1202 ZONE DRAINED

DETAIL Summary

An Alcoa Company SHEET ISSUE L

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KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Summary

An Alcoa Company SHEET ISSUE F PAGE 0.2

8.01 B Typical section.

8.02 B Section : Mullion section with round facecap.
8.03 A Section : Transom section with round facecap.
8.04 A Section : Mullion section.
8.05 A Section : Transom section.
8.06 B Section : 135° external corner mullion section.
8.07 A Section : 90° external corner mullion section.
8.08 B Section : Horizontal expansion transom.
8.09 A Section : Glass with angle detail.
8.10 A Section : Wall connection detail.
8.11 B Section : Jamb detail centre hung doors.
8.12 B Section : Jamb detail offset pivot or butt hung doors.
8.13 B Section : Head detail offset pivot or butt hung doors.
8.14 B Section : Head detail centre hung doors
8.15 C Section : Casement connection detail Frame 501.
8.16 C Section : Casement connection detail Frame 502.
8.17 C Section : Casement connection detail Frame 503.

E KAWNEER EUROPE JANUARY 2002


An Alcoa Company
Introduction
- The 1202 zone drained system is tested in
accordance with the CWCT recommended methods.
- The Kawneer 1202 zone drained system is
available in several standard mullion depths to suit
individual project requirements. When interlocked
with the pressure plate the composite mullion is
formed.
- The system features zone drainage as a design
characteristic where each glazed panel is self
drained.
- The system has been designed in conjunction with
Kawneer’s Europea resources in France and
Germany where the system also operates
successfully.
Materials
- Manufactured from Kawneer extruded aluminium to
BS 1474: 6063TF alloy.
- Screws and internal components shall be either
stainless steel, cadmium plated steel or other
corrosion resistant materials.
- Glazing materials shall be EPDM gaskets, with the
option of internally framed gasketry.
- Thermal break shall be of continuous PVC clip in
16mm, 8.4mm or 3.7mm to suit thermal
requirements (specify).
Construction
- Mullions and transoms consist of an interior
structural element and an exterior profiled design
element.
- Glass panels shall be set into recessed glazing
rebates and shall be insulated from the exterior
design element so as to provide a definite thermal
break.
- Provisions to accommodate structural tolerances
shall be allowed for.
Performance
- Structural graphs are provided for winload and
deadload limitations. See detail sheets.
- Air Permeability BS 6375 Part 1: 1989.
Air infiltration shall not exceed 1m3/h/m when tested
to 600N/M2 (600mm water) in accordance with BS
5368 Part 1.
- Watertightness BS 6375 Part 1: 1989
There shall be no gross leakage when tested to
600N/M2 in accordance with BS 5368 Part 2.
- Wind Resistance BS 6375 Part 1: 1989
See charts contained in detail sheets.
Structural Movement
- No effects of settlement, deflection, expansion or
contraction, to which the building under normal
Kawneer UK Ltd.,
Astmoor, Runcorn, Cheshire
WA7 1QQ
Kawneer systems are sold and serviced by authorized Kawneer installing Dealers throughout the united Kingdom and Eire.
Kawneer’s continuous development and engineering programmes may bring about product changes. Kawneer reserve the right to introduce without
notice such changes which will not detract from the product’s performance.
E KAWNEER EUROPE JANUARY 2002
1202 ZONE DRAINED
DETAIL Specification
SHEET ISSUE B PAGE 1.01
circumstances is subjected to, shall be permitted
to affect the efficiency, appearance or proper
functioning of the glazing system.
Glazing
- Accomodates glazing options from 4 to 40mm.
Reference Documents
- ISO 9001: 1994 Quality Assurance System
- BS 6375 Part 1: 1989 Classification for
weathertightness. -
BS 1474: 1987 Wrought aluminium alloys for
general engineering purposes - bars, extruded
round tubes and sections.
- BS 3987: 1984 Anodic oxide coatings for wrought
aluminium for external architectural applications
(External components only).
- BS 6496: 1984 Specification for powder organic
coatings to aluminium alloys for external
architectural purposes.
Finish:- Permacover
- Exposed aluminium surfaces can be polyester
powder coated in Kawneer Permacover matt, gloss
or metallic finishes.
- The finished coatings are covered by standard
guarantees; 15 year gloss; 25 year matt and
metallic*
*Guarantees are subject to application and Kawneer
acceptance in marine, industrial, swimming pools or
other harmful atmospheres.
Finish:- Permanodic
- Exposed aluminium surfaces can be anodised in
Kawneer Permanodic, Permanodic II and
Permanodic C finishes.
Fabrication and installation
- All Kawneer products are fabricated and installed by
a network of authorised Kawneer dealers, offering
national support at local level. The Kawneer Training
Centre provides specific product knowledge training,
installer training, registration and certification in
accordance with the CWCT (Centre for Window and
Cladding Technology). For dealers in your area
contact the Sales Co-ordinator at Runcorn.
Cleaning and Maintenance
- Cleaning and maintenance instructions are available
from the Marketing Department at Runcorn.
Tel: Runcorn (01928) 502500
Fax Nº (01928) 502501
 1202 ZONE DRAINED
DETAIL Deadload and
windload charts
An Alcoa Company SHEET ISSUE B PAGE 2.01

DEADLOAD CHART
F

a: > 150mm
L: width transom
a a
F< 3mm
L

Transom / Mullion

868--404
868--405

868--496
868--403
868--401
868--402

868--489
868--642

868--493
868--643
300

250

200
( kgs
Glass weightWeight Kg
)

150

100

50

868--641
0 868--640
0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3
Span m

Approximate weight of glass

2.5 kgs/ m2 / thickness

For weight above 300kgs or transom spans over 3.0 m contact the technical dept.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Deadload and
windload charts
An Alcoa Company SHEET ISSUE B PAGE 2.02

WINDLOAD CHART
anchor piece

H: distance between 2 anchor pieces f

L: mullion midpoint

H
f: H/200 (maxi 20mm)

anchor piece

L L

Select the Transom / Mullion which curve is on or below the determinated point

800 N/m2 H/200 curve (max. 20mm)

600

550 Transom / Mullion

500 868--496 (210mm)

450 868--489 (180mm)

Height ( cm )

400 868--493 (150mm)

350 868--643 (135mm)

300 868--405 (125mm)

868--404 (110mm)
250 868--403 (90mm)
868--642 (80mm)
200 868--402 (70mm)
868--401 (t55mm)
150
868--641 (36mm)
100 868--640 (25mm)
50 100 150 200 250 300

Width ( cm )

1200 N/m2 H/200 curve (max. 20mm)

600

550
Transom / Mullion
500

450 868--496 (210mm)

Height ( cm )

400 868--489 (180mm)

350 868--493 (150mm)

300 868--643 (135mm)

868--405 (125mm)
250 868--404 (110mm)
868--403 (90mm)
200 868--642 (80mm)
868--402 (70mm)
150 868--401 (55mm)
868--641 (36mm)
100
50 100 150 200 250 300

Width ( cm ) 868--640 (25mm)

note: These curves are helpful to choose approximate Transom / Mullion.

It is necessary to do a static calculation to validate the Transom / Mullion chosen.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Deadload and
windload charts
An Alcoa Company SHEET ISSUE B PAGE 2.03

WINDLOAD CHART
anchor piece

H: distance between 2 anchor pieces f

L: mullion midpoint

H
f: H/200 (maxi 20mm)

anchor piece

L L

Select the Transom / Mullion which curve is on or below the determinated point

1600 N/m2 H/200 curve (max. 20mm)

600

550

500
Transom / Mullion
450
868--496 (210mm)
Height ( cm )

400

868--489 (180mm)
350
868--493 (150mm)
300
868--643 (135mm)
250 868--405 (125mm)
868--404 (110mm)
200 868--403 (90mm)
868--642 (80mm)
150 868--402 (70mm)
868--401 (55mm)
100 868--641 (36mm)
50 100 150 200 250 300

Width ( cm ) 868--640 (25mm)

2000 N/m2 H/200 curve (max. 20mm)

600

550

500

Transom / Mullion
450
Height ( cm )

400 868--496 (210mm)

350 868--489 (180mm)

300 868--493 (150mm)

250 868--643 (135mm)

868--405 (125mm)
200 868--404 (110mm)
868--403 (90mm)
150 868--642 (80mm)
868--402 (70mm)
868--401 (55mm)
100 868--641 (36mm)
50 100 150 200 250 300

868--640 (25mm)
Width ( cm )

note: These curves are helpful to choose approximate Transom / Mullion.

It is necessary to do a static calculation to validate the Transom / Mullion chosen.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Deadload and
windload charts
An Alcoa Company SHEET ISSUE B PAGE 2.04

WINDLOAD CHART
anchor piece

H: distance between 2 anchor pieces f

L: mullion midpoint

H
f: H/200 (maxi 20mm)

anchor piece

L L

Select the Transom / Mullion which curve is on or below the determined point

2400 N/m2 H/200 curve (max. 20mm)

600

550

500

450 Transom / Mullion

Height ( cm )

400
868--496 (210mm)
350
868--489 (180mm)
300
868--493 (150mm)
250 868--643 (135mm)
868--405 (125mm)
200 868--404 (110mm)
868--403 (90mm)
150 868--642 (80mm)
868--402 (70mm)
868--401 (55mm)
100
50 100 150 200 250 300

868--640 (25mm) 868--641 (36mm)

Width ( cm )

note: These curves are helpful to choose approximate Transom / Mullion.

It is necessary to do a static calculation to validate the Transom / Mullion chosen.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE A PAGE 3.01

y’ External
Ixx’ Zxx’ Iyy’ Zyy’
x x’ Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

Transom 25mm 0,267 9,8 3,26 8,1 3,27

868--640

Mullion/transom 36mm 0,291 22,7 5,96 14,5 5,83

868--641

Mullion/transom 55mm 0,329 48 10,43 19,9 7,97

868--401

Mullion/transom
u o /t a so 70mm
0 0,359 76,7
6, 14,55
,55 23,9
3,9 9,57
9,5

868--402

Mullion/transom 80mm 0,379 100,6 17,56 26,6 10,64

868--642

Mullion/transom 90mm 0,399 128,6 20,78 29,2 11,7

868--403

Mullion/transom 110mm 0,439 197,8 27,78 34,6 13,84

868--404

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE A PAGE 3.02

y’ External
Ixx’ Zxx’ Iyy’ Zyy’
x x’ Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

Mullion/transom 125mm 0,469 262,2 33,50 38,6 15,44

868--405

Mullion/transom 135mm 0,489 404,1 46,46 51,5 20,63

868--643

0,519 595,3 59,62 58,8 23,55

Mullion/transom 150mm

868--493

Mullion/transom 180mm 0,579 875,1 76,33 68,2 27,31

868--489

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE A PAGE 3.03

y’ External
Ixx’ Zxx’ Iyy’ Zyy’
x x’ Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

Mullion/transom 210mm 0,639 1353,3 103,14 79,6 31,87

868--496

Mullion/transom 36mm
0,277 17,8 5,31 14,5 5,80
(22mm nose)
868--652

Mullion/transom 55mm
0,315 41 9,89 19,8 7,94
(22mm nose)
868--653

Mullion/transom 80mm
0,365 90 17,05 26,5 10,61
(22mm nose)

868--654

Mullion/transom 110mm
0,426 181,9 27,23 34,5 13,82
(22mm nose)

868--655

Mullion/transom 125mm
0,455 243,2 32,92 38,5 15,42
(22mm nose)

868--945

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE A PAGE 3.04

y’
External
x x’ Ixx’ Zxx’ Iyy’ Zyy’
Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

90º external corner

0,617 98,0 17,64 98,0 17,64
mullion
868--441

135º external corner

0,473 96,3 15,23 66,5 14,50
mullion

868--443

Expansion mullion
0,419 116,9 19,07 10,5 4,25
110mm

868--646

Expansion mullion
0,462 150,2 21,64 8,2 4,65
110mm

868--647

Wall junction 32mm 0,273 ------ ------ ------ ------

868--650

Wall junction 20mm 0,249 ------ ------ ------ ------

868--651

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE B PAGE 3.05

y’ External
Ixx’ Zxx’ Iyy’ Zyy’
x x’ Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

Glazing adaptor 13mm 0,104 ------ ------ ------ ------

868--665

Pocket filler 31mm 0,171 ------ ------ ------ ------

868--412

Pocket filler 35mm 0,189 ------ ------ ------ ------

868--415

Pocket filler 43mm 0,219 ------ ------ ------ ------

868--422

Pressure plate for

------ ------ ------ ------ ------
transom
861--550

Pressure plate for

------ ------ ------ ------ ------
mullion
861--551

Pressure plate with

------ ------ ------ ------ ------
screw
861--552

Facecap for transom

0,148 ------ ------ ------ ------
13mm
868--428

Facecap for mullion

0,158 ------ ------ ------ ------
15mm
868--429

Facecap for transom

0,172 ------ ------ ------ ------
20mm
868--430

Facecap for mullion

0,185 ------ ------ ------ ------
22mm
868--439

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL
An Alcoa Company SHEET ISSUE C

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KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE C PAGE 3.07

y’
External
x x’ Ixx’ Zxx’ Iyy’ Zyy’
Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

Extrusion sleeve for

------ 5,3 3,54 6,5 2,93
868 641 & 868 652
868 656

Extrusion sleeve for

------ 15,8 5,83 8,1 3,62
868 401 & 868 653
868 406

Extrusion sleeve for

------ 34,7 10,18 9,3 4,15
868 402
868 407

Extrusion sleeve for

------ 50,4 12,7 10,1 4,52
868 642 & 868 654
868 657

Extrusion sleeve for

------ 68,5 15,24 10,9 4,87
868 403

868 408

Extrusion sleeve for

------ 116,9 21,04 12,5 5,60
868 404, 868 655

868 409

Extrusion sleeve for

------ 164,0 25,86 13,7 6,14
868 405 & 868 945

868 410

Extrusion sleeve for

------ 41,0 11,82 41,0 11,82
868 441
868 442

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE B PAGE 3.08

y’
External
x x’ Ixx’ Zxx’ Iyy’ Zyy’
Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

Extrusion sleeve for

------ 41,7 9,46 28,5 7,54
868--645
868--444

Extrusion sleeve for

------ 174,4 26,92 13,3 6,16
868--643

868--659

Extrusion sleeve for

------ 216,5 30,78 14,1 6,56
868--493

868--495

Extrusion sleeve for

------ 575,7 59,62 20,9 9,91
868--496

868--597

Extrusion sleeve for

------ 380,0 44,19 18,3 8,69
868--489

868--599

Shearblock adjustable ------ ------ ------ ------ ------

148--903

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Characteristic

An Alcoa Company SHEET ISSUE C PAGE 3.09

y’ External
Ixx’ Zxx’ Iyy’ Zyy’
x x’ Profile description perimeter
cm4 cm3 cm4 cm3
m2/m
y

Expansion sleeve
------ ------ ------ ------ ------
facecap 15mm
868--436

Expansion sleeve
------ ------ ------ ------ ------
facecap 22mm
868--437

Shearblock for mullion

------ ------ ------ ------ ------
135 & 150 mm
868--494

Shearblock for mullion

------ ------ ------ ------ ------
180 & 210mm
868--498

Shearblock for mullion 36,

55, 70, 80, 90, 110 & ------ ------ ------ ------ ------
125mm
953--530

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.01

MULLION / TRANSOM
50
45.3

P. 860--860 868--405
E. 868--410

P. 860--859 868--404
E. 868--409

868--403
P. 860--858 / E. 868--408

P. 860--181 / E. 868--657
868--642

868--402
125

119
P. 860--857
E. 868--407

104
110

868--401
90

84
P. 860--856
80

74
E. 868--406
70

64
P. 860--180
55

49
E. 868--656
30.7
36

868--641
28.6

11.5

28.6 25

TRANSOM
868--640 Use only quick fit
connection
127--101 ou
127--102 ou
11.5

127--103 ou
130--276

P. = 300mm expansion sleeve

E. = Extrusion nº

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.02

50
44

868--496
P. 860--878
E. 868--597

868--489
P. 860--948
E. 868--599

P. 860--870 / E. 868--495 868--493

MULLION
210

195
TRANSOM
868--643

167.5
180

P. 860--183 136.5
E. 868--659
150

135

125
28.6

P. = 300mm expansion sleeve

E. = Extrusion nº
11.5
E KAWNEER EUROPE JANUARY 2002
 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.03

MULLION / TRANSOM
22mm NOSE

50
45.3

P. 860--860 868--945
E. 868--410

P. 860--859
E. 868--409 868--655

P. 860--181 868--654

119
125

E. 868--657

104
110

868--653
P. 860--856
80

74

E. 868--406

P. 860--180
55

49

E. 868--656 868--652
30.7
36
22

11.5

P. = 300mm expansion sleeve

E. = Extrusion nº

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.04

98.6
11.5

28.6

868--441
90º EXTERNAL
CORNER MULLION
P. 860--864
E. 868--442

65.2
70
11.5

1355

868--443
135º EXTERNAL
CORNER MULLION
P. 860--865
E. 868--444

P. = 300mm expansion sleeve

E. = Extrusion nº

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.05

EXPANSION MULLION

868--647 868--646
22.5 22.5

678--518

110
138.6

671--099
28.6

11.5

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.06

868--650

55
WALL JUNCTION
32 mm

32
18
4 24.5

868--651
55

WALL JUNCTION
20 mm
20
18

note: see glass chart page 7.07

4 24.5

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.07

HORIZONTAL PRESSURE PLATE AND FACECAP

868--431 868--430 868--428 861--550

25 20 13 6.5

47.9
50

50
50

VERTICAL PRESSURE PLATE AND FACECAP

47.9

861--551
10

identification

P. 860--862
868--429
15

50

identification

868--439
22

P.860--863

50

P.860--863

868--673 *
52.6

P. = 100mm expansion sleeve 50

* Special profiles are non--stock items and will be liable to longer lead times and minimum order quantities.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Profiles

An Alcoa Company SHEET ISSUE A PAGE 4.08

POCKET FILLER

868--412 868--415 868--422

30.8

35.5

43.1

GLAZING ADAPTOR

868--665
13

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL
An Alcoa Company SHEET ISSUE B

. "/ $

! "#"$

% & ' ( )* + % + ,) ( )*
- (

KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
Special profiles
DETAIL
An Alcoa Company SHEET ISSUE B PAGE 4.10

HALF MULLION / TRANSOM ADJUSTABLE

34.7 CORNER MULLION
30.1

E. 868--911

868--901 868--445 868--446

44.9
55

83.6
28.6

11.5

34.7
30.1

E. 868--911 15º to 30 º
868--902
59.9
70

98.6

868--448 868--447
28.6

11.5

34.7
30.1

868--903
79.9

E. 868--911
30º to 60 º
90

118.6

HALF VERTICAL PRESSURE

PLATE & FACECAP
861--553 868--491
28.6

38 P. 860--871
22

11.5 40
P. = 300mm expansion sleeve
8.2
10

E. = Extrusion nº scale: 1/2

Note: Special profiles are non--stock items and will be liable to longer lead times and minimum order quantities.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
Special profiles
DETAIL
An Alcoa Company SHEET ISSUE B PAGE 4.11

90º INTERNAL CORNER MULLION

868--411
183.5

º
º
P. 860--868
E. 868--423

868--413 868--414

135º INTERNAL CORNER MULLION

868--416
125.4

º
P. 860--867
E. 868--417

P. = 300mm expansion sleeve 868--418 868--419

E. = Extrusion nº
scale: 1/2
This application can only use smallest thermal break 953--553 as shown.

Note: Special profiles are non--stock items and will be liable to longer lead times and minimum order quantities.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
Special profiles
DETAIL
An Alcoa Company SHEET ISSUE B PAGE 4.12

VERTICAL & HORIZONTAL

FACECAP

864--469 190--256 *
50 50
50

85
953--696
50 868--942
50
15.6

15
30

864--473

35
868--580
2.2

7.5

50

953--695
17.5

12.7
48.5
50

868--928 868--581
50
50
40

953--642

24

* use only with pressure plate with screw 861--552 scale: 1/2
Note: Special profiles are non--stock items and will be liable to longer lead times and minimum order quantities.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
Special profiles
DETAIL
An Alcoa Company SHEET ISSUE B PAGE 4.13

VERTICAL & HORIZONTAL FACECAP

868--157 868--940
50 50

15
20

868--156 868--941

48

50
48

50

16 13

002--182 * 002--368 * 868--922 *

50 50 50
15

15

17
75

95

97

* use only with pressure plate with screw 861--552

scale: 1/2
Note: Special profiles are non--stock items and will be liable to longer lead times and minimum order quantities.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
Special profiles
DETAIL
An Alcoa Company SHEET ISSUE C PAGE 4.14

864--615 FACECAP 190--196 *

50 50

190--235
130
150

15

200
55
30

190--286 *
864--616
50 190--257 *
50
51.7

100
150

150

* use only with pressure plate with screw 861--552 scale: 1/2
Note: Special profiles are non--stock items and will be liable to longer lead times and minimum order quantities.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
Special profiles
DETAIL
An Alcoa Company SHEET ISSUE B PAGE 4.15

STAINLESS DOOR
ADAPTOR FACECAP
FACECAP
190--172 868--440 868--918
54 16

5
15

28.5

50
25
114.3

49

5
POCKET ADAPTOR 190--202
50
DOUBLE ACTION
60--205
20.7

50
43

SHEARBLOCK VERTICAL
4.3

EXPANSION TRANSOM
868--911
38.4

190--220
29.4

POCKET ADAPTOR 50
SIMPLE ACTION
60--241
12.7
8.7

100

17.5

23.4

scale: 1/2
Note: Special profiles are non--stock items and will be liable to longer lead times and minimum order quantities.

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Accessories

An Alcoa Company SHEET ISSUE B PAGE 5.01

Quick fit connection for Shearblock for transom Variable shearblock Internal glazing gasket
thermal break 953--551 868--642 & 868--654 1,5mm

127--101 953--533 953--958 011--159

Quick fit connection for Shearblock for transom Internal glazing gasket
thermal break 953--552 pour 868--403 3,5mm

127--102 953--953 011--158

Quick fit connection for Shearblock for transom Internal glazing gasket
thermal break 953--553 868--404 & 868--655 5,5mm

127--103 953--954 011--157

Quick fit connection Shearblock for transom Internal glazing gasket
868--405 & 868--945 7,5mm

130--276 953--955 953--294

Standard shearblock to Shearblock for transom Internal glazing gasket
mullion screw 868--643 9,5mm

028--602 953--956 953--295

Shearblock for transom Shearblock for transom Internal glazing gasket
868--641 & 868--652 868--493 12mm

953--531 953--957 953--163

Shearblock for transom Shearblock for transom External glazing gasket
868--401 & 868--653 868--489 3,5 to 4,5mm

953--532 953--947 953--272

Shearblock for transom Shearblock for transom External glazing gasket
868--402 868--496 4,5 to 5,5mm

953--843 953--948 953--273

ASSEMBLING GLAZING
E KAWNEER EUROPE JANUARY 2002
 1202 ZONE DRAINED
DETAIL $

An Alcoa Company SHEET ISSUE D $( 1

' - ! !
" . . " # "

' - ' / /
. ".

( 0 - !
- " #
12 . ". 3 "

( 0 -
-
12 . ". 3

"
!
"

/ "

"
!
" #

()$*+,( $%&'
KAWNEER EUROPE JANUARY 2002
 1202 ZONE DRAINED
DETAIL Accessories

An Alcoa Company SHEET ISSUE D PAGE 5.03

Expansion sleeve 300m Expansion sleeve 300mm Expansion sleeve 300mm Zone plug for curtain wall nose
for mullion 868--403 for mullion 868--441 for mullion 868--489

.
. . .
. . . . .. .
. . . . .
. . . . .. . . .
. . . . . ..
. . . . . . . .. . .
. . . . . . . . ..
. . .. . . . . . . .
. . .. . . . .
.. . ... . . . . . . . .
. .. .. .. . . . .. .
. .
.
. .

862--884
16mm thermal break

860--858 860--864 860--948 953--551

Expansion sleeve 300mm Expansion sleeve 300mm Flashing clip 8,4mm thermal break
for mullion 868--404, 868--655 for mullion 868--645

954--205 953--552
3,7mm thermal break

860--859 860--865 953--553

Expansion sleeve 300m Expansion sleeve 300m
for mullion 868--405 & for mullion 868--493
868--945

860--860 860--870
Vertical facecap sleeve Expansion sleeve 300mm
100mm for 868--429 for mullion 868 --496

860--862
Vertical facecap sleeve
100mm for 868--439

860--863 860--878
PARTS WEATHERING
E KAWNEER EUROPE JANUARY 2002
 1202 ZONE DRAINED
DETAIL Accessories

An Alcoa Company SHEET ISSUE B PAGE 5.04

Infiltration plug 23mm Gasket for expansion mullion

953--556 678--518
Infiltration plug 28mm

953--557
Infiltration plug 30mm

953--558
Infiltration plug 34,5mm

953--559
Infiltration plug 42mm

953--560
Infiltration plug 32mm

953--563
Gasket bumper stop
expansion

671--099
Finishing gasket

678--512
WEATHERING
E KAWNEER EUROPE JANUARY 2002
 1202 ZONE DRAINED
Special accessories
DETAIL
An Alcoa Company SHEET ISSUE C PAGE 5.05
External corner mullion screw Sleeve vertical facecap Frame gasket 5,5mm
953--545, 953--546 & 100mm for 868--491 (011--157)
953--547

028--354
Adjustable corner mullion
screw 868--445 / 446 &
868--447 / 448

028--535 860--871 867--462

Expansion sleeve 300mm Gasket for half facecap Frame gasket 7,5mm
for 868--416 (953--294)

863--304
External glazing gasket
3,5 to 5,5mm

860--867 863--466 867--463

Expansion sleeve 300mm Frame gasket 1,5mm Frame gasket 9,5mm
for 868--411 (011--159) (953--295)

860--868 * 867--460 867--464

Expansion sleeve 300mm Frame gasket 3,5mm Frame gasket 12mm
for 868--445 / 446 & (011--158) (953--163)
868--447 / 448

860--869 867--461 * 867--465

PARTS GLAZING
* These items are non--stock items and are subject to extented lead times. Please contact Kawneer Technical Services Department before ordering.
E KAWNEER EUROPE JANUARY 2002
 1202 ZONE DRAINED
DETAIL
An Alcoa Company SHEET ISSUE F

! "

#$ %&
%&
" $
% % '
()** .
' , - . .
()** (
, -
()** + (/**++)
(/**++) (/** (
+ **()
0+

/ /** 1 ****** ****** ****** ****** ****** ******

(/
23+**3+ / ** /
/ /** 1 (
23+**3+ / /** 3
23+**3+( / **/3
/ /**1 (
23+**3+ / /**1
23+**/1+ / **/3)
/ /**1 ( (
23+**3+ / /**1 )
23+**3++ / ** /
/ /** 1( +
23+**3+ / /** 3)
23+**23+ / **/3/
/ /**1 + +
23+**3+ / /**1 /
23+**231 / **/32
/ /**1 1 23+**23/ ( 1 1
23+**3+ / /**1 2
23+**233 / **/
/ /**1 3 1
23+**3+ / /**1
23+**23 / ** /+
/ /** 1+ 3
/ /**121 / /** 32
23+**23) / **/)
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23+**21) / **21/
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23+**3+ / ** /
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23+**3+ / /** 3
23+**3+( / **/3
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23+**3+ / /**1
23+**3++ / ** /
/ /** 31 ****** +
23+**3+ / /** 3)
23+**231 / **/32
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23+**3+ / /**1 2

23+**233 / **/
/ /**213 ****** 1
23+**3+ / /**1

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+ **() ** > 9,5 @ 7 3 -9
** ! B5, @ 7 / /**1 ( )

KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Glazing

An Alcoa Company SHEET ISSUE E PAGE 7.01

Thermal break
110--216 861--551 953--553

3.7
19.3
32.3

Quick fit connection Infiltration plug

127--103 953--558
868--665

* Do not use quick fit connection 127--103

Glazing chart for thermal break 953--553

Glass Pocket Interior Exterior Internal glazing External glazing
thickness adaptor glazing glazing
011--159 953--272
6 868--665 953--295 953--272

3.5 to 4.5
1.5

7 868--665 953--294 953--273

8 868--665 953--294 953--272
9 868--665 011--157 953--273 011--158 953--273
10 868--665 011--157 953--272 4.5 to 5.5
3.5

11 868--665 * 011--158 953--273

12 868--665 * 011--158 953--272
011--157
13 ** 868--665 * 011--159 953--273
5.5

14 ** 868--665 * 011--159 953--272

15 ------ 953--163 953--273
16 ------ 953--163 953--272
953--294
17 ------ 953--163 953--272
18 ------ 953--295 953--273
7.5

19 ------ 953--295 953--272

20 ------ 953--294 953--273
21 ------ 953--272 953--295
953--294
22 ------ 011--157 953--273
9.5

23 ------ 011--157 953--272

24 ------ * 011--158 953--273
25 ------ * 011--158 953--272 953--163
26 ** ------ * 011--159 953--273
27 ** ------ * 011--159 953--272
12

** Do not use with glass panel

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Glazing

An Alcoa Company SHEET ISSUE D PAGE 7.02

110--217 861--551 Thermal break

953--552

8.4
24.0
Quick fit connection
37.0

Infiltration plug
127--102 953--559
868--665

Glazing chart for thermal break 953--552

* Do not use quick fit connection 127--102
Glass Pocket Interior Exterior
thickness adaptor glazing glazing
6 868--665 953--163 953--273
7 868--665 953--163 953--273 Internal glazing External glazing
8 868--665 953--163 953--272
9 868--665 953--295 953--273 011--159 953--272

3.5 to 4.5
1.5

10 868--665 953--295 953--273

11 868--665 953--295 953--272
12 868--665 953--294 953--273 011--158 953--273
13 868--665 953--294 953--272 4.5 to 5.5
3.5

14 868--665 011--157 953--273

15 868--665 011--157 953--272
16 868--665 * 011--158 953--273 011--157
17 868--665 * 01
011--158 953--272
5.5

18 ** 868--665 * 011--159 953--273

19 ** 868--665 * 011--159 953--272
20 ------ 953--163 953--273 953--294
21 ------ 953--163 953--272
7.5

22 ------ 953--295 953--273

23 ------ 953--295 953--272
** Do not use with glass panel

24 ------ 953--294 953--273 953--295

25 ------ 953--294 953--273
9.5

26 ------ 953--294 953--272

27 ------ 011--157 953--273
28 ------ 011--157 953--272
953--163
29 ------ * 011--158 953--273
30 ------ * 011--158 953--272
12

31 ** ------ * 011--159 953--273

32 ** ------ * 011--159 953--272

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Glazing

An Alcoa Company SHEET ISSUE E PAGE 7.03

Thermal break
110--218 861--551
953--551

16.0
31.6
44.6

Quick fit connection Infiltration plug

127--101 953--560
868--665

Glazing chart for thermal break 953--551

Glass Pocket Interior Exterior * Do not use quick fit connection 127--101
thickness adaptor glazing glazing
4 868--412 011--157 953--272
5 868--412 * 011--158 953--273
Internal glazing External glazing
6 868--412 * 011--158 953--272
7 ** 868--412 * 011--159 953--273 953--272
011--159
8 ** 868--412 * 011--159 953--272

3.5 à 4.5
1.5

14 868--665 953--163 953--273

15 868--665 953--163 953--272
16 868--665 953--163 953--272
011--158 953--273
17 868--665 953--295 953--273
3.5

4.5 à 5.5
18 868--665 953--295 953--272
19 868--665 953--294 953--273
20 868--665 953--294 953--272
21 868--665 011--157 953--273 011--157
22 868--665 011--157 953--272
5.5

23 868--665 * 011--158 953--273

24 868--665 * 011--158 953--272
25 ** 868--665 * 011--159 953--273 953--294
26 ** 868--665 * 011--159 953--272
27 ------ 953--163 953--273
7.5

28 ------ 953--163 953--273

29 ------ 953--163 953--272
30 ------ 953--295 953--273
953--295
** Do not use with glass panel

31 ------ 953--295 953--272

32 ------ 953--294 953--273
9.5

33 ------ 953--294 953--272

34 ------ 011--157 953--273
35 ------ 011--157 953--272
36 ------ * 011--158 953--273 953--163
37 ------ * 011--158 953--272
38 ** ------ * 011--159 953--273
12

39 ** ------ * 011--159 953--272

40 ** ------ * 011--159 953--272

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Glazing

An Alcoa Company SHEET ISSUE C PAGE 7.04

Thermal break
110--216 861--551 953--553

3.7
12.7
25.7

868--665 Infiltration plug

953--556

Internal glazing External glazing

Glazing chart for thermal break 953--553
Glass Pocket Interior Exterior 011--159 953--272

3.5 to 4.5
thickness adaptor glazing glazing
1.5

6 ** 868--665 011--159 953--273

7 ** 868--665 011--159 953--272 011--158
953--273
8 ** 868--665 011--159 953--272 4.5 to 5.5
3.5

9 ------ 953--163 953--272

10 ------ 953--163 953--272
11 ------ 953--295 953--273 011--157
12 ------ 953--295 953--272
5.5
** Do not use with glass panel

13 ------ 953--294 953--273

14 ------ 953--294 953--272
15 ------ 011--157 953--273 953--294
16 ------ 011--157 953--272
7.5

17 ------ 011--158 953--273

18 ------ 011--158 953--272
19 ** ------ 011--159 953--273 953--295
20 ** ------ 011--159 953--272
9.5

21 ** ------ 011--159 953--272

953--163
12

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Glazing

An Alcoa Company SHEET ISSUE C PAGE 7.05

Thermal break
110--217 861--551 953--552

8.4
17.4
30.4

868--665
Infiltration plug
953--557

Internal glazing External glazing

Glazing chart for thermal break 953--552
Glass Pocket Interior Exterior 011--159 953--272

3.5 to 4.5
thickness adaptor glazing glazing
1.5

6 868--665 953--294 953--272

7 868--665 011--157 953--273 011--158
868--665 953--273
8 011--157 953--272 4.5 to 5.5
3.5

9 868--665 011--158 953--273

10 868--665 011--158 953--272
11 * 868--665 011--159 953--273 011--157
12 * 868--665 011--159 953--272
5.5

13 ------ 953--163 953--273

14 ------ 953--163 953--272
15 ------ 953--295 953--273 953--294
16 ------ 953--295 953--272
7.5
** Do not use with glass panel

17 ------ 953--295 953--272

18 ------ 953--294 953--273
19 ------ 953--294 953--272 953--295
20 ------ 011--157 953--273
9.5

21 ------ 011--157 953--272

22 ------ 011--158 953--273
23 ------ 011--158 953--272
953--163
24 ** ------ 011--159 953--273
25 ** ------ 011--159 953--272
12

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Glazing

An Alcoa Company SHEET ISSUE C PAGE 7.06

110--218 861--551 Thermal break

953--551

25.0

16.0
38.0

868--665
Infiltration plug
953--559

Glazing chart for thermal break 953--551

Glass Pocket Interior Exterior
thickness adaptor glazing glazing
8 868--665 953--163 953--273
9 868--665 953--163 953--272
868--665 Internal glazing External glazing
10 953--163 953--272
11 868--665 953--295 953--273 011--159 953--272

3.5 to 4.5
12 868--665 953--295 953--272
1.5

13 868--665 953--294 953--273

14 868--665 953--294 953--272 011--158
15 868--665 011--157 953--273 953--273
4.5 to 5.5
3.5

16 868--665 011--157 953--272

17 868--665 011--158 953--273
18 868--665 011--158 953--272 011--157
19 ** 868--665 011--159 953--273
5.5

20 ** 868--665 011--159 953--272

21 ------ 953--163 953--273
22 ------ 953--163 953--272 953--294
23 ------ 953--163 953--272
7.5

24 ------ 953--295 953--273

** Do not use with glass panel

25 ------ 953--295 953--272

26 ------ 953--294 953--273 953--295
27 ------ 953--294 953--272
9.5

28 ------ 011--157 953--273

29 ------ 011--157 953--272
30 ------ 011--158 953--273
011--158 953--163
31 ------ 953--272
32 ** ------ 011--159 953--273
12

33 ** ------ 011--159 953--272

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Glazing

An Alcoa Company SHEET ISSUE B PAGE 7.07

868--650

55
A Profile Gasket Gasket
(mm) internal External

Nose 22 25.7 868--651 011--159 953--272

Nose 22 30.4 868--651 011--157 953--273

32
Nose 28.6 32.3 868--651 953--294 953--273
Nose 28.6 37.0 868--650 011--159 953--272
Nose 22 38.0 868--650 011--159 953--273
Nose 28.6 44.6 868--650 953--294 953--273
18

24.5 4

868--651
55
A

20
18

24.5 4

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE B PAGE 8.01

TYPICAL SECTION

8.09

8.08
8.10 8.11
8.18
8.02
8.04
8.03

8.05

8.18
8.14
8.07

8.06

8.16

8.12

8.13

8.17

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE B PAGE 8.02

MULLION SECTION

868--643
868--493
868--489
868--496
WITH ROUND FACECAP

868--405

210
868--404

180
868--403

150
868--642

135
868--402

125
110
868--401

90
80
70

868--641
55

868--640
36
25

44.6 (t.b. 953--551)

32.3 (t.b. 953--553)
37 (t.b. 953--552)
13

868--665

861--551
52.6

868--673

50

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE A PAGE 8.03

TRANSOM SECTION
WITH ROUND FACECAP

44.6 (t.b. 953--551)

37 (t.b 953--552)

32.3 (t.b. 953--553) 868--401

868--551 868--640 868--641
50

868--431
25 25
36
55
868--402 70
868--642 80
868--403 90
868--404 110
868--405 125
868--643 135
868--493 150
868--489 180
868--496 210

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE A PAGE 8.04

MULLION SECTION

868--643
868--493
868--489
868--496
868--405

210
868--404

180
868--403

150
868--642

135
868--402

125
110
868--401 90
80

868--641
70
55
36

868--640
25
13

32.3 (t.b. 953--553)

44.6 (t.b. 953--551)

37 (t.b. 953--552)

868--665

861--551
15

868--429 50

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE A PAGE 8.05

TRANSOM SECTION

44.6 (t.b. 953--551

37 (t.b. 953--552) 868--401 868--642

861--550 32.3 (t.b. 953--553) 868--640 868--641 868--402

50

868--428 13 25
36
55
70
80
868--403 90
868--404 110
868--405 125
868--643 135
868--493 150
868--489 180
868--496 210

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE B PAGE 8.06

135º EXTERNAL CORNER

MULLION SECTION

868-443

135º

861-551 pressing not by Kawneer 868-429

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE A PAGE 8.07

90º EXTERNAL CORNER

MULLION SECTION

868--429

868--441

70
868--551

44.6 (t.b. 953--551)

32 (t.b; 953--553)

37 (t.b. 953--552)

pressing not by Kawneer

15

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE B PAGE 8.08

HORIZONTAL
EXPANSION TRANSOM

678--518

868--647 868--646
110

671--099
44.6 (t.b. 953--551)

32.3 (t.b. 953--553)

37 (t.b. 953--552)

15

868--429

861--551

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE A PAGE 8.09

GLASSE WITH ANGLE DETAIL

MULLION
36

˚
15

868--429

861--551

E KAWNEER EUROPE JANUARY 2002

 1202 ZONE DRAINED
DETAIL Sections

An Alcoa Company SHEET ISSUE A PAGE 8.10

WALL CONNECTION
DETAIL

50

~43.5

~5

MULLION
*

44.6 (t.b. 953--551)

32.3 (t.b. 953--553)

37 (t.b. 953--552)

868--429
868--651 861--551

* not supplied by Kawneer

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An Alcoa Company SHEET ISSUE B PAGE 8.11

JAMB DETAIL
CENTRE HUNG DOORS

MULLION

868--429

861--551

TOE BEAD

868--440
60--205

200--001

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An Alcoa Company SHEET ISSUE B PAGE 8.12

JAMB DETAIL
OFFSET PIVOT OR
BUTT HUNG DOORS

MULLION

868--429

861--551

TOE BEAD

868--440
60--241

200--002

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An Alcoa Company SHEET ISSUE B PAGE 8.13

HEAD DETAIL
OFFSET PIVOT OR
BUTT HUNG DOORS

861--551
TRANSOM

868--428

868--440
60--241

200--020

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An Alcoa Company SHEET ISSUE B PAGE 8.14

HEAD DETAIL
CENTRE HUNG DOORS

861--551
TRANSOM

868--428

868--412

011--159 864--732 / 69--151 451 FRAMING

TRANSOM WITH OVERHEAD
CONCEALED CLOSER

200--020

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An Alcoa Company SHEET ISSUE C PAGE 8.15

CASEMENT CONNECTION DETAIL

FRAME 501

95.5
678--512
861--550
027--339
4
13

6.3

50

868--428

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An Alcoa Company SHEET ISSUE C PAGE 8.16

CASEMENT CONNECTION DETAIL

FRAME 502

678--512 121.5
861--550
027--339
4
13

6.3

50

868--428

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An Alcoa Company SHEET ISSUE C PAGE 8.17

CASEMENT CONNECTION DETAIL

FRAME 503

88
678--512
861--550
027--339
4
13

6.3

50

868--428

Transom

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