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BASIC INSTRUCTIONS
FOR 10-BUTTONS TRANSMITTER
INSTALL, START, TURN OFF, LOG IN, LOG OUT, REGISTER, ERASE,
TROUBLE SHOOTING. EXCEPTIONAL SITUATIONS
ENGLISH (ORIGINAL)
ARTICLE CODE: RX1-A, RX2-A, RX3-A, TX1-A,
TG-R1-1-0000, TG-R1-11-0000, TG-R1-6-0000, TG-T3-4-0000
IM-TG-TX010-A04-EN
Thank you for puchasing a Tele Radio product
These instructions are published by Tele Radio AB without any guarantee. These
instructions are solely directed towards qualified installers. The information shall not be
handed to end users. The instructions may be removed or revised by Tele radio AB at
any time and without any further notice. Corrections and additions will be added to the
updated versions of the instructions.
The instructions that contain information on the installation and configuration of the
remote radio control unit on the machine are not intended to be passed on to the end
user. Only such information may be passed on to the end user, that is needed to operate
the machine correctly by radio remote control. A separate end user instruction can be
downloaded from our website.
TELE RADIO AB
Datavägen 21, SE-436 32 Askim. Sweden
Tel: +46 (0)31-748 54 60
Fax: +46 (0)31-68 54 64
www.tele-radio.com.
info@tele-radio.com
CONTENTS
SIL INFORMATION 4
TROUBLE SHOOTING 24
EXCEPTIONAL SITUATIONS 25
3
SIL INFORMATION
SYSTEM REQUIREMENTS
The product holds two safety-related functions that comply with the requirements for SIL3
according to IEC61508:
• Stop function: Deactivates all relays on the receiver when the STOP button on the
transmitter is pressed.
• Safe function: Activates the safe function relays on the receiver when both safe
buttons on the transmitter are pressed.
The two safety-related functions comply with the requirements for SIL3 according to IEC61508
only when they are a part of a complete end user system that complies with the requirements
for SIL3 according to IEC61508.
4
Receiver Stop function:
Probability of dangerous failure per hour PFHd = 30.1 FITs(=λdu)
Fraction of total failure rate with dangerous
and detected consequence λdd = 685.0 FITs
Diagnostic coverage DC = 96.9%
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous
5
WARNING: RECEIVERS RX-1A, RX-2A, RX-3A
SYSTEM SETUP>
>Register TX
Danger!
D ! Hi
High
h V
Voltage
l
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
6
RX-1A RECEIVER (BASE BOARD)
11 17 10
9
12
13
8
14
SYSTEM SETUP>
7
15 >Register TX
Danger! High Voltage 6
16
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
5
18 SR1 SR2 sF1 sF2 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3
RX2-A RECEIVER
(BASE BOARD WITH RELAY EXPANSION BOARD)
104 105 106 107 108 109
19
98 99 100 101 102 103
28
25
27
26
20
21
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
13 14 15 16 17 18 19 20 21 22 23 24
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
7
RX-3A RECEIVER
(BASE BOARD WITH FIELDBUS EXPANSION BOARD)
22
SYSTEM SETUP>
>Register TX
Danger! High Voltage
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
8
STOP RELAYS
1 The STOP button controls the 2 stop relays. When the STOP button is pressed, the
STOP relays deactivates immediately. NOTE! If the stop commands for some reason
are being blocked, the STOP relays will deactivate after 0.5 seconds or less.
FUNCTION RELAYS
3 When you press a transmitter button, the corresponding relay will be activated on the
receiver. The relations between the transmitter buttons and the relays depend on the
20 settings made.
4 JOYSTICK
The joystick is used for navigating and selecting in the receiver menu that is shown in
the receiver display. The joystick can be moved upwards, downwards, to the right and
to the left. If you want to scroll several steps in the menu, keep the joystick pressed in
the wanted direction. The joystick can also be pressed like a button.
DISPLAY
6 The receiver display lights up when the power supply to the receiver is turned on.
9
ANTENNA CONNECTORS
9 The receiver comes with 2 antenna connectors.
If using only one antenna, connect to any one of the antenna connectors.
If using 2 antennas, one of them should be
connected via a coaxial cable (at least 1 metre) to avoid
radio disturbances. Using 2 antennas may improve the radio
communication, and increase the range.
OPTIONAL FUSE
14 An optional fuse can be used for connecting input power from the power supply
connector with the relay outputs. Select a fuse that match the application, max. a 16A
fuse.
10
TECHNICAL DATA RECEIVER RX-1A, RX-2A, RX-3A
*potential-free means that you need to supply voltage to get power out of a relay (e.g. via the included
connection comb)
CURRENT CONSUMPTION
NOTE! When a relay expansion board is attached and the voltage supply is 12V DC,
a maximum of 16 relays should be activated at the same time.
• Check that there is a good connection between the antenna and the material on
which it has been installed, e.g. after repainting of the chassis.
• Check that the antenna aerial and any coaxial cables are undamaged.
• Check that the antenna is directed upwards.
• The 1/2-wave antenna is ground plane independent. If the receiver is installed on a
wall, the antenna should be angled out from the wall
• The 1/4-433K antenna with a 3 metres coaxial cable: For optimum range, install on a
flat roof, free from other metal objects and antennas. When installing the antenna on
a vehicle, use a vehicle bracket.
• The 5/8-wave antenna with a 3 metres coaxial cable: For optimum range, install on a
flat roof, free from other metal objects and antennas. When installing the antenna on
a wall, use a wall bracket.
IMPORTANT!
Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.
12
THE RECEIVER MENU
SETTINGS> >Register TX
>Show TX
>Logout TX
>Relay control
RECEIVER BASE SOFTWARE
All of the base software settings are described in this installation instruction. The SYSTEM
SETUP submenues are:
• Register TX
• Show TX
• Logout TX
• Relay Control
When an xApp is added to the base software, the xApp SETUP menu shows. This may
vary according to your xApp. See the Advanced installation instructions- xApp for details.
When a fieldbus expansion board, e.g. CANOpen, is mounted, the Fieldbus menu shows.
The fieldbus menu may vary according to what fieldbus that is used. See the Fieldbus
installation instruction for details.
13
THE TRANSMITTER
2 >SETTINGS
3
4 1 2 9
TIGER
1 2
5 3 4 10
3 4
6 5 6 11
5 6
7 7 8 12
7 8
8 9 10 13
9 10
14
15
1.Rubber cover 7. Button 7-Safe button 13. Button 10-Start button
2. Top LED 8. Button 9-Start button 14. LEDs 1-10
3.Display 9. Button 2 15. STOP button
4.Button 1 10.Button 4
5.Button 3 11.Button 6
6.Button 5 12.Button 8-Safe button
TECHNICAL DATA
DEGREE OF PROTECTION: IP 65
OPERATING FREQUENCY: 433.075-434.775 MHz
CHANNELS: 69
SIZE: 200 x 70 x 35 mm./ 7.9 x 2.8 x 1.4 in.
WEIGHT: 400 g./ 14.1 oz.
BATTERY: 1 external, rechargeable battery (li-ion)
14
THE TRANSMITTER MENU
SETTINGS
1: 433.075MHz...
>Channel 69: 434.775MHz...
E.g. 1: 92041
>Show receivers E.g. 2: 90088...
E.g. 1: 92041
>Logout E.g. 2: 90088...
>Register No
Yes
E.g. 1: 92041
>Erase E.g. 2: 90088...
No
>Replace Yes
No
>Show SW version Yes
No
>Test Mode
Yes
15
START UP IN TRANSMITTER MENU MODE
16
REGISTER THE TRANSMITTER IN THE RECEIVER
When you have operated a receiver with a transmitter, that transmitter must be logged
out from the receiver before another transmitter can be used. The new transmitter must
be registered in the receiver before automatically logging on to the receiver when being
started. See ”Register the transmitter in the receiver”.
17
ERASE A REGISTERED TRANSMITTER
1. Start up the transmitter in menu mode. See ”Start up the transmitter in menu mode”.
2. Select [Erase].
3. Select the receiver ID that you want to erase in the display.
The transmitter displays the text [Erasing..]. If the erasing fails, the transmitter displays the text [Fail].
4. The transmitter confirms by [OK] and turns itself off.
5. Check in the receiver menu, where the transmitter ID should not show at
[Show TX] and in the transmitter menu, where the receiver ID should not show at
[Show receivers].
18
REPLACE A TRANSMITTER
You can replace a transmitter with a new transmitter without having physical access to
the receiver, e.g. when the transmitter is lost or broken, and you need to switch to a new
transmitter. If the transmitter that you want to replace is logged on, the new
transmitter will be logged on instead after replacement. IMPORTANT! The lost or
broken transmitter will not know that it has been replaced. If you replace a transmitter
that is registered in more than 1 receiver, you have to make separate replacements for
each receiver. The receiver that first answers the replacement call, will be the first to
register in the transmitter.
1. Start up the transmitter in menu mode. See ”Start up the transmitter in menu mode”.
2. Select [Replace].
3. Enter the ID code of the transmitter that you want to replace:
Use button 3 to move to the position of the first digit
• Enter the digit by pressing button 2
• Use button 4 to move to the next digit
• Enter the digit by pressing button 2 etc.
The ID code is found in the battery compartment in the back of the transmitter or written down in the
Settings document.
4. Confirm by pressing button 9.
The transmitter displays the text [Replacing..]. If the replacing fails, the transmitter displays the text [Fail].
5. The transmitter confirms by [OK] and turns itself off.
6. Check in the receiver menu [Show transmitter], where the ID of the new
transmitter should have replaced the ID of the old transmitter, and check in the
menu of the new transmitter [Show receiver], where the ID of the receiver should
show.
IN THE TRANSMITTER
19
CHANGE AUTOMATIC SHUTDOWN TIME
1. Start up the transmitter in menu mode. See ”Start up the transmitter in menu mode”.
2. Select [Auto shutdown]. Scroll to:
• 6 min
• 2 min
• Off
• 12 min
3. Select by pressing button 9.
4. The automatic shutdown time is now changed.
5. Write down the new settings in the Settings document.
(Download and print from our download website).
SWITCH CHANNEL/FREQUENCY
1. Start up the transmitter in menu mode. See ”Start up the transmitter in menu mode”.
2. Select [Channel].
3. Scroll up with button 1 and down with button 2 to find a channel/frequency.
The transmitter displays the text [Erasing..]. If the erasing fails. the transmitter displays the text [Fail].
4. Select by pressing button 9.
5. The channel is now changed and the receiver will find the same frequency.
6. Write down the new settings in the Settings document.
(Download and print from our download website).
20
CHANNEL/FREQUENCY TABLE
21
SESSIONS
A session includes 1-8 registered receivers + a transmitter. The transmitter must know
what receivers to involve in the session when the session starts. Therefore 1-8 receivers
must be selected:
1. for each new session by lighting up the receiver LEDs 1-8 before the transmitter start
buttons are pressed
2. for every new session (contact your representative if you want this to be set
permanently)
The first time that you register a receiver in a transmitter, the receiver will be stored on
the 1st position in the transmitter (picture 1a). If there is already one receiver registered,
the receiver will be stored on the 2nd position in the transmitter (picture 1b) etc. What
position in a transmitter that a receiver is placed on, can be viewed in the transmitter
menu [Show receivers]:
1a 1b
1 2 1 2
1 2 1 2
3 4 3 4
3 4 3 4
5 6 5 6
5 6 5 6
7 8 7 8
7 8 7 8
9 10 9 10
9 10 9 10
22
The first time that you register a transmitter in a receiver, the transmitter will be stored
on the 1st position in the receiver. If there is already one transmitter registered, the
transmitter will be stored on the 2nd position in the receiver, etc. What position in a
receiver that a transmitter is placed on, can be viewed in the receiver menu [Show TX]:
Show TX
1: 90024:1
*
Danger! High Voltage
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Exemplo:
1:90024:1
To activate receivers for a session, you need to know the position of the receiver in the
transmitter.
The display in the receiver is Incorrect operating voltage into Check the operating
not lit. the receiver. voltage.
A fuse is blown. Check/ replace the fuse.
There are no registered transmit- No transmitter has been registered Register the transmitter in the
ters in the receiver display list in the receiver. receiver.
[Show TX].
The transmitter does not start The battery has been discharged. Charge the battery.
when the start buttons are
pressed at the same time for The hardware may be broken. Contact your representative.
approx. 1 sec. and then released.
Error message in display. Contact your representative.
No receiver has been Restart and select a receiver
selected. before pressing the start buttons.
The range is too short. The antenna or the 1. Change the position of the
antenna cables are antenna.
damaged or incorrectly installed.
2. Replace the antenna cable.
24
EXCEPTIONAL SITUATIONS
Description of situation Stop Safe function Standard Comment
relays relays relays
Transmitter moved outside of the range OFF OFF OFF Radio communication is
of the radio while transmitter button is lost. Move the transmitter
pressed or relay is toggled on. back within range.
Transmitter moved back into the range OFF OFF OFF The radio communication
of the radio while transmitter button is is re-established, but all
pressed, buttons have to be
released to be able to
start.
Transmitter moved outside of the range of OFF OFF OFF Radio communication is
the radio. Transmitter button not pressed, lost. Move the transmitter
back within range.
Transmitter moved back into the range of OFF OFF OFF The radio communication
the radio. Transmitter button not pressed. is re-established,
A session of a transmitter and a OFF OFF OFF The connection between
receiver is currently running. A second- the first transmitter and
not registered-transmitter is started up on the receiver will re-estab-
the same (or close) radio channel. The lish automatically when
connection between the first transmitter the radio signal from the
and the receiver is broken. second transmitter stops.
Make sure to turn off the
second transmitter
or switch channel.
A session consisting of a transmitter and OFF OFF OFF Restart the first
a receiver is currently running. A second- transmitter. Make sure to
registered- transmitter is started up on the turn off the second trans-
same (or close) radio channel. The connec- mitter or switch channel.
tion between the first transmitter and the
receiver is broken.
A session consisting of a transmitter and OFF OFF OFF Do not make any
a receiver is currently running. A second settings during a
transmitter is started up in registering running session.
mode. The connection between the first
transmitter and the receiver is broken.
A session consisting of a transmitter and OFF OFF OFF
a receiver is currently running. A second
transmitter is started up in erasing mode.
The connection between the first transmit-
ter and the receiver is broken.
A session consisting of a transmitter and OFF OFF OFF
a receiver is currently running. A second
transmitter is started up in replacing mode.
The connection between the first transmit-
ter and the receiver is broken.
25
©Tele Radio AB, 2012
TELE RADIO AB
Datavägen 21, SE-436 32 Askim. Sweden
Tel: +46-31-748 54 60
Fax: +46-31-68 54 64
www.tele-radio.com
TELE RADIO LTD TELE RADIO GmbH TELE RADIO ASIA TELE RADIO TURKEY
England Germany China Turkey
Tel. +44 (0) 1625 509125 Tel. +49 (0)94 51-944 8 550 Tel. +86-(0)592-3111168 Tel. +90 216 574 22 94
e-mail: england@tele-radio.com e-mail: deutschland@tele-radio.com e-mail: china@tele-radio.com e-mail: turkiye@tele-radio.com
TELE RADIO ITALIA TELE RADIO LLC TELE RADIO BV TELE RADIO AS
Italy North America & Latin America Benelux Norway
Tel. +39 (0)1 75 06 23 42 Tel. +1 (305) 459 0763 Tel. +31-(0)70-419 41 20 Tel. +47-6933 4900
e-mail: italia@tele-radio.com e-mail: america@tele-radio.com e-mail: benelux@tele-radio.com e-mail: norge@tele-radio.com