 Wire Internal Plug 1
20 273485 5 Wire Power Cord/Plug 4
22 246423 Sealing Plug 1
23 226-14105-5 Nipple 1
24 206-13796-7 Screw 10
25 5050 Grease Fitting 1
26 249905 Microprocessor 1
27 Woodruff key Part of Kit 246436 1
28 Radial Seal Part of Kit 246436 & 246437 1
29 24 VDC Motor Part of Kit 246436 1
30 246421 Housing Cover 1
31 Hose 1
33 Proximity Switch REF
34 Check Valve Part of Kit 600-26876-2 1
35 Pump Element Part of Kit 600-26876-2 1
36 Gasket Part of Kit 600-26876-2 1
37 270864 Pressure Relief Assembly 1
38 Plug for Motor Part of Kit 246436 1
39 242125 Grease cap 1
41 304-19614-1 Adapter for Relief Assembly 1
42 247671 Lid 1
43 247672 Fixed paddle 1
43
1013386
44
1013386

44 247677 O-Ring 1
45 247678 Adapter 1
46 219-14138-2 O-Ring 1
48 1016072 Magnetic Switch 1
45
1012400
Grease Pump Hydraulic 400# 24V
46
1012400
Grease Pump Hydraulic 400# 24V

1 1017404 Hydraulic Pump ( Page 48 ) 1
2 1017399 Vent Valve Assembly 1
3 1015020 Drum Cover & Tie Rod Assembly 1
4 1015019 Follower Assembly 1
47
1017404
Hydraulic Pump
48
1017404
Hydraulic Pump
1 1017404-A Hydraulic Pump - Section A ( Page 50 ) 1
2 1017404-B Hydraulic Pump - Section B ( Page 52 ) 1
3 1017404-C Hydraulic Pump - Section C ( Page 54 ) 1
49
1017404-A
Hydraulic Pump - Section A
50
1017404-A
Hydraulic Pump - Section A

1 270635 Flat Head Screw 2
2 2702197 Counter Weight 2
3 270609 Retaining Ring 2
4 270665 Crankrod 1
5 270608 Retaining RIng 2
6 270666 Crank Eccentric 1
7 270607 Ball Bearing 1
8 270670 Outlet Pin 1
9 O-Ring (Included in 1012529) 1
10 1015099 Plunger Tube 1
10-A 1015100 Plunger Bushing 1
10-B 1015101 Steel Back-up Ring 1
10-C O-Ring (Included in 1012529) 1
10-D 1015102 Retainer Clip 2
11 1015103 Pivot Screw 2
12 1015104 Wrist Pin Bushing 2
13-A 1015105 Wrist Pin Anchor 1
13-B O-Ring (Included in 1012529) 1
14 Backup Washer (Included in 1012529) 1
15 Cup Seal (Included in 1012529) 1
16 1009172-2 Plunger Link Rod 1
17 270616 Spring 1
18 66010 Ball 1
19 1015106 Pump Plunger 1
19-A Pump Bushing (Included with 1015106) 1
20 1017402 Reciprocating Tube 1
21 Cup Seal (Included in 1012529) 1
24 1015107 Ball Cage 1
25 66001 Ball 1
27 270664 Check Seat 1
28 1012529 Soft Part Kit REF
51
1017404-B
Hydraulic Pump - Section B
52
1017404-B
Hydraulic Pump - Section B

28 270633 Screw 6
29 1015109 Gaskets 6
30-A 1015110 Housing Cover 1
30-B 1017400 Dipstick 1
30-C O-Ring (Included in 1012529) 1
31 Cover Gasket (Included in 1012529) 1
32 1015112 Pin-Nut 2
52 1011511 Bronze Bearing 1
56-A 1017403 Housing Tube 1
56-B 1015115 Spacer 1
57 Bronze Bushing (Included with 1015116) 1
58 1011513 Shovel Plug 1
59 1011514 Retaining Ring 1
67 1017401 Pump Housing 1
67-A 1015116 Pipe Plug 1
53
1017404-C
Hydraulic Pump - Section C
54
1017404-C
Hydraulic Pump - Section C

50 1012536 Hydraulic Motor Kit 1
51 1015113 Screw 2
51-A 1015114 Washer 2
69 Motor Gasket (Included in 1012529) 1
70 1017403 Housing Tube 1
71 1015117 Socket Screw 4
72 1010586 Pressure Gauge 1
73 1015121 Solenoid Valve Cartridge 1
73-A 1010592 Seal Kit 1
74 1012534 Solenoid Coil 1
75 1010588 Solenoid Coil Connector 1
76 1010589 Manifold 1
77 1010590 Pressure Reducing Valve 1
78 1010595 Orifice Fitting 1
55
220-7947
Grease Centromatic Installation
56
220-7947
Grease Centromatic Installation

1 220-7612 Ped/Swingpost Autolube Installation ( Page 58 ) 1
2 220-7945 Inner Boom Grease Installation ( Page 66 ) 1
3 220-7946 Outer Boom Grease Installation ( Page 72 ) 1
57
220-7612
Ped/Swingpost Autolube Installation
58
220-7612
Ped/Swingpost Autolube Installation

1 220-6570 Clamp Assembly ( Page 60 ) 6
2 220-7609 Grease Injector Assembly ( Page 62 ) 1
3 230-1245 Dual Injector Grease Assembly ( Page 64 ) 1
4 1800095 Fitting 2021-2-4 1
5 1800126 Fitting 202413-2-4 3
6 1800142 Fitting 2024-2-4 2
7 1801533 Fitting 202113-2-4 1
8 H05-EEE-055 Hose Assembly 2
16 HK-00550 Hose Kit Incl hose assemblies 1
59
220-6570
Clamp Assembly
60
220-6570
Clamp Assembly
1 1010661 Clamp Set 1/2" 1
2 1010660 Cover Plate 1
3 1010664 Bolt .313ZNC x 1.375 Gr 8 1
4 1011229 15MM Clamp Set 1
5 1010379 Weld Plate REF
61
220-7609
Grease Injector Assembly
62
220-7609

1 1800102 Fitting 2021-6-6S 2
3 1912317 Bolt .375 NC HH Bolt x 2" LG 2
4 1941002 .375" Flat Washer 4
5 1800142 Fitting 2024-2-4 3
6 1008510 3 Injector Manifold 81770-3 1
7 220-2011 3 or 4 Injector Manifold Bracket REF
63
230-1245
Dual Injector Grease Assembly
64
230-1245

3 1800149 Fitting 2024-6-6 2
4 1941002 .375" Flat Washer 4
5 1800142 Fitting 2024-2-4 4
6 1008511 4 Injector Manifold 1
65
220-7945
Inner Boom Grease Installation
66
220-7945
Inner Boom Grease Installation

1 220-7118 MRH Inner Boom Assembly ( Page 8 ) 1
2 220-7608 Dual Injector Grease Assembly ( Page 68 ) 1
3 1801197 Fitting 1
4 1801054 Fitting 2042-4-4 1
5 1800259 Fitting 2041-6-6 1
6 1800258 Fitting 2041-4-4 1
7 1800126 Fitting 202413-2-4 2
8 1800124 Fitting 202411-2-4S 2
10 220-6571 Clamp Assembly Twin Standard 0.673 ( Page 70 ) 2
18 HK-00551 Hose Kit includes above hoses REF
67
220-7608
68
220-7608

1 1800102 Fitting 2021-6-6S 2
4 1941002 .375" Flat Washer 4
5 1800142 Fitting 2024-2-4 4
6 1008511 4 Injector Manifold 1
69
220-6571
Clamp Assembly Twin Standard 0.673
70
220-6571
Clamp Assembly Twin Standard 0.673

1 1010429 Weld Plate REF
2 1010662 Clamp Set 1
3 1010660 Cover Plate 1
4 1010664 Bolt .313ZNC x 1.375 Gr 8 1
5 1011230 Clamp Set 18mm 1
71
220-7946
Outer Boom Grease Installation
72
220-7946
Outer Boom Grease Installation

2 1800099 Fitting 2021-8-4 1
3 1800126 Fitting 202413-2-4 5
4 1800258 Fitting 2041-4-4 5
5 1800259 Fitting 2041-6-6 1
6 220-7370 MRH Outer Boom Assembly ( Page 10 ) 1
7 220-7607 Grease Injector Assembly ( Page 74 ) 11
21 HK-00552 Hose Kit includes above hoses REF
73
220-7607
74
220-7607

1 1801223 3/8" NPT Plug, 2082-6S 1
2 1800366 Fitting 2083-6-6S 1
3 1800102 Fitting 2021-6-6S 1
6 1941002 .375" Flat Washer 6
7 1800142 Fitting 2024-2-4 5
10 220-2198 Bracket - 4X2 & 3X2 Injector Manifolds REF
75
1003829
Pressure Reducing Valve (100-2000PSI)
76
1003829
Pressure Reducing Valve (100-2000PSI)

1 1003829-1 Cartridge 1
2 1013424 Valve Body 1
77
219-0436
Hose & Floor Kit Anti-Surge Installation
78
219-0436
Hose & Floor Kit Anti-Surge Installation

1 1800176 Fitting 202702-12-12 1
2 1800237 Fitting 203102-16-16 1
3 1800429 Fitting 221501-8-4 1
4 1800433 Fitting 221501-16-8 1
5 1912020 GR.8 Bolt 0.500 NC x 1.50 2
6 1932014 .50" NC ESNA Locknut 2
7 1941013 .50" Flat Washer 4
8 Hose and Floor Plate Installation REF1
9 220-8494 Anti Surge Assembly ( Page 80 ) 1
10 H06-EEE-034 Hose Assembly REF1
14 HK-00584 Hose Kit (includes above hoses) REF
79
220-8494
Anti Surge Assembly
80
220-8494
Anti Surge Assembly

1 1007124 Valve Body 30 GPM 1
2 1009063 Check Valve 1
3 1009398 Cartridge - 30GPM Counterbalance Valve 1500 PSI 1
4 1009399 Cartridge 4500 PSI 1
5 1800176 Fitting 202702-12-12 1
6 1800193 Fitting 202702-4-4 1
7 1800289 Fitting 2062-12-12 1
8 1800324 Fitting 2071-12-12 1
9 1801310 Fitting FF1852T-12-12 2
10 1801352 Fitting FF1852T-12-16 2
11 1801565 Fitting FF2098T-12-12 1
12 1912204 GR.8 Hex Head Bolt .375 NC X 2.75 LG 2
13 1912376 GR.8 Hex Head Bolt 0.313NC x 0.750 2
14 1931029 GR.5 Hex Nut 0.375" NC 4
15 1941012 .375 Flat Washer 8
16 220-8495 Mount Plate 1
17 220-8496 Hydraulic Schematic (See back of Manual) 1
81
230-0177
Breaker Installation
82
230-0177
Breaker Installation
1 210-0836 Thrust Washer 1/8" THK 2
2 210-0843 Thrust Washer 3/16" THK 2
3 230-2894 Breaker Weldment 1
4 700-1250 Pin 3.000" x 21.38" lg 1
5 700-1295 Pin 3" dia x 10.50 lg 1
6 1800421 Fitting 210292-4 1
7 1802412 Fitting GG106-NP-4-6 1
8 1912094 GR.8 Bolt 3/4" - 10 UNC X 5 1/2" 2
9 1932046 Locknut 0.750 NC Stover 2
10 BX40 Main Breaker Assembly ( Page 84 ) 1
83
BX40
Main Breaker Assembly
84
BX40
Main Breaker Assembly

1 6239101 Housing Weldment 1
2 6239014 Square Bar 1
3 6239015 Wear Plate 1
4 6239016 Plate 1
5 6239017 Bolt 3
6 6900036 Washer 3
10 6239007 Side Damper 1
12 6239020 Side Damper (LH) 1
13 6239021 Side Damper (RH) 1
16 6209033 O-Ring 7
17 6237010 Lower Isolator 1
18 6237005 Upper Isolator 1
19 6509035 Hose Cover 2
20 6509040 Plate Cover 1
21 6509037 Retainer Cover 8
22 6509032 Bolt 8
23 6509038 Rubber Plug 2
24 6509041 Retainer Pin Rubber Plug 2
25 6509033 Stop Pin Rubber Plug 6
26 6509034 Grease Zerk Rubber Plug 1
27 6509020 Tie Rod Rubber Plug 4
30 BX40B Bare Breaker ( Page 86 ) 1
36 6230093 Hose Adapter JIC #12 - Return Low Pressure #4 1
37 6230095 Hose Adapter JIC #12 - Pressure High Pressure #4 1
38 6250702 O-Ring 2
40 6230097 Hose Assembly #4 x #4 JIC 2
85
BX40B
Bare Breaker
86
BX40B
Bare Breaker
1 6239051 Cylinder 1
2 ** Buffer Ring 1
3 ** U-Packing 1
4 ** Dust Seal 1
5 6239053 Piston 1
6 6237060 Bushing 1
7 ** Quad Ring 1
8 ** Step Seal 1
9 ** Buffer Ring 1
10 ** O-Ring 5
11 6239052 Head Cap 1
12 6239054 Front Head 1
13 6239061 @ Tie Rod 4
14 6239028 Heli Coil 4
15 6239012 @ Washer 4
16 6239013 @ Tie Rod Nut 4
17 6230540 Bolt 8
18 6230036 Washer 8
19 * O-Ring 2
20 6230024 Plug 2
21 ** O-Ring 2
22 6231561 Plug 1
23 ** O-Ring 1
24 6131561 Plug 1
25 6239006 Rear Tool Bushing 1
26 6239055 Front Tool Bushing 1
27-1 BT910-M-1250 Moil Tool REF
27-2 BT910-C-1250 Chisel Tool REF
27-3 BT910-B-1250 Blunt Tool REF
28 6239009 Stop Pin 5
29 6239039 Retainer Pin 2
30 6501529 Grease Nipple 1
31 6257527 Air Cap Assembly 1
32 * O-Ring 1
33 6257070 Gas Valve 1
34 6230003 Knock Pin 2
35 6237180 Helisert 8
*) Included in Master Seal Kit 6239098 includes 6239099 & 6239100

**) Included in Cylinder Seal Kit 6239099
@) Through Bolt Set
87
BX40B
Bare Breaker
88
BX40B
Bare Breaker
36 6700027 Plug 1
37 * O-Ring 1
38 6701539 Plug 5
39 ** O-Ring 9
40 6500030 Plug 3
41 6509026 Anti-Blank Adjuster 1
42 6900036 Washer 1
43 6509027 Nut 1
44 6509028 Back-Up Ring 1
45 ** O-Ring 1
46 6239064 Control Valve Assembly ( Page 90 ) 1
*) Included in Master Seal Kit 6239098 includes 6239099 & 6239100

**) Included in Cylinder Seal Kit 6239099
89
6239064
Control Valve Assembly
90
6239064

1 6239164 Valve Case 1
2 6230063 Spool 1
3 6230188 O-Ring 1
4 * Back-Up Ring 1
5 6239066 Plate 1
6 * Back-Up Ring 2
7 * O-Ring 2
8 * Back-Up Ring 2
9 * O-Ring 2
10 * Back-Up Ring 1
11 * O-Ring 1
12 * Back-Up Ring 2
13 * O-Ring 2
14 6239036 Bolt 6
15 6230036 Washer 6
16 6230180 Helisert 6
17 6189072 Plug 1
*) Included in Valve Case Seal Kit 6239100
91
230-0278
92
230-0278

1 1003013 Quick Coupler-Male 2
2 1013029 Control Valve 5 Spool PVG 120/32 ( Page 94 ) 1
3 1800100 Fitting 2021-2-6 1
4 1800175 Fitting 202702-10-12 7
5 1800181 Fitting 202702-12-16 1
6 1800182 Fitting 202702-16-16 1
7 1800343 Fitting 2081-4-2 2
8 1800344 Fitting 2081-6-2 1
9 1800441 Fitting 2216-2-5 1
10 1800567 Fitting (O-Ring Boss Plug) 900598-12 1
11 1801475 Fitting 2216-4-5 1
12 1801758 Fitting FF1852T-16-16 1
13 1802330 Fitting 2091-2-2 1
14 1803048 Fitting FF3648EL-12-10 (ORS / ORB) 1
15 1911166 GR.5 Hex Bolt .438" NC X 1.25" 4
16 1912314 GR.8 Hex Bolt 0.313NC x 1.000" 2
17 1932050 Locknut .313" NC ESNA 2
18 1941001 Flat Washer .313 Hardened 4
19 1941003 Flat Washer .438" or 7/16" 4
20 1942003 Lock Washer 4
21 210-7772 Pressure Gauge Assembly ( Page 138 ) 1
22 220-8496 Hydraulic Schematic (See back of Manual) 1
23 500-0279 Decal 1
93
1013029
Control Valve 5 Spool PVG 120/32
94
1013029
Control Valve 5 Spool PVG 120/32

1 157B3151 PVM Mechanical Activation, standard ( Page 96 ) 4
2 155G3040 PVM-Mechanical Activating Module ( Page 98 ) 1
3 155G7042 PVT Tank Side Module w/ Pilot Supply for PVE ( Page 100 ) 1
4 155G6035 PVBU Uprating Kit for PVB ( Page 102 ) 1
5 155G8041 PVGI Assembly Kit ( Page 104 ) 1
6 155G5022 PVP Pumpside Module ( Page 106 ) 1
7 155G4274 PVEO Electrical Activation ( Page 108 ) 1
8 155G6006 PVB Basic module, low ( Page 110 ) 1
9 155G6468 Main Spool Assembly 1
10 155G7031 PVGI Combination Module PVG 120 to PVG 32 ( Page 112 ) 1
11 157B4128 PVEM Electrical Activation ( Page 114 ) 4
12 157B6633 PVB Basic Module ( Page 116 ) 4
13 157B7031 PVBS Main Spool Assembly ( Page 118 ) 1
16 11146795 Main Spool Assembly 1
17 157B2004 PVS End Plate w/o LX port ( Page 124 ) 1
18 157B8003 PVAS Assembly Kit ( Page 126 ) 1
19 157B2125 PVLP Shock and Anti Cavitation Valve ( Page 128 ) 2
22 157B2175 PVLP Shock and Anti-Cavitation Valve ( Page 134 ) 1
24 157B2280 PVLP Shock and Anti Cavitation Valve 1
25 210-7606 Seal Kit PVG120/32 REF
95
157B3151
PVM Mechanical Activation, standard
96
157B3151
PVM Mechanical Activation, standard

1 681X8270 Seal Nut 2
2 681X0323 Pin 2
3 681X1864 Screw 4
4 633B1809 O-Ring 2
5 155L3430 O-Ring 1
6 155L3431 Housing 1
7 155L3151 Lever 1
8 155L3450 Foot 1
9 681X9289 Screw 1
10 157L3446 Catcher 1
11 873X9073 Lubricant 1
12 155L3152 Thread-Bushings 1
13 157B3999 Seal Kit 1
97
155G3040
PVM-Mechanical Activating Module
98
155G3040
PVM-Mechanical Activating Module

1 155L3150 Activating Bar w/knob (incl Item 2) 1
2 681X8163 Nut 1
3 155L3354 Foot 1
4 681X9266 Screw 8
5 155G3130 PVM Housing (incl. items 6, 7) 1
6 681X8270 Seal Nut 2
7 681X3299 Screw 2
8 633B1811 O-Ring 1
9 155G3301 Intermediate Plate 1
10 633B1005 O-Ring 1
11 155G3313 Spool Control Pin 1
12 155G3314 Stop 1
13 155G3317 Spring 1
14 155G3315 Stop 1
155G8518 Handle Seal Kit 1
99
155G7042
PVT Tank Side Module w/ Pilot Supply for PVE
100
155G7042
PVT Tank Side Module w/ Pilot Supply for PVE

10 681X1146 Screw 3
11 Tank Port Assembly 1
12 155G7372 Plug 1
13 633B1335 @ O-Ring 1
14 155B4056 @ Filter 1
15 155G7373 Plug 1
16 689X1040 @ Ball 1
17 155G7376 Stop 1
18 684X2094 Washer 4
19 155G7375 Spring 1
20 155G7374 Spool 1
21 155L1373 Plug 1
22 633B1813 @ O-Ring 1
23 155G7382 Stop 1
24 684X2547 Washer 2
25 155G7381 Spring 1
26 689X1040 Ball 1
155G8524 1
155G7041 Hydraulic Activation Kit 1
@) Part of Seal Kit 155G7041
101
155G6035
PVBU Uprating Kit for PVB
102
155G6035
PVBU Uprating Kit for PVB

6 633B1441 @ O-Ring 1
7 155G2316 @ Back-Up Ring 1
8 633B1440 @ O-Ring 1
9 155G2315 Adjustment Disc 4
12 631X2036 Plug 1
13 633B9017 Bonded Seal 1
14 155G2323 Plug 1
15 625-6641 Sleeve 1
155G8502 Seal Kit 1
103
155G8041
PVGI Assembly Kit
104
155G8041
PVGI Assembly Kit

1 155G8312 Nut 3
2 633B9018 @ Bonded Seal 3
3 155G8331 Stay Bolt 3
4 682L2006 @ Pin 4
5 633B1029 @ O-Ring 4
6 633B1956 @ O-Ring 2
7 633B1955 @ O-Ring 4
8 633B1809 O-Ring 2
9 633B1817 O-Ring 4
11 633B0120 O-Ring 1
105
155G5022
PVP Pumpside Module
106
155G5022
PVP Pumpside Module

1 155L6406 Plug 1/4" - 20 UNF Thread 1
3 631X2040 Plug 1
4 633B1441 @ O-Ring 1
5 155G5041 Insert 1
6 631X2026 Plug 1
7 684X2565 @ Washer 1
8 155G8561 Relief Valve 1
9 684X2367 @ Washer 1
10 Pump Side Housing 1
11 631X9716 Plug 1
12 633B0046 @ O-Ring 1
13 681X3019 Plug 1
14 not used on this model
15 155G5314 Plug 1
16 633B1029 @ O-Ring 1
17 155G5330 Sping 1
18 155G5331 Spring 1
19 155G5317 Washer 1
20 155B1336 Orifice 1
22 155G5312 Spool 1
23 070-2741 Plug 1
25 Pin 1
26 155A5021 Name Plate 1
27 681Z8055 Drive Screw 2
28 633X0019 Plastic Plug 1
107
155G4274
PVEO Electrical Activation
108
155G4274
PVEO Electrical Activation

1 984L3156 Hirschmann Plug 1
2 681X1574 Screw 4
4 PVEO Assembly 1
5 155G4710 @ Filter 1
6 633B0011 @ O-Ring 1
7 633B1004 @ O-Ring 2
8 633B1521 @ O-Ring 1
9 681X1864 Screw 4
10 155G4718 Intermediate Plate 1
11 633B1267 @ O-Ring 2
12 633B1030 @ O-Ring 1
13 633B1402 @ O-Ring 1
14 633B1148 @ O-Ring 1
109
155G6006
PVB Basic module, low
110
155G6006
PVB Basic module, low

2 155B6508 Plug 1
3 633B1056 O-Ring 1
4 633B1460 O-Ring 1
5 689X1007 Ball 1
6 631X2040 Plug 1
7 633B1441 O-Ring 1
8 155G8530 Compensating Spool 1
9 681X1607 Screw 1
11 155B8316 Orifice 1
12 PVB Housing 1
13 155G6468 Main Spool Assembly 1
155G8502 Seal Kit 1
111
155G7031
PVGI Combination Module PVG 120 to PVG 32
112
155G7031
PVGI Combination Module PVG 120 to PVG 32

1 Combination Module 1
2 633B1428 O-Ring 1
3 633B1461 O-Ring 2
5 155L6406 Plug 1/4" - 20 UNF Thread 1
6 631X2040 Plug 3
7 633B1441 O-Ring 3
113
157B4128
PVEM Electrical Activation
114
157B4128
PVEM Electrical Activation

1 984L3286 EL-Plug, DIN 43650 White, PG 11 1
2 681X0143 Screw 4
5 PVEM Assembly 1
7 633B0241 @ O-Ring 1
8 633B1461 @ O-Ring 3
9 633B1056 @ O-Ring 1
10 155G4710 Filter 1
12 633B0204 @ O-Ring 3
13 155U6780 Check Valve 2
14 155U6616 Orifice 1
@) Part of Seal Kit 157B4997
115
157B6633
PVB Basic Module
116
157B6633
PVB Basic Module

1 Compensator Valve Assembly 1
2 Housing 1
3 155L6365 Seat 2
4 155L6150 Thrust Pad 2
5 155L6370 Spring 2
6 633B1816 @ O-Ring 2
7 155B6387 Adjusting Screw 2
8 155L6377 @ Plastic Plug 2
9 633X1021 Plastic Plug 7/8" - 14 UNF - Thread 2
11 Shuttle Assembly 1
12 Shuttle Assembly 1
13 Pipe 1
16 684X2120 @ Washer 2
17 155L6406 Plug 1/4" - 20 UNF Thread 2
18 1
19 633B1813 @ O-Ring 1
22 155L6153 Relief Valve Assembly 1
@) Part of Seal Kit 157B6999
117
157B7031
PVBS Main Spool Assembly
118
157B7031

1 Main Spool 1
2 155L7500 Plug 1
3 633B1810 O-Ring 2
4 155L3356 Spring Stop 2
5 155L3358 Spring 1
6 155L3351 Tension Rod 1
119
157B7032
120
157B7032

1 Main Spool 1
2 155L7500 Plug 1
3 633B1810 O-Ring 2
5 155L3358 Spring 1
121
157B7073
122
157B7073

1 Main Spool 1
2 155L7500 Plug 1
3 633B1810 O-Ring 2
5 155L3358 Spring 1
123
157B2004
PVS End Plate w/o LX port
124
157B2004
PVS End Plate w/o LX port

1 End Plate 1
2 155L2150 Name Plate (incl. item 3) 1
3 681Z1011 Drive Screw 1
125
157B8003
PVAS Assembly Kit
126
157B8003
PVAS Assembly Kit

1 681X8018 Nut 3
2 684X2591 Washer 3
3 155L8353 Stay Bold M8 X 238mm LG. 3
4 633B1809 O-Ring 8
5 633B1814 O-Ring 1
6 633B1817 O-Ring 16
7 633B0120 O-Ring 3
157B8999 Seal Kit PVAS 1
127
157B2125
PVLP Shock and Anti Cavitation Valve
128
157B2125

18 PVLP Assembly 1
19 633B1813 O-Ring 1
129
157B2150
130
157B2150

18 PVLP Assembly 1
19 633B1813 O-Ring 1
131
157B2230
132
157B2230

18 PVLP Assembly 1
19 633B1813 O-Ring 1
133
157B2175
PVLP Shock and Anti-Cavitation Valve
134
157B2175
PVLP Shock and Anti-Cavitation Valve

18 PVLP Assembly 1
19 633B1813 O-Ring 1
135
157B2100
136
157B2100

18 PVLP Assembly 1
19 633B1813 O-Ring 1
137
210-7772
Pressure Gauge Assembly
138
210-7772
Pressure Gauge Assembly

1 1000453 Pressure Gauge 5000 PSI 1
2 1003014 Quick Coupler - Female 1
139
2014037-ELEC
Electrical Group
140
2014037-ELEC
Electrical Group
1 230-4253 Electrical Installation ( Page 142 ) 1
2 1001463 Cable 10C/16AWG (meters) 15
3 216-1879 Schematic (See back of Manual) 1
141
230-4253
Electrical Installation
142
230-4253
Electrical Installation
1 230-4256 Joystick Assembly ( Page 144 ) 1
2 230-4255 Boom Enclosure Assembly ( Page 146 ) 1
3 230-4254 Power Supply Assembly ( Page 148 ) 1
4 1014200 Danfoss Valve Cordset 5
5 984L3286 EL-Plug, DIN 43650 White, PG 11 1
6 1003021 Cable 2C/16AWG (Inches) 432"
7 1003024 Electrical Connector 1
8 1013556 Cable Assembly 18' DIN 43650 Molded REF
9 1013555 Cable Assembly 18' DIN 43650 Molded REF
10 1004190 Cable 16C/16AWG (meters) 10M
12 1001463 Cable 10C/16AWG (meters) REF
13 210-7382 Console Pedestal Weldment 1
14 210-7388 Gasket 1
15 1015228 Rubberized Clamp 2
16 1941000 1/4" Flat Washer 6
17 1931030 Hex Nut 1/4"UNC 4
18 1912312 GR.8 Hex Head Bolt .25" nc x .75" lg 2
19 1912313 GR.8 Hex Head Bolt .25NC x 1.000 4
20 1942000 Lock Washer 1/4" 6
21 230-4252 Wiring Diagram (See back of Manual) 1
143
230-4256
Joystick Assembly
144
230-4256
Joystick Assembly
1 230-4258 Console 1
2 1012461 Operator Push Button 1
3 1012460 Operator Latch 1
4 1012458 Contact Block 22.5MM 1 N/C 1
5 1007344 Lamp Green LED 1
6 500-1879 Joystick Control Decal 1
7 162F1321 Joystick-2 Prop 1
8 162F1320 Joystick-2 Prop 1
9 162B6100 Joystick Cable Assembly 2
10 1008190 Connector (Cable) 1
11 1003182 Locknut 3/4 Elec 0.75" NPT 1
12 1007697 Seal Connector 3/4 Elec 0.75" NPT 1
13 1007737 Grounding Lug 1
14 1008592 Mounting Rail Strip Block - TS35 .2M
15 1008595 End Section 2
16 1008594 End Bracket 2
17 1008723 Terminal Block 2
19 1009028 Cross Connect 2
20 1007345 Lamp Amber LED 1
145
230-4255
Boom Enclosure Assembly
146
230-4255
Boom Enclosure Assembly

1 230-2363 Enclosure 1
2 1003181 Connector(Cable) 1
3 1003182 Locknut 3/4 Elec 0.75" NPT 1
5 1013798 Cable Connector 1.00" 0.748-1.00 PL 2
6 1008047 Connector Seal 2
7 1013799 Locknut Connector Elec 1.00" NPT PL 2
8 1013800 Sealing Bushing Connector 4 Hole 1
9 1014412 Sealing Bushing Connector 5 Holes 7MM 1
10 1008592 Mounting Rail Strip Block - TS35 .1
16 1010047 End Plate 1
18 1010998 Rail Mount Form C 1
19 1009324 End Plate 1012956 1
20 1012956 Round Hourmeter 9-64VDC 1
21 500-1602 Breaker Fire Hourmeter Decal 1
147
230-4254
Power Supply Assembly
148
230-4254
Power Supply Assembly

1 220-6672 Enclosure 1
2 1007737 Grounding Lug 1
3 500-0793 Decal Kit 1
4 1008592 Mounting Rail Strip Block - TS35 .5M
5 1911261 Screw 8-32 UNC x 1/2" REF
6 1942023 Lockwasher #8 REF
8 1009916 Power Supply 1
10 1012467 Operator Selector 1
11 1012460 Operator Latch 2
12 1012457 Contact Block 22.5MM 1 N/O 3
13 1012465 Operator Selector 1
14 1007344 Lamp Green LED 1
17 1015659 Fuse 4A 125V 2
18 1009196 2.5 Amp Fuse 5X20mm 1
19 1009146 Fuse Holder 3
20 1008594 End Bracket 4
27 1003181 Connector(Cable) 1
29 1003182 Locknut 3/4 Elec 0.75" NPT 2
30 1008190 Connector (Cable) 1
31 1007832 Plug - Knockout 1
33 1010397 Timer 1
34 1010145 Relay 1
149
2014037-PP
Power Pack Group
150
2014037-PP
Power Pack Group

1 216-2000 Hand Pump Installation ( Page 152 ) 1
2 216-2050 PP Common Parts Assembly ( Page 154 ) 1
3 216-2055 Drip Tray PP100 Installation ( Page 156 ) 1
4 216-2108 Oil Cooler Installation ( Page 158 ) 1
5 216-2255 PP100 Panel Mount Installation ( Page 160 ) 1
6 216-2361 Pump/Motor 75HP 460/3/60 105CC ( Page 162 ) 1
7 230-4251 Power Pack to Pedestal Kit ( Page 170 ) 1
8 1002279 Oil Cooler Thermostat 1
9 1002439 Oil Temperature Interlock Thermostat 1
10 1002975 Pressure Filter Element 1
11 1003098 Suction Filter Element 1
12 1005048 Hydraulic Tank Immersion Heater 460V / 3Ph / 2KW 1
13 1012880 Electric Motor 1/2 HP 460/3/60 143T 1
14 1014425 Return Element Filter 1
151
216-2000
Hand Pump Installation
152
216-2000
Hand Pump Installation

1 1001136 Hose Clamp 1 1/4 " Hose 1
2 1002437 Hand Pump 1
3 1003551 Check Valve 1" NPT 1
4 1800031 Fitting 186101-16-16 1
5 1800133 Fitting 2024-12-16 2024-12-16 1
6 1800237 Fitting 203102-16-16 1
7 1800356 Fitting 2083-12-12 1
8 1800648 Air Hose 1" ID. X 60" LG. 60
9 1801610 Fitting 203005-16-16 1
10 1911095 Gr.5 Hex Head Bolt 0.25 NC X .75 4
11 1912020 GR.8 Bolt 0.500 NC x 1.50 3
12 1932012 .50NC Stover Locknut 3
13 1941013 .50" Flat Washer 6
14 1942000 Lock Washer 1/4" 4
15 230-2048 Hand Pump Bracket Plate 1
153
216-2050
PP Common Parts Assembly
154
216-2050
PP Common Parts Assembly

1 216-2049 Motor Mount Plate 1
2 216-2051 Reservoir Weldment 1
3 216-2099 Suction Strainer Weldment 1
4 500-0164 Power Pack Decal Kit Not Shown 1
5 1001294 Filler Cap 1
6 1001707 Reservoir End Cover REF
7 1002912 Breather 1
8 1003024 Electrical Connector 1
9 1003222 Conduit Body 90 1/2 NPT 1
10 1004842 Low Oil Level Switch 1
11 1004847 Temperature Gauge 1
12 1005082 Sight Gauge 1
13 1005252 Ball Valve 1
14 1005284 Gasket 1
15 1013774 Suction Threaded Hose Strainer 1
16 1014424 Return KLT8 Filter 1
17 1014447 Suction Filter Gasket 1
18 1015563 Extention Tube 1
19 1800176 Fitting 202702-12-12 1
20 1800253 Fitting 2040-6-8 1
21 1800349 Fitting 2082-12 1
22 1800369 Fitting 2083-8-8 1
23 1800376 Fitting 2085-12-12 1
24 1800533 Fitting 1
25 1800632 Split Flange Kit FF593-32 1
26 1800676 Pipe Plug .5 NPT SOC HD 2
27 1800678 Pipe Plug 2 1/2" NPT 2
28 1801046 Fitting 2047-12-8 1
29 1802245 Fitting 201501-24-16 1
30 1912036 GR.8 Bolt 5/8" - 11UNC X 2 1/2" LG. REF
31 1912087 GR.8 Hex Bolt .75-10 UNC X 1.75 4
32 1912666 Gr. 8 Hex Bolt 0.438NC x 0.750 6
33 1932008 Locknut .375" NC ESNA 4
34 1932020 Locknut 4
35 1941015 .75 Flat Washer 8
37 1942005 .625 Lockwasher REF
38 1800299 Fitting 2062-8-6 1
39 1800423 Fitting 210292-6 1
155
216-2055
Drip Tray PP100 Installation
156
216-2055
Drip Tray PP100 Installation

1 1912092 GR.8 Hex Bolt .75 NC X 2.25" 4
2 1932020 Locknut 4
3 1941015 .75 Flat Washer 8
4 PP Common Parts Assembly REF
5 216-2056 Drip Tray Weldment 1
6 220-9602 Spacer Plate 4
157
216-2108
Oil Cooler Installation
158
216-2108
Oil Cooler Installation

1 216-1941 Weldment 1
2 216-2003 Oil Cooler Guard Plate 1
3 216-2084 Oil Cooler Guard Plate 1
4 500-0499 Decal - LH Motor Rotation Not Shown 1
5 1001856 Nordlock Washer Set 8
6 1004844 Oil Cooler 1
7 1010073 Fan 18" Dia 8 Blade (7/8" bore) 1
8 1800086 Fitting 2021-16-16 2
9 1800350 Fitting 2082-16 2
10 1801728 * Fitting Use with NT-E Systems 1
11 1801746 @ Fitting FF2031T-16-16 Use with MBS12H Systems 1
12 1912020 GR.8 Bolt 0.500 NC x 1.50 8
13 1912198 GR.8 Hex Head Bolt .50 nc x 1.75 lg 1
15 1912313 GR.8 Hex Head Bolt .25NC x 1.000 4
16 1932014 .50" NC ESNA Locknut 1
17 1941000 1/4" Flat Washer 4
18 1941013 .50" Flat Washer 10
19 1942000 Lock Washer 1/4" 4
20 1942004 Lockwasher .50" 8
21 3000534ML Clamp Assembly 1
*) Use with NT-E Systems

@) Use with MBS12H Systems
159
216-2255
PP100 Panel Mount Installation
160
216-2255
PP100 Panel Mount Installation

1 1912020 GR.8 Bolt 0.500 NC x 1.50 3
2 1912088 .50 NC X 1.25 LG. Hex HD. Bolt GR.8 4
4 1941013 .50" Flat Washer 14
5 Power Pack Common Parts PP100 Assembly REF
6 216-2256 Panel Mount Plate 1
161
216-2361
Pump/Motor 75HP 460/3/60 105CC
162
216-2361

1 216-2319 Bracket Weldment 1
2 219-0504 Pump Coupling Rework 1.25 x 5/16 1
3 1002974 High Pressure Filter ( Page 166 ) 1
4 1003097 Suction Filter ( Page 168 ) 1
5 1003959 Coupling Insert (770N) For 405TC Frame 1
6 1004868 Coupling Half 2 7/8 DIA. For 405TC Frame 1
7 1005935 Electric Motor 1
8 1006159 Clamp (Hose) 4
9 1010230 Mount 1
10 1016741 Pump P3105-105CC 1
11 1800198 Fitting 202702-4-6 1
14 1801234 Fitting 2062-4-6 1
15 1801336 Suction Hose 2661-40 14
17 1801375 Fitting FF2098T-20-20 1
18 1801473 Fitting FC8153-48-40S 1
19 1801474 Fitting FC9152-40-40S 1
20 1801758 Fitting FF1852T-16-16 1
21 1801856 Fitting 221501-12-6 1
22 1802032 Fitting FF1852T-20-16 1
23 1802496 Fitting FF9863-16 1
24 1912020 GR.8 Bolt 0.500 NC x 1.50 2
25 1912035 GR.8 Hex Head Bolt 5/8 NC X 1 3/4 LG. 4
26 1912198 GR.8 Hex Head Bolt .50 nc x 1.75 lg 4
28 1912331 HHCS-0.438NC X 1.000 6
29 1912556 Bolt .75 NC x 3.75 lg Hx Hd Gr 8 4
31 1932020 Locknut 4
32 1941012 .375 Flat Washer 4
33 1941013 .50" Flat Washer 8
34 1941015 .75 Flat Washer 4
35 1942002 Lock Washer 0.375 3
37 1942004 Lockwasher .50" 4
38 1942005 .625 Lockwasher 4
39 1942006 Lockwasher .75 4
163
216-2361
164
216-2361

41 H211-MMM-056 Hose Assembly 1
165
1002974
High Pressure Filter
166
1002974
High Pressure Filter

2 1003087 Visual Differential Clogging Indicator 1
3 Indicator Housing Seal 1
4 Bonded Seal 1
5 1003089 Bypass Valve Kit 1
6 1003088 Element Adapter 1
7 Element Seal 1
8 1002975 Pressure Filter Element 1
9 @ Head to Bowl Seal 1
10 @ Backing Ring 1
11 @ Rubber Protection Ring 1
12 1003057 Seal Kit 1
@) Part of Seal Kit 1003057
167
1003097
Suction Filter
168
1003097
Suction Filter
1 1003098 Suction Filter Element REF
2 1003099 Seal Kit REF
3 1003091 Plug REF
169
230-4251
Power Pack to Pedestal Kit
170
230-4251
Power Pack to Pedestal Kit

171
NUMERICAL INDEX
Part Number Description Page
070-2741 Plug 107

1000453 Pressure Gauge 139
1000508 Spherical Bearing 21
23
17
1000846 Stover Locknut 13
25
1001136 Hose Clamp 153
1001294 Filler Cap 155
1001463 Cable 10C/16AWG 141
143
1001707 Reservoir End Cover 155
1001856 Nordlock Washer Set 159
1002279 Oil Cooler Thermostat 151
1002437 Hand Pump 153
1002439 Oil Temperature Interlock Thermostat 151
1002790 Cover Plate 35
37
39
1002791 Body Clamp 37
1002912 Breather 155

1002974 High Pressure Filter 163
167
1002975 Pressure Filter Element 151
1003013 Quick Coupler-Male 93

1003014 Quick Coupler - Female 139
1003021 Cable 2C/16AWG 143
1003024 Electrical Connector 143
1003057 Seal Kit 167

1003087 Visual Differential Clogging Indicator 167
1003088 Element Adapter 167
1003089 Bypass Valve Kit 167
1003091 Plug 169
1003097 Suction Filter 163
1003098 Suction Filter Element 151
1003099 Seal Kit 169

1003141 Milled Nut 37
1003142 Stacking Bolt 37
1003143 Safety Plate 37
1003181 Connector(Cable) 147
149
1003182 Locknut 3/4 145
1003222 Conduit Body 155

1003328 Plug - Hirshmann 41
1003551 Check Valve 153
1003829 Pressure Reducing Valve 41
77
1003829-1 Cartridge 77
1003959 Coupling Insert (770N) For 405TC Frame 163
1004190 Cable 16C/16AWG 143
1004842 Low Oil Level Switch 155
1004844 Oil Cooler 159
1004847 Temperature Gauge 155
1004868 Coupling Half 2 7/8 DIA. For 405TC Frame 163
1005048 Hydraulic Tank Immersion Heater 151
1005082 Sight Gauge 155
1005252 Ball Valve 155
1005284 Gasket 155
1005935 Electric Motor 163
1006159 Clamp (Hose) 163
1007124 Valve Body 81
NI 1
NUMERICAL INDEX
1007344 Lamp 145
1007345 Lamp 145

1007697 Seal Connector 3/4 145
1007737 Grounding Lug 145

29
1007832 Plug - Knockout 149
1007978 Relief Valve 41
1008047 Connector Seal 147
1008190 Connector (Cable) 145
1008509 2 Injector Manifold 75


69
1008591 Filter - Greaase 41
1008592 Mounting Rail Strip 145
1008594 End Bracket 145
1008595 End Section 145
1008723 Terminal Block 145
1008778 Grease Filter Element 41

1009028 Cross Connect 145
1009034 Switch Low Grease Level 41

1009035 Vent Valve 41
1009063 Check Valve 81
1009146 Fuse Holder 149
1009172-2 Plunger Link Rod 51
1009196 2.5 Amp Fuse 149
1009324 End Plate 147
1009398 Cartridge - 30GPM 81
1009399 Cartridge 81
1009769 Stud 37
1009916 Power Supply 149

1010047 End Plate 147
1010073 Fan 159
1010127 Rubber Insert 37
1010129 Rubber Insert 37
1010145 Relay 149

1010230 Mount 163
1010379 Weld Plate 61
1010397 Timer 149
1010429 Weld Plate 71
1010446 Bolt 13
1010588 Solenoid Coil Connector 55
1010589 Manifold 55
1010590 Pressure Reducing Valve 55
1010592 Seal Kit 55
1010595 Orifice Fitting 55
NI 2
NUMERICAL INDEX
1010660 Cover Plate 61
1010661 Clamp Set 1/2" 61

1010662 Clamp Set 71
1010664 Bolt 61
1010998 Rail Mount Form C 147

1011229 15MM Clamp Set 61
1011230 Clamp Set 18mm 71
1011511 Bronze Bearing 53
1011513 Shovel Plug 53
1011514 Retaining Ring 53
1011733 Antislip Tape 31
1012178 Anti-Seize Procedure 5
7
1012400 Grease Pump Hydraulic 400# 24V 41
47
1012457 Contact Block 149
1012458 Contact Block 145
1012460 Operator Latch 145
1012461 Operator Push Button 145

1012465 Operator Selector 149
1012467 Operator Selector 149
1012529 Soft Part Kit 51
1012534 Solenoid Coil 55

1012536 Hydraulic Motor Kit 55
1012880 Electric Motor 1/2 HP 460/3/60 143T 151
1012909 Nordlock Washer Set 15
1012956 Round Hourmeter 9-64VDC 147
1013029 Control Valve 93
95
1013386 Grease Pump c/w Reservoir 8LT 24Vdc LSW 41
43
45
1013424 Valve Body 77
1013555 Cable Assembly 18' DIN 43650 Molded 143
1013556 Cable Assembly 18' DIN 43650 Molded 143
1013774 Suction Threaded Hose Strainer 155
1013798 Cable Connector 1.00" 0.748-1.00 PL 147
1013799 Locknut Connector Elec 1.00" NPT PL 147
1013800 Sealing Bushing Connector 4 Hole 147
1014200 Danfoss Valve Cordset 143
1014412 Sealing Bushing Connector 5 Holes 7MM 147
1014424 Return KLT8 Filter 155
1014425 Return Element Filter 151
1014447 Suction Filter Gasket 155
1015019 Follower Assembly 47
1015020 Drum Cover & Tie Rod Assembly 47
1015099 Plunger Tube 51
1015100 Plunger Bushing 51
1015101 Steel Back-up Ring 51
1015102 Retainer Clip 51
1015103 Pivot Screw 51
1015104 Wrist Pin Bushing 51
1015105 Wrist Pin Anchor 51
1015106 Pump Plunger 51
1015107 Ball Cage 51
1015109 Gaskets 53
1015110 Housing Cover 53
1015112 Pin-Nut 53
1015113 Screw 55
1015114 Washer 55
1015115 Spacer 53
1015116 Pipe Plug 53
1015117 Socket Screw 55
1015121 Solenoid Valve Cartridge 55
1015228 Rubberized Clamp 143
NI 3
NUMERICAL INDEX
1015563 Extention Tube 155

1015659 Fuse 4A 125V 149
1016072 Magnetic Switch 45
1016741 Pump P3105-105CC 163
1017399 Vent Valve Assembly 47
1017400 Dipstick 53
1017401 Pump Housing 53
1017402 Reciprocating Tube 51
1017403 Housing Tube 53
1017404 Hydraulic Pump 47

49
1017404-A Hydraulic Pump - Section A 49
1017404-B Hydraulic Pump - Section B 49
1017404-C Hydraulic Pump - Section C 49
11146795 Main Spool Assembly 95

155A5021 Name Plate 107
155B1336 Orifice 107
155B4056 Filter 101
155B6387 Adjusting Screw 117
155B6508 Plug 111
155B8316 Orifice 111
155G2315 Adjustment Disc 103
155G2316 Back-Up Ring 103
155G2323 Plug 103
155G3040 PVM-Mechanical Activating Module 95
99
155G3130 PVM Housing (incl. items 6, 7) 99
155G3301 Intermediate Plate 99
155G3313 Spool Control Pin 99
155G3314 Stop 99
155G3315 Stop 99
155G3317 Spring 99
155G4274 PVEO Electrical Activation 95
109
155G4710 Filter 109
115
155G4718 Intermediate Plate 109
155G5022 PVP Pumpside Module 95
155G5041 Insert 107

155G5312 Spool 107
155G5314 Plug 107
155G5317 Washer 107
155G5330 Sping 107
155G5331 Spring 107
155G6006 PVB Basic module, low 95
155G6035 PVBU Uprating Kit for PVB 95
155G6468 Main Spool Assembly 95
155G7031 PVGI Combination Module PVG 120 to PVG 32 95

113
155G7041 Hydraulic Activation Kit 101
155G7042 PVT Tank Side Module w/ Pilot Supply for PVE 95
155G7372 Plug 101

155G7373 Plug 101
155G7374 Spool 101
155G7375 Spring 101
155G7376 Stop 101
155G7381 Spring 101
155G7382 Stop 101
155G8041 PVGI Assembly Kit 95
105
155G8312 Nut 105
NI 4
NUMERICAL INDEX
155G8331 Stay Bolt 105

155G8502 Seal Kit 103
155G8518 Handle Seal Kit 99

155G8524 101
155G8530 Compensating Spool 111
155G8561 Relief Valve 107
155L1373 Plug 101
155L2150 Name Plate (incl. item 3) 125
155L3150 Activating Bar w/knob 99
155L3151 Lever 97
155L3152 Thread-Bushings 97
155L3351 Tension Rod 119
121
123
155L3354 Foot 99
155L3356 Spring Stop 119
155L3358 Spring 119
155L3430 O-Ring 97
155L3431 Housing 97
155L3450 Foot 97
155L6150 Thrust Pad 117
155L6153 Relief Valve Assembly 117
155L6365 Seat 117
155L6370 Spring 117
155L6377 Plastic Plug 117
155L6406 Plug 107
155L7500 Plug 119
155L8353 Stay Bold 127

155U6616 Orifice 115
155U6780 Check Valve 115
157B2004 PVS End Plate 95

137
129
131
157B2175 PVLP Shock and Anti-Cavitation Valve 95
135
133
157B3151 PVM Mechanical Activation, standard 95
157B3999 Seal Kit 97

157B4128 PVEM Electrical Activation 95
157B6633 PVB Basic Module 95
157B8003 PVAS Assembly Kit 95
157B8999 Seal Kit 127

157L3446 Catcher 97
162B6100 Joystick Cable Assembly 145
NI 5
NUMERICAL INDEX
162F1320 Joystick-2 Prop 145

162F1321 Joystick-2 Prop 145
1800031 Fitting 153
1800086 Fitting 159
1800095 Fitting 59
1800099 Fitting 2021-8-4 73
1800100 Fitting 93
1800102 Fitting 63
1800103 Fitting 41
1800124 Fitting 67
1800126 Fitting 59
1800133 Fitting 2024-12-16 153

1800142 Fitting 59
1800143 Adapter 2024-4-4 41

1800149 Fitting 65
1800175 Fitting 93
1800176 Fitting 79
1800181 Fitting 93
1800182 Fitting 93
1800193 Fitting 81
1800194 Fitting 41
1800198 Fitting 163
1800199 Fitting 41
1800201 Fitting 31
1800202 Fitting 31
1800220 Fitting 31
1800237 Fitting 31
1800253 Fitting 155

1800255 Fitting 35
1800256 Fitting 31
1800258 Fitting 41
1800259 Fitting 31
1800265 Fitting 31
1800289 Fitting 2062-12-12 31
1800295 Fitting 41
1800298 Fitting 41
1800299 Fitting 155
1800324 Fitting 81
1800343 Fitting 2081-4-2 93
1800344 Fitting 93
1800349 Fitting 155
1800350 Fitting 2082-16 159
1800356 Fitting 153
1800366 Fitting 75
1800369 Fitting 155
1800376 Fitting 155
1800421 Fitting 83
1800423 Fitting 155
1800429 Fitting 79
1800430 Fitting 41
1800433 Fitting 31
NI 6
NUMERICAL INDEX
1800441 Fitting 93
1800533 Fitting 155
1800566 Fitting 25
1800567 Fitting (O-Ring Boss Plug) 93
1800632 Split Flange Kit 155
1800648 Air Hose 153
1800676 Pipe Plug 155
1800678 Pipe Plug 155
1800787 2-215 O Ring 25
1801016 Grease Fitting 9
11
1801045 Fitting 41
1801046 Fitting 155
1801054 Fitting 67
1801197 Fitting 67
1801223 3/8" NPT Plug, 2082-6S 75
1801234 Fitting 163
1801310 Fitting 81
1801316 Fitting 31
1801336 Suction Hose 163
1801347 Fitting 31
1801352 Fitting 81
1801375 Fitting 163
1801380 Fitting 41
1801392 O Ring #12 ORS 35
1801473 Fitting 163
1801474 Fitting 163
1801475 Fitting 93
1801533 Fitting 59
1801565 Fitting 81
1801610 Fitting 153
1801728 Fitting 159
1801746 Fitting FF2031T-16-16 159
1801758 Fitting 93
1801817 Fitting 35
1801856 Fitting 221501-12-6 163
1802032 Fitting 163
1802187 Fitting 41
1802245 Fitting 155
1802330 Fitting 93
1802411 Fitting 41
1802412 Fitting 83
1802496 Fitting 163
1802666 T Bolt Clamp 25
1802753 Fitting 25
1802754 Fitting 25
1802771 Port Block 25
1803048 Fitting 93
1911095 Gr.5 Hex Head Bolt 153
1911166 GR.5 Hex Bolt 93
1911261 Screw 149
1912020 GR.8 Bolt 0.500 NC x 1.50 15
33
161
1912035 GR.8 Hex Head Bolt 163

1912036 GR.8 Bolt 155
NI 7
NUMERICAL INDEX
1912087 GR.8 Hex Bolt 155

1912088 .50 NC X 1.25 LG. Hex HD. Bolt GR.8 161
1912092 GR.8 Hex Bolt 31
157
1912094 GR.8 Bolt 5
1912128 HHCS-0.500NC X 1.000 GR8 13

1912138 GR.8 Hex Bolt 13

1912212 HHCS-0.375 NC x 6.0 LG GR.8 33
1912235 Bolt 5

1912314 GR.8 Hex Bolt 93

1912317 Bolt 63
1912331 HHCS-0.438NC X 1.000 163

1912341 Bolt 41
1912394 GR.8 Bolt 13
1912496 GR.8 Bolt 25
1912556 Bolt 163
1912627 Flange Screw - 0.750NC X 2.500 GR.8 19
1912666 Gr. 8 Hex Bolt 155

1931029 GR.5 Hex Nut 81
1931030 Hex Nut 1/4"UNC 143
1932006 .375" NC ESNA Locknut GR.8 33
1932008 Locknut 155

1932012 .50NC Stover Locknut 153
1932014 .50" NC ESNA Locknut 33
1932020 Locknut 13
1932043 Locknut 5
1932046 Locknut 83
1932050 Locknut 93
1932052 Lock Nut 5
1932092 Nut 1.750x12TPI Plain Hex GR8 19
1941000 1/4" Flat Washer 41
1941001 Flat Washer 93

1941002 .375" Flat Washer 63
1941003 Flat Washer 93

1941012 .375 Flat Washer 31
NI 8
NUMERICAL INDEX
1941012 .375 Flat Washer 33
1941013 .50" Flat Washer 33
1941014 .625 Flat Washer 13

1941015 .75 Flat Washer 31
1942000 Lock Washer 1/4" 41
1942002 Lock Washer 31
1942003 Lock Washer 93
1942004 Lockwasher 13
1942005 .625 Lockwasher 155

2014037 MRH20/BX40 3
2014037-ELEC Electrical Group 3
2014037-PP Power Pack Group 3
206-13796-7 Screw 43
210-0836 Thrust Washer 83
210-0841 Bushing 11
210-1033 Pin 13
210-6419 Retaining Ring 13
210-7382 Console Pedestal Weldment 143
210-7388 Gasket 143
210-7606 Seal Kit 95
210-7772 Pressure Gauge Assembly 93
210-8373 Cross Bar 13

210-8375 Retaining Ring 15
216-1879 Schematic 141

216-1941 Weldment 159
216-2000 Hand Pump Installation 151
216-2003 Oil Cooler Guard Plate 159

216-2049 Motor Mount Plate 155
216-2050 PP Common Parts Assembly 151
216-2051 Reservoir Weldment 155

216-2055 Drip Tray PP100 Installation 151
216-2056 Drip Tray Weldment 157

216-2084 Oil Cooler Guard Plate 159
216-2099 Suction Strainer Weldment 155
216-2108 Oil Cooler Installation 151
216-2255 PP100 Panel Mount Installation 151
NI 9
NUMERICAL INDEX
216-2256 Panel Mount Plate 161

216-2319 Bracket Weldment 163
216-2361 Pump/Motor 75HP 460/3/60 105CC 151
165
219-0436 Hose & Floor Kit Anti-Surge Installation 3
219-0504 Pump Coupling Rework 163

219-14138-2 O-Ring 45
220-1248 Grease Pail Support Weldment 41
220-2011 3 or 4 Injector Manifold Bracket 63
220-2198 Bracket - 4X2 & 3X2 Injector Manifolds 75
220-2606 Breaker Lubrication Kit 3
220-2975 Retaining Block 17
220-3523 Angle Mounting Bracket 41
220-6672 Enclosure 149

220-6880 Swing Post Assembly 13
220-6881 Swing Post Weldment 15

220-7119 Inner Boom Weldment 9

220-7129 MRH Inner Boom Hose Assembly 35
220-7130 Hydraulic Tube 37

220-7351 Valve Plate 31
220-7371 MRH-20 Outer Boom Weldment 11

220-7436 Support Pad 13
220-7465 Outer Boom Assembly 35
220-7612 Ped/Swingpost Autolube Installation 57
220-7739 Pedestal Assembly 13
220-7740 Pedestal Weldment 17

220-7945 Inner Boom Grease Installation 57
220-7946 Outer Boom Grease Installation 57
220-7947 Grease Centromatic Installation 41
220-8241 Shim 13
220-8244 Shim 13
220-8245 Washer 13
220-8494 Anti Surge Assembly 79
220-8495 Mount Plate 81

220-8496 Hydraulic Schematic 81
220-8502 Pedestal Front Cover Weldment 31

220-8503 Pedestal Cover Weldment 31
NI 10
NUMERICAL INDEX
220-8554 Bulkhead Plate 35

220-9602 Spacer Plate 157
226-14105-5 Nipple 43
230-0153 Swing Post/Pedestal Assembly 5
230-0177 Breaker Installation 3
230-0278 Control Valve Assembly 3
230-0476 Boom Assembly 3
230-0477 Boom Hose and Tube Installation 3
230-1119 Clamp 33
230-1132 Plate 33
230-1154 MRH Hose Clamp Installation 31
230-2048 Hand Pump Bracket Plate 153

230-2363 Enclosure 147
230-2759 Boom Hose & Floor Installation 3
230-2894 Breaker Weldment 83

230-4224 Hydraulic Autolube Installation 3
230-4251 Power Pack to Pedestal Kit 151

171
230-4252 Wiring Diagram 143
230-4253 Electrical Installation 141
230-4254 Power Supply Assembly 143
230-4255 Boom Enclosure Assembly 143
230-4256 Joystick Assembly 143
230-4258 Console 145

242125 Grease cap 43
246421 Housing Cover 43
246422 Closure Plug 43
246423 Sealing Plug 43
246424 O-Ring 43
246425 Intermediate Plate 43
246426 Pump Housing 43
246427 Eccentric Cam 43
247671 Lid 43
247672 Fixed paddle 43
247674 Reservoir 43
247676 Hose 43
247677 O-Ring 43
247678 Adapter 45
249903 Control Cam 43
249905 Microprocessor 43
2702197 Counter Weight 51
270607 Ball Bearing 51
270608 Retaining RIng 51
270609 Retaining Ring 51
270616 Spring 51
270633 Screw 53
270635 Flat Head Screw 51
270664 Check Seat 51
270665 Crankrod 51
270666 Crank Eccentric 51
270670 Outlet Pin 51
270864 Pressure Relief Assembly 43
273483 3 Wire Internal Plug 43
273484 5 Wire Internal Plug 43
273485 5 Wire Power Cord/Plug 43
3000503 Locking Ear Pin 15
NI 11
NUMERICAL INDEX
3000534ML Clamp Assembly 159

304-19614-1 Adapter for Relief Assembly 43
500-0004 Name Plate 3
500-0164 Power Pack Decal Kit 155
500-0279 Decal 93
500-0499 Decal - LH Motor Rotation 159
500-0793 Decal Kit 149
500-1022 Decal Kit 5
500-1602 Breaker Fire Hourmeter Decal 147
500-1879 Joystick Control Decal 145
5050 Grease Fitting 43
544-31948-1 Stirring Paddle 43
6131561 Plug 87
6189072 Plug 91
6209033 O-Ring 85
6230003 Knock Pin 87
6230024 Plug 87
6230036 Washer 87
6230063 Spool 91
6230093 Hose Adapter JIC #12 - Return 85
6230095 Hose Adapter JIC #12 - Pressure 85
6230097 Hose Assembly 85
6230180 Helisert 91
6230188 O-Ring 91
6230540 Bolt 87
6231561 Plug 87
6237005 Upper Isolator 85
6237010 Lower Isolator 85
6237060 Bushing 87
6237180 Helisert 87
6239006 Rear Tool Bushing 87
6239007 Side Damper 85
6239009 Stop Pin 87
6239012 Washer 87
6239013 Tie Rod Nut 87
6239014 Square Bar 85
6239015 Wear Plate 85
6239016 Plate 85
6239017 Bolt 85
6239020 Side Damper (LH) 85
6239021 Side Damper (RH) 85
6239028 Heli Coil 87
6239036 Bolt 91
6239039 Retainer Pin 87
6239051 Cylinder 87
6239052 Head Cap 87
6239053 Piston 87
6239054 Front Head 87
6239055 Front Tool Bushing 87
6239061 Tie Rod 87
6239064 Control Valve Assembly 89
6239066 Plate 91
6239101 Housing Weldment 85
6239164 Valve Case 91
6250702 O-Ring 85
625-6641 Sleeve 103
6257070 Gas Valve 87
6257527 Air Cap Assembly 87
631X2026 Plug 107
631X2036 Plug 103
631X2040 Plug 107
631X9716 Plug 107

633B0011 O-Ring 109
NI 12
NUMERICAL INDEX
633B0046 O-Ring 107

633B0120 O-Ring 105
633B0204 O-Ring 115

633B0241 O-Ring 115
633B1004 O-Ring 109
633B1005 O-Ring 99
633B1029 O-Ring 105
633B1030 O-Ring 109

633B1056 O-Ring 111
633B1148 O-Ring 109

633B1267 O-Ring 109
633B1335 O-Ring 101
633B1402 O-Ring 109
633B1428 O-Ring 113
633B1440 O-Ring 103
633B1441 O-Ring 103
633B1460 O-Ring 111

633B1461 O-Ring 113
633B1521 O-Ring 109

633B1809 O-Ring 97
633B1810 O-Ring 119
633B1811 O-Ring 99
633B1813 O-Ring 101
633B1814 O-Ring 127

633B1816 O-Ring 117
633B1817 O-Ring 105
633B1955 O-Ring 105

633B1956 O-Ring 105
633B9008 Bonded Seal 111

633X0019 Plastic Plug 107

6500030 Plug 89
6501529 Grease Nipple 87
6509020 Tie Rod Rubber Plug 85
6509026 Anti-Blank Adjuster 89
6509027 Nut 89
6509028 Back-Up Ring 89
6509032 Bolt 85
6509033 Stop Pin Rubber Plug 85
6509034 Grease Zerk Rubber Plug 85
6509035 Hose Cover 85
6509037 Retainer Cover 85
6509038 Rubber Plug 85
NI 13
NUMERICAL INDEX
6509040 Plate Cover 85

6509041 Retainer Pin Rubber Plug 85
66001 Ball 51
66010 Ball 51
6700027 Plug 87
6701539 Plug 89
681X0143 Screw 115
681X0323 Pin 97
681X1146 Screw 101
681X1574 Screw 109
681X1607 Screw 111
681X1864 Screw 97
681X3019 Plug 107

681X3299 Screw 99
681X8018 Nut 127
681X8163 Nut 99
681X8270 Seal Nut 97
681X9266 Screw 99
681X9289 Screw 97
681Z1011 Drive Screw 125
681Z8055 Drive Screw 107
682L2006 Pin 105
684X2094 Washer 101
684X2120 Washer 117
684X2367 Washer 107
684X2547 Washer 101
684X2565 Washer 107
684X2591 Washer 127
689X1007 Ball 111
689X1040 Ball 101
6900036 Washer 85
700-0640 Pin 13
700-1126 Pin 5
700-1250 Pin 83
700-1277 Pin 13
700-1278 Pin 13
700-1295 Pin 83
700-1355 Pin 5
700-1373 Pin 5
700-1374 Pin 5
710-0195 Bushing 11
710-0240 Flanged Bushing 17
710-0241 Flanged Bushing 15
710-0740 Bushing 9
730-0493 Spacer 11
730-0500 Spacer 11
730-0501 Spacer 9
815-2636 Tube Weldment 27

815-2641 Rod Weldment 29

815-2644 Head Gland 25
815-2645 Piston 25
815-2647 Seal Kit 25
815-2648 Cylinder Assembly 13
815-2650 Tube Weldment 21

NI 14
NUMERICAL INDEX
815-2655 Rod Weldment 23

815-2657 Head Gland 19
815-2658 Seal Kit 19
815-2659 Piston 19
815-2662 Tube Support 25
815-2671 Transfer Tube 25
815-3064 Cylinder Ass'y 5
873X9073 Lubricant 97
984L3156 Hirschmann Plug 109
984L3286 EL-Plug, DIN 43650 White, PG 11 115
BT910-B-1250 Blunt Tool 3
BT910-C-1250 Chisel Tool 87

BT910-M-1250 Moil Tool 87
BX40 Main Breaker Assembly 83
BX40B Bare Breaker 85
H05-EEE-014 Hose Assembly 41


H05-GGG-019 Hose Assembly 73
H05-KKK-032 Hose Assembly 31
H05-LLL-044 Hose Assembly 31

H06-HHH-038 Hose Assembly 31
NI 15
NUMERICAL INDEX

H211-MMM-056 Hose Assembly 163

HK-00503 Hose Kit 31
HK-00873 Hose Kit Includes Hose Assemblies 41
NI 16
ALPHABETICAL INDEX
Description Part Number Page
Anti Surge Assembly 220-8494 80

Anti-Seize Procedure Silver Grade Loctite 1012178 6
Bare Breaker BX40B 86
Boom Assembly 230-0476 4
Boom Enclosure Assembly 230-4255 146
Boom Hose & Floor Installation 230-2759 30
Boom Hose and Tube Installation 230-0477 34
Breaker Installation 230-0177 82
Clamp Assembly 220-6570 60
Clamp Assembly Twin Standard 0.673 220-6571 70
Control Valve 5 Spool PVG 120/32 1013029 94
Control Valve Assembly 230-0278 92
Control Valve Assembly 6239064 90
Cylinder Assembly 815-2648 18
Cylinder Ass'y 6"BX48.50"X3.5"RX67.50"CL 815-3064 24
Drip Tray PP100 Installation 216-2055 156
Dual Injector Grease Assembly 220-7608 68
Dual Injector Grease Assembly 230-1245 64
Electrical Group 2014037-ELEC 140
Electrical Installation 230-4253 142
Grease Centromatic Installation 220-7947 56
Grease Injector Assembly 220-7607 74
Grease Injector Assembly 220-7609 62
Grease Pump c/w Reservoir 8LT 24Vdc LSW 1013386 42
Grease Pump Hydraulic 400# 24V 1012400 46
Hand Pump Installation 216-2000 152
High Pressure Filter 1002974 166
Hose & Floor Kit Anti-Surge Installation 219-0436 78
Hydraulic Autolube Installation 230-4224 40
Hydraulic Pump 1017404 48
Hydraulic Pump - Section A 1017404-A 50
Hydraulic Pump - Section B 1017404-B 52
Hydraulic Pump - Section C 1017404-C 54
Inner Boom Grease Installation 220-7945 66
Joystick Assembly 230-4256 144
Main Breaker Assembly BX40 84
MRH Hose Clamp Installation 230-1154 32
MRH Inner Boom Assembly 220-7118 8
MRH Inner Boom Hose Assembly 220-7129 36
MRH Outer Boom Assembly 220-7370 10
MRH20/BX40 2014037 2
Oil Cooler Installation 216-2108 158
Outer Boom Assembly 220-7465 38
Outer Boom Grease Installation 220-7946 72
Ped/Swingpost Autolube Installation 220-7612 58
Pedestal Assembly 220-7739 16
Power Pack Group 2014037-PP 150
Power Pack to Pedestal Kit 230-4251 170
Power Supply Assembly 230-4254 148
PP Common Parts Assembly 216-2050 154
PP100 Panel Mount Installation 216-2255 160
Pressure Gauge Assembly 210-7772 138
Pressure Reducing Valve (100-2000PSI) 1003829 76
Pump/Motor 75HP 460/3/60 105CC 216-2361 162
PVAS Assembly Kit 157B8003 126
PVB Basic Module 157B6633 116
PVB Basic module, low 155G6006 110
PVBS Main Spool Assembly 157B7031 118
PVBU Uprating Kit for PVB 155G6035 102
PVEM Electrical Activation 157B4128 114
PVEO Electrical Activation 155G4274 108
PVGI Assembly Kit 155G8041 104
PVGI Combination Module PVG 120 to PVG 32 155G7031 112
PVLP Shock and Anti Cavitation Valve 157B2100 136
AI 1
ALPHABETICAL INDEX
Description Part Number Page
PVLP Shock and Anti-Cavitation Valve 157B2175 134

PVM Mechanical Activation, standard 157B3151 96
PVM-Mechanical Activating Module 155G3040 98
PVP Pumpside Module 155G5022 106
PVS End Plate w/o LX port 157B2004 124
PVT Tank Side Module w/ Pilot Supply for PVE 155G7042 100
Rod Assembly 815-2654 22
Rod Assembly 3 1/2" Rod 815-2640 28
Suction Filter 1003097 168
Swing Post Assembly 220-6880 14
Swing Post/Pedestal Assembly 230-0153 12
Tube Assembly 815-2649 20
Tube Assembly 6.00" B 48.5" Stroke 815-2635 26
AI 2
216-1879
OPERATION:
 EMERGENCY STOP BUTTON INTERRUPTS ALL CONTROL POWER WHEN PRESSED IN. AN ADDITIONAL EMERGENCY STOP
BUTTON MAY BE ADDED WHERE JUMPER JMP1 IS SHOWN.
 START PUSH-BUTTON TURNS ON PUMP MOTOR, STOP PUSH-BUTTON TURNS OFF PUMP MOTOR.
 HIGH/LOW OIL TEMPERATURE SHUTDOWN THERMOSTAT WILL SHUT DOWN MOTORS IF TEMPERATURE DROPS BELOW 0°C
(30°F) OR RISES ABOVE 72°C (161°F)
 COOLER MOTOR RUNS AUTOMATICALLY THROUGH LOCAL CONTROLS, BY MEANS OF THE COOLER THERMOSTAT. COOLER
MOTOR CAN BE SET TO RUN CONTINUOUSLY WHEN PUMP MOTOR IS RUNNING BY INTERCONNECTING WIRES 109 AND 110.
 HIGH/LOW OIL TEMPERATURE COOLER THERMOSTAT WILL TURN ON COOLER MOTOR WHEN HYDRAULIC OIL TEMPERATURE
REACHES 40°C (104°F) RISING AND WILL TURN OFF COOLER MOTOR AT 35°C (95°F) FALLING.
 IMMERSION HEATER WITH INTERNAL THERMOSTAT WILL OPERATE WHEN OIL TEMPERATURE REACHES 10°C (50°F) FALLING.
THERMOSTAT DIALED TO 5.
 OIL LEVEL FLOAT SWITCH WILL SHUTDOWN MOTORS AND IMMERSION HEATER ON LOW HYDRAULIC OIL LEVEL. A TIME
DELAY RELAY PROTECTS AGAINST A FALSE SHUTDOWN.
NOTICE
This drawing or print is the property of BREAKER TECHNOLOGY LTD./INC..
It is loaned with the expressed agreement that the drawing and the information
contained therein is the property of BREAKER TECHNOLOGY LTD./INC. and
will not be reproduced, copied or otherwise disposed of directly or indirectly
and will not be used in whole or in part to assist in the making or to furnis h any
information for making drawings, prints, or other reproductions thereof, or for
the making of apparatus of parts thereof except upon written permis sion from
BREAKER TECHNOLOGY LTD./INC.
The acceptance of this drawing or print will be construed as an acceptance of
® an Astec Industries Co. the foregoing agreement.
THIS SCHEMATIC IS FOR REFERENCE ONLY. IT DOES NOT REFLECT SPECIFIC REQUIREMENTS. THE DRAWN BY GP DATE 110317 SIZE B SHEET 1 OF 1
CUSTOMER IS RESPONSIBLE FOR CHECKING THE REQUIREMENT FOR SUITABILITY. BTI WILL TAKE NO TITLE PART No.
RESPONSIBILITY/LIABILITY FOR ERRORS OR OMMISIONS. SCHEMATIC
TYPICAL MOTOR STARTER
ELECTO-HYDRAULIC CONTRLD BOOM
216-1879
REFERENCE P/N:
230-4252
WIRING NOTES: NOTICE

 ALL 'AC' WIRING - TEW, 105ºC, 600V, PVC INSULATED, 14 AWG It is loaned with the expressed agreement that the drawing and the information
 RED UNGROUNDED CONDUCTOR, WHITE NEUTRAL CONDUCTOR, GREEN GROUND

and will not be used in whole or in part to assist in the making or to furnish any

ALL 'GROUND/BOUNDING' WIRING - 14 AWG, GREEN the making of apparatus of parts thereof except upon written permission from
 ALL '+24 Vdc' WIRING - BLUE ® an Astec Industries Co.

the foregoing agreement.
 ALL 'DC COMMON' WIRING - BROWN

 ALL OTHER WIRING -TEW, 105ºC, 600V, PVC INSULATED, 16 AWG DRAWN BY CWR DATE 140321 SIZE B SHEET 1 OF 3
 ALL CONDUCTORS TO BE NUMBERED TITLE PART No.
WIRING DIAGRAM
 ALL TERMINAL BLOCKS WITH SAME NUMBER JUMPED TOGETHER USING CROSS CONNECTS
JOYSTICK CONTROL
AUTO LUBE OIL REC
230-4252
REFERENCE P/N: 230-3217
230-4252
120/240 Vac 1ø 50-60 HZ

FROM STARTER PANEL
OR CUSTOMER SUPPLY
ELECTRICAL PROTECTION IN ACCORDANCE
WITH LOCAL NATIONAL STANDARDS.
WIRING NOTES: NOTICE

 ALL 'AC' WIRING - TEW, 105ºC, 600V, PVC INSULATED, 14 AWG It is loaned with the expressed agreement that the drawing and the information
 RED UNGROUNDED CONDUCTOR, WHITE NEUTRAL CONDUCTOR, GREEN GROUND


ALL 'GROUND/BOUNDING' WIRING - 14 AWG, GREEN the making of apparatus of parts thereof except upon written permission from
 ALL '+24 Vdc' WIRING - BLUE ® an Astec Industries Co.

the foregoing agreement.
 ALL 'DC COMMON' WIRING - BROWN

 ALL OTHER WIRING -TEW, 105ºC, 600V, PVC INSULATED, 16 AWG DRAWN BY CWR DATE 140321 SIZE B SHEET 2 OF 3
 ALL CONDUCTORS TO BE NUMBERED TITLE PART No.
WIRING DIAGRAM
 ALL TERMINAL BLOCKS WITH SAME NUMBER JUMPED TOGETHER USING CROSS CONNECTS
POWER SUPPLY
AUTO LUBE OIL REC
230-4252
230-4252
NOTICE
It is loaned with the expressed agreement that the drawing and the information
the making of apparatus of parts thereof except upon written permission from
® an Astec Industries Co. the foregoing agreement.
DRAWN BY CWR DATE 140321 SIZE B SHEET 3 OF 3

TITLE PART No.
WIRING DIAGRAM
BOOM ENCLOSURE
AUTO LUBE OIL REC
230-4252

2014037

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2014037 MRH20/BX40 Cana Dyne SA

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