Products presentation DCS

Rev 1

APEX® Connection Systems

Selected for the Distribution Channel
 Products presentation Connection Systems
Rev 1

Overview 16 years of extensive testing

 Developed in 1993 for severe environment OEM applications  Exceeds harsh environment performance specs
 Female APEX terminals consist of two-pieces (spring / conductor)  USCAR-2 Severe Vibration testing
 Provide the only mat seal 2.8mm terminal solution  AK / VDA 40G dynamic & sinusoidal
 Terminals are stamped using 100% in die process monitoring  GMW3191 30G @ 155°C
 Serviceable according to USCAR-12 design guidelines  Highest current rating among competitors
 Pre-assembled for efficient harness assembly  APEX test reports and studies occupy 14 bookshelves at the
Delphi Novi lab facility

About Delphi
Delphi Automotive PLC (NYSE: DLPH) is a leading global supplier of technologies for the automotive and commercial vehicle markets. Headquartered in Gillingham, England, Delphi operates major technical centers, manufacturing sites and customer support services in 32
countries, with regional headquarters in Bascharage, Luxembourg; São Paulo, Brazil; Shanghai, China and Troy, Michigan, U.S. Delphi delivers innovation for the real world with technologies that make cars and trucks safer as well as more powerful, efficient and
connected. Visit www.delphi.com

2 www.delphi.com/connectors
 Products presentation Connection Systems
Rev 1

Table of contents

Terminals - Portfolio 4 APEX® 2.8 sealed Connectors

13
2 & 6 ways
Terminals - Plating 5 APEX® 2.8 sealed Connectors
14
Terminals - 0.64, 1.2, 1.5, 2.8, & 9.5 mm 6 Low Pin Count: 2, 3, 4, 6, 10 & 14 ways
APEX® 2.8 unsealed Connectors
APEX® Micro (0.64) sealed inline Connector 15
7 Low Pin Count: 2, 3, 4, 6, 10 & 14 ways
2 ways
APEX® Airbag Connectors
APEX® 1.2 & 1.5 sealed Connectors 16
8 2 & 4 ways
2, 3 & 4 ways
APEX® 150 sealed Connectors APEX® SensoMate™ 1.2 mm sealed
9 17
4, 6, 7 & 8 ways Connectors - 2, 3 & 4 ways
APEX® 150 sealed Connectors APEX® SensoMate™ 2.8 mm sealed
10 18
10, 14, 16 & 24 ways Connectors - 2, 3 & 4 ways
APEX® 150/2.8 unsealed Connectors APEX® 280 High Voltage connector– 35 A
11 19
20 ways 2 ways
APEX® Micro, 1.5 sealed Connectors Cross reference 20
12
28 ways

3 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® Terminals
Portfolio

• APEX® Micro 0.64 terminal system compatible with 0.64mm male terminals

• APEX® 1.2 1.2mm female terminal for high current / temp / vibration

• APEX® 150 1.5mm terminal system compatible to USCAR 1.5 cavity specification

• APEX® 1.5 1.5mm terminal system, capable of 3.5mm pitch

• APEX® 2.8 2.8mm terminal system for high current / temp / vibration

• APEX® 6.35 6.35mm terminal system

• APEX® 950 9.5mm terminal system

4 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® Terminals
Plating

Tin
Up to 125C ambient temperature
Below 145C terminal temperature
Most body and low on-engine vibration levels

Tin-Silver
Up to 150C ambient temperature
Below 170C terminal temperature
Most body and low on-engine vibration levels

Silver
Up to 150C ambient temperature
Below 180C terminal temperature
Severe on-engine vibration levels
APEX®
Gold
Up to 150C ambient temperature
Below 185C terminal temperature
Severe on-engine vibration levels

5 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® Terminals
0.64, 1.2, 1.5, 2.8, & 9.5 mm

Features:
 Size range: 0.64 to 9.5 mm  Other plating available upon request: Silver, …
 2-piece APEX® terminal technology  Temperature range: -40 to +155 °C
 Clean Body design - select versions feature 180 degree  Single wire seal compatible
no orientation into the connector  High normal force - low insertion force contacts
 Tin plated versions available  Low to high current carrying capacity
 High performance Gold plated versions available  Suitable for secondary lock
Technical characteristics
APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950
Blade range 0.64 - 1.2 mm 1.2 mm 1.5 mm 2.8 mm 9.5 - 1.2 mm
Pitch 2.5 mm 3.5 mm 3.5 mm 5 mm NA
Wire size range AWG 18-22 AWG 16-22 AWG 18-22 AWG 10-22
Contact resistance < 0.5 mΩ < 0.5 mΩ < 0.5 mΩ < 2 mΩ < 1 mΩ
Contact mating force < 2.9 N <7N < 3.5 N <7N < 30 N
Contact unmating force < 2.2 N <5N < 2.8 N <5N < 20 N
Maximum current carrying capacity at 23°C* 19 A 25 A 25 A 44 A 188 A
*For reference only

Main Part Numbers

Terminal Wire size range APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950
Female Terminals Tin Plated AWG 10-12 (4-3 mm2) 54001000
Female Terminals Tin Plated AWG 12 (3 mm2) 54001208
Female Terminals Tin Plated AWG 14-16 (2 mm2) 54001400
Female Terminals Tin Plated AWG 16-18 (1.5 mm2) 54001625
Female Terminals Tin Plated AWG 18-20 (0.8 mm2) PPI0001024 54001864 54001800
Female Terminals Tin Plated AWG 20-22 (0.5 mm2) PPI0001023 54002000
Female Terminals Tin Plated AWG 22-22 (0.35 mm2) 54002200
Female Terminals Tin Plated 30-40 mm2 F901300
Female Terminals, SWS, Tin Plated AWG 12 (3 mm2) 54001202
Female Terminals, SWS, Tin Plated AWG 16 (2 mm2) 54001404
Female Terminals, SWS, Tin Plated AWG 18-20 (0.8 mm2) PPI0001024 54001807
Male Terminals Tin Plated AWG 10-12 (4-3 mm2) 54001001
Male Terminals Tin Plated AWG 14-16 (2 mm2) 54001401
Male Terminals Tin Plated AWG 16-18 (1.5 mm2) 54001626
Male Terminals Tin Plated AWG 18-20 (0.8 mm2) 54001804
Male Terminals Tin Plated AWG 20-22 (0.5 mm2) 54002001
Male Terminals Tin Plated AWG 22-22 (0.35 mm2) 54002201

6 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® Micro (0.64) sealed inline Connector

2 ways

Features:
 Waterproof application with Grommet Seal  Compliant with USCAR & ES design guidelines and
 Fully protected by interface seal performance standards
 Easy to engage & disengage by locking lever on small  Front Terminal Position Assurance (T.P.A)
area  Mechanical polarization
 Heavy Duty – for Engine vibration and temperature duty  Applicable terminal is APEX micro(0.64)
cycle  The optional part : CPA
 Application : Sensor, EGR, Emission and other
sealed applications

Technical characteristics
2 ways (Full shroud) 2 ways (Half shroud)
Terminal Type
O O
Apex micro
Temperature range -40°C to +150°C -40°C to +150°C
Sealing protection IP 68 IP 68
Terminal insertion force <8N <8N
Connector mating force < 30 N < 30 N
TPA O O
CPA O Optional

Main Part Numbers

2 ways (Full shroud) 2 ways (Half shroud)
Female with CPA PPI0000476 F841700
Female without CPA - F947600
Male F676010

7 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 1.2 & 1.5 sealed Connectors

2, 3 & 4 ways

Features:
 Waterproof application with Single Wire Seal  Front Terminal Position Assurance (T.P.A)
 Fully protected by interface seal  Mechanical polarization
 Easy to engage & disengage by locking lever on small  Applicable terminal is APEX 1.2 and 1.5
area  The optional part : CPA
 Heavy Duty – for Engine vibration and temperature duty  Application : Sensor, Injector, Ignition, Thermostat
cycle and other sealed applications
 Compliant with USCAR & ES design guidelines and
performance standards

5 ways 5 ways

Technical characteristics
2 ways 2 ways 3 ways 4 ways 5 ways
Terminal Type – Apex 1.2 O O O O O
Terminal Type – Apex 1.5 O O O O
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +155°C
Sealing protection IP 68 IP 68 IP 68 IP 68 IP 68
Terminal insertion force - APEX ® 2.8 mm <8N <8N <8N <8N
Connector mating force < 30 N < 30 N < 50 N < 50 N
TPA O O O O O
CPA Optional Optional Optional Optional Optional
120-S-002-1-Z01 120-S-003-1-Z01 120-S-004-1-Z01
Interface information(USCAR)
120-S-002-1-Z02 120-S-003-1-Z02 120-S-004-1-Z02

Main Part Numbers

2 ways 2 ways 3 ways 4 ways 5 ways
Female with CPA F200410 33401217 33401107 F263510 33241268
Female without CPA F144510 33401221 33401120 33400896

8 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 150 sealed Connectors

4, 6, 7 & 8 ways

Features:
 Waterproof application with Grommet Seal  Compliant with USCAR & ES design guidelines and
 Fully protected by interface seal performance standards
 Easy to engage & disengage by locking lever on small  Front Terminal Position Assurance (T.P.A)
area  Mechanical polarization
 Heavy Duty – for Engine vibration and temperature duty  Applicable terminal is APEX 150
cycle  The optional part : CPA
 Application : Door Latch, safety power windows and
other sealed applications

Technical characteristics
4 ways 6 ways 7 ways 8 ways
Terminal type APEX ® 150 O O O O
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Sealing protection IP68 IP68 IP68 IP68
Terminal insertion force <6N <6N <6N <6N
Connector mating force < 40 N < 40 N < 50 N < 50 N
TPA O O O O
CPA Optional Optional Optional Optional

Main Part Numbers

4 ways 6 ways 7 ways 8 ways
Female with CPA F465500 F604500 F896800
Female without CPA F904500 F935000 F754000 F804500

9 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 150 sealed Connectors

10, 14, 16 & 24 ways

Features:
 Number of ways: 10, 14, 16 and 24  Mid-sized housings (3.5 mm pitch)
 USCAR "on-engine" performance standard suitable for  Fully assembled connector for ease of use
harsh environments  Terminal Position Assurance (TPA) device to detect
 Circumferential interface seal partially installed terminals
 Mat seal design  Connector Position Assurance (CPA) available
 Wire accommodation range - 0.35 mm2 (22 AWG) to 1.5  24 ways version includes FCI's ErgoMate® mate-
mm2 (16 AWG) assist technology
 14 ways and 24 ways connectors offer shorting bar
options
Technical characteristics
10 ways 14 ways 16 ways 24 ways
Terminal size – Female & male APEX ® 150 10 10 16 16
Terminal size – Female & male APEX ® 2.8 mm 4 8
Sealing protection IP 68 IP 68 IP 68 IP 68
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force - APEX ® 150 >70 N >70 N >70 N >70 N
Terminal retention force - APEX ® 2.8 mm > 90 N > 90 N
Terminal insertion force - APEX ® 150 < 30 N < 30 N < 30 N < 30 N
Terminal insertion force - APEX ® 2.8 mm < 30 N < 30 N
Connector mating force < 75 N < 75 N < 75 N < 75 N
Nr of mechanical coding – Female housing 4 8 4 4
Nr of mechanical coding – Male housing 4 8 4 4

Main Part Numbers

10 ways 14 ways 16 ways 24 ways

Female housing 54241030 55251400 54241630 PPI0000656
Male housing 54241000 54251400 54241600 PPI0000678

10 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 150/2.8 unsealed Connectors

20 ways

Features:
 Easy to engage & disengage by locking lever on small  Front Terminal Position Assurance (T.P.A)
area  Mechanical polarization
 Protecting Grid for operating shorting bar mechanism  Applicable terminal is APEX 150 and 2.8
 Heavy Duty – for Engine vibration and temperature duty  Low connector engaging force
cycle  Application : under the seat and other unsealed
 Compliant with USCAR & ES design guidelines and applications
performance standards

Technical characteristics
20 ways
Terminal type– APEX ® 150 14
Terminal size – APEX ® 2.8 mm 6
Temperature range -40°C to +85°C
Terminal insertion force - APEX ® 150 <5N
Terminal insertion force - APEX ® 2.8 mm <8N
Connector mating force < 60 N
TPA O

Main Part Numbers

20 ways
Female F506110
Male F966800

11 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® Micro, 1.5 sealed Connectors

28 ways

Features:
 Waterproof application with Single Wire Seal  Additional terminal locking device pre-assembled on
 Fully protected by interface seal front part of the housing
 Connector mating force reduction by locking lever  Terminal Position Assurance (T.P.A)
technology  Mechanical polarization
 Heavy Duty – for Engine vibration and temperature duty  Applicable terminal is APEX Micro and APEX 1.5
cycle  Application : Auto Transmission (8step)

Technical characteristics
28 ways
Connector 8step ATM RWD
Terminal type– APEX ® micro 24
Terminal size – APEX ® 1.5 4
Temperature range -40°C to +160°C
Sealing protection IP68
Terminal insertion force - APEX ® micro < 2.9 N
Terminal insertion force - APEX ® 1.5 < 3.5 N
Connector mating force < 50 N
Maximum current carrying capacity at 23°C - APEX ® micro 19 A
Maximum current carrying capacity at 23°C - APEX ® 1.5 25 A
TPA O
Low connector engage force Lever

Main Part Numbers

Female F731600 (NON SBW type) F789900 (SBW type)

Male F631600 F416800 F946210 F256210 33400230 33400229
(color) (Black) (Brown) (Royal Blue) (Dark Gray) (Light Gray) (Red)

12 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 2.8 sealed Connectors

2 & 6 ways

Features:
 Waterproof application with Grommet Seal  Front Terminal Position Assurance (T.P.A)
 Fully protected by interface seal  Mechanical polarization
 Easy to engage & disengage by locking lever on small  Applicable terminal is APEX 2.8
area  Application : Power window Motors, Fuel pump, Fuel
 Compliant with USCAR & ES design guidelines and tank and other sealed applications
performance standards

Technical characteristics
2 ways 6 ways
Terminal Type - APEX® 2.8 O O
Temperature range -40°C to +150°C -40°C to +150°C
Sealing protection IP 68 IP 68
Terminal insertion force <7N <7N
Connector mating force < 50 N < 50 N
TPA O O
CPA None O

Main Part Numbers

2 ways 6 ways
Female with CPA 900521-00
Female without CPA F640110
Header 900520-01

13 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 2.8 sealed Connectors

Low Pin Count: 2, 3, 4, 6, 10 & 14 ways

Features:
 Number of ways: 2, 3, 4, 6, 10 and 14  Mid-sized housings (5.25 mm pitch - 6.40 mm rows)
 Circumferential interface seal  Mat seal design
 Heavy duty connectors for demanding environments  Fully assembled connector for ease of use
 Proven record since 1993  Terminal Position Assurance (TPA) device to detect
 Most compact 2.8 mm system in the industry partially installed terminals
 Wire accommodation range - 0.75 mm2 (20 AWG) to 4  CPA Available
mm2 (10 AWG)

Technical characteristics
2 ways 3 ways 4 ways 6 ways 10 ways 14 ways
Sealing protection IP 68 IP 68 IP 68 IP 68 IP 68 IP 68
Temperature range -40°C to +150°C -40°C to +150°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force > 90 N > 90 N > 90 N > 90 N > 90 N > 90 N
Terminal insertion force < 30 N < 30 N < 30 N < 30 N < 30 N < 30 N
Connector mating force < 75 N < 75 N < 75 N < 90 N < 120 N < 142 N
Nr of mechanical coding – Female housing 4 4 4 4 7 4
Nr of mechanical coding – Male housing 4 4 4 4 4 4

Main Part Numbers

2 ways 3 ways 4 ways 6 ways 10 ways 14 ways
Female housing 54200206 54200308 54200409 54200608 54201009 54201411
Male housing 54200210 54200312 54200413 54200612 54201016 54201415

14 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 2.8 unsealed Connectors

Low Pin Count: 2, 3, 4, 6, 10 & 14 ways

Features:
 Robust APEX® performance  Fully assembled connector for ease of use
 Meets or exceeds USCAR performance standards  Terminal Position Assurance (TPA) device to detect
 Wire accommodation range - 0.35 mm2 (22 AWG) to 5 partially installed terminals
mm2 (10 AWG)  Connector Position Assurance (CPA) available
 Mid-sized housings (5.25 mm pitch - 6.40 mm rows)  Up to 7 mechanical polarizations available

Technical characteristics
2 ways 3 ways 4 ways 6 ways 10 ways 14 ways
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force > 90 N > 90 N > 90 N > 90 N > 90 N > 90 N
Terminal insertion force < 15 N < 15 N < 15 N < 15 N < 15 N < 15 N
Connector mating force < 90 N < 90 N < 90 N < 90 N < 90 N < 90 N

Main Part Numbers

2 ways 3 ways 4 ways 6 ways 10 ways 14 ways
Female housing 54200200 54200300 54200400 54200600 54201000 54201400
Male housing 54200204 54200304 54200405 54200604 54201006 54201404

15 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® Airbag Connectors

2 & 4 ways

Features:
 APEX® terminal technology
 Meets or exceeds USCAR performance standards
 Available shorting bars to protect circuits during mate
and unmate
 Excellent for Airbag and other SRS circuits
 Fully assembled, mat seal connector design
 Terminal Position Assurance (TPA) device to detect
partially installed terminals
 CPA available
 See the APEX® 1.5 product family for additional
shorting bar connectors for Airbag applications

Technical characteristics
2 ways 4 ways 4 ways
Pitch 4 mm 4 mm 4 mm
Sealing protection IPx 9K IPx 9K Unsealed
Terminals – Female & male APEX ® 1.5 mm 2 4 -
Terminals – Female & male APEX ® 2.8 mm - - 4
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force - APEX ® 1.5 mm > 90 N > 90 N -
Terminal retention force - APEX ® 2.8 mm - - > 75 N
Terminal insertion force - APEX ® 1.5 mm < 15 N < 15 N -
Terminal insertion force - APEX ® 2.8 mm < 4.5 N
Connector mating force < 75 N < 75 N < 75 N
Nr of mechanical codings 4 4 1

Main Part Numbers

2 ways 4 ways 4 ways
Female housing 54550415 54550410 54550400
Male housing 54550416 54550414 54550402

16 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® SensoMate™ 1.2 mm sealed Connectors

2, 3 & 4 ways

Features:
 APEX® terminal technology and performance in our  Compliant with USCAR design guidelines and
smallest package performance standards
 Sealing technology: cable seal  Superior single-piece housing construction
 SWS (Cable seal) terminal seal design  Terminal Position Assurance (TPA) device to detect
 SensoMate 1.2 connectors mate to AK 1.2 device partially installed terminals
interface  CPA available
 Heavy Duty - for Diesel engine vibration and
temperature duty cycles
Technical characteristics Main Part Numbers
2 ways 3 ways 4 ways Description 2 ways 3 ways 4 ways
Sealing protection IP 68 IP 68 IP 68 2-W F 1.2MM CONN A BLACK F495100
Terminal APEX ® 1.2 mm 2 3 4 2-W F 1.2MM CONN B LT GREY F595100
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C 2-W F 1.2MM CONN C DK GREY F695100
Terminal retention force > 80 N > 80 N > 80 N 2-W F 1.2MM CONN A BLACK W/ CPA F460400
Terminal insertion force < 30 N < 30 N < 30 N 2-W F 1.2MM CONN B LT GREY W/ CPA F560400
Connector mating force < 45 N < 45 N < 45 N 2-W F 1.2MM CONN C DK GREY W/ CPA F660400
2-W F 1.2MM CONN BLACK With CPA F144510
2-W F 1.2MM CONN BLACK Without CPA F200410
3-W F 1.2MM CONN-A BLACK 54200378
3-W F 1.2MM CONN-B LT GREY 54200379
3-W F 1.2MM CONN-C BROWN 54000380
3-W F 1.2MM CONN-D DK GREY 54200381
3-W F 1.2MM CONN-A BLACK W/ CPA F519600
3-W F 1.2MM CONN-B LT GREY W/ CPA F500900
3-W F 1.2MM CONN-C BROWN W/CPA F600900
4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED W/ CPA F405100
4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED F192100
4-W F 1.2MM CONN A- BLK W/ CPA F782100
4-W F 1.2MM CONN B- LT GREY W/ CPA F882100
4-W F 1.2MM CONN A- BLK F881100
4-W F 1.2MM CONN B- LT GREY F981100
4-W F 1.2MM CONN A- BLK CAV 4 PLUGGED F095900
4-W F 1.2MM CONN BLACK With CPA 33401414
4-W F 1.2MM CONN BLACK Without CPA 33401418

17 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® SensoMate™ 2.8 mm sealed Connectors

2, 3 & 4 ways

Features:
 APEX® terminal technology and performance in our  Heavy Duty - for Diesel engine vibration and
smallest package temperature duty cycles
 Sealing technology: cable seal  Compliant with USCAR design guidelines and
 SWS (Cable seal) terminal seal design performance standards
 SensoMate 2.8 connectors mate to certain Bosch fuel  Superior single-piece housing construction
injectors and components  Terminal Position Assurance (TPA) device to detect
partially installed terminals

Technical characteristics
2 ways 3 ways 4 ways
Sealing protection IP68 IP68 IP68
Terminals – Female & male APEX ® 1.2 mm - - -
Terminals – Female & male APEX ® 2.8 mm 2 3 4
Temperature range -40°C to +125°C -40°C to +125°C -40°C to +125°C
Terminal retention force > 90 N > 90 N > 90 N
Terminal insertion force < 15 N < 15 N < 15 N
Connector mating force < 75 N < 75 N < 75 N

Main Part Numbers

2 ways 3 ways 4 ways
F019300 F258300 F264310

18 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

APEX® 280 High Voltage connector– 35 A

2 ways

Features:
Electrical features  Unique integrated electric interlock
 High voltage 400-750 V  CPA (Connector Position Assurance)
 Max. current carrying capacity 35 A at 70°C with 4mm2 Environmental features
wire section  Dual sealing feature when mated:
Shielding performances • External: IPx9K, IP67, 1000 mbars under
 EMI/RFI 56 dB Shielding protection at 100 MHz air pressure
Terminal system • Internal: individual cavity sealing with SWS
 APEX 2.8mm 2-piece high performance (single wire seal) IP2X B electrical shock
 APEX 2.8 terminal system protection
Mechanical features Physical features
 ErgoMate® Axial Mating Assist System on female  Plastic parts
connector  Shielding plates: Copper Alloy Tin-plated
• Easy handling
• Reduced mating force
• 2-step disconnection feature for safe unmating

Technical characteristics Main Part Numbers

Code Gender Housing p/n
Voltage 400 - 750 V 1 Female/Plug (black slider) F083110
Max. current carrying capacity Wire section 4mm2 35 A at 70°C 1 Male/Header F873110
Sealing protection IP67 & IPx9K 2 Female/Plug (brown slider) F183110
Electrical shock protection IP2XB 2 Male/Header F973110
Temperature range -40°C to +125°C
APEX280 20 N max.
Terminal insertion force
DCS-2 1.5mm (interlock) 12 N max.
APEX280
Terminal retention force 100 N min.
DCS-2 1.5mm (interlock)
Connector mating force < 60 N
Shielding performance at 100 MHz 56 dB

19 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

Cross Reference
MPN DPN DESCRIPTION MPN DPN DESCRIPTION MPN DPN DESCRIPTION
PPI0001024 33510994 APEX® Micro Female Terminals Tin Plated F904500 13978716 APEX® 150 sealed 4 ways Female w/o CPA 54200600 15441804 APEX® 2.8 unsealed 6 ways Female
PPI0001023 13889401 APEX® Micro Female Terminals Tin Plated F935000 13978713 APEX® 150 sealed 6 ways Female w/o CPA 54201000 15492288 APEX® 2.8 unsealed 10 ways Female
F754000 13947887 APEX® 150 sealed 7 ways Female w/o CPA 54201400 13582973 APEX® 2.8 unsealed 14 ways Female
PPI0001024 33510994 APEX® Micro Female Terminals, SWS, Tin Plated
F804500 33503455 APEX® 150 sealed 8 ways Female w/o CPA 54200204 33500082 APEX® 2.8 unsealed 2 ways Male
54001864 13576990 APEX® 1.2 Female Terminals Tin Plated
54241030 13737245 APEX® 150 sealed 10 ways Female 54200304 33500093 APEX® 2.8 unsealed 3 ways Male
54001625 13613157 APEX® 150 Female Terminals Tin Plated 54200405 33500099 APEX® 2.8 unsealed 4 ways Male
54002000 13624983 APEX® 150 Female Terminals Tin Plated 55251400 13878050 APEX® 150 sealed 14 ways Female
54200604 33500104 APEX® 2.8 unsealed 6 ways Male
54241630 13625159 APEX® 150 sealed 16 ways Female
54001626 13630404 APEX® 150 Male Terminals Tin Plated 54201006 33500112 APEX® 2.8 unsealed 10 ways Male
PPI0000656 13795018 APEX® 150 sealed 24 ways Female
54002001 13624759 APEX® 150 Male Terminals Tin Plated 54201404 13581869 APEX® 2.8 unsealed 14 ways Male
54241000 13763996 APEX® 150 sealed 10 ways Male
54001000 10762802 APEX® 2.8 Female Terminals Tin Plated 54550415 13876667 APEX® Airbag 2 ways Female
54251400 13694022 APEX® 150 sealed 14 ways Male
54001208 15422738 APEX® 2.8 Female Terminals Tin Plated 54550410 13568608 APEX® Airbag 4 ways Female
54241600 13625160 APEX® 150 sealed 16 ways Male
54001400 10762803 APEX® 2.8 Female Terminals Tin Plated 54550400 15422521 APEX® Airbag unsealed 4 ways Female
PPI0000678 13672210 APEX® 150 sealed 24 ways Male 54550416 15422503 APEX® Airbag 2 ways Male
54001800 10757690 APEX® 2.8 Female Terminals Tin Plated F506110 #N/A APEX® 150/2.8 unsealed 20 ways Female 54550414 33500201 APEX® Airbag 4 ways Male
54002200 10757691 APEX® 2.8 Female Terminals Tin Plated F966800 33504002 APEX® 150/2.8 unsealed 20 ways Male 54550402 13592123 APEX® Airbag unsealed 4 ways Male
54001202 10810733 APEX® 2.8 Female Terminals, SWS, Tin Plated F731600 13889299 APEX® micro 1.5 sealed 28 ways Female F495100 13806231 APEX® SensoMate™ 2-W F 1.2MM CONN A BLACK
54001404 10810374 APEX® 2.8 Female Terminals, SWS, Tin Plated F789900 #N/A APEX® micro 1.5 sealed 28 ways Female F595100 13848932 APEX® SensoMate™ 2-W F 1.2MM CONN B LT GREY
54001807 10810375 APEX® 2.8 Female Terminals, SWS, Tin Plated F631600 #N/A APEX® micro 1.5 sealed 28 ways Male black F695100 15532568 APEX® SensoMate™ 2-W F 1.2MM CONN C DK GREY
54001001 10762774 APEX® 2.8 Male Terminals Tin Plated F416800 #N/A APEX® micro 1.5 sealed 28 ways Male brown F460400 13973607 APEX® SensoMate™ 2-W F 1.2MM CONN A BLACK W/ CPA
54001401 10757692 APEX® 2.8 Male Terminals Tin Plated F946210 #N/A APEX® micro 1.5 sealed 28 ways Male royal blue F560400 33511726 APEX® SensoMate™ 2-W F 1.2MM CONN B LT GREY W/ CPA
54001804 13805590 APEX® 2.8 Male Terminals Tin Plated F256210 #N/A APEX® micro 1.5 sealed 28 ways Male dark gray F660400 33511727 APEX® SensoMate™ 2-W F 1.2MM CONN C DK GREY W/ CPA
54002201 10762776 APEX® 2.8 Male Terminals Tin Plated 33400230 #N/A APEX® micro 1.5 sealed 28 ways Male light gray F144510 #N/A APEX® SensoMate™ 2-W F 1.2MM CONN BLACK With CPA
PPI0001024 33510994 Female Terminals Tin Plated 33400229 #N/A APEX® micro 1.5 sealed 28 ways Male red F200410 #N/A APEX® SensoMate™ 2-W F 1.2MM CONN BLACK Without CPA
PPI0001023 13889401 Female Terminals Tin Plated 900521-00 13519183 APEX® 2.8 sealed 6 ways Female with CPA 54200378 13578335 APEX® SensoMate™ 3-W F 1.2MM CONN-A BLACK
F640110 13968668 APEX® 2.8 sealed 2 ways Female without CPA 54200379 13800877 APEX® SensoMate™ 3-W F 1.2MM CONN-B LT GREY
PPI0001024 33510994 Female Terminals, SWS, Tin Plated
900520-01 #N/A APEX® 2.8 sealed 6 ways Header 54000380 #N/A APEX® SensoMate™ 3-W F 1.2MM CONN-C BROWN
PPI0000476 13977922 APEX® micro (0.64) 2 ways Female full shround w CPA
54200206 10757672 APEX® 2.8 sealed 2 ways Female 54200381 13576035 APEX® SensoMate™ 3-W F 1.2MM CONN-D DK GREY
F841700 #N/A APEX® micro (0.64) 2 ways Female half shround w CPA F519600 13893234 APEX® SensoMate™ 3-W F 1.2MM CONN-A BLACK W/ CPA
F947600 33512312 APEX® micro (0.64) 2 ways Female half shround w/o CPA 54200308 10757671 APEX® 2.8 sealed 3 ways Female
F500900 13982959 APEX® SensoMate™ 3-W F 1.2MM CONN-B LT GREY W/ CPA
54200409 15425692 APEX® 2.8 sealed 4 ways Female
F676010 #N/A APEX® micro (0.64) 2 ways Male F600900 33511474 APEX® SensoMate™ 3-W F 1.2MM CONN-C BROWN W/CPA
54200608 15419838 APEX® 2.8 sealed 6 ways Female
F200410 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w CPA F405100 33511378 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED W/ CPA
54201009 15316895 APEX® 2.8 sealed 10 ways Female
33401217 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w CPA F192100 33511379 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 1&2 PLUGGED
54201411 10763414 APEX® 2.8 sealed 14 ways Female
33401107 #N/A APEX® 1.2 & 1.5 sealed 3 ways Female w CPA F782100 13965727 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK W/ CPA
54200210 15488574 APEX® 2.8 sealed 2 ways Male
F263510 #N/A APEX® 1.2 & 1.5 sealed 4 ways Female w CPA F882100 33511380 APEX® SensoMate™ 4-W F 1.2MM CONN B- LT GREY W/ CPA
54200312 15394689 APEX® 2.8 sealed 3 ways Male F881100 13820427 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK
F144510 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w/o CPA 54200413 15489820 APEX® 2.8 sealed 4 ways Male F981100 33511381 APEX® SensoMate™ 4-W F 1.2MM CONN B- LT GREY
33401221 #N/A APEX® 1.2 & 1.5 sealed 2 ways Female w/o CPA 54200612 15430633 APEX® 2.8 sealed 6 ways Male F095900 13856391 APEX® SensoMate™ 4-W F 1.2MM CONN A- BLK CAV 4 PLUGGED
33401120 #N/A APEX® 1.2 & 1.5 sealed 3 ways Female w/o CPA 54201016 15425612 APEX® 2.8 sealed 10 ways Male 33401414 #N/A APEX® SensoMate™ 4-W F 1.2MM CONN BLACK With CPA
33400896 #N/A APEX® 1.2 & 1.5 sealed 4 ways Female w/o CPA 54201415 10757674 APEX® 2.8 sealed 14 ways Male 33401418 #N/A APEX® SensoMate™ 4-W F 1.2MM CONN BLACK Without CPA
F465500 #N/A APEX® 150 sealed 4 ways Female w CPA 54200200 13869306 APEX® 2.8 unsealed 2 ways Female F019300 13821046 APEX® SensoMate™ 2.8 mm sealed 2 ways
F604500 #N/A APEX® 150 sealed 6 ways Female w CPA 54200300 13576040 APEX® 2.8 unsealed 3 ways Female F258300 13791661 APEX® SensoMate™ 2.8 mm sealed 3 ways
F896800 #N/A APEX® 150 sealed 8 ways Female w CPA 54200400 #N/A APEX® 2.8 unsealed 4 ways Female F264310 #N/A APEX® SensoMate™ 2.8 mm sealed 4 ways

20 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
 Products presentation Connection Systems
Rev 1

Notes

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21 For additional product information and engineering drawings, please visit our website at www.delphi.com/connectors.
Products presentation Connection Systems
Rev 1

www.delphi.com/connectors

Contact Information
Asia Pacific Regional Operations North America Customer Center
60 Yuanguo Road 5725 Delphi Drive
Anting, Jiading District Troy, Michigan 48098-2815
Shanghai, 201814 China USA
Tel: (86) 21. 5956.3300 Tel: (1) 248.813.2000
Fax: (86) 21. 6957.3797 Fax: (1) 248.813.2673

Europe Regional Operations South America Regional Operations

Customer Technology Center Delphi Automotive Systems do Brasil Ltda.
Delphiplatz 1 Rod. dos Tamoios, Km 21,8
42119 Wuppertal, Germany Jambeiro, São Paulo 12290-000 Brazil
Tel: (49) 202.291.0 Tel: (55) 12.3978.2005
Fax: (49) 202.291.2777 Fax: (55) 12.3978.2077

Delphi Connection Systems reserves the right to improve, enhance and modify the design specifications and construction of
Delphi products without prior notification. For additional product and engineering information visit our website at www.delphi.com/connectors Rev July 2015