EJC 417

HYD-076/03/02

GUIDE TO EJC 417

HYDRAULIC SYSTEM
Service Manual - English
© 2003 EJC Mining Equipment Inc.
Technical Publications Department
4445 Fairview Street
Burlington, Ontario
Canada L7L 2A4
Tel: (905) 632-4940
Fax: (905) 632-2172
E-mail: tech.pubs@sandvik.com
 Hydraulic Specifications

Introduction
1. The hydraulic schematic is located at the end of the hydraulics section of the service
manual.
2. Electrical schematic is located in the drawing package in the electrical section of the service
manual.
3. Part numbers are subject to change without notice. Verify all part numbers with an
authorized EJC representative when ordering.

Schematics

DESCRIPTION PART NO. SPECIFICATION

HYD. SCHEMATIC 417 64546485 REV. 00

ELE. SCHEMATIC 64264990 REV. 00

Hydraulic Tank and Pumps

DESCRIPTION PART NO. SPECIFICATION

HYDRAULIC TANK 64546920 (ASSEMBLY) CAPACITY NOT AVAILABLE AT
TIME OF PUBLICATION.

HYDRAULIC OIL (64)115571 SEE “FLUID AND LUBRICANT

SPECIFICATIONS”.

SUCTION STRAINER 64800925 100 MESH

5 PSI BY-PASS CHECK

STRAINER BASKET 64102135 FILTRATION NOT AVAILABLE

(FILLER NECK) AT TIME OF PUBLICATION.

TANK BREATHER 64201663 7 PSI MAX

DUMP/STEER PUMP 64546249 (TRIPLE PUMP) 20 GPM AT FULL ENGINE RPM

BRAKE CHARGE PUMP 64546249 (TRIPLE PUMP) 12 GPM AT FULL ENGINE RPM

BRAKE COOLING PUMP 64546249 (TRIPLE PUMP) 6 GPM AT FULL ENGINE RPM

BRAKE RELEASE PUMP 04702908 MANUALLY OPERATED

HYD-076/03/02 1-1
 Hydraulic Specifications

Steer/Dump Circuit

DESCRIPTION PART NO. SPECIFICATION

FILTER 64122909 6 MICRON FILTRATION
63 PSID WARNING
73 PSID CRACKING
MECHANICAL INDICATOR

STEER/DUMP VALVE 64132131 2 SECTIONS

2400 PSI MAIN RELIEF
2000 PSI STEER PORT RELIEFS
2000 PSI DUMP PORT RELIEF

DUMP CYLINDER 64135123 7.25 IN (184 MM) 1ST BORE

6.75 IN (171 MM) 1ST ROD
6.00 IN (152 MM) 2ND BORE
5.50 IN (138 MM) 2ND ROD
50.5 IN (1282 MM) STROKE

STEER CYLINDER 64253298 5.00 IN (127 MM) BORE

2.00 IN ((50 MM) ROD
16.00 IN (406 MM) STROKE

OIL BY-PASS VALVE NOT AVAILABLE AT TIME OF INTEGRAL CHECK VALVE

PUBLICATION SETTING APPROX. 50 PSI

HYDRAULIC OIL COOLER 64546021 RADIATOR, AUXILIARY

Pilot Circuit

DESCRIPTION PART NO. SPECIFICATION

PRESSURE REDUCING VALVE 64132089 300 PSI REDUCED PRESSURE

STEER PILOT VALVE 64132213 3 POSITION, 4 WAY VALVE

WITH FLOAT CENTER.
ELECTRIC OVER HYDRAULIC.

DUMP SOLENOID VALVES 64132088 QTY 2

NORMALLY CLOSED
2 POSITION, 3 WAY
SOLENOID OPERATED

HYD-076/03/02 1-2
 Hydraulic Specifications

Brake Charge Circuit

DESCRIPTION PART NO. SPECIFICATION

HIGH PRESSURE FILTER 64132086 NOT AVAILABLE AT TIME OF
PUBLICATION

ACCUMULATOR CHARGE 64285008 1800 PSI CUT-IN

VALVE 2200 PSI CUT-OUT

ACCUMULATOR CHARGE 64119451 2700 PSI RELIEF

VALVE RELIEF

MANIFOLD 64278229 -

DCV1 BRAKE ACCUMULATOR 64132087 NORMALLY CLOSED

AUTO BLEED DOWN VALVE 2 POSITION, 3 WAY
SOLENOID OPERATED
DE-ENERGIZED (OPEN) AT 7
PSI ENGINE OIL PRESSURE
(ENGINE OFF)

ACCUMULATORS 64800678 QTY 2

1150 PSI PRECHARGE DRY
NITROGEN ONLY
PISTON TYPE

PRESSURE SWITCH 1400 PSI 08000116 1400 PSI

PARK BRAKE LIGHT ON

PRESSURE SWITCH 1400 PSI 08000116 1400 PSI

DE-ENERGIZES PARK BRAKE
SOLENOID - APPLIES BRAKES

PRESSURE SWITCH 1600 PSI 08000116 1600 PSI

BRAKE IMPENDING/BRAKE
FAULT LIGHT

PARK BRAKE SOLENOID 64285005, 04791340 2 POSITION, 4 WAY

VALVE SOLENOID OPERATED

SHUTTLE VALVE NOT AVAILABLE NOT AVAILABLE

BRAKE VALVE 64544447 1500-0 PSI

REVERSE MODULATING

FRONT/REAR BRAKE 64132087 QTY 2

SOLENOIDS NORMALLY CLOSED
2 POSITION, 3 WAY
SOLENOID OPERATED

FRONT/REAR BRAKES 64135040 FRONT/REAR AXLE POSI-STOP

04767711 BRAKE ASSEMBLY LIQUID COOLED

HYD-076/03/02 1-3
 Hydraulic Specifications

Brake Cooling Circuit

DESCRIPTION PART NO. SPECIFICATION

BRAKE COOLING RELIEF 64285007 65-70 PSI RELIEF

FRONT/REAR BRAKES 64135040 FRONT/REAR AXLE POSI-STOP

04767711 BRAKE ASSEMBLY LIQUID COOLED

RETURN FILTER 64136037 3 PSI BY-PASS

CHECK VALVE 64118825 2 PSI CRACK

HYD-076/03/02 1-4
EJC 417
Brake Circuit

HYD-076/03/02
 Notes
z This document is under construction and is subject to change with notice.
z See Hydraulic schematic 64546485.
z Components in Brake Circuit:
z 64546249 Triple pump (brake charge section)
z 64132086 High Pressure filter
z 64285006 Accumulator Charge Valve
z 64116451 Relief Valve (for Accumulator Charge Valve)
z 6427829 Manifold
z 64800678 Accumulators
z 08000116 Pressure Switches
z 64132087 DCV1 Brake Accumulator Auto Bleed Down Valve
z 64285005/64791340 Park Brake Sol. Valve
z (Part no. not available) Shuttle Valve
z 64544447 Brake Valve
z 64132087 Front Brake Solenoid Valve Assembly
z 64132087 Rear Brake Solenoid Valve Assembly
z Front and Rear Axle (Brakes)

HYD-076/03/02 EJC 417: Brake Cooling Circuit 2 of 15

 64546249 Triple Pump
1. Dump/Steer Section
2. Charge Section
3. Brake Cooling
3 Section
4. 64132252
Transmission (Ref.)
2
.NOTE: A test port (not
4
shown) is installed on
the Dump/Steer
1 section.

4173360_Jan31_pumps.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 3 of 15

 Hydraulic Assembly - Front
8. 64285006 Rexroth Charge Valve
9. 04004028 R/B 64132086 High
C Pressure Filter
14. 64132087 Valve, 2-Pos, 2-Way
9 A B (Accumulator Drain)
15. 64285005 Sub-Plate and Bolt Kit
(Auto Brake)
16. 04791340 Valve, Magnetic (Auto
Brake)
A. 08000116 Pressure Switch, 1600
psi*
E B. 08000116 Pressure Switch, 1400
psi*
C. 08000116 Pressure Switch, 1400
psi*
8 D. 64278229 Manifold*
14 E. Shuttle Valve
*Letters ref. 64263252 Pressure
D 15, 16 Switch Assembly 416 PSB.
Numbers ref 64546048 Brake Lines
4173360_Jan16_hyd_assy.jpg
Group.

HYD-076/03/02 EJC 417: Brake Cooling Circuit 4 of 15

 Hydraulic Assembly – Right
15. 64285005 Sub-Plate and Bolt Kit
C
16. 04791340 Valve, Magnetic
17. Shuttle Valve
C. 08000116 Pressure Switch, 1400 psi*

*Letters ref. 64263252 Pressure Switch

Assembly 416 PSB. Items 15 and 16 ref
15, 16 64546048 Brake Lines Group.

17

4173360_Jan17_hyd_assy02.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 5 of 15

 Hydraulic Assembly – Top
4. 64800678 Accumulator
4 9. 04004028 R/B 64132086
High Pressure Filter
9 11. 64119451 Relief, Acc.
Charge Valve 2700 psi

Ref. 64546048 Brake Lines

Group.

11

4163360_Jan17_hyd_assy.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 6 of 15

 Hydraulic Assembly –
Tubing (Slide 1 of 3)
1. Tube 64285419
2. Tube 64285421
2 3. Tube HYD417A
4. Tube HYD417H
5. Tube HYD417C
1
6. Tube HYD417J
7. Tube HYD417K

3
Item numbers for reference
4 only. Not on 64546048 bill
5
7 of material.

6 4173360_Jan16_hyd_assy.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 7 of 15

 Hydraulic Assembly –
Tubing (Slide 2 of 3)
1. Tube HYD417B
2. Tube HYD417D
3. Tube HYD417E
6 4. Tube HYD417F
5. Tube HYD417G
6. Tube 64285423

1
Item numbers for reference
only. Not on 64546048 bill
3 4 5 of material.

2
4173360_Jan16_hyd_assy.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 8 of 15

 Hydraulic Assembly –
Tubing (Slide 3 of 3)
1. Tube HYD417D
2. Tube HYD417E
3. Tube HYD417I

4173360_Jan17_hyd_assy02.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 9 of 15

 Test Ports
1. Accumulator
Charging Valve -
Port A (Brake
Circuit)
2. Pressure Reducing
Valve – Reduced
Pressure

HYD-076/03/02 EJC 417: Brake Cooling Circuit 10 of 15

 Test Ports
1. Brake Solenoids
2. Brake Solenoid
2
Wiring
3 1 3. Test Port - Brake
Release Pump
4. DCV1 Brake
Accumulator Auto
Bleed Down Valve
5. Oil Cooler By-Pass
Manifold

4 5

HYD-076/03/02 EJC 417: Brake Cooling Circuit 11 of 15

 Brake Release Pump
1. Brake Release
Pump
2. Handle

4173360_Feb27 _bk_release_pump.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 12 of 15

 Front Axle Group 64278171
A. Cooling Inlet
B. Brake Port
C. Cooling Outlet

A
B

HYD-076/03/02 EJC 417: Brake Cooling Circuit 13 of 15

 Rear Axle Group 64278172
A. Cooling Inlet
B. Brake Port
C. Cooling Outlet
A
B

HYD-076/03/02 EJC 417: Brake Cooling Circuit 14 of 15

 Hydraulic Tank

4173360_Feb27_hyd_tank.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 15 of 15

EJC 417
Brake Cooling Circuit

HYD-076/03/02
 Notes
z This document is under construction and is subject to change without
notice.
z See Hydraulic schematic 64546485.
z Brake cooling group 64285306.
z Components in the brake cooling circuit:
z 64546249 Triple Pump (Brake Cooling Section)
z Brake cooling relief valve 64285077
z Front axle group 64278171
z Rear axles group 64278172
z Brake cooling (return) filter 64136037
z Check valve 64118825

HYD-076/03/02 EJC 417: Brake Cooling Circuit 2 of 8

 64546249 Triple Pump
1. Dump/Steer Section
2. Charge Section
3. Brake Cooling
3 Section
4. 64132252
Transmission (Ref.)
2
.NOTE: A test port (not
4
shown) is installed on
the Dump/Steer
1 section.

4173360_Jan31_pumps.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 3 of 8

 Hydraulic Assembly - Top
4. 64800678 Accumulator
A 4 9. 04004028 R/B 64132086
High Pressure Filter
11. 64119451 Relief, Acc.
B Charge Valve
A. Brake Cooling Relief
(partially hidden)
B Control Valve
C. Filter

11
9

HYD-076/03/02 EJC 417: Brake Cooling Circuit 4 of 8

 Brake Cooling (Return) Filter
1. 64122909 High
Pressure Filter
2. 64136037 Brake
Cooling Filter*
3 3. 64285007 Brake
Cooling Relief*
1
4. Transmission (Ref.)

* Not on 64285306
Brake Cooling Group
BOM.
2

4
4173360_Jan16_filters01.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 5 of 8

 64278171 Front Axle Group
A. Cooling Inlet
B. Brake Port
C. Cooling Outlet

A
B

HYD-076/03/02 EJC 417: Brake Cooling Circuit 6 of 8

 64278172 Rear Axle Group
A. Cooling Inlet
B. Brake Port
C. Cooling Outlet
A
B

HYD-076/03/02 EJC 417: Brake Cooling Circuit 7 of 8

 64118825 Brake Cooling
Check Valve
1. 64118825 Brake
Cooling Check Valve

4173360_Feb27_hyd_tank.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 8 of 8

EJC 417

Steer/Dump Circuit

HYD-076/03/02
 Notes
z This document is under construction and is subject to change without
notice.
z See Hydraulic schematic 64546485.
z Steer/Dump Group 64546028
z Components in Steer/Dump Circuit:
z 64546249 Triple Pump (Steer/Dump Section)
z 64122909 Filter
z 64547149 Dump Solenoid Valve
z 64132213 Steer Pilot Valve
z 64132131 Steer/Dump Control Valve
z 64278552 Dump Cylinder Group
z 413-4320617 Steer Cylinder Group
z (Part no. not available) Oil Cooler By-Pass Valve
z 64546021 Radiator, Auxiliary (Hydraulic Oil Cooler)

HYD-076/03/02 EJC 417: Brake Cooling Circuit 2 of 15

 64546249 Triple Pump
1. Dump/Steer Section
2. Charge Section
3. Brake Cooling
3 Section
4. 64132252
Transmission (Ref.)
2

NOTE: A test port (not

4
shown) is installed on
the Dump/Steer
1 section.

4173360_Jan31_pumps.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 3 of 15

 Dump/Steer Control Lines
1. Dump Box Solenoid
1 2 Valve 64545179
2. Steer Pilot Valve
64132213
3. Ton Meter Plumbing
4. Water/Fuel Filter
5 (Ref.)
5. Shifter (Ref.)
3
6. Engine Junction Box
4 (Ref.)

Note: Photo taken while

6 machine under
construction.
Ref. 64546028
Dump/Steer Control
4173360_Feb22_lines.jpg Group.

HYD-076/03/02 EJC 417: Brake Cooling Circuit 4 of 15

 64122909 High Pressure Filter
1. 64122909 High
Pressure Filter
2. 64136037 Brake
Cooling Filter*
3 3. 64285007 Brake
Cooling Relief*
1
4. Transmission (Ref.)

* Not on 64285306
Brake Cooling Group
BOM.
2

4
4173360_Jan16_filters01.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 5 of 15

 Steer/Dump Control Valve
1. Steer/Dump Control
Valve. See next
slides.

4173360_Feb22_control_valve.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 6 of 15

 Steer/Dump Control Valve –
Sections
1. Inlet and Main Relief
3 2 2. Dump Section
3. Steer Section
4. Outlet to Hydraulic Oil
Cooler

4 1

HYD-076/03/02 EJC 417: Brake Cooling Circuit 7 of 15

 Steer/Dump Control Valve –
Pressure and Relief Valves
1. Steer/Dump Pump
Pressure
3
2. From Port O of
Accumulator Charge
Valve in Brake Circuit
(Power Beyond)
3. Main Relief Valve
2 4. Port Relief (Non-
Adjustable)
5 1 5. To Hydraulic Oil Cooler

4 4

HYD-076/03/02 EJC 417: Brake Cooling Circuit 8 of 15

 Steer/Dump Control Valve –
Dump Section
1. Box Up
3 2. Box Down
3. Pilot Box Up
4. Pilot Box Down

HYD-076/03/02 EJC 417: Brake Cooling Circuit 9 of 15

 Steer/Dump Control Valve –
Steer Section
1. Steer Right
2. Steer Left
3
3. Pilot Steer Right
4. Pilot Steer Left

HYD-076/03/02 EJC 417: Brake Cooling Circuit 10 of 15

 Dump Cylinder
1. Dump Cylinder

HYD-076/03/02 EJC 417: Brake Cooling Circuit 11 of 15

 Steer Cylinder
1. Steer Cylinder

Ref. 413-4320617 Steer Cylinder Group

4173360_Feb25_steer_cyl.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 12 of 15

 Oil Cooler By-Pass Valve
5 4173360_Jan17_manifold.jpg 1. Oil Cooler By-Pass Valve
2. From Steer/Dump Control Valve
2 3. To Hydraulic Oil Cooler
6 4. From Hydraulic Oil Cooler
4 5. To Hydraulic Tank
6. Hydraulic Oil Cooler By-Pass (if
1 pressure at setting in integral
check valves)

3
Note: Photo taken while machine
under construction.

HYD-076/03/02 EJC 417: Brake Cooling Circuit 13 of 15

 Hydraulic Oil Cooler
1. 64546021 Radiator,
Auxiliary (Hydraulic Oil
Cooler)

4173360_Feb27_front02.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 14 of 15

 Hydraulic Tank
1. 64118825 Brake
Cooling Check Valve

4173360_Feb27_hyd_tank.jpg

HYD-076/03/02 EJC 417: Brake Cooling Circuit 15 of 15

 Hydraulic Test Ports

Introduction
At times it may be necessary to conduct hydraulic oil pressure tests for trouble shooting purposes.
This document describes the location of test ports on the machine and safety precautions.

Required Tools
Use a 3000 psi pressure gauge, and high pressure hose equipped with quick-couple connector.

Safety Precautions
Before performing pressure tests, do the following.
1. Park the machine in a secure area, clear of mine traffic flow.
2. Apply the park/emergency brake and ensure that the red park/emergency brake light is
illuminated.
3. Install the frame lock in the center hinge area, unless testing steer pressure.
4. The operator remains in the operator's compartment for the duration of the pressure test.
5. A second person installs the pressure gauge and reads pressure.

! WARNING!

Two people are required to conduct pressure tests. One person operates the machine and
remains in the operator's compartment for the duration of the pressure tests. The other
person installs the pressure gauge and reads pressure.

! WARNING!

Do not attempt to service hydraulic components while the circuit is under pressure. Do not
attempt to service any component while the machine is moving.

! WARNING!

Before servicing any hydraulic components, make sure that accumulator pressure is at zero
psi.

HYD-076/03/02 1 of 3
 Hydraulic Test Ports

Test Ports

Test Port Illustration

1. Brake Release Pump

Pressure (before
shuttle valve)
NOTE: Located behind
instrument panel.

! WARNING!

Follow towing procedure.

2. Pressure Reducing
Valve (PRV) - Port RP
Reduced Pressure
NOTE: Located under left
rear hood.

3. Accumulator Charge
Valve - Port A (Brake
Circuit Pressure)
NOTE: Located under left
rear hood.

HYD-076/03/02 2 of 3
 Hydraulic Test Ports

Test Port Illustration

4. Steer/Dump Pump
Pressure
NOTE: Located on top of
transmission.

5. Hydraulic Oil Cooler

NOTE: Located on front
frame.Installed for
factory testing only.

HYD-076/03/02 3 of 3
EJC Mining Equipment Inc.
4445 Fairview Street
Burlington, Ontario
Canada L7L 2A4
Telephone: (905) 632-4940
Fax: (905) 632-2172