Piping Spec Piping Class PDF

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CONCEPTUAL AND BASIC

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PIPING SPECIFICATIONS / PIPING HOF-STD-ME-002
CLASS Page Nº 1 of 53
MECHANICAL
TABLE OF CONTENTS
1. EQUIPMENT & INSTRUMENT TAG NUMBERS .....................................................3

1.1. EQUIPMENT TYPES..............................................................................................3
1.2. EQUIPMENT SERIES NUMBERS..........................................................................3
1.3. Designating Tag....................................................................................................3
1.3.1. Equipment............................................................................................................3
1.3.2. Instruments related to equipment.........................................................................4
2. PIPING DESIGNATIONS..........................................................................................6
2.1. Line Numbering System.......................................................................................6
2.1.1. Primary Pressure Rating......................................................................................6
2.1.2. Line Material Code...............................................................................................6
2.1.3. Piping System Code.............................................................................................6
2.1.4. Temperature Index...............................................................................................7
2.2. VALVE DESIGNATIONS........................................................................................7
2.2.1. Valve Numbering System.....................................................................................7
2.2.1.1. Valve size..........................................................................................................7
2.2.1.2. Valve Type........................................................................................................7
2.2.1.3. Valve Primary Pressure Rating.........................................................................8
2.2.1.4. Valve Connection..............................................................................................8
2.2.1.5. Material Code....................................................................................................8
2.2.1.6. Temperature Code............................................................................................8
2.3. GENERAL PIPING SPECIFICATIONS...................................................................9
2.3.1. Scope...................................................................................................................9
2.3.2. Applicable Codes and Standards.........................................................................9
2.3.3. Inspection............................................................................................................9
2.3.4. Design Conditions................................................................................................9
2.3.4.1. Design Data......................................................................................................9
2.3.4.2. Design Pressure..............................................................................................10
2.3.4.3. Design Temperature.......................................................................................10
2.3.4.4. Materials......................................................................................................... 10
2.3.4.5. Corrosion Allowance.......................................................................................10
2.3.4.6. Sour Service...................................................................................................11
2.3.5. Welding.............................................................................................................. 11
2.3.6. Piping Fabrication and Installation.....................................................................11
2.3.7. Spooling............................................................................................................. 12
2.3.8. Fittings............................................................................................................... 13
2.3.9. Valves................................................................................................................ 13
2.3.10. Control Valves..................................................................................................14
2.3.11. Vents and Drains, Sample Connections...........................................................14
2.3.12. Compressor Piping...........................................................................................15
2.3.13. Pressure Testing of Piping Systems.................................................................15
2.3.14. Liquid Sulfur Service Piping.............................................................................16
2.3.15. Sour Service Piping (Supplement)...................................................................16
2.3.15.1. Scope............................................................................................................ 16
2.3.15.2. Pipe............................................................................................................... 16
2.3.15.3. Fittings.......................................................................................................... 17
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2.3.15.3.1. Identification...............................................................................................17
2.3.15.4. Valves........................................................................................................... 17
2.3.15.5. Bolting........................................................................................................... 18
2.3.15.6. Gaskets.........................................................................................................18
2.3.15.7. Affidavits.......................................................................................................18
2.3.15.8. Piping Installation – Sour Service..................................................................18
3. ANNEXES............................................................................................................... 19
3.1. Threaded maximum allowable tables ...................................................................20
3.2. Non thread maximum allowable table .................................................................22
3.3. Piping Specification Sheets / Piping Class............................................................31
3.4. Pipe flanges ......................................................................................................... 51
3.5. Piping branches ...................................................................................................52
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1. EQUIPMENT & INSTRUMENT TAG NUMBERS
1.1. EQUIPMENT TYPES
C - Towers
E - Exchangers
H - Heaters
K - Compressors
M - Miscellaneous
P - Pumps
T - Tanks
TR - Treater
V - Vessels
1.2. EQUIPMENT SERIES NUMBERS
100 & 200 - Vessels

300 - Towers
400 - Exchanger & Coolers & Furnace
500 - Pumps
600 - Compressors
700 - Tanks
800 - Heater treater and fired FWKO’s
900 - Miscellaneous
1.3. Designating Tag

Tag numbers are to be designated as follows so that instrumentation tag numbers will give the
location of the instrument. The equipment tag numbers will be a three-digit number showing type of
equipment, in special cases it is possible to use four digits, equipment series, and item number. The
instrument tag will be in accordance to:
1.3.1. Equipment
V - 100
Equipment V - 100
Tag numbers
T - 700
Sequential item number starting at 00
Equipment series number
Type of equipment
For example:
Tanks
T-761
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Vessels
V-150
Pumps
P-500A
P-500B
1.3.2. Instruments related to equipment
A three-digit number indicating the equipment; in special cases the tag can be four digit number.
LC - 001
Instrument PI - 101
Tag numbers
TI - 2 01A
Sequential instrument starting at 01
Equipment series number

Type of instrument
The first instrument on any piece of equipment is instrument 01 followed by 02, 03, etc.
Example 1:
LG related to V-150
LG 151; LG 152
Example 2:
PV related to T-710:
PV 710
Example 3:
PI related to P-506A
PI 506A
NOTE: Only instruments that operate together will have the same tag, all other instruments
will have a unique tag.
(PI-101 then TI-102) rather than (PI-101 then TI-101)
I
Note that an must have a balloon tag following this format:
P
LY PY
101 --------For Level Control 101 ------For Pressure Control
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TY FY
101
- -------For Temp. Control 101
--------For Flow Control
I
a. The tag for the will be the same as the instrument it is controlling.
P
Example:
PY-301 controls PCV-301 on Vessel V-100.
Transmitters must indicate the instruments that they are controlling, using the appropriate ISA
symbol.
Example:
PT PAL PAH PY
101 ----------
101 101 101
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2. PIPING DESIGNATIONS
2.1. Line Numbering System
114 - 600 C PS W - 121
Line Primary Line Piping Temp. Line

Size Pressure Material System Index Number
(mm OD) Rating Code Code
2.1.1. Primary Pressure Rating
Class Rating
150 ANSI 150#

300 ANSI 300#
600 ANSI 600#
900 ANSI 900#
1500 ANSI 1500#
2500 ANSI 2500# to be engineered
2.1.2. Line Material Code
Coated Piping C
Cement Lined K
Fiber Glass F
Stainless Steel S
2.1.3. Piping System Code
Service Symbol
Instrument Piping
Instrument Air IA
Liquid Sulphur L
Sulphur Plant Piping M
Process Piping (ANSI B31.3 Code) P
- sweet process hydrocarbons, caustic,
process drains, and vent systems
- sour process hydrocarbons, caustic, PS
sour liquids, hydrocarbons, and water,
process drains, and vent systems
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- glycol – utility U
2.1.4. Temperature Index
Service Symbol
Below -45°C V
-45°C to -29°C W
-29°C to 121°C X
121°C to 343°C Y
Above 343°C Z
2.2. VALVE DESIGNATIONS
2.2.1. Valve Numbering System
114 - BA - 30 1 S X
Valve Valve rating Valve Material Temp.

Size Type Pressure connection Service Service
2.2.1.1. Valve size
½” = 21 mm; valve size = 21
¾”= 27 mm; valve size = 27
1” = 33 mm; valve size = 33
1+1/2” = 21 mm; valve size = 21
4” = 114 mm; valve size = 114
5” = 141 mm; valve size = 141, only in special cases
6” = 168 mm; valve size = 168
8” = 219 mm; valve size = 219
10” = 273 mm; valve size = 273
12” = 324 mm; valve size = 324
16” = 406 mm; valve size = 406
24” = 609 mm; valve size = 609
2.2.1.2. Valve Type

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BA - Ball Valve
GL - Globe Valve
CH - Check Valve
GA - Gate Valve
PL - Plug Valve
DS - Double Block & Bleed Valve
NE - Needle Valve
TW - Three Way Valve
BSF - Basket Strainer
YSF - Y-Strainer
2.2.1.3. Valve Primary Pressure Rating
Designation Rating
15 ANSI 150#
30 ANSI 300#
60 ANSI 600#
90 ANSI 900#
150 ANSI 1500#
250 ANSI 2500# to be engineered
2.2.1.4. Valve Connection
1 - Flanged Standard Design

2 - Flanged Special Design (see Valve Specifications)
3 - Screwed
4 - Weld End
5 - Special
2.2.1.5. Material Code
The Prefix S indicates Sour Service (all materials must be suitable to NACE
MR-01-75, latest edition). If no material code noted, the valve is standard
design.
2.2.1.6. Temperature Code
All designations correspond with the temperature code listed in Piping Designations.
Service Symbol
Below -45°C V
-45°C to -29°C W
-29°C to 121°C X
121°C to 343°C Y
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Above 343°C Z
2.3. GENERAL PIPING SPECIFICATIONS
2.3.1. Scope
This specification shall apply to all piping systems designed for Andes Petroleum Company
in Tarapoa Block. The pressure-temperature limitations for the piping specifications shall
correspond to the pressure-temperature limitations of the flange series as specified in Table I
and its supplement unless otherwise specified.
2.3.2. Applicable Codes and Standards
All piping systems and elements of such systems and the assembly, installation and testing
of such elements and systems shall, where applicable, be equal to, or exceed, the minimum
requirements as specified by the latest revisions of the following codes and regulations:
(a) American National Standard Code for Pressure Piping ANSI B31.2 or B31.3 as
applicable, latest revision.
(b) American National Standard Code for Steel Pipe Flanges, Flanged Valves and
Fittings ANSI Series B16, latest revision.
(c) ASME Boiler and Pressure Vessel Code, Section VIII, Division I & II, latest
revision.
2.3.3. Inspection
All piping systems shall be inspected and tested in accordance with the applicable codes and
standards, plus any supplementary requirements listed in this piping specification.
Andes Petroleum Company reserves the right to accept or reject any piping not meeting the
requirements of the Ecuador DNH.
2.3.4. Design Conditions
2.3.4.1. Design Data
Design and operating conditions of all piping covered by this specification will be
given in the piping material specification sheets. Where operating conditions are
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specified the mechanical, thermal, and material design shall be in accordance with
the criteria specified in the following clauses of this specification.
2.3.4.2. Design Pressure
The design pressure of all piping covered by this specification shall be the greater of
that specified in the piping material specification sheets as the design pressure of 200
kPa greater than the maximum operating pressure, except in special cases approved
by the Designer Representative.
2.3.4.3. Design Temperature
The design temperature of all piping covered by this specification shall be the greater
of that specified in the piping material specification sheets as the design temperature
or at least 16ºC above the maximum operating temperature. For piping in cold
temperature service the design temperature shall be the lesser of that specified in the
piping material specification sheets as the design temperature, or 3ºC below the
minimum operating temperature except in special cases approved by the Designer
Representative.
.
2.3.4.4. Materials
Except under special conditions of severity, hazard, etc., the materials used in piping
systems under this specification shall be in accordance with the Piping
Specifications, which are based on the design pressure and temperature and on the
type of service.
The materials used under special conditions of severity and hazard must be suitable
for the particular service conditions involved, and must be approved by Designer
representative and Andes Petroleum Company. before fabrication.
Low carbon steels are to be used wherever possible.
No cast iron materials are to be used in severe conditions
2.3.4.5. Corrosion Allowance
The corrosion allowance to be added to the wall thickness of the pipe and other
piping materials in normal or “sweet gas” service is 1.6mm (1/16 inches) or 1/8
inches for all piping unless other specified.
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2.3.4.6. Sour Service
Piping systems for use in sour service, as defined by the Standards listed shall
conform to these piping specifications plus the supplemental sour service
specifications outlined in Section 2.3.15.
2.3.5. Welding
a. All welding performed under this specification shall meet or exceed the requirements
of the latest editions of any and all applicable codes, standards and/or governmental
regulations having jurisdiction.
b. Contractor must submit to Andes Petroleum Company all welding procedures, which
are required by the applicable codes, standards and/or government regulations, to
perform the work. All welding procedures submitted to Andes Petroleum Company
must be fully approved and registered with the government of the province in which
the facility is located. Andes Petroleum Company reserves the right to accept or reject
welding procedures.
c. No welder shall be allowed to make welds unless he has passed tests under the
appropriate procedure(s) and thereby is qualified to weld in the province in which the
work shall be performed. Contractor shall be fully responsible for and bear the full
cost for, replacement of any welds made by unqualified welders.
d. Acceptability of welds and defects shall be governed by the latest revision of the
piping system code.
e. Andes Petroleum Company or an appointed representative thereof shall judge the
acceptability of all welds. Any defects shall be repaired at the expense of the
Contractor.
2.3.6. Piping Fabrication and Installation
a. All welded construction is preferred wherever practical. Threaded piping for process
lines shall be limited to liquid process, drain, fuel and instrument lines; and shall be
increased to nominal 60mm (2”) pipe size for all long runs or where the line exits from
any building, unless approved by Andes Petroleum Company authorized
representative.
b. The minimum pipe size shall be 27mm (¾”) except for instrument air, water or team
tracing and for reduction at instruments having less than 27mm (¾”) connections.
Nominal pipe sizes 73mm (2½”), 102mm (4½”), and 141mm (5”) shall not be used
except for short connections to equipment furnished with connections in these sizes.
c. All piping shall be installed in a neat workmanlike manner, properly guided and
supported as indicated in the drawings.
d. Each pipe joint or length shall be thoroughly swabbed to remove all dirt and foreign
matter from inside of the pipe before the joints are connected. Any obstructions or
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foreign matter remaining in the pipe after installation thereof shall be removed at the
sole expense of the Contractor.
e. The pipe is to be run true to vertical, horizontal to the axis of the building or skid in
such a way that it is pleasing to the eye, unless the type of installation demands a slope
in the pipe in which case the slope is to remain constant along the length of the pipe.
f. No “stub-ins” or “half-collar” branch connections will be allowed, unless indicated on
the drawings. Appropriate tees, weldolets, and threadolets shall be used in all other
cases, as directed with Section 5 of these Specifications.
g. Piping at equipment such as pumps, compressors, turbines, etc., shall be arranged so
that such equipment may be maintained or removed without dismantling adjacent
equipment or piping.
h. Piping in such service shall be arranged as close to grade level as practical. Overhead
piping is not allowed on rotating equipment unless specifically approved by Designer
and Andes Petroleum Company.
i. Changes in length of lines from temperature effects shall be calculated and adequate
allowance made for expansion and contraction, preferably by use of expansion offsets.
Anchors and guides shall be provided to keep the pipe in alignment to properly direct
the resultant stresses and strains.
j. The assembly of piping shall be performed so as to impose the least possible
mechanical stress.
k. Piping shall be grouped and arranged in a neat and simple manner giving ample room
for fire access to all operating equipment. All piping shall run N-S and E-W direction
with sufficient spacing to allow maintenance of equipment.
l. Below grade piping inside concrete floor buildings shall be placed in concrete trenches
covered with open grating with trench drains to the drain system. All such drains shall
be equipped with traps. Fire walls shall be provided where required. For installations
where solid trench covers may be required instead of open gratings, such installations
shall be adequately sealed, drained and vented.
m. Overhead lines in process area shall have 8’-0” clearance from bottom of pipe to
ground level.
n. When installing eccentric reducers on pump suction, keep flat side up.
o. All drain piping shall be supplied with adequate cleanout connections.
p. Thread lubrication shall not be used on screwed fittings to be seal welded.
2.3.7. Spooling
a. All prespooled piping sections shall be fabricated and tested in accordance with this
piping specification, the applicable piping material specification sheets, and the
approved for construction spool drawings.
b. All flange bolt holes shall straddle radial or vertical centerlines.
c. All prespooled piping shall be accurately fabricated in accordance with the drawings.
Maximum tolerance on spooled piping shall be ±3mm in all directions.
d. After final hydrostatic test, each prespooled length shall be dried and cleaned of all
grease, scale, rust and debris and all open ends shall be protected by suitable covers
prior to shipment.
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2.3.8. Fittings
a. Flanges, in general, shall be limited to valves, “makebreak” connections at

equipment and to piping, which requires dismantling for cleaning and inspection.
Flanged connections for module “breaks” are acceptable.
b. Ring joint connections are required in non-coated services ANSI 900# or higher, or
in temperature services above 450ºC.
c. All weldneck flanges or fittings shall have the same bore as the pipe schedule.
d. Changes in direction shall be made with long radius weld ells except where the short
radius type is required for clearance. Mitered ells may not be used unless
specifically approved.
e. Close nipples or all thread nipples shall not be used.
f. The use of steel bushings shall be minimized and shall not be used for changes of
less than two pipe sizes.
g. Minimum schedule for nipples will be Sch. 80; however, nipple wall thickness shall
be in accordance with Table II.
h. 300 ANSI flanges shall be used in 150 ANSI service with design temperatures above
175ºC.
2.3.9. Valves
a. Lubricated plug valves shall not be used at temperatures above 175ºC or in front of
metering equipment.
b. Gate valves shall not be used at temperatures below –45ºC.
c. Cast iron, semi-steel or ductile iron valves may be used in low pressure water or air
service only when outside of process buildings or outside of process areas.
d. No operating valves shall be installed 200cm or more above floor or platform or
other point of easy access unless approved by Designer and Andes Petroleum
Company. Any valves installed more than 200cm above access shall be equipped
with operators. Valves shall not be installed in overhead product outlets from
vessels or where the cold side of heat exchangers could be trapped full of liquid,
unless absolutely required by operation. Block valves, when required, shall be
installed at nozzles to permit the operation of valves from grade level or from a
platform. Equipment shall be capable of being isolated if:
e. Depressurizing associated facilities will delay maintenance on the equipment.
f. Ball valves must be fire safe in hydrocarbon liquid or vapour service.
g. Block valves on pump suctions shall be at least one size larger than the pump suction
nozzle except on installations where adequate net positive suction head conditions
are assured.
h. Manually operated gear operators shall be provided as follows:
i. 150 and 300 lb.
• Plug valves 168mm (6”) and larger
• Butterfly valves 219mm (8”) and larger
• Ball valves 219mm (8”) and larger
• Gate valves 324mm (12”) and larger
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ii. 600, 900, and 1500 lb.

• Gate, ball and plug valves 168mm (6”)and larger
i. Check valves shall be installed at the discharge nozzles of pumps where the liquid
head and/or pressure may cause reversal of rotation or flow.
j. Gate valves shall be provided with an equalizing globe valve bypass, minimum size
27mm (3/4”) for the following:
• 219 to 273mm (8” to 10”) - ratings 300 lb. and greater
• 324mm (12”) and larger - ratings 150 lb. and greater
k. All valves shall have sufficient clearance to facilitate removal of the bonnet or plug.
2.3.10. Control Valves
a. Process control valves and vapor control valves shall be flanged. Liquid dump valves
may be screwed if flow conditions permit.
b. All control valve stations shall be equipped with block valves up and downstream of
the control valve. All control valve stations 114mm (4”) and larger shall have two
27mm (3/4”) vent valves to permit isolation and bleed of the control valve.
c. All control valves shall have a single bypass valve to permit manual system control
during valve repairs.
d. Block valves may be ball, plug or gate valves as the service conditions require and
shall be the same size as the inlet line to the control valve station.
e. Unless otherwise specified, bypass valves shall be globe valves through the 114mm
(4”) size, and gate valves in larger sizes; and shall have at least equal capacity of, but
not more than one and one half times that of, the control valve.
f. Sufficient clearance on the axis of the valve stem shall be provided, in all cases, to
permit removal of actuator and stem without removing valve body from the line.
Clearance below a flanged valve assembly shall be twice the nominal size of the pipe
run, however in no case should clearance below flanged or screwed assemblies be less
than 100mm (4”).
g. Reducers shall be eccentric and installed directly before and after control valve.
h. Unions shall be installed between block valves and control valves in all screwed piping
applications.
i. All threaded or socket weld drains or bleed valves shall have a nipple inserted to
prevent thread corrosion, complete with a threaded end connection.
2.3.11. Vents and Drains, Sample Connections
a. Vent and drain connections shall be supplied at all high and low points and shall be a
minimum size of 27mm (3/4”), at a minimum of 200mm (8”) above grade.
b. Valve vent and drain connections shall be provided where required for operation, e.g.
vessels, pumps, turbines. Connections not normally used shall be plugged or blind
flanged.
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c. Sample connections shall be provided where required to evaluate process performance.

d. Steam trap assemblies and atmospheric vents shall be supplied at ends of all steam
headers.
e. All operating chemical drains connected to closed systems only shall be double
blocked and bled (i.e. sweetening chemical, glycol, propane, etc.).
f. Atmospheric vent valves shall be supplied at the end of all instrument headers and
shall be installed in the bottom end of the header.
2.3.12. Compressor Piping
a. Main pipe supports shall be independent of compressor foundations.

b. Piping and supports shall be designed to prevent excessive vibration and thermal
stresses.
c. No cast iron valves shall be used on compressor process piping.
d. Crankcase vents and distance piece vents shall be piped to outside of the compressor
building.
e. Starting motor exhausts shall be piped to outside the compressor building or shall have
a swing type check valve installed between the starter motor and the flare header.
f. Compressor suction and discharge piping shall be designed and installed to prevent
excessive mechanical or resonant vibration resulting in high stress levels in the piping.
Pipe in compressor suction or discharge service shall have a life expectancy of a
minimum of twenty (20) years under vibrating service.
g. “U”-bolt clamps shall not be utilized in any compressor pipe clamps either in the
compressor building or on rack piping. All vibrating service clamps shall be flat bar
type, complete with rubber spacers.
h. Piping shall be supported near all changes in direction and shall remain straight
between supports.
i. The discharge of all compressor process piping shall be equipped with a piston check
valve. This valve shall be a “Daniel” or equal piston check.
j. Compressor driver air intakes and exhausts shall be supported and installed outside of
the compressor building.
2.3.13. Pressure Testing of Piping Systems
a. Prior to initial operation, installed piping shall be pressure tested to assure tightness.
In the event repairs or additions are made following the test, the affected piping shall
be retested. In the case of minor repairs or additions, the Owner may waive retest
requirements, or may request alternate methods of determining the “soundness” of
fabrication.
b. Inspection and testing shall be in accordance with the requirements of the applicable
code as set forth in Section 2.0 of this Specification and with Dominion and Provincial
regulations concerning piping systems.
c. All piping other than open drain lines, sewers, and air lines less than 21mm (1/2”) shall
be pressure tested.
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2.3.14. Liquid Sulfur Service Piping
a. All liquid sulfur piping shall be insulated and heat traced or jacketed.
b. All flanged connections shall have two couplings installed in the jackets as close to the
flanges as possible on flange centerline.
c. All piping bends shall be made with welded crosses installed complete with flanges for
cleaning.
d. All runs of pipe shall contain sufficient number of breakout flanges and all laterals
shall be connected to mains through pipe crosses with flanges on connecting ends of
laterals, and flanges and blinds on opposite sides.
e. Sufficient connections for steaming, blowing and draining shall be supplied on all
sulfur lines.
f. All liquid sulfur lines shall be sloped to sulfur pit and shall be drainable.
2.3.15. Sour Service Piping (Supplement)
2.3.15.1. Scope
All sour service piping shall be designated with an “S” after the piping group
designation as shown in the piping material index.
This Specification shall be used in conjunction with the General Specifications for
piping whenever the operating pressure is 345 kPa (50 psig) or greater and the gas or
liquid to be handled in the process piping system contains:
(a) Gas & Vapour Lines - 0.5 mol percent hydrogen
sulphide or 69 kPa (10 psi)
partial pressure H2S, or
whichever is less.
(b) Liquid Lines - A total acid gas (H2S and

CO2) mol percentage
equal to or greater than
5.0 mol percent.
Special consideration shall be given to high temperature process conditions as

determined by Designer.
2.3.15.2. Pipe
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a. All pipe material used in sour gas shall be in accordance with the applicable
piping material index unless an alternate is approved in writing by Andes
Petroleum Company.
b. All piping material used in sour service shall exhibit the following chemical
properties, in addition to the requirements of the piping material index:
i) %C+%Mn+%(Cr+Mo+V) = %(Ni+Cu) < .44

6 5 15
ii) %C < 0.26%
iii) %P < 0.04%
iv) %S < 0.04%
v) %Si < 0.50%
vi) %Nb (columbium or niobium) < 0.11%
vii) %V (vanadium) < 0.06%
viii) %Ti (titanium) < 0.06%
ix) Rockwell hardness not to exceed HRC22 (includes weld, heat
affected zone and pipe).
x) The maximum yield strength < 551 MPa (80,000 psi) but, if
applicable, pipe between 368 MPa and 551 MPa shall be
subject to special property provisions of CSA code Z245.5.
2.3.15.3. Fittings
All fittings shall be manufactured in accordance with the grade shown on the piping
material index and the supplemental chemical properties shown in Section 2.3.15.2.2.
2.3.15.3.1. Identification
Flanges in sour service applications shall be fully identified in a permanent manner by

one of the following methods:
i) Hot stamping (with the part above 620ºC) with rounded die impression.
ii) Cold stamping with rounded die impression prior to a final heat treatment.
iii) Cold stamping with rounded die impressions on the outer rim of the flange.
2.3.15.4. Valves
a. All valves for sour gas or sour liquid service shall meet the latest NACE
Specification.
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b. The use of “O” rings in valves, instruments and equipment intended for sour
service shall be minimized. If used, they shall be fabricated from Teflon or
Viton A.
2.3.15.5. Bolting
a. All special nuts and bolts to be used in sour service shall have distinct
permanent identifications of the material specified in the piping material
index.
b. Bolting of piping and equipment shall be by torque wrench or other approved
method which will ensure closure without cold working of bolts. Impact
tightening shall not be allowed except by special approval.
c.
2.3.15.6. Gaskets
All gaskets in sour service shall be flexitallic up to 600# ANSI and oval ring
900# and over. Salt water service shall be flexitallic gaskets. Gasket to have
an I.D. equal to the I.D. of Sch. 40 pipe.
2.3.15.7. Affidavits
Affidavits and mill test reports showing conformance to specifications

contained in this supplement shall be provided for all pipe, valves, fittings,
bolts, nuts and other materials supplied for sour service.
2.3.15.8. Piping Installation – Sour Service
a. All pipe and fittings in sour service shall have 3.2mm (.125”) corrosion
allowance added to the wall thickness unless otherwise specified. This shall
be added to the calculated allowable thickness.
b. No threaded connections shall be permitted in sour gas process piping, except
for secondary lines such as instrument leads, etc., downstream of block valves
which are flanged and connected by weld fittings to primary lines.
c. All welds on ANSI 300# class or higher in piping systems in sour service
shall be 100 percent stress relieved and x-rayed by the Contractor. In addition,
any welding on ANSI 600# sour piping shall be stress relieved, i.e. pipe shoes
secured to the pipe by welding, etc. The Rockwell hardness of weld, parent
metal and heat affected zones shall not exceed HRC 22. Affidavits of stress
relieving, x-ray film inspection and hardness test shall be supplied to the
Owner.
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
3. ANNEXES
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
3.1. Threaded maximum allowable tables

Threaded (NPT) Maximum Allowable Pipe Operating Pressures (Rev 3, May 2007)
Code: ASME B31.3
Note: 1) MOP's valid for temperatures to 400 deg F (204ºC)

2) Pipe material assumed to be A 106 B
Max Oper.
Nominal Actual Nominal C.A. Thread Effective Pressure
Dia (in) Dia (mm) Sch. W.T. (mm) (mm) Depth (mm) W.T. (mm) (KPA) PSIG)
1/2 21.3 40 2.769 0 1.45 0.97 12,597 1,827
1/2 21.3 80 (XS) 3.732 0 1.45 1.82 23,508 3,409
1/2 21.3 160 4.775 0 1.45 2.73 35,325 5,123
1/2 21.3 XXS 7.468 0 1.45 5.08 65,836 9,548
1/2 21.3 40 2.769 1.6 1.45 -0.63 N/A N/A
1/2 21.3 80 (XS) 3.732 1.6 1.45 0.22 2,790 405
1/2 21.3 160 4.775 1.6 1.45 1.13 14,607 2,119
1/2 21.3 XXS 7.468 1.6 1.45 3.48 45,119 6,544
1/2 21.3 40 2.769 3.2 1.45 -2.23 N/A N/A
1/2 21.3 80 (XS) 3.732 3.2 1.45 -1.38 N/A N/A
1/2 21.3 160 4.775 3.2 1.45 -0.47 N/A N/A
1/2 21.3 XXS 7.468 3.2 1.45 1.88 24,401 3,539
3/4 26.7 40 2.87 0 1.45 1.06 10,962 1,590
3/4 26.7 80 (XS) 3.912 0 1.45 1.97 20,380 2,956
3/4 26.7 160 5.583 0 1.45 3.44 35,483 5,146
3/4 26.7 XXS 7.823 0 1.45 5.40 55,729 8,083
3/4 26.7 40 2.87 1.6 1.45 -0.54 N/A N/A
3/4 26.7 80 (XS) 3.912 1.6 1.45 0.37 3,853 559
3/4 26.7 160 5.583 1.6 1.45 1.84 18,956 2,749
3/4 26.7 XXS 7.823 1.6 1.45 3.80 39,202 5,686
3/4 26.7 40 2.87 3.2 1.45 -2.14 N/A N/A
3/4 26.7 80 (XS) 3.912 3.2 1.45 -1.23 N/A N/A
3/4 26.7 160 5.583 3.2 1.45 0.24 2,429 352
3/4 26.7 XXS 7.823 3.2 1.45 2.20 22,675 3,289
1 33.4 40 3.378 0 1.77 1.19 9,791 1,420
1 33.4 80 (XS) 4.547 0 1.77 2.21 18,238 2,645
1 33.4 160 6.35 0 1.77 3.79 31,265 4,534
1 33.4 XXS 9.093 0 1.77 6.19 51,084 7,409
1 33.4 40 3.378 1.6 1.77 -0.41 N/A N/A
1 33.4 80 (XS) 4.547 1.6 1.77 0.61 5,026 729
1 33.4 160 6.35 1.6 1.77 2.19 18,053 2,618
1 33.4 XXS 9.093 1.6 1.77 4.59 37,872 5,493
1 33.4 40 3.378 3.2 1.77 -2.01 N/A N/A
1 33.4 80 (XS) 4.547 3.2 1.77 -0.99 N/A N/A
1 33.4 160 6.35 3.2 1.77 0.59 4,841 702
1 33.4 XXS 9.093 3.2 1.77 2.99 24,660 3,576
1 1/2 48.3 40 3.683 0 1.77 1.45 8,295 1,203
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
1 1/2 48.3 80 (XS) 5.08 0 1.77 2.68 15,275 2,215

1 1/2 48.3 160 7.137 0 1.77 4.47 25,552 3,706
1 1/2 48.3 XXS 10.16 0 1.77 7.12 40,656 5,896
1 1/2 48.3 40 3.683 1.6 1.77 -0.15 N/A N/A
1 1/2 48.3 80 (XS) 5.08 1.6 1.77 1.08 6,138 890
1 1/2 48.3 160 7.137 1.6 1.77 2.87 16,416 2,381
1 1/2 48.3 XXS 10.16 1.6 1.77 5.52 31,520 4,571
1 1/2 48.3 40 3.683 3.2 1.77 -1.75 N/A N/A
1 1/2 48.3 80 (XS) 5.08 3.2 1.77 -0.53 N/A N/A
1 1/2 48.3 160 7.137 3.2 1.77 1.27 7,280 1,056
1 1/2 48.3 XXS 10.16 3.2 1.77 3.92 22,384 3,246
2 60.3 40 3.912 0 1.77 1.65 7,557 1,096
2 60.3 80 (XS) 5.537 0 1.77 3.07 14,058 2,039
2 60.3 160 8.712 0 1.77 5.85 26,759 3,881
2 60.3 XXS 11.074 0 1.77 7.92 36,208 5,251
2 60.3 40 3.912 1.6 1.77 0.05 242 35
2 60.3 80 (XS) 5.537 1.6 1.77 1.47 6,743 978
2 60.3 160 8.712 1.6 1.77 4.25 19,444 2,820
2 60.3 XXS 11.074 1.6 1.77 6.32 28,893 4,190
2 60.3 40 3.912 3.2 1.77 -1.55 N/A N/A
2 60.3 80 (XS) 5.537 3.2 1.77 -0.13 N/A N/A
2 60.3 160 8.712 3.2 1.77 2.65 12,129 1,759
2 60.3 XXS 11.074 3.2 1.77 4.72 21,578 3,130
2 1/2 73.0 40 5.156 0 2.54 1.97 7,448 1,080
2 1/2 73.0 80 (XS) 7.01 0 2.54 3.59 13,577 1,969
2 1/2 73.0 160 9.525 0 2.54 5.79 21,892 3,175
2 1/2 73.0 XXS 14.021 0 2.54 9.73 36,755 5,331
2 1/2 73.0 40 5.156 1.6 2.54 0.37 1,404 204
2 1/2 73.0 80 (XS) 7.01 1.6 2.54 1.99 7,533 1,092
2 1/2 73.0 160 9.525 1.6 2.54 4.19 15,847 2,298
2 1/2 73.0 XXS 14.021 1.6 2.54 8.13 30,710 4,454
2 1/2 73.0 40 5.156 3.2 2.54 -1.23 N/A N/A
2 1/2 73.0 80 (XS) 7.01 3.2 2.54 0.39 1,488 216
2 1/2 73.0 160 9.525 3.2 2.54 2.59 9,802 1,422
2 1/2 73.0 XXS 14.021 3.2 2.54 6.53 24,665 3,577
3 88.9 40 5.486 0 2.54 2.26 7,012 1,017
3 88.9 80 (XS) 7.62 0 2.54 4.13 12,805 1,857
3 88.9 160 11.125 0 2.54 7.19 22,320 3,237
3 88.9 XXS 15.24 0 2.54 10.80 33,490 4,857
3 88.9 40 5.486 1.6 2.54 0.66 2,048 297
3 88.9 80 (XS) 7.62 1.6 2.54 2.53 7,841 1,137
3 88.9 160 11.125 1.6 2.54 5.59 17,356 2,517
3 88.9 XXS 15.24 1.6 2.54 9.20 28,526 4,137
3 88.9 40 5.486 3.2 2.54 -0.94 N/A N/A
3 88.9 80 (XS) 7.62 3.2 2.54 0.93 2,877 417
3 88.9 160 11.125 3.2 2.54 3.99 12,392 1,797
3 88.9 XXS 15.24 3.2 2.54 7.60 23,562 3,417
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
3.2. Non thread maximum allowable table

Non threaded Maximum Allowable Pipe Operating Pressures (Rev 3, May. 2007)
Code: ASME B31.3

Nominal Actual Nominal C.A. Effective Max Oper. Pressure

Dia (in) Dia (mm) Sch. W.T. (mm) (mm) W.T. (mm) (KPA) PSIG)
1/2 21.3 40 2.769 0 2.42 31,372 4,550
1/2 21.3 80 (XS) 3.732 0 3.27 42,283 6,132
1/2 21.3 160 4.775 0 4.18 54,100 7,846
1/2 21.3 XXS 7.468 0 6.53 84,611 12,271
1/2 21.3 40 2.769 1.6 0.82 10,655 1,545
1/2 21.3 80 (XS) 3.732 1.6 1.67 21,565 3,128
1/2 21.3 160 4.775 1.6 2.58 33,382 4,842
1/2 21.3 XXS 7.468 1.6 4.93 63,894 9,267
1/2 21.3 40 2.769 3.2 -0.78 N/A N/A
1/2 21.3 80 (XS) 3.732 3.2 0.07 848 123
1/2 21.3 160 4.775 3.2 0.98 12,665 1,837
1/2 21.3 XXS 7.468 3.2 3.33 43,176 6,262
3/4 26.7 40 2.87 0 2.51 25,940 3,762
3/4 26.7 80 (XS) 3.912 0 3.42 35,358 5,128
3/4 26.7 160 5.583 0 4.89 50,461 7,319
3/4 26.7 XXS 7.823 0 6.85 70,707 10,255
3/4 26.7 40 2.87 1.6 0.91 9,413 1,365
3/4 26.7 80 (XS) 3.912 1.6 1.82 18,831 2,731
3/4 26.7 160 5.583 1.6 3.29 33,934 4,922
3/4 26.7 XXS 7.823 1.6 5.25 54,180 7,858
3/4 26.7 40 2.87 3.2 -0.69 N/A N/A
3/4 26.7 80 (XS) 3.912 3.2 0.22 2,303 334
3/4 26.7 160 5.583 3.2 1.69 17,407 2,525
3/4 26.7 XXS 7.823 3.2 3.65 37,653 5,461
1 33.4 40 3.378 0 2.96 24,407 3,540
1 33.4 80 (XS) 4.547 0 3.98 32,853 4,765
1 33.4 160 6.35 0 5.56 45,881 6,654
1 33.4 XXS 9.093 0 7.96 65,700 9,529
1 33.4 40 3.378 1.6 1.36 11,195 1,624
1 33.4 80 (XS) 4.547 1.6 2.38 19,641 2,849
1 33.4 160 6.35 1.6 3.96 32,669 4,738
1 33.4 XXS 9.093 1.6 6.36 52,488 7,612
1 33.4 40 3.378 3.2 -0.24 N/A N/A
1 33.4 80 (XS) 4.547 3.2 0.78 6,429 932
1 33.4 160 6.35 3.2 2.36 19,457 2,822
1 33.4 XXS 9.093 3.2 4.76 39,276 5,696
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
1 1/2 48.3 40 3.683 0 3.22 18,402 2,669

1 1/2 48.3 80 (XS) 5.08 0 4.45 25,382 3,681
1 1/2 48.3 160 7.137 0 6.24 35,659 5,172
1 1/2 48.3 XXS 10.16 0 8.89 50,763 7,362
1 1/2 48.3 40 3.683 1.6 1.62 N/A N/A
1 1/2 48.3 80 (XS) 5.08 1.6 2.85 16,245 2,356
1 1/2 48.3 160 7.137 1.6 4.64 26,523 3,847
1 1/2 48.3 XXS 10.16 1.6 7.29 41,627 6,037
1 1/2 48.3 40 3.683 3.2 0.02 N/A N/A
1 1/2 48.3 80 (XS) 5.08 3.2 1.25 7,109 1,031
1 1/2 48.3 160 7.137 3.2 3.04 17,387 2,522
1 1/2 48.3 XXS 10.16 3.2 5.69 32,491 4,712
2 60.3 40 3.912 0 3.42 15,650 2,270
2 60.3 80 (XS) 5.537 0 4.84 22,150 3,213
2 60.3 160 8.712 0 7.62 34,852 5,055
2 60.3 XXS 11.074 0 9.69 44,301 6,425
2 60.3 40 3.912 1.6 1.82 8,335 1,209
2 60.3 80 (XS) 5.537 1.6 3.24 14,835 2,152
2 60.3 160 8.712 1.6 6.02 27,537 3,994
2 60.3 XXS 11.074 1.6 8.09 36,986 5,364
2 60.3 40 3.912 3.2 0.22 1,020 148
2 60.3 80 (XS) 5.537 3.2 1.64 7,520 1,091
2 60.3 160 8.712 3.2 4.42 20,222 2,933
2 60.3 XXS 11.074 3.2 6.49 29,671 4,303
3 88.9 40 5.486 0 4.80 14,892 2,160
3 88.9 80 (XS) 7.62 0 6.67 20,685 3,000
3 88.9 160 11.125 0 9.73 30,200 4,380
3 88.9 XXS 15.24 0 13.34 41,370 6,000
3 88.9 40 5.486 1.6 3.20 9,928 1,440
3 88.9 80 (XS) 7.62 1.6 5.07 15,721 2,280
3 88.9 160 11.125 1.6 8.13 25,236 3,660
3 88.9 XXS 15.24 1.6 11.74 36,406 5,280
3 88.9 40 5.486 3.2 1.60 4,965 720
3 88.9 80 (XS) 7.62 3.2 3.47 10,757 1,560
3 88.9 160 11.125 3.2 6.53 20,272 2,940
3 88.9 XXS 15.24 3.2 10.14 31,442 4,560
4 114.3 40 6.02 0 5.27 12,710 1,843
4 114.3 80 (XS) 8.56 0 7.49 18,073 2,621
4 114.3 160 13.49 0 11.80 28,482 4,131
4 114.3 XXS 17.12 0 14.98 36,146 5,242
4 114.3 40 6.02 1.6 3.67 8,849 1,283
4 114.3 80 (XS) 8.56 1.6 5.89 14,212 2,061
4 114.3 160 13.49 1.6 10.20 24,621 3,571
4 114.3 XXS 17.12 1.6 13.38 32,285 4,682
4 114.3 40 6.02 3.2 2.07 4,989 724
4 114.3 80 (XS) 8.56 3.2 4.29 10,352 1,501
4 114.3 160 13.49 3.2 8.60 20,760 3,011
4 114.3 XXS 17.12 3.2 11.78 28,425 4,122
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
6 168.3 40 7.11 0 6.22 10,195 1,479

6 168.3 80 (XS) 10.97 0 9.60 15,730 2,281
6 168.3 160 18.26 0 15.98 26,183 3,797
6 168.3 XXS 21.95 0 19.21 31,474 4,565
6 168.3 40 7.11 1.6 4.62 7,573 1,098
6 168.3 80 (XS) 10.97 1.6 8.00 13,108 1,901
6 168.3 160 18.26 1.6 14.38 23,561 3,417
6 168.3 XXS 21.95 1.6 17.61 28,852 4,184
6 168.3 40 7.11 3.2 3.02 4,951 718
6 168.3 80 (XS) 10.97 3.2 6.40 10,486 1,521
6 168.3 160 18.26 3.2 12.78 20,939 3,037
6 168.3 XXS 21.95 3.2 16.01 26,230 3,804
8 219.1 40 8.18 0 7.16 9,010 1,307
8 219.1 80 (XS) 12.7 0 11.11 13,988 2,029
8 219.1 XXS 22.23 0 19.45 24,485 3,551
8 219.1 160 23 0 20.13 25,333 3,674
8 219.1 40 8.18 1.6 5.56 6,996 1,015
8 219.1 80 (XS) 12.7 1.6 9.51 11,974 1,737
8 219.1 XXS 22.23 1.6 17.85 22,471 3,259
8 219.1 160 23 1.6 18.53 23,319 3,382
8 219.1 40 8.18 3.2 3.96 4,982 723
8 219.1 80 (XS) 12.7 3.2 7.91 9,960 1,445
8 219.1 XXS 22.23 3.2 16.25 20,457 2,967
8 219.1 160 23 3.2 16.93 21,305 3,090
10 273.0 40 9.27 0 8.11 8,194 1,188
10 273.0 80 15.09 0 13.20 13,339 1,935
10 273.0 XXS 25.4 0 22.23 22,453 3,256
10 273.0 160 28.58 0 25.01 25,264 3,664
10 273.0 40 9.27 1.6 6.51 6,578 954
10 273.0 80 15.09 1.6 11.60 11,723 1,700
10 273.0 XXS 25.4 1.6 20.63 20,837 3,022
10 273.0 160 28.58 1.6 23.41 23,648 3,430
10 273.0 40 9.27 3.2 4.91 4,962 720
10 273.0 60 (XS) 12.7 3.2 7.91 7,994 1,159
10 273.0 80 15.09 3.2 10.00 10,106 1,466
10 273.0 XXS 25.4 3.2 19.03 19,220 2,788
10 273.0 160 28.58 3.2 21.81 22,031 3,195
12 323.8 STD 9.53 0 8.34 7,103 1,030
12 323.8 40 10.31 0 9.02 7,684 1,114
12 323.8 80 17.48 0 15.30 13,028 1,889
12 323.8 XXS 25.4 0 22.23 18,930 2,746
12 323.8 160 33.32 0 29.16 24,833 3,602
12 323.8 STD 9.53 1.6 6.74 5,740 832
12 323.8 40 10.31 1.6 7.42 6,321 917
12 323.8 80 17.48 1.6 13.70 11,665 1,692
12 323.8 160 25.4 1.6 20.63 17,568 2,548
12 323.8 XXS 33.32 1.6 27.56 23,470 3,404
12 323.8 STD 9.53 3.2 5.14 4,377 635
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
12 323.8 40 10.31 3.2 5.82 4,958 719

12 323.8 XS 12.7 3.2 7.91 6,740 977
12 323.8 80 17.48 3.2 12.10 10,302 1,494
12 323.8 160 25.4 3.2 19.03 16,205 2,350
12 323.8 XXS 33.32 3.2 25.96 22,107 3,206
14 355.6 STD 9.53 0 8.34 6,467 938
14 355.6 40 11.13 0 9.74 7,553 1,095
14 355.6 80 19.05 0 16.67 12,928 1,875
14 355.6 160 35.71 0 31.25 24,234 3,515
14 355.6 STD 9.53 1.6 6.74 5,227 758
14 355.6 40 11.13 1.6 8.14 6,312 915
14 355.6 80 19.05 1.6 15.07 11,687 1,695
14 355.6 160 35.71 1.6 29.65 22,993 3,335
14 355.6 STD 9.53 3.2 5.14 3,986 578
14 355.6 40 11.13 3.2 6.54 5,071 736
14 355.6 XS 12.7 3.2 7.91 6,137 890
14 355.6 80 19.05 3.2 13.47 10,446 1,515
14 355.6 160 35.71 3.2 28.05 21,752 3,155
16 406.4 STD 9.53 0 8.34 5,659 821
16 406.4 40 12.7 0 11.11 7,541 1,094
16 406.4 80 21.44 0 18.76 12,731 1,846
16 406.4 160 40.49 0 35.43 24,043 3,487
16 406.4 STD 9.53 1.6 6.74 4,573 663
16 406.4 40 12.7 1.6 9.51 6,456 936
16 406.4 80 21.44 1.6 17.16 11,645 1,689
16 406.4 160 40.49 1.6 33.83 22,958 3,330
16 406.4 STD 9.53 3.2 5.14 3,487 506
16 406.4 40 (XS) 12.7 3.2 7.91 5,370 779
16 406.4 80 21.44 3.2 15.56 10,560 1,531
16 406.4 160 40.49 3.2 32.23 21,872 3,172
24 610 STD 9.53 0 8.34 3,770 547
24 610 40 17.48 0 15.30 6,915 1,003
24 610 80 30.96 0 27.09 12,248 1,776
24 610 160 59.54 0 52.10 23,555 3,416
24 610 STD 9.53 1.6 6.74 3,047 442
24 610 40 17.48 1.6 13.70 6,192 898
24 610 80 30.96 1.6 25.49 11,525 1,671
24 610 160 59.54 1.6 50.50 22,831 3,311
24 610 STD 9.53 3.2 5.14 2,323 337
24 610 40 17.48 3.2 12.10 5,469 793
24 610 80 30.96 3.2 23.89 10,801 1,567
24 610 160 59.54 3.2 48.90 22,108 3,206
Non threaded Maximum Allowable Pipe Operating Pressures, High Temperature

(Rev 3, May. 2007)
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
Code: ASME B31.3
Note: 1) MOP's valid for temperatures to 400 deg F (204ºC) to 650ºF (343ºC)
3) 1/2" to 2" (21mm to 60mm) threaded pipe
Max Oper.
Nominal Actual Nominal C.A. Thread Effective Pressure
1/2 21.3 40 2.769 0 1.45 0.97 10,708 1,553
1/2 21.3 80 (XS) 3.732 0 1.45 1.82 19,982 2,898
1/2 21.3 160 4.775 0 1.45 2.73 30,026 4,355
1/2 21.3 XXS 7.468 0 1.45 5.08 55,961 8,116
1/2 21.3 40 2.769 1.6 1.45 -0.63 N/A N/A
1/2 21.3 80 (XS) 3.732 1.6 1.45 0.22 2,372 344
1/2 21.3 160 4.775 1.6 1.45 1.13 12,416 1,801
1/2 21.3 XXS 7.468 1.6 1.45 3.48 38,351 5,562
1/2 21.3 40 2.769 3.2 1.45 -2.23 N/A N/A
1/2 21.3 80 (XS) 3.732 3.2 1.45 -1.38 N/A N/A
1/2 21.3 160 4.775 3.2 1.45 -0.47 N/A N/A
1/2 21.3 XXS 7.468 3.2 1.45 1.88 20,741 3,008
3/4 26.7 40 2.87 0 1.45 1.06 9,318 1,351
3/4 26.7 80 (XS) 3.912 0 1.45 1.97 17,323 2,512
3/4 26.7 160 5.583 0 1.45 3.44 30,161 4,374
3/4 26.7 XXS 7.823 0 1.45 5.40 47,370 6,870
3/4 26.7 40 2.87 1.6 1.45 -0.54 N/A N/A
3/4 26.7 80 (XS) 3.912 1.6 1.45 0.37 3,275 475
3/4 26.7 160 5.583 1.6 1.45 1.84 16,113 2,337
3/4 26.7 XXS 7.823 1.6 1.45 3.80 33,322 4,833
3/4 26.7 40 2.87 3.2 1.45 -2.14 N/A N/A
3/4 26.7 80 (XS) 3.912 3.2 1.45 -1.23 N/A N/A
3/4 26.7 160 5.583 3.2 1.45 0.24 2,064 299
3/4 26.7 XXS 7.823 3.2 1.45 2.20 19,274 2,795
1 33.4 40 3.378 0 1.77 1.19 8,323 1,207
1 33.4 80 (XS) 4.547 0 1.77 2.21 15,502 2,248
1 33.4 160 6.35 0 1.77 3.79 26,575 3,854
1 33.4 XXS 9.093 0 1.77 6.19 43,421 6,298
1 33.4 40 3.378 1.6 1.77 -0.41 N/A N/A
1 33.4 80 (XS) 4.547 1.6 1.77 0.61 4,272 620
1 33.4 160 6.35 1.6 1.77 2.19 15,345 2,226
1 33.4 XXS 9.093 1.6 1.77 4.59 32,191 4,669
1 33.4 40 3.378 3.2 1.77 -2.01 N/A N/A
1 33.4 80 (XS) 4.547 3.2 1.77 -0.99 N/A N/A
1 33.4 160 6.35 3.2 1.77 0.59 4,115 597
1 33.4 XXS 9.093 3.2 1.77 2.99 20,961 3,040
1 1/2 48.3 40 3.683 0 1.77 1.45 7,050 1,023
1 1/2 48.3 80 (XS) 5.08 0 1.77 2.68 12,983 1,883
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
1 1/2 48.3 160 7.137 0 1.77 4.47 21,719 3,150

1 1/2 48.3 XXS 10.16 0 1.77 7.12 34,558 5,012
1 1/2 48.3 40 3.683 1.6 1.77 -0.15 N/A N/A
1 1/2 48.3 80 (XS) 5.08 1.6 1.77 1.08 5,218 757
1 1/2 48.3 160 7.137 1.6 1.77 2.87 13,954 2,024
1 1/2 48.3 XXS 10.16 1.6 1.77 5.52 26,792 3,886
1 1/2 48.3 40 3.683 3.2 1.77 -1.75 N/A N/A
1 1/2 48.3 80 (XS) 5.08 3.2 1.77 -0.53 N/A N/A
1 1/2 48.3 160 7.137 3.2 1.77 1.27 6,188 897
1 1/2 48.3 XXS 10.16 3.2 1.77 3.92 19,026 2,759
2 60.3 40 3.912 0 1.77 1.65 6,424 932
2 60.3 80 (XS) 5.537 0 1.77 3.07 11,949 1,733
2 60.3 160 8.712 0 1.77 5.85 22,745 3,299
2 60.3 XXS 11.074 0 1.77 7.92 30,777 4,464
2 60.3 40 3.912 1.6 1.77 0.05 206 30
2 60.3 80 (XS) 5.537 1.6 1.77 1.47 5,732 831
2 60.3 160 8.712 1.6 1.77 4.25 16,528 2,397
2 60.3 XXS 11.074 1.6 1.77 6.32 24,559 3,562
2 60.3 40 3.912 3.2 1.77 -1.55 N/A N/A
2 60.3 80 (XS) 5.537 3.2 1.77 -0.13 N/A N/A
2 60.3 160 8.712 3.2 1.77 2.65 10,310 1,495
2 60.3 XXS 11.074 3.2 1.77 4.72 18,342 2,660
3 88.9 40 5.486 0 0 4.80 12,658 1,836
3 88.9 80 (XS) 7.62 0 0 6.67 17,582 2,550
3 88.9 160 11.125 0 0 9.73 25,670 3,723
3 88.9 XXS 15.24 0 0 13.34 35,165 5,100
3 88.9 40 5.486 1.6 0 3.20 8,439 1,224
3 88.9 80 (XS) 7.62 1.6 0 5.07 13,363 1,938
3 88.9 160 11.125 1.6 0 8.13 21,450 3,111
3 88.9 XXS 15.24 1.6 0 11.74 30,945 4,488
3 88.9 40 5.486 3.2 0 1.60 4,220 612
3 88.9 80 (XS) 7.62 3.2 0 3.47 9,144 1,326
3 88.9 160 11.125 3.2 0 6.53 17,231 2,499
3 88.9 XXS 15.24 3.2 0 10.14 26,726 3,876
4 114.3 40 6.02 0 0 5.27 10,804 1,567
4 114.3 80 (XS) 8.56 0 0 7.49 15,362 2,228
4 114.3 160 13.49 0 0 11.80 24,210 3,511
4 114.3 XXS 17.12 0 0 14.98 30,724 4,456
4 114.3 40 6.02 1.6 0 3.67 7,522 1,091
4 114.3 80 (XS) 8.56 1.6 0 5.89 12,080 1,752
4 114.3 160 13.49 1.6 0 10.20 20,928 3,035
4 114.3 XXS 17.12 1.6 0 13.38 27,442 3,980
4 114.3 40 6.02 3.2 0 2.07 4,240 615
4 114.3 80 (XS) 8.56 3.2 0 4.29 8,799 1,276
4 114.3 160 13.49 3.2 0 8.60 17,646 2,559
4 114.3 XXS 17.12 3.2 0 11.78 24,161 3,504
6 168.3 40 7.11 0 0 6.22 8,666 1,257
6 168.3 80 (XS) 10.97 0 0 9.60 13,370 1,939
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
6 168.3 160 18.26 0 0 15.98 22,256 3,228

6 168.3 XXS 21.95 0 0 19.21 26,753 3,880
6 168.3 40 7.11 1.6 0 4.62 6,437 934
6 168.3 80 (XS) 10.97 1.6 0 8.00 11,142 1,616
6 168.3 160 18.26 1.6 0 14.38 20,027 2,905
6 168.3 XXS 21.95 1.6 0 17.61 24,524 3,557
6 168.3 40 7.11 3.2 0 3.02 4,208 610
6 168.3 80 (XS) 10.97 3.2 0 6.40 8,913 1,293
6 168.3 160 18.26 3.2 0 12.78 17,798 2,581
6 168.3 XXS 21.95 3.2 0 16.01 22,296 3,234
8 219.1 40 8.18 0 0 7.16 7,658 1,111
8 219.1 80 (XS) 12.7 0 0 11.11 11,890 1,724
8 219.1 XXS 22.23 0 0 19.45 20,812 3,018
8 219.1 160 23 0 0 20.13 21,533 3,123
8 219.1 40 8.18 1.6 0 5.56 5,946 862
8 219.1 80 (XS) 12.7 1.6 0 9.51 10,178 1,476
8 219.1 XXS 22.23 1.6 0 17.85 19,100 2,770
8 219.1 160 23 1.6 0 18.53 19,821 2,875
8 219.1 40 8.18 3.2 0 3.96 4,234 614
8 219.1 80 (XS) 12.7 3.2 0 7.91 8,466 1,228
8 219.1 XXS 22.23 3.2 0 16.25 17,388 2,522
8 219.1 160 23 3.2 0 16.93 18,109 2,626
10 273.0 40 9.27 0 0 8.11 6,965 1,010
10 273.0 80 15.09 0 0 13.20 11,338 1,644
10 273.0 XXS 25.4 0 0 22.23 19,085 2,768
10 273.0 160 28.58 0 0 25.01 21,474 3,114
10 273.0 40 9.27 1.6 0 6.51 5,591 811
10 273.0 80 15.09 1.6 0 11.60 9,964 1,445
10 273.0 XXS 25.4 1.6 0 20.63 17,711 2,569
10 273.0 160 28.58 1.6 0 23.41 20,100 2,915
10 273.0 40 9.27 3.2 0 4.91 4,217 612
10 273.0 80 15.09 3.2 0 10.00 8,590 1,246
10 273.0 XXS 25.4 3.2 0 19.03 16,337 2,369
10 273.0 160 28.58 3.2 0 21.81 18,726 2,716
12 323.8 STD 9.53 0 0 8.34 6,037 876
12 323.8 40 10.31 0 0 9.02 6,531 947
12 323.8 80 17.48 0 0 15.30 11,074 1,606
12 323.8 XXS 25.4 0 0 22.23 16,091 2,334
12 323.8 160 33.32 0 0 29.16 21,108 3,061
12 323.8 STD 9.53 1.6 0 6.74 4,879 708
12 323.8 40 10.31 1.6 0 7.42 5,373 779
12 323.8 80 17.48 1.6 0 13.70 9,915 1,438
12 323.8 160 25.4 1.6 0 20.63 14,932 2,166
12 323.8 XXS 33.32 1.6 0 27.56 19,950 2,893
12 323.8 STD 9.53 3.2 0 5.14 3,720 540
12 323.8 40 10.31 3.2 0 5.82 4,215 611
12 323.8 80 17.48 3.2 0 12.10 8,757 1,270
12 323.8 160 25.4 3.2 0 19.03 13,774 1,998
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
12 323.8 XXS 33.32 3.2 0 25.96 18,791 2,725

14 355.6 STD 9.53 0 0 8.34 5,497 797
14 355.6 40 11.13 0 0 9.74 6,420 931
14 355.6 80 19.05 0 0 16.67 10,989 1,594
14 355.6 160 35.71 0 0 31.25 20,599 2,988
14 355.6 STD 9.53 1.6 0 6.74 4,443 644
14 355.6 40 11.13 1.6 0 8.14 5,365 778
14 355.6 80 19.05 1.6 0 15.07 9,934 1,441
14 355.6 160 35.71 1.6 0 29.65 19,544 2,835
14 355.6 STD 9.53 3.2 0 5.14 3,388 491
14 355.6 40 11.13 3.2 0 6.54 4,311 625
14 355.6 80 19.05 3.2 0 13.47 8,879 1,288
14 355.6 160 35.71 3.2 0 28.05 18,490 2,682
16 406.4 STD 9.53 0 0 8.34 4,810 698
16 406.4 40 12.7 0 0 11.11 6,410 930
16 406.4 80 21.44 0 0 18.76 10,822 1,569
16 406.4 160 40.49 0 0 35.43 20,437 2,964
16 406.4 STD 9.53 1.6 0 6.74 3,887 564
16 406.4 40 12.7 1.6 0 9.51 5,487 796
16 406.4 80 21.44 1.6 0 17.16 9,899 1,436
16 406.4 160 40.49 1.6 0 33.83 19,514 2,830
16 406.4 STD 9.53 3.2 0 5.14 2,964 430
16 406.4 40 12.7 3.2 0 7.91 4,564 662
16 406.4 80 21.44 3.2 0 15.56 8,976 1,302
16 406.4 160 40.49 3.2 0 32.23 18,591 2,696
24 610 STD 9.53 0 0 8.34 3,205 465
24 610 40 17.48 0 0 15.30 5,878 853
24 610 80 30.96 0 0 27.09 10,411 1,510
24 610 160 59.54 0 0 52.10 20,022 2,904
24 610 STD 9.53 1.6 0 6.74 2,590 376
24 610 40 17.48 1.6 0 13.70 5,263 763
24 610 80 30.96 1.6 0 25.49 9,796 1,421
24 610 160 59.54 1.6 0 50.50 19,407 2,815
24 610 STD 9.53 3.2 0 5.14 1,975 286
24 610 40 17.48 3.2 0 12.10 4,648 674
24 610 80 30.96 3.2 0 23.89 9,181 1,332
24 610 160 59.54 3.2 0 48.90 18,792 2,725
Maximum Allowable Pipe Operating Pressures Stainless Steel (Rev 3, May. 2007)
Code: ASME B31.3

2) Pipe material assumed to be SA312-TP304L
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
3) MOP's is not valid for 150 deg F
Nominal Actual Nominal C.A. Thread Effective Max Oper. Pressure

1/2 21.3 10S 2.11 0 1.45 0.40 3,669 532
1/2 21.3 40S 2.77 0 1.45 0.97 9,015 1,307
1/2 21.3 80S 3.73 0 1.45 1.81 16,792 2,435
3/4 26.7 10S 2.11 0 1.45 0.40 2,927 424
3/4 26.7 40S 2.87 0 1.45 1.06 7,838 1,137
3/4 26.7 80S 3.91 0 1.45 1.97 14,559 2,112
1 33.4 10S 2.77 0 1.77 0.65 3,860 560
1 33.4 40S 3.38 0 1.77 1.19 7,011 1,017
1 33.4 80S 4.55 0 1.77 2.21 13,055 1,893
1 1/2 48.3 10S 2.77 0 1.77 0.65 2,669 387
1 1/2 48.3 40S 3.68 0 1.77 1.45 5,920 859
1 1/2 48.3 80S 5.08 0 1.77 2.68 10,921 1,584
2 60.3 10S 2.77 0 1.77 0.65 2,138 310
2 60.3 40S 3.91 0 1.77 1.65 5,400 783
2 60.3 80S 5.54 0 1.77 3.08 10,064 1,460
2 1/2 73.0 10S 3.05 0 1.77 0.90 2,428 352
2 1/2 73.0 40S 5.16 0 1.77 2.75 7,415 1,075
2 1/2 73.0 80S 7.01 0 1.77 4.36 11,788 1,710
3 88.9 10S 3.05 0 0 2.67 5,920 859
3 88.9 40S 5.49 0 0 4.80 10,656 1,545
3 88.9 80S 7.62 0 0 6.67 14,790 2,145
4 114.3 10S 3.05 0 0 2.67 4,604 668
4 114.3 40S 6.02 0 0 5.27 9,088 1,318
4 114.3 80S 8.56 0 0 7.49 12,922 1,874
6 168.3 10S 3.4 0 0 2.98 3,486 506
6 168.3 40S 7.11 0 0 6.22 7,289 1,057
6 168.3 80S 10.97 0 0 9.60 11,247 1,631
8 219.1 10S 3.76 0 0 3.29 2,961 429
8 219.1 40S 8.18 0 0 7.16 6,442 934
8 219.1 80S 12.7 0 0 11.11 10,002 1,451
10 273.1 10S 4.19 0 0 3.67 2,647 384
10 273.1 40S 9.27 0 0 8.11 5,857 849
10 273.1 80S 12.7 0 0 11.11 8,024 1,164
12 323.8 10S 4.57 0 0 4.00 2,435 353
12 323.8 40S 9.53 0 0 8.34 5,078 737
12 323.8 80S 12.7 0 0 11.11 6,768 982
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
3.3. Piping Specification Sheets / Piping Class

PIPING MATERIAL SPECIFICATION
SPEC. DESIGNATION 150 IAX
LINE CONTENT Dry instrument air in temperature service between -29ºC and 121ºC.
DESIGN CODE ANSI B-31.3 (latest) RATING 150 # ANSI
PRESSURE (DESIGN) 1630 KPa TEMP. (DESIGN) 137ºC
MAWP 1430 KPa TEMP. 137ºC
CORROSION ALLOWANCE 1.6mm (1/16") STRESS RELIEVE No
X-RAY 10% TEST PRESSURE 1.5 x Design Pressure
SIZE RANGE (½" to 2") 21mm to 60mm (3" to 10") 89 to273mm (12" to 24") 323mm to 610mm NOTES
WALL SCHEDULE 80 40 STD
PIPE C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM
FITTINGS - B.W. EX. ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
REDUCERS wall thickness & ANSI thickness & ANSI B16.9
FITTINGS - B.W. ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe wall
REDUCERS ONLY wall thickness & ANSI thickness & ANSI B16.9
FITTINGS ASTM A-105 3000# FS to
SCREWED ANSI B16.11
ASTM A-105 6000# FS to
COUPLINGS
ANSI B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ASTM A-182-F316L 3000#
THREADOLETS
ANSI B16.11 ANSI B16.11 FS
ASTM A-106 GR B
SWAGES
Sch 80 FS
ASTM A-106 GR B
NIPPLES
Sch 80 FS
ASTM A-105 ASTM A-105 ASTM A-105
FLANGES
150# RF to ANSI B16.5 150# RF to ANSI B16.5 150# RF to ANSI B16.5 1
GASKETS 3.2mm Flexitallic 304SS 3.2mm Flexitallic 304SS 3.2mm Flexitallic 304SS
BOLTS ASTM A-193 B7 Bolts ASTM A-193 B7 Bolts ASTM A-193 B7 Bolts
NUTS ASTM A-194 2H Hex Nuts ASTM A-194 2H Hex Nuts ASTM A-194 2H Hex Nuts
Class 800 # CS SCRD. 150# CS FLGD. 150# CS FLGD.

VALVES - GATE
Spec. #GA-153X Spec. #GA-151X Spec. #GA-151X
150# CS FLGD. 150# CS FLGD. Spec.
VALVES - PLUG
Spec. #PL-151X #PL-152X 2
3000# CS SCRD. 150# CS FLGD. 150# CS FLGD. Spec.
VALVES - BALL
Spec. #BA-153X Spec. #BA-151X #BA-152X 4
Class 800 # CS SCRD. 150# CS FLGD. 150# CS FLGD. Spec.
VALVES - CHECK
Spec. #CH-153X Spec. #CH-151X #CH-151X
Class 800 # CS SCRD. 150# CS FLGD.
VALVES - GLOBE Use Spec. #GA-151X
Spec. #GL-153X Spec. #GL-151X
NOTES: 1. 21MM to 48MM FLANGES 150# SCRD. OR

SOCKET WELD RF.
2. 168MM & 219MM USE PL-152X
3. 219MM USE BA-152X.
Rev.: 3 Mayo 2007

PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 PW
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
service between -45ºC and -29ºC
PRESSURE (DESIGN) 1965 KPa TEMP. (DESIGN) -45ºC
MAWP 1758 KPa TEMP. -45ºC
SIZE RANGE (½" to 2") 21mm to 60mm (3" to 10") 89 to273mm (12" to 24") 323mm to 610mm NOTES
C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM A- C.S. Pipe Smls ASTM
PIPE
A-333 GR 6 333 GR 6 A-333 GR 6
FITTINGS - B.W. EX. ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe
REDUCERS thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS - B.W. ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe
REDUCERS ONLY thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS ASTM A-350 GR LF2
SCREWED 3000# FS to ANSI B16.11
ASTM A-350 GR LF2
COUPLINGS
6000# FS to ANSI B16.11
ASTM A-350 GR LF2 ASTM A-350 GR LF2 3000# FS
THREADOLETS
3000# FS to ANSI B16.11 to ANSI B16.11
ASTM A-333 GR 6
SWAGES
Sch. 80 FS
ASTM A-333 GR 6
NIPPLES
Sch. 80 FS
ASTM A-350 GR LF2 ASTM A-350 GR LF2 150# ASTM A-350 GR LF2
FLANGES
150# RF to ANSI B16.5 RF to ANSI B16.5 150# RF to ANSI B16.5 1
BOLTS ASTM A-320 GR L7 Bolts ASTM A-320 GR L7 Bolts ASTM A-320 GR L7 Bolts
ASTM A-194 GR 4 or 7 ASTM A-194 GR 4 or 7 ASTM A-194 GR 4 or 7
NUTS
Hex Nuts Hex Nuts Hex Nuts
Class 800 # CS SCRD. 150# CS FLGD. Spec. 150# CS FLGD.
VALVES - GATE
Spec. #GA-153W #GA-151W Spec. #GA-151W
VALVES - PLUG
Spec. #PL-153W #PL-151W Spec. #PL-152W 2
3000# CS SCRD. 150# CS FLGD. Spec. 150# CS FLGD.
VALVES - BALL
Spec. #BA-153W #BA-151W Spec. #BA-152W 3
VALVES - CHECK
Spec. #CH-153W or CH- #CH-151W Spec. #CH-151W
Class 800 # CS SCRD. 150# CS FLGD. Spec.
VALVES - GLOBE Use Spec. #GA-151W
Spec. #GL-153W #GL-151W
NOTES: 1. 21MM TO 48MM FLANGES 150# SCRD. OR

SOCKET WELD RF.
2 168MM & 219MM USE PL-152W.
3 219MM USE BA-152W.
4 IMPACT TEST IS REQUIRED FOR NOMINAL THICKNESS
HIGHER THAN 14.7MM Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 PSW
Sour hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in temperature
LINE CONTENT
CORROSION ALLOWANCE 3.2mm (1/8") STRESS RELIEVE Yes
X-RAY Full (100%) TEST PRESSURE 1.5 x Design Pressure
SIZE RANGE (¾" to 2") 27mm to 60mm (3" to 10") 89mm to 273mm (12" to 24") 323mm to 610mm NOTES
WALL SCHEDULE 160 40 STD 5,7

PIPE
A-333 GR 6 333 GR 6 A-333 GR 6
FITTINGS - B.W. EX. ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe
REDUCERS thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS - B.W. ASTM A-420 WPL-6 to pipe wall ASTM A-420 WPL-6 to pipe
REDUCERS ONLY thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS ASTM A-350 GR LF2
SCREWED 3000# FS to ANSI B16.11 1
ASTM A-350 GR LF2
COUPLINGS
6000# FS to ANSI B16.11 1
THREADOLETS
3000# FS to ANSI B16.11 to ANSI B16.11 1
ASTM A-333 GR 6
SWAGES
Sch. 160 FS 1
ASTM A-333 GR 6
NIPPLES
Sch. 160 FS 1
ASTM A-350 GR LF2 ASTM A-350 GR LF2 150# ASTM A-350 GR LF2
FLANGES
150# RF to ANSI B16.5 RF to ANSI B16.5 150# RF to ANSI B16.5 1
BOLTS ASTM A-320 GR L7M Bolts ASTM A-320 GR L7M Bolts ASTM A-320 GR L7M Bolts
NUTS
Class 800 # CS SCRD. 150# CS FLGD. LCC 150# FLGD. LCC
VALVES - GATE
LCC Spec. #GA-151SW Spec. #GA-151SW 1,6
Class 800 # CS SCRD. 150# CS FLGD. LCC 150# CS FLGD. LCC
VALVES - PLUG
LCC Spec. #PL- Spec. #PL-151SW Spec. #PL-152SW 1,2,6
3000# CS SCRD. LCC 150# CS FLGD. LCC 150# CS FLGD. LCC
VALVES - BALL
Spec. #BA-153SW Spec. #BA-151SW Spec. #BA-152SW 1,3,6
VALVES - CHECK
LCC Spec. #CH-151SW Spec. #CH-151SW 1,6
Class 800 # CS SCRD. 150# CS FLGD. LCC Use Spec. #GA-151SW LCC
VALVES - GLOBE
LCC Spec. #GL-151SW Use Spec. #GL-151SW LCC 1,4,6
NOTES: 1. SCREWED CONNECTIONS TO BE USED ONLY ON
SECONDARY LINES AFTER FLANGED BLOCK VALVES.
2. 168MM & 219MM USE PL-152SW.
3. 219MM USE BA-152SW.
4. 89MM TO 219MM USE SPEC #GL-151SW
273MM AND UP USE SPEC #GA-151SW
5. ALL 21MM THREADED PIPING TO BE XXS.
6. LCC - LOW CARBON CONTENT FOR LOW
TEMPERATURE SOUR APPLICATIONS
Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 PX
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in
LINE CONTENT
temperature service between -29ºC and 121ºC
MAWP 1430 KPa 137ºC
SIZE RANGE (½" to 12") 21mm to 60mm (3" to 10") 89 to 273mm (12" to 24") 323mm to 610mm NOTES
C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM C.S. Pipe Smls ASTM
PIPE
A-106 GR B A-106 GR B A-106 GR B
SCREWED ANSI B16.11
COUPLINGS
ANSI B16.11
ASTM A-105 3000# FS to ASTM A-105 3000# FS to
THREADOLETS
ANSI B16.11 ANSI B16.11
ASTM A-106 GR B
SWAGES
Sch 80 FS
ASTM A-106 GR B
NIPPLES
Sch 80 FS
FLANGES
VALVES - GATE
VALVES - PLUG
Spec. #PL-153X Spec. #PL-151X Spec. #PL-152X 3
3000# CS SCRD. 150# CS FLGD. 150# CS FLGD.
VALVES - BALL
Spec. #BA-153X Spec. #BA-151X Spec. #BA-152X 4
VALVES - CHECK
Spec. #CH-153X Spec. #CH-151X Spec. #CH-151X

SOCKET WELD RF.
2 168MM & 219MM USE PL-152X
3 219MM USE BA-152X.
Rev.: 3 Mayo 2007

PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 SIAX
Stainless steel piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains,
LINE CONTENT
and vent systems in temperature service between -29ºC and 121ºC.
CORROSION ALLOWANCE Nil STRESS RELIEVE No
X-RAY Partial (min.) TEST PRESSURE 1.5 x Design Pressure
SIZE RANGE (½" to 1½") 21mm to 48mm (2" to 8") 60 to 219mm (10" to 12") 273mm to 323mm NOTES
WALL SCHEDULE 80S 10S 40S
S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM S.S. Pipe Smls ASTM
PIPE
A-312-TP304L A-312-TP304L A-312-TP304L
FITTINGS - B.W. EX. ASTM A-403-WP304L ASTM A-403-WP304L to
REDUCERS to pipe wall thickness pipe wall thickness
FITTINGS - B.W. ASTM A-403-WP304L ASTM A-403-WP304L to
REDUCERS ONLY to pipe wall thickness pipe wall thickness
FITTINGS ASTM A-182-F304L
SCREWED 3000# FS
ASTM A-182-F304L ASTM A-182-F304L
COUPLINGS
3000# FS 3000# FS
THREADOLETS
3000# FS 3000# FS
ASTM A-312-TP304L
SWAGES
Sch 80 FS
ASTM A-312-TP304L
NIPPLES
Sch 80 FS
ASTM A-182-F304L ASTM A-182-F304L ASTM A-182-F304L
FLANGES
150# RF 150# RF 150# RF 1,2
NUTS ASTM A-194 8 Hex Nuts ASTM A-194 8 Hex Nuts ASTM A-194 8 Hex Nuts
VALVES - GATE
Spec. #GA-153X Spec. #GA-151X Spec. #GA-151X 5
VALVES - PLUG
Spec. #PL-153X Spec. #PL-151X #PL-152X 3,5
VALVES - BALL
Spec. #BA-153X Spec. #BA-151X #BA-152X 4,5
VALVES - CHECK
Spec. #CH-153X Spec. #CH-151X #CH-151X 5
Spec. #GL-153X Spec. #GL-151X 5

SOCKET WELD RF.
2. 273MM AND LARGER PIPE DIAMETER
SCH 10S SHALL BE USED UNDER
RESPONSABILITY OF ANDES PETROLEUM
3. 168MM & 219MM USE PL-152X
4. 219MM USE BA-152X.
5. S.S. VALVES TO BE CONSIDERED IN
CERTAIN APPLICATIONS. Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 SPX
LINE CONTENT and vent systems in temperature service between -29ºC and 121ºC. Shall not be used for
temperatures equal to 66ºC and 93ºC
WALL SCHEDULE 80S 10S 40S 2
PIPE
A-312-TP304L A-312-TP304L A-312-TP304L
FITTINGS ASTM A-182-F304L ASTM A-182-F304L ASTM A-182-F304L 3000#
SCREWED 3000# FS 3000# FS FS
COUPLINGS
3000# FS 3000# FS
THREADOLETS
3000# FS 3000# FS
ASTM A-312-TP304L
SWAGES
Sch 80 FS
ASTM A-312-TP304L
NIPPLES
Sch 80 FS
FLANGES
150# RF 150# RF 150# RF 1
NUTS ASTM A-194 8 Hex Nuts ASTM A-194 8 Hex Nuts ASTM A-194 8 Hex Nuts
VALVES - GATE
Spec. #GA-153X Spec. #GA-151X Spec. #GA-151X 5
VALVES - PLUG
Spec. #PL-153X Spec. #PL-151X #PL-152X 3,5
VALVES - BALL
Spec. #BA-153X Spec. #BA-151X #BA-152X 4,5
VALVES - CHECK
Spec. #CH-153X Spec. #CH-151X #CH-151X 5
Spec. #GL-153X Spec. #GL-151X 5

SOCKET WELD RF.
3. 168MM & 219MM USE PL-152X
4. 219MM USE BA-152X.
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 CPX
Internally coated piping containing sweet hydrocarbon liquid & vapour, process air, caustic, process
LINE CONTENT
drains, and vent systems in temperature service between -29ºC and 121ºC
CORROSION ALLOWANCE Nil [Welded] STRESS RELIEVE No
SIZE RANGE (½" to 2") 21mm to 60mm (3" to 10") 89mm to 219mm (12" to 24") 323mm to 610mm NOTES
WALL SCHEDULE 80 40 (internally coated) STD (internally coated)
PIPE
A-106 GR B A-106 GR B A-106 GR B
REDUCERS wall thickness & ANSI B16.9 thickness & ANSI B16.9
REDUCERS ONLY wall thickness & ANSI B16.9 thickness & ANSI B16.9
SCREWED ANSI B16.11
COUPLINGS
ANSI B16.11
THREADOLETS
ASTM A-106 GR B
SWAGES
Sch 80 FS
ASTM A-106 GR B
NIPPLES
Sch 80 FS
FLANGES
VALVES - GATE
150# CS FLGD. 150# CS FLGD. Spec.
VALVES - PLUG
Spec. #PL-151X #PL-152X 2
VALVES - BALL
Spec. #BA-153X Spec. #BA-151X #BA-152X 3
VALVES - CHECK
Spec. #CH-153X Spec. #CH-151X #CH-151X

SOCKET WELD RF.
2 168MM & 219MM USE PL-152X
3 219MM USE BA-152X.
Rev.: 3 Mayo 2007

PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 PSX
LINE CONTENT
service between -29ºC and 121ºC
SIZE RANGE (¾" to 2") 27mm to 60mm (3" to 10") 89mm to 273mm (12" to 24") 323mm to 610mm NOTES
WALL SCHEDULE 160 40 STD 6
PIPE
A-106 GR B 106 GR B A-106 GR B
FITTINGS - B.W. EX. ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
REDUCERS thickness & ANSI B16.9 thickness & ANSI B16.9
FITTINGS - B.W. ASTM A-234 WPB to pipe wall ASTM A-234 WPB to pipe wall
REDUCERS ONLY thickness & ANSI B16.9 thickness & ANSI B16.9
FITTINGS ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI ASTM A-105 3000# FS to
SCREWED ANSI B16.11 B16.11 ANSI B16.11 1
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI ASTM A-105 6000# FS to
COUPLINGS
ANSI B16.11 B16.11 ANSI B16.11 1
ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI ASTM A-182-F316L 3000#
THREADOLETS
ANSI B16.11 B16.11 FS 1
ASTM A-106 GR B
SWAGES
Sch 160 FS 1
ASTM A-106 GR B
NIPPLES
Sch 160 FS 1
FLANGES
150# RF to ANSI B16.5 150# RF to ANSI B16.5 150# RF to ANSI B16.5 1,2
BOLTS ASTM A-193 B7M Bolts ASTM A-193 B7M Bolts ASTM A-193 B7M Bolts
ASTM A-194 2HM Hex
NUTS ASTM A-194 2HM Hex Nuts ASTM A-194 2HM Hex Nuts
Nuts
VALVES - GATE
Spec. #GA-153SX Spec. #GA-151SX Spec. #GA-151SX 1
VALVES - PLUG
Spec. #PL-153SX Spec. #PL-151SX Spec. #PL-152SX 1,3
VALVES - BALL
Spec. #BA-153SX Spec. #BA-151SX Spec. #BA-152SX 1,4
VALVES - CHECK
Spec. #CH-153SX Spec. #CH-151SX Spec. #CH-151SX 1
Class 800 # CS SCRD. 150# CS FLGD. Spec. Use Spec. #GA-151SX
VALVES - GLOBE
Spec. #GL-153SX #GL-151SX Use Spec. #GL-151SX 1,5

3. 168MM & 219MM USE PL-152SX.
4. 219MM USE BA-152SX.
5. 89MM TO 219MM USE SPEC #GA-151SW
273MM AND UP USE SPEC #GL-151SW
7.
Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 SPSX
LINE CONTENT and vent systems in temperature service between -29ºC and 121ºC. Shall not be used for
temperatures equal to 66ºC and 93ºC
WALL SCHEDULE 80S 10S 40S 2
PIPE
A-312-TP316L A-312-TP316L A-312-TP316L
FITTINGS ASTM A-182-F316L
SCREWED 3000# FS
COUPLINGS
3000# FS 3000# FS
THREADOLETS
3000# FS 3000# FS
ASTM A-312-TP316L
SWAGES
Sch 80 FS
ASTM A-312-TP316L
NIPPLES
Sch 80 FS
FLANGES
150# RF 150# RF 150# RF 1,2
NUTS ASTM A-194 8M Hex Nuts ASTM A-194 8M Hex Nuts ASTM A-194 8M Hex Nuts
VALVES - GATE
VALVES - PLUG
Spec. #PL-153SX Spec. #PL-151SX #PL-152SX 3,5
VALVES - BALL
Spec. #BA-153SX Spec. #BA-151SX #BA-152SX 4,5
VALVES - CHECK
Spec. #CH-153SX Spec. #CH-151SX #CH-151SX 5
VALVES - GLOBE Use Spec. #GA-151SX
Spec. #GL-153SX Spec. #GL-151SX 5

SOCKET WELD RF.
3. 168MM & 219MM USE PL-152SX
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 CPSX
Internally coated piping containing sour hydrocarbon liquid & vapour, process air, caustic, process
LINE CONTENT
drains, and vent systems in temperature service between -29ºC and 121ºC
CORROSION ALLOWANCE Nil [Welded] STRESS RELIEVE Yes
SIZE RANGE (¾" to 2") 27mm to 60mm (3" to 10") 89 to 273mm (12" to 24") 323mm to 610mm NOTES
WALL SCHEDULE 160 40 (internally coated) STD (internally coated) 4
PIPE
A-106 GR B A-106 GR B A-106 GR B
SCREWED ANSI B16.11 1
COUPLINGS
ANSI B16.11 1
THREADOLETS
ANSI B16.11 ANSI B16.11 1
ASTM A-106 GR B
SWAGES
Sch 160 FS 1
ASTM A-106 GR B
NIPPLES
Sch 160 FS 1
FLANGES
ASTM A-194 2HM Hex ASTM A-194 2HM Hex
NUTS ASTM A-194 2HM Hex Nuts
Nuts Nuts
VALVES - GATE
150# CS FLGD. 150# CS FLGD.
VALVES - PLUG
Spec. #PL-151SX Spec. #PL-152SX 1,2
VALVES - BALL
VALVES - CHECK
Spec. #CH-153SX Spec. #CH-151SX Spec. #CH-151SX 1
VALVES - GLOBE Use Spec. #GA-151SX
Spec. #GL-153SX Spec. #GL-151SX 1

2. 168MM & 219MM USE PL-152SX.
Rev.: 3 Mayo 2007

PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 FPSX
Fibreglass piping containing sour water & vapour, process air, caustic, process drains, and vent
LINE CONTENT
systems in temperature service between -29ºC and 121ºC
PRESSURE (DESIGN) See Table I TEMP. (DESIGN) See Table I
CORROSION ALLOWANCE Nil STRESS RELIEVE Yes

SIZE RANGE (4" to 8") 60 to 219mm (10" & over) 273mm & over NOTES
WALL SCHEDULE Series SP-800 Fibreglass Series SP-800 Fibreglass
Fibreglass SP-800 Epoxy Joint Surface
PIPE Fibreglass SP-800 Epoxy Joint Surface Pipe
Pipe
FITTINGS - ASTM A-234 WPB to pipe wall thickness ASTM A-234 WPB to pipe wall thickness &
EX. REDUCERS & ANSI B16.9 ANSI B16.9
FITTINGS
N/A N/A
SCREWED
COUPLINGS N/A N/A
THREADOLETS N/A N/A
SWAGES N/A N/A
NIPPLES N/A N/A
FLANGES Fibreglass 150# RF to ANSI B16.5 Fibreglass 150# RF to ANSI B16.5
GASKETS 3.2mm Flexitallic 316SS 3.2mm Flexitallic 316SS

ASTM A-193 B7M Bolts ASTM A-193 B7M Bolts
BOLTS
Length = 8" Length = 8"
150# CS FLGD. Spec.
VALVES - GATE 150# CS FLGD. Spec. #GA-151SX
#GA-151SX
150# CS FLGD. Spec. #PL-
VALVES - PLUG 150# CS FLGD. Spec. #PL-151SX
152SX
150# CS FLGD. Spec.
VALVES - BALL 150# CS FLGD. Spec. #BA-151SX
#BA-152SX
150# CS FLGD. Spec.
VALVES - CHECK 150# CS FLGD. Spec. #CH-151SX
#CH-151SX
VALVES - GLOBE 150# CS FLGD. Spec. #GL-151SX Use Spec. #GA-151SX
NOTES:
Rev.: 3 Mayo 2007

PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 PY
Sweet hydrocarbon liquid & vapour, process air, caustic, process drains, and vent systems in
LINE CONTENT
temperature service between 121ºC and 343ºC
PIPE
A-106 GR B A-106 GR B A-106 GR B
SCREWED ANSI B16.11
COUPLINGS
ANSI B16.11
THREADOLETS
ASTM A-106 GR B
SWAGES
Sch 80 FS
ASTM A-106 GR B
NIPPLES
Sch 80 FS
FLANGES
VALVES - GATE
Spec. #GA-153Y Spec. #GA-301Y Spec. #GA-301Y
VALVES - PLUG
Spec. #PL-153Y Spec. #PL-301Y Spec. #PL-302Y 2
VALVES - BALL
Spec. #BA-153Y Spec. #BA-301Y Spec. #BA-302Y 3
VALVES - CHECK
Spec. #CH-153Y or CH- Spec. #CH-301Y Spec. #CH-301Y
VALVES - GLOBE Use Spec. #GA-301Y
Spec. #GL-153Y Spec. #GL-301Y

SOCKET WELD RF.
2. 168MM & 219MM USE PL-302Y.
3. 219MM USE BA-302Y.
Rev.: 3 Noviembre 2002

PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 150 PSY
LINE CONTENT
service between 121ºC and 343ºC
SIZE RANGE (¾" to 2") 27mm to 48mm (3" to 10") 89mm to 273mm (3" & over) 89mm & over NOTES
WALL SCHEDULE 160 40 STD 6
PIPE
A-106 GR B A-106 GR B A-106 GR B
FITTINGS - B.W. ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe
EX. REDUCERS wall thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS - B.W. ASTM A-234 WPB to pipe ASTM A-234 WPB to pipe
REDUCERS ONLY wall thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS ASTM A-105 3000# FS to ANSI
SCREWED B16.11 1
ASTM A-105 6000# FS to ANSI
COUPLINGS
B16.11 1
ASTM A-105 3000# FS to ANSI ASTM A-105 3000# FS to ASTM A-182-F316L 3000#
THREADOLETS
B16.11 ANSI B16.11 FS 1
ASTM A-106 GR B
SWAGES
Sch 160 FS 1
ASTM A-106 GR B
NIPPLES
Sch 160 FS 1
FLANGES
NUTS ASTM A-194 2HM Hex Nuts ASTM A-194 2HM Hex Nuts ASTM A-194 2HM Hex Nuts
VALVES - GATE
Spec. #GA-153SY Spec. #GA-301SY Spec. #GA-301SY 1
VALVES - PLUG
Spec. #PL-153SY Spec. #PL-301SY Spec. #PL-302SY 1,3
3000# CS SCRD. Spec. 300# CS FLGD. 300# CS FLGD.
VALVES - BALL
#BA-153SY Spec. #BA-301SY Spec. #BA-302SY 1,4
Class 800 # CS SCRD. Spec. 300# CS FLGD. 300# CS FLGD.
VALVES - CHECK
#CH-153SY or CH-155SY Spec. #CH-301SY Spec. #CH-301SY 1
Class 800 # CS SCRD. 300# CS FLGD. Use Spec. #GA-301SY
VALVES - GLOBE
Spec. #GL-153SY Spec. #GL-301SY Use Spec. #GL-301SY 1,5

2. SLIPON FLANGED ARE NOT PERMITED
3. 168 & 219MM USE PL-302SY.
4. 219MM USE BA-302SY.
5. 89MM TO 219MM USE SPEC #GA-301SY
273MM AND UP USE SPEC #GL-301SY
Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 300 PW
LINE CONTENT
WALL SCHEDULE 160 40 40 5,6
PIPE
A-333 GR 6 A-333 GR 6 A-333 GR 6
FITTINGS - B.W. EX. ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe
REDUCERS wall thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS - B.W. ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe
FITTINGS ASTM A-350 GR LF2 ASTM A-350 GR LF2 3000# FS
SCREWED 3000# FS to ANSI B16.11 to ANSI B16.11
COUPLINGS
THREADOLETS
ASTM A-333 GR 6
SWAGES
Sch 160 FS
ASTM A-333 GR 6
NIPPLES
Sch 160 FS
ASTM A-350 GR LF2 ASTM A-350 GR LF2 ASTM A-350 GR LF2
FLANGES
BOLTS ASTM A-320 L7 Bolts ASTM A-320 L7 Bolts ASTM A-320 L7 Bolts
NUTS
VALVES - GATE
Spec. #GA-303W #GA-301W Spec. #GA-301W
VALVES - PLUG
Spec. #PL-303W #PL-301W Spec. #PL-302W 3
3000# CS SCRD. 300# CS FLGD. Spec. 300# CS FLGD.
VALVES - BALL
Spec. #BA-303W #BA-301W Spec. #BA-302W 4
Class 800 # CS SCRD. Spec. 300# CS FLGD. Spec. 300# CS FLGD.
VALVES - CHECK
#CH-303W or CH-305W #CH-301W Spec. #CH-302W
3000# CS SCRD. 300# CS FLGD. Spec.
VALVES - GLOBE Use Spec. #GA-301W
Spec. #GL-303W #GL-301W

SOCKET WELD RF.
2. SLIP ON FLANGES ARE NOT ALLOWED
3. 168MM AND LARGER USE PL-302W.
4. 219MM AND LARGER USE BA-302W.
5. ALL 48MM THREADED PIPING TO BE SCH 80 (XS).
6. IMPACT TEST IS REQUIRED FOR NOMINAL THICKNESS
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 300 PSW
LINE CONTENT
WALL SCHEDULE XXS 40 40 5
PIPE
A-333 GR 6 A-333 GR 6 A-333 GR 6
FITTINGS - B.W. EX. ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe
REDUCERS wall thickness & ANSI B16.9 wall thickness & ANSI B16.9
FITTINGS - B.W. ASTM A-420 WPL-6 to pipe ASTM A-420 WPL-6 to pipe
FITTINGS ASTM A-350 GR LF2 ASTM A-350 GR LF2 3000# FS
SCREWED 3000# FS to ANSI B16.11 to ANSI B16.11 1
COUPLINGS
THREADOLETS
ASTM A-333 GR 6
SWAGES
Sch 160 FS 1
ASTM A-333 GR 6
NIPPLES
Sch 160 FS 1
ASTM A-350 GR LF2 ASTM A-350 GR LF2 ASTM A-350 GR LF2
FLANGES
BOLTS ASTM A-320 L7M Bolts ASTM A-320 L7M Bolts ASTM A-320 L7M Bolts
NUTS
VALVES - GATE
LCC Spec. #GA- Spec. #GA-301SW Spec. #GA-301SW 1,6
VALVES - PLUG
LCC Spec. #PL- Spec. #PL-301SW Spec. #PL-302SW 1,3,6
3000# CS SCRD. LCC 300# CS FLGD. LCC 300# CS FLGD. LCC
VALVES - BALL
Spec. #BA-303SW Spec. #BA-301SW Spec. #BA-302SW 1,4,6
Class 800 # CS SCRD.
LCC 300# CS FLGD. LCC 300# CS FLGD. LCC
VALVES - CHECK
Spec. #CH-303SW Spec. #CH-301SW Spec. #CH-302SW
1,6
or CH-305SW
Class 800 # CS SCRD. 300# CS FLGD. LCC
VALVES - GLOBE Use Spec. #GA-301SW LCC
LCC Spec. #GL- Spec. #GL-301SW 1,6

3. 168MM AND LARGER USE BDR APPROVAL.
4. 219MM AND LARGER USE BA-302SW.
5. ALL 48MM THREADED PIPING TO BE SCH 160.
6. LCC - LOW CARBON CONTENT FOR LOW
TEMPERATURE SOUR APPLICATIONS
7. IMPACT TEST IS REQUIRED FOR NOMINAL THICKNESS
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 300 PX
LINE CONTENT
WALL SCHEDULE 160 40 40 5
PIPE
A-106 GR B A-106 GR B A-106 GR B
FITTINGS ASTM A-105 3000# FS to ASTM A-105 3000# FS to ANSI
SCREWED ANSI B16.11 B16.11
ASTM A-105 6000# FS to ASTM A-105 6000# FS to ANSI
COUPLINGS
ANSI B16.11 B16.11
THREADOLETS
ANSI B16.11 B16.11
ASTM A-106 GR B
SWAGES
Sch 160 FS
ASTM A-106 GR B
NIPPLES
Sch 160 FS
ASTM A-105 300# RF to ASTM A-105 300# RF to ANSI ASTM A-105 300# RF to ANSI
FLANGES
ANSI B16.5 B16.5 B16.5 1,2
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
Spec. #CH-303X or 305X Spec. #CH-301X or 302X Spec. #CH-302X

SOCKET WELD RF.
3. 168MM AND 219MM USE PL-302X.
4. 219MM USE BA-302X.
5. ALL 48MM THREADED PIPING TO BE SCH 80 (XS).
Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 300 CPX
Internally coated piping containing sweet hydrocarbon liquid & vapour, process air, caustic, process drains,
LINE CONTENT
and vent systems in temperature service between -29ºC and 121ºC
Nil [Welded]
CORROSION ALLOWANCE 1.6mm (1/16") [Screwed] STRESS RELIEVE No
WALL SCHEDULE 160 40 (internally coated) 40 (internally coated) 5
PIPE
A-106 GR B A-106 GR B A-106 GR B
COUPLINGS
ANSI B16.11 B16.11
THREADOLETS
ANSI B16.11 B16.11
ASTM A-106 GR B
SWAGES
Sch 160 FS
ASTM A-106 GR B
NIPPLES
Sch 160 FS
FLANGES
ANSI B16.5 B16.5 B16.5 1,2
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
Spec. #CH-303X or 305X Spec. #CH-301X or 302X Spec. #CH-302X

SOCKET WELD RF.
3. 168MM AND 219MM USE PL-302X.
4. 219MM USE BA-302X.
5. ALL 48MM THREADED PIPING TO BE SCH 80 (XS). Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 300 PSX
LINE CONTENT
SIZE RANGE (½" to 1") 21mm to 33mm (2" to 3") 60mm to 88.9mm (4" to 24") 114 mm to 610mm NOTES
WALL SCHEDULE XXS 160 40 6
PIPE
A-106 GR B A-106 GR B A-106 GR B
SCREWED ANSI B16.11 B16.11 1
COUPLINGS
ANSI B16.11 B16.11 1
THREADOLETS
ANSI B16.11 B16.11 1
ASTM A-106 GR B
SWAGES
Sch XXS FS 1
ASTM A-106 GR B
NIPPLES
Sch XXS FS 1
FLANGES
ANSI B16.5 B16.5 B16.5 1,2
ASTM A-194 2HM Hex
Nuts
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
Spec. #CH-303SX or Spec. #CH-301SX or 302SX Spec. #CH-302SX 1
Class 800 # CS SCRD. 300# CS FLGD. Use Spec. #GA-301SX
VALVES - GLOBE
Spec. #GL-303SX Spec. #GL-301SX Use Spec. #GL-301SX 1,5

3. 168MM AND 219MM USE PL-302SX.
5. 89MM TO 219MM USE SPEC #GA-301SX
273MM AND UP USE SPEC #GL-301SX
6. ALL 48MM THREADED PIPING TO BE SCH 160.
Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 300 CPSX
Internally coated piping containing sour hydrocarbon liquid & vapour, process air, caustic, process drains,
LINE CONTENT
and vent systems in temperature service between -29ºC and 121ºC
Nil [Welded]
CORROSION ALLOWANCE 3.2mm (1/8") [Screwed] STRESS RELIEVE Yes
WALL SCHEDULE XXS 40 (internally coated) 40 (internally coated) 6
PIPE
A-106 GR B A-106 GR B A-106 GR B
SCREWED ANSI B16.11 B16.11 1
COUPLINGS
ANSI B16.11 B16.11 1
THREADOLETS
ANSI B16.11 B16.11 1
ASTM A-106 GR B
SWAGES
Sch XXS FS 1
ASTM A-106 GR B
NIPPLES
Sch XXS FS 1
FLANGES
ANSI B16.5 B16.5 B16.5 1,2
ASTM A-194 2HM Hex
Nuts
VALVES - GATE
VALVES - PLUG
VALVES - BALL
VALVES - CHECK
Spec. #CH-303SX or Spec. #CH-301SX or 302SX Spec. #CH-302SX 1
Class 800 # CS SCRD. 300# CS FLGD. Use Spec. #GA-301SX
VALVES - GLOBE
Spec. #GL-303SX Spec. #GL-301SX Use Spec. #GL-301SX 1,5

3. 168MM AND 219MM USE PL-302SX.
5. 89MM TO 219MM USE SPEC #GA-301SX
273MM AND UP USE SPEC #GL-301SX
6. ALL 48MM THREADED PIPING TO BE SCH 160. Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL

SPEC. DESIGNATION 300 PY
LINE CONTENT
service between 121ºC and 343ºC
WALL SCHEDULE 80 40 Calculate 5
PIPE
A-106 GR B A-106 GR B A-106 GR B
COUPLINGS
ANSI B16.11 B16.11
THREADOLETS
ANSI B16.11 B16.11
ASTM A-106 GR B
SWAGES
Sch 160 FS
ASTM A-106 GR B
NIPPLES
Sch 160 FS
FLANGES
VALVES - GATE
Spec. #GA-303Y Spec. #GA-301Y Spec. #GA-301Y
VALVES - PLUG
Spec. #PL-303Y Spec. #PL-301Y Spec. #PL-302Y 3
VALVES - BALL
Spec. #BA-303Y Spec. #BA-301Y Spec. #BA-302Y 4
Class 800 # CS SCRD. Spec. 300# CS FLGD. 300# CS FLGD.
VALVES - CHECK
#CH-303Y or CH-305Y Spec. #CH-301Y Spec. #CH-301Y
VALVES - GLOBE Use Spec. #GA-301Y
Spec. #GL-303Y Spec. #GL-301Y

SOCKET WELD RF.
3. 168MM & LARGER USE PL-302Y.
4. 219MM & LARGER USE BA-302Y.
Rev.: 3 Mayo 2007
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
3.4. Pipe flanges

TABLE I
PRESSURE TEMPERATURE RATINGS FOR AMERICAN
NATIONAL STANDARD STEEL PIPE FLANGES
(Ref - ASME B16.5 LATEST REVISION)
Pressur
e
Class 150 300 600 900 1500 2500 150 300 600 900 1500 2500
Service
Temperature
196 510 1020 1530 2554 4254 199 517 1034 1551 2585 4309
o
-29 to +38 C 5 2 4 6 5 1 9 1 2 3 5 2
179 465 1396 2327 3878 179 517 1034 1551 2585 4309
o
93 C 3 4 9308 2 0 3 3 1 2 3 5 2
158 451 1358 2261 3771 158 503 1003 1506 2509 4185
o
149 C 6 6 9067 3 5 4 6 3 2 5 7 1
MATERIAL GROUP
MATERIAL GROUP
137 437 1310 2185 3640 137 486 1458 2433 4054
o
204 C 9 8 8756 0 6 4 9 1 9722 2 8 1
117 413 1237 2065 3440 117 458 1375 2292 3819
o
260 C 2 7 8274 6 0 5 2 5 9170 5 5 7
379 1130 1885 3144 417 1251 2085 3475
o
316 C 965 2 7550 7 7 0 965 1 8343 4 7 0
368 1110 1851 3085 406 1216 2027 3381
o
343 C 862 9 7412 1 2 4 862 8 8101 9 1 9
368 1103 1837 3061 393 1175 1958 3261
o
371 C 758 9 7343 2 5 3 758 0 7826 6 1 2
348 1041 1737 2895 348 1041 1737 2895
o
399 C 655 2 6964 1 5 8 655 2 6964 1 5 8
282 1420 2364 282 1420 2364
o
427 C 552 7 5688 8515 3 9 552 7 5688 8515 3 9
o
454 C ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------
o
482 C 1.1 ------ ------ ------ ------ ------ ------ 1.2 ------ ------ ------ ------ ------ ------
o
510 C ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------
Pressur
e
Class 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150
Service
Temperature
199 517 1034 1551 2585 4309 189 496 1489 2482 4136
o
-29 to +38 C 9 1 2 3 5 2 6 4 9928 3 1 9 1586
179 517 1034 1551 2585 4309 162 427 1282 2133 3557
o
93 C 3 1 2 3 5 2 0 5 8549 4 9 7 1344
158 496 1492 2489 4147 148 386 1158 1927 3213
MATERIAL GROUP
MATERIAL GROUP
MATERIAL GROUP
o
149 C 6 4 9963 7 0 2 2 1 7722 3 1 0 1207
137 479 1434 2389 3981 134 355 1061 1772 2951
o
204 C 9 2 9549 1 0 7 4 1 7067 8 0 0 1103
117 458 1375 2292 3819 117 330 1647 2744
o
260 C 2 5 9170 5 5 7 2 9 6584 9894 8 1 1000
417 1251 2085 3475 310 1554 2592
o
316 C 965 1 8343 4 7 0 965 3 6205 9342 8 4 965
406 1216 2027 3381 306 1530 2551
o
343 C 862 8 8101 9 1 9 862 8 6136 9170 6 1 862
393 1175 1958 3261 296 1496 2496
o
371 C 758 0 7826 6 1 2 758 5 5998 8998 2 0 758
365 1099 1834 3054 293 1472 2454
o
399 C 655 4 7343 7 0 4 655 0 5895 8825 0 5 655
351 1051 1751 2916 289 1454 2427
o
427 C 552 6 6998 5 3 5 552 6 5826 8722 8 0 552
334 1006 1678 2799 289 1441 2399
o
454 C 1.7 448 4 6722 6 9 3 2.2 448 6 5757 8653 0 4 2.3 ------
310 1547 2582
o
482 C 345 3 6205 9308 9 1 ------ ------ ------ ------ ------ ------ ------
217 1085 1813
o
510 C 241 2 4343 6516 9 3 ------ ------ ------ ------ ------ ------ ------
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
Material Groups: 1.1 ASTM A-105, A-216-WCB, A-350-LF2

1.2 ASTM A-350-LF3, A-352-LC2, A-352-LC3
1.7 ASTM A-182-F2, A-217-WC4, A-217-WC5
2.2 ASTM A-182-F316, A-182-F316H, A-351-CF8M, A-351-CF3M
2.3 ASTM A-182-F316L, A-182-F304L
Notes: 1. All ratings shown are maximum allowable non-shock pressures (KPa gauge) at the tabulated
temperatures and may be interpolated between temperatures shown.
2. At temperatures below -29oC, the ratings for materials in group 1.2 and group 2.2 and for A-350-LF2 of
group 1.1 at - 29oC to 38oC shall apply.
3. Where no tabulated values are shown, use of material group at this range is prohibited.
3.5. Piping branches
TABLE II
BRANCH SIZE
27mm 33mm 48mm 60mm 89mm 114mm 168mm 219mm 273mm 324mm 406mm 610mm
27mm T
33mm RT T
48mm RT RT T
60mm C TOL TOL T

MAIN PIPE SIZE
89mm C C TOL RT T
114mm C C C RT RT T
168mm C C C W RT RT T
219mm C C C W W RT RT T
273mm C C C W W W RT RT T
324mm C C C W W W RT RT RT T
406mm C C C W W W RT RT RT RT T
610mm C C C W W W RT RT RT RT RT T
T- Straight Tee C- Coupling or Thread-o-let

TOL - Thread-o-let W- Weld-o-let
RT - Reducing Tee or Straight Tee and Reducer
a) Weld-o-lets, tees, used for branch connections shall meet the rating requirements of the
applicable piping specification.
b) All branch connections shall be so designed and reinforced that the branch line connection
shall equal the header as to pressure-temperature
rating.
PROJECT: HEAVY OIL
ENGINEERING
Doc. Nº.:
MECHANICAL
c) Steel couplings, when used for branch connections, shall meet the rating requirements
of the applicable piping specifications, and in any event, shall not be less than 3000#.
d) In sour service, 600# ANSI and higher, weld-o-lets will substitute couplings or TOL's.

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PROJECT: HEAVY OIL

CONCEPTUAL AND BASIC

1. EQUIPMENT & INSTRUMENT TAG NUMBERS .....................................................3

1. EQUIPMENT & INSTRUMENT TAG NUMBERS

1.1. EQUIPMENT TYPES

1.2. EQUIPMENT SERIES NUMBERS

100 & 200 - Vessels

1.3. Designating Tag

Sequential item number starting at 00

Equipment series number

Sequential instrument starting at 01

Equipment series number

PY-301 controls PCV-301 on Vessel V-100.

2.1. Line Numbering System

114 - 600 C PS W - 121

Line Primary Line Piping Temp. Line

2.1.1. Primary Pressure Rating

150 ANSI 150#

2.1.2. Line Material Code

2.1.3. Piping System Code

2.1.4. Temperature Index

2.2. VALVE DESIGNATIONS

2.2.1. Valve Numbering System

Valve Valve rating Valve Material Temp.

2.2.1.2. Valve Type

2.2.1.3. Valve Primary Pressure Rating

1 - Flanged Standard Design

2.2.1.5. Material Code

2.2.1.6. Temperature Code

2.3. GENERAL PIPING SPECIFICATIONS

2.3.2. Applicable Codes and Standards

2.3.4. Design Conditions

2.3.4.1. Design Data

2.3.4.2. Design Pressure

2.3.4.3. Design Temperature

Low carbon steels are to be used wherever possible.

No cast iron materials are to be used in severe conditions

2.3.4.5. Corrosion Allowance

2.3.4.6. Sour Service

2.3.6. Piping Fabrication and Installation

a. Flanges, in general, shall be limited to valves, “makebreak” connections at

ii. 600, 900, and 1500 lb.

2.3.10. Control Valves

2.3.11. Vents and Drains, Sample Connections

c. Sample connections shall be provided where required to evaluate process performance.

2.3.12. Compressor Piping

a. Main pipe supports shall be independent of compressor foundations.

2.3.13. Pressure Testing of Piping Systems

2.3.14. Liquid Sulfur Service Piping

2.3.15. Sour Service Piping (Supplement)

(b) Liquid Lines - A total acid gas (H2S and

Special consideration shall be given to high temperature process conditions as

i) %C+%Mn+%(Cr+Mo+V) = %(Ni+Cu) < .44

Flanges in sour service applications shall be fully identified in a permanent manner by

Affidavits and mill test reports showing conformance to specifications

2.3.15.8. Piping Installation – Sour Service

3.1. Threaded maximum allowable tables

Code: ASME B31.3

Note: 1) MOP's valid for temperatures to 400 deg F (204ºC)

1 1/2 48.3 80 (XS) 5.08 0 1.77 2.68 15,275 2,215

3.2. Non thread maximum allowable table

Code: ASME B31.3

Note: 1) MOP's valid for temperatures to 400 deg F (204ºC)