Westfalia Control Unit C7-623 PDF

8164-9001-400
1198
Control Unit
C7-623
SIMATIC C7-623
7 8 9
D E F
4 5 6
A B C
DOWN ALARMS UP 1 2 3
. 0
DEL
SF DIR INS ESC
DC5V RUN
BAF FRCE STOP
HARD
COPY ACK
Program Program L-Test WMS SMS SMS SERIES CHECK

SHIFT
0 1 01 36 96 1 2
Sep. FEED SLUDG PARTIAL HEATER

RELEASE
E HELP ENTER

III
Subject to modification!
8164-9001-400 / 1198
IV

For your safety
ÁÁ • Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other units.
• Take special care when carrying out operations marked with

this symbol -
otherwise danger to life.
• Observe accident prevention regulations.

The local safety and accident prevention regulations apply uncondi-
tionally to the operation of the separator.
• When operating electrical apparatus, certain parts carry

dangerously high voltage.
Non-compliance with the protective measures can therefore result in
serious injury or damage.
For this reason, only suitably qualified specialists are allowed to work
on the units.
Protective measures should be taken in line with national and local reg-
ulations.
• Instruction manuals
Follow the instructions given in this manual and the separator manual.
Proper and safe operation is conditional on appropriate transport and
storage conditions, correct operation and assembly as well as careful
operation and maintenance.
• Operate the separator only in accordance with agreed pro-

cess and operating parameters.
• Maintain the separator as specified -

in the separator manual.
• Carry out safety checks on the separator -

as described in chapter ”Safety” in the separator manual.
8164-9001-400 / 1198

V
• Liability for the function of the unit passes to the owner.

Liability for the function of the unit passes unconditionally to the owner
or operator irrespective of existing warranty periods in so far as the unit
is improperly maintained or serviced by persons other than Westfalia
Separator service personnel or if the machine is not applied in accor-
dance with the intended use.
Westfalia Separator AG shall not be liable for damage which occurs as
a result of non-compliance with the above. Warranty and liability condi-
tions in the Conditions of Sale and Delivery of Westfalia Separator AG
are not extended by the above.
8164-9001-400 / 1198
VI

Foreword
This instruction manual is primarily intended for persons assigned the task
of operating and maintaining the control unit. To assure safe operation it is
therefore imperative that the manual is indeed handed over to these per-
sons.
In the event of any queries please state the model designation and the se-
rial number (see nameplate inside the control unit).
When ordering spare parts, it aids the rapid and correct processing of your
order if you also state the circuit diagram number specified.
Typenschild / Name plate
8164-9001-400 / 1198

VII
1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.3 Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5 Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . . 12
2.5.1 Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Getting acquainted with the operating elements . . . . . . . . . . . . . . . . 19
3.2.1 Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.3 System keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Overview of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4 Selecting operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.1 Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.3 Exiting the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.1 Entering the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.6 The start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.7 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 Switching on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3 Calling up separator data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4 Calling up the process text page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5 Calling up the separator data page . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.6 Calling up system times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.6.1 Determining the separating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.7 Timer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.8 Calling up the timer table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.9 Calling up digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.10 Calling up digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.11 Calling up analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.12 Calling up analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.13 Calling up service addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.14 Calling up operator times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.15 Calling up the system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.16 Loading a new program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.16.1 The UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.16.2 Loading data from the UD 700 to the C7-623 . . . . . . . . . . . . . . . . . . 61
8164-9001-400 / 1198
VIII

4.16.3 Text transfer OP-part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.16.4 Loading configured data from the programming device into
the UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5 Programs and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.1 Separator-specific operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.1.1 OSA-/OSB separators with VARIZONE system . . . . . . . . . . . . . . . . . 72
5.1.2 OSA-/OSB separators with UNITROL system – WMS function . . . 73
5.1.3 OSA-/OSB separators with UNITROL system – SMS function
for HFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.1.4 OSC separators in -02- design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.1.5 OSC separators with UNITROL system – WMS system . . . . . . . . . 79
5.1.6 OSC separators with UNITROL system – SMS function . . . . . . . . . 82
5.1.7 OSC separators with UNITROL system – SMS function for
lube oil treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.2 Setting the counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.2.1 Flush ejection (counter 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.2.2 Partial ejections (counter 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.3 Entering freely assignable times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6 Error messages / maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

6.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.1.1 Status and error indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.2 Alarm descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.2.1 Separator motor protection (input 0.1) . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.2.2 PSL Clean oil discharge (input 0.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.2.3 PSH Clean oil discharge (input 0.3) (special design) . . . . . . . . . . . . 97
6.2.4 FSH water discharge (input 0.4) (special design) . . . . . . . . . . . . . . . 99
6.2.5 LSHH Sludge tank (input 0.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.2.6 Fault feed pump (input 1.1) (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.2.7 Fault sludge pump (input 1.3) (optional) . . . . . . . . . . . . . . . . . . . . . . . 103
6.2.8 Vibration monitoring stage 1 (input 1.6) (additional equipment) . . . 105
6.2.10 SMS – System errors (input 0.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.2.11 SMS – Minimum separating time not exceeded (Input 0.6) . . . . . . . 111
6.2.12 HFO series operation: Selection errors . . . . . . . . . . . . . . . . . . . . . . . . 113
6.2.13 Ejection monitoring (analog output 0.0) . . . . . . . . . . . . . . . . . . . . . . . . 115
6.2.14 Temperature monitoring (analog output 0.2) . . . . . . . . . . . . . . . . . . . 119
6.3 Causes and action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.3.1 Separator monitoring systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.3.2 Separator – optional auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.3.3 Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
6.3.4 Control unit C7-623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
6.4.1 Storing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
6.4.2 Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
7 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
8164-9001-400 / 1198

1
1 General description
1.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8164-9001-400 / 1198
2

1.1 Application The C7-623 control unit is used for the automatic ejection control and condition
monitoring of mineral oil separators of the series
• OSA
• OSB
• OSC
With the electronic C7-623/A control unit total ejections of the centrifuge bowl, with
or without previous displacement of the product, are triggered at preset intervals.
The following ejection modes can be selected on the OSC separators:
• partial ejections
• total ejections
• preselectable partial ejections followed by total ejection
With the time-dependent program cycle it is important in respect of high clarifying
efficiency and avoiding desludging losses that the separable solids content in the
product does not fluctuate widely.
The centrifuges with UNITROL system are provided with two basic monitoring sys-
tems:
• Water content monitoring system - WMS
• Sludge space monitoring system - SMS
Series operation is also available for two-stage HFO treatment.
Software assignment to the specific separator is carried out in the factory using a
password function.
Detailed information on the special functions is given in the respective chapters of
this manual.
The illuminated four-line LC display provides information about the operating and
malfunction condition of the separator and, depending on the programming, dis-
plays relevant process data.
1.2 Equipment The control system comprises, in addition to the control cabinet, all complete line
fittings incorporating electrical components which are controlled or monitored by
the control unit.
These include:
• the dirty oil connection,
• the water connection,
• the operating water connection,
• additionally on UNITROL centrifuges:
- the circuit and water discharge valve
- the water sensor
- and/or the pressure switch for the bypass line in SMS function.
Optional extras:
• multi-purpose thermometer PT 100 for minimum / maximum monitoring in the
dirty oil
• level switch for monitoring the water discharge
• process-dependent control of an external feed pump
• level switch for monitoring the sludge tank
• minimum and maximum level switch for controlling a sludge pump
• klaxon for audible alarm
The standard C7-623 control unit is designed for single operation of purifiers or clar-
ifiers.
If required, series operating mode can be pre-selected for two-stage HFO opera-
tion after entering a password. The MPI interfaces (Multi Point Interface) must be
cabled accordingly (cf. chapter 6.2.12 page 113 ff.).
8164-9001-400 / 1198

3
1.3 Control cabinet
Fig. 2
The C7-623 control unit is built into the door of the control cabinet ready for connec-
tion.
An order-specific drawing is in the appendix to this manual.
8164-9001-400 / 1198
4

1.4 General layout plan
B 4
8
C
6
5
14
11
10 13
12
7
D
A 3
2
Fig. 3
A Water 1 Control unit C7-623 and motor control for centrifuge

B Compressed air Motor control feed pump
C Dirty oil feed Motor control sludge pump
D Clean oil discharge 2 Water pressure reducer
3 Feed assembly with solenoid valve for
filling, displacement and operating water
4 Compressed air control unit
5 Pneumatic 3/2-way valve with
manual adjustment and solenoid valve for control air
(fitted in the dirty oil line of the separator)
6 PT 100 oil feed min./max. temperature monitoring
7 Pressure switch (for monitoring the clean oil discharge)
8 Connections for electrical power supply
9 Klaxon
10 Water discharge valve
11 Circuit valve
12 Pressure switch - sludge space monitoring
13 Water sensor
14 Terminal box (fitted to separator)
On special order only.
8164-9001-400 / 1198
Westfalia Separator AG 5
2 Control system
2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.3 Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5 Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . . 12
2.5.1 Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8164-9001-400 / 1198
6

Fig. 4 - Front view of the C7-623 control unit 3
1 Electronic control unit C7-623/A
2 Main switch
3 Lock
8164-9001-400 / 1198

7
8 7 6 5 4
Fig. 5 - Inside view of the C7-623 control unit
1 Power supply module

2 Electronic control unit C7-623/A
3 Main switch
4 Measuring transducer 0-1 A / 4-20 mA
5 Terminal strip
6 Interface relay/collective alarm
7 Circuit breaker
8 Connecting terminals for lead
8164-9001-400 / 1198
8

Fig. 6 - Rear view of the C7-623/A control unit - input/output definitions
8164-9001-400 / 1198

9
2.1 Design The electronic control unit C7-623/A is installed in the front door.
The foil-protected keyboard allows IP 65 protection.
The control unit incorporates an illuminated LC display with 4 x 20 characters and
cursor control.
The display is equipped with continuous background illumination. The contrast of
the LC display can be altered with the keyboard.
...
SHIFT
+ ... The contrast is adjusted by pressing the shift key and the „+/-“ key.
+/-
As the control units can be installed at various heights, it is advisable to adjust the
LC display for optimum readability during commissioning.
The main switch and the keyboard foil with the function keys and input/output defini-
tions are mounted below the electronic unit.
Installed on the mounting plate inside the control unit, above terminal strip X1 for
connection of all external lines, are the following devices:
• 24 VDC power supply unit
• Current measuring transducer for ejection monitoring and current indication
• Two-pole safety cut-out for the connected nominal voltage
• Measuring relay for water discharge in UNITROL operating mode
• Temperature/measuring transducer for product monitoring
Cable entry is from below through cable glands.
The control unit is assembled ready for operation and is wired ready to hook up.
2.2 Classification specifi- The C7-623/A control unit complies with the VDE regulations (IEC) and has been
cations granted acceptance certificates by the following classification societies:
• Germanischer Lloyd (certificate No. 10050-98HH)
• Lloyd’s Register of Shipping (certificate No. 98/20058)
• Det Norske Veritas (certificate No. ...)
• American Bureau of Shipping (certificate No. 97-MU33558-X-A1)
• Bureau Veritas (certificate No. ...)
8164-9001-400 / 1198
10

2.3 Special designs Special versions differing from the one described in this manual are available:
• The electronic C7-623/A control unit can be integrated in a compact control cabi-
net with separator motor controls, oil and water heater controls, vibration moni-
toring system, pump controls etc. or in a central control room.
• For centrifuges installed in explosion-hazarded areas, operation can be carried
out by means of an explosion-proof control panel mounted in the vicinity of the
centrifuge. The control unit is then installed in a room outside the danger area.
The supervisory equipment on the centrifuge such as pressure switch, flow de-
tector and temperature switch is then connected to intrinsically safe EEx(i) cir-
cuits.
• In accordance with US regulations, the C7-623/A control unit can be operated
according to FM in explosion-hazarded zones.
2.4 Assembly 1 Gasket 10.5x23x5

(Part-No. 0007-2278-750)
2 Threaded bolt M 8
(let into wall)
3 Washer
4 Rear panel of control unit
5 Washer
6 Wall
Fig.7
2.4.1 Control unit • The control unit must be fitted either to a wall (pillar) or a frame in the vicinity of
the centrifuge.
• If possible, the installation site for land-based installations must be chosen so
that the sun cannot shine on the front panel impairing the readability of the dis-
play. Heating of the electronic control unit by solar radiation must also be
avoided.
• When mounting the control unit on a wall, a clearance of about 20 mm should
ÁÁ
be maintained. The fixing dimensions are given in the dimensioned drawing in
the appendix.
• The fixing holes at the rear of the control unit must be sealed by means of the
gaskets supplied.
In case of shipboard installations, the unit should be mounted in a low-vibration
arrangement and must not be within the vicinity of hot pipelines.
• Although the electronic control unit is protected against moisture by the protec-
tive foil and door seal, the cabinet must not, however, be installed in an exces-
sively humid environment or damp area.
• In order to maintain a constant temperature inside the control unit, the main
ÁÁ switch should be left on when the centrifuge is at a standstill.

• If the centrifuge is installed in an explosion-hazarded area, the control unit must
be located outside the hazardous area.
8164-9001-400 / 1198

11
2.4.2 Electrical connection The control unit is rated for a connection voltage of 220 VAC. It is also available for
a 110 VAC connection voltage. When a motor starter is integrated, the operating
connection voltage is stepped down correspondingly.
ÁÁ
Before operating the control unit, check the rated or connected voltage indicated
on the red rating plate inside the cabinet.
Make sure that the solenoid valves for operating water and control air are rated for
24 VDC.
The electrical feed to the control unit must be protected by a 10 A slow-blow fuse
or the rated currents of the motor starters must be adjusted in accordance with the
data in the circuit diagram.
External voltages
The potential-free contacts of the output modules carry external voltage (even
ÁÁ
when the main switch is off!). They can be identified by the orange coloured wiring.
They can be included in circuits with any voltage 250 VAC.
For the switching capacity of the contacts: see 3.1
A wire cross-section of 1.0 mm2, copper, is adequate for all cables. The arrange-
ment of the terminals on terminal strip X1 is shown in the terminal diagram in the
appendix.
The screwed glands for the electrical cables should be properly tightened and
packed with sealing compound.
2.4.3 Fuse terminals Valve actuation is via fuse terminals with LED indicators.
When there is a short-circuit in the valve electric circuit, the fuse in the terminal re-
sponds which is indicated by the corresponding red LED. This single fuse arrange-
ment guarantees the full functionality of the C7-623/A control unit, as the operating
voltage 24 VDC is still available. The electronic fuse in the power supply module is
not activated.
ÁÁ
Attention!
When the fuse monitoring responds, the function of the separator is limited (valve
does not work).
Eliminate the cause of trouble immediately!
Spare fuses 0.5 A - semi-time lag are supplied with the control cabinet.
8164-9001-400 / 1198
12

2.5 Installing the control The C7-623/A control unit has been prepared for fixed installation in a control panel
unit in the control cabi- or cabinet door.
net
Housing dimensions 240 mm x 168 mm
Mounting depth 69 mm
Control panel cutout 230.5 mm x 158.5 mm
69
240
168
230,5+0,5
1
158,5+0,5
Fig. 8
Proceed as follows:
• Preferably use a Torx screwdriver, size T10.
• Make a cutout in the control panel (1) (dimensions 230.5 x 158.5 mm).
8164-9001-400 / 1198

13
Fig. 9
• Insert the enclosed sealing ring behind the front panel (2)(see fig. 9).
• Insert the control unit into the cutout in the control panel.
Fig. 10 - Fixing bracket before engaging
• Insert the four fixing brackets (3) (see fig. 10) into the guides provided.
• Push the fixing brackets in until the spring engages.
8164-9001-400 / 1198
14

Fig. 11 - Fixing bracket engaged
• Screw the four fastening screws enclosed with the control unit into the four fixing
brackets enclosed (4) (see fig. 11).
• Tighten the four screws with the Torx screwdriver (torque 0.6 Nm).
8164-9001-400 / 1198

15
2.5.1 Loosening the fixing Proceed as follows when loosening the fixing bracket:
bracket
Fig. 12
• Loosen the screw (1).

• Lift the fixing bracket (2).
• Push the fixing bracket out of the guide (3).
8164-9001-400 / 1198
16

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198

17
3 Control unit
3.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.2 Getting acquainted with the operating elements . . . . . . . . . . . . . . . . 19
3.2.1 Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.3 System keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Overview of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4 Selecting operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.3 Exiting the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.1 Entering the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.6 The start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.7 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8164-9001-400 / 1198
18

3.1 Technical specifica- Ordering number C7-623/A

tions
EWK: P4 623 A000 11 303
WS-MS-No. 0005-4050-300
Dimensions 240 x 168 x 69 mm (H x B x T)
Installation/cutout dimensions 230.5 x 158.5+0.5 mm
Weight 1 350 g
Display STN LC display, 4 lines of 20 characters,
LED background illumination 5 mm character height
Keyboard Film keypad with metal domes
44 keys with 26 integrated LEDs
Inputs 16 digital, 24 VDC, range: 11-30 VDC
4 analog 4-20 mA / 0-10 VDC
Outputs 16 digital, 0.5 A each, max. total current 4 A
4 analog 4-20 mA
Serial interface V.24 for printer connection
MPI interface Standard MPI interface
Buffer battery Buffer time approx. 1 year
Flash memory / 128 KB
configuration memory
RAM 128 KB
Configuration software Step 7
B+B software ProTool / ProTool-Lite
Power supply 24 VDC, range: 20.4 to 30.2 VDC
Input voltage with polarity re- yes
versal protection
Current consumption 2.4 A max.
Safety standard DIN EN 61131-2/IEC 1131-2
Enclosure Unit front: IP 65 as per IEC 529
Unit housing: IP 20 as per IEC 529
Electromagnetic compatibility EN 50081-2 / EN 50082-2
Climatic conditions Tested as per DIN IEC 68-2-1/ 68-2-2
O eration:
Operation: 0 oC to 55 oC, vertical installation
Storage: -20 oC to +70 oC
Humidity: Tested as per
er DIN / IEC 68-2-3
68 2 3
Operation/storage: 5-95% at 25 oC
Mechanical environmental Vibration: as per DIN IEC 68-2-6
conditions Operation: 10-58 Hz, amplitude 0.075 mm,
58-500 Hz, acceleration 9.8 m/s
Storage: 5-9 Hz, amplitude 3.5 mm,
9-500 Hz, acceleration 9.8 m/s
Shock: as per DIN IEC 68-2-29
Semi-sinusoidal 100 m/s2 (10 g), 16 ms,
100 shocks
8164-9001-400 / 1198

19
3.2 Getting acquainted with the operating elements
SIMATIC C7-623
7 8 9
D E F
4 5 6
A B C
DOWN ALARMS UP 1 2 3
. 0
1
DEL
DIR INS ESC
SF DC5V RUN
BAF FRCE STOP
HARD
2 COPY ACK
Program Program L-Test WMS SMS SMS SERIES CHECK

SHIFT
0 1 01 36 96
3 1 2
Sep. FEED SLUDGE PARTIAL HEATER

RELEASE
HELP ENTER
4 5
Fig. 13
The operating interface consists of:

1 Display
2 Softkeys
3 Status and fault indicator
4 Function keys
5 System keys
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20

3.2.1 Function keys The function keys have a global function: The actions which can be triggered are
independent of the display. They each incorporate an LED which gives information
on the state of the respective function.
Key Key designation Description
Separation program Off This key closes the feed valve in separating mode and
Program empties the bowl.
0 On the OSC separators two total ejections are triggered
automatically.
Ejections are indicated by the LED.
Separation program ON This key starts the separating program.

Program
When the ejection program has run the feed valve is
1 opened.
No start is possible if the separating temperature has
dropped below the minimum value.
The LED lights up in ejection and separating mode.
Lamp test This key starts a function test of all key LEDs and any exter-
L-Test nal pilot lamps.
The following LEDs are not tested:
• SF
• DC5V
• RUN
• BAF
• FRCE
• STOP.
Water Content Monitoring System When commissioning a UNITROL centrifuge, the WMS
WMS (WMS) function can be assigned to the centrifuge (-01-) after en-
01 tering a password.
The WMS function is visible in the display.
For details see chapter 5.1.5, page 79.
Sludge Monitoring System SMS-HFO When commissioning a UNITROL centrifuge, the SMS
SMS function can be assigned to the centrifuge (-36-) after en-
The SMS function is visible in the display.
Sludge Monitoring System SMS-LO When commissioning a UNITROL centrifuge, the SMS
SMS function can be assigned to the centrifuge (-96-) after en-
The SMS function is visible in the display.
Series operation When operating HFO separators in series, two control sys-
SERIES tems can be preselected within the MPI network for this
1 2 treatment mode.
The „SERIES“ key on each control unit must be activated.
8164-9001-400 / 1198

21
Key Key designation Description
System test WMS or SMS In separating mode repeated pressing of this key will initi-
CHECK ate a check of the water discharge (WMS) or ejection by
means of SMS, depending on which of the functions has
been preselected.
Separator status This key has no function.

Sep.
The LED in the key shows the actual status of the separa-
tor:
• Permanent lighting: operation
• Slow flashing: fault from motor protection
• Rapid flashing: start-up phase
Status indication feed pump This key has no function.

FEED
The LED in the key shows the actual status of the feed
pump:
• Rapid flashing: pump post-running
Status indication sludge pump This key has no function.

SLUDGE
The LED in the key shows the actual status of the sludge
pump:
• Rapid flashing: pump post-running
Preselection partial ejection OSC separators allow partial ejections.

PARTIAL
To do this, preselect the number of partial ejections on co-
unter Z1 to be triggered before the total ejection and then
press the key „PARTIAL“.
Process screen This key calls up the process screen from any selected di-
splay page (display page 3/1) and shows the current sepa-
rating data.
Heater release Pressing this key releases an optional heating system

HEATER
RELEASE
which is then process-dependently controlled.
The function is signalled by the LED.
Attention:
Pay attention to minimum separating temperature!
Special function This key is programmed specifically for the contract and is
described in the appendix.
Special function This key is programmed specifically for the contract and is
described in the appendix.
8164-9001-400 / 1198
22

3.2.2 Softkeys The softkeys have a local function: The actions which can be triggered are depen-
dent on the screen currently displayed and are shown by an icon on the screen
above the key.
Example of triggering an action in the softkey „menu“:
MODE: STOP
MENU
DOWN ALARMS UP
Fig. 14
UP Press the „UP“ key to execute the „Menu“ function.
The functionality of the individual softkeys is described in the corresponding dis-

plays.
DOWN Softkey „DOWN“

This key is normally used in the display to access the previous level.
Other functions are picture-dependent and are shown in the display.
ALARMS Softkey „ALARMS“

Picture-dependent function key as per display.
On the process page (display page 3/1) you can use this key to call
up the alarm message buffer.
Picture-dependent function key as per display.
UP Softkey „UP“
This key is normally used in the display to access the next level.
Other functions are picture-dependent and are shown in the display.
8164-9001-400 / 1198

23
3.2.3 System keyboard Note:

Pressing several keys at the same
time may lead to incorrect entries.
7 8 9
D E F
4 5 6
A B C
1 2 3
. 0
DEL
DIR INS ESC
HARD
COPY ACK
SHIFT
HELP ENTER
Fig. 15
Moves cursor to the left
Moves cursor to the right
Moves cursor upwards
Moves cursor downwards
Note:
The cursor keys have a repeat function: When the key is depressed
the entry is repeated after a short delay until the key is released.
8164-9001-400 / 1198
24

Numeric ....
1
0
...
.... key block for inputting values
9 When the SHIFT key is pressed you can enter alphanumeric charac-
ters A to F.
Change-sign key
+/- This key is used to alternate between the plus and minus sign.
Shift key
SHIFT This key is used to activate the alternate function of double-function
keys.
The LED goes on when the change-over function is activated.
Cancel key („Escape“)

This key
ESC
– cancels already started functions,
– deletes already entered characters for a value input,
– switches back to previous menu,
– changes operating levels.
Confirm
This key
ENTER
– accepts and exits an entry,
– switches from message level to picture level.
Acknowledgement key
Acknowledges the currently indicated alarm message or all mes-
ACK
sages of an acknowledgement group; this does not eliminate the
fault.
The LED remains on as long as at least one unacknowledged alarm
message is queued.
INS Insert / delete key

DEL This key is used to enter a blank at the cursor position for alphanu-
meric entries. All following characters are shifted to the right by one
position.
When you simultaneously press the SHIFT key, you can delete the
character at the cursor position for alphanumeric entries. All following
characters are shifted to the left by one position.
Info key
Opens a help text for the selected object (e. g. message, input field).
HELP
The LED only goes on when a help text is available for the selected
object.
Displays contents
This key is used to call up the screen directory.
DIR
HARD Print („hardcopy“)

COPY This key serves to output the content of the current display via a con-
nected printer (optional).
8164-9001-400 / 1198

25
3.3 Overview of display The control functions can be seen in the different display pages. Proceed as follows
pages to view the display pages:
Press the „DIR“ key to get a display of all configured pages
DIR
or ...
... select the desired screen.
Open the desired screen.

ENTER
The following table gives an overview of the available display pages.
Display Main menu Display Submenu

page page
1/1 Start menu 1/2 Program version
2/1 Separator data 2/2 Pump status
3/1 Process data total ejection 3/2 Process data partial ejection
4/1 – 4/5 Separator operating data
5/1 – 5/19 Timer table
6/1 – 6/2 Counter table
7/1 – 7/8 Digital inputs
8/1 – 8/8 Digital outputs
9/1 – 9/4 Analog inputs
10/1 – 10/2 Analog outputs
11/1 - 11/8 Service information
12/1 – 12/8 Service information, operating hours
13/1 Option for special function
14/1 – 14/5 User times (setting without password)
15/1 – 15/5 System settings, language, alarms,

transfer
Note:
The process data on the display page 3/1 can be called up directly from every di-
splay page by pressing the „Process screen“ key.
8164-9001-400 / 1198
26

3.4 Selecting operating You can call up the system function menu from every operating level. The following
modes menus are available in the system function menu:
• C7-CPU operating mode selection
- RUN-P
- RUN
- STOP
- MRES
• DI/DO status indication
3.4.1 Calling up the system

...
function menu
SHIFT
... Simultaneously press the shift key and the help key.
HELP
Note:
The LED in the shift key goes out again when you press the help key.
The display shows the system function menu:
SIMATIC C7
SYSTEM FUNCTIONS
KEY DI/DO
DOWN ALARMS UP
Fig. 16
8164-9001-400 / 1198

27
3.4.2 Calling up the system

DOWN Press the „DOWN“ key.
function menu
The display shows the menu „C7-CPU operating modes“:
MODE: STOP
RUNP RUN STOP MRES
DOWN ALARMS UP
Fig. 17
Key Operating Description

mode
DOWN RUNP The CPU processes the user program.

Using a programming device (PD) programs and data
can be
• uploaded from the C7-CPU (C7 → PG),
• transferred to the C7-CPU (PG → C7).
ALARMS RUN The CPU processes the user program.

Programs and data in the C7-CPU can be uploaded
with the PG/UD 700 (C7 → PG/UD).
The program and data can neither be loaded nor modi-
fied.
8164-9001-400 / 1198
28

Key Operating Description

mode
STOP The C7-CPU does not process a user program.

Programs can
• be uploaded from the C7-CPU with the programming
device (C7 → PG),
• transferred to the C7-CPU (PG → C7).
Note:
The operating mode „STOP“ is valid only for the
C7-CP, not for the C7-OP. Further processing with the
C7-OP is possible.
UP MRES Memory reset:

Resetting the C7-CPU requires a special operating
sequence of the modes „STOP“ and „MRES“. This
function requires specialist knowledge.
3.4.3 Exiting the system

Press the „ESC“ key to exit the system function menu or the menu
function menu
„C7-CPU operating modes“.
ESC
8164-9001-400 / 1198

29
3.5 Password protection Certain entries and functions require prior entry of a password.
You will be prompted to enter a password if you
• press a key to which a password-protected function is assigned,
• write in password-protected input fields.
Note:
You can obtain the password from Westfalia Separator AG.
3.5.1 Entering the pass-

PASSWORD ENTRY
word
...
1
0
... Enter the password using the numerical keys.
9 For security reasons, the entered digits are displayed as asterisks „*“.
Confirm the entry or ...

ENTER
... cancel the entry.

ESC
After you have entered a valid password, you can use the password-protected func-
tion for two minutes. After this time your access right is „cancelled“ and the pass-
word must be reentered if necessary.
This symbol is used in the manual to refer to the procedure described

above, that means:
• Enter the password as described above.

Multiple password-protected entries during the 2 minute session do not require
you to enter the password again.
8164-9001-400 / 1198
30

3.6 The start screen
1 22.10.98 16:30:11
OSC-15/50
2 Westfalia Separator
<< LOGOUT LOGIN >>
3
8
4 DOWN ALARMS UP
5 6
Fig. 18
1 Current date
2 Preselected separator model
3 Company name
4 Exit password level („DOWN“ key)
5 Terminate password function („ALARMS“ key)
6 Call up password (key „ “)
7 Call up password level („UP“ key)
8 Current time
8164-9001-400 / 1198

31
3.7 Interfaces The plug and socket connectors (interfaces) required for connecting the various in-
puts and outputs of the C7 are provided.
ÁÁ
Attention:
Use only approved shielded cables for wiring the analog inputs and outputs as well
as the IM, V.24 and MPI interfaces.
o
2
l
r
3
u
4
6
7
8
Fig. 19
1 IM port
2 Analog inputs
3 Analog outputs
4 AUX digital inputs
5 Serial interface V.24 (e. g. for printer)
6 Digital inputs (top)
7 Digital outputs (bottom)
8 DI/DO 24 VDC power supply
l left
o top
u bottom
r right
8164-9001-400 / 1198
32

Fig. 20
1 MPI interface
8164-9001-400 / 1198

33
4 Operation
4.1 Switching on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.2 Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3 Calling up separator data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4 Calling up the process text page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5 Calling up the separator data page . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.6 Calling up system times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.6.1 Determining the separating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.7 Timer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.8 Calling up the timer table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.9 Calling up digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.10 Calling up digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.11 Calling up analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.12 Calling up analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.13 Calling up service addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.14 Calling up operator times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.15 Calling up the system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.16 Loading a new program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.16.1 The UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.16.2 Loading data from the UD 700 to the C7-623 . . . . . . . . . . . . . . . . . . 61
4.16.3 Text transfer OP-part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.16.4 Loading configured data from the programming device into
the UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8164-9001-400 / 1198
34

4.1 Switching on the con- When you switch on the power supply the C7 control unit performs a self-test. When
trol unit the control unit has started correctly the following message is displayed:
SIMATIC C7-623 V1.20

4 x 20 Characters 5 mm
Press „ENTER“ to switch to the start screen:

ENTER
22.11.97 16:30:11 Display page 1/1 (start screen)

OSC-15/10
Westfalia Separator
<< LOGOUT LOGIN >>
Contrast adjustment
Press the shift key.
SHIFT The LED goes on.
Press the „+/-“ key to adjust the contrast.

+/-
Press the shift key.

SHIFT The LED goes out.
Calling up display pages

Press the „DIR“ key to call up the directory.
DIR
...
... navigate to the desired display page using the cursor keys.
Press „ENTER“ to open the desired display page (overview see

page 25).
ENTER
8164-9001-400 / 1198

35
4.2 Start screen When the control unit has started correctly, you enter the start menu (display
page 1/1):
22.11.97 16:30:11 Display page 1/1 (start screen)

OSC-15/10
Westfalia Separator
<< LOGOUT LOGIN >>
Press the „Cursor down“ key to call up the next submenu:
MINERAL OIL SYSTEMS Display page 1/2 (Program version)

Program version
8104-7623-700
Version: 10/98 Da
Always state the current program version when contacting Westfalia Separator for
support.
Press the „Cursor up“ key to return to the start menu.
UP Press the „UP“ key to access display page 2/1 („Separator data“).
8164-9001-400 / 1198
36

4.3 Calling up separator

OSC 15/10 ready f. operation Display page 2/1 (separator
data
OP data: 12A/4800 rpm data)
Starting time: 300 sec
Mode: Single VARIZONE
Line Description
1 Separator model
The separator model is entered at the factory.
The current status of the separator is displayed. Possible states are:
• Off
Separator is not switched on.
• Acceleration
The separator is in the start-up phase; process start is not possible.
• Ready f. operation (ready for operation)
The separator has reached its rated speed; the separating process can
begin.
• Separation
Separator is in separating mode; the product feed is open or the ejection
program is running.
• PTC alarm
The motor protection has responded; power has been cut off to separa-
tor and the feed valve closed.
2 Operating data:
• Current
The actual separator current is displayed. The current values are differ-
ent in the start-up, ejection and operating cycles.
• Bowl speed (optional)
If a proximity switch is retrofitted to the separator, the current bowl
speed is displayed.
3 Elapsing start-up time

During the separator acceleration phase the elapsing start-up time is dis-
played in seconds. The separator is ready for operation when the display
shows „0 sec“. Preselection is made on timer 10.
8164-9001-400 / 1198

37
Line Description
4 Preselected mode (separator operating function)

The separator operating mode is set at the factory. The following displays
are possible:
• Single VARIZONE
The separator is run in single operation as VARIZONE (-02-).
• WMS (Water Content Monitoring System)
The separator is run with activated water content monitoring system
(-01-).
(Further details are given in the separator manual.)
• SMS-HFO (Sludge Monitoring System)
The separator is run with activated sludge space monitoring system
(-36-).
• SMS-LO (Sludge Monitoring System)
The separator is run with activated sludge space monitoring system
(-96-).
• WMS series
The separator is operated as the first stage in series operation with a
separator equipped with SMS. Signal exchange is via the MPI interface.
• SMS series
The separator is run as the second stage in series operation with a se-
parator equipped with WMS. Signal exchange is via the MPI interface.
Press the key „Cursor down“ to access the submenu which displays
the current status of optional feed or sludge pumps.
Feed pump status Display page 2/2 (pump status)

Operation
Sludge pump status
Off
Possible displays for „feed pump“ and „sludge pump“ (in line 2 and 4):
• Off
• Operation
• Fault
Press the „Cursor up“ key to return to display page 2/1.
UP Press the „UP“ key to access display page 3/1 („process data total
ejection“).
8164-9001-400 / 1198
38

4.4 Calling up the process

Program: Ready f. operation Display page 3/1 (process data
text page
Step: Circulation total ejection)
Product temp.: 097 _C
Sep. time: 3600 s
Line Description
1 The current status of the program cycle is displayed. Possible states are:
• Off
Program cycle is not activated.
• Acceleration
The program cycle is in the start-up phase; process start is not possible.
• Ready f. operation (ready for operation)
Program cycle has reached operating speed; the separating process
can begin.
• Separation
Separator is in process mode; the product feed is open or the ejection
program is running.
• PTC alarm
The motor protection has responded; power has been cut off to separa-
tor and the feed valve closed.
2 Depending on the operating status of the separator, the current program

cycle („step“) is shown in the display.
The possible display texts are described below depending on operating
mode:
• Circulation
The feed valve is in recirculation mode. The separator is in start-up or
fault mode or the process has not been initiated.
• Waiting
The separating process has been initiated.
• Displacement
The bowl contents are displaced without loss by opening the displace-
ment water valve.
• Waiting after displacement
There is a delay time of 5 s after displacement.
• Total ejection
The bowl sludge space is emptied by actuating the operating water
valve.
• Speed recovery
The speed drop occurring during ejection is compensated for.
• Filling
The filling process creates the required water seal on the VARIZONE
and UNITROL separators in 96 mode.
• Waiting after filling
After the filling process there is a delay time of 5 s.
• Feed - open
The separating process is activated.
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39
Line Description
3 Product temperature
The current product feed temperature is displayed in degrees Celsius.
4 Separating time
The elapsing separating time is displayed here in seconds. When a „0“
reading is displayed, an ejection cycle is triggered automatically.
In partial ejection mode press the „Cursor down“ key to call up the
submenu:
Partial ejection: 4 Display page 3/2 (process data partial

Step: Circulation ejection)
Product temp.: 097 _C
Sep. time: 3600 s
Line Description
1 Partial ejection counter (only for OSC separators)

The number of partial ejections is displayed. When the display shows a
„0“ reading, the next ejection is performed as a total ejection.
2 Depending on the operating status of the separator, the current program

cycle („step“) is shown in the display.
The possible display texts are described below depending on operating
mode:
• Circulation
The feed valve is in recirculation mode. The separator is in start-up or
fault mode or the process has not been initiated.
• Waiting
The separating process has been initiated.
• Displacement
The bowl contents are displaced without loss by opening the displace-
ment water valve.
• Waiting after displacement
There is a delay time of 5 s after displacement.
• Total ejection
The bowl sludge space is emptied by actuating the operating water
valve.
• Speed recovery
The speed drop occurring during ejection is compensated for.
• Filling
The filling process creates the required water seal on the VARIZONE
and UNITROL separators in 96 mode.
• Waiting after filling
After the filling process there is a delay time of 5 s.
• Feed - open
The separating process is activated.
3 Product temperature
The current product feed temperature is displayed in degrees Celsius.
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40

Line Description
4 Separating time
The elapsing separating time is displayed here in seconds. When a zero
reading is displayed, an ejection cycle is triggered automatically.
...
1
0
... On the counter display page you can use the numerical keys to pre-
9 select the number of partial ejections until a total ejection within the
setpoint range.
The counter registers each partial ejection and counts backwards until the value
zero is reached; the desired total ejection is then triggered.
The preselected setpoint is then automatically reset.
Press the „Cursor up“ key to return to display page 3/1.
UP Press the „UP“ key to access display page 4/1 („separator operating
data“).
8164-9001-400 / 1198

41
4.5 Calling up the separa- Sep. operating data: Display page 4/1 (separator operating
tor data page OP-h: 14567 h data)
Ejections: 1234
Starts: 87
Line Description
1 Header for the display page
2 Operating hours
The number of separator operating hours is displayed here. This hour
count is the basis for the required service actions (see separator manual).
3 Number of ejections
The number of executed total ejections is shown in this line.
4 Number of starts
The number of properly completed starts is shown in this line.
WMS/per.: 11 Display page 4/2

WMS/tot.: 123
SMS/per.: 0
SMS/tot.: 4
Line Description
1 Number of WMS responses per separation unit

On UNITROL separators with activated water content monitoring system,
the number of water discharges per preset separating time is registered.
In the case of manual termination of the separation process, the displayed
value is reset to zero.
2 Number of WMS responses

On UNITROL separators with activated water content monitoring system,
the number of water discharges is continuously registered. The value dis-
played cannot be reset.
3 Number of SMS responses per separation unit

On UNITROL separators with activated sludge space monitoring system
the number of ejections triggered by SMS per preset separating time is
registered. In the case of manual termination of the separation process,
the displayed value is reset to zero.
4 Number of SMS responses

On UNITROL separators with activated sludge space monitoring system
the number of ejections triggered by SMS is continuously registered. The
displayed value cannot be reset.
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42

PTC alarms: 3 Display page 4/3

PAL alarms: 5
PAH alarms: 2
FSH alarms: 5
Line Description
1 PTC alarms
This alarm is registered when the separator is shut down by the PTC
thermistors integrated in the windings of the separator motor.
2 PAL alarms
This alarm is registered when the separation process is stopped by the
minimum pressure switch installed in the clean oil discharge.
3 PAH alarms
maximum pressure switch installed in the clean oil discharge.
(optional extra)
4 FSH alarms
max. level switch installed in the water discharge.
(optional extra)
LSHH alarms tank 33 Display page 4/4

TSL alarm: 11
TSH alarm: 9
ISL eject. monit. 22
Line Description
1 LSHH sludge tank

level limit switch „high/high“ installed in the sludge tank.
2 TSL product feed-temperature

PT 100 temperature feelers (Multi-purpose thermometer) installed in the
feed.
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43
Line Description
3 TSH product feed-temperature

PT 100 temperature feelers (Multi-purpose thermometer) installed in the
feed.
4 Ejection monitoring
This alarm is registered when the ejection program is interrupted by re-
sponse of the current monitoring device.
Vibration stage 1 0 Display page 4/5

Vibration stage 2 0
Line Description
1 Vibration stage 1
optionally installed vibration switch.
2 Vibration stage 2
This alarm is registered when the separator is shut down by the optionally
installed vibration switch.
Press the „Cursor up“ key to scroll back to the previous display stage.
UP Press the „UP“ key to access display page 5/1 („timer table).
8164-9001-400 / 1198
44

4.6 Calling up system All times on display pages 5/1 to 5/19 are adjustable. These display pages are
times password-protected (for password entry see page 29)
System times Display page 5/1

T00: Partial ejection
P: 7200 s
A: 4444 s
„P“: „Preset“
„A“: „Actual“; run from the setpoint to 0
Enter the password (cf. page 29).
...
1
0
... Enter the desired setpoints behind the preset value P using the nu-
9 meric keyboard.
Scroll through the timer table below by pressing the „Cursor down“
key.
Timer-No. Functions Setpoints Actual

values
T00 Partial ejection
T01 Displacement 0s
T01 (01) Displacement - UNITROL with WMS 0s

T01 (02) Displacement - VARIZONE 0s
T01 (36) Displacement - UNITROL with SMS 0s
T01 (96) Displacement - UNITROL-LO with SMS 0s
T02 (01) Filling - UNITROL with WMS 0s

T02 (02) Filling - VARIZONE 0s
T02 (36) Filling - UNITROL with SMS 0s
T02 (96) Filling - UNITROL-LO with SMS 0s
T03 Waiting after start 5s 0s
T04 Total ejection
T05 Speed recovery after total ejection
T06 Closing water pulse
T07 Alarm delay
T08 Waiting after displacement
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45

values
T09 Waiting after filling
T10 Separator acceleration
T11 Bridging alarm after ejection
T12 Waiting after first ejection

(only on OSC separators)
T13 Speed recovery after partial ejection
T14 Pause closing water pulse
T15 Circulation valve closed
T16 Circulation valve open
T17 System test WMS/SMS
T18 LSHH sludge tank
T19 not assigned
T20 Separation
T21 Minimum Separating time with active SMS
T22 Monitoring time with active SMS
T23 Post-run feed pump
T24 Post-run sludge pump
T25 not assigned
T26 not assigned
T27 PSL delay SMS
T28 Ejection monitoring
T29 Forced ejection
T30 not assigned
T31 not assigned
T32 not assigned
The exact setpoints for the corresponding separator are given in the table on
page 48.
Attention:
ÁÁ Only alter the timers in passive state.

In the active state the previously set time will first run down; the time change will
only become effective when next activated.
All preset times run down from the entered setpoint to zero and activate the pro-
grammed function.
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46

UP Press the „UP“ key to access display page 6/1 („counter function“).
4.6.1 Determining the sep- When using time-dependent automatic control programs, accurate setting of the
arating time separation time (time between ejection cycles) is only possible if the throughput ca-
pacity and solids loading in the feed remain constant. If this is not the case, it may
be necessary to correct the settings during operation.
The separating time depends on
• the preselected operating mode (partial or total ejection mode),
• the solids loading in the feed,
• the consistency of the solids,
• the effective sludge space volume in the bowl,
• the separator throughput and
• the desired bowl cleaning effect.
The recommended time settings for the different separator models and their special
functions are given in the table in chapter 4.7 on page 48.
Given constant conditions, the separating time can be determined by calculation
or with the aid of the diagram (see overleaf).
Example for calculating the separating time:

Given: Solids loading p = 0.05%
Sludge space volume V = 1.5 l
Sludge space with 75 % utilization V’ = 1.13 l
Throughput capacity Vo = 2 000 l/h
Wanted: Separating time t = ? min
The separating time to be adjusted is calculated as follows:
V’ 1.13
t = –––––– S 60 S 100 = ––––––––––– S 6 000 = 67.8 min = 1.1 h
V° S p 2 000 S 0.05
8164-9001-400 / 1198

47
Example for graphic determination of the separating time
Running time of separator t [min]

Solids loading in the feed p [%]
Separator throughput Vo [l/h]
Sludge space V [l]
Fig. 21
8164-9001-400 / 1198
48
4.7 Timer overview
OSC 4/5 OSC 15/10 OSC 30/25 OSC 50/40 OSA 7 OSA 20 OSB 35
Timer Pass- 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96
Timer function
No.
No word
DB 20 DB 21 DB 22 DB 23 DB 24 DB 25 DB 26
0 Partial ejection 1.5 2 3 3 - - -
1 Displacement free 1.5 1 1.5 25 4 4 4 30 10 8 10 40 22 16 18 70 5 3 4 20 7 4 5 40 12 8 9 70
2 Filling free 1 - - 0.3 3 - - 5 6 - - 15 16 - - 30 3 - - 5 4 - - 20 8 - - 30
3 Waiting after program start 10 10 10 10 10 10 10
4 Total ejection 2 2.5 3.5 3.5 10 10 10
Speed recovery after total

5 25 25 25 25 25 25 25
ejection
6 Closing water pulse 0.08 0.18 0.18 0.18 0.18 0.18 0.18
7 Alarm delay 20 20 20 20 20 20 20
8 Waiting after displacement 10 10 10 10 10 10 10
9 Waiting after filling 10 10 10 10 10 10 10
10 Separator start-up free 240 240 480 600 360 480 600
11 Bridging after ejection free 30 30 30 30 30 30 30
Waiting after 1st ejection

12 10 10 10 10 - - -
(OSC models)
Westfalia Separator AG
Speed recovery after partial
13 10 10 10 10 - - -
ejection
14 Pause closing pulse 600 600 600 600 600 600 600
15 Circulation valve closed 60 60 60 60 60 60 60
16 Circulation valve open 15 15 15 15 15 15 15
17 System check (SMS) 1 1 1 1 1 1 1

OSC 4/5 OSC 15/10 OSC 30/25 OSC 50/40 OSA 7 OSA 20 OSB 35
Timer Pass- 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96
Timer function
No. word
DB 20 DB 21 DB 22 DB 23 DB 24 DB 25 DB 26
18 LSHH sludge tank 10 10 10 10 10 10 10
19 not assigned
20 Separation free 7200 7200 7200 7200 7200 7200 7200
Minimum separating time

21 600 600 600 600 600 600 600
(SMS)
22 not assigned
23 Post-run feed pump 900 900 900 900 900 900 900
24 Post-run sludge pump 10 10 10 10 10 10 -
25 Vibro 1 2 2 2 2 2 2 2
26 Vibro 2 2 2 2 2 2 2 2
27 PSL delay (SMS) 10 10 10 10 10 10 10
28 Ejection monitoring 1.5 2 3 3 5 5 5
29 not assigned
30 not assigned
31 not assigned
49
50

4.8 Calling up the timer All times on display pages 6/1 to 6/2 are adjustable.
table
Z1: Flush ejection Display page 6/1 (counter table, Z1)
P: 5
A: 2
Z2: Partial ejection Display page 6/2 (counter table, Z2)

on OSC models
P: 5
A: 2
The elapsing actual values are behind A.

...
1
0
... Enter the desired setpoints behind the preset value P using the nu-
9 meric keyboard.

values
Z1 Number of total ejections to flush ejection 4
Z2 Number of partial ejections to total ejec- 5

tion
(only on OSC separators)
Z3 vacant
Z4 vacant
Z5 vacant
Z6 vacant
Z7 vacant
Z8 vacant
Z9 vacant
Press the „Cursor up“ key to scroll back to the previous display page.
UP Press the „UP“ key to access display page 7/1 („digital inputs“).
8164-9001-400 / 1198

51
4.9 Calling up digital in- All digital inputs are shown on display pages 7/1 to 7/4.
puts
Scroll through the list below by pressing the „Cursor down“ key.
Input-No. Functions Terminal Status

strip
DI 0.0 Separator in operation 1X2. 01/02 0
DI 0.1 Separator malfunction 1X2. 03/04 0
DI 0.2 PSL clean oil discharge 1X2. 05/06 0
DI 0.3 PSH clean oil discharge 1X2. 07/08 0
DI 0.4 FSH water discharge 1X2. 09/10 0
DI 0.5 WMS - UNITROL 1X2. 11/12 0
DI 0.6 SMS - UNITROL 1X2. 13/14 0
DI 0.7 LSHH sludge tank 1X2. 15/16 0
DI 1.0 Feed pump operation 0
DI 1.1 Feed pump malfunction 0
DI 1.2 Sludge pump operation 0
DI 1.3 Sludge pump malfunction 0
DI 1.4 LSH sludge tank for pump start 1X2. 27/28 0
DI 1.5 LSL sludge tank for pump stop 1X2. 29/30 0
DI 1.6 Vibration stage 1 1X2. 31/32 0
DI 1.7 Vibration stage 2 1X2. 33/34 0
UP Press the „UP“ key to access display page 8/1 („digital outputs“).
8164-9001-400 / 1198
52

4.10 Calling up digital out- All digital outputs are shown on display pages 8/1 to 8/4.
puts
Input-No. Functions Terminal Status

strip
DO 0.0 Product valve 1X2. 39/40 0
DO 0.1 Displacement and filling water valve 1X2. 41/42 0
DO 0.2 Operating water valve 1X2. 43/44 0
DO 0.3 Steam valve/heater interlocking 1X2. 45/46 0

(optional)
DO 0.4 Circulation valve - UNITROL 1X2. 47/48 0
DO 0.5 Water discharge valve - UNITROL 1X2. 49/50 0
DO 0.6 Lamp test (optional) 1X2. 51/52 0
DO 0.7 Collective alarm 1X2. 53/54 0
DO 1.0 Separator off 0
DO 1.1 Feed pump off 0
DO 1.2 Sludge pump off 0
DO 1.3 vacant 0
DO 1.4 vacant 0
DO 1.5 vacant 0
DO 1.6 vacant 0
DO 1.7 vacant 0
UP Press the „UP“ key to access display page 9/1 („analog inputs“).
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53
4.11 Calling up analog in- All analog inputs are shown on display pages 9/1 to 9/4.
puts
Input-No. Functions Terminal strip
AI 0.0 Motor current and ejection monitoring 1U3 6 / 7
AI 0.1 Bowl speed (optional)
AI 0.2 Product temperature min / max 1X2. 63 / 24W11
AI 0.3 Vibration (optional) 1X2. 66 / 24W11
UP Press the „UP“ key to access display page 10/1 („analog outputs“).
4.12 Calling up analog out- All analog outputs are shown on display pages 10/1 to 10/4.
puts
Input-No. Functions Terminal strip
AO 0.0 vacant
AO 0.1 vacant
AO 0.2 vacant
AO 0.3 vacant
UP Press the „UP“ key to access display page 11/1 („Service ad-
dresses“).
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54

4.13 Calling up service ad- The operating hours of the separator are shown on display page 11/1; the service
dresses addresses with phone and fax numbers are shown on display pages 11/2 to 11/8.
Further service information as well as spare parts orders are available in the Marine
After-Sales Service Center, Hamburg on:
Tel.: ++49 (0) – 73 91 56
Fax: ++49 (0) - 73 80 585
Service Display page 11/1

Separator operating hours
Total-h: 123
Interv.-h: 0
Line Description
3 Registration of the operating hours as a function of the release contact of

the motor starter via input 0.0.
4 If the unit has to be exchanged for maintenance reasons the operating

hours of the separator can be transferred to the replacement unit; this
function is password-protected. (For password entry see page 29.)
Marine After-Sales Display page 11/2

Service Center
Hamburg:
++49 (0) 40 739156
Great Britain: Display page 11/3

Tel: ++4401908-313366
Fax: ++4401908-221556
Netherlands: Display page 11/4

Tel: ++31 485 395911
Fax: ++31 485 322211
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55
Norway: Display page 11/5

Tel: ++47 22 183044
Fax: ++47 22 182323
Singapore: Display page 11/6

Tel: ++65 4564805
Fax: ++65 64576
Japan: Display page 11/7

Tel: ++81 5453 3761
Fax: ++81 5453 3767
USA: Display page 11/8

Tel: ++01 201 7844 355
Fax:++01 201 7844 409
UP Press the „UP“ key to access display page 12/1 („Service informa-
tion“).
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56

4.14 Calling up operator All times on display pages 14/1 to 14/5 can be overwritten by the operator. No pass-
times word is required.
Operator times Display page 14/1

(without password)
T20: Separation
P: 7200 s A: 4444 s
„A“: „Actual“
The operator times may have to be optimized to suit system or product require-
ments. The operator times are listed in the table below:
Timer-No. Functions Setpoints Actual val-

ues
T20 Separation 7 200 s
T01 (01) Displacement - UNITROL with WMS 0s 0s

T01 (02) Displacement - VARIZONE
T01 (36) Displacement - UNITROL with SMS
T01 (96) Displacement - UNITROL-LO with
SMS
T 02 (01) Filling - UNITROL with WMS

T 02 (02) Filling - VARIZONE
T 02 (36) Filling - UNITROL with SMS
T 02 (96) Filling - UNITROL-LO with SMS
T10 Separator start-up 600 s 0s
T11 Bridging alarm min. 60 s

for 2-stage
operation
Attention:
ÁÁ Only alter the timers in passive state.

grammed function.
The operator times are part of the system times which are adjusted on the display
pages 5/1 to 5/19 (see chapter 4.6 on page 44).
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57
4.15 Calling up the system You can alter the system settings on display pages 15/1 to 15/5.
settings
System settings Display page 15/1 (System settings)
Language
Alarms
Transfer
Alarm message Display page 15/2

buffer
| Text
<|> <|> Amount
The following functions are password-protected (for password entry

see page 29).
DOWN no function
ALARMS Viewing the alarm message buffer

The following information is displayed here:
– the alarm messages with code number
– date and time of the faults and acknowledgments.
List of the programmed alarm messages with code number
UP Overview of the number of faults
8164-9001-400 / 1198
58

Passwords Display page 15/3

Edit Logout
| Login | Time
<|> <|> <|> Date
DOWN Define password level 0 to 9.
ALARMS Call up password entry.
Back to start screen after password entry.
UP Set time and date.
German Display page 15/4

| English
| | Spanish
<|> <|> <|> SELECT
DOWN Language selection German
ALARMS Language selection English
Language selection Spanish or French
UP Display of the selected language
8164-9001-400 / 1198

59
MPI transfer Display page 15/5

| Offline
| | Online
<|> <|> <|>
DOWN Transfer configured OP software into the control.
ALARMS Offline operation
Online operation
UP no function
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60

4.16 Loading a new pro- You can use the auxiliary device UD 700 (WS part number: 0005-4040-190) without
gram programming device to load S7-user programs into the control unit. The UD 700
replaces the previous EPROMs. In addition, new programs can be loaded into an
existing UD 700 via modem connection and be displayed.
4.16.1 The UD 700
SIEMENS UD 700
2
ESC OK
Fig. 22
1 MPI connection (9-pole)

2 RS232 interface (6-pole)
3 24-VDC supply voltage
exits current function, returns to next highest menu level.

ESC
- confirms a setting,
OK – starts the selected function,
– selects the next lower menu level,
– acknowledges error messages.
moves the cursor up.
moves the cursor down.
The symbol „"“ at the left in a display line marks the selected function.
A power supply unit (220 mA) is required for operating the programming device.
Download from the programming device to the UD 700 is normally via a RS232
cable (C79451-A3437-B122).
Download from the UD 700 to the C7-CPU is normally via an MPI cable
(6ES7705-0AA00-7BA0).
8164-9001-400 / 1198

61
4.16.2 Loading data from The UD 700 is connected to the control unit via the MPI port (1).
the UD 700 to the
ÁÁ
C7-623 Attention:
ÁÁ
The following steps may only be carried out when the separator is at stand-
still and with closed media feed.
Proceed as follows on the control unit:
SIMATIC C7
SYSTEM FUNCTIONS
KEY DI/DA
DOWN Switch to the menu „C7-CPU operating modes“.
MODE: RUN
RUNP RUN STOP MRES
Select the operating mode „STOP“.
PASSWORD-LEVEL: 9
...
Exit the password entry.

The menu „C7-CPU operating modes“ is displayed again:
ESC
MODE: RUN
RUNP RUN STOP MRES
Switch the CPU to STOP mode.

The CPU switches to „Stop“; the LED „STOP“ goes on.
The control unit is ready for data download.
MPI Switch to the „MPI Transfer“ operating mode.
transfer Wait until „MPI DOWNLOAD“ appears in the display:
8164-9001-400 / 1198
62

Proceed as follows on the UD 700:

• Check the UD 700 for the software to be downloaded. The label specifies:
– Device type (must be „C7-623 “)
– Software number to be downloaded,
– Configuration date of the program
Fig. 23
• Use the cable provided to connect the UD 700 to the jack „MPI“ (2) on the rear
panel of the control unit (in the cabinet door).
The UD 700 tests the function of RAM and EPROM. It then briefly displays the start
screen:
SIMATIC S7 UD700
V1.00
It then displays the selection menu:
" UD --> S7/C7

S7/C7 --> UD
The transfer process „UD --> S7/control unit“ (transfer from UD 700 to control unit)
is marked by „"“.
Confirm the marked transfer process.

OK
The display shows the following selection menu:
" CPU download YES

CPU download NO
The selection item „CPU Download YES“ is marked by „"“.
8164-9001-400 / 1198

63
When you want to transfer the CPU program:
Start the transfer process.

OK
The following message is briefly displayed:
Preparing download
Attention:
ÁÁ Do not press any key on the UD 700 or on the control unit after you have
started the transfer. Otherwise the transfer will be faulty.
You can then no longer feed data to the control unit with the UD 700; you
must return the control unit to Westfalia Separator AG for reprogramming.
The following messages are displayed:
UD --> CPU FCB0019

--------
The number is counted during the transfer, the bar „---“ indicates the loading prog-
ress.
After completion of data transfer the C7 control unit must be switched back to oper-
ating mode:
ALARMS Press the „RUN“ key.
If applicable, enter the password (cf. page 29).
The control unit will start and signals proper functioning by means of the LED
„RUN“.
Switch back to the process screen.
8164-9001-400 / 1198
64

4.16.3 Text transfer OP-part On the control unit:
Call up the directory.
DIR
Scroll to the menu „System setting“ (display page 15/1).
System setting Display page 15/1

Language (System settings)
Alarms
Transfer
Scroll to the menu „MPI transfer“ (display page 15/5).
MPI transfer Display page 15/5

| Offline
| | Online
<|> <|> <|>
DOWN Start the MPI transfer.

The display switches over:
MPI transfer
Addr. 1
Attention:
ÁÁ
In the case of configured series operation, you must take into account differ-
ent MPI addresses (3 / 5 / 7).
8164-9001-400 / 1198

65
On the UD 700:
" CPU download YES

CPU download NO
Select the entry „CPU download NO“.
Confirm your selection.

OK
The display switches to the following screen:
" OP download YES

OP download NO
The selection item „OP download YES“ is marked by „"“.
Start the data transfer of the configured texts and graphics.

OK
The following messages are displayed:
UD --> OP OPG0019
--------
The number is counted during the transfer, the bar „---“ indicates the loading prog-
ress.
When this program has been transferred, the UD 700 beeps.
On the control unit:

The control system restarts.
Acknowledge the restart.

The LED „RUN“ goes on signalling that the control system is func-
ESC
tional again.
• Disconnect the cable between UD 700 and control unit.
8164-9001-400 / 1198
66

4.16.4 Loading configured You can load configured data from the programming device PG 740 into the
data from the pro- UD 700.
gramming device into
For this purpose you need the following connecting cables:
the UD 700
• RS 232 adapter cable (Part-No. C79451-A3437-B25) or
• RS 232 zero modem cable (Part-No. 6ES7901-1BF00-0XA0)
In the following descriptions it is assumed that you know and can use MicrosoftR
Windowst and that you are familiar with the SIMATIC Manager.
ÁÁ
Attention:
Prior to the first transfer you must set the user parameters in the setup menu of the
SIMATIC Manager.
This procedure need not be repeated for subsequent transfers.
Setting user parameters

The following description refers to the PC program „SIMATIC Manager“; the keys
described are the keys of the PC keyboard not the control unit or UD 700 keys.
• Press the „Cursor down“ key 6 times until the cursor is positioned on Setup.
• Confirm with the „OK“ button.
The cursor is on Menu Setting.
The cursor is on No Restrictions.
The cursor jumps back to Menu Setting.
• Position the cursor with the „Cursor down“ key on MPI-Parameter.
• Select the entry HSA = 15.
The cursor jumps back to Modify HSA.
• Position the cursor with the „Cursor down“ key on Modify CPU Address.
• In the case of standard configurations use the „Cursor up“ or „Cursor down“ keys
to enter the value Address = 2.
Exceptions:
HFO series operation or integration in existing MPI networks.
The cursor jumps back to Modify CPU address.
• Position the cursor with the „Cursor down“ key on Modify OP address.
• In the case of standard configurations use the „Cursor up“ or „Cursor down“ keys
to enter the value Address = 1.
Exceptions:
HFO series operation or integration in existing MPI networks.
The cursor jumps back to Modify OP Address.
• Position the cursor with the „Cursor down“ key on Modify UD Address.
• Always enter the value UD Address= 0.
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67

• Press the „ESC“ key to return to the main menu Setup.
The MPI parameters are set.
• Use the „Cursor down“ key to select the entry Target Device.
• Select the entry C7-623.
The cursor jumps back to Target Device.
• Use the „Cursor down“ key to position the cursor on CPU Memory.
The cursor jumps to Clear before download.
The cursor jumps back to CPU Memory.
• Use the „Cursor down“ key to position the cursor on CPU RAM to ROM.
• Use the „Cursor down“ key to position the cursor on Copy.
The cursor jumps back to CPU RAM to ROM.
• Use the „Cursor down“ key to position the cursor on Operating Language.
• Select the desired language.
The cursor jumps back to Operating Language.
• Use the „Cursor down“ key to position the cursor on Version Label.
• Select Label DB .
• Select the value Number = 0.
The cursor jumps back to Version Label.
• Use the „Cursor down“ key to position the cursor on RS232 Connection.
• Confirm the transmission speed Direct 38400 bit/s as per PG specification.
The cursor jumps back to RS232 Connection.
• Press the „ESC“ key to return to the main menu Setup.
• The modifications will be accepted by the UD 700.
• Setup is now complete.
• Press the „ESC“ key to return to the main menu Communication
UD ---> S7/C7.
The programming device is ready for data transmission.
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68

Transfer configuration data

When the user parameters have been saved you can transfer the configuration
data from the programming device to the UD 700 as follows:
On the PG 740:
• Switch on the PG 740.
• Start MicrosoftR Windowst until the start screen with the program overview ap-
pears.
• Start the SIMATIC Manager.
• Open the desired file of configuration, e. g. „SIMATIC 300-623_1“.
• In the menu bar select „Extras → PG/PC-Interface Selection“.
• Set the entry from MPI/ISA on Board to PC Adapter.
• Define the COM port and transmission speed under Properties, e.g. „COM 2,
38.400“.
You return to the main menu.
• Go to CPU-Program.
• Open the S7 program to be transferred, e. g. „SIMATIC 300-623_1“.
• Open the configuration „S7-Program (1)“.
• Click on the display „AP-off“.
The S7 configuration is available for download.
• Go to OP-Program.
• Open the OP program by double-clicking „op623_1“.
• Start the transfer mode via the menu „File → Transfer“ .
The configuration data are synchronised.
The Windows window „Transfer – MPI“ is opened.
• Start data transfer with the „OK“ button.
The transfer window is open and the data transfer shown as a block diagram.
Correct transmission is indicated with the message „Transfer completed suc-
cessfully“.
On the UD 700:
• Connect the power supply unit for 24-VDC power supply.
The display of the UD 700 lights up and the UD 700 tests the function of the RAM
and EPROM. It then briefly displays the start screen:
SIMATIC S7 UD700
V1.00
It then displays the selection menu:
" UD --> S7/C7

S7/C7 --> UD
• Connect the serial data transmission cable to the serial interface of the PG 740
and to the RS232 interface of the UD 700.
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69
Use the „Cursor down“ key to select the transfer mode „PG/PC <-->
UD“ on the UD 700.
Confirm your selection.

OK
If the connection is not correct, the display outputs the message:
Waiting for connection
On the PG 740:
• Click in the button bar on the „Transfer“ button to start the download process at
the programming device.
The display of the UD 700 shows the following message:
Connected
The program is loaded into the UD 700.
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70

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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71
5 Programs and settings
5.1 Separator-specific operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . 72

5.1.1 OSA-/OSB separators with VARIZONE system . . . . . . . . . . . . . . . . . 72
5.1.2 OSA-/OSB separators with UNITROL system – WMS function . . . 73
5.1.3 OSA-/OSB separators with UNITROL system – SMS function
for HFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.1.4 OSC separators in -02- design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.1.5 OSC separators with UNITROL system – WMS system . . . . . . . . . 79
5.1.6 OSC separators with UNITROL system – SMS function . . . . . . . . . 82
5.1.7 OSC separators with UNITROL system – SMS function for
lube oil treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.2 Setting the counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.2.1 Flush ejection (counter 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.2.2 Partial ejections (counter 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.3 Entering freely assignable times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
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72

5.1 Separator-specific op- The control unit is assigned to the respective separator by means of a password
erating modes in the factory. The possible variants are explained in the following sections.
In the following explanations it is assumed that
• the separator motor is switched on,
• the starting time has elapsed,
• the separating time has been preselected
• and the minimum separating temperature has been exceeded.
Sequence: Ready Display page 3/1 (process data)

Step: Recirculation
Product Temp.: 80 _C
Separat. Time: 2400 s
5.1.1 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separa-
with VARIZONE sys- tor and adjust it if necessary. The time parameters are automatically set to suit the
tem specific separator.
Start the separating program.
Program
The LED goes on.
1
The program runs as follows:
Program steps Function Timer No. Valve actuation
1 2 3 4 5 6 7 8 9 PI&D-No.
Waiting after program start 03
Displacement 01 X9 – 790 – 02
Waiting after displacement 08
Total ejection 04 X9 – 790 – 01
Speed recovery 05
Filling 02 X9 – 790 – 02
Waiting after filling 09
Separation 20 X8 – 790 – 01
Closing water pulses 06 X9 – 790 – 01
Interval closing water 10 mins 14
Notes:
ÁÁ
Pressing the key „Program 0“ initiates a forced ejection to discharge the bowl con-
tents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
8164-9001-400 / 1198

73
with UNITROL sys- tor and adjust it if necessary. The time parameters are automatically set to suit the
tem – WMS function specific separator.
Select the WMS function (Water Content Monitoring System).
WMS
01
The LED in the softkey „WMS 01“ goes on.

Program
The LED in the softkey goes on.
1
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 05
Circulation valve open 16 X0 – 790 – 02
Water discharge as per CS X0 – 790 – 01
CS sensor / water content X0 – 903 – 01
ÁÁ
Notes:
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74

Explanation water content monitoring system function – WMS:

When the ejection program has elapsed the dirty oil feed valve is opened and the
WMS function activated. A conductivity sensor (CS) in the bypass line monitors the
liquid concentration and leads off registered water by opening the water discharge
valve.
To avoid emulsification, conductivity measurement is intermittent, i. e. in purifier op-
eration the circulation valve is closed via timer 15 for 1 minute followed by opening
of the circulation valve for 15 s via timer 16. Only during this time can the conductiv-
ity meter register and discharge water until oil is detected again. Subsequently the
measuring cycle is restarted.
with UNITROL sys- tor and adjust it if necessary. The time parameters are automatically set to suit the
tem – SMS function specific separator.
for HFO
Select the SMS-HFO function (Sludge Monitoring System).
SMS
36
The LED in the softkey „SMS 36“ goes on.

Program
1
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 05
Circulation valve opens 16 X0 – 790 – 02
Water discharge not functional X0 – 790 – 01
Pressure switch SMS / program start 27 X0 – 916 – 03
Minimum separating time 10 min 21
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75
ÁÁ
Notes:
Explanation sludge space monitoring system – SMS:

SMS function activated. The SMS pressure switch monitors the pressure in the
system when the circulation valve is open. The SMS function is simultaneously
monitored via the timer 21 („minimum separating time 10 min“).
When a pressure drop occurs due to solids or water concentrations after timer 21
has run down („minimum separating time 10 min“), a solids or water-dependent
ejection is triggered after a delay time of 10 s (timer 27).
For control purposes, these ejections are displayed on page 4/1 periodically or in
total. After the ejection cycle the minimum separating time for monitoring the SMS
function is restarted.
If a pressure drop occurs due to solids or water concentrations before timer 21 has
run down („minimum separating time 10 min“) a delay time of 10 s (timer 27) is fol-
lowed by
• interruption of the separation process,
• triggering of a forced ejection,
• corresponding alarm messages in the display,
• activation of the external alarm system.
Response of the SMS within the minimum separating time is not normal. It can, for
example be caused by an inrush of water into the product feed.
• Check the separator.
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76

5.1.4 OSC separators in Manual initiation of the total ejection

-02- design
When pressing the keys „Program Start“ or „Program Stop“ to initiate the ejection
program, two ejections are performed to check the bowl hydraulic system and to
completely discharge the bowl contents.

Program
The LED goes on.
1
1 2 3 4 5 6 7 8 9 10 PI&D-No.
1st total ejection 04 X9 – 790 – 01
Waiting after 1st solids ejec- 12

tion
2nd total ejection 04 10 – 790 – 01
Speed recovery 05
Filling 02 X9 – 790 – 02
Interval closing water 14
ÁÁ
Notes:
ÁÁ
In the case of the subsequent total ejection triggered via timer 20, program steps
5 and 6 are omitted; only a single ejection is carried out.
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
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77
Partial and total ejection preselectable

When pressing the softkeys „Program Start“ or „Program Stop“ to initiate the ejec-
tion program, two ejections are performed to check the bowl hydraulic system and
to completely discharge the bowl contents. After timer 20 („Separation“) has
elapsed partial ejections are performed until the number of preselected partial ejec-
tions on the counter Z1 have reached zero.
A double total ejection is triggered followed by restarting of the partial ejection pro-
gram.
Program
The LED goes on.
1
The total ejection program runs as follows:
1 2 3 4 5 6 7 8 9 10 PI&D-No.
Waiting after 1st solids ejec- 12

tion
2nd total ejection 04 X9 – 790 – 01
Speed recovery 05
Filling 02 X9 – 790 – 02
Interval closing water 14
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78

Partial ejection program

Select the partial ejection program.
PARTIAL
The LED goes on.
On counter Z2 select the number of partial ejections to precede the

double total ejection (cf. page 89).
Program
The LED goes on.
1
The partial ejection program runs as follows:
1 2 3 4 5 6 7 8 9 PI&D-No.
Partial ejection 00 X9 – 790 – 01
Waiting after partial ejection 13
Filling 02 X9 – 790 – 01
ÁÁ Notes:
ÁÁ
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
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79
5.1.5 OSC separators with Compare the separator model shown on display page 2/1 with the installed separa-
UNITROL system – tor and adjust it if necessary. The time parameters are automatically set to suit the
WMS system specific separator.
The separating program runs like the comparable -02- design, i. e. a double ejec-
tion is activated when the separating program starts and stops; depending on the
setting, a partial or total ejection is triggered after timer 20 has elapsed.
Start the WMS function (Water Content Monitoring System).

WMS
01
The LED in the softkey „WMS 01“ goes on.
Select the partial ejection program, if applicable.

PARTIAL
The LED goes on.
On counter Z2 select the number of partial ejections (if applicable)

to precede the double total ejection (cf. page 89).

Program
1
Preselection partial ejection counter run down or separation started by

means of function keys
1 2 3 4 5 6 7 8 9 PI&D-No.
Waiting after 1st solids ejection 12
Speed recovery 05
Water discharge valve X0 – 790 – 01
Interval closing water 10 min 14
CS sensor not functional X0 – 903 – 01
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80

Separation partial ejection after run-down of timer 20
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 13
Conductivity sensor X0 – 903 – 01
Separation – total ejection after run-down of timer 20
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 05
Conductivity sensor X0 – 903 – 01
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81
ÁÁ
Notes:
Explanation water content monitoring system function – WMS:

WMS function activated. A conductivity sensor (CS) in the bypass line monitors the
liquid concentration and leads off registered water by opening the water discharge
valve.
To avoid emulsification, conductivity measurement is intermittent, i. e. in purifier op-
eration the circulation valve is closed via timer 15 for 1 minute followed by opening
of the circulation valve for 15 s via timer 16. Only during this time can the conductiv-
ity meter register and discharge water until oil is detected again. Subsequently the
measuring cycle is restarted.
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82

SMS function specific separator.
Start the SMS-HFO function (Sludge Monitoring System).

SMS
36
The LED in the softkey „SMS 36“ goes on.

PARTIAL
The LED goes on.


Program
1
Preselection partial ejection counter run down or separation start by means

of function key
1 2 3 4 5 6 7 8 9 PI&D-No.
Speed recovery 05
Water discharge valve X0 – 790 – 01
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83
ÁÁ
Notes:
Explanation sludge space monitoring system – SMS:

lowed by
Separation – total ejection after run-down of timer 20 or PSL-SMS
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 05
Water discharge valve not functional X9 – 790 – 01
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84

Separation – partial ejection after run-down of timer 20 or PSL-SMS
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 05
Counter Z1 registers every partial ejection triggered by run-down of timer 20 or by

response of the SMS pressure switch. When the peselected value is reached, the
next ejection is automatically executed as a double total ejection.
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85
SMS function for specific separator.
lube oil treatment
Start the SMS-LO function (Sludge Monitoring System).
SMS
96
The LED in softkey „SMS 96“ goes on.

Program
1
Preselection partial ejection counter run down or separation start by means

of function key
Program steps Function Timer Valve actuation

No.
1 2 3 4 5 6 7 8 9 10 11 PI&D-No.
Speed recovery 05
Filling 02
Water discharge valve not func- X0 – 790 – 01

tional
ÁÁ
Notes:
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86

Explanation sludge space monitoring function for lube oil treatment – SMS:
Follow the instructions in the separator manual to fit an orifice plate in the water line
of the displacement and filling water line.
lowed by
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87
Separation – total ejection after run-down of timer 20 or PSL-SMS

No.
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 05
Filling 02 X9 – 790 – 02
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88

Separation – partial ejection after run-down of timer 20 or PSL-SMS:
Start the SMS-LO function (Sludge Monitoring System).

SMS
96
The LED in softkey „SMS 96“ goes on.

PARTIAL
The LED goes on.


Program
1

No.
1 2 3 4 5 6 7 8 PI&D-No.
Speed recovery 05
Filling 02 X9 – 790 – 02
Counter Z1 registers every partial ejection triggered by run-down of timer 20 or by

response of the SMS pressure switch. When the peselected value is reached, the
next ejection is automatically executed as a double total ejection.
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89
5.2 Setting the counters
5.2.1 Flush ejection When the separator is to be run with flush ejection program, you have to adjust the
(counter 1) counter Z1 in the counter table (display page 6/1).
Z1: Flush ejection Display page 6/1 (counter table, Z1)

P: 5
A: 2
...
1
0
... Use the numerical keys to enter in the setpoint indicator (P) the
9 number of total ejections which are to be carried out before an auto-
matic flush ejection is to be triggered.
If no flush ejection is required, enter the value „0“.
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached the desired flush ejection is carried out after the next total
ejection.
Notes:
ÁÁ
The „flush ejection“ counter only responds to total ejections; partial ejections are
not counted.
The ejection monitoring is disabled during during flush ejections.
5.2.2 Partial ejections OSC separators allow the execution of partial ejections if the appropriate operating
(counter 2) water system is fitted.
Press the „PARTIAL“ softkey.
PARTIAL
The green LED signals operating readiness.
Z2: Partial ejection Display page 6/2 (counter table, Z2)

on OSC models
P: 5
A: 2
...
1
0
... Use the numerical keys to enter on display page 6/2 in the setpoint
9 indicator the number of partial ejections which are to be performed
before a double total ejection.
If no partial ejection is required, enter the value „0“ and ...
... switch off the „PARTIAL“ function key.
PARTIAL
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached, the desired double total ejection is executed after the next
partial ejection.
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90

5.3 Entering freely assign- On display pages 14/1 to 14/5 the operator can overwrite process-dependent times
able times without the need to enter a password.
ÁÁ
Attention:
Only alter the timers in passive state.
grammed function.
Operator times Display page 14/1

(without password)...
T20: Separation
P: 7200 s A: 4444 s
„A“: „Actual“
Proceed as follows:
or ...
Select the time you want to change.

The flashing input field marks the time under P.
...
1
0
Enter the desired time using the numerical keys.

9
Confirm the entry or

the entered time is accepted.
ENTER
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Westfalia Separator AG 91
6 Error messages / maintenance
6.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

6.1.1 Status and error indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.2 Alarm descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.2.1 Separator motor protection (input 0.1) . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.2.2 PSL Clean oil discharge (input 0.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.2.3 PSH Clean oil discharge (input 0.3) (special design) . . . . . . . . . . . . 97
6.2.4 FSH water discharge (input 0.4) (special design) . . . . . . . . . . . . . . . 99
6.2.5 LSHH Sludge tank (input 0.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.2.6 Fault feed pump (input 1.1) (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.2.7 Fault sludge pump (input 1.3) (optional) . . . . . . . . . . . . . . . . . . . . . . . 103
6.2.10 SMS – System errors (input 0.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.2.11 SMS – Minimum separating time not exceeded (Input 0.6) . . . . . . . 111
6.2.12 HFO series operation: Selection errors . . . . . . . . . . . . . . . . . . . . . . . . 113
6.2.13 Ejection monitoring (analog output 0.0) . . . . . . . . . . . . . . . . . . . . . . . . 115
6.2.14 Temperature monitoring (analog output 0.2) . . . . . . . . . . . . . . . . . . . 119
6.3 Causes and action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.3.1 Separator monitoring systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.3.2 Separator – optional auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.3.3 Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
6.3.4 Control unit C7-623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
6.4.1 Storing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
6.4.2 Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
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92

6.1 Error messages
6.1.1 Status and error indi- The control unit is equipped with the ad-
cators jacent status and error indicators.
They are explained in the following
table (see also chapter 6.3 on
page 124).
SF DC5V RUN
BAF FRCE STOP
Fig. 24
Indication Meaning Explanations
SF (red) C7-CPU summary error This LED lights up in case of:

• Hardware errors
• Firmware errors
• Programming errors
• Parameter errors
• Computing errors
• Timer errors
• Faulty internal memory
• Battery failure or no buffering when „POWER ON“.
• Periphery error at internal periphery functions
For precise troubleshooting you must use a programming device
and display the diagnostic buffer.
BAF (red) Battery error This LED lights up when the battery is
• too weak
• defective
• missing
DC5V 5VDC supply for C7 This LED lights up when the internal 5V power supply is ok.
(green)
FRCE Reserved –
(yellow)
RUN Operating mode RUN of This LED lights up when the CPU is processing the user program.
(green) CPU This LED flashes (2 Hz) during the C7 start-up (the STOP LED then
also lights up; when the STOP LED goes out the outputs are re-
leased).
STOP Operating mode STOP of This LED lights up when the control unit is not processing the user
(yellow) the CPU program.
This LED flashes at one second intervals when the CPU requests
„memory reset“.
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93
6.2 Alarm descriptions In the case of abnormal machine or process situations the following is initiated after
a preset delay time (timer 7)
• the product feed valve switches to recirculation mode,
• the collective alarm is activated,
• the fault is indicated in the display.
6.2.1 Separator motor When the motor protection device responds (e. g. PTC full motor protection or mo-
protection (input 0.1) tor protection switch) the motor is shut down by the hardware.
The operating signal „motor operation“ falls off without delay at the input 0.1 of the
C7 control unit and the feed valve (if open) is closed.
The NC contact of the motor protection device displays the motor fault in the display
via input 0.1 as the following flashing text message:
Motor protection:
Temp.:> 130 degrees Celcius
Motor switched off
Please press HELP key
The collective alarm of the control system is activated immediately. The alarm is
indicated by flashing of the LED on the „Separator status“ key.
Viewing the help text

Press the „HELP“ key to call up information on trouble-shooting:
HELP
S MOTOR TEMPERATURE:
Please check:
>Fuses
>Thermistor relay
Press the „Cursor down“ key to call up the next display page.
>Clutch
>Correct number
Clutch shoes
>Brake
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
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94

Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
• Eliminate the cause of the fault.

The separator can be restarted.
The motor alarm is registered as a numerical value on display page 4/3 and stored
in the alarm message buffer together with date and time.
ALARMS Press the „ALARMS“ key to call up the alarm message buffer.
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95
6.2.2 PSL Clean oil dis- In separating mode the separator is monitored for correct functioning by means of
charge (input 0.2) a pressure switch.
A pressure drop after the delay time (timer 7) results in interruption of the separat-
ing process and closing of the dirty oil feed valve. The following message is flashed
in the display:
PAL – CLEAN OIL DISCHARGE:

Pressure < setpoint
Separation - stop
Please press help key
The collective alarm of the control system is activated immediately.

HELP
S PRESSURE DROP - CLEAN OIL:

Please check:
>Backpressure setting
>Feed pump capacity
>Bowl hydraulic system

>Correct number
>Hydraulic function on
Leakage
>Coupling in case of
flanged pump
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96

Confirm fault
ACK

The alarm is registered as a numerical value on display page 4/3 and stored in the
alarm message buffer together with date and time.
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97
6.2.3 PSH Clean oil dis- In separating mode the separator is monitored for correct functioning by means of
charge (input 0.3) a pressure switch.
(special design)
A pressure increase after the delay time (timer 7) results in interruption of the sepa-
rating process and closing of the dirty oil feed valve. The following message is
flashed in the display:
PAH – CLEAN OIL DISCHARGE:

Pressure > 3.0 bar
Separation – stop

HELP
S PRESSURE INCREASE CLEAN...:

Please check:
>Valve position in
clean oil discharge system
>Backpressure setting
>Throughput capacity
>Setting
Product temperature
>Speed setting for

FC operation
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98

Confirm fault
ACK

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99
6.2.4 FSH water discharge In separating mode the separator can additionally be monitored for correct opera-
(input 0.4) (special tion by means of a level switch in the water discharge.
design)
An increase in liquid at the water discharge after the delay time (timer 7) results in
interruption of the separating process and closing of the dirty oil feed valve. The
following message is flashed in the display:
FSH - water discharge

Overflow
Separation – stop

HELP
S OVERFLOW WATER DISCH...:

Please check:
>Backpressure pressure
setting
>Bowl gaskets
>Float switch
cause.
ESC
Confirm fault
ACK

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100

6.2.5 LSHH Sludge tank In CentriPack units with integrated sludge tank a level switch LSHH is fitted as over-
(input 0.7) flow protection.
When the liquid level is reached the separating program is interrupted and a bowl
ejection triggered after delay time T18. The following message is flashed in the dis-
play:
LSHH – sludge tank

Level – high
Separation – stop

Attention:
ÁÁ The separating program cannot be restarted until the liquid level has dropped below
the LSHH l.

HELP
S SLUDGE TANK OVERFLOW

Please check:
>Function
sludge pump
>Level switch
>Position – hand valve
>Liquid losses
in system
cause.
ESC
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101
Confirm fault
ACK

ALARMS Press the „ALARMS“ key to call up the alarms message buffer.
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102

6.2.6 Fault feed pump (in- In the case of systems fitted with an external feed pump unit the separating program
put 1.1) (optional) is interrupted when the motor protection switch responds.
The following message is flashed in the display:
FEED PUMP FAULT
Separation – stop

HELP
S FEED PUMP FAULT

Please check:
>Fuse / switch
in motor starter
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
cause.
ESC
Confirm fault
ACK

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103
6.2.7 Fault sludge pump In the case of systems fitted with a sludge pump unit the separating program is in-
(input 1.3) (optional) terrupted when the motor protection switch responds.
SLUDGE PUMP FAULT
Separation – stop

HELP
S FEED PUMP FAULT

Please check:
>Fuse / switch
in motor starter
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
>Soiling
cause.
ESC
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104

Confirm fault
ACK

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105
6.2.8 Vibration monitoring In the case of installations with vibration monitoring systems the following message
stage 1 (input 1.6) is displayed when limit value stage 1 responds (set to approx. 4 mm/s):
(additional equip-
ment)
VIBRATION STAGE 1:
Vibro > 4 mm/s

On standard installations the separating program is not interrupted. However, you
should manually initiate an ejection cycle.
In the case of special installations, the functions are described in the appendix of
the manual.

HELP
S VIBRATION > 4 mm/s

Start ejection
program manually
and check:
>Operating water system

>bowl hydraulic system
and sludge discharge
>Limit value 1 on
>Vibro unit
>Correct bowl
parts
cause.
ESC
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106

Confirm fault
ACK

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107
6.2.9 Vibration monitoring In the case of installations with vibration monitoring systems the separator motor
stage 2 (input 1.7) is shut down and the following message is displayed when limit value stage 2 re-
(additional equip- sponds (set to approx. 7.5 mm/s):
ment)
VIBRATION STAGE 2:
Vibro > 7.5 mm/s

When special programs are used, the functions (e. g. safety water addition or pneu-
matic brake) are described in the appendix of the manual.

HELP
S VIBRATION > 7.5 mm/s

Start ejection
program manually
and check:
>Operating water system

and sludge discharge
>Limit value 1 on
>Vibro unit
>Correct bowl
parts
cause.
ESC
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108

Confirm fault
ACK

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109
6.2.10 SMS – System errors Only on UNITROL separators in 36-/96 design

(input 0.6)
If there is no pressure increase on the pressure switch in the bypass line of the hood
within the bridging time T11 after the ejection program has run, the dirty oil feed
valve is closed immediately.
SMS – system error

Abnormal termination
SMS – pressure switch low

HELP
S SMS – system error

Please check:
>Pressure on SMS – PSL
after ejection in
Timer run T11

>Function of PSL
>Circuit valve
open
>Electric
wiring
cause.
ESC
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110

Confirm fault
ACK

The alarm is registered and stored in the alarm message buffer together with date
and time.
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111
6.2.11 SMS – Minimum sep- Only on UNITROL separators in 36-/96 design

arating time not ex-
If, in SMS operating mode, the SMS pressure switch does not trigger an ejection
ceeded (Input 0.6)
after bridging time T11 has elapsed and before the minimum separating time of 10
minutes has elapsed, a forced ejection is initiated.
MIN. SEPARATING TIME

< 10 min
Separ. program – stop

HELP
S MINIMUM SEPARATING TIME

In SMS mode < 10 min
Please check:
>Water content in the oil
>Leakage of the
water valves
>HFO operation:
Screws in
Separating disk?
>LO operation:
Screws out of
separating disk?
cause.
ESC
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112

Confirm fault
ACK

The alarm is registered and stored in the alarm message bufffer together with date
and time.
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113
6.2.12 HFO series opera- In the case of multi-stage fuel oil treatment systems series operation is possible
tion: Selection errors with a UNITROL separator in WMS design (01) in the first stage and a UNITROL
separator in SMS design (36). The separator assignment must be made on the re-
spective C7 control units:
Press the „SERIES“ key on the control units of both separators.
SERIES
1 2
The programs will run synchronously via the MPI ports given precise connectivity
and correct software addressing.
If the configuration is not correct, the following error message is displayed after
pressing the „Program 1“ key:
ERROR SERIES OPERATION

COMMUNICATION or
preselection not ok

HELP
S ERROR SERIES OPERATION:

Please check:
>Series key on
both C7 units
Preselected?
>MPI communication
not plugged
>Both separators
Ready for operation ?

>LO operation:
Screws out of
separating disk?
cause.
ESC
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114

Confirm fault
ACK

The alarm is registered and stored in the alarm message buffer together with date
and time.
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115
6.2.13 Ejection monitoring To assure correct sludge discharge out of the separator and to check the bowl hy-
(analog output 0.0) draulic system for correct function, the C7 control units are equipped with current-
dependent ejection monitoring.
The ejection monitoring is not activated in case of:
• manual program start
• following preselected flush ejections
• partial ejections
• shut-down programs
The setpoint for the required ejection current is factory set on the analog input dis-
play (display page 9/1) as follows:
Setpoint ejection current = motor operating current x 1.6
The motor operating current is shown in the display when the feed is open.
Example:
Motor operating current = 20 A
Setpoint ejection current = 20 A x 1.6 = 32 A
During start-up you can make installation- or process-related adjustments.

DIR
or ...
... select display page 9/1.
AI.0.1 MOTOR CURRENT Display page 9/1

1U3. 6/7 20 A
Ejection monitoring
32 A
...
1
0
... Use the numerical keys to enter the desired setpoint for the ejec-
9 tion monitoring.
Confirm the entry or.

The entered time is accepted.
ENTER
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116

Measuring principle
1
2 3
L1 L2 L3
Input AI 1-I
0–1 A
AI 1-M
K Output
4–20 mA AI 1-U
M
+24 V DC 0 V DC
3~
Fig. 25
1 Motor starter with measuring transducer 50/1

2 Measuring transducer
3 Analog input of C7-623
The ejection current (rated current x 1.6 ) is measured from the opening in the oper-
ating water valve and must reach the value preset in the display within the time T28
(approx. 3 s).
If this is confirmed by the corresponding increase in current, the ejection program
will run followed by activation of the separating process.
If the current increase falls below the setpoint
• the ejection program is interrupted after the ejection,
• the feed valve is switched to recirculation,
• the collective alarm is activated
• and the corresponding alarm message flashes in the display.
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117
The alarm of the ejection monitoring is shown in the following display:
EJECTION MONITORING
Eject. current < setpoint
Program – stop

HELP
S EJECTION MONITORING
Please check:
>Ejection current
>Setting
Ejection current
>Operating water capacity
( gauge in litres )
>Clutch shoes
Wear / number
>Function
Bowl hydraulic system
> Water pressure
>Soiling
Pre-strainer in
water system
cause.
ESC
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118

Confirm fault
ACK

The alarm is stored in the alarm message buffer together with date and time.
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119
6.2.14 Temperature monitor- To attain optimum separation efficiency the temperature of the dirty oil feed is moni-
ing (analog out- tored.
put 0.2)
The corresponding minimum and maximum values must be preselected on the
analog display (display page 9/3) depending on the feed product.
Example:
HFO separation with temperature setpoints of 85 °C for min. and 110 °C for max.:
DIR
or ...
... select display page 9/3.
AI.0.2 product temp. Display page 9/3

1X2. 61/63/SC 089 _C
Min: 60 _C
Max: 110 _C
...
1
0
... Use the numerical keys to enter the desired minimum and maxi-
9 mum values for the temperature monitoring.
Confirm the entry or.

The entered time is accepted.
ENTER
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120

Measuring principle
1 2
+24 V DC
0–120 _ AI 3-I
4–20 mA AI 3-M
AI 3-U
0 V DC
3
4
Fig.26
1 Universal thermometer
2 Analog input 0.2 of C7-623
3 Measuring transducer
4 Thermometer indicator
5 PT100
Minimum temperature If the minimum setpoint is not reached or exceeded, the temperature display on the
monitoring process page (display page 3/1) is highlighted with a flashing field. The separating
program cannot be started manually. When the minimum temperature is exceeded
the flashing temperature indicator goes out and the control system is ready for op-
eration.
When the temperature falls below the minimum temperature during separation,
delay time T07 runs. The product feed valve is then switched to recirculation.
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121
S TSL – PRODUCT FEED

Temp. < setpoint
Separation – stop

HELP
S PRODUCT TEMP. MIN:

Please check:
>Settings
Min / Max
>Thermometer in
product feed
>Pump
output
>Heating system
>Control on
electric heaters
>PT 100 feelers
cause.
ESC
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122

Confirm fault
ACK

Maximum temperature When the maximum temperature is exceeded during separation, delay time T07
monitoring runs which then switches the product feed valve to recirculation.
The potential-free heater interlocking is simultaneously activated which switches
off a steam main valve (optional) or disables the release for electric heaters.
External feed pumps must remain switched on to maintain system cooling through
product circulation.
S TSL – PRODUCT FEED

Temp. > setpoint
Separation – stop

HELP
S PRODUCT TEMP. – MAX:

Please check:
>Settings
Min / Max
>Pump
output
>Heating system
>Control on
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123
electric heaters
>PT 100 feelers
cause.
ESC
Confirm fault
ACK

8164-9001-400 / 1198
124
6.3 Causes and action
6.3.1 Separator monitoring systems Input assignment 0.0 to 0.7
Message Explanations Causes, action Program action
Motor operation Motor operation signal is essential for the Check: No program start possible with
function of the control unit. • Correct wiring between external motor status „0“.
starter and control
Note starting time T10.
• Correct current indication in the display
Motor protection The admissible operating temperature of Check: Separating process is stopped.
the separator motor is exceeded. • Brake released
Winding temperature > Collective alarm
• Bowl closed
130 _C
• Number of clutch shoes Fault indication
• Feed capacity
Separator is shut down.
PAL clean oil discharge Discharge pressure at separator dis- Check: Separating process is stopped.
charge < setpoint • Backpressure setting
Collective alarm
• Feed pump output
• Bowl hydraulic system Fault indication
• Coupling with flanged pump
PAH clean oil discharge Discharge pressure at separator dis- Check: Separating process is stopped.
charge > setpoint • Backpressure setting
Collective alarm
• Feed pump output
• Valve positions in clean oil discharge sys- Fault indication
tem
• Product temperature
FAH water discharge Liquid discharge on water side too high. Check: Separating process is stopped.
• Bowl gaskets
(optional) Collective alarm
• Bowl hydraulic system
Fault indication
Water discharge system Water in the bypass line of the WMS is Check: Number of water discharges are
not detected or led off through the water • Function of the water sensor in conjunc- registered per separating time
WMS
discharge valve. tion with the conductivity evaluating relay and as a total.
(LED lights when water is detected)
• Status indication 0.5 on control unit
• Function of circuit and water discharge
valve
Sludge space monitoring Pressure drop caused due to solids or wa- Check: Registering of SMS
system ter in the bypass line lead to a drop in • Pressure increase SMS after timer 1 has
Program stop
pressure and trigger a solids ejection. elapsed
SMS
• Elapse of minimum separating time In case of PSL fault and separat-
timer 21 ing time > minimum separating
• Function SMS pressure switch time an ejection is triggered.
Collective alarm
• Circulation valve open
Fault indication
Sludge tank level Overflow protection when installed on Arrange level switches so that at least one Collective alarm
sludge tank more ejection can be carried out per sepa-
LSHH Separation program is inter-
rator.
rupted.
Check:
Total ejection is carried out.
• Status
„1“: Level not reached, everything ok Renewed program start blocked
„0“: Level reached or exceeded, until liquid level < LSHH.
wire break possible,
input on control unit possibly
defective
125
126
6.3.2 Separator – optional auxiliaries Input assignment 1.0 to 1.7
Feed pump operation Motor operation signal is essential for the Check: In the case of abnormal pump
function of the heater control. • Correct discharge pressure operation, an alarm message is
• Function of pump given via PSL in the clean oil dis-
Pump runs as per setting on timer 23.
• Pump output charge.
Feed pump motor protection Motor protection switch responded. Check: Separating process is stopped.
• Rated current of pump
Short-circuit / overload Collective alarm
• Throughput capacity
• Product temperature Fault indication
• Wiring and electrical connections
• Setpoint on motor protection switch
Sludge pump operation Motor operating signal is activated via Check: In the case of pump failure, the
level switch „min“/„max“ or hand switch. • Function of pump separating program is interrupted
• Pump output via LSHH tank.
Post-running possible via timer 24
Sludge pump motor protec- Motor protection switch responded. Check: Separating process is stopped.
tion • Rated current of pump
Short-circuit / overload Collective alarm
• Throughput capacity
• Sludge temperature Fault indication
• Hand valves in discharge system
• Wiring and electrical connections
• Setpoint on motor protection switch
Level switch LSH sludge Switches on the sludge pump in automatic Check: Collective alarm
tank mode. • Function of level switch
Fault indication
• Setting the operating mode on Liquiphant
(level switch)
• Status indication 1.4 on the control unit
• Separating program ok
• Appropriate switching of the sludge pump
Level switch LSL sludge tank Switches off the sludge pump in automatic Check: Collective alarm
mode or activates the post-running time • Function of level switch
Fault indication
on timer 24. • Setting of operating mode on Liquiphant
(level switch)
• Separating program ok
• Appropriate switching of the sludge pump
Vibration stage 1 No function on shipboard installations Check: Collective alarm

• Bowl hydraulic system
AN ejection is triggred on onshore installa- Fault indication
• Operating water system
tions. If the alarm is not acknowledged
• Ejection current possible ejection
within a certain time, the separator is shut
• Clutch shoes
down automatically.
• Setpoint on vibration switch
Vibration stage 2 Immediate shut-down of separator, with Check: Collective alarm

safety water addition or with pneumatic • Bowl hydraulic system
Fault indication
brake if appropriate • Operating water system
• Ejection current Shut-down of separator motor
• Clutch shoes
• Setpoint on vibration switch
• Status indication 1.7 on the control unit
127
128
6.3.3 Separator Analog input assignment 0.0 to 0.3
Motor current separator Motor current is continuously displayed. In the case of faults indication check: Ejection monitoring can respond.
• Current transformer rating in motor
Starting, operating and ejection current can Program stop
starter
be read off simultaneously and monitored
• Function of current transformer Collective alarm
by the control.
• Wiring between transformer, measuring
Fault indication
transducer and C7 control
• Separator clutch
Bowl speed indication Optional retrofitting allows monitoring of the In the case of faults indication check: Fault indication
bowl speed, e.g. minimum/maximum • Sensor distance to perforated plate
(optional) Collective alarm
speed. • Function of proximity switch
• Function of measuring transducer pulse/ Shut-down (depending on pro-
current gram version)
• Wiring
• Current input C7 control
Temperature monitoring prod- PT100 universal thermometer with inte- In the case of faults indication check: Minimum or maximum fault indica-
uct feed grated measuring transducer registers the • Calibration on universal thermometer tion
actual temperature of the medium in the • Correct installation of the thermometer
Collective alarm
product feed and sends a current signal for • Wiring
control. • Current input C7 control Program stop
• Minimum/maximum setpoint adjustment
Indication < minimum setpoint
in device
No program start possible.
Vibration monitoring Vibration monitoring of the separator is nor- In the case of faults indication check: The analog signal is not processed
mally via the digital inputs of limit value • Analog output of the vibro unit (calibrate for switching purposes by the pro-
(optional)
stages 1 and 2. if necessary) gram and serves only for display.
• Wiring
The analog output of the vibration C7 can
• Current input C7 control
additionally be routed to the C7 to be able to
read off the vibration velocity in the display.
6.3.4 Control unit C7-623
Message Explanations Causes Action
Text display dark No supply voltage at C7 unit Check whether: Switch on main switch.
• Main switch in position „ON“.
Status LEDs dark Activate circuit breakers.
• Automatic circuit breakers are switched
on. Switch on power supply unit.
• Green LED „OK“ is on on the power sup-
Replace power supply unit if re-
ply unit.
quired.
• Plug connector for power supply to the C7
unit is plugged in properly. Check plug connector.
Text display is lit up When power is supplied the unit performs C7 unit is in mode „STOP“. Press keys „Shift“ and „Help“.
a self-test, signals „start-up complete“ and
Status LED „STOP“ lights up CPU of control disabled. Press „KEY“.
is in the preliminary setting „STOP“.
Status LED „RUN“ dark CPU for text display enabled. Press „RUN“ key.
Unit prompts password.
Enter password.
Press „ENTER“ to confirm.
Press „ESC“ key.
Press „RUN“ key.
LED „RUN“ flashes and lights
continuously after 5 s.
C7 unit is ready for operation.
LED „STOP“ goes out.
Press the „ESC“ key to return to
the start screen.
129
130
Message Explanations Causes Action
Text display is lit up C7-CPU summary error SF-LED lights up in case of: To precisely diagnose the fault a
• Module errors in the unit specialist must upload the the
Status LED „SF“ lights up
• Firmware errors diagnostic buffer of the C7 unit
• Programming errors for evaluation.
• Timer errors
Replace the unit.
• Faulty internal memory
• Battery failure or no buffering when In the case of special programs,
„POWER ON“ consult the electrical engineering
• Internal peripheral faults department in Oelde.
Text display light up Battery error LED „BAT“ lights up because: If it can be avoided, do not dis-
• battery is too weak, connect the unit from the power
Status LED „BAT“ lights up
• battery is defective, supply and replace the buffer
• battery is missing. battery as per chapter 6.4.2
(page 131 ff.)
Attention:
Incorrect handling will lead to
data loss!
Text display light up Internal supply voltage failed Unit failure due to internal power supply Replace the unit.
unit.
Status LED „DC5V“ dark
Text display signals diverse Diverse system alarms that are defined by System alarms that register abnormal Try to acknowledge with the ESC
system alarms, e g. the manufacturer and registered in the control functions. key.
„$ 114 new start“ diagnostic memory.
Code shown can be identified by means Otherwise contact the electrical
of the manufacturer list. engineering department in Oelde
or the manufacturer’s hotline.

131
6.4 Maintenance
6.4.1 Storing batteries • Store the batteries in a dry, cool place.

Batteries can be stored for up to 5 years.
6.4.2 Changing the battery In an inactivated state data loss in the internal user memory is prevented by a buffer
battery.
Change the battery at least once a
ÁÁ
year.
SF DC5V RUN
BAF FRCE STOP When the LED „BAF“ (1) goes on, the
battery must be replaced immediately.
Part-No.: 0005-3399-020
Program Program L-Test WMS
0 1 01
Sep. FEED SLUDGE PARTIAL
Fig.27
When changing the battery do not switch off the power supply to the control
ÁÁ unit!
Replace the battery only when „POWER ON“.
Otherwise data in the user memory can be erased during the battery change.
Warning!
The use of batteries may result in injury and damage.
Wrongly handled batteries can explode or cause serious burns.
Do not
• recharge
• heat
• burn
• drill
• crush
• short-circuit
• batteries
ÁÁ
Caution:
ÁÁ
Do not touch any interior components with your hands or a metal object (e. g.
screwdriver).
Electrical components and printed circuit boards are accessible and can be dam-
aged.
8164-9001-400 / 1198
132

Proceed as follows: The battery is located in a compartment in the power supply unit.
Fig. 28
• Unscrew cover (2) of the battery compartment.
6 2 3 4
Fig. 29
• Pull the cover up and to the right.

Make sure you raise the cover only as far as the length of the battery connec-
tions (3) allow.
• Remove the connector (4) of the old battery (5).
• Loose the cable binders (6) with which the battery (5) is attached to the cover.
8164-9001-400 / 1198

133
• Attach the new battery (5) with the cable binders (6) to the cover.
• Plug the connector (4) of the new battery (5) into the corresponding socket in the
battery compartment.
The notch on the connector (4) must point to the left.
• Place the cover (2) with the springs to the left onto the control unit and screw the
cover (2) tight again.
• Dispose of the battery according to the pertinent local regulations and guide-
lines.
8164-9001-400 / 1198
134

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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135
7 Appendix
8164-9001-400 / 1198
136

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198

137
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
138

Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
Geschäftsbereich
Mechanische Trenntechnik
WernerĆHabigĆStr.1 D DĆ59302 Oelde D Telefon +49(0)2522/77Ć0 D Telefax: +49(0)2522/77Ć2488

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Program Program L-Test WMS SMS SMS SERIES CHECK

Sep. FEED SLUDG PARTIAL HEATER

For your safety

ÁÁ • Strictly adhere to instructions marked with this symbol.

• Take special care when carrying out operations marked with

• Observe accident prevention regulations.

• When operating electrical apparatus, certain parts carry

• Operate the separator only in accordance with agreed pro-

• Maintain the separator as specified -

• Carry out safety checks on the separator -

• Liability for the function of the unit passes to the owner.

Typenschild / Name plate

4.16.3 Text transfer OP-part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5 Programs and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

6 Error messages / maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

1.3 Control cabinet

1.4 General layout plan

A Water 1 Control unit C7-623 and motor control for centrifuge

Fig. 4 - Front view of the C7-623 control unit 3

1 Electronic control unit C7-623/A

1 Power supply module

Fig. 6 - Rear view of the C7-623/A control unit - input/output definitions

2.4 Assembly 1 Gasket 10.5x23x5

ÁÁ switch should be left on when the centrifuge is at a standstill.

Control panel cutout 230.5 mm x 158.5 mm

Fig. 10 - Fixing bracket before engaging

Fig. 11 - Fixing bracket engaged

• Loosen the screw (1).

3.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.1 Technical specifica- Ordering number C7-623/A

3.2 Getting acquainted with the operating elements

Program Program L-Test WMS SMS SMS SERIES CHECK

Sep. FEED SLUDGE PARTIAL HEATER

The operating interface consists of:

Key Key designation Description

Separation program ON This key starts the separating program.

Key Key designation Description

Separator status This key has no function.

Status indication feed pump This key has no function.

Status indication sludge pump This key has no function.

Preselection partial ejection OSC separators allow partial ejections.

Heater release Pressing this key releases an optional heating system

UP Press the „UP“ key to execute the „Menu“ function.

The functionality of the individual softkeys is described in the corresponding dis-

DOWN Softkey „DOWN“

ALARMS Softkey „ALARMS“

Picture-dependent function key as per display.

3.2.3 System keyboard Note:

Moves cursor to the left

Moves cursor to the right

Moves cursor upwards

Moves cursor downwards

Cancel key („Escape“)

INS Insert / delete key

HARD Print („hardcopy“)

... select the desired screen.

Open the desired screen.

The following table gives an overview of the available display pages.

Display Main menu Display Submenu

1/1 Start menu 1/2 Program version

2/1 Separator data 2/2 Pump status

4/1 – 4/5 Separator operating data