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GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
METHOD STATEMENT
FOR
FORMWORK, REBARS,
CAST-IN-SITU CONCRETE
(POURING EMBEDMENTS & CURING)
Page 1 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
TABLE OF CONTENTS
1. PURPOSE 03
2. SCOPE 03
3. REFERENCE AND STANDARD 03
4. WORK PROGRAM 03
5. EQUIPMENT 04
6. PPE MATERIALS 04
7. MANPOWER 05
8. RESPONSIBILITIES OF KEY PERSONNEL 06
9. CONCRETING METHODOLOGY 07
10. RISK ASSESSMENT 16
11. ATTACHMENT 18
Page 2 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
1 PURPOSE
The purpose of this method statement is to provide procedure and method for the
execution and construction of reinforced concrete structure for the LC-3 building
and related structure. This include the fabrication / installation of formwork and
reinforcement bars, and pouring of cast-in-situ concrete, and to ensure health and
safety of employees with the requirement stipulated in the contract document, as
well as those in Saudi construction specification (ASTM and SASO –ISO).
2 SCOPE
4 WORK PROGRAM
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KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
5 EQUIPMENT
The contractor (SSEM) shall provide the following equipment throughout the
project, quantities will be determined by actual site demand. Equipment shall be
inspected prior to mobilization and shall hold valid insurance certificates, as well
as certified competent operators.
6 PPE MATERIALS
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KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
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DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
Type of Equipment
Safety Helmet
Safety Boots/Shoes
Safety Glasses
Safety Masks
Coveralls
High Visibility Vests
Hand Gloves
7 MANPOWER
SSEM No
Construction Manager 1
Site Engineer 1
QA/QC Engineer 1
Safety Engineer 1
Surveyor 1
Safety Officer 1
Civil Foremen 2
Equipment Operators 2
Carpenters 4
Steel fixers 4
Masons 4
Scaffolder’s 2
Flagman 1
First aider 1
Page 5 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
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DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
The Construction Manager shall plan and expedite for the continuous supply of
resources to cope up with the project demand and schedule. He shall keep record
of the progress of work and report to the Project Manager on matters affecting
completion of project. He shall give direct instructions to the Site Engineer for the
effective implementation of work program.
The Site Engineer shall be in charge for the supervision and implementation of all
concrete construction works as required in the specifications and drawing. He shall
giving instructions to Site foremen and in charge for the preparation of daily, weekly
and monthly reports. He shall coordinate also with the QA/QC Engineer on matters
concerning Inspection Request and attend to final inspection together with SSEM
QA/QC Engineer and the owner’s Engineer.
The Site Foreman shall be in charge for the supervision and implementation of
various stages of concrete construction works, as instructed by the Site Engineer.
He shall be responsible for the execution of works in compliance to approved
drawing and contract specifications. Foreman shall also keep record of all work
schedules, work production and daily safety issues.
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KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
The Site Surveyor shall be in charge for the setting out for building corners,
elevation and make the vertical/horizontal reference at site. He shall stake out for
lines and elevations of construction and will prepare reports for excavation and
backfilling works.
9 CONCRETEING METHODOLOGY
The Following are the sequence of work in the construction of cast in situ
concrete:
Fabrication and installation of form works.
Fabrication and installation of steel reinforcements.
Installation of anchor bolts, block-outs and other embedment to concrete
when needed.
Form closure and installation of supports.
Preparation of concrete sample specimen for testing purposes.
Pouring of ready mix concrete.
Finishing and curing of concrete.
Stripping of formworks.
Repair of minor concrete imperfection.
9.2 Formworks
A polyethylene sheet shall be placed beneath and around the sides of concrete
that is placed against soil where bitumen or coal tar epoxy cannot be applied.
A polyethylene sheet, minimum 0.15mm thick, shall be placed beneath slabs
on grade and other concrete structure when shown in the drawing.
Water stops shall be provided in joints where watertight construction is
required. Location and type of water stops shall be as shown on construction
drawing.
Block outs, inserts, sleeves, anchors, water stops and other embedded items
shall be properly identified, positioned and secured in the forms to resist all
forces while concrete is being placed and hardens.
Expansion joint filler strips shall be made from fiber board securely bound
together by a suitable asphaltic binder.
Page 7 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
Page 8 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
No. 19 through 50
Exposed to weather or All No. 57 bars
in contact with ground No. 16 bar and 40
smaller
No. 43 and No. 40
Slabs, joists, 57 bars
and walls No. 36 bar and 20
Not exposed to smaller
weather or in contact
Beams, Primary
with ground
columns, reinforcement,
pedestals, and stirrups, ties, 40
tension ties spirals and
hoops
Page 9 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
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DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
Reinforcing steel rebar shall be correct in size, quantity, layout, spacing, position
as per the approved for construction drawing.
Reinforcement steel lap splice length for each bar size shall be as detailed for
each size as shown on the contract drawings.
Detail of steel reinforcement shall be in accordance with ACI SP-66 or
equivalent.
Spacing of ties at intersection shall be provided as per the requirement.
Welding of reinforcement shall not be allowed unless authorized by the
Engineer or called for specifically on the contract drawing
Provide necessary and safe scaffolding /platform as the height increases for
steel reinforcement installation
Working permit at height shall be obtained prior to start the steel
reinforcement installation at height.
Safety Engineer / Safety Officer shall conduct an inspection and proper
tagging to be provided on the scaffolding to be used
Safety barrier shall be provided around the perimeter or any openings from
or through which a person could fall.
Page 10 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
Working place has a safe means of entry and exit and accessible surface.
Guardrails system on the ladder and platform shall be provided.
Safety Officer shall be fulltime attending in the work place to ensure that
safety procedure are followed and implemented.
Foreman shall be full supervision for the workers at all time.
Relevant Structural calculation shall be submitted separately prior to start
the work.
Dowel bars and anchorage shall be as per approved drawing and specifications
and be maintained whenever necessary.
All reinforcement must be cleared to ensure that it is free from oil, dust and
deleterious materials.
9.4 ANCHOR BOLTS AND EMBEDED ITEM
Anchor bolts and embedded items shall be set accurately, using templates.
Anchor bolts to be ASTM F1554 grade 36 or equivalent, or as specified in the
approved construction drawing.
Structural Bolts and nuts shall be Carbon steel, ASTM A307, Grade A
galvanized to ASTM A 153/A 153M, Class C, as per Vol. 3C section 05 12 00
part 2.2.1
Nuts and washers also shall comply as per the requirement stated in Vol. 3C
section 05 12 00 part 2.2.1
Anchor bolt projection above the top of concrete is computed as follows.
Single Nut – Thickness of grout +thickness of base plate (or height of
anchor bolt chair above the top of grout) +1.5 x diameter of anchor bolt.
Double Nuts – Thickness of grout +thickness of base plate (or height of
anchor bolt chair above the top of grout) +2.5 × diameter of anchor bolt.
Page 11 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
Page 12 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
Page 13 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
the saturated burlap shall be covered with a polyethylene sheet vapor barrier,
minimum 0.15 mm (150 microns) in thickness.
Where appearance is important, concrete curing by 0.15 mm polyethylene film
shall be avoided; film over damp burlap may be used (ACI 308, Sec. 2.4.2.1).
The casted area or member shall be protected by placing barricade to prevent
plants and machineries damaged the concrete.
Formwork and shoring shall be left in place to support the mass of concrete in
beams, slabs and in-place structural members until the specified concrete
strength f'c is attained. (ACI 301, Sec. 2.3.2.5) Note: The preferred method of
determining stripping time is by testing test cylinders that are cured on-site or
testing concrete strength in the field.
When finishing is required, remove forms as soon as removal operations will not
damage concrete. (ACI 301, Sec. 2.3.2.1).
Repairs and treatment on minor concrete damage shall be started immediately
(ACI 301, Sec. 2.3.2.5).
Forms removal (stripping) shall be based on concrete's achieving minimum
strength requirements as set forth by the design engineer as verified by sample
cylinders compressive strength results.
Forms removal shall comply with the requirement as per ACI 347, sec. 3.7.2.3.
The preferred method of determining stripping time is using test of job-cured
cylinders or concrete in place. When the contract documents do not specify the
minimum strength required of concrete at the time of stripping, the following
elapsed time can be used.
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KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
External concrete surface shall be repair surface defects, including tie holes
after removing shutter.
Remove fins and other projections that exceed specified limits on formed-
surface irregularities.
Examine substrates and areas for compliance with requirements for surface
smoothness, surface moisture, and other conditions affecting performance of
bituminous coating application.
Proceed with application of bituminous coating after substrate construction and
penetrating work have been completed and unsatisfactory conditions have
been corrected.
All concrete surfaces in direct contact with earth shall be coated with two coats
of coal tar or bitumen coating for Immersion Service or Bituminous Paint for
Moderate Temperatures in Buried Service. Overall dry coating thickness shall
be from 325μm to 605μm.
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KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
All surface defects such as cracks or honey-combing shall be filled with mortar
consisting of 1 part Portland Cement of the type specified for the job and 2.5
parts fine sand and ground in smooth with a trowel or carborundum grind stone
float. (ACI 515.1R, Sec. 3.2.1) Note: Proprietary compounds may be used in
lieu of mortar in accordance with the manufacturer's recommendations and with
prior approval of The Engineer.
Finns, protrusions or similar irregularities projecting from the concrete shall be
removed back to the surface by chipping, brush hammering, needle gunning or
wire brushing (ACI 515.1R, Sec. 3.2.4).
Sharp offsets in the concrete caused by formwork misalignment, shall be
mechanically abraded to provide gradual and smooth transitions between offset
surfaces (ACI 515.1R, Sec. 3.4.2).
After finishing and curing operations all exposed construction joints, control
joints, expansion-contraction joints or other types shall blend into and match
with the existing adjacent concrete finishes (ACI 301, Sec. 5.3.3).
Concrete pour card shall be filled by Quality Engineer and to be submitted to the
Engineer including concrete delivery notes, this task will be done whenever
required.
To ensure the quality control of reinforced concrete construction works a third
party laboratory technician will be at site to check the following:
Temperature of ready mix concrete upon arrival at site.
Concrete workability by checking concrete slump.
Preparation and proper curing/preservation of concrete sample specimen.
Check for surface preparation and thickness of coating application.
Concrete cylinder test report shall be submitted to the Engineer.
Check proper mixing proportion and procedure for application of proprietary
compounds for concrete repairs and surfacing.
During the progress of works, the necessary welfare facilities shall be provided
at the project site. The workers shall be provided with safe drinking water, toilets,
place to eat their food and place to store their clothes.
Tower lights will be used during night time works and is essential for the safety
of workers, the equipment and the proper execution of work. Barriers around
construction area shall be installed.
Page 16 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
10.1 ISSUES
10.2 RESPONSIBILITIES
Safety Engineer
Conduct the safety induction course to all personnel involved in the work.
Monitor and supervise the risk assessment.
Ensure that necessary Permit to Work is available.
Ensure that the projects method statement and risk assessment are understood
complied and applied in the worksite
Ensure that all workers are provided with sufficient information regarding
workplace hazards and planned control measures
Ensure that necessary equipment (e.g. PPE, tool) is provided prior to start of
works.
Ensure that all tools equipment are certified and serviceable in accordance with
standard industry practice prior to use
Ensure that adequate level of welfare arrangement are available in the worksite.
Daily inspection of health, safety and environmental compliance shall be carried
out.
Safety Officer
Page 17 of 18
KINGDOM OF SAUDI ARABIA SUBJECT:
GENERAL AUTHORITY OF CIVIL AVAIATION METHOD STATEMENT FOR FORMWORK, REBARS, CAST IN SITU CONCRETE
CONSTRUCTION OF LOAD CENTRE - 3 (POURING EMBEDMENTS & CURING )
First Rev. A B C D CONTRACT #: R-15-085-BF-0
n Index
Revisio
DOCUMENT NUMBER:
Issue Date: 17-01-2016 18-02-16 19-03-17 04-04-17 LC3.KKIA-UN-MSM-GEN-CV-0021SSE-D
1 TRAFFIC 993
3 AMBULANCE 997
11 ATTACHMENT
Risk Assessment
Page 18 of 18