PT Angkasa Engineers Indon

Jl. Brigjend Katamso KM 5.6

Tanjung Uncang - Batam
Indonesia

Poposed WELDING PROCEDURE SPECIFICATION (pWPS)

ASME Section IX, ASME Boiler and Pressure Code Ed.2015

Welding Procedure Specification No: WPS-AEI-01-GTSMAW Revisi No : 0 Date:

Welding Process(es): GTAW & SMAW Type: Manual
Supporting PQR No.(s) PQR-AEI-01-GTSMAW

JOINTS (QW-402)
Joint Design Single V Groove Backing If Required
Backing Material (Type) Base Metal or Weld Metal Retainer None
Root Spacing 2 - 4 mm

Joint Detail:

65⁰ ± 5⁰

RF : 1 - 2 mm

RO : 2 - 4 mm

Base Metal (QW-403)

P-No. 1 Group No. 1 to P.No. 1 Group No. Any G
Mat’l Specification SA-106 Gr. B welded to SA-106 Gr. B &/or Equivalent

Thickness range
Base Metal Groove, mm 1.5 mm to 17.12 mm Fillet, mm A
Pipe Diameter Range: Groove, mm All Fillet, mm A
Maximum Pass thickness < 13mm Yes (Max 5 mm)
Other

Filler Metals (QW404) GTAW SM

Spec No. (SFA) 5.18 5
AWS No. (Class) ER 70S-G E7
F-No. / A-No 6/1 4
Size of Filler metal, Ø mm Ø 2.4 mm Ø 3.
Filler metal product form Solid Cov
Supplemental Filler metal Not Applicable Not Ap
 Weld metal thickness range, Groove mm 8 mm Max 9.12 m
Fillet, mm All A
Electrode Flux (Class) Not Applicable Not Ap
Flux type Not Applicable Not Ap
Flux trade name Not Applicable Not Ap
Alloy flux Not Applicable Not Ap
Alloy Elements Not Applicable Not Ap
Consumable Insert None Not Ap

Other

WPS-AEI-01-GTSMAW Page 1 of 3
 PT Angkasa Engineers Indonesia
Jl. Brigjend Katamso KM 5.6
Tanjung Uncang - Batam
Indonesia

ROCEDURE SPECIFICATION (pWPS)

ME Boiler and Pressure Code Ed.2015

27 September 2016

If Required
None

Any Group
d to SA-106 Gr. B &/or Equivalent

All
All

SMAW
5.1
E 7018
4/1
Ø 3.2 mm
Covered
Not Applicable
9.12 mm Max
All
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
 PT Angkasa Enginee
Jl. Brigjend Katamso
Tanjung Uncang - Ba
Indonesia

Position (QW-405) Post Weld Heat Treatment (QW-407)

Position(s) of groove All Position Temperature range, °C N
Welding progression Uphill Time range None hour
Position(s) of fillet All Position
Preheat (QW-406) Gas (QW-408)
Preheat temp. min., ° C 25°C For GTAW Gas (es)
Inter pass temp. max, °C Max 220OC Shielding Argon
Preheat maintenance None Trailing Not Applicable
Backing Not Applicable

Electrical Characteristics (QW-409)

Current AC or DC DC Polarity EN (GTAW) EP (
Amps (range) 85 - 140 Volt (range) 14 - 28
Tunsten electrode size and type Dia. 2.4 mm EWTh-2 Pulsing current (GTAW) Not Applicable
Mode of metal transfer for GMAW Not Applicable Electrode wire feed speed range Not Applicable

Techniques (QW-410) GTAW SMAW

String or weave bead Stringer or Weave Stringer or weave (max. 3X Ø
Orifice/ Gas cup size 4-8 Not Aplicable
Method Of Cleaning Grinding &/ or brushing Grinding &/ or brushi
Initial and inter pass cleaning Grinding &/ or brushing Grinding &/ or brushi
Method of back gouging Thermal or mechanical. When required, back-gouge to sound
Oscilation None Not Applicable
Contact tube to work distance Not Applicable Not Applicable
Multiple or single pass (per side) Multiple Not Applicable
Closed to out chamber Not Applicable Not Applicable
Multiple or single electrodes None Not Applicable
Maximum Pass Thickness Max 5 mm Max 5 mm
Travel speed range 130 - 180 mm/Min 100 - 140 mm/Min
Peening Not Permitted Not Permitted
Use Of Thermal Process None None
Electrode Spacing None None
Other

Weld Layer(s)
Filler metal Current Travel
Process Volt Range speed
Class Ø, mm Type polarity Amp. Range mm/min
Root GTAW ER 70S-G 1.6 - 2.4 DCEN 95 - 125 14 -18 130 - 150
Hot Pass GTAW ER 70S-G 1.6 - 2.4 DCEN 110 - 140 14 - 19 140 - 180
Filler SMAW E 7018 2.6 - 3.2 DCEP 85 - 120 22 - 28 110 - 140
Cap SMAW E 7018 2.6 - 3.2 DCEP 95 - 130 22 - 28 100 -125

Prepared By Reviewed By,

WPS-AEI-01-GTSMAW Page 2 of 3
 PT Angkasa Engineers Indonesia
Jl. Brigjend Katamso KM 5.6
Tanjung Uncang - Batam
Indonesia

None
None min None

% Mixture Flow rate

99.99% 12 - 20 L/min
Not Applicable Not Applicable
Not Applicable Not Applicable

EN (GTAW) EP (SMAW)

Not Applicable
Not Applicable

SMAW
Stringer or weave (max. 3X Ø electrode)
Not Aplicable
Grinding &/ or brushing
Grinding &/ or brushing
al or mechanical. When required, back-gouge to sound
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Max 5 mm
100 - 140 mm/Min
Not Permitted
None
None

Heat Input k.J/mm

0.53 - 1.04
0.51 - 1.14
0.80 - 1.83
1.00 - 2.18

Approved By :
 PT Angkasa Engineers Indon
Jl. Brigjend Katamso KM 5.6
Tanjung Uncang - Batam
Indonesia

JOINT DETAIL QUALIFIED

Applicable for single bevel

Double or single bevel

Singele or Double Fillet (All)

 For other joint detail or configuration not addressed in this sheet, please refer to construction drawing

WPS-AEI-01-GTSMAW Page 3 of 3
 PT Angkasa Engineers Indonesia
Jl. Brigjend Katamso KM 5.6
Tanjung Uncang - Batam
Indonesia

DETAIL QUALIFIED