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This research evaluated the effects of different bracket-wire combinations and second-order
deflections on kinetic friction. Thirteen different brackets, six with 0.018 × 0.025 inch slots and
seven with 0.022 × 0.028-inch slots were evaluated with six different sizes and shapes of stainless
steel orthodontic wire, i,e., 0.016, 0.016 x 0.022, 0.017 x 0.025, 0.018, 0.018 x0.025 and
0.019 x 0.026 inch for four second order deflections of 0.00, 0.25, 0.50, and 0.75 mm. The wires
were ligated into the brackets with elastomeric modules. Bracket movement was implemented by
means of an Instron universal testing instrument (RMO, Denver, Colo.), and frictional forces were
measured by a tension load cell and recorded on an X-Y recorder (Hewlett-Packard, Anaheim,
Calif.). Second-order deflection was created by a specially designed and machined testing
apparatus that allowed two alternate pairs of the four total brackets to be offset in increments of
0.25 mm. The kinetic frictional force increased for every bracket-wire combination tested as the
second-order deflection increased. Friction also increased with an increase in wire size, whereas
rectangular wires produced greater friction than round wires. Bracket designs that limited the force
of ligation on the wire generated less friction at low second-order deflections (0.00 and 0.25 mm).
(Arn J Orthod Dentofac Orthop 1996;109:535-42.)
S l i d i n g mechanics in orthodontic treat- steel and nitinol wires. Frank and Nikolai 2 found
ment involve the relative movement of brackets over that frictional resistance increased in a nonlinear
an arch wire. This type of movement generates fric- manner with increased bracket angulation. In ad-
tional forces that must be overcome to elicit peri- dition, they found that as the force of ligation
odontal response for tooth movement. Understand- increased the frictional resistance increased. Kapila
ing the frictional forces between the brackets and et al. a and Angolkar et al. 4 found that round wires
the wires is essential for adequate tooth movement generated less friction than rectangular wires and
and optimum biologic response. The most desirable that friction increased with increased wire size.
and ideal situation is one in which little or no friction Vaughan et al., 5 using the same testing apparatus
exists at the bracket-wire interface. as Kapila et al. 3 and Angolkar et al. 4 demonstrated
The effects of deflection on bracket-wire fric- that sintered stainless steel brackets generated 40%
tion have been investigated by Peterson et al. 1 less friction than cast stainless steel brackets. Sev-
Increased angulation between bracket and wire eral orthodontic manufacturing companies have
produced greater frictionJ These investigators var- recently introduced new bracket designs intended
ied the bracket-wire angulation from 0 ° to 15° in a to reduce the amount of friction generated at the
single bracket system that tested both stainless bracket-wire interface. These brackets need evalu-
ation, because the clinician needs to know the
range of frictional forces expected in various
From the University of Oklahoma Health Sciences Center College of bracket-wire combinations. Yet, there is a lack of
Dentistry.
This report is based on a thesis submitted to the Graduate College, information in the literature on the effects of
University of Oklahoma Health Sciences Center, in partial fulfillment of second-order deflection on the kinetic frictional
the requirements for the degree of master of science. force. The purpose of this investigation was to
aGradnate student.
UProfessor and Chair, Department of Orthodontics. evaluate the effects of different bracket-wire com-
~Professor and Chair, Department of Dental Materials. binations and second-order deflections on kinetic
eAssistant Professor, Department of Orthodontics. friction. The effect of the bracket design and the
eProfessor, Department of Orthodontics.
Copyright © 1995 by the American Association of Orthodontists. manufacturing process on frictional resistance was
0889-5406/96/$5.00 + 0 8/1/60324 also studied.
535
536 Ogata et aL American Journal of Orthodontics and Dentofacial Orthopedics
May 1996
Fig. 1. Testing apparatus with four RS-S-018 brackets in place and 0.016 x O.025-inch stainless
steel orthodontic wire ligated in place at maximum (0.75 mm) second-order deflection.
Fig. 2. Sintered stainless steel brackets, from right to left: R-S-022, RS-S-022, and U-S-022.
MATERIALS AND METHODS and 0.019 × 0.026 inch). Four different second-order
deflection settings (0.00, 0.25, 0.50, and 0.75 mm) were
This study measured the kinetic frictional forces examined for each bracket-wire combination. A sample
developed between maxillary first premolar brackets with size of 10 wires was tested for each bracket-wire-deflec-
0.018 x 0.025-inch and 0.022 x 0.028-inch slots tested tion combination. Each wire was tested across the four
with resilient stainless steel wire (Tru-Chrome, Rocky deflection settings, then a new wire and set of brackets
Mountain Orthodontics [RMO], Denver, Colo.) of vari- would be placed in the apparatus and the process re-
ous cross-sectional sizes and shapes. All wires were peated. The data were collected in two sets, one for
ligated into the brackets with elastomeric ligatures (J-176 0.018 × 0.025-inch slot brackets and one for 0.022 ×
ligature ringlets, RMO, Denver, Colo.). All tests were 0.028-inch slot brackets. The brackets were initially
conducted on a Instron universal testing instrument grouped by manufacturing process. Fig. 2 illustrates the
(Model 1135, Instron Corp., Canton, Mass.) with the 0.022 × 0.028-inch edgewise brackets produced with the
data being plotted on a X-Y recorder (Model 7005B, sintering process, i.e, RMO Mini-Taurus (R-S-022),
Hewlett-Packard, Anaheim, Calif.). Second-order deflec- RMO Mini-Taurus Synergy (RS-S-022) (RMO, Denver,
tions were created by using a specially designed testing Colo.) and Unitek Mini Twin (U-S-022) (3M Unitek,
apparatus that allowed two pairs of brackets, four total, Monrovia, Calif.). Fig. 3 shows the 0.022 × 0.028-inch
to be offset from 0.00 mm to a maximum of 0.75 mm in edgewise brackets produced with casting methods, i.e.,
increments of 0.25 mm. (See Fig. 1.) American Friction Free (A-022) (American Orthodon-
tics, Sheboygan, Wis.), GAC Shoulder (G-022) (GAC,
Data Collection Central Islip, N.Y.), and Ormco Mini Diamond (0-022)
Data were gathered on 13 bracket types (six (Ormco, Glendora, Calif.). Fig. 4 illustrates the TIP
0.018 × 0.025-inch and seven 0.022 × 0.028-inch slots) Tip-Edge (TP-022) (TP Orthodontics, LaPorte, Ind.)
and six wire shapes and sizes (0.016 inch, 0.016 × 0.022 which is a cast bracket, currently available only in an
inch, 0.017 x 0.025 inch, 0.018 inch, 0.018 × 0.025 inch 0.022-inch slot.
American Journalof Orthodontics and Dentofacial Orthopedics Ogata et al. 537
Volume 109,No. 5
Fig. 3. Cast stainless steel brackets, from right to left: A-022, G-022, and 0-022.
Table I. Means and standard deviations (gins) for all 0.018 x O.025-inch slot brackets tested with three
different sizes and shapes of stainless steel orthodontic wire over different second-order deflections,
(n = 10")
0.018 x O.025-inch brackets
Deflection Mean { SD
0.00 nun 0.016 2.6 5.0 67.5 29.2 397.5 30.1 389.2** 36.6 1.2 3.2 530.0 58.9
16 x 22 142.5 44.6 271.0 20.5 707.0 25.3 636.5 84.9 0.0 0.0 689.5 101.7
17 x 25 188.5 33.7 622.5 184.5 928.0 49.5 610.5 75.9 68.7 58.1 746.5 49.0
0.25 mm 0.016 151.6 26.0 237.0 41.4 432.0 24.2 469.6** 57.1 55.3 19.0 592.0 57.6
16 x 22 559.5 29.8 754.0 31.9 925.0 49.9 965.0 55.4 39.5 20.6 835.0 103.8
17 x 25 766.5 45.0 1238.5 117.6 1237.0 102.1 762.5 83.5 215.0 108.7 1174.5 70.3
0.50 m m 0.016 361.4 40.0 480.5 50.2 648.5 35.7 678.2 74.6 222.8 36.7 753.0 69.3
16 x 22 1220.0 60.3 1583.5 73.1 1490.5 91.8 1578.5 115.3 637.0 68.9 1193.0 127.0
17 x 25 1530.5 38.4 2323.5 98.1 1821.0 142.7 1586.5 174.9 920.3 204.2 1881.0 130.4
0.75 mm 0.016 558.6 56.5 767.5 55.3 854.0 36.0 874.6 95.1 407.0 53.2 934.0 69.0
16 x 22 1976.5 74.0 2430.0 77.0 2001.0 107.5 2223.0 156.0 1497.0 186.6 1624.0 154.0
17 x 25 2451.0 293.3 4441.5 66.0 2386.0 137.0 2486.0 283.7 1744.5 328.6 2512.0 161.8
*RS-S-018 brackets were evaluated with a n = 20 for 0.016 and 0.017 x 0.025-inchwires.
**Indicates that there was no significant difference (p < 0.05) between the means of this specificbracket-wire combination across 0.00
and 0.25 mm of second-order deflection. All other interactions were significant at p < 0.05.
The effect of the design of the new brackets, between the two types of brackets may be attrib-
when ligated with the wire, limits the force on the uted to the surface texture of the bracket. The
wire with the result that the normal component of scanning electron micrographs of the sintered
frictional force was markedly reduced. The results brackets demonstrated a smoother bracket surface
of this study confirmed the findings of an earlier afforded by the sintering process. 5 Sintering allows
investigation 3 that the conventional brackets de- each individual bracket to be premolded in a
signs that permit full force of the ligation to bear smooth streamlined manner. The stainless steel
on the arch wire produced greater frictional resis- particles are then compressed in a contoured,
tance. This was evident from the data concerning smooth, rounded shape as opposed to casting pro-
small diameter wires at 0.00 mm or low second- cedures where the milling or cutting processs may
order deflections. In comparison, the newly de- leave sharp angular brackets that are more bulky
signed brackets revealed lower values of frictional and rough. This study showed that as second-order
resistance. With new bracket designs, higher mea- deflections increased the sintered brackets began
surements of friction largely reflected a greater to generate lower frictional resistances as com-
degree of second-order deflection. pared with cast edgewise brackets. (See Tables I
The frictional forces recorded for the RS-S and II.)
brackets were lower for all sizes of wire-bracket
combinations at every level of second-order deflec- Effect of Wire Shape and Size on Frictional Forces
tion, even when compared with the other new The findings of this study are in agreement with
design brackets of A-018/022 and G-018/022. This earlier reports 35 that frictional forces increase not
difference may be attributed to the additional de- only with larger diameter wires, but with rectangu-
sign features in these brackets. They have bumps lar wires. Larger wires increase the bracket-wire
on the bracket walls and bracket floor, which re- interface that will affect the frictional forces.
duce the surface area in contact with the wires, and In the bracket-wire-deflection combinations that
helped reduce the friction at the bracket-wire in- generated the lowest kinetic frictional force, the fol-
terface. lowing factors contributed to reduce the magnitude
The TP-022 brackets have a design in which 20 ° of frictional forces. First, lower second-order deflec-
wedges were cut out of the bracket slot on diago- tions (0.00 and 0.25 ram) contributed to lower fric-
nally opposite corners. These brackets were de- tional forces. Second, smaller wire sizes (0.016 and
signed largely for the practitioners of the Begg 0.016 × 0.022 inch) generated lower frictional
technique, where teeth are first tipped and later forces. Third, brackets that restricted the force of
uprighted with auxiliary springs. With this bracket ligation (A-018/022, G-018/022, and RS-S-018/022)
design, when a tooth tips on retraction, the binding generated less frictional resistance than convention-
of the wire at the edges of the bracket is greatly ally ligated brackets.
minimized. The result of this design is that fric- In the bracket-wire-deflection combinations
tional resistances are greatly reduced. However, the that produced the greatest kinetic frictional forces,
results of this bracket cannot be compared on the most of the higher frictional forces were recorded
same plane with those of the other brackets in this for larger degrees of second-order deflection (0.50
study, which were designed to seek bodily move- and 0.75 ram) and larger rectangular wires.
ment as far as possible.
Clinical Significance
Effect of Manufacturing Process on On the basis of the information gathered from
Frictional Forces this study, several points of clinical significance can
The three bracket types that were sintered, or be identified. To reduce friction during tooth move-
metal injection molded (MIM), in their manufac- ment, complete leveling of the arch is an important
ture were R-S-018/022, RS-S-018/022, and U-S- factor. New bracket designs and bracket types will
018/022. Comparisons of the frictional forces further help to reduce the amount of friction gen-
produced by stainless steel orthodontic wires in erated. Bracket designs that restrict the force of
sintered and cast stainless steel brackets have indi- ligation will allow the clinician to level the arch or
cated that the wires in the sintered brackets pro- retract teeth without this constant force. Since
duced 38% to 44% less frictional resistance than sintered brackets 5 reduced friction 40%, these
cast brackets. 5 The differences in frictional forces bracket types would be advantageous in leveling
American Journalof Orthodonticsand DentofacialOrthopedics Ogata et aL 541
Volume 109, No. 5
Table II. M e a n s and s t a n d a r d d e v i a t i o n s (gins) for all 0.022 x 0.028-inch slot b r a c k e t s t e s t e d with six
d i f f e r e n t sizes and s h a p e s o f stainless steel o r t h o d o n t i c wires o v e r d i f f e r e n t s e c o n d - o r d e r deflections,
(n = 10)
0.00 mm 0.016 89.0* 8.1 95.0 13.9 481.0 4 4 . 2 463.5 53.5 0.0" 0.0 384.5 29.9 292.5 19.2
16 x 22 174.5 13.2 188.0 16.4 732.5 2 5 . 6 680.0 51.3 0.0 0.0 646.5 87.5 574.5 29.0
17 x 25 192.5 12.3 205.0 15.8 747.5 2 5 . 6 645.0 30.4 0.0 0.0 705.5 20.5 732.0 58.9
0.018 106.5 9.1 132.0 25.8 549.0 5 1 . 3 361.5 42.4 0.0" 0.0 436.5 16.2 362.0 37.3
18 x 25 246.0 28.2 233.0 13.6 821.0 3 0 . 0 700.0 76.6 0.0 0.0 803.0 49.1 612.5 24,5
19 × 26 257.5 37.2 246.0 16.0 1060.0 8 0 . 3 848.5 40.6 0.0 0.0 908.5 95.0 737.5 35.1
0.25 mm 0.016 91.0" 7.7 117.5 17.4 529.0 4 6 . 9 487.0 58.7 0.0" 0.0 430.0 31.6 326.5 26.5
16 x 22 195.0 13.1 282.5 10.1 842.0 3 5 , 3 734.0 48.9 6.5 4.1 714.5 57.6 607.0 18.0
17 x 25 213.0 7.5 441.5 27.6 868.0 3 1 . 7 733.0 40.6 11.0 5.7 808.0 39.2 761.5 49.4
0.018 117.5 9.2 177.5 28.5 605.0 4 9 . 6 408.5 40.6 1.5" 3.4 498.5 17.8 442.0 69,8
18 x 25 266.5 28.2 515.0 10.0 1131.0 9 4 . 4 852.0 122.7 12.0 5.9 895.0 69.5 814.5 24.9
19 x 26 356.0 58.6 592.5 25.0 1830.0 36.1 1044.0 55.6 30.5 18.2 993.5 97.3 799.5 29.9
0.50 mm 0.016 113.5 6.7 247.5 14.2 665.0 5 2 . 3 550.0 64.8 29.0 12.4 384.5 27.8 383.0 25.4
16 x 22 291.0 23.5 653.0 22.0 1355.0 4 5 . 3 905.0 44.0 151.5 24.8 1061.5 99.4 657.0 23.6
17 x 25 409.0 11.0 1017.5 55.8 1468.0 45.0 1032.0 68.2 254.5 28.9 1063.0 75.2 806.5 21.2
0.018 185.0 9.1 403.0 23.9 830.5 6 4 . 4 596.5 23.7 97.5 8.2 620.5 33.0 480.5 54.7
13 x 25 589:0 56.4 1221.5 32.1 1616.0 121.3 1621.5 272.1 234.0 21.1 1136.5 80.4 1009.5 73.4
19 x 26 997.0 183.8 1380.5 73.2 2499.5 54.4 1889.0 136.0 373.0 62.7 1432.0 104.2 1055.0 59.1
0.75 mm 0 . 0 1 6 236.5 14.2 398.5 18.3 824.5 5 8 . 0 713.5 79.1 110.5 23.7 734.0 36.5 450.0 34.8
16 x 22 786.0 86.0 1190.0 48.0 1934.0 74.1 1336.0 87.5 459.0 41.6 1280.0 78.3 857.5 29.8
17 x 25 1067.5 54.0 1929.0 60.7 1990.5 89.2 1609.0 98.3 755.5 32.3 1546.0 160.2 962.0 43.1
0.018 475.0 16.3 710.5 29.4 1081.5 8 7 . 2 873.0 58.9 313.5 53.8 787.0 35.3 527.0 45.8
13 x 25 1383.0 50.5 2224.5 75.9 2741.0 182.6 2532.4 468.9 866.0 51.2 1815.5 190.9 1276.0 77.3
19 x 26 1600.5 117.5 3051.5 64.9 3468.5 61.7 2680.0 224.0 1217.5 146.9 2247.0 171.3 1514.0 138.3
*Indicates tha~ there was no significant difference (p < 0.05) between the means of this specific bracket-wire combinations across 0.00
and 0.25 mm of second-order deflections. All other interactions were significant at p < 0.05.
frictional forces as compared with bracket less steel brackets and orthodontic wire. AM J ORTHOD
DENTOFAC ORTHOP 1995;107:20-7.
designs that did not restrict the ligation force
6. Storey F, Smith R. Force in orthodontics and its relation to
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8. Andreasen GF, Quevedo FR. Evaluation of frictional forces
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