UNLEASH THE FULL POTENTIAL

OF YOUR OPERATIONS
 EXCELLENCE IN
QUALITY AND
PERFORMANCE

Sandvik in Svedala has been de-
veloping cone crushers for several
generations. Today we have thou-
sands of cone crushers in operation
around the world. The knowledge
and experience of cone crushing
technology is unique and an im-
portant part of the Sandvik brand.
and the compact and easy-to-
service design also makes them
a perfect choice for mobile in-
stallations.
Our sophisticated HYDRO-CONE™
technique enables you to run your
crusher at maximum performance
levels under changing feed con-
ditions without overloading the
crusher. Together with our auto-
matic control system you will have
a crusher which safely maximizes
operational uptime.

Our cone crushers are of advanced

design with a small footprint and
high capacity in relation to size.
They have high reduction eLjciency
and give very good product shape.
With hydraulically adjusted CSS, the
option of automation, a choice of
several diDžerent crushing chambers,
and many other high-performance
features, each model is versatile,
user-friendly and highly productive.

The CS- and CH-series of cone

crushers have a wide dželd of use
as they can easily be matched
to changes in production through
the proper selection of crushing
chamber and eccentric throw. CLP crushing chamber. CLP stands for Constant Liner Performance. The almost
Our cone crushers are ideal for vertical prodžle of the feed opening area means that the shape of the chamber remains
secondary and tertiary crushing virtually unchanged throughout the wearing life.

2 SANDVIK CONE CRUSHERS

SANDVIK CONE CRUSHERS 3
 HIGH PERFORMANCE
LOWEST TOTAL COST
WITH CLP

The CLP crushing chambers in com-

bination with high motor powers give
these crushers capacities which
are in most cases comparable with
larger crushers.

THE CLP ADVANTAGES ARE:

• Constant feed acceptance
capability
• Increased output
• High-quality products
• Increased liner life
• Lowest total cost
EXCELLENT VERSATILITY
Our cone crushers have a wide
dželd of use. Several standard
crushing chambers are available
for each model.

The crushers can easily be matched

to changes in production through
the proper selection of crushing
chamber and eccentric throw.

Our cone crushers are an excellent

choice as secondary crushers in
combination with a jaw or a primary
gyratory crusher or in the third or
fourth crushing stage. Thanks to
their built-in versatility, these crush-
ers will enable you to cope with
most production requirements in Several standard crushing chambers are available. The crushers can easily be matched to
a changing future. changes in production by the proper selection of crushing chamber and eccentric throw.

4 SANDVIK CONE CRUSHERS

SANDVIK CONE CRUSHERS 5
 FULL CONTROL
OF THE PROCESS

HYDROSET SYSTEM AUTOMATIC CONTROL SYSTEM

The Hydroset system provides
safety and setting adjustment
functions, and incorporates a
heavy-duty hydraulic cylinder
which supports the mainshaft and
adjusts its position.
The Hydroset system provides
automatic overload protection to
permit the passage of tramp iron
or other uncrushable material.
The system then automatically
returns the main-shaft smoothly
to its original position.
When the cone crusher is equipped
with our automatic setting system
it automatically adapts the crusher
to variations in feed conditions.
By continuously measuring and
compensating for crusher liner
wear, the automation system allows
you to fully utilize crusher liners and
schedule liner replacements to
coincide with planned maintenance Robust sealing to the inner crusher mecha-
stops. It also assists in keeping your nics provides more eDžective protection
crusher choke fed. against dust and other unwanted particles
– reducing maintenance and increasing the
life of the crusher.
This maximizes rock-on-rock
crushing, which helps to optimize
the quality of your džnal product. protection against dust and other
The new CH540 and CH550 crush- unwanted particles – reducing
ers comes with the control system maintenance and increasing the
as standard equipment. life of the crusher.

EASY TO HANDLE AND MAINTAIN The automatic setting system not

The crushers can be equipped with an
automatic setting system, which monitors
the load on the crusher. This gives con-
siderably improved results and optimum
crusher utilization.
Much attention has been paid to
making our crushers as easy to
operate and maintain as possible.
All service and inspection is carried
out from above, which makes the
work easier and the maintenance
costs lower.
Robust sealing to the inner crusher
mechanics provides more eDžective
only optimizes production, it also
keeps track of liner wear. This
makes it easy to plan liner changes
and minimize interruptions in
production.
In addition to the high capacity, Our
CS & CH crushers are compact,
which makes them easy to move
and to install.

6 SANDVIK CONE CRUSHERS

SANDVIK CONE CRUSHERS 7
 DIMENSIONS
CS̉TYPE CH̉TYPE
A

A
I
E I
E
K3
B K3
D
B D

C1 G G
C1
F H 2
F H2

Note Reference line not LJoor level giving minimal dimensions for removal of . Hydroset cylinder, 2. Pinion shaft, 3. Main shaft

CS-Type CH-Type

Dimension
(mm) CS420 CS430 CS440 CS660 CH420 CH430 CH440 CH540 CH550 CH660 CH870 CH890 CH895

A – 285 – 635 Ø 2000 Ø 2800 Ø 078 Ø 360 Ø 540 Ø 549 Ø 890 Ø 204 Ø 2660 Ø 2900 Ø 2900

B 2902 3485 4075 500 2560 2992 340 3296 340 425 5475 6450 6450

C1 020 25 300 600 020 25 300 60 300 600 2200 2870 2870

D 540 655 745 860 540 655 745 800 90 860 228 90 90

E 342 705 2030 2640 000 22 365 336 462 755 2045 2400 2400

F 400 422 452 63 400 422 452 406 430 63 998 50 50

G 843 06 280 497 843 06 280 36 276 497 824 960 960

H2 270 705 900 256 270 705 900 706 885 256 2850 300 300

I 703 2050 2420 2895 425 688 985 844 2087 2344 3095 3500 3500

K3 3600 4250 4930 5355 3000 3570 4000 3904 4352 4835 6600 7700 7700

Dimensions are intended only as a guide for preliminary planning of the installation and should not be used for the construction
of foundations, etc.

APPROXIMATE WEIGHTS
CS-Type CH-Type

CS420 CS430 CS440 CS660 CH420 CH430 CH440 CH540 CH550 CH660 CH870 CH890 CH895

Heaviest lift
during 2300 500 800 6500
400

200

4700

4000 6000

8500

3200

2600 24900
maintenance

Total weight 6800 2000 9300 35700 5300

9200

4300

2500 8400

26800

49800

7600 7900

6500 kg  topshell assembly  spider assembly. 9700 kg  topshell assembly only.

Applies to crusher with džne crushing chamber. With coarse crushing chamber, these weights are reduced by approximately 380 kg for the
CH430, by 600 kg for the CH440, CH550, CH660 and CH870 and by 3800 kg for the CH880 model.

8 SANDVIK CONE CRUSHERS

PRODUCT CURVES
The product curve and the percentage of the crusher product that is smaller than the closed side setting (square
hole, mm is dependant on the crushability (Wi of the material, the size distribution of the feed and other factors.

CS̉CRUSHERS

100

90

80

70

60
% passing through

50

40

30

20

10

1 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100

Square screen hole size in mm

CH̉CRUSHERS

100

90

80

70 CSS 6 8 10 13 16 19 22 25 32 38 44 51

60
% passing through

50

40

30

20

10

1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 90 100

Square screen hole size in mm

SANDVIK CONE CRUSHERS 9

 CRUSHING
CS̉CRUSHERS
Max motor- Max feed
size kW size mm 16 19 22 25 2

CHAMBERS
EC 240 – – 02-8 08-44 5
CS420 90
C 200 77 82-0 87-6 92-23 98-
EC 360 – – – 5 6
CS430 32 C 300 – – – 70-96 82
MC 235 – – 30 37-209 47
CS̉CRUSHERS EC 450 – – – –
Three standard crushing chambers CS440 220 C 400 – – – –
are available: MC 300 – – – – 2
EC 560 – – – –
CS660 35
C 500 – – – –
MC  Medium Coarse
C  Coarse
EC  Extra coarse CH̉CRUSHERS
Max motor- Max feed
CH̉CRUSHERS size kW size mm 4 6 8 1
Several standard crushing chambers EC 135 – – 4
C 90 – – 43
are available:
M 65 – 36-44 38
CH420 90
MF 50 – 36 38-67 40
EEF  Extra Extra Fine F 38 27-34 29-50 3-54 32
EF  Extra Fine EF 29
EFX  Extra Fine Xtra EC 185 – –
C 145 – –
F  Fine MC 115 – – 5
MF  Medium Fine CH430 32 M 90 – – 64
M  Medium MF 75 – 6 65-
MC  Medium Coarse F 50 – 48-78 5-83 54
EF 35
C  Coarse EC 215 – – – –
CX  Coarse Xtra C 175 – – – –
EC  Extra Coarse MC 140 – – – –
CH440 220 M 110 – – – –
MF 85 – – – 
F 70 – – 90-35 96-
EF 38
EC 185 – – – 9
C 135 – – – 89-
CH540 250 M 85 – – 70-6 74-
F 55 45-59 48-03 5-0 54-

CAPACITY,
EF 44 39-84 42-90 44-96 47
EC 215 – – – –
C 175 – – – –
MC 140 – – – –

MTPH
CH550 330
M 110 – – – 4
MF 85 – – 5-3 22
F 70 – 95-23 02-89 08
EC 275 – – – –
Performance džgures are approximate CX 245 – – – –
and give an indication of what the C 215 – – – –
crusher can produce. CH660 35
MC 175 – – – –
M 135 – – – –
MF 115 – – – –
They apply to open circuit crushing F 85 – – – –
of dry material with a bulk density of EF 65 – – – –
600 kgm3. It is assumed that material EC 300 – – – –
C 240 – – – –
much džner than the crusherśs closed
MC 195 – – – –
side setting (CSS is removed from CH870 500 M 155 – – – –
the feed. MF 100 – – – –
F 90 – – – –
EF 80 – – – 280
Consult us regarding the application
EC 370 – – – –
of the crusher since the chosen C 330 – – – –
eccentric throw, degree of reduction, MC 300 – – – –
CH890 750
the materialrs crushability (Wi , the M 230 – – – –
MF 160 – – – –
size analysis of the feed, the design
F 120 – – – –
of any recrushing circuit and the EFX 100 – – – –
moisture content in the feed all aDžect CH895 750 EF 85 – – – 85
performance of the crusher. EEF 75 – – – 78

0 SANDVIK CONE CRUSHERS

 Nominal capacity in t/h with crusher running at CSS mm
29 32 35 38 41 44 48 51 54 57 60 64 70 76 83
44 5-54 2-62 27-45 32 – – – – – – – – – – –
3 98-3 03 – – – – – – – – – – – – –
6–245 69-257 76-269 84-28 92-292 200-304 20-28 28-250 225 – – – – – –
96 82-277 9-290 99-304 208-27 27-330 226-302 237 – – – – – – – –
09 47-224 54-235 6-245 68-256 75-267 82-244 92 – – – – – – – –
– – 273-38 285-434 297-452 309-470 325-495 337-447 349-406 – – – – – –
– 29 304-463 37-483 33-503 344-456 362-42 375 – – – – – – –
245 257-39 269-409 28-427 292-445 304-403 320-372 332 – – – – – – –
– – – 33-385 345-54 359-593 378-624 392-647 406-670 420-693 433-76 452-746 480-792 508-756 540
– – 335 350-464 364-602 379-626 399-658 43-683 428-707 443-73 458-755 477-70 507-589 – –

Nominal capacity in t/h with crusher running at CSS mm

10 13 16 19 22 25 32 38 44 51 57 64 70
46 50-85 54-92 85-99 62-05 66-2 76-28 – – – – – –
43-53 46-89 50-96 54-03 57-0 6-8 70 – – – – – –
38-74 4-80 45-76 48-59 – – – – – – – – –
40-7 44-68 47-53 – – – – – – – – – –
32-57 35-48 38 – – – – – – – – – –
30-40 with 80  džner than 45-55 mm
69-08 75-50 80-6 86-7 9-82 04-208 5-208 – – – – –
66-3 7-42 76-52 8-62 86-73 98-97 09-50 – – – – –
57 62-40 67-5 72-62 77-73 82-84 93-45 – – – – – –
64-84 69-3 75-42 80-52 86-62 9-54 04 – – – – – –
65-06 70-5 76-24 8-26 87-4 92 – – – – – – –
54-88 59-96 63-03 68-05 72-95 77 – – – – – – –
70-90 with 80  džner than 5-56 mm
– – 4-200 22-276 3-294 39-33 59-357 75-395 92-384 – – – –
– 0 09-28 7-292 25-32 33-332 5-378 67-335 83-229 – – – –
– 97-22 05-262 3-282 20-30 28-320 46-328 6-242 – – – – –
– 7-87 26-278 36-298 45-38 54-339 75-28 94 – – – – –
4 24-227 34-245 44-263 53-28 63-299 86-248 – – – – – –
96-76 04-9 2-206 20-22 29-236 37-25 56-208 – – – – – –
100-125 with 80  džner than 6-75 mm
9 98-8 06-230 4-247 22-264 30-28 48-295 63-245 – – – – –
89-9 97-209 04-226 2-243 20-259 27-276 45-242 60-87 – – – – –
74-60 80-74 87-88 93-20 99-25 06-94 20-6 – – – – – –
54-6 58-26 63-26 68-24 72-08 77-02 – – – – – – –
47-94 5-94 55-83 59-79 63
– 53-97 65-307 77-329 90-352 202-374 230-427 254-400 278-38 – – – –
– 57-202 70-36 82-339 95-362 207-385 236-405 26-336 – – – – –
– 66-26 79-333 92-357 205-38 28-406 249-462 275-432 30-344 – – – –
4 53-285 65-307 77-329 90-325 202-288 230 – – – – – –
22-226 32-245 82-264 53-284 63-280 74-273 98 – – – – – –
08-200 7-27 26-235 36-232 45-227 54-98 – – – – – – –
– – 77 90-338 203-436 26-464 246-547 272-605 298-662 328-5 – – –
– – 74-94 87-374 200-488 22-59 242-592 268-654 293-52 323-359 – – –
– – 7-90 84-367 96-480 209-50 238-582 263-643 288-52 37-353 – – –
– – 62-253 74-426 86-455 98-484 226-552 249-499 273-364 – – – –
– – 97-295 2-440 226-470 240-500 274-502 302-403 – – – – –
– 92 207-369 222-396 237-423 252-450 287-45 38-363 – – – – –
– 95-304 20-328 225-352 24-376 256-400 292-40 323 – – – – –
– 2-293 227-36 244-298 26-290 – – – – – – – –
– – – – 448-588 477-849 544-968 60-070 658-72 725-29 782-393 849-52 906-33
– – – 406 433-636 46-893 525-08 58-25 636-232 700-357 756-464 820-46 876-286
– – – 380-440 406-723 432-837 492-954 544-055 596-55 657-272 708-373 769-370 82-206
– – – 400-563 428-786 455-836 59-953 573-054 628-54 692-27 746-372 80-248 865-098
– – 379-424 407-76 434-765 462-84 527-928 852-942 638-789 702 – – –
– 357-395 385-656 44-704 442-752 470-800 535-92 592-857 649-78 – – – –
280-405 304-57 328-558 352-598 376-639 400-680 455-775 503-28 55-669 – – – –
– – – – – 394-459 449-309 496-446 543-584 598-745 646-883 70-2043 748-28
– – – – 397 422-774 482-404 532-552 583-700 642-873 693-2020 752-293 803-240
– – – 342-53 365-852 389-232 443-404 490-552 536-700 59-873 637-2020 692-2005 803-739
– – 267-32 287-670 307-95 326-06 372-26 4-394 450-526 496-68 535-84 580-800 720-564
– 204 220-54 237-690 253-92 269-980 306-7 339-235 37-352 409-490 44-607 598-396 638-70
– 248-289 268-669 287-838 307-895 326-952 372-085 4-65 450-05 496-827 535-625 – –
– 22-423 228-666 245-75 262-763 278-82 37-926 35-994 384-896 423-705 457-533 – –
85-246 20-585 26-63 232-678 248-724 264-770 30-878 333-970 364-063 40-70 433-00 470-862 502-669
78-475 93-564 209-608 224-653 239-697 254-742 290-846 32-855 35-76 387-580 47 – –

SANDVIK CONE CRUSHERS 

 FEATURES WHICH MAKE
OUR CONE CRUSHERS
THE BEST ON THE MARKET
An easy-to-maintain crusher. Main-
tenance and inspection from above.
The crusher has a CLP crushing
chamber as standard. One topshell
is used for all crushing chambers.
The robust design provides the
strength and stability necessary
for the crushing of extra-hard
materials. The design also results
in low maintenance costs.
Inspection holes are provided in
the bottomshell.
Prepared for the installation of
the control system.
1 Long life from liners of special
alloy manganese steel.
2 CH crushers have automatic
overload protection system
as standard (accumulator or
dump valve . The CH540,
CH550, CH870, CH890 and
CH895 have a pressure
limiting valve. Other models
have an accumulator.
3 The interior of the crusher is
protected from dust by a self-
lubricating seal ring.
4 The bottomshell arms have
liners of special alloy steel.
5 Quiet operation and long life
thanks to bevel gears with
hardened, spiral-cut teeth.
6 Product curve and capacity can
be optimized by adjusting the
eccentric bushing supplied with
the crusher.
7 Large feed opening. The two
top-shell arms are protected
against wear by robust liners
of special alloy steel.
2 SANDVIK CONE CRUSHERS
8 Mainshaft protected by replace
able sleeve and inner headnut.
9 CLP crushing chamber de-
sign maintains feed opening
throughout the entire life of
the liners.
10 Easy adjustment of gear back
lash.
11 Robust design of the pinion-
shaft assembly. The pinion-
shaft and its bearings are built
as a single unit which can be
removed without taking the
crusher apart.
12 Oil tank unit
• džltration
• cooling and heating
• circulation pump
• monitors for temperature
and LJow rate
• interlocks
LUBRICATION
• Separate lubrication (grease
for the spider bearing.
• The oil tank unit automatically
maintains oil LJow to the various
bearings. This system permits
full lubrication even before the
crusher itself is started
since the pump is independent
of the crusher. The oil is džltered
and cooled auto-matically.
The oil tank for the lubrication
and Hydroset systems is a self-
contained unit incorporating
džlters, heating and cooling
equipment, pumps, tempera
ture and LJow rate monitors and
electrical interlocks.
• The pinionshaft unit has sepa-
rate lubrication.
 7

8
9
1

5
4 6
10

11

12

SANDVIK CONE CRUSHERS 3

 EGYPTIAN QUARRY
BENEFITS FROM SANDVIKśS
CH430 & CH440
AND FLEXIFEED™ MANTLE
Sandvik Constructionśs authorized distributor for crushing equipment from some of the lead-
ing equipment manufacturers.
and screening products in Egypt, Stallion for Investment, This has proved to be particularly
has improved aggregate quality, operational productivity pertinent to the road construction
and quarrying industries, with the
and eLjciency, at a customers site through the use of CH430 Rodan Group now representing a
wide-ranging portfolio of manu-
and CH440 cones used in conjunction with Sandvikśs facturers through the groupśs locally
Flexifeed™ mantle. The mantle has been džtted to the cus- developed, but rapidly expanding,
network of aLjliated companies.
tomerśs cone crushers in order to more eDžectively process These companies have been stra-
abrasive aggregate, playing a key role increasing capacity, tegically positioned so as to support
the specidžc requirements of the
as well as reducing the cost per ton of production. customers through catering to their
exacting requirements, and sup-
porting them through the highest
Egypt´s Stallion for Investment Co, parts, all backed by the very best in levels of aftermarket support and
a company part of the renown aftermarket service. customer service.
Rodan Group of companies, foun-
ded in 976 by Ashraf L. Youssef, Today the Rodan Group is one of The hard work and professionalism
specidžcally to meet the growing Egyptśs leading road construction of the Rodan Group in general, and
demands of the road construction and quarry equipment distributors, the Stallion for Investment Compa-
and quarry industry in Egypt for with the group specidžcally aiming ny specidžcally, was recently shown
high end equipment and spare to oDžer their customers access to when a longstanding quarry custo-
mer, who also acts as a distributor
for a Chinese crusher manufacturer,
sought help and advice in maxi-
mizing productivity whilst improving
end product quality. The customer,
producers of aggregates for the
burgeoning Egyptian construction
industry, is a contented user of both
Sandvik CH430 and CH440 statio-
nary cone crushers, which have
performed superbly since their
installation.

Stallion for Investment customersś

quarry possesses a very 99% Silica
rock, which due to its abrasive na-
ture, proved to be particularly hard
wearing on the liners of the Sandvik
cones. Although performance was
exceptional, and well within the pa-
rameters established by the custo-
mer providing production of over

4 SANDVIK CONE CRUSHERS

50mtph, the liners were only las-
ting an average of twelve days of
continuous džfteen hours daily ope-
ration. Thus a new solution was
required: the Flexifeed™ mantle
from Sandvik Construction. As Mr.
Tarek Youssef explains the results;
“On the CH440 the liners lasted a
great deal longer, even though the
Flexifeed™ is a heavier mantle with
more material in it. Based on our
advice the customer used to opera-
te their jaw and a cone at any given
time so we were able to switch
between the CH430 and the CH440
whenever the liners wore down,
thereby giving us time to change
the liners of one cone while the
other was operating, thereby provi-
ding almost continuous production.”

FLEXIFEED™ MANTLE IMPROVES

CRUSHING EFFICIENCY
The Sandvik-developed and paten-
ted Flexifeed™ mantle optimizes
the crushing process, producing a
džner product and greater reduction
through the crusher. This is accom-
plished as the mantle is able to
achieve a more eLjcient crushing
operation due to the latest chamber
design. Thus through the use of
the Flexifeed™ mantle the crusher
is able to accept over-sized mate-
rial in part of the chamber, whilst
simultaneously reducing the cham-
ber prodžle in the opposing part of
the chamber, thereby permitting
operation at a tighter setting. This
results in a džner product being pro-
duced on a “džrst pass basis”, but
also a superior shape which is es-
sential when the equipment is set
up to produce single-size products.
Of Stallions customersś use of
Flexifeed™ mantle Mr. Tarek Yous-
sef explains, “The diDžerence the
mantle makes is essentially impro-
ved crushing eLjciency. That means,
in simple terms, we get better pro-
ductivity and lower cost per ton.
Furthermore as our customer is
keen to minimize its carbon foot-
print, improved crushing eLjciency
means not only better production,
but also lower emissions.”
PERFORMANCE
THROUGH INNOVATION
Sandvik Construction is justidžably
It is well known in Egypt that when there is a tough job at
hand Sandvik crushers are the ones to go to.” Stated Mr.
Tarek Youssef from Stallion for Investment, who continued
– “Sandvik is seen as the premier crusher manufacturer
for the aggregates industry here, so when our customer
required a hard wearing costeDžective solution, he had
little hesitation in choosing the Sandvik CH430 & CH440
cones we recommended.
proud of its cone crushing techno- Element Analysis (FEA . Each mo-
logy, with high productivity and del is tested virtually for stress,
low cost of ownership being key strain, shock, deformation, thermal
features. The development and loading, vibration and noise under
use of the Flexifeed™ mantle a wide range of load conditions.
shows that even the best equip- The result in reality is exceptional
ment can be improved upon. reliability.
Sandvik cone crushers, such as
the CH 430, are of advanced de- The Flexifeed™ mantle has proved
sign, with high capacity and high to be a highly cost eDžective solu-
reduction eLjciency. With hydrau- tion for Stallions customer; how
lically adjusted CSS and automatic much, and to what extent, is still
wear compensation, a choice of under evaluation. As well as de-
diDžerent crushing chambers and monstrating Sandvik Construc-
eccentric throws, and many other tionśs advanced crushing solutions
high-performance features, each it also demonstrates the knowled-
model is versatile, user-friendly ge base and professionalism of the
and highly productive. Every Rodan Group, in providing real so-
Sandvik cone crusher is a pro- lutions that are focused on maxi-
duct of know-how and experience mizing their customers operations,
optimized by 3D CAD and Finite eLjciency and prodžtability.

SANDVIK CONE CRUSHERS 5

B5-32:ENG (c Sandvik SRP AB 204. Subject to alteration without prior notice.

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