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upvc-sewer-n-drainage-sys_v001
© Copyright Marley Pipe Systems (Pty) Ltd 2009
Marley Pipe Systems is
one of South Africa’s leading
manufacturers and suppliers
of Plastic Pipe reticulation
systems, meeting the needs
of the plumbing, civil,
agricultural, industrial and
petrochemical industries,
primarily in South Africa,
but also supplying into
Africa, the Indian Ocean
Islands, Europe, Australia
and America.
+ +
Features and Benefits
Ease of installation. Contractors enjoy the
ease with which Marley Pipe Systems Underground
drainage installations may be undertaken and the
increased productivity this offers.
Standard Title
SANS 1601 Structured wall pipes and fittings of unplasticised
polyvinyl chloride (uPVC) for buried drainage and
1601 sewerage systems
SANS 791 Unplasticised polyvinyl chloride (uPVC) sewer and
drain pipes and pipe fittings
791
All pipe extrusions provide a smooth inner wall Fig 1. Twin Wall pipe illustration; side
ensuring excellent hydraulic performance as detailed view with cut-away revealing ribbed
pipe wall structure.
in chapter Pipe Flow Characteristics, page 19.
Systems Overview
Diameter Marley Twin- Marley solid Moulded Fabricated
(mm) wall Pipe wall pipe fittings fittings
110
160
200
250
315
355
400
450
500
Note: A list of standard fabricated fittings may be made available on request
UET402,
PUSH FIT TWIN 136.0
WALL SOCKET,
110mm, 66.5
PACK QTY=20
116.0 110.5
120.0
UE401,
DOUBLE SOCKET, 127.0
110mm, 62.5
PACK QTY=20
132.0
UK40,
KIMBERLY
127.0
SOCKET, 110mm,
PACK QTY=20
132.0
132.0
UE400,
SINGLE SOCKET,
110mm, 110.0
PACK QTY=20 44.0
117.0 110.5
UE600, 190.0
SINGLE SOCKET,
160mm 144.0
60.0
170.0
117.0 110.5
UBR42,
BEND 87.5˚ 247.0
110mm, 92.5°
PACK QTY=20
132.0
242.0
UBR45,
RIBBED
BEND 87.5˚, 247.0
INSPECTION EYE 92.5°
110mm,
PACK QTY=10
132.0
242.0 UBR42 131.5
22.5°
UBRS40,
RIBBED BEND
1/16, 110mm,
160.5
PACK QTY=20
132.0
154.0
UB40,
BEND 1/16
235.0
SPIGOT/SOCKET,
110mm,
PACK QTY=20 110.0
132.0
154.0
UB41,
BEND 1/8, 351.5
110mm, PACK 135.0°
QTY=10
132.0
240.0
215.0
UBR41
BEND 1/8,
110mm
293.5
135.0°
132.0
215.0
UBR43
BEND 1/8,
INSPECTION EYE
293.5
110mm 135.0°
132.0
310.0
45.0°
UYAR41,
RIBBED R/H
JUNCTION 45˚, 275.0
INSPECTION EYE
110mm, 84.5
PACK QTY=10
132.0 190.5
247.5 131.5
45.0°
247.5
UYAR42,
RIBBED L/H
JUNCTION 45˚,
INSPECTION 275.0
EYE, 110mm,
191.0
PACK QTY=10 84.5
132.0 131.5
45.0°
UYR41,
RIBBED
JUNCTION 45˚, 275.0
110mm,
PACK QTY=10
84.5
132.0
247.5
UF40,
INSPECTION
PIPE, 110mm
335.0
110.0
252.5
45.0°
UY41,
JUNCTION 45˚,
110mm, 300.0
PACK QTY=10 198.0
103.0 UF40
132.0
255.0
45.0°
UYA41,
JUNCTION
45˚, R/H,
INSPECTION 350.0
EYE, 110mm
PACK QTY=10 149.0 201.0
132.0 133.0
262.5
UYA42, 45.0°
JUNCTION
45˚, L/H,
INSPECTION 340.0
EYE, 110mm
PACK QTY=10 212.0 119.0
132.0 135.0
UY42,
JUNCTION 90˚,
110mm, 262.0
PACK QTY=10
145.0
92.5°
132.0
45.0°
132.0
UY64,
JUNCTION 45˚, 355.0
160mm
113.5
234.5
190.0
307.5
45.0° 195.0
132.0
UYA63,
REDUCING
JUNCTION 355.0
R/H 45˚,
INSPECTION 113.5
UY64
234.5
EYE, 110*160mm
190.0
307.5
45.0°
195.0
UYA64, 132.0
REDUCING
JUNCTION
355.0
L/H 45˚,
INSPECTION
113.5 UYA63
EYE, 110*160mm 234.5
190.0
307.5
110.0
132.0
26.0
UME41,
ADAPTOR
87.0
PVC/EW MALE,
163.0
110mm,
50.0
PACK QTY=1
131.0
UAP43,
200.0
111.0
117.0
152.0
UAP40,
STOPEND PLAIN
FEMALE, 110mm,
47.5 45.0
PACK QTY=20
116.0 111.0
110.0
UAP42,
14.0
STOPEND 26.0 18.0 30.0 34.0
ACCESS , 110mm,
110.5
PACK QTY=20
116.0
126.0
8.0
UGA40,
14.5
GULLY HEAD &
115.0
GRATE, 150mm, 54.0
PACK QTY=20
116.0 111.0
198.0
210.0
UGG40,
GULLY GRATE
188.0
ROUND, 190mm,
PACK QTY=25 7.0
390.0
UGB40, 117.0
GULLY “P”
TRAP, 110mm, 305.0
245.5
PACK QTY=10 195.0
UB61S
FABRICATED 265.7
BEND, 45˚, 135.0°
160mm 60.0
168.0
160.0
UB62S
FABRICATED 265.0
BEND, 90˚,
160mm
UB61S 50.0
168.0 262.5
UB41L
UB62S
FABRICATED 617.0
LONG RADIUS 135.0°
132.0 351.5
UB42L, 92.5°
570.0
FABRICATED
LONG RADIUS
BEND 90˚, 110mm UB41L
517.0
132.0
The design of a uPVC pipeline must therefore take into account the interaction
between the pipe and the bedding material. This will enable uPVC pipes to
withstand imposed loads without excessive deflection whilst also maintaining their
ability to cope with possible ground movement without fracturing.
The minimum specific tangential initial stiffness of Marley Twin-wall and solid wall
drain pipe is given in Table 1 below.
As will be explained on page 29, the correct selection and placing of bedding
and backfill materials will prevent the occurrence of an unacceptable level of
deformation.
Table 3 below indicates full bore velocities and capacities for Marley Twin Wall
and Solid Wall sewer and drainage pipes at various gradients. The values have
been derived from the Colebrook White formula using data supplied by the British
Hydraulics Research Station.
For secure joints, only use pipe and fittings from the Marley
Sewer & Drainage range. When joining, sockets and seals must be
clean and free from swarf or any grit.
Pipe Cutting
• Pipes are easily cut to length on site
using a fine tooth saw and a fabricated
mitre box (Fig. 6). Saw cuts should be
made square to the pipe. Twin Wall saw
cuts should be made midway between
corrugations (Fig. 7).
• Solid Wall pipe ends need to be Fig. 6
chamfered after cutting (Fig. 8).
• Remove all swarf from cut ends.
Fig. 8 Fig. 7
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 21
Fig. 22
Repairs
• You will need 2 Repair Sockets Fig. 25
(UK40) and a section of pipe
long enough to repair the
damaged section.
• The first task concerns
the accurate marking of
the portion of pipe to be
cut and removed from the
system. Carefully cut away Fig. 26
the damaged section with a
hacksaw or other fine tooth
saw. Cuts should be made
square to the pipe axis.
Chamfer and deburr the pipe
ends. See Fig. 25 and 26.
• Measure the length of
pipe required to repair the
damaged section and cut a
new section of pipe for this
purpose. Cuts should be
made square to the pipe axis. Fig. 27
Chamfer and deburr the pipe
ends. See Fig. 27.
• Determine the insertion depth
mark from the Repair Socket
by halving the total socket
length (Fig. 28).
Fig. 28
Fig. 31
Fig. 32
Fig. 36
Fig. 37
Fig. 40
Fig. 41
A B
• The width of the trench should be as narrow as possible but at least 300mm
greater than the outside diameter of the pipe (Dimension A plus B).
• Trenches deeper than 900mm (Dimension C) should be stepped and suitably
shuttered so as to prevent accidental injury from collapsing sidewalls.
• The bottom of the trench should be free from stones, projections, soft spots, be
reasonably uniform and graded to fall.
• Bedding should be to a class as specified by an engineer. In the absence of
engineering instructions, it is advisable to use a bedding class for flexible pipes
in accordance with SANS 1200LB where under traffic load and a Class C bedding
elsewhere.
• The initial backfill should be of selected granular material compacted to a depth
of 100mm (Dimension D) and covering the full width of the trench.
• It is good practice to backfill as the pipe laying progresses, leaving 300mm
exposed on either side of joints for testing.
• Generally the use of concrete with flexible pipes in trenches is considered
wasteful since it converts a flexible pipeline into a beam of negligible flexural
strength.
• At depths of 700mm (Dimension E) and more, protection by normal well