QAP (QUALITY ASSURANCE PLAN)

MANUFACTURER : Supreme Metal Works Vasai (E)

Double Ferrule Tube Fitting QAP NO :- 02 Rev No.:-00 Date: 01/08/2017 Page 1 of 3
COMPONENT CHARACTERI QUANTUM FORMAT AGENCY
TYPE OF CLASSIFIAC REFERENCE / ACCEPTANCE
SR.NO. / STIC OF CHECK OF REMARKS
CHECK TION DOCUMENT NORMS P W R H
OPERATION CHECKED % RECORDS

I Incoming Raw Material

As per ICF/MD/SPEC- ASTM A 479 TP
166 ISSUE STATUS
Chemical 1% of the 304 Bar Stock NABL Lab
Material test Major 01/Rev. No.4 Dated :- 1 2
Property Lot 11.04.2017 Section A & ASTM A 182 Report
Clause No. 1.1.1 TP 304 Forging

Body ( Hex As per ICF/MD/SPEC-

1 Bar & 166 ISSUE STATUS As per SMW Incoming
Surface
Forging) Visual Major 100% 01/Rev. No.4 Dated :- Work Inspection 1
Finish 11.04.2017 Section A Instructions Record
Clause No. 1.1.2

As per ICF/MD/SPEC-
166 ISSUE STATUS As per SMW Incoming
Dimensions Size Major 100% 01/Rev. No.4 Dated :- Work Inspection 1
11.04.2017 Section A Instructions Record
Clause No. 1.1.1
 As per
ICF/MD/SPEC-166
ISSUE STATUS
Chemical 1% of the ASTM A 479 TP NABL Lab
Material test Major 01/Rev. No.4 1 2
Property Lot 304 Bar Stock Report
Dated :-11.04.2017
Section A Clause No.
1.1.1

As per
ICF/MD/SPEC-166
2 Nut (Hex Bar) ISSUE STATUS As per SMW Incoming
Surface
Visual Major 100% 01/Rev. No.4 Work Inspection 1
Finish
Dated :-11.04.2017 Instructions Record
Section A Clause No.
1.1.1

As per
ICF/MD/SPEC-166
ISSUE STATUS As per SMW Incoming
Dimensions Size Major 100% 01/Rev. No.4 Work Inspection 1
Dated :-11.04.2017 Instructions Record
Section B Clause No.
1.1.1

As per ICF/MD/SPEC-
166 ISSUE STATUS
Chemical 1% of the ASTM A 276 TP NABL Lab
Material test Major 01/Rev. No.4 Dated :- 1 2
Property Lot 11.04.2017 Section A 316 Bar Stock Report
Clause No. 1.1.1

Ferrule
3
Round Bar
 As per
ICF/MD/SPEC-166
Ferrule ISSUE STATUS As per SMW Incoming
3 Surface
Round Bar Visual Major 100% 01/Rev. No.4 Work Inspection 1
Finish
Dated :-11.04.2017 Instructions Record
Section A Clause No.
1.1.2

As per ICF/MD/SPEC-
166 ISSUE STATUS As per SMW Incoming
Dimensions Size Major 100% 01/Rev. No.4 Dated :- Work Inspection 1
11.04.2017 Section A Instructions Record
Clause No. 1.1.1
 QAP (QUALITY ASSURANCE PLAN)
MANUFACTURER : Supreme Metal Works Vasai (E)
Double Ferrule Tube Fitting QAP NO :- 02 Rev No.:-00 Date: 01/08/2017 Page 2 of 3
COMPONENT CHARACTERI QUANTUM FORMAT AGENCY
TYPE OF CLASSIFIAC REFERENCE / ACCEPTANCE
SR.NO. / STIC OF CHECK OF REMARKS
CHECK TION DOCUMENT NORMS P W R H
OPERATION CHECKED % RECORDS

I Incoming Raw Material

As per ICF/MD/SPEC-
166 ISSUE STATUS
Chemical 1% of the ASTM A 269 GR
Material test Major 01/Rev. No.4 Dated :- MTC 1 2 2
Property Lot 11.04.2017 Section A TP 304
Clause No. 1.2

As per ICF/MD/SPEC-
166 ISSUE STATUS As per SMW Incoming
Surface
4 Tube Visual Major 100% 01/Rev. No.4 Dated :- Work Inspection 1
Finish 11.04.2017 Section A Instructions Record
Clause No. 1.2

As per ICF/MD/SPEC-
166 ISSUE STATUS As per SMW Incoming
Dimensions Size Major 100% 01/Rev. No.4 Dated :- Work Inspection 1
11.04.2017 Section A Instructions Record
Clause No. 1.2

33 Finish Product
 Final
Body , Nut , Dimension Check as
Dimensions Measurement Critical 20% ……… Inspection 1 2
Ferrule per Drawing
Records

Final
Hydraulic Pressure Approved Hydraulic Inspection
Assembly
Pressure testing 100 Critical 1 Loop Test pressure ……… Records / 1 2
Fitting testing
testing Kgs/cm² Procedure Pressure
test Report

Final
Pnuematic Pressure Approved Pnuematic Inspection
Assembly
Pressure testing 40 Critical 1 Loop Test pressure ……… Records / 1 2
Fitting testing
testing Kgs/cm² Procedure Pressure
test Report

As per ICF/MD/SPEC-
166 ISSUE STATUS
Marking Marking Visual Major 20% 01/Rev. No.4 Dated :- ……… ……… 1 2
11.04.2017 Section E
Clause No. 5.6

As per ICF/MD/SPEC-
166 ISSUE STATUS
Packing &
Packing Visual Major 100% 01/Rev. No.4 Dated :- ……… ……… 1 2
Dispatch 11.04.2017 Section E
Clause No. 5.7
 As per
ICF/MD/SPE The Loop is
C-166 ISSUE As per ICF/MD/SPEC- pressure up to
STATUS 166 ISSUE STATUS 100 Kgs/cm² Final
Hydraulic 01/Rev. No.4
Major Dated :-
01/Rev. No.4 Dated :- and to be held Inspection 1 2 2
test 11.04.2017Section B
11.04.2017Se for 5 minutes Record
ction B Clause No. 2.3 and No leakage
Clause No. found
2.3
Routine
Pressure
III Pressure
testing
testing proof
As per
ICF/MD/SPE As per
The Loop is
C-166 ISSUE ICF/MD/SPEC-166
STATUS pressure up to
ISSUE STATUS Final
Pnuematic 01/Rev. No.4 40 Kgs/cm² and
Major Dated :- 01/Rev. No.4 Inspection 1 2 2
test to be held for 5
11.04.2017 Dated :-11.04.2017 Record
minutes and No
Section B Section B Clause No.
Clause No. leakage found
2.4
2.4

As per As per As per

ICF/MD/SPEC- As per ICF/MD/SPE ICF/MD/SPEC-
166 ISSUE ICF/MD/SPEC C-166 ISSUE As per ICF/MD/SPEC- 166 ISSUE
Type Test
IV Type Testing
STATUS
01/Rev. No.4
-166 ISSUE
STATUS
Major
STATUS 166 ISSUE STATUS
01/Rev. No.4 01/Rev. No.4 Dated :-
Dated :-
STATUS 01/Rev.
No.4 Dated :- Report
1 2 2
Dated :- 01/Rev. No.3 11.04.2017 Section C
11.04.2017 11.04.2017
11.04.2017 Section B
Section C Section C
Section B
 QAP (QUALITY ASSURANCE PLAN)
MANUFACTURER : Supreme Metal Works Vasai (E)
Double Ferrule Tube Fitting QAP NO :- 02 Rev No.:-00 Date: 01/08/2017 Page 3 of 3
COMPONENT / CHARACTERISTI TYPE OF CLASSIFIAC QUANTUM REFERENCE / ACCEPTANCE FORMAT OF AGENCY
SR.NO.
OPERATION C CHECKED OF CHECK % RECORDS REMARKS
CHECK TION DOCUMENT NORMS P W R H

V Final Documentation
1 Nos / NABL Lab
1 R.M MTC --- --- --- --- --- 1 2
Size Report

Final
Dimension
2 --- --- --- 20% --- --- Inspection 1 2
Report
Report

Final
Pressure Test
3 --- --- --- 1 Loop --- --- Inspection 1 2
Report
Report

1 = Supreme Metal Works P = Performed By

2 = Purchaser / Third party W = Witnessed By
3 = Client R = Reviewed By
H = Hold By

Prepared By
Manufacturer