Operation I nstructions

for

ABUS load indication system

LIS - SV
!-4f'

$m
ll W,;w

Factory No.

Manufacturer
ABUS Kransysteme GmbH Tel. ##49 2261 I 374
Sonnenweg 1 Fax. ##49 2261 I 37247
D - 51647 Gummersbach i nfo@abus-kransysteme. de

pay compensation for any breach of this provision. All patent and registered design rights reserued.

These installation, operation and maintenance instructions are intended for use in an English-
speaking country by English-speaking specialist personnel.
AN 102606/A735.EN 20,09.2010 Original operating manual
 General 3 4"2 LIS-FC Signal Converter System . . . 8

1.1 System Description 3 4.3 LAZ I GVLoad lndicator ... . 9

1.2 Use for the lntended Purpose 3

1"3 Notes on warranty 3
5 Operation
1"4 Replacement of unit 3
5.1 Digital Operator Terminal I
5"2 BasicSettings .... 10
2 Functions 4 5.3 Reading the Load
2"1 Overload Shut-Down 4 Population Recorder 10

2"2 Part-Load Switch 4

2.3 Taring 5
6 lnstallation ... . 10
2.4 Load Population Recorder (optional) 5

2.4.1 FEM Groups 5

6.1 Housing and wiring diagrams 10

2.4"2 Definitions 6
6"2 Regulations 15

5 lntegrated Control Functions o

2"6 Frequency converter control system b 7 Malfunctions .. 15
2.7 Safety Functions 6
7"1 Causes and Remedies 15
2"8 Accuracy 6
7.2 Service 16

3 Components . 7
Disposal 16
3.1 LIS-SV evaluation unit . . 7

3"2 Current Measurement Module .,... 7

3.3 LIS-FC Signal Converter 7 I US - SV parameter list ..... 17
3"4 LoadSignalTransmitter 7

3.5 Load lndicator (OPTIONAL) . . ... .. I

3.5"1 Function of load indicator 8 10 Description of
LIS - SV parameters 20

Technical Data 8
4.1 Load lndicator System LIS-SV ... .. 8 11 Declaration of conformity . . 25

Page 2 Data : 20.09.2010

1 General
The operating instructions must always be stored near
the ABUS rope hoist and must be available to operating
personnelat alltimes.
Operating, maintenance and repair personnel must
have read and understood the operating instructions
before starting work.
1.1 System Description
The ABUS LIS-SV load indicator system is a compact
universal load recording and evaluation system for
hoists and cranes. The LIS-SV operates on the prin-
ciple of microprocessor-controlled evaluation of sig-
nals from strain gauges installed on each hoist to be
monitored in the form of measurement axles, measure-
ment bolts or similar devices" The load calculated can
be indicated using an ABUS type LAZor GLZ load indi-
cator.
The basic LIS-SV module with integrated load popula-
tion recorder also offers the optional feature of record-
ing and evaluating the actualoperating conditions of a
crane system in accordance with FEM 9.755.
As a standard feature, the maximum load of up to three
hoists may be monitored.
See a/so information on parameter 5.10 in Section 10.
ln addition, the system monitors the total carrying ca-
pacity of a crane system. The functions available in-
clude "part load switch", "totalization and indication"
and "load population recorder" (optional). The unit can
easily be adapted to a variety of load signal sources
and is therefore a highly functional, universal unit.
Special features:
o overload shut-down function
o load evaluation possible for three hoists
. total load measurement and monitoring for three
hoists
o LAZ andlor GLZ load display (OPTIONAL)
o load population recorder in accordance with FEM
9.755 (optional)
o second shut-down point (adjustable in 2 % steps)
o shutdown of main lifting speed on rapid load in-
crease
Overload shut-down points can be set up to a
maximum of 110 % of the rated load capacity of the
hoist.
integrated digital operator terminal for adjustment
of unit
AN 102606/A735.EN
o display of fault messages on operator terminal and
load indicator
o compact space-saving design
o allconnections made by plug-type connectors for
easy maintenance
o control function for external part-load relay
1.2 Use for the lntended Purpose
The ABUS LIS-SV is designed for use in the control
systems of hoists of all types not subject to the risk of
tipping-over.
It is intended for installation in a closed housing and for
use under the conditions listed in Section 4 below.
Special investigations must be made concerning the
suitability of the unit for use in other conditions and
modes of operation. lt may be necessary to obtain the
manufacturer's approval for any deviations.
1.3 Notes on warranty
ABUS assumes no liability for any loss or damage
caused by use other than for the intended purpose or
any work performed improperly or by unauthorized
persons. ABUS assumes no liability as towards third
parties.
Attention!
lf you modify any components under your
own responsibility, assemble components
other than in accordance with the installation
instructions and/or plans or use any compo-
nents other than genuine ABUS compo-
nents, ABUS will be released from any war-
ranty obligations for the entire equipment.
ABUS assumes no liability whatsoever for
any damage to cranes or hoists which may
be caused by the incorrect setting of the unit.
It is recommended that repair and mainten-
ance work should be carried out by the ABUS
service department.
1.4 Replacement of unit
lf a unit with load population recorder is replaced, the
last value of the load population recorder must be read
out and entered as the starting value for the new unit. ln
addition, a note must be made in the crane test book.
Page 3
 Functions
General:
For load recording and evaluation, the LIS-SV load
indicator system needs a load signal transmitter
(measurement axle, measurement bolt, etc") installed
on the hoist.
For load evaluation on two or three hoists, the signals
from the measurement axles of LIS-FC or SV units are
converted into a frequency signal proportional to the
load measured. This ensures interference-free trans-
mission to the master LIS-SV.
The load sensor receives a highly constant 10 V DC
power supplyfrom the LIS-SV or LIS-FC and returns
a load-proportional voltage signal to the LIS-SV I
Lts-Fc.
ln the LIS-SV unit, the signal is amplified and evaluated
by a microcontroller system.
lf the preset load limits are exceeded, hoist movement
is stopped or other appropriate action is initiated using
lay contacts. ln addition, the load signal is processed
display on a load indicator and fed to the LAZ load
.-.rr
indicator in the pendant control (and/or a large load dis-
play). The LIS-SV unit monitors both the individualload
signals and the total load measured. Either the load
measured by one of the three load measurement de-
vices or the total load may be displayed.
2.1 Overload Shut-Down
The LIS-SV unit monitors up to three hoists for eom*
pliance with their maximum load capacity rating and
the maximum load capacity of the entire system" Over-
load shutdown thresholds can be set between 0 and
110 % of rated load using the DBE operator terminal
(see list of parameters in Section 9). The values given in
this section are based on the standard setting of 11Oo/""
The LIS-SV is equipped with two relays for enabling the
main and precision lifting speed. lf the overload thresh-
old is exceeded, these relays shut the hoist down. At
re same time, the load indicator display flashes at in-
rervals of one second. lf the unit is used for monitoring
more than one hoist, the other hoists are also shut
down if the overload threshold of one hoist is exceeded"
The unit implements three types of overload shut-
down function:
a) Static overload shut-down. Static loads must not
exceed 110 "/" of the rated value. The actual load
value is averaged over the measurement time and
compared with the threshold. This prevents prema-
Page 4
ture shut-down eaused by dynamic load peaks. lf
the static load measured exceeds 110 "/o of the
rated value, the two output relays are shut down.
b) Dynamic overload shut-down. lf any dynamic peak
exceeds 125 % of lhe rated value, the output relays
for the two hoist speeds are immediately shut
down.
The control algorithm is specially programmed for
hoists and ensures that the hoist is not shut down
by dynamic load peaks below the limit.
c) Shut-down on sudden load increase. lf the load in-
creases too rapidly, the relay for the main lifting
speed is shut-down. The relay is only re-activated
when the load has ceased to increase, provided
that the maximum load has not been exceeded.
This function prevents rope breakage as a result of
lifting an excessive load with a loose rope at main
lifting speed. Also, excessive force on the rope is
prevented if the crane hook is suddenly blocked.
Note:
Even in the event of an overload shut-down,
the load may be lowered at any time. When
the load has been lowered (load below 90 %
of static load threshold), the overload shut-
down is reset"
Depending on the system configuration, lo-
wering is only possible with individual or joint
operation of the hoists.
2.2 Part-Load Switch
ln some applications, another shut-down point below
the rated load is required in addition to the overload
shut-down. This may be the case if part of the hall
structure is not designed for the entire load capacity of
a crane system.
The LIS-SE allows the user to set an additional shut-
down point (which can be adjusted via parameter 4.40
- 4.43)" As soon as a signal is available at input EA of
the unit, the relays for lifting movement are tripped
when the set value is exceeded.
The unit is then switched to the overload mode.
A current transformer module with an additional switch-
ing relay may be used for more complex applications.
The switching point for this relay may be set to any
value between 0and 11Oo/oof raled load capacityusing
parameter P 4.5.
Data : 20.09.2010
2,3 Taring
The load indicated can be set to zero with a defined
load on the hook (for example, the weight of load
supports) using the tare button (TARA) which is
normally incorporated in the pendant control.
Each hoist selected and the total load may be tared
separately. The tare function always applies to the load
on the hoist currently selected.
To tare the load, press the tare button until the display
indicates 0.000.
To delete a tare setting, press the tare button with no
load on the hook for about 5 seconds.
While the tare button is pressed, the current gross load
is displayed"
ln the event of overloading, the tare value is deleted and
the current gross load is indicated.
2.4 Load Population Recorder
(optional)
lf a load population recorder is integrated in the LIS-SV
the actual operating conditions of a hoist can be re-
corded. ln addition to the total running time T, which is
equivalent to the time during which the motor is
switched on, the actual load on the hoist is recorded.
For this purpose, the unit evaluates the load measure-
ments on a continuous basis"
The LIS-SV unit calculates the actual use S, the load
spectrum factor Km and the remaining service life of the
hoist in accordance with FEM 9.755 from these values.
The load spectrum factor is equivalent to the load po-
pulation with which the hoist was operated.
2.4.1 FEM Groups
The EU machinery directive ealls for precautions to be
taken to prevent risks caused by fatigue and ageing on
hoists and cranes. The following precautions have
therefore been taken in order to achieve safe working
periods (S.W.P).
Cranes and hoists are subdivided into various groups
in accordance with FEM 9.511.
The operator of a standard hoist is responsible for en-
suring that the actual operating conditions of the hoist
are recorded and documented in the test book at least
once per year. ln the course of regular inspection, the
inspector must verify and determine whether the hoist
is still being operated within its safe working period.
The following table shows the theoretical service life D
as a function of the FEM group and the load spectrum
factor.

Theoretical service life D, (h)

1Dm lCm 1Bm lAm 2m 3m 4m 5m
FEM groups
Ml M2 M3 M4 M5 M6 M7 M8

load group i ropes lload

Line Theoretical service life D (h)
factor
light 1 / L1
1 K=0.5 800 '1600 3200 6300 1 2500 2s000 50000 1 00000
(Kmi :0.12s = 0"53)
medlum2lL2
2 0.5<K<0.63 400 800 1 600 3200 6300 '12500 25000 50000
(Km2=6"25 = 0.633)
heavy 3 / L3
a 0.63<K<0.8 200 400 800 1 600 Jlt)ll 6300 1 2500 25000
(Km3 : 6.5: 6.6s1

veryheavy4lL4
4 0.8<K<1 100 200 400 800 1 600 3200 6300 1 2500
(Kma: 1 = 1o;

When the theoretieal service life D has elapsed, craRes
and hoists connected to them may represent a risk to
persons and machines. lf a load population recorder is
used, it is easier to determine the actual hours of use S,
from which the remaining service life is calculated.
ln the case of standard hoists equipped with anLIS-SV
with integrated load population recorder, the operating
conditions are recorded electronically. The inspector
can have the actual hours of use S and other para-
meters displayed at any time (see Section 5"3).
The FEM group is stored in the LIS-SV unit and can be
displayed using the operator terminal. The group is
indicated in hours at full load"

AN 1026061A735.EN Page 5
 .4.2 Definitions
--,i heoretical serv
The theoretical service life D is the calculated hours of
service of a crane or a hoist over a period of about 10
years taking into consideration the group determined
in accordance with FEM 9.511"
Actual hours of use
The actual hours of use S represent the efiective use of
the unit determined on the basis of operating hours and
load populations.
Totalservice life
The total service life of a standard hoist is the period
from initial commissioning through to final decommis-
sioning of the hoist.
Remainjng serviee fe
The remaining service life or theoretical remaining ser-
vice life of a hoist is the difference between the actual
hours of use S and the theoretical service life D. When
the theoretical service life has elapsed, the hoist must
be overhauled.l
^@
. ,re hoist is within its safe working period if S/D is less
than or equal to '1.
2.5 Integrated Gontrol Functions
ln addition to overload protection functions, the LIS-
SV features a number of integrated hoist control func-
tions.
o AC-4 disable control
ln order to prolong the service tife of the high lifting
speed contactor, the LIS-SV unit prevents the con-
tactorfrom being switched off untilthe setstart-up
delay of the motor has elapsed. This function sig-
nificantly reduces contact erosion
o
"
Braking with the motor acting as a generator
Each time the hoist is braked from high speed, the
LIS-SV unit ensures that the hoist is first braked by
operating the motor as a generator at low speed
before the brake is activated. This significantly ex-
tends the service life of the brake rotor.
Motor current monitoring function
LIS -SV continuously monitors the current inputs. lf
an inadmissibly high motor current is detected, the
unit immediately switches off main contactor K'|.
The motor circuit breakers installed in the electrical
control system are therefore no longer required
The main contactor is also switched off if a motor
current is detected without a lifting or lowering con-
trolsignal.
Page 6
Following a shut-down, the unit display flashes
and the current measured is indicated.
The unit is switched back on automatically after a
delay of 2 minutes.
To reset the unit before this delay has elapsed, pro-
ceed as follows:
a. Switch off the power supply.
b. Press the up and down buttons on the
digital operator terminal at the same time"
2.6 Frequency convefter control
system
The integration of the individual components LIS-SV
overload protection device and frequency converterfor
hoist motors results in a special control configuration.
Further details are given in the specialdocumentation
"Frequency converter for lifting with LIS-SV".
2.7 Safety Functions
The LIS-SV is a microprocessor-controlled unit. ln
order to ensure the highest level of operational safety,
the unit is equipped with an additionalswitching relay
which only enables lifting or lowering if the correct
mode of operation of the microprocessor is detected.
The mode of operation is monitored by integrated logic
which operates independently of the microprocessor.
Before hoist motor starting is enabled, the system
checks whether the switching relay is in rest position. lf
this is not the case, for example as a result of "welding"
of the relay contacts, the monitoring system positively
prevents hoist start- up.
As a further safety function, the system monitors
whether the lifting or lowering signal is present at all
times when the hoist motor is in operation. lf the logic
circuitrydoes not detect acontrolsignalat anytime, the
hoist is automatically shut down by the safety circuit.
The hoist is also shut down if the controlsignals for "lift-
ing" and "lowering" are active at the same time.
2.8 Accuracy
The aceuracy of the load measurement system is lar-
gely determined by the measurement error of the load
signal transmitter"
Normally, accuracies of the order of +2-5 %, of the ra-
ted load capacity of the hoist are reached.
Data : 20.09.20'10
3 Components
3.1 LIS-SV evaluation unit Measuring Rated cur- Art.-No" Adaptation
The LIS-SV unit (Fig. 1) is designed to evaluate the range rent [A] factor
measurement axle signal of one hoist. The measure- 0 3 1 9683 115
ment axle is connected to terminals B+, B-, U + and U-
of the unit. B+ and B- supply a stabilized voltage of 10 I 8 9743 306
Vto the measurement axle. The load-proportionalvolt- lt 16 9744 613
age signalatterminals U+ and U- is in the range from 0
ilt 23 9745 873
to 20 mV.
lf the unit is used for monitoring two or three hoists, the IV 36 9746 1 381
load-proportional frequency signals from the LIS-FC V 60 9747 2344
units are connected to terminals F2-GND and F3-
GND. VI 136 1 9682 51 69
The terminals for motor voltage evaluation are desig-
nated L1 to L3 and the current module terminals are The marked conductors of the eurrent terminal are coR-
designated I'l to 13. nected to terminals 11, 12, 13 and GND of the SV unit.
The functions of the isolated control inputs E1 to E7, EA The maximum measuring range is: rated current x 1 .35
are as follows:

3.3 LIS-FC Signal Converter

The LIS-FC signalconverter (Fig. 2) is used to extend
the system for monitoring 2 or 3 hoists. lt supplies a sta-
Malfunction signals bilized, short-circuit-proof voltage of 10 V at a maxi-
HW2
mum current of 100 mA at terminals B+ and B- for
monitoring of fast lifting power supplyto the load signaltransmitter. The LIS-FC
unit requires no adjustment and converts the millivolt
activation of second signal of the transmitter (U+, U-) into a load-propor-
overload shut-down tional frequency signal (F).
point
The LIS-SV and LIS-FC units are coordinated using the
taring control signal operator terminal incorporated in the LIS-SV.
Equalization signal of
synchronization control
system

Output Q supplies a serial data protocolfor the eontrol

of the ABUS load indicators LAZ (display in pendant
control) and GLZ (large load display).
The 5V power supply for the LAZ unit is provided by the-
LIS-SV unit,
The GLZ unit has an integrated 24V AC power supply.
The integrated digital operator terminal DBE is used for
reading and setting the variable parameters of the LIS:
SV unit (see also Section 5.1).
3.2 Current Measurement Module
The current module is selected on the basis of the rated
current of the hoist motor in main lifting speed (see
table).
3.4 Load Signal Transmitter
Strain gauges with a voltage of 10 V and a sensitivity of
1-2 mVN may be used as load sensors.
Any measurement bolts, tension straps and load cells
in accordance with the technical data may be used.
The LIS-SV allows the signal amplification to be ad-
justed to the sensitivity of the load signal transmitter
used. Even if the sensitivity of the transmitter is not
known, it is possible to calibrate the system using a
known load. As the output signal of the transmitter is
only of the order of a few millivolts, it must be con nected
to the LIS-SV or LIS-FC unit using a shielded cable,
The cable should be as short as possible and must not
be routed via anyterminals" ln addition, the connecting
cable must not be installed directly next to a power
cable.

AN 102606/A735.EN Page z
 .5 Load lndicator (oPloNAL) 3.5.1 Function of load indicator
The LIS-SV is equipped with contacts for the connec- 1" The load is continuously measured and indicated.
tion of an ABUS load indicator. The load may be indi-
cated by a four digit LAZload display integrated in the
pendant control or by a GLZ large load display. The lf the hoist is shut down as a result of overloading,
load display is designed so that the load value can be the display flashes at one-second intervals.
clearly read even in poor visibility.

The driver stage of the display is updated by the LIS-

SV at intervals of one second, ensuring rapid indication 3. ln the case of mutual monitoring of two hoists, this
of any load changes" A three-conductor cable, cross symbol appears on the display in the event of a
section 1 mm2, must be installed for the load indicator. hoistfailure as long as the up or down button on the
The cable need not be shielded. pendant control is pressed:

Technical Data

4.1 Load lndicator System LIS-SV

LIS * SV 17790 17791 17792
Power supply voltage A1,A2: 230VAC 1Oo/" 1 10VAC = 10% 48VAC = 1O/"
=
lnput voltage E1-E7; EA 150-250VAC 3&5sVAC
Measuring range , L2, L3
L1 0-627VAC
Transformer output voltage ll, 12, 13 o -7,24V AC
Power supply frequency 50-60H2
Switch contacts (3u,1 a): 250 V AC, 8A
Power required max. 1SVA
Ambient temperature range -20 to +55 'C; no condensation
Output voltage lor LAZ 5V max. 250 mA
lndicator signal Q Serialdata protocol + 12Y
)ower supply for transmitter B+, B- 10V; max. IOOmA
voltage_U.ll 0 * 20mV
llnput

4.2 LIS-FC Signal Converter System

Power supply voltage Al, A2 48, 1
"10, 230 VAC + l- 1o"/"
Power supply frequency 50-60H2
Power required ca 4,0 VA
Ambient temperature range - 20 until +55 'c
Power supply for transmitter B+, B- 10V; max. 100 mA
lnputvoltage U+, U- tt - '25
"rv
Output voltage F
Output frequency F 500H2 until30 kHz

Page 8 Data : 20.09.20'10

4.3 LAZ I GLZ Load Indicator
Pendant control Large load indicator
LAZ GLZ
Power supply voltage sVDC 24VAC
Digit size 10 mm (LED) 127 mm (LED)

5 Operation
5.1 Digital Operator Terminal
The integrated digital operator terminal (DBE) with LED
display and three-button keypad ( Fig. 1, items 1 to 4) lf a load lower than the previous tared load is lifted, the
is used for operating the unit and reading operating display indicates
parameters. The unit is normally in the power down
mode. This is indicated on the display (4) by a horizon-
tal bar running trom leftto right. instead of the operating hours.
f___, The system has 3 menu levels; access to level3 is only
lf the unit detects a lift signal (E7), the display show available to ABUS personnel (a special CODE number
-
steps running from bottom left to top right. is required).

E
ln the case of a lower signal (E2,) the steps run from top
Menu level 2 is accessed by entering the PIN number
"0055".
Menu level 1 us used solelyfor reading thevalues ofthe
left to bottom right. load population recorder and is only available if the load
population recorder has been enabled. To reach this
E menu level, press the ENTER button for about 2 sec-
Following each operation of the hoist, the current read- onds and then enter the appropriate CODE number
ing of the operating hours meter is shown on the dis- (see Section 5.3)
play for about 3 seconds. lf four incorrect attempts are made to enter a PIN or
CODE number, the menu level concerned is entirely
disabled and can only be enabled by ABUS.
ln this case, the display indicates
ln the event of overloading, the display flashes and the
current load is indicated.

"Enter"-button
is used for selecting parameters
(D(D(DcDc0(D and acknowledging values
"down"-button
is used for displaying the previous
parameter or for reducing nu-
meric values and parameter set-
tings.
electronic "up"-button
is used for displaying the follow-
tIS _ SV
AN, 11'l92 ing parameter or for increasing
numeric values and parameter
settings.
4 Display
5 digital operator terminal (DBE)

cD0(D(D(D0 6 Unit interfaee

7 Connection of measurement bolt

AN 1026061A735.EN Page 9
 5,2 Basic Settings
TheLlS-SV is adjusted at the factory. Any fine adjust-

s\
ments or new adjustments which may be necessary
can be earried out in accordance with the adjustment
instructions in Section 10 using a test load. Where
possible, the test load should be equal to the rated
load.
lf the test load is lower, there will be a significant deterio-
ration in system accuracy. As a basic principle, the
higher the test load, the higher the accuracy. lt is rec-
ommended that a test load of at least 80 % of the rated
load should be used.
At this load, the specified accuracy can generally be
ensured. The minimum load which can be used for set-
ting is 40 o/o of the rated load capacity. lf this load is
used, it is not always possible to obtain the specified
accuracy.
lf it is necessary to use a load of 40% to 80% for setting,
this must be stated in the inspection report.

5.3 Reading the Load Population

Recorder
Menu level 1

The work required for enabling the load population

recorder can only be performed by ABUS.
lf avalid code number "2223" is entered, the values sto-
red and calculated bythe load population recorder are
displayed in sequence, To return to level 1, you must
press the enter button (1, Fig. 1) for a little longer.

lnstallation
Attention! lf the LIS-SV is retrofitted to an existing crane, inspec-
Before commissioning the unit, it is essential tion by an independent inspector may be necessary
to check whether the system has been wired (see BGV D6, Section 25).
up in accordance with the attached wiring
diagrams.

-The ABUS LIS-SV must only be installed by qualified 6.1 Housing and wiring diagrams
electricians The dimensions required for the installation of the
LIS-SV are given in Fig. 1 and Fig. 2.

Page 10 Data:20.09.2010
Standard

A V AY
-1nJ- _J-
4 ,2_ --LnZ-
3>-U- 3-y-u,- ],>t_ -at-+it2.
5L-o- a)--t- 5LA_ $j+sl
3_+t!_
=u_ t* t)J_
Fig.3

AN 102606/A735"EN Page 1 1
rtal load monitoring

-1K21 \:1K2? \" I -1K21 -2K21)2K21\'l -2K2tr

T
F

4
Xdzunsdaltung

E6 E2 tr E5 tt
Lts-sv

a t rt A v ^v

:ffi^:ffi',i1"-"-^
ffi"iffi
fi
rLuL
zJ-n4-
l.;"
;;fr
:5:-5-
zJ--):-
;-3r-!_
:i).5-
;"=;.fi
zJ-,4

;#
:.R1r*82
; Er+l-r3
frt 2-;t" :*d
'--fr ,tfr
it:;-u i=3 ;&r+-RA
,-ufr.
:.e:i+-tr- l.tlr..l--6r- :.2l.,.4 lM s"2lM o@ t.2l,...€ lM
l-r+:r
'llF-l.z- l-u+:z
;llr{tr

Fig.4

Page '12 Data : 20.09,2010

Total load monitoring with display control/ central contactor box

-s32
t--

I
Trolley
+sl(41
1

rTrolley 2
+sl(A2

o
E
3

+1(41-832
G.bc.
__t L +KA2-832
G.b.r

Fig.5

AN 102606/A735.EN Page 13
'andard wiring diagram, LIS-SV with twin hoist

-1K21 \r1K22 \' | -1K?3 -2K21Y2K22 \', | -2K21

?
'Ttl

AI
:t

,r** fl

-lU 31

t
11
-\U3?
LIS-SV
-24 31

v lY t
A A
^v
l3- -l!- -J-,.J- J-+ J*2- J-J_ l_L
nlct ? ia J)J- l1$-lz :;L -b la+iEz
j)-L- s)-s- Er+l& rj-i- t)-s- !3+rl
!,L+Lt J* r+t_ t* ?rr
n.i.lr.
rE- 3+!-
13_:)L_
r.M lM

Fig. 6

Page 14 Data:20.09.2010
6.2 Regulations Safety warnings:
You must not carry out any work inside the
The load indicator system LIS-SV is in accordance with
unit.
the following codes and standards:
ln the event of a defect in an LIS-SV unit, please contact
NSR 2006/95/EG (low voltage)
our service department.
ln order to avoid the risk of serious injury and severe
EMV2004/108/EG (electromagneticcompatibility)
damage, only persons qualified to work on electric
power systems maywork on the units. Before installing
EN 61000-6 Electromag netic compatibility
any commissioning the units, these persons mustcare-
fully read the operating instructions and observe the
Electrical installation work must be performed in ac-
safety instructions.
cordance with the following general codes and stan-
dards:
Attention!
Any modifications to ABUS products and any
lEc 60s64-5-56 parts installed in or on ABUS products which
Requirements for the installation of power systems with
could impair the safety of the products must
rated voltages up to 1000V
be approved by the manufacturer, ABUS will
not be liable for any injury, loss or damage
EN 60204-32
which may occur as a result of modifications
Safety of machinery: Electriealequipment of machines;
which have not been approved or the use of
requirements for hoists" products other than for the intended pur-
pose.
For special applications, other standards and regula=
tions may also be applieable. Note:
ELECTROMAGN ETI C COM PATI BI LITY
The unit has been designed in accordance
with the EMC directive no. 89/336/EEC.

7 Malfunctions
7.1 Causes and Remedies
TheLlS-SV displays the following error codes on the operator terminal or the load display.

Err-Code Explanation Remedy

Errors following unit start-up

Err 0 Total load not entered Check unit settings, parameters P 0"0, P 1.0
Rated load capacity of hoist 1 set to higher value
than total load
Err 1 Unit not set for hoist 1 Check settings P 1.3, P 1.4
Err 2 Unit not set for hoist 2 Check settings P 2"3, P 2.4
Err 3 Unit not set for hoist 3 Check settings P 3.3, P 3.4
Err 4 Adaptation factor for current measurement not Enter value under P 5"6
entered

Errors in normal operation

F1 Zero load frequency hoist 1 too low
F2 Zero load frequency hoist 2 too low
F3 Zero load frequency hoist 3 too low

AN 102606/A735.EN Page 15
 "rr-Code Explanation Hemedy

Errors on settrng
Err 6 Setting error: frequency at zero load < 100H2 Check frequency input.
Err 7 Setting error: frequency at zero load too low lncrease setting load. lf necessary, replace
measurement axle.
Err 0 Rated load capacity for hoist 1 not entered. Enter value under P 1.0
Err 2 Rated load capacity for hoist 2 not entered. Enter value under P 2.0
Err 3 Rated load capacity for hoist 3 not entered. Enter value under P 3.0

Other error messages

Err 8 lnternal data storage error Replace unit
Err 5, Data read error Press enter repeatedly untilfunction is selected
Frr 9 again. lf necessary, enter parameter again.

The input and output voltage data required for trouble- 7.2 Service
ooting are stated in Section 4 "Technical Data". Notes:
.-rr
any other malfunctions occur, please contact our ser-
The ABUS Service Centre can be reached
vice centre (see Section 7.2).
day and night.

8 Disposal
ABUS products are designed with a view to recycling
and have a modular structure which facilitates environ-
mentally compatible disposalwhen they are no longer
required.
The electronic components may be disposed of at
special disposal sites in accordance with the appli-
cable local regulations.

Page 16 Data : 20.09.20'10

9 LIS - SV parameter list

Para- Range Unit Description Display Code Remarks

meter

Basic setting parameters

P 0.0 0-320 t Totalload setting Setting value

P 1.0 0- 100 t Load capacity setting for hoist 1 Setting value

P 2.O 0-100 t Load capacity setting for hoist 2 Setting value

P 3.0 0-100 t Load capacity setting for hoist 3 Setting value only available if para-
meter 5.11:0
o/
P 4.0 0-110 /o Total load shut-down point Setting value

P 4.1 0- 110 o/
/o Shut-down point, hoist 1 Setting value

P 4.2 0- 110 o/
/o Shut-down point, hoist 2 Setting value
o/
P 4.3 0-1"10 /o Shut-down point, hoist 3 Setting value
o/
P 4,40 0-110 /o 2nd total load shut-down point Setting value
o/
P 4.41 0-110 /o 2nd shut-down point, hoist'l Setting value

P 4.42 0- 110 o/
/o 2nd shut-down point, hoist 2 Setting value

P 4.43 0- 110 % 2nd shut-down point, hoist 3 Setting value

P 4.5 0- 110 o/
/o Switching point, external part-load Setting value
switch
P 5.01 Sensitivity to rapid load increase Setting value

P 5.1 h Display of theoretical seruiee life Setting value

load population recorder
P 5.2 h Read load population recorder 2223 Values can only be
read out if load popula-
tion recorder is activa-
ted

P 5.3 Acceptance test 1443

P 5.4 Unit diagnosis CodE 1443
P 5.5 Delete settings LOE 1443
P 5.6 1 -9999 Enter adaptation factor for current mea- Setting value 1443
surement
P 5.7 a,1,2 Operation on twin hoist Setting value 1443
P 5.8 0,1 Operation with an ABUS synchronization Setting value 1443
system
P 5.10 P 5.11 - Setting parameters for operation with a For a description, plea-
ses refer to the opera-
P 5.99 frequency converter ting instructions for
operation with a fre-
quency converter

P 9.9 Return from parameter level

AN'r02606/A735.EN Page 17
 Para- Range Unit Description Display Code Remarks
-l
meter
Unit setting parameters
P 1.1 Hz Zero load adjustment, hoist 1 CodE 1443
P 1.2 Hz Setting overload protection device for hoist 1 Last
P 1.3 0-64999 Hz Display / enter Setting value 1443
zero load frequency, hoist 1

P 1.4 0-64999 Hz Display / enter Setting value 1443

amplification factor, hoist 1

P 2.1 Hz Zero load adjustment, hoist 2 GodE 1443

P 2.2 Hz Setting overload protection device for hoist 2 Last
P 2.3 0-64999 Hz Display 1 enter Setting value 1443
zero load frequency, hoist 2
P 2"4 0-64999 Hz Display / enter Setting value 1443
amplification factor, hoist 2
P 3.1 Hz Zero load adjustment, hoist 3 CodE 1443
P 3.2 Hz Setting overload protection device for hoist 3 Last
P 3.3 0-64999 Hz Display / enter Setting value 1443
zero load frequency, hor'sf 3
P 3.4 0-64999 Hz Display / enter Setting value 1443
amplification factor, hoist 3

Parameters for load population recorder

P 6"1 10-12400 h Activate load population recorder / enter CodE
theoretical service life Setting value
P 6.2 o-12400 h Display / enter starting value for hoist Setting value
load population recorder
P 5.3 Delete load population recorder values CodE Only for inspectors

P 6.4 o-21845 h Display of actual hours of use S for hoist

P 6.5 0-65535 h Display of total operating hours T for hoi-
st

Page 18 Data:20.09.2010
Display i diagnosis parameters
P 7.00 0.000 - t Display total load or load on hoist '1; de-
408.0 pending on position of selector switch
P 7.01 v127.O t Display load on hoist 1 (no tare function)
P 7.O2 0-127.O t Display load on hoist 2 (no tare function)
P 7.03 0-127.O t Display load on hoist 3 (no tare function)
P 7.1 0.000 - Display: measuring frequency, input F1
65535
P 7.2 0.000 * Display: measuring frequency, input F2
65535
P 7.3 0.000 - Display: measuring frequency, input F3
65535
P 7.4
P 7.5 00.00 - A Display motor current
185.0
P 7.6 0.000 - V Display power supply voltage
627.0
P 7.51 Display voltage plot
P 7.7 00.00
'120.0
- Hz Display motor frequency Only for operation with
frequeney converter

P 8.0 Enter CODE for higher operating level Operating level only
available to ABUS

P 9.9 Return from parameter level

AN'102606i A735.EN Page 19

_0 Description of LIS - SV parameters
0015 Operating hours are displayed on unit. 9, ln the case of all parameters protected by a code
This display appears if (apart from P1.1,P2.1 and P3.1), the value stored
1. after the hoist has been shut down for about 3 sec" will appear when the parameter is selected. To
2. after you have pressed the "Enter" button briefly change the value, press enler until CodE appears
on the display. You can then change the parameter
value after entering the correct code.
Menu level 1 10. On level 2, if no entries are made for 5 minutes, the
unit switches to the operating mode,
All entries made and saved up to that point are
CodE Readout of load population maintained.
recorder by customer:
Appears on the display if you press lhe Enter key for Parameter: P 0.0
some time, provided that the load population recorder Total load eapacity of crane system. lf only one hoist is
has been enabled by ABUS. evaluated, the total load capacity is always equal to the
load capacity of hoist 1"
For total load evaluation, the total load capacity must
Menu level 2 not be set to a higher value than the sum of the individ-

n
ual load capacities.
Before carrying out any settings on the LIS-
SV, you should read the notes on the para- Parameter: P 1.0
meters carefully. Load capacity of hoist '1.
Always remember that incorrect settin gs may The maximum load capacity of the hoist must be en-
cause malfunction. tered.
ABUS will assume no liability whatsoever for
any damage to the crane or any consequen- Parameter: P 2,O
tial damage resulting from incorrect settings. Load capacity of hoist 2.
The maximum load capacity of the hoist must be en-
General: tered.
Todisplay and change parameters, proceed as follows:
1 .
Press Enter untilthe parameter number appears on Parameter: P 3.0
the display. Release the Enter button" Load capacity of hoist 3.
2" lf the load population recorder is activated, CodE The maximum load capacity of the hoist must be en-
will appear on the display. tered.
Press Enter briefly. The display will switch to para- Note: This parameter cannot be set if a value
meter number. is entered under P 5,11. ln this case, you
3. Press Enter until 0000 is displayed" The left digitwill must first set P 5.11 to zero.
flash.
4. Use the "up" and "down" buttons to change values" Parameter: P4.0-P4.3
Confirm each value by pressing "Enter" briefly. Overload shut-down points for total load, hoist
1 , hoist
q
After entering the last digit, press Enter until the dis- 2, hoist 3.
play switches to P 0.0. The value must be set as a percentage of the load ca-
6. Use the "up" and "down" buttons to switch to the pacity.
previous/following parameter. lf the setvalue is exceeded, the hoist concerned is shut
7. Select each parameter by pressing Enter briefly. down and the overload protection system is set to over-
8. The value stored in the parameter listwill appear on load. The load is displayed on the digitaloperating unit,
the display. which flashes at intervals of one second.

Page 20 Data:20.09.2010
Parameter: P 4.4O - P 4"43
Second shut-down points for total load, hoist 1, hoist
2, hoist 3.
The value must be set as a percentage of the load ca-
pacity"
lf the set value is exceeded, the hoist concerned is shut
down and the overload proteetion system is setto over-
load. The load is displayed on the digitaloperating unit,
which flashes at intervals of one second. The second
shut-down point is activated if a controlvoltage is ap-
plied to input EA of the LIS-SV unit.
Warning: in order to avoid overriding the
safety circuit installed in the unit, the input
must not be activated until contactors
l<211K22 have been switched over.
Parameter: P 4.5
Switching pointfor externalpart-load switch. lf theset-
ting is exceeded, the relay on the printed circuit board
of the current measurement module is switched. The
setting always refers to the total load capacity set in
parameter P 0.0.
Adiustment:
It is only possible to read out the data of the load
population recorder if the recorder has been enabled.
Only ABUS can enable the load population
recorder.
lf the load population recorder is not enabled, it is not
possible to call up any data for the recorder.
lf the load population recorder has been enabled and
activated, the data can be called up on menu level 1
after enterin g CODE 2223.
Parameter: P 5.3 Acceptaneqtesl
This parameter can be used to switch the outputs of the
LIS-SV manually (main lift, precision lift, Yl and Y2).
ln this mode of operation, the overload protection
function is overridden (no overload shut-down).
Caution: The switch contacts are always switched in
aeeordance with the control signal received.

Parameter: P 5.01
As already described under Section 2.1, Overload
shutdown, item c, the LIS-SV also monitors the rate of
increase in the load"
The sensitivity can be adjusted after entering a code fast lifting/lowering possible
number.

Parameter: P 5.1
This parameter indicates the full-load hours of the
corresponding FEM group" lt cannot be used to
change the full-load hours or the FEM group. (0 : :
eontact open, 1 contact closed)
lf this parameter is set to 0000, the load population You must leave this parameter following each test.
recorder is not active. lf the LIS-SV continues to be setto this parameter, the
hoist will operate, but the overload protection function
FEM group Full-load hours will be deactivated. For this reason, a time limit has
been incorporated for this parameter. When this para-
1Dm M1 100 meter has been selected for about 45 minutes, the
1Cm M2 200 LIS *SV is switched automatically back to normal oper-
ation, and the overload protection function is active
1Bm M3 400
again"
1Am M4 800
2m M5 1 600 Parameter: P 5.4
3m M6 3200 This parameter can be used for manualswitching of the
4m M7 6300 -
LIS SV output relays;
inaddition, thesignals atinputs El * E7 and EAcan be
5m M8 1 2500 cheeked"
The hoist cannot be operated when this parameter is
selected.

Parameter: P 5.2 Load Bopulation recorder To access the diagnosis parameter, enter CODE no.
This parameter can be used to read out the data of the 1443.
load population recorder: This parameter allows you to perform the following
1. Theoretical service life D tests:
2" Actual hours of use S output relay test
3. Load spectrum factor kmi part*load switch test
4" Total operating hours Ti input test
5. Remaining service life To call up the various tests in sequence, press the Enter
6. Starting value key.

AN 102606/A735.EN Page 21
 Output relay test

Switch contaot status

Lower

all relays at rest

relays set to "1ift"

001 1 relays set to "fast"

Part-load switch test

Part- load switch operated
not active
lnput test "e6" 1"E2" 1"E7" ["EN'

lnput status

no signal at inputs monitoring ok

"|ift" signal at input
"lower" signal at input
"fast" and,"lift" signal at input
"fast" and "lower" signalat input, | 4000

lnput test "E1" 1"E3" I

signal ii input El evaluated

signal at input E3 evaluated
signalat input E4 evaluated
signal at input E5 evaluated

(O = contact open, 1 : contact closed) Parameter: P 5-5

You must leave this parameter following each test. It can only be accessed using CODE 1443.
For safety reasons, a time limit has been incorporated Caution !!
for this parameter. When this parameter has been This parameter deletes all parameters except
selected for 45 minutes, the unit is switched automati- for those of the load population recorder.
cally back to normal operation.
To leave the diagnosis parameter, press the Enter key
for some time.

Page 22 Data : 20.09"2010

Parameter: P 5.6
This parameter defines the correction factor for the cur-
rent measurement modules"
The correction factor must be taken from the table
"correction factors for current measurement modules".
lnput:
1" display of correction factor stored
2. entry of correction factor from table 1
Parameter: P 5.7
Parameter P5.7 is used to setthe unitfor specialopera-
ting conditions. The parameter can be set to 0, 1 or 2.
Depending on the mode of operation, select the follo-
wing value:
Mode of operation Unit 1 Unit 2
One hoist 0 quency value measured. To ensure safe operation,
Two parallel hoists 1 1
Operation on twin hoist 1 2
Parameter: P 5.8
lf the hoist is to be used with an ABUS synchronization
system, parameter P 5.8 must be set to "1".
Parameter: P 5.10
lfthe unit is used to controlan ABUS frequency conver-
ter, the parameter group for setting the LIS is enabled
on the frequency converter after selecting this parame-
ter.
You must note that, if an entry is made in parameter
5.1 1, the total load evaluation function is limited to two
hoists.
Parameter: P 9.9
Following acknowledgement, the current software ver-
sion (e.9" 1.03) is briefly indicated on the display. The
unit then switches from the parameter level back to the
normal operating mode"
The overload protection funetion is active again.
Attention!
The parameters described below should not
be adjusted unless the unit has been
switched off for at least 15 minutes.
Parameter: P 1.1, P 2,1,P 3.1
Adjustment of zero load for the selected hoist. ln order
to prevent unintentional setting of zero load, you must
enter a code number before these parameters can be
changed. "MESS'then appears on the display. The
zero load value is set and the current measured is dis-
played. Press Enter untilthe display returns to the para-
meter level. The value measured is stored.
Noles;
You can only quit the parameter setting func-
tion if the frequency measured is higher than
100 Hz. lf you wish to quit the parameter set-
ting function although a lower value was
measured, you must press all the buttons at
the same time for about 2 sec.
AN 102606/A735.EN
Parameter: P 'l .2, P 2.2, P 3.2
Setting hoist under load.
ln order to prevent unintentional adjustment of the
value, LAST is initially displayed. lf you press Enter
briefly, you leave this parameter without making any
change.
lf you wish to change the setting, press Enter until the
display switches to 0.000. The digit on the right will
flash; you can then enter the individual load, digit by
digit. After you have acknowledged the last digit en-
tered, a step graph running from top to bottom will ap-
pearon the display. During this display, you can usethe
hoist normally to lift the load.
As soon as the load has been lifted clear of the ground,
press the emergency off button on the pendant control.
MESS will appear on the display, followed by the fre-
lower the load when the measurement has been com-
pleted"
Each time you press the Enter button, the following va-
lues are displayed in sequence:
o amplification factor
. zero load frequency
o difference between zero load and load frequency
o rated load
o individual load setting
Note;
lf you have not already carried out zero load
adjustment using parameter P1.1 or P2.1 or
P3.1 , Er6 will appear on the display. After you
press Enter, the unit will switeh automatically
to the correct parameter for zero load adjust-
ment. When adjustment has been com-
pleted, you can continue with settings, as de-
scribed.
After ErrT has been indicated, the hoist can
be used for moving the load. To repeat the
measurement, press the Enter button for
about 2 sec.
Parameter: P 1.3, P2,3, P3.3
Display/entry of zero load frequencyfor selected hoist.
After the unit has been replaced, zero-load adjust-
ment should be repeated.
Parameter: P 1.4, P 2.4,P3.4
Display/entry of amplification factor for seleeted hoist.
After the unit has been replaced, operation can con-
tinue using the value from the old unit. However, it is
recommended to repeat adjustment.
Parameter: P 6.1
This parameter is used to set the FEM group and to
activate the load population reeorder. lt can only be
used if the load population recorder has been enabled
by ABUS,
Adjustment;
This parameter can only be enabled by ABUS.
The theoretical service life stated by the manufacturer
is entered (in hours atfullload). (See alsotable 1 in FEM
9.75s.)
Page 23
 irameter: P 6.2
--lhisparameter is used to enter a starting value (in
hours) which must be deducted from the theoretical
hours at full load when calculating the remaining ser-
vice life.
(For example, this parameter is used when installing a
newLlS-SV on an existing system.)
Adjustment:
This parameter has two levels:
1. tevel 1 = displav stored starting value
2. tevel 2 : set new starting value
CODE 1443 masl be entered in order to access level 2.
Parameter: P 6.3
This parameter is used to erase the values stored in the
load population recorder
Adjustment
A special CODE must be entered in order to access this
narameter.
--,'arameter: P 6.4
To display the value stored, press Enter.
Parameter: P 6.5
To display the value stored, press Enter.
Parameter: P7.O-P7.7
These are display and diagnosis parameters. The va-
lues shown in the parameter table are displayed.
Page 24
Note:
ln parameters 7.01 to 7.6, the overload
protection function is disabled"
The special display mode remains active for
about 20 min, after which the unit automati-
cally switches back to the normal display
mode.
lf you wish to quit the special display mode
before the 20 min. have elapsed, you must
return to the normal display mode by select-
ing parameter P 9.9.
Parameter: P 7.61
This parameter allows simple, rapid diagnosis of the
power supply voltage with the hoist in operation"
lf the unit is in normal operation, the power supply volt-
age is recorded for 500 ms each time main lift is acti-
vated.
Afterthis parameter has been selected, the r,m.s. value
of the supply voltage is calculated for intervals of 50 ms
each. To switch to the value for the next interval, simply
press the Enter key.
Parameter: P 8.0
When this parameter is selected, level 3 can be
accessed by entering a code. This code no. is only
available to ABUS.
Data:20.09.2010
1 1 Declaration of conformity
under the terms of the maehinery directive of Appendix ll 1A

We ABUS Kransysteme GmbH

Address Sonnenweg 1
-
D 51647 Gummersbach
Authorised person for assembly of the special technical documentation:
Name, function, company designation Michael Muller
Department head of technical documentation
ABUS Kransysteme GmbH
address Sonnenweg 1
D-51647 Gummersbach

hereby declare, that the product:

Designation Load indicator system

rypes LIS-SV
in Series production
is in accordance with the european guidlines

20OGl42lEG Machines
2006/95lEG Low voltage
2OO4l1O9|EG Electromagnetic compatibility

referring to the version in force on the date of issue.

The following harmonized standards were used:

EN 954*'l Safety ofmachinery

EN ISO 12100-'1 Safety ofmachinery, tools and plants
EN ISO 12100-2 Safety ofmachinery, Basic concepts, general principles for design
T32
EN 60204 equipment of machines; requirements for hoists
Electrieal
EN 61000-6-4 Electromagnetic compatibility; interference emission
EN 61000-6-2 Electromagnetic compatibility; resistanceto interferences

and the standards referred to therein.

Technical documentation is completely available.

The operating instructions belonging to it are in the language of the land of users"

Name; Dr. Eckhard Bube

Board of
Management
Gummersbach, 20.09.2010
Signature of authorised person lndication for the subseriber

This declaration is in accordanee with EN ISO 170050"

The company ABUS Kransysteme GmbH runs a certified quality management system aceording to DIN EN
lSO9001:2000.

AN 102606/A735.EN Page 25
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Cr\Ei8€ne Dateis\LIS Syslo\Englis{h\EiN€1 A$veisu18\5v$irE1e.l n€u,dac

Standard - Seffing of LIS - SV;

(for crane installations with one hoi.st or for ,,Master" unit on cranes with several hoists)
Setting No.1
lS = flashes

No Key Description Display

1a Enter "CodE" appears on display CodE

1b Enter "P - nr." appears on display P-nr
briefly

1 Enter Press until "P * nr," appeats on display P, nr

2 Enter Press for about 1 sec and release
Display: s000
J t9*
Enter
Enter PIN number, entering from left to right;
confirm each digit with ENTER.
0055
L flashes

After setting the last digit press on ,,ENTER" until P 0.0 appears on display
P 0.0
(Total load capacity)*

4 Enter 0.00 or the value currently stored appears on display 0.00

5 ,i.* Enter required value (in t) (Total load capacity e.g. 25 t) 2 5.0 e.s.

6 Enter P 0.0 appears on display (value is stored) P 0.0

7, ,|* Select parameter P 1.0 (load capacity hoist 1).* P 1.0
o Enter 0.00 or the value currently stored appears on display 0.00

I ,i9 Enter required value (in t) (load capacity hoist 1 e.g. 8 t) 8.00 e.s.

10 Enter P 1.0 appears on display (value is stored) P 1.0

11 /fi* Select parameter P 2.0 (load capacity hoist 2)* P 2.0
This parameter can only be set if parameter P 5.01 = 0

tz Enter 0.00 or the value currently stored appears on display 0.00

13 't'* En!er legu!red valug (i1 t) (load capacity hoist 2 e.g. 1 0 t) 10.0 e.g.
1f no holsf, set this Paraimeter oi 0.00

14 Enter P 2,0 appears on display (value is stored) P 2.0

tc +* Select parameter P 3.0 (load capacity hoist 3) * P 3.0

This parameter can only be set if parameter P 5.02 = 0

16 Enter 0,00 or the value currently stored appears on display 0.00

see Remark 4

Service / Training Datum: 11.02.2003

Stand pdf: 0B April 2003 LIS - SV Page: 1 of 9
C:tEigene Dateim\LIS Systm\En€lish\EiNel A$veisurS\Sv\EiNe' I neu,doc

Sfandard - Sefffn g of trs - SV;

(for crane installations with one hoigt or for ,,Masterl unit on cranes with several hoists)
Setting No.1
*
5 -- 6r--L--
ltirsnes

No. Key Description Display

4a
tt ,t* enfer requir.ed valge (in,t).,,, ,
(load capaciiy hoist 3 e.g. 12,5 t) 12.5 e.g,
lf no hoist, sef fhis Parameter on 0.0A.

1B Enter P 3.0 appears on display (value is stored) P 3.0

19 +9 select parameter P 4.0 (overload shut-down total) P 4.0

20 Enter I 10 or the value currently stored appears on display 110

21 +9 enter required value (in % of total load capacity) 110

22 Enter P 4.0 appears on display ,(value is stored) P 4"0

23 /tV select parameter P 4.1 (Overload shut-down hoist 1) P 4.1

24 Enter 1 10 or the value currently stored appears on display 110

25 't* enter required value (in o/o

of load capacity hoist 1) 110

26 Enter P 4,1 appears on display (value is stored) P 4.1

27 f+ select parameter P 4.2 (Overload slrut-down Hoist 2) P 4.2

28 Enter 1 10 or the value currently stored appears on display 110

29 /t'+ enter required value (in % of load capacity hoist 2) 110

30 Enter P 4.2 appears on display (value is stored) P 4.2

31 4.* Select parameter P 4.3 (Overload shut-down hoist 3) P 4.3

J.1 Enter 1 10 or the value currently stored appears on display 110

33 4* enier required value (in % of load capacity hoist 3) 1 '10

J+ Enter P 4.3 appears on display (value is stored) r}AA

lf thesecond shut clown point is not activated (there is no voltage on EA- see also the operating manual

35 f,* select parameter P 4.40 (2-nd shut-down point total load) P 4.40

-JO Enter 0 or the value currently stored appears on display 0

37 +9 enter required value (in % of total load capacity) 50 e.g

3B Enter P4.40 appears on display (value is stored) P 4.40

Service / Training Datum: 11.02.2003

Stand pdf: 0B Aprjl 2003 LIS - SV Page: 2 of I
Cr\EiSene Daleim\Lls Systm\En€Isch\Eidel Arweisug\Sv\EiNe-1 neu .doc

Standard - Seffin g of t/S - SV;

(for crane installations with one hoist or for,,Mastedl unit on cranes with several hoists)
Setting No.1
r*
I -- +r^^H^^
ltd>t tuJ

No. Key Description Display

39 O9 select parameter P 4.41 (2-nd Shut-down point Hoist 1) P 4.41

4A Enter 0 or the value currently stored appears on display 0

41 i* enter required value (in % of load capacity hoist 1) 30 e.g.

42 Enter P 4.41 appears on display (value is stored) P 4.41

43 4,9 select param eler P 4.42 (Z-nd shut-down point hoist 2) P 4.42

44 Enter 0 or the value currently stored appears on display 0

45 ,t\V enter required value (in % of load capacity hoist 2) 60 e.g.

46 Enter P 4.42 appears on display (value is stored) P 4.42

47 4\V select parameter P 4.43 {Z-nd shut-down point hoist 3) P 4.43

4B Enter 0 or the value currently stored appears on display n

49 t9 enter required value (in % of load capacity hoist 3) 20 e.g.

50 Enter P 4.43 appears on display (value is stored) P 4.43

51 ,t\* select parameter P 4.5 external part-load switch P 4.5

52 Enter 0 or the value currently stored appears on display 0

JJ tv enter required value (external part-load switch e.g. 40%).

(in % of total load capacity; see parameter P 0.0)
40 e.g.

54 Enter P 4,5 appears on display (value is stored) P 4.5

trl:
"F* select parameter P 5.6 Current measurement correction factor F 5.6
56 Enter 0 or the value currently stored appears on display 0
tr-7 Press until ,,CodE" appears on display and release
Enter CodE
5B Enter Press until 0000 appears on display and release
Display: 6000
tro
6** Enier correct Code No,, entering from left to right
Confirm each digit with,,ENTER"
1443
Lflashes
Enter

LIS . SV
Service / Training Datum: 1 1.02.2003
Stand pdf: 08 April 2003 Page: 3 of 9
Cr\Ei8ene Dateid\LIS Systm\English\Eistel Ar*eisurg\Sv\Eimte-l n.u .doc

Sfanda rd - Seffin g of trs - SV; Setting No.'l

(for crane installations with one hoist for or ,.Master" unit on cranes with several hoists)
S = flashes

No. Key Description Display

60 Enter Confirm the last digit by pressing ,,ENTER", in the display appears: s000 #

ot ,i* * lnput the required correction factor for the current measurement according to the 0613 e.g.
Enter type of the current measurement module fitted in hoist No. 1, entering from left to L flashes
right. Confirm each digit with ,,ENTER". (see Chart ,,Determination of the measur-
ing ranges for current measuring modules" in the operating manual page 7)

oz Enter Confirm the last digit by pressing ,,ENTER", in the display appears: P 5.6
(value is stored)

OJ 't* select parameter P 5.7 operation on twin hoist P 5.7

64 Enter 0 or the value currently stored appears on display; --00

65 Enter Press untii ,,CodE" appears on display and release CodE
00 Enter Press until 0000 appears on display and release
Display: s000
67 ,t* " Enter correct Code, entering from left to right 1443
Enter Confirm each digit with ,,ENTER"
, L flashes

6B Enter Confirm the last digit by pressing ,,ENTER", -00

Display (--00 or -0'1 or -02) ,

69 't* Enter required value (only *00 or -01 or -002 is possible) -01

l^^^ t-.^r-+ I nn I I

two hoists oarallel

operatlon on twin hoist

70 Enter Confirm with,,ENTER" . On display appears: P 5.7

(value is stored)

71 't* select parameter P 5.8 operaiion on ABUS synchronisation system P 5.8

tt Enter 0 or the value currently siored appears on display; -00

IJ Enter Press untll,,CodE" appears on display and release CodE
74 Enter Press until 0000 appears on display and release
Display: s000
75 t**
Enter
Enter correct Code, entering from left to right
Confirm each digit with,,ENTER"
1443
L flashes

LIS . SV
Service / Training Datum: 11.02.2003
Stand pdf: 0B April 2003 Page:4 of 9
C:\EiBcne DdeidUIS S)dd\EnSIsh\EiBat Arw€iru18\Sv\Eiae-l n4,doc

Sfanda rd - Seffing of LIS r SV,' Setting No.1

{fclr crane installations with hoist one or for,,Masterll unit on cranes with several hoists)
S = flashes

No. Key Description Display

76 Enter Confirm the last digii by pressing ,,ENTER', -00
Display (--00 or *01)

Make wanted adlustment (only *00 or -0'1 possible). -01

77 't'* . at systeas without synchronization control system * adiust to - - 00
. at systems wlth synchronization control system ) adjust to - - 01

/o Enter Confirm with ,,ENTER". On display appears: P 5.8

(value is stored)

an r!,i:ti,stiit
i 84:.1::1ii
h Pirl
i'r,il.liri
01:.tnes( 7r, -i,,:'il i.--.
?,$L$iiiPil.R'.P.-$$*-eFd

gear transmlsslon holst

79 +* select parameter P 5.01 1 P 5.01

Enter 0 or the value currenliy stored appears on display 0

BO

o,l
0l Enter on display appears: P 5.01
briefly

at *rl,r select pararnater P 5'0? gear transmission hoist 2 P 5.01

Enter 0 or the value currently stored appears on display 0

B3

B4 Enter on display aPPears; P 5.02

brieily

0-point equalisation
,ba h; t
'
:,ih :whib h:h i;l.!fi a# Hi
#,ff[8hg pai"gaigildit, H3i3l l =Fl i
ilq 1,a"ag"1tiq+!9'1;t$ffi ffijtffi.i$,si#a$ :+iiil.:llt,;i',;:..,;+;'': 11,i". ; I,:1': Hoist 3 =P 3 1

otr
4.9 select parameter P 'l .1 (or2.,1;or 3.1) (o-point equalisation hoist 1) p t.t 7"1

E nlnr trress until ,,CcdE" appears on display aqd release CodF

Enter Press unlil 0000 appears on diaplay and release
87
on displaY apPears;
e000
4 AA'7
BB f** Enter correcl Code Nr., entering from lefl to right
Confirm each digit with "ENTER"
I aaJ
L flashes
Enter

B9 Enter Confirm the last digit with ,,ENTER', MESS

,,[/ESS" appears on disptay and after ca. 2 sec. the measured frequency with ca. 2 Sec..
empty hook (0'load) 0,754 e,s
Atlenlig.n! No topd -ar liftino takle in the.haak!l!!

Datum: 11.02.2003
Service / Training
Stand pdf: 08 APril 2003 Lls - sv Page: 5 of 9
C:\Eigene Daeim\LlS Sysl@\EnSLisch\EiNtel Anweisurg\Sv\Eisle- I neu .doc

Standard - Seffin g of tts - SV; Setting No.1

(for crane installations with one hoist or for ,,Mastpr'l unit on cranes with several hoists)
A
T -- rr^^L^^
ild5t lc>

No. Key Description Display

90 Enter Press until P '1 .1 appears on display and release P 1.1
Measured frequency is stored,

Setting the overload shut-

d o w n of the hoists with a known load
1=P 1.2
j:ii1irtilit:r: Hoist 2= P 2.2
::,i :,,iirr,,:,ilt,, Hoist 3=P3.2

91 {'* select parameier P 1 ,2 (or 2.2; or 3.2) P 1.2 EZi

(setting overload shut-down hoist 1)
During the setting of parameter P 2.2 (or 3.2) of the hoist 2 (or hoist 3), the parameter P 5.3 of the
other hoist must be set on Position 2. Hierwith, the known load can be lifted.
parameter
AteIL!.A!: ln parameter P 5.3 the shut-down lunction is out of service. After 45mn this
iwitches automatically back to normal operation. lf necessary select then the parameter aqain.

92 Enter ,,LAST' appears on disPlaY LAST

93 Enter Press until 0.000 appears on display and release

Display: 0.00s

94 6** (in ks) e,g. 7000 kg 7.000

L
e.s.
flashes
Enter

The bar runs

95 Enter Confirm the last digit by pressing ,,ENTER., a step bar runs from bottom to top on from bottom left
display. to top right
During this period the known load can be lifted.
The bar runs
96 HTf Lift known load until it is suspended freely from bottom left
H6ben Wait until the load hangs quietly, then go on with item 97. to top rjght

o7 HT Press NOT - AUS (errercencv shlrt-down) MESS

htoT - After ca. 3 sec ,,MESS" appears on display and after further 2 sec. the measured ca. 2 Sec..
AUS frequency with known load on hool<. Release NOT - AUS 19.64 e.g

9B Enter on display appears Amplificatian factor 23.63 e,s.

99 Enter on display appears frequency with zera load 0.754 e.s

100 Enter on display appears 1B.BB e,s,

the difference of frequency between known load and zero load (in kHz)

101 Enter on display appears 8.00 e.g.

Nominal load capacity af hoist 1 (in t); as recorded under parameter P 1 .0

Daium: 11,02.2003
Service i Training
Stand pdf: 0B April 2003 LI$. SV Page: 6 of I
 '*..4,.,
i-

Ci\Eigene Dateim\LIS Systo\Engii$h\EiNel.A.nweisuig\Sv\Els1e-l neu,do.

standard - sefffn g of trs - sv,'

(for crane installations with one hoist or for,,Master" unit on cranes with severat noists)
setting No.1
S = flashes

No. Key Description Display

102 Enter on display appears known /oad (ln kg) 7,000 e.g.

103 Enter SP flashes briefly values are stored; on display appears: P 1.2
'''.:l:'::|:'''''''i|''''':',ffi
rl",:lr,-:t:,...,r:,....f, j.li -:,t i.ii,rr..:.i.-::: .. l:.:::;; ::i :.

1tSilSfllSy"C,' n? ?.p'oint equ'alifg1ion,pa9 b'eqn'pe'*6lmeo giiddr R,:t,t or p"2.1,'or p s.r,:ffrelpress-

ing the ,,ENTERl'- button, tne uiiit switCh.es'automaticaliv,inio tne,baibm;t*r rbi tne 0-ooint eouatisarion

1A4 {.* select parameter P 9.9 P 9.9

105 Enter LIS - SV switches back to normal mode on display appears: 0
LIS - SV is aciivated and is ready for operation

Notes:
1.#)
Displav Range

0.0 0 Example:
lnput Displav
0-9
0-9 1250 kg 1250
0-9
0 - 100 10520 kg 14.52

2. lf there are 2 hoists to be monitored by the LIS - SV system there must be used one de-
vice for each hoist. The devices have to be adjusted in the following way:
See adjustment:
a) Adjustment of a system with 2 hoists and load totaiization monitoring bv LIS
(Pages 1 - 4)
- SV.
b) Standard adjustment of LIS - SV adjustment No. 1a.

Service / Training Datum: 11.02.2AO3

Stand pdf: 0B April 2003 LIS - SV Page: 7 of 9
Cr\Eigene Ddeiq\LIS SFtm\Engii$h\EiNtel Anwei$ng\Sv\EiNe-l ns .doc

standard - seffin g of trs - sv,'

(for crane installatibns with one hoist or for,,Master" unit on cranes with severat noists)
Setting No.1
S = flashes

3. Modify values in parameter P 5.01 or p S.02

No. Key Description Display
1 f'* select parameter P 5.01 gear transmission hoist
Values can be entered only if parameter Pr2i0 = 0
1 P 5.01

I Enter 0.000 or the value currently stored appears on display; 0.000

J Enter Press until ,,CodE" appears on display and release
CodE
4 Enter Press until 0000 appears on display and release
Display: s000
5 i9* Enter correct Code, entering from left to right
Confirm each digit with "ENTER"
1443
Enter L flashes
r) Enter Confirm the last digit by pressing ,,ENTER", on disptay appears: 0.000
7 t* Setting required gear transmission of hoist 1
54.43 e.g
B Enter Confirm the last digit by pressing 'ENTER", on display appears: P 5.01
(value is stored)

I ,l* select parameter P 5.02 gear transmission hoist 2 P 5.02

Values can be entered only if parametej ni5i6,*i6
10 Enter 0.000 or the value currently stored appears on display; 0.000
11 Enter Press until,,CodE" appears on display and release CodE
12 Enter Press until 0000 appears on display and reiease
Display: 6000
13 19* Enter correct Code, entering from left to right
Confirm each digit with "ENTER"
1443
Enter L flashes
14 Enter Confirm the last digit by pressing "ENTER", on display appears: 0.000
1q s& Setting required gear transmission of hoist 2 50.01 e.g.
l0 Enter Confirm the last digit by pressing "ENTER", on display appears: P 5.02
(value is stored)

Service / Training Datum: 11.02,2003

Stand pdf: 0B April 2003 LIS - SV Page: B of I
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