Table of Contents

1.0 TITLE .................................................................................................................................. 2

2.0 OBJECTIVES ...................................................................................................................... 2
1.0 INTRODUCTION ............................................................................................................... 3
2.0 APPARATUS ...................................................................................................................... 4
3.0 EXPERIMENTAL PROCEDURE ...................................................................................... 7
10.0 RESULT & DATA ANALYSIS ......................................................................................... 9
11.0 DISCUSSION .................................................................................................................... 10
12.0 CONCLUSION .................................................................................................................. 11
13.0 RECOMMENDATION ..................................................................................................... 12
14.0 REFERENCES .................................................................................................................. 13
1.0 TITLE

Title: CNC MILLING (NON-TRADITIONAL MACHINING)

2.0 OBJECTIVES

1. Develop a skill and improve understanding related to principle of CNC machine.

2. Creates and designs basic NC program for CNC Milling.

3. Learn to machine and fabricate a work piece with CNC Milling machine.

4. To understand the advantages and disadvantages of CNC machines and their applications.

5. To learn how to produce a product through the process in CNC Milling machine
1.0 INTRODUCTION
2.0 APPARATUS

APPARATUS DESCRIPTION
 Wooden block is used as a specimen
for this experiment.

Figure 1: Wooden Block

 Is used for cleaning the specimen

block after cutting process.

Figure 2: Brush

 Tape is used to stick the specimen in

the CNC Milling machine.

Figure 3: Double Sided Tape

  It is used to finishing the specimen to
make the specimen look good.

Figure 4: Scrapper

 Main machine that is used to cut

specimen block into desired shape.

Figure 5: MDX-40 CNC Milling

Machine

 Used to display and transfer data for

CNC Milling Machine.

Figure 6: Computer Display

4.1 INDUSTRIAL APPARATUS
APPARATUS DESCRIPTION
 BT40 Taiwan high-speed spindle unit
8000rpm.
 Pneumatic broach system.
 Automatic intermittent lubrication.
 Modular panel and electronic
controller system ensure the system
with high-reliability.

Figure 1: vmc550 CNC milling

machine with 4th axis

 Enclosed work space can ensure safe

and contamination-free work.
 Functional and easy-to-operate
control system.
 The CNC milling machine adopts
high-speed water cooling variable
frequency motor, big torque, strong
Figure 2: STYLECNC® Full
Automatic CNC Milling Machine cutting, high-frequency, long-
lifetime, it can do a long time
continuous working.
 High productivity and high reliability.
 High-torque servo drives on all three
axes.
 Integrated machine lamp in work
space.
 Solid, precision milling table with
Figure 3: OPTIMUM F 150HSC CNC four T-slots, generously dimensioned
Milling Machine with precision surface finish.
3.0 EXPERIMENTAL PROCEDURE

1.0 The specimen wooden block was prepared before experiment started.

Figure 4: Wooden block

2.0 Desired shape is drawn using CATIA software as stl and open by MODELA Player 4.

Figure 5: Expected finished shape drawn by software

3.0 The data is transfer to NC program for the machine to work.

4.0 Suitable cutting tools was chosen before the cutting process started.
5.0 The wooden block specimen was place inside the machine and stick it using double sided
tape to ensure the block did not moving.

Figure 6; Insert the wooden block

6.0 The wooden block is placed and positioned directly under the spindle datum and X-axis is
set.

7.0 The start button is pressed, and the milling process started.

Figure 7: Wooden Figure 8: CNC milling process

block inside MDX-40

8.0 When the milling process is done, the specimen is taken out to check the result for the
experiment.

Figure 9; Finished product

9.0 Finishing the product using brush and scrapper if required.

10.0 RESULT & DATA ANALYSIS
11.0 DISCUSSION
12.0 CONCLUSION
13.0 RECOMMENDATION
14.0 REFERENCES