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© Siemens AG 2007

Continuous Gas Analyzers,


in situ

3/2 Introduction

3/3 LDS 6
3/3 General
3/10 19" central unit
3/18 Cross-duct sensor CD 6
3/27 Cross-duct sensor CD 6C
3/30 Compensation sensor FT 6
3/32 Documentation
3/32 Proposition of spare parts

Siemens PA 01 · 2008
© Siemens AG 2007

Continuous Gas Analyzers, in situ


Introduction

■ Overview
In-situ process gas analysis A maintenance-free reference gas cell integrated in the analyzer
means that no calibration gases are required in the field. Remote
Process gas analyzers are used for continuous determination of scanning and diagnostics of the analyzers is possible at any
the concentrations of one or more gases in a gaseous mixture. time and (almost) any place using the Ethernet interface present
Determination of the concentration of gases in a process is used as standard.
to control and monitor process flows, and is therefore decisive
for the automation and optimization of processes and ensuring Up to three in-situ cross duct sensors (which are also optionally
product quality. In addition, process gas analyzers are used to available in an intrinsically-safe design for operation in hazard-
check emissions, thus making an important contribution to envi- ous areas) can be combined with an analyzer in the compact
ronmental protection, as well as for ensuring compliance with 19“ rack housing. The distance between the analyzer location -
statutory directives. typically an existing instrument room or the process plant's con-
trol room - and the max. three measuring points can be up to
In-situ analytical procedures feature physical measurements in 1000 m in each case.
the flow of process gas, usually also directly in the actual pro-
cess gas line. In contrast to extractive gas analysis, a sample is The list of gas components currently measurable using NIR di-
not taken and routed onto the analyzer via a sample line and ode laser technology already includes O2, NH3, HCl, HF, H2O,
3 sample conditioning. Only in exceptional cases, the process
conditions make it necessary to condition the sample gas
CO, CO2, ... and is being constantly extended along with the de-
velopment of laser technology. The O2 analyzers additionally al-
stream in a bypass line with respect to process temperature, low simultaneous non-contact determination of high process
pressure and/or optical path length. Further conditioning of the gas temperatures.
process gas, such as drying or dust precipitation, is not re-
quired. The analyzer carrying out in-situ measurements must al- Diode laser gas measurements feature exceptional selectivity.
ways take into account changing process conditions (if these Neither high process temperatures, nor high and varying con-
occur) and be able to automatically process them in the calibra- centrations of particles in the gas have an influence on the qual-
tion model. Active temperature and pressure compensation is ity of the result within wide limits. For example, it is possible to
frequently required for this. In addition, the analyzer must be ex- determine trace concentrations of NH3, HCl or HF directly in
tremely rugged since its sensors have direct contact with the moist process gases even before any gas purification stage.
process gas. These features together with fast measurements free of dead
times mean that diode laser gas analysis with the LDS 6 is an ex-
The fast and non-contact measurement of gas concentrations tremely interesting alternative to established extractive analy-
and temperatures directly in the process is the domain of in-situ ses.
diode laser gas analyzers. The gas analyzer LDS 6 combines
the compact and service-friendly design, simple operation and
network capability of the Series 6 analyzers with the well-known
exceptional performance data of in-situ gas analysis - namely
high ruggedness and availability as well as low maintenance -
by using diode laser technology and fiber-optics.

3/2 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
General

■ Overview LDS 6 properties:


• Little installation effort
LDS 6 is a diode laser gas analyzer with a measuring principle • Minimum maintenance requirements
based on the specific light absorption of different gas compo-
nents. LDS 6 is suitable for fast and non-contact measurement • High degree of ruggedness
of gas concentrations or temperatures in process or flue gases. • High long-term stability through built-in, maintenance-free ref-
One or two signals from up to three measuring points are pro- erence gas cell, field calibration is unnecessary
cessed simultaneously by one central analyzer unit. The in-situ • Real-time measurements
cross-duct sensors at each measuring point can be separated
up to 1 kilometer from the central unit by using fiber-optic cables. Moreover, the instrument provides warning and failure mes-
The sensors are designed for operation under harsh environ- sages upon:
mental conditions and contain a minimum of electrical compo- • Need for maintenance
nents. - Erroneous reference function
- Bad signal quality
• Violation of a lower or upper alarm level for the measured vari-
able
• Transmitted amount of light violating an upper or lower limit
3
■ Application
Applications
• Process optimization
• Continuous emission monitoring for all kinds of fuels (oil, gas,
coal, and others)
• Process measurements in power utilities and any kind of incin-
erator
• Process control
• Explosion protection
• Measurements in corrosive and toxic gases
LDS 6, typical installation with cross-duct sensors • Quality control
• Environmental protection
■ Benefits • Plant and operator safety
The in-situ gas analyzer LDS 6 is characterized by a high oper- Sectors
ational availability and unique analytic selectivity, and by a broad
scope of suitable applications. LDS 6 enables the measurement • Power plants
of one or two gas components or - if desired - the gas tempera- • Waste incinerators
ture directly in the process: • Cement industry
• With high levels of dust load • Chemical and petrochemical plants
• In hot, humid, corrosive, explosive, or toxic gases • Automotive industry
• In applications showing strong varying gas compositions • Glass and ceramics production
• Under harsh environmental conditions at the measuring point • Research and development
• Highly selective, i.e. mostly without cross interferences
Special applications
• In addition to the standard applications, special applications
are available upon request

Siemens PA 01 · 2008 3/3


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
General

■ Design • Easy-to-clean membrane touch pad with softkeys


• Menu-driven operation for parameterization and diagnostics
The gas analyzer LDS 6 consists of a central unit and up to three • Operation support in plain text
in-situ sensors. The connection between the central unit and the
sensors is established by a so-called hybrid cable, which con- Input and outputs
tains optical fibers and copper wires. An additional loop cable • One to three measurement channels with hybrid connections
connects the transmitter and the receiver part of the cross-duct for the sensors at the measuring points
sensor.
• 2 analog inputs per channel for process gas temperature and
Central unit pressure
The central unit is housed in a 19" rack with 4 holders for mount- • 2 analog outputs per channel for gas concentration(s) or for
ing gas temperature and concentration. For selected versions,
also the transmission can be read out alternatively.
• in a swing frame
• 6 freely configurable binary inputs per channel for signaling
• in racks with or without telescope rails faults or maintenance requests from external temperature or
Display and control pane pressure transducers or sensor purging failure

3
• Large LCD field for simultaneous display of measurement re- • 6 freely configurable binary outputs per channel (signaling of
sult and device status fault, maintenance request, function control, transmission limit
alarm, concentration limit alarm, store analog output)
• Contrast of the LCD field is adjustable via the menu
• LED background illumination of the display with energy-sav- Communication
ing function Network connection: Ethernet (T-Base-10) for remote
diagnostics and maintenance.

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LDS 6 central unit, membrane keyboard and graphic display

3/4 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
General
Cross-duct sensors Parts in contact with the process gases
The sensors normally do not come into contact with the process
gas, since purging with a gaseous media is applied at the pro-
cess side. Stainless steel purging gas tubes in front of the sensor
windows immerse slightly into the process gas and thus limit the
purging volume. Special materials Hastelloy and plastics (PP)
are available on request.
Hybrid and loop cables
A combination of fiber optic cables and twisted copper wires
connects the sensors to the central unit. The hybrid cable con-
nects the central unit with the transmitter unit of the sensor, the
loop cable connects the transmitter and receiver unit of the sen-
sor.
For installation in EEx-protected environments, the legislative
Sensor CD 6, transmitter or receiver unit regulations have to be complied, such as the spatial separation
• In-situ cross-duct sensors, configured as transmitter and re-
ceiver unit, connected via a sensor loop cable
of intrinsic safe from intrinsically non safe cables.
• Max. 1000 m distance between central unit and measuring 3
• Connection to the LDS 6 central unit by a so-called hybrid ca- point
ble, max. length 1000 m • Hybrid and loop cables:
• Stainless steel, housing in painted aluminium - Multimode fiber optic cable, provided with SMA connections
• IP65 protection class for sensor for transmission of the measurement signal
- Two-core copper cable, in twisted pair configuration, for
• Adjustable flanges with flange connection +24 V supply of the detector electronics (+12 V in the case
• DN 65/PN 6, ANSI 4"/150 lbs of EEx-suitable instruments)
• Optional pressure-resistant window flanges with dimensions: • Additionally for the hybrid cable:
DN 65/PN 6, DN 80/PN 16, ANSI 4"/150 lbs, other process - Single mode fiber optic cable, configured double-sided with
interfaces available on request E2000 connectors for transmission of laser light
• Purging facilities on the process and the sensor sides, config- • Rugged cable sheath for mounting in open cable ducts or
urable application with purging gas connections for: ductworks
- Instrument air • Sheath material: oil-resistant polyurethane
- Blower air
- Steam
- Nitrogen
- Process gases that do not apply to the pressure directive
cat. 2
• In combination with high pressure window flanges, purging
with instrument air or nitrogen is feasible
• Fast connectors for cleaning the measurement openings and
the sensor window
• Optional: Ex-protected version according to
ATEX II 1GD T135 °C EEx ia IIC T4, Cert. no. DEMKO 06 ATEX
139648X. Certificates according to IEC and TIIS are also avail-
able
• Sensor types CD6 and CD6C are compliant with the pressure Connections of the hybrid cable
directive, chapter 3.3

Siemens PA 01 · 2008 3/5


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
General
Cross-duct sensor CD 6C Parts in contact with the process gases
Only the stainless steel borosilicate window flange of the sensor
comes in contact with the process gas. This flange has connec-
tors for purging the process gas side with an appropriate gas-
eous medium.
Hybrid and loop cables
Combination of fiber optic cables and twisted copper wires to
connect the sensors to the central unit. The hybrid cable con-
nects the central unit with the transmitter unit of the sensor, the
loop cable connects the transmitter and receiver units of the
sensor.
Max. 1000 m cable length between central unit and measuring
point.
Cross-duct sensor CD 6C of the LDS 6
Hybrid and loop cables:
• In-situ cross-duct sensors, configured as transmitter and re-

3 ceiver unit, connected via a sensor loop cable • Multimode fiber optic cable, provided with SMA connectors
for transmission of the measurement signal
• Special version for applications in the chemical industry for
tasks such as the monitoring of process gas moisture in cor- • Two-core copper cable, in twisted pair configuration, for +24 V
rosive gases such as Cl2 supply of the detector electronics
• Sensor head hermetically separated from the purged optics Additionally for the hybrid cable:
tube to prevent the ingress of corrosive process media • Single mode fiber optic cable, configured double-sided with
• Pressure resistant and adjustable stainless steel window E2000 connectors for transmission of laser light
flange with flange connection DN 80/PN 16
Rugged cable sheath for mounting in open cable ducts or duct-
• Connection to the LDS 6 central unit via a hybrid cable, max. works
length 1000 m
Sheath material: oil-resistant polyurethane.
• Stainless steel, partially painted
• IP65 protection class for sensor Compensation cell sensor type FT 6
• Purging facilities on the process and the sensor sides, confi- • Sensor with flow cell, connected to the central unit via a hybrid
gurable application with purging gas connections for instru- cable
ment air or nitrogen or any other suitable purging media • Stainless steel
• Scope of delivery: gaskets (Viton, Klinger PSM) for the pro- • Sample gas connection using 6 mm Swagelok screw connec-
cess connection and gas reverse flow lock-outs for the purg- tions
ing on the process side are included in the standard scope
• For measuring tasks such as:
- Monitoring of purging gas moisture when measuring trace
moisture
- Measurements in dry, dust-free, non-corrosive media

3/6 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
General

■ Function
Operating principle The result is a fully resolved single molecular line which is ana-
lyzed in terms of absorption strength and line shape. The influ-
LDS 6 is a gas analyzer employing single-line molecular absorp- ence of crossinterferences on the measurement is negligible,
tion spectroscopy. A diode laser emits a beam of near-infrared since the quasi-monochromatic laser light is absorbed very se-
light, which passes through the process gas and is detected by lectively by only one specific molecular line in the scanned
a receiver unit. The wavelength of the laser diode output is tuned spectral range.
to a gas-specific absorption line. The laser continuously scans
this single absorption line with a very high spectral resolution.

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Basic design of the LDS 6


Configuration examples:
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cess parameters such as gas matrix, pressure, temperature, *DVWHPSHUDWXUH

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influence the measuring properties of the LDS 6 and must there-
fore be systematically investigated for each new application. 0HDVXUHPHQW
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known and documented, and that the guaranteed measuring 6XSSOHPHQWDU\FKDQQHO RSWLRQ
properties can be proven by reference installations. If you can- 6XSSOHPHQWDU\FKDQQHO RSWLRQ
not find your application among the standard applications,
please contact Siemens. We will be pleased to check your pos-
sible individual application of the LDS 6. You can find an appli- Typical transmitted light setup of LDS 6
cation questionnaire on the Internet on the LDS product sites . To avoid contamination of sensor openings on the process side,
clean gaseous purging media are used such as instrument air,
N2 or steam. Purging air tubes on the sensor heads, which
slightly penetrate into the process gas stream, define the effec-
tive measuring path length.

Siemens PA 01 · 2008 3/7


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
General
The LDS 6 can measure in both the transverse and longitudinal
directions of the process gas flow. In certain cases, the process

conditions make it necessary to condition the sample gas
stream in a bypass line with respect to process temperature, 
pressure and/or optical path length. Further influencing of the
process gas, such as drying or dust precipitation, is usually not  +2
required. 


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5HFHLYHU Absorption spectra of water and ammonia
Moreover, in some applications it is possible to determine the
gas temperature as a measurement value. In this case, the ratio
Typical transmitted light setup of LDS 6 of the absorbance of two characteristic lines of the same mole-
A flow cell is optionally available for the LDS 6 which has been cule measured at the same time in the same volume gives the
specially optimized for use with the LDS 6 and its cross-duct actual temperature in the process gas.
sensors with respect to handling and measuring performance. It Typical measurable gases for LDS 6 are:
is designed to reduce surface effects, and is therefore also
highly suitable for polar gases like ammonia. This flow cell is • Oxygen (O2) for low and high pressure
available in heated and non-heated versions. Wheel mounted • Oxygen/temperature
and wall mounted versions are available. • Hydrogen fluoride (HF) + water
• Hydrogen chloride (HCl) + water
7UDQVPLWWHUXQLW • Ammonia (NH3) + water
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By using an internal reference cell normally filled with the mea-
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checked in a reference channel.
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5HFHLYHU By doing so, continuously the calibration of the instrument is
valid without the need to carry out external recalibration using
bottled test gases or reference gas cuvettes.
Measuring configuration of LDS 6 with heated flow cell
General $EVRUSWLRQOLQH
LDS 6 is connected to the measuring points by fiber optics. The
laser light is guided through a single mode fiber from the central
unit to the transmitter unit of the in-situ sensor. The sensor con-
sists of a transmitter and a receiver; the distance between them
defines the measurement path. In the receiver box, the light is fo- 
cused onto a suitable detector. The detector signal is then con-
verted into an optical signal and transmitted via a second optical
fiber to the central unit, where the concentration of the gas com-
ponent is determined from the detected absorption signal.
LDS 6 usually measures a single gas component by means of 
the absorption strength of a single fully resolved molecular ab-
sorption line. The absorption results from conversion of the radi- /DVHUOLQH
ation energy of the laser light into the internal energy of the mol-
ecule. In the working range of the LDS 6, both rotation-vibration Typical spectral bandwidth of an absorption line compared to the band-
transitions and electronic transitions - such as with O2 - can be width of the laser light.
triggered.
In some specific cases, two components can be measured si-
multaneously if their absorption lines are so close to each other
that they can be detected within the laser spectrum by one sin-
gle scan (for example water (H2O) and ammonia (NH3)).

3/8 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
General
Influences on the measurement • Optical path length
• Dust load The absorption values analyzed by the LDS 6 are typically
As long as the laser beam is able to generate a suitable de- small. As a result of Beer-Lambert’s law, the extinction of laser
tector signal, the dust load of the process gases does not in- light depends on the optical path length within the gas. There-
fluence the analytical result. By applying a dynamic back- fore, the precision in determining the effective optical path
ground correction, measurements can be carried out without length in the process might limit the overall precision of the
any negative impact. Under good conditions, particle densi- measurement.
ties up to 100 g/Nm3 can be handled by the LDS 6. Variation As the sensor openings toward the process normally need to
dust load is compensated by scanning the laser over the gas be purged to keep them clean over a long period of time, the
absorption line and the inherent background. At a scan posi- thickness of the mixing zone between the purging media and
tion next to the absorption line, the instrument can "see" only the process gas and its concentration distribution need to be
absorption caused by the dust load where at the line center considered. In a typical in-situ installation with some meters of
the signal is composed of the molecular absorption and the path, the influence of the purging gas on the effective path
continuous, unspecific background absorption. With the length can be neglected.
wavelength modulation technique, the actual measured trans- Path length and dust load are mutually influencing: the higher
mission is always compared with the baseline. After signal the dust load in the process, the shorter the max. possible
processing, a lock-in detection scheme delivers a signal only path length.
from the molecular line free of background.
The influence from high dust load is complex and is depen-
dent of path length and particle size. At longer path length the
Maintenance and fault messages
LDS 6 signals different warnings via relays:
3
optical attenuation increases. Smaller particles also have a • Need for maintenance (measured value is not influenced)
very big impact on the optical attenuation. At a combination of
high dust load, long pathlength and small particle size, the • Operating error (measured value might be influenced)
technical support at Siemens should be consulted. Note
• Temperature Individual requirements for the measuring point can make the
The temperature influence on the absorption line strength is utilization of special sensor equipment necessary. The possibili-
compensated by a correction factor determined during cali- ties for adapting the sensors are:
bration. A temperature signal can be fed into the instrument
from an external temperature sensor. The signal is then used • Different purging media, such as instrument air, ambient air,
for correction of the influence of the temperature on the ob- nitrogen or steam
served line intensity. If the temperature of the sample gas re- • Different purging modes on process and sensor sides
mains constant, it is alternatively possible to carry out a static • Special materials of purging tubes and/or sensor flanges
correction using a preset value.
At high temperatures there may be noticeable broadband IR • EEx-proof sensor configurations
radiation of gas and dust, or flames may occasionally occur in Essential characteristics
the measurement path. In this case the detector is protected
by an optical bandpass filter to prevent saturation by the • Integrated calibration adjustment with an internal reference
strong background radiation. cell
• Pressure • Negligible long-term drifts of zero and span
The gas pressure will affect the line shape of the molecular ab- • Dynamic background correction for varying dust loads
sorption line. LDS 6 uses a special algorithm to adapt the line • Isolated signal outputs of 4 to 20 mA
shape. Additionally, an external pressure signal can be fed to
the instrument to provide complete compensation for the pres- • User-friendly, menu-driven operator control
sure influence including the density effect. • Selectable time constants (response time)
• Cross interferences • Two user levels with individual access codes for prevention of
Since LDS 6 derives its signal from a single fully resolved mo- unwanted and unauthorized operations
lecular absorption line, cross interferences with other gases • Operation according to NAMUR recommendations
are quite unlikely. LDS 6 is therefore able to measure the de-
sired gas components very selectively. In special cases, the • Monitoring of overall optical transmission
composition of the process gas might have an influence on • Remote preventive maintenance, and servicing via Ether-
the shape of the absorption line features. This influence is net/Modem
compensated by analyzing the full shape of the detected sig- • Straightforward replacement of the central unit, since connec-
nal curve applying specific algorithms. tions can easily be removed
• Sensor and central unit housing free of wear and corrosion
• Easy operation with a numerical keypad and menu prompting
Certified versions for emission monitoring
The LDS 6 is available as certified instrument for emission mon-
itoring of ammonia, water and the combination of both. The cer-
tificates are issued by TÜV for Germany and MCERTS for the
United Kingdom. For conducting regular calibration and linearity
checks, test kits for ammonia and water should be used. These
kits can be ordered separately as instrument accessory. For new
analyser orders, kits named „version 2“ have to be ordered. For
already installed analysers, please contact Siemens for spotting
the correct kit version, or consult the instrument manual.

Siemens PA 01 · 2008 3/9


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit

■ Technical specifications
Analytical performance Electrical characteristics
Measuring range Internally adjustable Power supply 100 ... 240 V AC 50 ... 60 Hz, automat-
ically adapted by the system; with a
Detection limit at 25 °C, Depending on gas: 3-channel central unit, an additional
1000 hPa, 1 m path length and HF: 0.1 ppm external power supply +24 V DC,
ambient air. Calculated accord- HCl: 0.6 ppm 50 VA is in the scope of delivery
ing to VDI 2449, measured on NH3: 0.5 ppm
each delivered analyzer during H2O (trace range): 0.7 ppm Power consumption 50 W
temperature test (between H2O (high range): 1000 ppm
+5 ... +45 °C) according to O2 (normal pressure): 1000 ppm EMC According to EN 61326 and standard
VDI 4203. O2 (high pressure): 1000 ppm classification of NAMUR NE21
CO (one component): 300 ppm Electrical safety According to EN 61010-1, overvoltage
CO2 (one component):300 ppm classification II
CO/CO2: 600 /1500 ppm
Fuse specifications 100 ... 240 V: 2.5T/250
Minimum recommended mea- HF: 0 ... 5 ppm
suring ranges HCl: 0 ... 10 ppm Dynamic response

3
NH3: 0 ... 10 ppm Warm-up time at 20 °C ambient Approx. 15 min
H2O (trace range): 0 ... 20 ppm temperature
H2O (high range): 0 ... 5% vol
O2 (normal pressure): 0 ... 5% vol Response time Better than 3 s,
O2 (high pressure): 0 ... 5% vol application-dependent
CO (one component): 0 ... 1.5% vol
Integration time 1 ... 100 s, selectable
CO2 (one component):0 ... 1.5% vol
CO/CO2: 0 ... 3/ Influencing parameters
0 ... 7.5% vol
Ambient temperature < 0.5%/10 K
Maximum applicable measuring ranges can be found in the table of
standard combinations on page 3/13 and 3/14. These can only be Ambient pressure Negligible
applied, if the individual process conditions allow this. Please refer to Gas pressure compensation Recommended for all gases except
support from Siemens for checking the applicability. for O2/low pressure
Accuracy • 2% of the measured value or mini- Pressure compensation Oxygen high pressure: 1 ... 5 bar
mum detection limit (which ever is H2O (trace range): 0.8 ... 1.5 bar
largest) for: CO/CO2: 0.8 ... 1.2 bar
- NH3 (all versions) all other gases except
- O2 (single gas analyser) O2/low pressure: 0.95 .. 1.05 bar
- CO (all versions)
- CO2 (all versions) Power supply changes < 1%/30 V
• 5% of the measured value or mini- Tilting < 1% for non-horizontal mounting of
mum detection limit (which ever is the sensores < 15°.
largest), due to calibration gas un- For tilted units, a proper cooling air
certainties: flow must be ensured.
- HF (all versions)
- HCL (all versions) Electrical inputs and outputs
- H2O Number of measurement chan- 1 ... 3, optional
- O2 (in combination with tempera- nels
ture)
Analog output 2 per channel, 4 ... 20 mA,
Linearity Better than 1% potential-free, ohmic resistance max.
Precision 2% of the measured value or minimum 750 Ω
detection limit (which ever is largest) Analog inputs 2 per channel,
Zero point drift Negligible designed for 4 ... 20 mA

Drift of measured value Negligible Binary outputs 6 per channel, with changeover con-
tacts, configurable, 24 V AC/DC/1 A,
General floating
Concentration units ppmv, Vol%, mg/Nm3 Binary inputs 6 per channel, designed for 24 V,
floating, configurable
Display Digital concentration display (5 digits
with floating decimal point) Communication interface Ethernet 10BaseT (RJ-45)
Laser protection class Class 1, safe to the eye Climatic conditions
Certificates CE marking, Temperature range +5 ... +45 °C during operation,
TÜV, MCERTS -40 ... +70 °C during transportation
and storage
Design, enclosure
Atmospheric pressure 800 ... 1100 hPa
Protection class IP20 according to EN 60529
Humidity < 85% RH, above dew point
Dimensions 177 x 440 x 380 mm
Weight Approx. 13 kg
Mounting Horizontally

3/10 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit

Selection and Ordering Data Order No.


In situ LDS 6 gas analyzer 7 MB 6 1 2 1 - 777 0 0 - 0 777
19“ unit for installation in cabinets
EEx-Protection for Sensor electronic set (SES)
Without, not suitable for connection of EEx-sensors 0
Without, suitable for connection of EEx-sensors acc. to ATEX II (1) GD T135 °C 1
Measuring component Possible with Application Codes
O2 11 ... 14; 20 A
O2/Temp 12 B
NH3 11; 15 ... 17 C
NH3/H2O 11; 15 ... 17 D
HCl 11; 18 E
HCl/H2O 11; 18 F
HF 11; 18 F) G
HF/H2O 11; 18 F) H

3
CO 12 ... 14 J
CO/CO2 14 K
CO2 11 L
H2 O 11; 19 M
Application Channel 1 Application Code
CEM 11 A
Combustion Control 12 B
Safety relevant areas 13 C
Process Control 14 D
SNCR-DeNOx 15 E
SCR-DeNOx 16 F
SCR-DeNOx/Automotive 17 G
Filter Optimization 18 H
Trace gas detection (Cl2, ...) 19 J
Process Control High Pressure 20 P
Application Channel 2 Application Code
Channel 2 not equipped X
CEM 11 A
Combustion Control 12 B
Safety relevant areas 13 C
Process Control 14 D
SNCR-DeNOx 15 E
SCR-DeNOx 16 F
SCR-DeNOx/Automotive 17 G
Filter Optimization 18 H
Trace gas detection (Cl2) 19 J
H2O compensation in purging gas 21 K
Process Control High Pressure 20 P
Application Channel 3 Application Code
with external power supply (within delivery)
Channel 3 not equipped X
CEM 11 A
Combustion Control 12 B
Safety relevant areas 13 C
Process Control 14 D
SNCR-DeNOx 15 E
SCR-DeNOx 16 F
SCR-DeNOx/Automotive 17 G
Filter Optimization 18 H
Trace gas detection (Cl2) 19 J
H2O compensation in purging gas 21 K
Process Control High Pressure 20 P
Language (supplied documentation, software)
German 0
English 1
French 2
Spanish 3
Italian 4
F) Subject to export regulations AL: 2B351A, ECCN: 2B351

Siemens PA 01 · 2008 3/11


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit

Selection and Ordering Data


Further models Order code
Please add „-Z“ to Order No. and Order code
Telescopic rails (2 off) A31
Set of Torx tools, socket spanner A32
TÜV version (only in connection with application code „A“) T17
MCERTS version (only in connection with application code „A“) T18
TAG label Y30
Additional units Order No.
External power supply, only for hybrid cable length > 500 m D) A5E00854188
LDS 6 communication software A5E00822928
LAN Modem incl. cable E) A5E00834946

3 Calibration verification kit NH3 (version 2)


TÜV/MCERT calibration kit NH3 (version 2)2 cells
D)
D)
A5E01075594
A5E00823339013
TÜV/MCERT calibration kit NH3/H2O (version 2)3 cells D) A5E00823339014
TÜV/MCERT calibration kit H2O (version 2)2 cells D) A5E00823339015
Calibration verification kit for NH3 (version 1) D) A5E00534675
TÜV/MCERT calibration kit NH3 (version 1)2 cells D) A5E00823339003
TÜV/MCERT calibration kit NH3/H2O (version 1)3 cells D) A5E00823339004
TÜV/MCERT calibration kit H2O (version 1)2 cells D) A5E00823339005
D) Subject to export regulations AL: 9I999, ECCN: N
E) Subject to export regulations AL: 9I999, ECCN: EAR99

3/12 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit
The following table gives typical measurement conditions for indicative resolution and maximum applicable range are refer-
standard applications. The values for resolution are only indica- ring to 1 m path length. Longer path lengths will improve the res-
tive. The exact resolution at the measurement point is deter- olution, but not linearly due to limiting effects such as dust load.
mined by the sum of all influencing parameters and can be de- The maximum applicable measurement ranges can only be re-
terminated individually by Siemens. Please note that the given alized, if process conditions such as dust load allow to do so.
Standard application Typical values Maximum Indicative Typical Maximum Indicative
applicable resolution values applica- resolution
Range ble Range
Gas 1 Gas 2 Gas Appl. Comment for range at 1 m for range at 1 m
Code Code gas 1 gas 2
O2 A A Emission monitoring 0 … 21 Vol% 0 ... 100% 0.1 Vol% — — —
NH3 C Flue gas, high accuracy 0 … 25 ppmv 0 ... 500 ppm 0.5 ppm — — —
NH3 H2 O D 0 … 25 ppmv 0 ... 100 ppm 0.5 ppm 0 … 30 Vol% 0 … 30 % 0.1%
HCl E 0 … 10 ppmv 0 ... 60000 ppm 0.6 ppm — — —
HCl H2 O F 0 … 10 ppmv 0 ... 100 ppm 0.6 ppm 0 … 30 Vol% 0 … 30 % 0.1%

3
HF G 0 … 5 ppmv 0 ... 1500 ppm 0.1 ppm — — —
HF H2 O H 0 … 5 ppmv 0 ... 20 ppm 0.1 ppm 0 … 30 Vol% 0 … 30 % 0.1%
CO2 L 0 … 30 Vol% 0 ... 100% 0.1 Vol% — — —
H2 O M 0 … 30 Vol% 0 ... 30% 0.1 Vol% — — —
O2 A B Combustion optimization 0 … 21 Vol% 0 ... 100% 0.1 Vol% — — —
O2 Temp. B High temperature calibration 0 … 21 Vol% 0 ... 100% 0.1 Vol% 650 … 1200 600 … ± 30K
°C 1200 °C
CO J 0 … 5 Vol% 0 ... 100% 0.1 Vol% — — —
O2 A C Safety-relevant areas 0 … 10 Vol% 0 ... 100% 0.1 Vol% — — —
CO J Short response time 0 … 10 Vol% 0 ... 100% 0.1 Vol% — — —
O2 A D Process monitoring 0 … 21 Vol% 0 ... 100% 0.1 Vol% — — —
CO J Customized algorithm 0 … 60 Vol% 0 ... 100% 0.1 Vol% — — —
CO CO2 K 0 … 100 % 0 ... 100% 0.3 Vol% 0 … 100 % 0 … 100 % 0.5%
O2 A P Process monitoring High Pressure 0 … 100 % 0 ... 100% 0.1 Vol% — — —
NH3 C E SNCR-DeNOx 0 … 50 ppmv 0 ... 500 ppm 1 ppm — —
NH3 H2 O D High dynamics 0 … 50 ppmv 0 ... 100 ppm 1 ppm 0 … 30 Vol% 0 … 30 % 0.1%
(e.g. municipal waste incinerator)
NH3 C F SCR-DeNOx 0 … 10 ppmv 0 ... 500 ppm 0.5 ppm — — —
NH3 H2 O D Power plants, highest accuracy 0 … 10 ppmv 0 ... 100 ppm 0.5 ppm 0 … 30 Vol% 0 … 30 % 0.1%
NH3 C G SCR-DeNOx/automotive 0 … 100 ppmv 0 ... 500 ppm 1 ... 2 ppm — — —
NH3 H2 O D Engine test stands 0 … 100 ppmv 0 ... 100 ppm 1 ... 2 ppm 0 … 30 Vol% 0 … 30 % 0.1%
HCl E H Filter optimization 0 … 2000 ppmv 0 ... 6000 ppm 2 ppm — —
HCl H2 O F High dynamics (e.g. municipal 0 … 2000 ppmv 0 ... 2000 ppm1) 1)
0 … 30 Vol% 0 … 30 % 1)
waste incinerator)
HF G 0 … 2000 ppmv 0 ... 2000 ppm 2 ppm — —
HF H2 O H 0 … 2000 ppmv 0 ... 2000 ppm1) 1)
0 … 30 Vol% 0 … 30 % 1)

H2 O M J Trace gas measurements 0 … 20 ppmv 0 ... 2500 ppm 0.7 ppm — —


(e.g. H2O in Cl2)

Reference table: standard combinations


1)
Dependent on existing concentrations. For details, please contact Siemens.

Siemens PA 01 · 2008 3/13


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit

Typical ranges for Typical values for Typical Purging mode Purging medium
Gas 1 Gas 2 Code Code Temperature Pressure Path Dust load3) Integra- Standard Optional
length tion time
O2 A A < 600 °C 1000 hPa 1…6m < 100 mg/Nm3 30 s D B N2
NH3 C < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
NH3 H2 O D < 150 °C 1000 hPa 1…6m < 100 mg/Nm3 30 s C G Air
HCl E < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
HCl H2O F < 150 °C 1000 hPa 1…6m < 100 mg/Nm3 30 s C G Air
HF G < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
HF H2 O H < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
CO21) L < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
H2O1) M < 150 °C 1000 hPa 1…6m < 100 mg/ Nm3 30 s C G Air
< 20 g/Nm3
3
O2 A B 600 … 1200 °C 1000 hPa 2…6m 10 s E,F G, H Steam + air, N2
O2 Temp. B 600 … 1200 °C 1000 hPa 2…6m < 20 g/ Nm3 10 s F H Steam + N2
CO J < 600 °C 1000 hPa 1…6m < 20 g/ Nm3 10 s E G Air
O2 A C < 600 °C 1000 hPa 1…6m < 100 mg/ Nm3 2s D B N2
CO J < 150 °C 1000 hPa 1…4m < 20 g/ Nm3 2s E G Air or N2
O2 A D < 600 °C 1000 hPa 1…6m < 100 mg/Nm3 10 s D B N2
CO J < 600 °C 1000 hPa 1…4m < 20 g/ Nm3 2s E G Air or N2
CO CO2 K < 400 °C 800 ... 1…6m < 20 g/ Nm3 3s C G Air
1200 hPa
O2 A P < 200 °C 1 ... 5 bar 1…6m < 100 mg/Nm3 2s D B N2
3
NH3 C E 250 … 350 °C 1000 hPa 2…6m < 20 g/ Nm 30 s E G Air
NH3 H2 O D 250 … 350 °C 1000 hPa 2…6m < 20 g/ Nm3 30 s E G Air

NH3 C F 300 … 400 °C 1000 hPa 4…8m < 20 g/ Nm3 30 s E G Air


NH3 H2 O D 300 … 400 °C 1000 hPa 4…8m < 20 g/ Nm3 30 s E G Air
NH3 C G 20 … 650 °C 1000 hPa 1m < 2 g/ Nm3 2s C A Air
NH3 H2 O D 20 … 650 °C1) 1000 hPa 1m < 2 g/ Nm3 2s C A Air
3
HCl E H 150 … 250 °C 1000 hPa 1 ... 6 m < 20 g/ Nm 10 s E G Air
HCl H2O F 150 … 250 °C 1000 hPa 1…6m < 20 g/ Nm3 10 s E G Air

HF G 150 … 250 °C 1000 hPa 1…6m < 20 g/ Nm3 10 s E G Air


HF H2 O H 150 … 250 °C 1000 hPa 1…2m < 20 g/ Nm3 10 s E G Air

H2 O M J < 150 °C 800 ... 1…2m < 100 mg/ Nm3 2s B D N2, dry2)
1500 hPa
Reference table: standard combinations (continued). Given pressures are absolute.
1)
For temperature over 400 °C, please contact Siemens.
2)
Dew point < -75 °C.
3)
The influence from high dust load is very complex and is dependent of
path length and particle size. At longer path length the optical attenuation
increases exponentially. Smaller particles also have a very big impact on
the optical attenuation. If dust load is high, path length is long and parti-
cles are small technical support at Siemens should be consulted.

3/14 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit

■ Dimensional drawings



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LDS 6, 19" central unit, dimensions in mm

Siemens PA 01 · 2008 3/15


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit

■ Schematics
Pin assignments

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LDS 6, 19" central unit, pin assignments

3/16 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
19" central unit
Optical and electrical connections

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LDS 6, three channel 19" central unit, optical and electrical connections

Siemens PA 01 · 2008 3/17


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6

■ Overview Purging with increased flow:


Through omission of needle valve. This type of purging is se-
Cross-duct sensors CD 6 and cables for non-Ex applications lected in crude gas applications with higher concentrations of
The standard cross-duct sensor consists of a transmitter unit particles and/or condensation such as in non-purified flue gases
and a receiver unit, which share the same mechanical dimen- in combustion plants, ... . The flow of purging gas is typically set
sions. The transmitter unit provides a connector for the fiber-op- between 200 and 500 l/min on each sensor head depending on
tic cable. The laser light is transmitted through this cable. The re- the input pressure of the purging medium.
ceiver unit contains a photodetector and an electronics PCB,
and is connected to the transmitter unit by a loop cable.
The sensors are mounted onto flanges. The easiest way to avoid
condensation and dust deposits on the sensor windows is to
purge them, e.g. with instrument air. Purging must be selected
depending on the application. The cross-duct sensors can
therefore be configured for the respective situation. The applica-
tion reference table provides recommendations for suitable
purging for the standard applications.
3 If a component is to be measured which is also present in mea-
surable quantities in the purging medium - such as oxygen or
moisture - it is necessary to use purging gases such as nitrogen,
superheated process steam or similar. In such cases it is usually Increased purging on process side
also necessary to purge the sensor heads, since the ambient air
must also be displaced here out of the laser beam path. A differ- Purging with high flow:
entiation is therefore made between purging on the process side Through use of air blowers or dry process steam. Connectors
and purging on the sensor side. with hose adapter are included in the delivery. An additional
Note: For measurement of O2 at gas temperatures above swagelock adapter has to be ordered, if high flow steam purging
600 °C, it may also be possible to tolerate air as the purging me- or instrument air purging is to be applied (option A27). This type
dium since its influence on the measurement can be compen- of purging is selected in crude gas applications with very high
sated. In contrast to this, the combination O2/temperature al- concentrations of particles and/or condensation such as in the
ways requires O2-free purging. furnaces of combustion plants. If instrument air is not available,
an air blower is also an alternative for purging in applications
High pressure oxygen applications with lower demands. On the process side, dry steam can be
For oxygen measurements with a higher process gas pressure used as the inert purging gas instead of nitrogen. The flow of
(1 to 5 bar), the sensor CD 6 can be applied in conjunction with purging gas is automatically set between 500 and <1000 l/min
a suitable window flange as process connection. This window on each sensor head depending on the blower fan or the steam
flange is deliverable also in the standard sizes DN 65/PN 6, pressure.
DN 80/PN 16 or ANSI 4“/150 lbs. The optical surface to the pro-
cess is borosilicate glass. Flanges can be equipped with win-
dow purging, but without purging tubes. Possible purge modes
for the window flanges are „A-C“ (no purging or moderate purg-
ing on the process side). Window flanges are tested for leakage
before delivery at over pressure and show leakage rates of less
than 10-5 mbar·l/s.
For ordering this application, the MLFB code of the central unit
with the application code „P“ has to be selected. The suitable
process interface for the sensors can be chosen by selection of
the 6th configurable position of the MLFB number.
The most important sensor purging configurations are presented
below: High purging on process side, with hose connection adapter
Purging with moderate flow: Purging on sensor side:
Is selected for pure gas applications, such as emission monitor- Can be combined with any type of purging on the process side,
ing, inerting monitoring, ... . The flow of purging gas can be ad- and is always selected if the ambient air must not have any influ-
justed between 0 and approx. 120 l/min at each sensor head us- ence on the measurement. The volumes within the sensor head
ing a needle valve (included in delivery). are then continuously purged with an O2-free gas. Allowed
purge gases are nitrogen or carbondioxide. The flow of purging
gas required in this case is approx. 1 to 6 l/min and can be set
using a needle valve (included in delivery). The combination
shown here of purging with superheated process steam on the
process side and with nitrogen from a compressed gas bottle on
the sensor side may satisfy the necessity for O2-free purging
e.g. also in combustion plants with boilers without own nitrogen
network.

Moderate purging on process side

3/18 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6
Cross-duct sensor CD 6: Options and accessories:
Sensor alignment kit
Includes a battery-operated visible light source, a centering aid
with crosshair, and two hook spanners for opening the optics
tube of the sensors. (1 set included in delivery of each cross-
duct sensor.)
Please note: the sensor alignment kit is not EEx-protected.
Weld-on flanges
2 special flanges made of stainless steel with DN 65 circle of
holes for use as mounting flange on process side. Particularly
Sensor configuration with high purging on process side, with 6 mm joint suitable together with the sensor configurations for the SCR-De-
for use with steam, and with N2 purging on the sensor side NOx/automotive application.
The purging media used on the process side flow through purg-
ing gas tubes into the process gas stream. The tubes extend a
few centimeters into the process area, usually perpendicular to
process gas flow. This results in a cut-off edge being generated 3
in the inlet zone of the purging gas. The effective measuring path
in the process gas is therefore well-defined as the distance be-
tween the ends of the two purging gas inlet tubes.

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Installation requirements for the cross-duct sensors CD 6, dimensions in mm

Siemens PA 01 · 2008 3/19


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6
Purging air blower
Two purging air blowers are required to purge the sensor heads.
Both 230 V AC and 115 V AC versions can be ordered.

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Flow cell Verification of calibration


For implementation of measuring configurations with bypass Assembly with certified, maintenance-free test gas cell with con-
mode. The cell consists of a stainless steel tube whose internal nections for laser fiber-optic conductors and detector module of
surfaces are coated with PTFE to minimize surface effects. With cross-duct sensor. Serves to rapidly verify the factory calibration
an effective measuring path of 1 m, the inner volume is only 1.2 l, in the field without compressed gas bottles and flow cell.
and fast gas displacement times can therefore be achieved. The
flow of sample gas can be from the ends or from the center of The calibration verification kit is available for ammonia as mea-
the tube, since appropriate 6 mm joints are present here. The surement gas.
flow cell can be ordered in four configurations:
• Unheated, including assembly for wall mounting
• Unheated, including assembly for wall mounting and a 19"
housing with an air jet pump with a delivery rate of max.
30 l/min
• As above, but can be heated up to approx. 200 °C
• As above, but can be heated up to approx 200 °C and
mounted on a rack with wheels and integrated 19" frame
Optical bandpass filter
Serves to protect the light-sensitive detector in the receiver unit
of the sensor from saturation by IR background radiation. Is used
with measurements in very hot process gases (T > 1000 °C) or Assembly for verification of calibration
with unavoidable appearances of flames in the measurement
path.

3/20 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6

■ Technical specifications
Cross-duct sensors CD 6 Options
General Purging
Design Transmitter and receiver unit, Allowed purge gases are for the sensor side nitrogen and for the pro-
connected by a loop cable cess side nitrogen, steam, air and gases that do not apply to the pres-
sure directive.
Materials Stainless steel
Purging with instrument air, N2
Installation Horizontally to the optical axis,
perpendicular or parallel to the • Pressure at purge inlet 2000 ... 8000 hPa
gas flow
• max. over pressure in the sensor < 500 hPa
Laser protection class Class 1, safe to the eye
• Quality
Ex protection Optionally, according to ATEX II 1
GD T 135 °C EEx ia IIC T4 - Instrument air Free of oil and water

Design, enclosure - Nitrogen Purity better 99.7%. For oxygen


measurement, an O2 content
Protection class
Dimensions
IP65
Diameter: 163, L: 395 mm
< 0.01% in the purge gas is rec-
ommended (optical path length ≥
1 m, min. 5% oxygen in the pro-
3
Purging gas tube in mm 400 (370 net) x 44 x 40 cess gas)
800 (770 net) x 54 x 40 • Maximum flow rate 500 l/min
1200 (1170 net) x 54 x 40 • Dew point Benchmark: < -10 °C , condensa-
Weight 2 x approx. 11 kg tion on the optics must be
avoided
Mounting DN 65/PN 6 or ANSI 4"/150
Blower purging
Please note:
For purge tubes of 800 and 1200 length, the wall thickness must not • Maximum counter pressure 40 hPa
exceed 200 mm at DN65/PN6 connections. To serve longer duct walls, • Maximum flow rate 850 l/min
please contact Siemens.
• Power consumption 370 W
Electrical characteristics
• Protection class (fan) IP54
Power supply 24 V DC, supply from central unit
via hybrid cable Steam purging
Power consumption < 2 W during operation • Steam conditioning Overheated
Climatic conditions • Maximum temperature 240 °C
Ambient temperature -30 ... +70 °C during operation, • Minimum pressure > 4000 hPa
-40 ... +70 °C during storage and • Maximum pressure 16000 hPa, refers to a volume
transportation flow of approx. 1100 l/min
Humidity < 95% RH, above dew point
Hybrid and loop cables
Pressure 800 ... 1100 hPa
General
Measuring conditions
Configuration hybrid cable Two optical fibers and two twisted
Measurement path 0.3 ... 12 m copper wires for 24 V DC in one
(other lengths on request) cable. Single mode optical fiber
configured on both sides with
Gas temperatures 0 ... 1200 °C, angle polished E2000 connec-
application-dependent tors, multimode optical fiber con-
Gas pressure General: 1013 ± 50 hPa figured on both sides with SMA
connectors.
High pressure O2:
800 ... 5000 hPa Cable sheath Oil-resistant polyurethane
Dust load The influence from high dust load Dimensions Diameter: < 8 mm,
is very complex and is dependent length: up to 1000 m
of path length and particle size. • for > 500 m additionally an ex-
At longer path length the optical ternal power supply has zo be
attenuation increases exponen- ordered
tially. Smaller particles also have • for installations in EEx-zones,
a very big impact on the optical non-intrinsic safe cable lines
attenuation. If dust load is high, have to be spatially separated
path length is long and particles from intrinsic safe lines
are small technical support at
Siemens should be consulted. Impact resistance 200 N/cm
Maximum tensile strength 500 N
Minimum bending radius 10 cm
Climatic conditions
Ambient temperature -40 ... +80 °C during operation
Humidity < 95% rel. humidity,
above dew point

Siemens PA 01 · 2008 3/21


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6

Selection and Ordering Data Order No.


In situ LDS 6 gas analyzer D) 7 M B 6 1 2 2 - 7 7 7 7 7 - 7 7 7 7
Sensor pair (cross duct)
Ex-protection Ignition protection
without n.a. 0
acc. to ATEX II 1 GD EEx ia 1
Measured component Component
Standard cross duct O2 A
all gases except O2 W
Purging mode, process side Sensor side
No purging No purging A
Air or N2, 1 to 2 l/min; B
incl. needle valve, 6 mm Swagelok
Instrument air or N2 No purging C

3 moderate flow 0 to 120 l/min


incl. needle valve, 6 mm Swagelok
Air or N2, 1 to 2 l/min; D
incl. needle valve, 6 mm Swagelok
Air or N2 No purging E
elevated flow 200 to 500 l/min
incl. 6 mm Swagelok
Air or N2, 1 to 2 l/min; F
incl. needle valve, 6 mm Swagelok
Air, blower fan, or steam; No purging G
high flow: > 500 l/min
incl. 1 ¼“ hose adapter
Air or N2, 1 to 2 l/min; H
incl. needle valve, 6 mm Swagelok
Purging tubes, material
No purging tubes 0

Stainless steel SS 2343/316L 1

Purging tubes, length


No purging tubes 0

400 mm 1

800 mm 2

1200 mm 3

Engine lab version 4

Special length 9

Process interface
Stainless steel flange (SS 2343/316 L), size acc. to DN 65/PN 6 0

Stainless steel flange (SS 2343/316 L), size acc. to ANSI 4“/150 lbs 1

Stainless steel flange, engine lab version 2

High pressure SS flange with borosilicate window, DN 65/PN 6 3

High pressure SS flange with borosilicate window, DN 80/PN 16 4

High pressure SS flange with borosilicate window, ANSI 4“/150 lbs 5

Hybrid cable Length [m]


No hybrid cable X
Standard length 5 A
10 B
25 E
40 G
50 H
Customized length only > 50 Z

3/22 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6

Selection and Ordering Data Order No.


In situ LDS 6 gas analyzer D) 7 M B 6 1 2 2 - 7 7 7 7 7 - 7 7 7 7
Sensor pair (cross duct)
Loop cable Length [m]
No loop cable X
Standard length 5 A
10 B
25 E
Customized length only > 25 Z
Language (supplied documentation)
German 0
English 1
French 2
Spanish 3
Italian
D) Subject to export regulations AL: 9I999, ECCN: N
4
3
Selection and Ordering Data
Further models Order code
Please add „-Z“ to Order No. and Order code
6 mm Swagelock adapter for purging with steam, purge mode G and H D) A27
Purging tube, special length M1Y
Hybrid cable, customized length P1Y
Loop cable, customized length Q1Y
TAG label, customer-defined inscriptions D) Y30
Additional units Order No.
LDS 6, air blower fan 230 V D) A5E00829151
LDS 6, air blower fan 115 V D) A5E00829150
LDS 6, additional alignment kit D) A5E00253142
D) Subject to export regulations AL: 9I999, ECCN: N

Siemens PA 01 · 2008 3/23


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6

■ Dimensional drawings







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Cross-duct sensor CD 6, moderate purging (instrument air), design ac- Cross-duct sensor CD 6, increased purging (instrument air), design ac-
cording to Order No. 7MB6122-**C1*-0***, dimensions in mm cording to Order No. 7MB6122-**E1*-0***, dimensions in mm

3/24 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6

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Cross-duct sensor CD 6, blower purging, design according to Order No. Cross-duct sensor CD 6, sensor and process side purging, design ac-
7MB6122-**G1*-0***, dimensions in mm cording to Order No. 7MB6122-**H1*-0***, dimensions in mm

Siemens PA 01 · 2008 3/25


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6

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Cross-duct sensor CD 6, purged version for application SCR_DeNOx/au- CD 6 oxygen high pressure sensor
tomotive, design according to Order No.
7MB6122-*WC14-2***, dimensions in mm

3/26 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6C

■ Overview ■ Technical specifications


The sensor CD 6C is a special version of the cross-duct sensors General
and has been specially designed for applications in the chemi- Design Hermetically sealed sensor head
cal industry, e.g. for monitoring process gas moisture in corro-
sive gases, such as Cl2. The sensor head is hermetically sepa- Materials Stainless steel, partially painted
rated from a purged optics tube to prevent the ingress of Installation horizontal
corrosive process media.
Laser protection class 1, safe to the eye
The flameproof and adjustable stainless steel window flange is Design, enclosure
delivered with flange connection DN 80/PN 16.
Protection class IP65
The connection to the LDS 6 central unit can be made via a hy-
brid cable, max. length 1000 m. The purging facilities on the pro- Dimensions Diameter: 163, L: 367 mm
cess and the sensor sides are a configurable application with Weight (pair) 22 kg
purging gas connections for nitrogen. Viton, Klinger PSM gas- Mounting DN 80/PN16
kets for the process connection and gas backflow stops for the
purging on the process side are included in the standard scope. Materials in contact with the Borosilicate glass, stainless steel

■ Design
process gas
Electrical characteristics 3
Power supply 24 V DC, supply from central unit
Parts in contact with the process gases via hybrid cable
Only the stainless steel and the borosilicate window flange of the Power consumption Approx. 2 W during operation
sensor comes in contact with the process gas. This has optional
Climatic conditions
connections for purging the process gas side with an appropri-
ate gaseous medium. Special materials are available on re- Ambient temperature -30 ... +70 °C during operation,
quest. -40 ... +70 °C during storage and
transportation
Hybrid and loop cables
Humidity < 95% RH, above dew point
Combination of fiber optic cables and twisted copper wires to
connect the sensors to the central unit. The hybrid cable con- Atmospheric pressure 800 ... 1100 hPa
nects the central unit with the transmitter unit of the sensor, the Measuring conditions
loop cable connects the transmitter and receiver units of the Measurement path 0.3 ... 6 m, variable
sensor.
Gas pressure, temperature 950 ... 1500 hPa, 0 ... 150 °C for
Max. 1000 m cable length between central unit and measuring trace H2O in chlorine
point.
Dust load The influence from high dust load
Hybrid and loop cables: is very complex and is dependent
of path length and particle size.
• Multimode fiber optic cable, provided with SMA connections At longer path length the optical
for transmission of the measurement signal attenuation increases exponen-
• Two-core copper cable, in twisted pair configuration, for +24 V tially. Smaller particles also have
supply of the detector electronics a very big impact on the optical
attenuation. If dust load is high,
Additionally for the hybrid cable: path length is long and particles
are small technical support at Sie-
• Single mode fiber optic cable, configured double-sided with mens should be consulted.
E2000 connectors for transmission of laser light
Purging
Please note:
Purging only with nitrogen allowed
• For length > 500 m, an additional power supply has to be
ordered Purge gas quality < -75 °C dew point without FT6
supply
• For installations in EEx-zones, non-intrinsic safe cable lines
< -60 °C dew point with FT6 sup-
have to be spatially separated from intrinsic safe lines ply
Rugged cable sheath for mounting in open cable ducts or duct- Maximum over pressure in the sen- < 0.5 bar
works. sor head
Sheath material: oil-resistant polyurethane.

Siemens PA 01 · 2008 3/27


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6C

Selection and Ordering Data Order No.


In situ LDS 6 gas analyzer D) 7 M B 6 0 2 3 - 7 7 7 0 0 - 7 7 7 7
Sensor pair (cross duct), sensor type CD 6C
Ex-protection Ignition protection
without n.a. 0
Sensor type Component
CD 6C H2O in Cl2 M
Purging mode, process side Sensor side
No purging N2, 6 ... 20 l/min; B
incl. outlet needle valve
N2 N2, 6 ... 20 l/min; F
elevated flow 1 ... 100 l/min incl. outlet needle valve
incl. inlet test valve
Flange version
Stainless steel (SS 2343/316L), window made of borosilicate glass
3 DN 80/PN 16
Customized process interface
0
9
Hybrid cable Length [m]
No hybrid cable X
Standard length 5 A
10 B
25 E
50 H
Customized length only > 50 m Z
Loop cable Length [m]
No loop cable X
Standard length 5 A
10 B
25 E
Customized length only > 25 m Z
Language (supplied documentation)
German 0
English 1
French 2
Spanish 3
Italian 4
D) Subject to export regulations AL: 9I999, ECCN: N

Selection and Ordering Data


Further models Order code
Please add „-Z“ to Order No. and Order code
Hybrid cable, customized length P1Y
Loop cable, customized length Q1Y
TAG label, customer-defined inscriptions Y30
Additional units Order No.
CD6-C alignment kit (adapter) A5E00835004

3/28 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Cross-duct sensor CD 6C

■ Dimensional drawings
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Cross-duct sensor CD 6C

Siemens PA 01 · 2008 3/29


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Compensation sensor FT 6

■ Overview ■ Technical specifications


The compensation sensor FT 6 is connected to the LDS 6 19" General
central unit using a hybrid cable. It includes connections for the Design Sensor with flow cuvette
laser fiber-optic conductor, a flow cuvette, a detector module
and a PCB. The optical fiber connections, detector model and Materials Stainless steel
PCB have the same design as the corresponding parts in the Installation horizontal or vertical
cross duct sensors type CD 6. The compensation cell is made of
Laser protection class 1, safe to the eye
stainless steel and has borosilicate glass windows. The effective
path length is 0.5 m. The compensation sensor FT 6 is mounted Weight 10 kg
close to the process, and the sample gas connected using Protection class IP65
6 mm threaded joints.
Electrical characteristics
The primary application of the compensation sensor FT 6 is de-
termination of the residual moisture in dry purging media such Power supply 24 V DC, supply from central unit
via hybrid cable
as N2 for internal compensation in order to achieve highly pre-
cise determination of trace moisture in process gases under dif- Power consumption Approx. 2 W during operation

3
ficult conditions. The residual moisture in the purging medium N2 Climatic conditions
is often significantly higher than the expected value of the trace
moisture in the process gas. As a result of the fast determination Ambient temperature -30 ... +70 °C during operation,
and direct compensation of influences by the purging medium, -40 ... +70 °C during storage and
detection levels can be achieved in the process gas - indepen- transportation
dent of the actual quality of the purging medium - which are very Humidity < 95% RH, above dew point
close to the best possible theoretical values. Simultaneous mea-
surement of the moisture in the process gas and purging me- Atmospheric pressure 800 ... 1100 hPa
dium can be easily achieved through the multi-channel capabil- Measuring conditions
ity of the LDS 6 without excess use of resources. Measurement path 0.54 m, fixed
Gas pressure Standard pressure ± 50 hPa;
1 if the pressure is higher or lower,
/'6 please consult Siemens for
confirmation

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Schematic setup for determination of trace moisture in process gases


where the purging gas quality is insufficient or varies

3/30 Siemens PA 01 · 2008


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Compensation sensor FT 6

Selection and Ordering Data Order No.


In situ LDS 6 gas analyzer D) 7 M B 6 0 2 4 - 7 7 A 0 0 - 00 7 A 7
Sensor (cross-duct), sensor type FT 6
Ex-protection
without 0
Sensor type Component
FT 6 H2O in N2 (max. dew point: -60 °C) M
Hybrid cable Length [m]
No hybrid cable X
Standard length 5 A
10 B
25 E
50 H
Customized length only > 50 m Z

3
Language (supplied documentation)
German 0
English 1
French 2
Spanish 3
Italian 4
D) Subject to export regulations AL: 9I999, ECCN: N

Selection and Ordering Data


Further models Order code
Please add „-Z“ to Order No. and Order code
Hybrid cable, customized length P1Y
TAG label, customer-defined inscriptions Y30

■ Dimensional drawing












Dimensional drawing of the FT6 sensor

Siemens PA 01 · 2008 3/31


© Siemens AG 2007

Continuous Gas Analyzers, in situ


LDS 6
Documentation

■ Selection and Ordering Data


Manual Order No.
Betriebsanleitung LDS 6 A5E00295893
(German)
LDS 6 Operating instructions A5E00295894
(English)
Instructions LDS 6 A5E00295895
(French)
Istruzioni operative LDS 6 A5E00295896
(Italian)
LDS 6 instrucciones de operación A5E00362720
(Spanish)

3
Wartungsanleitung LDS 6 A5E00295897
(German)
LDS 6 Service instructions A5E00295898
(English)

Proposition of spare parts

■ Selection and Ordering Data


LDS 6 does not contain parts subject to wear, but some parts modules and detector electronics on stock (quantities stated per
within the sensors might be stressed. For this reason it is measuring point, i.e. per sensor pair).
recommended for demanding applications to keep window

Description Quantity for Quantity for Order No.


2 years 5 years
CD 6, Window module, quartz 1 2 D) A5E00338487
CD 6, Window module engine, no purging 1 2 D) A5E00338490
CD 6, High pres. w. f. SS2343 DN65/PN6 1 2 D) A5E00534662
CD 6, High pres. w. f. SS2343 DN80/PN16 1 2 D) A5E00534663
CD 6, High pres. w. f. SS2343 ANSI 4“ 1 2 D) A5E00534664
CD 6, Roctex Gasket for Sensor 1 2 D) A5E00853911
CD 6C, High pres. window DN80/PN16 1 2 A5E00534671
CD 6, Sensor electronic LW InGaAs (version 2) 1 1 D) A5E01090409
CD 6, Sensor electronic LW Ge, HCI only (version 2) 1 1 D) A5E01090413
CD 6, Sensor electronic SW, O2 only 1 1 D) A5E00338533
CD 6C and FT 6, Sensor electronic Ippm H2O (version 2) 1 1 D) A5E01090420
CD 6, Sensor electronic ATEX SW, O2 only 1 1 D) A5E00338563
CD 6, Sensor Electronic ATEX HCI 1 1 D) A5E00853896
CD 6, Sensor Electronic ATEX HF 1 1 F) A5E00853905
CD 6, Sensor Electronic ATEX NH3, CO, CO2 1 1 D) A5E00338572
CD 6C and FT 6, Sensor electronic Ippm H2O ATEX 1 1 D) A5E00924868
D) Subject to export regulations AL: 9I999, ECCN: N
F) Subject to export regulations AL: 2B351A, ECCN: 2B351
For the suitability of different parts (version 1 or version 2) please
consult the instrument’s manual or directly Siemens. In general,
all new instruments are compatible with spare parts of version 2.

3/32 Siemens PA 01 · 2008

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