GEMSS Medical NHFG Service Manual

GEMSS Medical NHFG Service Manual
1.SPECIFICATIONS
MODEL RMX-550R RMX-750R RMX-850R

R R R
TYPE
HighFrequency HighFrequency HighFrequency
Inverter(400KHz) Inverter(400KHz) Inverter(400KHz)
CONSTANT
50Kw 50Kw 80Kw
OUTPUT(Kw)
Kvp 40~150Kv 40~150Kv 40~150Kv
mA Range 10~500mA 10~700mA 10~800mA
Exposure Time 0.001~10 sec 0.001~10 sec 0.001~10 sec
AEC Enable Enable Enable
APR 250 250 250
3-Phase 3-Phase 3-Phase

Power Line
380VAC 380VAC 380VAC
DUAL SPEED
OPTIONAL OPTIONAL
ROTOR STARTER
LOW / DUAL LOW / DUAL
(HIGH / LOW)
Input Frequency(Hz) 50/60 50/60 50/60
1.
POWER LINE REQUIREMENTS
 50Kw Three-Phase
Line Voltage: 380VAC±5%
Line Frequency: 50/60Hz
Momentary Current: 100Amps
Stanby Current: 5Amps
 80Kw Three-Phase
Line Voltage: 380VAC±5%
Line Frequency: 50/60Hz
Momentary Current: 150Amps
Stanby Current: 5Amps
PAGE 1 / 27
Minimum
Minimum Minimum
Recommend HFG
Recommend Recommend Groun Apparent
Main ed Momenta
Mode ed ed d Mains
Voltag Main ry
l Generator Distribution Wire Resistan
e Disconnect Line
Service Transformer Size ce
to Current
Rating Rating
HFG
RMX-
#4
550R 380VA #6
100A 100A 65kVA (25mm 0.17Ω
(50K C (15mm2)
2)
w)
RMX-
#4
750R 380VA #6
100A 100A 85kVA (25mm 0.13Ω
(50K C (15mm2)
2
w)
RMX-
#4
850R 380VA #6
150A 100A 105kVA (25mm 0.11Ω
(80K C (15mm2)
2
w)
2..INSTALL
 INSTALL POWER LINE
 Securely fix the Power Line to the

Terminal.
 Connect Ground Line to the Bolt
where GND Lines are gathered using
5mm NUT

st
1 type Ground is recommended.
PAGE 2 / 27
 TRANSFORMER CONNECTION
<When input voltage is 380VAC>

 In the case of RMX-850R,
Transformer is connected as the
picture.
 Depending on Main Voltage,
Transformer’s Connection shall be
changed.
< When input voltage is not 380VAC>

 Separate the socket which is
connected to 380VAC, and change
to match the Main Voltage.
Changeable Voltages are

360VAC
380VAC
400VAC.
 RMX-850R
Transformer Connection
PAGE 3 / 27
 RMX-550/750R(Low Rotor)
Transformer Connection
 ROTOR CONNECTION
Tube Side Generator Side
1 5.W(Com)
2 4.B(Main)
3 3.G(Phase)
5 1.Tube Temp
6 2.Tube Temp
PAGE 4 / 27
3. SETTING
 DIP SWITCH Check(Product set up check)
CPU BOARD
DIP SWITCH (SW1)
PIN SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

ROTOR FILAMENT CHARGE TEMP
BUCKY1 BUCKY2 BUCKY3 AEC ERROR ERROR ERROR ERROR
ON
SPRING SPRING SPRING OFF NO NO NO NO
CHECK CHECK CHECK CHECK
ROTOR FILAMENT CHARGE TEMP
BUCKY1 BUCKY2 BUCKY3 AEC
OFF ERROR ERROR ERROR ERROR
MOTOR MOTOR MOTOR ON
CHECK CHECK CHECK CHECK
PAGE 5 / 27
DIP SWITCH (SW2)
MODEL SETTING SW1 SW2 SW3

RMX-550R ON OFF ON
RMX-750R ON ON OFF
RMX-850R OFF ON OFF
TUBE SETTING SW4 SW5 SW6

E7239X ON ON ON
E7252X OFF ON ON
RAD13 ON OFF ON
E7869X OFF OFF ON
USER ON ON OFF
USER OFF ON OFF
USER ON OFF OFF
USER OFF OFF OFF
FREQUENCY SETTING SW7

50Hz OFF
60Hz ON
ROTOR SPEEP SETTING SW8

HIGH SPEED ROTOR (DUAL ROTOR) OFF
LOW SPEED ROTOR ON
After DIP SW CHECK,

Check if it is matching to the Setting for Hardware Information of CONSOLE
PAGE 6 / 27
4.CHECK POINT After INSTALL

 3MAIN POWER BOARD
LD2
LD1
VDD
GND
TEST POINT VALUE REMARK

LD2 ON Generator Power On
LD1 ON Main Voltage On
VDD-GND DC520V~DC550V Fault < DC520V
PAGE 7 / 27
 LOW POWER BOARD

LD1 ON +12VDC ON
LD2 ON -12VDC ON
TP1-GND +12VDC Adjustment By VR1
TP2-GND -12VDC FIXED
PAGE 8 / 27
 CPU POWER BOARD

LD1~LD6 ALL ON ALL DC VOLTAGE ON
+5V-GND +5VDC
+24V-GND +24VDC
+15V-GND +15VDC
+12V-GND +12VDC
-15V-GND -15VDC
PAGE 9 / 27
 CPU BOARD

LD5~LD9 ALL ON ALL DC VOLTAGE ON
ON only during Program Writing on
LD1~LD4 OFF
CPU
PAGE 10 / 27
 FILAMENT BOARD

LD1 ON POWER FROM FILAMENT SMPS
+12VDC, -12VDC ON
LD2~LD3 ALL ON FROM LOW POWER BOARD-
Normal: Ready Button Push:

Large Focus(200mA)=0.9VDC Large Focus(200mA)=2.5VDC
TP1, TP2
Small Focus(100mA)=0.6VDC Small Focus(100mA)=1.7VDC
Normal: Ready Button Push:

Large Focus(200mA)=1.8VDC Large Focus(200mA)=3VDC
TP4
Small Focus(100mA)=1.5VDC Small Focus(100mA)=2.3VDC
When it is less than 52VDC,

more than 500mA cannot normally
TP7-TP8 52VDC
exposed.
PAGE 11 / 27
Adjust to VR1
TP3-GND (Factory Setting)
1V 10usec 15usec per one cycle

 NEW CONTROL BOARD

LD1~LD8 OFF It is on when ERROR occurs.
+12VDC, -12VDC ON
LD9~LD10 ALL ON
FROM LOW POWER BOARD-
LD13 ON
Large Focus: ON
LD12
Small Focus: OFF
PAGE 12 / 27
 POWER RELAY BOARD

J4
360~380VAC From Transformer
J4
J4
J5
High Rotor : 360VAC
Rotor Power
Low Rotor : 200VAC
J6
200~220VAC Fan Power
PAGE 13 / 27
J7
200~220VAC Use only when it is High(Dual) Rotor
 ROTOR POWER SWITCHING BOARD(NOT USE LOW ROTOR)

High Rotor : ON
LD1 OFF
Low Rotor : OFF
LD2 ON POWER for Collimator (J2,J6 USE)
J4
High Rotor : 360~380VAC
200~380VAC
Low Rotor : 200~220VAC
PAGE 14 / 27
 DUAL ROTOR BOARD
LED DESCRIPTION
START
RUN STOP
180Hz 60Hz
ON/OFF
START LED ON It is ready before press “Ready” button.
START LED ON
STOP LED ON It is Standby during LOW ROTOR driving
60Hz LED ON condition.
START LED ON
STOP LED ON
“READY” BUTTON is pressed during
60Hz LED ON
LOW ROTOR driving condition.
RUN LED ON
ON/OFF LED ON
START LED ON
STOP LED ON
During HIGH ROTOR driving condition.
180Hz LED ON
PAGE 15 / 27
START LED ON
STOP LED ON
“READY” BUTTON is pressed during
180Hz LED ON
HIGH ROTOR driving condition.
RUN LED ON
ON/OFF LED ON
J10
High Rotor : 360~380VAC
200~380VAC
Low Rotor : 200~220VAC
 60Hz ROTOR BOARD(Only Low Rotor Speed)

LD1 OFF On when it’s Ready
+12VDC, -12VDC ON
LD2, LD3 ON
FROM LOW POWER BOARD
J1
200~220VAC Low Rotor Power
PAGE 16 / 27
 NEW CONTROL VCO BOARD
Level does not

change.
TP1-GND Only Frequency will
TP2-GND be changed
according to Kv,
and mA.
5V 10usec
PAGE 17 / 27
Level does not

change.
TP3-GND
Only pulse interval
will be changed
according to Time.
2V 10msec
5.ERROR CODES AND TROUBLE SHOOTING GUIDE
Error Code Description

Error 01 Fault_Rotor_Signal
☞Rotor Power Check, Rotor Cable Check, Tube Check
Check the voltage of ROTOR BD.
Check if the LED of ROTOR BD is normally ON.
Check if the ROTOR Cable is properly connected to GENERATOR.
Error 03 Fault_FET_Power
☞Check Mosfet Board Input Power
The error cannot be identified in the field. Returning to factory is required.
Error 04 Fault_FET_A
☞Mosfet Board Overcurrent >>>Change Board
Error 05 Fault_FET_B
Error 06 Fault_FET_C
Error 07 Fault_KV
☞Check New Control KV BD or Control Main BD
Replacement of NEW CONTROL MAIN BD MODULE is recommended.
PAGE 18 / 27
Error 08 Fault_ mA
☞Check New Control mA BD or Control Main BD
Replacement of NEW CONTROL MAIN BD MODULE is recommended.
Error 10 Fault_Fil_Power
①Check if the voltage of J4 on N-Filament BD is measured as the order of
+12VDC,-12VDC, and GND
②Check if DC48~52V is measured on TP7 and TP8.
Error 11 Fault_Fil_Over
Replacement of N-FILAMENT BD is required.
Error 12 Fault_Fil_Low
①Check if FILAMENT of X-RAY TUBE is Pre-heating
②HIGHTENSION VOLTAGE CHECK
Check the Voltage supplying to J2 of Tank [LG COM SM]

In 40KV 100mA condition, measure the AC Voltage at COM and SM with DVM
First AC7~9V >>> When it’s READY, it will be changed to AC13~15V
In 40KV 200mA condition, measure the AC Voltage at COM and LG with DVM.
First AC7~9V >>> When it’s READY, it will be changed to AC13~16V.
③FILAMENT BD VOLTAGE CHECK

ERRRO will be occurred when the voltage of TP4 and GND is more than 5V.
At LARGE FOCUS, 1.8V→3V(READY)
At SMALL FOCUS, 1.5V→2.3V(READY)
Above voltage allows little difference, and it is used only for checking the change of
the level.
☞ If Pre-heating in ① is checked, but the result of checking of ②③ is not
measured, replacement of FILAMENT BD is required.
If the result of ②③ are measured but Pre-heating of ① is not checked,
replacement of Tank is required.
Error 15 Fault_Charge
☞Check Main Power (3Phase power)
PAGE 19 / 27
The voltage shall be measured as above picture and more than DC520V shall be
measured. If the voltage is less than 520VDC, an ERROR can be occurred when
X-ray is exposure on high condition.
Check if above Magnetic SW is pressed.

If two of Magnetic SW are not pressed, ERROR can be occurred because of
abnormal power supply.
Error 16 Fault_Temp
☞Tube overheating
It can be happened when Tube is overheated or mal-connection of cables between
TUBE and ROTOR BD.
Error 22 Fault_AD_FIL
☞Check Filament Board
It’s not possible to check in the field as it’s the problem with AD Converter of
FILAMENT BD. Replacement of FILAMENT BD is recommended.
Error 23 Fault_PW_CPU1
☞Check CPU Power Board
Check if the LED of CPU POWER BD as above picture is ON.
Check the output of voltage for each TEST POINT.
If the output of voltage is not correct, CPU POWR BD shall be replaced.
Same action is required as ERROR 23.
PAGE 20 / 27
Same action is required as ERROR 23..
Same action is required as ERROR 23.
Error 27 Fault_PW_CTL1
☞Check New Control Main BD
Check if the voltage of +12V -12V GND is supplied from J13 on NEW CONTROL
BD.
Error 28 Fault_PW_CTL2
☞Check New Control Main BD
Check if the voltage of +12V -12V GND is supplied from J13 on NEW CONTROL
BD.
Error 29 Fault_AD_WORK
☞Check CPU Board
Replacement of CPU BD is required.
Error 30 Fault_KV_EEPROM
☞Check CPU Board EEPROM
It occurs when the KV data at EEPROM of CPU BD is over than its limited value.
Replacement of EEPROM is recommended.
Error 31 Fault_MA_EEPROM
It occurs when the mA data at EEPROM of CPU BD is over than its limited value.
Error 32 Fault_S_PREHEAT_EEPROM
It occurs when the SMALL FOCUS PREHEATING data at EEPROM of CPU BD is
over than its limited value.
Error 33 Fault_L_PREHEAT_EEPROM
It occurs when the LARGE FOCUS PREHEATING data at EEPROM of CPU BD is
over than its limited value.
Error 35 Fault_Feedback_High
☞Check CPU Board & New Control BD
It occurs when the value of FEEDBACK is too high.
Replacement of CPU BOARD and NEW CONTROL MAIN BD is recommended.
PAGE 21 / 27
6.CALIBRATION
 mA CALIBRATION
NEW CONTROL MAIN BOARD

Small Focus
TP1 20mA / 1V
mA Testing Point
Small Focus
TP2 Oscilloscope GND
GND Point
Large Focus
TP3 100mA / 1V
mA Testing Point
Large Focus
TP4 Oscilloscope GND
GND Point
PAGE 22 / 27
VR2 mA offset adjust Factory setting

Small mA feedback value
VR3 Factory setting
adjust
Large mA feedback value
VR1 Factory setting
adjust
Large Focus
mA adjust
Small Focus
mA adjust
N-FILAMENT BOARD
FIL OUTPUT ADJ BOARD

Adjust Volume.
Small Focus mA
VR1 Adjust the value of Small Focus mA to
feedback value adjust
20mA/1V.
Adjust Volume.
Large Focus mA
VR2 Adjust the value of Large Focus mA to
feedback value adjust
100mA/1V.
PAGE 23 / 27
 Kv CALIBRATION

TP1 VCO Control Votage factory testing point
TP2 kVp offset voltage factory testing point
TP3 kVp GND Point Oscilloscope GND
TP4 kVp Testing Point 20kVp / 1V

VR1 kVp output adjust Factory setting
Large mA feedback value
VR1 Factory setting
adjust
PAGE 24 / 27
 FEEDBACK WAVEFORM
20Kv/1V
SMALL FOCUS TEST 20Ma/1V
TIME: 0.05S
VALUE WAVEFORM
80Kv
100mA
120Kv
100mA
140Kv
100mA
PAGE 25 / 27
20Kv/1V
LARGE FOCUS TEST 100mA/1V
TIME: 0.05S
VALUE WAVEFORM
80Kv
200mA
110Kv
320mA
80Kv
400mA
PAGE 26 / 27
7.BLOCK DIAGRAM
PAGE 27 / 27

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GEMSS Medical NHFG Service Manual

MODEL RMX-550R RMX-750R RMX-850R

Kvp 40~150Kv 40~150Kv 40~150Kv

mA Range 10~500mA 10~700mA 10~800mA

Exposure Time 0.001~10 sec 0.001~10 sec 0.001~10 sec

AEC Enable Enable Enable

APR 250 250 250

3-Phase 3-Phase 3-Phase

Input Frequency(Hz) 50/60 50/60 50/60

 Securely fix the Power Line to the

<When input voltage is 380VAC>

< When input voltage is not 380VAC>

Changeable Voltages are

Tube Side Generator Side

DIP SWITCH (SW1)

PIN SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

DIP SWITCH (SW2)

MODEL SETTING SW1 SW2 SW3

TUBE SETTING SW4 SW5 SW6

FREQUENCY SETTING SW7

ROTOR SPEEP SETTING SW8

After DIP SW CHECK,

4.CHECK POINT After INSTALL

TEST POINT VALUE REMARK

 LOW POWER BOARD

TEST POINT VALUE REMARK

 CPU POWER BOARD

TEST POINT VALUE REMARK

TEST POINT VALUE REMARK

TEST POINT VALUE REMARK

Normal: Ready Button Push:

Normal: Ready Button Push:

When it is less than 52VDC,

TEST POINT VALUE REMARK

1V 10usec 15usec per one cycle

TEST POINT VALUE REMARK

 POWER RELAY BOARD

TEST POINT VALUE REMARK

360~380VAC From Transformer

200~220VAC From Transformer

100~110VAC From Transformer

200~220VAC Use only when it is High(Dual) Rotor

 ROTOR POWER SWITCHING BOARD(NOT USE LOW ROTOR)

TEST POINT VALUE REMARK

 DUAL ROTOR BOARD

TEST POINT VALUE REMARK

START LED ON It is ready before press “Ready” button.

 60Hz ROTOR BOARD(Only Low Rotor Speed)

TEST POINT VALUE REMARK

200~220VAC Low Rotor Power

 NEW CONTROL VCO BOARD

TEST POINT VALUE REMARK

Level does not

Level does not

5.ERROR CODES AND TROUBLE SHOOTING GUIDE

Error Code Description

Check the Voltage supplying to J2 of Tank [LG COM SM]

③FILAMENT BD VOLTAGE CHECK

Check if above Magnetic SW is pressed.

NEW CONTROL MAIN BOARD

TEST POINT VALUE REMARK

VR2 mA offset adjust Factory setting

FIL OUTPUT ADJ BOARD

TEST POINT VALUE REMARK