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2018

North Aqaba Waste Water Treatment


Plant
Arab Leaders for Water Treatment

Ferric Chloride Dosing


System

Technical Submittal

Client: Arab Towers


Contracting Company.
Date : 18th, April, 2018
Ref : QNO-081-018-Answers-A

Reply to Consultant Comments on


Material Submittal No. NAW-ATCCO-MAR-SITE-000-M-0138—01
Ferric Chloride Dosing Equipment
North Aqaba WWTP Project

No. Comment Answer


1 A measuring flow meter device should be Since the pre-submitted manufacture
included for measuring the flow. (Etatron/Italy) don't has the option of adding flow
meters to the pre-assembled skid, we have
changed the supplier to be JESCO/Germany with
the following features:
- Rota meter measuring device.
- Pressure relief valve.
- Back pressure valve.
- Calibration column.
- Y-Shape strainer.
- Junction Box / Control Panel.

Should you need any further information or clarification, please do not


hesitate to contact us immediately.

Best Regards,
Eng. Somaia Alakhras
Deputy Manager

1
TABLE OF CONTENTS
1 COMPANY PROFILE
2 REFERENCE LIST
3 WARRANTY CONDITIONS
4 DESIGNER SIZING CALCULATIONS
5 INSTRUMENT FLOW & ASSEMBLY DIAGRAM
6 MATERIALS & INSTRUMENT LIST
7 TECHNICAL PROPOSAL
8 SPECIFICATIONS CATALOGUES
8.1 DOSING PUMPS
8.2 FLOW METERS
8.3 PULSATION DAMPERS
8.4 BACK-PRESSURE & PRESSURE-RELIEF VALVES
8.5 CALIBRATION COLUMN
8.6 Y-SHAPE STRAINER

1
Company
Profile

1
U N I V E R S A L T E C H N O L O G I E S C O M P A N Y
Welcome to U N I V E R S A L T E C H N O L O G I E S C O M P A N Y

UTC Group committed to the Water and Waste Treatment Plants and Chemicals since 2002. We are one of the leading
companies in UAE to offer water & waste treatment solution, services, chemicals and spare parts.

Our company has developed complete lines of special mixes of chemical products, reverse osmosis plants, sewage treatment
plants, industrial recycling systems, general trading components and spare parts.

Universal Technologies Company is manufacturing a wide variety of chemicals such as special chemicals against corrosion,
scales and micro biological growth, softener salts, specially cleaning chemicals, and laundries detergent chemicals.

UTC is a unique and innovative structure in designing, engineering, assembling, commissioning, as OEM specific customized
solutions and systems for the customer technical requirements which constructed from the quality materials and components
that are the most appropriate for the environment. We are the one of the stockiest water treatment company obtaining
the spare parts as well as main components.

We honoured to present the highly globalized suppliers and venders and looking forward to meet our customer
demands.
about
US
From the first day the focus of UTC group is to design, engineer, fabricate,
manufacture, install and commission a continuous productions and systems
General
Description

for the specially chemicals as well as projects.


The UTC
chemical process
is a unique
All our products divided into two prenominal sectors: concentrated chemicals against corrosion, scales and microbiological technologie utilizing
growth which applying in all kind of volumes of utilities sections in addition to the sewage and industrial waste treatment liquids and solids, raw materials.
plants. The second sector is OEM (operation equipment manfucter), which provides the proper customized system and It produces high quality
blended chemicals at the minimum of
solutions which will be covered by assembling of all purification, desalination, industrial recycling and others integrated
operating requirements and maximum
technologies. safety compared to other existing commercial
processes. The physical plant is constructed
Our technology is widely used in the Middle East with our consitent systems. Accordingly, we invested around 10,000 m2 with the highest quality of available components
total area to build up our innovative production entity with average production capacity, which is reaching up to 24000 to ensure a long life service with a minimum of
maintenance. The plant is obtained with
MTPD. numerous of safety devices which are
intended to shut the plant down in case if
The credentials of our management and staff, educated and experienced with numerous certification altogether with the process threatens personnel or product
our engineering and production staff members,who have been with the company for many years is bringing a high level quality. The plant is completely automatic,
startup an self-controlled during the
of work experience. operation, and requires only someone,
who is available to attend it
upon sound of alarm.

www.utc-me.com
Goal
To succeed the high level of
customer satisfaction with striving to
go forward along with purification
technologies and innovations, and
maintain the high quality of the
product.

www.utc-me.com
Mission
The goal of UTC is to support our customers I. Engineering II.I Operation
by providing the relevant products with UTC engineers are recognized around the Middle Our experienced operation team is always
East as experts of products functionality with ready to present the best results in the short
the highly environmental condition and unique environments, where they are operating to period of the time; the high class of service is
safety. ensure that each customer technical requirements monitored consistenly by managment team.
has met with great money and time value.
II.II Marketing
In order to hit this target, UTC goes through II. Chemicals engineering and technical service UTC has a focused, effective and highly
the qualified management methods to UTC field engineering and technical service offer a motivated organization; sales and marketing
reach a very strong integration in between. wide knowledge from all over the world of the department going along with the international
chemicals and systems to provide immediate business development by participating in the
customers support for any trouble shooting and latests forums and seminars of the world.
consultation the customer concerns.

www.utc-me.com
Vision
The various divisions of UTC Group are managed by dedicated
well versed engineers in all aspects and supported by accounting,
human resources, information system technology & administrative
support.

The members of this group are instrumental in developing and


implementing successful programs which add a great value to
the organization performance in the area of stuffing, leadership
development, management, employee encouragment and training
to provide best quality of the products as per the global standard
within the market demands.

Furthermore and through UTC overseas services and offices, we


are enchacing our discharge to the best quality including the
concentration, purity, appearance, density, packing, stability,
assembly, designing, and commissioning.

www.utc-me.com
Strategy
Comprehensive engineering, designing, assembling, operation
and chemicals production strategy

Besides strengthening our corporate core values ,we are looking


fa for the innovative product market opportunities, expand our
range of business, enrich our operation methods and bring a new
international contractors up for the profit growth.

Operation strategy of integrating science, industry and trading


(an entity)

Investing more in the developing an industrial entity and expand


the range of the business for significant and sustained development
of the company.

www.utc-me.com
Services UTC shows a dedication to superior performance, supported by an excellent
customer service in overseas corporations since its inception.

UTC aims is to support our customers by We encourage a successful exclusive and strong long-term partnership.
providing the right products with highly
environmental condition and safety Unusually capable, highly motivated team is the heart & soul of UTC.

In order to hit this target, UTC and An unrelenting emphasis on the retail fundamentals of distribution, shelving
through the qualified management and merchandising combined with standardized store call procedures
we could reach to have a very strong provide an effective framework for our daily activities.
integration between:

www.utc-me.com
Packing, Storage
& Shipping
Colonial Chemical Company operates household and industrial
packaging lines for the products containing corrosive and oxidizing
materials. These lines are adaptable to a wide range of container
types and label specifications. The flexible design of the lines
permits expedited handling of the large volume runs as well
as simultaneous processing of multiple independent orders.
Container specs range from 25 Kg to 1250 Kg plus tanker load
(25 MT).

UTC is located near the export sea port of AL Hamriyah


Free Zone area with convenient access to shipping
routes. We can arrange just-in-time shipping to minimize
your on site inventory. We can also ship the products
direct to your customers to eliminate your needs to
handle hazardous materials.

www.utc-me.com
Certificates
CRM
127-A

ISO 9001:2000
Imports and Exports of Equipment and Components for Water Treatment Systems

Manufacturing, Assembly, Installation and Commissioning of Water Treatment Systems The philosophy of UTC towards the customer relation managment is
widely-implemented strategy for managing a company’s interactions
with the customers, clients and sales prospects. It involves the using of
Installation, Commissioning and Maintenance of Water Treatment Systems for Swimming Pools special technology to organize, automate, and synchronize business
processes-principally sales activities, but also those for marketing,
customer service and technical support. The overall goals are to
Manufacturing of Speciality Chemicals for Water Treatment Systems
reach the core value of our organization by achieving the highest
competitive advantage with the superior level of customers’
satisfaction.

www.utc-me.com
www.utc-me.com

UNIVERSAL TECHNOLOGIES COMPANY Middle East & Africa Agents


T: +971 6 526 2616 F: +971 6 526 2617 Kuwait Egypt Bahrain Jordan
P.O. Box 49595 E: info@utc-me.com Al Najdain Co. Global Environmental Tech. Integrated Water Syst. Arab Leaders
Hamriyah Free Zone Authority - Phase I, Tel: +965 24926161 Tel: +2 02 2671 4874 Tel: +973 177 30701 Tel: +9626 55 31373
Sharjah, UAE Fax: +965 25748367 Fax: +2 02 2671 4873 Fax: +973 177 30609 Fax: +9626 55 32353
kuwait@najdain-kw.com global.env.tech@gmail.com akeel@iws-e.net info@arableaders-jo.com
References

13
Warranty
Conditions

1
WARRANTY

WHAT THIS WARRANTY COVERS


Arab Leaders and Universal Technologies Company water treatment
systems are warranted by the original purchasing suppliers to be free
from defects in materials and workmanship under normal use, for the
periods specified below. This Limited Warranty is subject to the exclusions
shown below, is calculated from the date the new equipment shipped
from UTC premises or upon the equipment's readiness to ship and applies
to the original components only. Any parts replaced under this warranty
will assume the remainder of the part's warranty period.

FIVE YEARS PARTS WARRANTY


All water and waste treatment system components excluding normal
wear items as described below.

WARRANTY PROVIDED BY OTHER MANUFACTURER


All components not manufactured by Arab Leaders and/or UTC carry
original manufacturer warranties.

WHAT THIS WARRANTY DOES NOT COVER


This warranty does not cover the following items (and other wearing parts
not indicated herein):
1. Damage or malfunctions resulting from accidents, abuse, unauthorized
modifications, alterations, incorrect installation, improper electrical
control design or servicing, failure to follow manufacturer's maintenance
instructions, or use of the equipment beyond its quoted, intended or
stated usage per specifications as contained in the operator's manual or
manufacturer's documentation is not cover
2. Damage due to freezing, chemical deterioration, or chloride corrosion.
3. Damage to components from fluctuations in electrical or water supply.
4. Normal maintenance service, including adjustments.
5. Transportation to or from customer, labor charges, or freight damage.

6
UTC – Arab Leaders warrants its packaged and manufactured equipment
against any defect in material or workmanship, under normal use when
properly operated and maintained for a period of (5) Five years from date of
shipment and commissioning. UTC makes every effort to ensure that all
illustrations and specifications are correct, however, these do not imply a
warranty that the product is merchantable or fit for a particular purpose, or
that the product will actually conform to the illustrations and specifications.
In the event that products are found to be defective within the warranty
period, UTC sole obligation and remedy shall be the furnishing of
replacements for any defective parts, and such replacement parts shall be
furnished and installed by UTC. UTC – Arab Leaders WILL NOT BE LIABLE FOR
SPECIAL OR CONSEQUENTIAL DAMAGES IN ANY CLAIM SUITE OR
PROCEEDINGS ARISING UNDER WARRANTY. NOR WILL UTC – Arab Leaders
ACCEPT ANY LIABILITY FOR CLAIMS FOR LABOR, LOSS OR PROFIT, REPAIRS OR
OTHER EXPENSES INCIDENTAL TO REPLACEMENT. The product warranty
expressed above is our only warranty and may not be verbally changed or
modified by any representative of UTC – Arab Leaders. All freight costs
incurred in shipping parts to or from UTC – Arab Leaders or to the
manufacturer if necessary are at the expense of the Supplier. In no event
shall UTC – Arab Leaders liability exceed the purchase price of the product in
question.

RETURNS
All returns are subject to a 25% restocking fee. All special orders are non-
returnable. All returnable items must be in new, unused, resalable condition
and in original packaging. All freight costs incurred due to returns are at the
expense of the customer. All material being returned for warranty evaluation
is subject to labor charges if found to be out of warranty or damage or failure
due to customer action.

7
Designer
Sizing Calculations

5
Document Title FeCl3 Dosing Calculations

Document No. NAW-ATCCO-CAL-SITE-N42G-PD-001-A

Document Version Control


Revision Prepared by Reviewed by Approved by Signature Date

Eng. Hani Tarazi


1 Water Engineering 22-10-2018
Services Jordan
Eng. Keith Brooke
2 Dorsch International 22-10-2018
Consultants

1
Project North Aqaba WWTP Date 22-Oct-18
Document Title Ferric Chloride Dosing System for Phosphorous Removal
Chemical - FeCl3 Dosing Calculations
Document No. IR F0
NAW-ATCCO-CAL-SITE-N42G-PD-001-A Page 1

Parameter Unit Value Reactions


Average Flow m3/d 28000
m3/h 1167 2FeCl3 + 3Ca(HCO3)2 => 2Fe(OH)3+3CaCl2+6CO2

Peak Factor 2 FeCl3 CaCO3 Fe(OH)3


324.4 300 214
Peak Flow m3/h 2333
26 24
P - Concentration in Influent mg/l 15 mg/l mg/l
P - Concentration in Effluent mg/l 10
P - Removal mg/l 5
Alkalinity Available - CaCO3 mg/l 400
Alkalinity Utilized - CaCO3 mg/l 24

Fe dose = (Fe/P) (Cpin - Cpout) mg/l 9.0 Fe Dose = (Fe/P) x (Cpin - Cpout)

Fe/P Ratio 0.5

Fe Dose mg/l 9.0


Fe Cl3 FeCl3
FeCl3 Dose mg/l 26 56 106.5 162.5

FeCl3 Solution Concentration % 40%


Solution SG 1.5
Average FeCl3 as 100% kg/d 734
Average FeCl3 at 40% Concentration kg/d 1835

Average FeCl3 Flow at 40% Concentration m3/d 1.22


Liter/day 1223
Liter/hour 51

Peak FeCl3 Flow at 40% Concentration Liter/day 2446


Liter/hour 102
No of pumps NA 4
Capacity each pump LPH 25.5

Use Pump Capacity each LPH 30


Bar 3

Storage Retention Time day 10


Storage tank Voume m3 12.2
Adopted Storage tank Voume (Gross) m3 15
Instrument
Flow Diagram

8
A (UK) SAMPLE INSTALLATION (IT) INSTALLAZIONE TIPO
A - Main Pipeline A - Tubazione Principale
B B - Injection Valve B - Valvola d’iniezione
E C - Backpressure Valve C - Valvola di Contropressione
D - Pressure Gauge D - Manometro
C D E - Pulsation Dampeners E - Smorzatore di pulsazioni
F - Relief Valve F - Valvola di Sfioro
G - Dosing Pump G - Pompa Dosatrice
F H - Tank Support H - Supporto Serbatoio
I - Tank I - Serbatoio
L - Foot Valve L - Valvola di Fondo

G (FR) INSTALLATION (SP) INSTALACIÓN


A - Canalisation principale A - Tuberia Principal
B - Clapet d’injection B - Válvula de inyección
C - Clapet de contre pression C - Válvula de contrapresión
D - Manomètre D - Manómetro
E - Amortisseur de pulsation E - Amortiguador de pulsos
H F - Clape
Clapet de sécurité F - Valvula de Esfera
I G - Pom
Pompe doseuse G - Bomba Dosificadora
H - Suppo
Support de bac H - Soporte para Bomba
I - Bac de
d dosage I - Tanque
Crépine
L - Crép L - Válvula de Fondo
(PR) INSTALAÇÃO
INS TÍPICA (RU) Типовая установка
A - Tubulação
Tubula principal A – Главный трубопровод
B - Válvula
Válvu de injeção B – Клапан впрыска
C - Válvula
Válvu de contrapressão С – Клапан для регулирования
Manômetro
D - Manôm противодавления
E - Amortecedor
Amo de Pulsação D – Манометр
Válvula de Alívio
F - Válvu E – Гаситель пульсаций
G - Bomba
Bom Dosadora F – Перепускной клапан
H - Supor
Suporte para Reservatório G – Дозировочный насос
Reservatório
I - Reserv H – Суппорт для насоса
L Válvula de Fundo
L - Válv I – Емкость с реагентом
L – Клапан забора реагента
Material & Instrument
List

13
Date : 22nd, November 2018
Ref : QNO-334-018-M & I List-A

Material & Instrument List

No. Comment QTY


1 Dosing Pump, PVC 4
2 Accessory Kit 4
3 Rota meter Measuring Device 4
4 Pressure Relief Valve 4
5 Back pressure Valve 4
6 Pulsation Dampener PDS 80 4
7 1 x Y Strainer, PVC 1
8 1 x Calibration column, Transparent PVC, 1000 ml 1
9 1x Skid assembly Consist of floor mounted steel frame 1
Pipe, Valve & Fittings in UPVC
10 Junction Box / Control Panel 1

1
Technical
Proposal

3
Date : 22nd, November 2018
Ref. : QNO-334-Technical-018-A

TECHNICAL PROPOSAL

FOR

FERRIC CHLORIDE DOSING


PUMPS

NORTH AQABA
WASTE WATER TREATMENT PLANT PROJECT

CLIENT: ARAB TOWERS CONTRACTING


COMPANY.

1
SECTION ONE
SCOPE OF SUPPLY

CHEMICAL DOSING PUMPS


QTY 4−Nos. (4-duty)
Made JESCO / Germany
Liquid Ferric Chloride (40%)
Pump Type Motor-driven dosing pump, Skid mounted, Pre-
Pre-Assembled
Pump Model MEMDOS LB 35
Capacity 30-LPH
Back Pressure 3-bar
Stroke Adjustment Manual / 0 – 100 %
Nominal stroke frequency 72-RPM
Strokes Capacity 60-Stroks/min
Dosing Head PP, with PTFE-coated diaphragm
Electrical Data 0.12-kw / 400 VAC, 3 Ph, 50Hz, IP 55
Connections
- Suction Valve - DN6 Double-ball valve, Ceramic/ FPM (ball / seal)
- Discharge Valve - DN6 Double-ball valve Ceramic/FPM (ball / seal)
- Suction & Discharge - Cemented connection ø 20 mm
Accessories - Injection nozzle/each
- Back pressure/each
- Pulsation Dampener PDS 80/each
- Rota meter Measuring Device/each
- Y Strainer, PVC
- Calibration column, Transparent PVC, 1000 ml
- Skid assembly
- Junction Box / Control Panel
Back Pressure Features - Description: Spring-loaded Diaphragm Valve
- Nominal size: DN10
- Nominal pressure: PN10
- Operating range: adjustable up to 10 bar
- Housing material: PVC
- Diaphragm material: PTFE-coated EPDM
Pulsation Dampener Features - Description: Tubular Air Chamber
- Housing material: PVC
- Diaphragm material: FPM
- Max. operating pressure: PN10
- Stroke Volume: 40 ml/stroke

2
Specifications
Catalogues

3
Dosing
Pumps

2
The Revolutionary series
MEMDOS LB - motor-driven diaphragm dosing pumps 4 – 1,020 l/h, up to 16 bar

Reliable dosing of chemicals Functions

The motor-drive diaphragm dosing pump MEMDOS LB stands for robust •• Output range from 4 – 1,020 l/h, up to 16 bar
quality and reliable dosing results. A selection of different motors for •• Power supply 115 V, 230 V or 400 V
explosive risk zones rounds off the range. •• Material finishes PVC, PP, PVDF and stainless steel
The performance ranges from 0 – 4 up to 0 – 156 l/h for the first size, and •• Infinitely variable stroke frequency from 0 – 100 %
0 – 114 up to 0 – 1,020 l/h for the second size. The maximum permitted •• A variety of three-phase and alternating current motors
pressure, depending on the size, is between 3 and 16 bar. •• ATEX versions are available for Zones 1 and 2
Thanks to the sturdy tappet drive with manual or automatic capacity •• Also suitable for frequency converter operation
adjustment, the conveyed media such as acids, lyes, coagulants and •• Double-diaphragm system (optional)
flocculants are dosed reliably and precisely.
•• Automatic stroke length adjustment (optional)
On request, the MEMDOS LB pumps can also be supplied with a
double-diaphragm system. Then uncontrolled leakage of media is avoided
even if the dosing diaphragm wears out.

Versatile and flexible

The MEMDOS LB is used when the integration of the pump into controls or
control circuits is required.
For constant dosing without a controller, the motor of MEMDOS LB is
directly connected to the terminal box. A great variety of three-phase and
single-phase motors is available for this purpose.
To adapt the dosing capacity, either the stroke length can be adjusted
mechanically or the speed of the three-phase motor can be regulated by
means of a separate frequency converter.

Dosing Liquids
Conveying Gases
Control Systems
Technical specifications

MEMDOS LB 4 4-HP 10 10-HP 20 20-HP 35 60 80 150


Delivery capacity at max. 50 Hz 4 8.4 14 24 22 36 63 90 156
l/h
back pressure 60 Hz 4.8 10.1 16.8 28.8 26.4 43.2 75.6 108 187.2
Max. delivery pressure bar 12 16 12 16 12 16 10 5
50 Hz 26 72 120 72 120 72 120
Nominal stroke frequency RPM
60 Hz 31.2 86.4 144 86.4 144 86.4 144
Suction lift for non-gassing media mWS 9 8 7
Max. supply pressure mbar 500
Diameter of diaphragm mm 52 64 90
Valve size DN4 DN6 DN10
Voltage supply 230 / 400 V (optional 115 V)
Protection class IP55
Insulation class F
Material PP, PVC, PVDF, 1.4571
PP ~8 ~ 9.5
PVC ~8 ~ 9.5
Weight* kg
PVDF ~8 ~ 9.5
Stainless steel (1.4571) ~ 9.5 ~ 15.5
Permitted ambient temperature °C 5 – 45 (with PVC parts 5 – 40)
Permitted media temperature °C 80 (with PVC parts, 35; with PP parts 60)

MEMDOS LB 110 160 210 260 310 400 510 760 1010
Delivery capacity at max. 50 Hz 114 144 210 264 294 390 504 744 1020
l/h
back pressure 60 Hz 136.8 172.8 252 316.8 352.8 468 604.8 892.8 1224
Max. delivery pressure bar 10 8 6 4 3
50 Hz 96 120 96 120 96 120 53 76 107
Nominal stroke frequency RPM
60 Hz 115.2 144 115.2 144 115.2 144 63.6 91.2 128.4
Suction lift for non-gassing media mWS 7 6 4.5 1
Max. supply pressure mbar 500
Diameter of diaphragm mm 90 120 150 185
Valve size DN10 DN15 DN25
Voltage supply 230 / 400 V (optional 115 V)
Protection class IP55
Insulation class F
Material PP, PVC, PVDF, 1.4571
PP ~ 15 ~ 16 ~ 20 ~ 23.5
PVC ~ 15 ~ 16 ~ 20 ~ 23.5
Weight* kg
PVDF ~ 15 ~ 16 ~ 20 ~ 23.5
Stainless steel (1.4571) ~ 20 ~ 23 ~ 31 ~ 45.5
Permitted ambient temperature °C 5 – 45 (with PVC parts 5 – 40)
Permitted media temperature °C 80 (with PVC parts, 35; with PP parts 60)

*) Weights can vary slightly depending on the motors; these figures represent average values.
Delivery characteristic curves

These delivery capacities were determined on the manufacturer's test stands. They apply at 20 °C (68 °F) for water, at 100 % stroke frequency. The
delivery capacity depends on the medium (density and viscosity) and temperature. Since these conditions vary at every installation location, you should
calibrate the dosing pump.
MEMDOS LB 4 MEMDOS LB 4-HP MEMDOS LB 10 MEMDOS LB 10-HP
5,5 20 28
Delivery capacity [l/h]

Delivery capacity [l/h]


10

Delivery capacity [l/h]


Delivery capacity [l/h]

5,0 26 12 bar
9 18
12 bar 24
4,5 10 bar
8 10 bar 16 22
4,0 5 bar 5 bar
7 14 20
3,5 18
6 16 bar 12
16
16 bar
3,0 1 bar 1 bar
5 10 14
2,5
4 8 12
2,0 10
1,5 12 bar 3 6 8
12 bar
1,0 2 4 6
4
0,5 1 2
2
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke length [%] Stroke length [%] Stroke length [%] Stroke length [%]

MEMDOS LB 20 MEMDOS LB 20-HP MEMDOS LB 35 MEMDOS LB 60


30 45 50 80
Delivery capacity [l/h]

Delivery capacity [l/h]


Delivery capacity [l/h]
Delivery capacity [l/h]

28
40 12 bar 45 70
26
24 10 bar 40
35
22 5 bar 5 bar 60 5 bar
35
20 30
18 30 50
1 bar 25 16 bar 1 bar
16
40
1 bar
25
14 20
12 20 30
10 12 bar 15
15 10 bar
8 20 10 bar
10
6 10
4 5 10
5
2
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke length [%] Stroke length [%] Stroke length [%] Stroke length [%]

MEMDOS LB 80 MEMDOS LB 110 MEMDOS LB 150 MEMDOS LB 160


110 150 200 200
Delivery capacity [l/h]
Delivery capacity [l/h]

Delivery capacity [l/h]


Delivery capacity [l/h]

100 140
180 180
130
90 120 160 160
3 bar 110 5 bar
80 140 3 bar 140 5 bar
100
70
90 120 120
60 1 bar 1 bar 1 bar
80 1 bar
100 100
50 70
60 80 80
40 5 bar 50 10 bar 60 5 bar 60
30 40 10 bar
20 30 40 40
20
10 20 20
10
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke length [%] Stroke length [%] Stroke length [%] Stroke length [%]

MEMDOS LB 210 MEMDOS LB 260 MEMDOS LB 310 MEMDOS LB 400


270 360 400 500
Delivery capacity [l/h]

Delivery capacity [l/h]


Delivery capacity [l/h]
Delivery capacity [l/h]

240 330 450


350
300 400
210 5 bar 270 300
5 bar 3 bar 350 3 bar
180 240
1 bar 250 300
150 210 1 bar
200
1 bar 250 1 bar
180
120
150 200
150
90 120 150
10 bar 90 100 8 bar 6 bar
60 10 bar 100
60
30 50 50
30
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke length [%] Stroke length [%] Stroke length [%] Stroke length [%]

MEMDOS LB 510 MEMDOS LB 760 MEMDOS LB 1010


700 900 1200
Delivery capacity [l/h]

Delivery capacity [l/h]

Delivery capacity [l/h]

1100
800
600 1000
700 2 bar 900 2 bar
500 2 bar 600 800
400 700
500 1 bar 1 bar
1 bar 600
300 400 500
300 4 bar 400 3 bar
200 4 bar 300
200
200
100
100 100
0 0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke length [%] Stroke length [%] Stroke length [%]
Dimensions

MEMDOS LB 4 – 80 and 150 MEMDOS LB 110, 160 – 1010


All dimensions in mm All dimensions in mm

L
L

D
A

179

A
114

218
L

140
B ~111 23 L
65
X ~82 B ~150 32
82
~101
X
112

X 9
120

142
C

9
X
C 162

Scale 4 – 20 35 – 60 80, 150 110, 160 210 – 260 310 – 400 510 – 1010
A 126 149 249 249 268 312.5 352
B 116 121.5 133 160 170 175 208 (*194.3)
C 249 256 280 346 357 362 402 (*375.5)
D 389 389 389 437 437 437 450
L Depends on the connection type and size
*) Dosing head made of stainless steel

MEMDOS LB standard - accessories

Suction lines
Flexible suction line, SA model with foot valve and load part made from ceramic and 2,500 mm hose length.
PI-10407-02-V07 | Copyright 03.2014 by Lutz-Jesco GmbH

Suction and pressure tube


Permissible operating pressure at 20 °C in accordance with DIN EN ISO 7751, chemical resistance and
correct connection are assumed.

Back pressure and pressure relief valves


Subject to technical changes

Back pressure valves to be mounted in the dosing line.


Adjustable pressure 1 – 16 bar
Pressure relief valves to be mounted in the dosing line.
Adjustable pressure: Plastic 1 – 16 bar, stainless steel 1 – 25 bar

Lutz-Jesco GmbH Am Bostelberge 19 Phone: +49 5130 5802-0 E-mail: info@lutz-jesco.com Dosing Liquids
30900 Wedemark Fax: +49 5130 580268 Website: www.lutz-jesco.de
Conveying Gases
Control Systems
Rotameter
Flowmeter

8
Variable Area
Flow Meters
Type 335, Type 350
Short Version
Product Range Special Version

icenta Controls Ltd, Unit 3 The Woodford Centre, Lysander Way, Old Sarum Park, Salisbury, SP4 6BU, UK
Tel: +44 (0)1722 410777 Lo-Call: 0844 543 0844 Fax: +44 (0)1722 326818 Email: sales@icenta.co.uk www.icenta.co.uk
Benefits
Variable area flow meters – a reliable, accurate and economical
measuring principle.

Variable area flow meters from GF Piping Systems are radially installed dismountable meters for flow measuring in
industrial piping applications. The measurement ranges, which are attuned to our customers’ needs, and the range of
materials available for the tubes and connection ends, mean that the flow meters can be used for a wide range of
applications and a great variety of media.

Measuring principle - Three main forces act on the float


• The weight G
• The buoyancy A
• The flow force K

Main advantages
• The flowmeters require no auxiliary power
• Cost effective to measure the flow rate
• Break-proof and corrosion-resistant
• Accessories like sensor 4-20 mA and limit contacts
• Guiding rod from DN50 for stabilisation of float within volume flow
G=A+K
• Low pressure loss
• Can be used for liquids and gases
• Volume- and % scale as standard

Segments
• Water Treatment
• Chemical Process Industry
• Microelectronics
• Food & Beverage
• Ship Building
• Building technology
• And many more

icenta Controls Ltd, Unit 3 The Woodford Centre, Lysander Way, Old Sarum Park, Salisbury, SP4 6BU, UK
Tel: +44 (0)1722 410777 Lo-Call: 0844 543 0844 Fax: +44 (0)1722 326818 Email: sales@icenta.co.uk www.icenta.co.uk

Features
Know your flow

All the flow meters are equipped with a double scale: a percentage scale as well as a scale for the flow volume in l/h
for water (H2 O). Special scales are on offer for m³/h, GPM, in addition to special graduations for HCL, NaOH, air and can
be affixed on taper tubes without scales subsequently. Measuring accuracy falls in the accuracy class 4 according
to VDE/VDI 3513 Part 2.

Insert with damping


feature for float in case
Install and remove radially of water hammer
with threaded joint

Flow immediately
Wide dovetail guide for easy visible with setpoint
fasten­ing of limit switches indicators

One limit switch each for


min. / max. flow (optional)
Imprinted double scale
for water in percent (%)
and flow volume (l/h)

Orange-colored PVDF
float makes it easy
to read the flow
Transparent taper tube
in a variety of materials

Fast connection with


standardized cement socket

icenta Controls Ltd, Unit 3 The Woodford Centre, Lysander Way, Old Sarum Park, Salisbury, SP4 6BU, UK
Tel: +44 (0)1722 410777 Lo-Call: 0844 543 0844 Fax: +44 (0)1722 326818 Email: sales@icenta.co.uk www.icenta.co.uk
System details
The float measuring principle – accurate flow measurement of liquids
and gases.

If a medium flows upwards at a sufficient rate of flow


through the vertically mounted taper tube, the float
is raised to the point at which a state of equilibrium
sets in between the lifting force of the medium and the
weight of the float. Since the mean rate of flow is
proportional to the quantity flowing through per unit
of time, this state of equilibrium corresponds to the
measurement of the instantaneous flow rate.

Accurate reading Before installing


The top edge of the float indicates 1. The pincer-like transport lock must
the flow volume. If special scales are be removed. To do this, the upper
applied subsequently, it must be union nut is unscrewed and the
ascertained that the scale marking upper insert including seals is
EF is affixed congruently with the removed. Double-check the taper
one on the taper tube. tube and if available the guiding
rod on damages caused due to
Installation lenghts and materials shipping.
The variable area flow meters are 2. Then the VAFM must be reassem-
now available in the installation bled.
lengths 335 mm, 350 mm, 200 mm, 3. The piping system into which the
185 mm and 165 mm. The taper tubes VAFM is installed must be in a
are available in Polyamid, Polysulfon vertical position to ensure its
and transparent PVC-U. The standard functionality.
floats are in PVDF with or without 4. An inlet and outlet section must
magnet. The end stops are in PVDF. be provided for (inlet ca. 10 x DN,
The threaded joint including insert is outlet ca. 5 x DN).
available in PVC-U, as well as in PP,
PE or ABS on request. The O-rings Accessories
are made of EPDM or FPM. Due to the integrated dovetail shaft it
The nominal pressure is 10 bar is possible to mount further accesso-
at 20°C. ries like 4-20 mA flow sensor GK15 or
limit contacts GK10/11.

icenta Controls Ltd, Unit 3 The Woodford Centre, Lysander Way, Old Sarum Park, Salisbury, SP4 6BU, UK
Tel: +44 (0)1722 410777 Lo-Call: 0844 543 0844 Fax: +44 (0)1722 326818 Email: sales@icenta.co.uk www.icenta.co.uk

Technical Data
The most important data at a glance.

The VDE/VDI 3513 Part 2 guideline describes the procedure for converting the scales of variable area flow meters.
It takes into account all material and flow parameters including pressure, temperature, density and viscosity.
GF Piping Systems offer you tables to accommodate changed operating conditions. You can find the tables in the
GF Piping Systems Planning Fundamentals.

Accuracy of measurement VDE/VDI 3513, accuracy class 4, ± 1% Temperature range


related to the full scale ± 3% related to the measured value
Flow rate in % 10 20 30 40 50 60 70 80 90 100 Taper tube Union max. temperature at 1 bar
PVC-U PVC-U 0 – 60°C
Total measurement error
13,00 8,00 6,33 5,50 5,00 4,67 4,43 4,25 4,11 4,00 PA PVC-U 0 – 60°C
% of measured value
PSU PVC-U 0 – 60°C
Total measurement error PSU PVDF 0 – 90°C
1,3 1,6 1,9 2,2 2,5 2,9 3,1 3,4 3,7 4,0
% of full scale value PVDF PVDF 0 – 100°C

Pressure loss for type 335 / 350


Measuring range [l/h] 50 – 500 100 - 1000 150 – 1500 250 – 2500 200 – 2000 300 – 3000
Pressure loss [mbar] 22,84 22,84 22,84 22,84 24,99 24,99

Measuring range [l/h] 600 – 6000 1000 - 10000 1500 - 15000 2000 – 20000 3000 - 30000 8000 - 60000
Pressure loss [mbar] 24,99 24,99 28,23 45,67 45,67 47,24

Chemical resistance list


Chemical PVC-U PA PSU PVDF PEEK SS
phosphoric acid H3PO4 75% X O X X X -
sulfuric acid H2SO4 <90% X - - X - -
nitric acid HNO3 <55% X - - X - -
Acid

nitric acid HNO3 67% - - - X - -


hydrofluoric acid HF <70% X - - X - -
hydrochloric acid HCl 36% X O X X O -
ammonia NH4OH 25% X X X - X X
Base

caustic potash KOH <50% X O X - X X


caustic soda NaOH <50% X O X - X X
ferric chloride FeCl3 X X X X X -
Anorganica

sodium hydrochloride NaOCl 15% X X X - X O


sodium bisulfite NaHSO3 <40% X X X X X X
hydrogen peroxide H2O2 35% X - X O X X
aqueaous inorganic sline solutions (not oxidizing) til saturation X X X X X O
formic acid HCOOH 85% O - O O O O
acetic acid CH3COOH 85% O - O O O X
formaldehyde H2CO <40% X - X O X X
Organica

glycol <50% O - X X X X
acetone undiluted - O - O X X
ethanol, methanol undiluted O - X X X X
aliphatic hydrocarbons undiluted O X X X X X

Valid for 40°C and 2bar X: recommended O: with limitations -: not recommended
For higher or lower concentrations than mentioned in the list or entry “O”, please contact gss@georgfischer.com

icenta Controls Ltd, Unit 3 The Woodford Centre, Lysander Way, Old Sarum Park, Salisbury, SP4 6BU, UK
Tel: +44 (0)1722 410777 Lo-Call: 0844 543 0844 Fax: +44 (0)1722 326818 Email: sales@icenta.co.uk www.icenta.co.uk
Table of Contents

Page

Variable Area Flow Meter Type 335


- without magnet in the materials PVC-U, PA and PSU 8
- with magnet in the materials PVC-U, PA and PSU 9

Variable Area Flow Meter Type 350


- without magnet in the materials PVC-U, PA and PSU 10
- with magnet in the materials PVC-U, PA and PSU 11

Variable Area Flow Meter Short Version
- without magnet in the materials PVC-U, PA and PSU 12
- with magnet in the materials PVC-U, PA and PSU 12

Variable Area Flow Meter Special Version


- PVDF HP 13
- PVDF 13

Accessories
- Limit contacts GK10 und GK11 14
- Sensor 4-20 mA GK15 14
- Special scales 17

Spare Parts
- Type 335 23
- Type 350 27
- Short version 32

Adjustment Factors 34

7
Variable area flow meter type 335
Float in PVDF without magnet
With solvent cement sockets PVC-U metric
Scale range d DN Taper tube in Taper tube in Taper tube in  

[l/h] [mm] [mm] PVC-U transp. O- Polyamid O-rings Polysulfone O-


rings in EPDM in EPDM rings in EPDM
Code Code Code

50 - 500 32 25 198 335 000 198 335 020 198 335 040
           

100 - 1000 32 25 198 335 001 198 335 021 198 335 041
150 - 1500 40 32 198 335 002 198 335 022 198 335 042
250 - 2500 40 32 198 335 003 198 335 023 198 335 043
200 - 2000 50 40 198 335 004 198 335 024 198 335 044
           

300 - 3000 50 40 198 335 005 198 335 025 198 335 045
600 - 6000 50 40 198 335 006 198 335 026 198 335 046
600 - 6000 63 50 198 335 007 198 335 027 198 335 047
1000 - 10000 63 50 198 335 008 198 335 028 198 335 048
1500 - 15000 63 50 198 335 009 198 335 029 198 335 049
           

2000 - 20000 75 65 198 335 010 198 335 030 198 335 050
3000 - 30000 75 65 198 335 011 198 335 031 198 335 051
8000 - 60000 75 65 198 335 012 198 335 032 198 335 052
             
Scale range D L L1 L2 G  

[l/h] [mm] [mm] [mm] [mm] [inch]

50 - 500 58 385 341 335 1 1∕2


           

100 - 1000 58 385 341 335 1 1∕2


150 - 1500 72 393 341 335 2
250 - 2500 72 393 341 335 2
200 - 2000 83 403 341 335 2 1∕4
           

300 - 3000 83 403 341 335 2 1∕4


600 - 6000 83 403 341 335 2 1∕4
600 - 6000 101 417 341 335 2 3∕4
1000 - 10000 101 417 341 335 2 3∕4
1500 - 15000 101 417 341 335 2 3∕4
           

2000 - 20000 135 429 341 335 3 1∕2


3000 - 30000 135 429 341 335 3 1∕2
8000 - 60000 135 429 341 335 3 1∕2
           
 

8
Variable area flow meter type 335
Float in PVDF with magnet
With solvent cement sockets PVC-U metric
Model:
• Suitable limit switches see accessories for variable area flow meters
Scale range d DN Taper tube in Taper tube in Taper tube in  

[l/h] [mm] [mm] PVC-U transp. O- Polyamid O-rings Polysulfone O-


Rings in EPDM in EPDM rings in EPDM
Code Code Code

50 - 500 32 25 198 335 100 198 335 120 198 335 140
           

100 - 1000 32 25 198 335 101 198 335 121 198 335 141
150 - 1500 40 32 198 335 102 198 335 122 198 335 142
250 - 2500 40 32 198 335 103 198 335 123 198 335 143
200 - 2000 50 40 198 335 104 198 335 124 198 335 144
           

300 - 3000 50 40 198 335 105 198 335 125 198 335 145
600 - 6000 50 40 198 335 106 198 335 126 198 335 146
600 - 6000 63 50 198 335 107 198 335 127 198 335 147
1000 - 10000 63 50 198 335 108 198 335 128 198 335 148
1500 - 15000 63 50 198 335 109 198 335 129 198 335 149
           

2000 - 20000 75 65 198 335 110 198 335 130 198 335 150
3000 - 30000 75 65 198 335 111 198 335 131 198 335 151
8000 - 60000 75 65 198 335 112 198 335 132 198 335 152
             
Scale range D L L1 L2 G  

[l/h] [mm] [mm] [mm] [mm] [inch]

50 - 500 58 385 341 335 1 1∕2


           

100 - 1000 58 385 341 335 1 1∕2


150 - 1500 72 393 341 335 2
250 - 2500 72 393 341 335 2
200 - 2000 83 403 341 335 2 1∕4
           

300 - 3000 83 403 341 335 2 1∕4


600 - 6000 83 403 341 335 2 1∕4
600 - 6000 101 417 341 335 2 3∕4
1000 - 10000 101 417 341 335 2 3∕4
1500 - 15000 101 417 341 335 2 3∕4
           

2000 - 20000 135 429 341 335 3 1∕2


3000 - 30000 135 429 341 335 3 1∕2
8000 - 60000 135 429 341 335 3 1∕2
             

9
Variable area flow meter type 350
Float in PVDF without magnet
With solvent cement sockets PVC-U metric
Scale range d DN Taper tube in Taper tube in Taper tube in  

[l/h] [mm] [mm] PVC-U transp. O- Polyamid O-rings Polysulfone O-


rings in EPDM in EPDM rings in EPDM
Code Code Code

50 - 500 32 25 198 350 000 198 350 020 198 350 040
           

100 - 1000 32 25 198 350 001 198 350 021 198 350 041
150 - 1500 40 32 198 350 002 198 350 022 198 350 042
250 - 2500 40 32 198 350 003 198 350 023 198 350 043
200 - 2000 50 40 198 350 004 198 350 024 198 350 044
           

300 - 3000 50 40 198 350 005 198 350 025 198 350 045
600 - 6000 50 40 198 350 006 198 350 026 198 350 046
600 - 6000 63 50 198 350 007 198 350 027 198 350 047
1000 - 10000 63 50 198 350 008 198 350 028 198 350 048
1500 - 15000 63 50 198 350 009 198 350 029 198 350 049
           

2000 - 20000 75 65 198 350 010 198 350 030 198 350 050
3000 - 30000 75 65 198 350 011 198 350 031 198 350 051
8000 - 60000 75 65 198 350 012 198 350 032 198 350 052
             
Scale range D L L1 L2 G  

[l/h] [mm] [mm] [mm] [mm] [inch]

50 - 500 58 400 356 350 1 1∕2


           

100 - 1000 58 400 356 350 1 1∕2


150 - 1500 72 408 356 350 2
250 - 2500 72 408 356 350 2
200 - 2000 83 418 356 350 2 1∕4
           

300 - 3000 83 418 356 350 2 1∕4


600 - 6000 83 418 356 350 2 1∕4
600 - 6000 101 432 356 350 2 3∕4
1000 - 10000 101 432 356 350 2 3∕4
1500 - 15000 101 432 356 350 2 3∕4
           

2000 - 20000 135 444 356 350 3 1∕2


3000 - 30000 135 444 356 350 3 1∕2
8000 - 60000 135 444 356 350 3 1∕2
           
 

10
Variable area flow meter type 350
Float in PVDF with magnet
With solvent cement sockets PVC-U metric
Model:
• Suitable limit switches see accessories for variable area flow meters
Scale range d DN Taper tube in Taper tube in Taper tube in  

[l/h] [mm] [mm] PVC-U transp. O- Polyamid O-rings Polysulfone O-


Rings in EPDM in EPDM rings in EPDM
Code Code Code

50 - 500 32 25 198 350 100 198 350 120 198 350 140
           

100 - 1000 32 25 198 350 101 198 350 121 198 350 141
150 - 1500 40 32 198 350 102 198 350 122 198 350 142
250 - 2500 40 32 198 350 103 198 350 123 198 350 143
200 - 2000 50 40 198 350 104 198 350 124 198 350 144
           

300 - 3000 50 40 198 350 105 198 350 125 198 350 145
600 - 6000 50 40 198 350 106 198 350 126 198 350 146
600 - 6000 63 50 198 350 107 198 350 127 198 350 147
1000 - 10000 63 50 198 350 108 198 350 128 198 350 148
1500 - 15000 63 50 198 350 109 198 350 129 198 350 149
           

2000 - 20000 75 65 198 350 110 198 350 130 198 350 150
3000 - 30000 75 65 198 350 111 198 350 131 198 350 151
8000 - 60000 75 65 198 350 112 198 350 132 198 350 152
             
Scale range D L L1 L2 G  

[l/h] [mm] [mm] [mm] [mm] [inch]

50 - 500 58 400 356 350 1 1∕2


           

100 - 1000 58 400 356 350 1 1∕2


150 - 1500 72 408 356 350 2
250 - 2500 72 408 356 350 2
200 - 2000 83 418 356 350 2 1∕4
           

300 - 3000 83 418 356 350 2 1∕4


600 - 6000 83 418 356 350 2 1∕4
600 - 6000 101 432 356 350 2 3∕4
1000 - 10000 101 432 356 350 2 3∕4
1500 - 15000 101 432 356 350 2 3∕4
           

2000 - 20000 135 444 356 350 3 1∕2


3000 - 30000 135 444 356 350 3 1∕2
8000 - 60000 135 444 356 350 3 1∕2
             

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13
Accessories Technical data to contacts
Limit contacts
Variable area flow meters from George Fischer are
equipped with two dovetail shafts. For external electrical
monitoring, these can be used for fitting magnetically
actuated limit contacts.
Function of the limit contact (GK)
  The limit contact serves to monitor
externally the limited flow values and Connection: Standard plug DIN 40050
Contact fitted: Reed contact
can be adjusted to any flow value on
Mode of protection: IP 65
the corresponding scale. The magnet Max. voltage: 230 V
built into the float closes or opens a Max. continuous current: 0.2 A
reed contact in the limit contact. This is Peak switch-on current: 0.5 A
a bistable switching function because     
the switching status remains when the  
float is taken from the contact. For use with inductive loads, use a relay to protect
Note: When subsequently mounting the contacts
limit contacts, mind that you have
to replace the standard float with a
4-20 mA Sensor Type GK 15
magnetic float. Description
The limit contacts GK10/ GK11 are The Sensor GK15 is developed from the measurement
only suitable for the VAFM type 335/ sensor GK05. Other than the old model, no reed-
350 as well as the short version of the sensors are used for the production of the GK15, but
existing range. The same contact type a special and new developed electronic system with
can not be used for monitoring both the microprocessor and sensors. The sensor provides an
min. and max. levels (GK 10min / GK11 output signal of 4 - 20 mA, according to the level setting
max). of the magnetic float in the flow meter. This signal could
be used by a SPS to control processes or to show the
precise flow-rate on an external display.
Caution
Assembly instructions contacts Since the resolution of the scales differs in the settings,
1.Replace the float with a magnetic float. the sensor is programmed individually for each
2.Position the limit contact on the dovetail shaft of the measurement range ex-works.
VAFM. Therefore, you need to identify your required
measurement range when you place the order.
3.Tighten fastening screw.
Function elements GK 15
Mode of operation of contacts
Position of float in relation to limit contacts:
  Top Bottom
max. contact (GK11) closed open A
min. contact (GK10) open closed
B
The contacts remain in these positions, even if the float
leaves the contact concerned. When the float moves
D
back to the desired position, the corresponding contact
is deactivated. C

A:   GF Flow meter M335 / M350 with


  magnet float
B:   Sensor GK15
C:   Cable plug
D:   Dove tail
E:   Clamping screws, for the sensor
  adjustment and the attachment

       

14
Assembly instructions GK 15 Technical data
1.Position the sensor on the dove tail guide of the flow    
meter.
Supply voltage: 12-24 VDC (+ - 10%)
2.Adjust the notch on the sensor to the 50 % mark on
the scale (see picture). Current consumption: <50 mA
3.Tighten the clamping screws. Load resistor: Min. 0 max. 500 Ω
4.Take off the plug and wire it according description Current output: 4-20 mA (3 wire)
(see electrical connection). Safety class: IP65
Ambient temperature: 0 °C to +50 °C
Connection: Plug DIN 43650
Measurement accuracy: <1%
   

Electrical connection
     
Pin1: Supply voltage 12-24 V  
Pin2: Output signal 4-20 mA
Pin3: 0V
   

Dimensions

Pin4: must not be used or wired. For  


programming only.
Pin5: must not be used or wired. For  
programming only.

Technical data to sensor GK 15


Wiring diagram of the measurement sensor Z60

15
4-20 mA sensor
For type 335 and type 350
Type d DN Corresponds to water scale Code  

[mm] [mm] [l/h]

GK 15 32 25 50-500 198 335 962


         

GK 15 32 25 100-1000 198 335 963


GK 15 40 32 150-1500 198 335 964
GK 15 40 32 250-2500 198 335 965
GK 15 50 40 200-2000 198 335 966
         

GK 15 50 40 300-3000 198 335 967


GK 15 50 40 600-6000 198 335 968
GK 15 63 50 600-6000 198 335 969
GK 15 63 50 1000-10000 198 335 991
GK 15 63 50 1500-15000 198 335 992
         

GK 15 75 65 2000-20000 198 335 993


GK 15 75 65 3000-30000 198 335 994
GK 15 75 65 8000-60000 198 335 995

         

Limit contacts GK10/GK11


For type 335/350 and short version
Type Code  

GK10 (min.) 198 335 960


   

GK11 (max.) 198 335 961

   

16
Special scale for type 335/350
l/h
d DN Scale range Code  

[mm] [mm] [l/h]

32 25 50-500 198 335 861


       

32 25 100-1000 198 335 862


40 32 150-1500 198 335 863
40 32 250-2500 198 335 864
50 40 200-2000 198 335 865
       

50 40 300-3000 198 335 866


50 40 600-6000 198 335 867
63 50 600-6000 198 335 868
63 50 1000-10000 198 335 869
63 50 1500-15000 198 335 870
       

75 65 2000-20000 198 335 871


75 65 3000-30000 198 335 872
75 65 8000-60000 198 335 873
         
Special scale for type 335/350
% for H2O
d DN Scale range Corresponds to water scale Code  

[mm] [mm] [l/h]

32 25 10-100 % 50-500 198 335 084


         

32 25 10-100 % 100-1000 198 335 083


40 32 10-100 % 150-1500 198 335 069
40 32 10-100 % 250-2500 198 335 068
50 40 10-100 % 200-2000 198 335 054
         

50 40 10-100 % 300-3000 198 335 053


50 40 10-100 % 600-6000 198 335 039
63 50 10-100 % 600-6000 198 335 038
63 50 10-100 % 1000-10000 198 335 037
63 50 10-100 % 1500-15000 198 335 036
         

75 65 10-100 % 2000-20000 198 335 035


75 65 10-100 % 3000-30000 198 335 034
75 65 13.3-100 % 8000-60000 198 335 033
           
Special scale for type 335/350
m3/h
d DN Scale range Corresponds to Code  

[mm] [mm] [m³/h] water scale


[l/h]

32 25 0.05 - 0.5 50 - 500 198 335 655


         

32 25 0.1 - 1 100 - 1000 198 335 656


40 32 0.15 - 1.5 150 - 1500 198 335 657
40 32 0.25 - 2.5 250 - 2500 198 335 658
50 40 0.2 - 2.0 200 - 2000 198 335 659
         

50 40 0.3 - 3 300 - 3000 198 335 660


50 40 0.6 - 6 600 - 6000 198 335 661
63 50 0.6 - 6 600 - 6000 198 335 662
63 50 1 - 10 1000 - 10000 198 335 663
63 50 1.5 - 15 1500 - 15000 198 335 664
         

75 65 2 - 20 2000 - 20000 198 335 665


75 65 3 - 30 3000 - 30000 198 335 666
75 65 8 - 60 8000 - 60000 198 335 667
           

17
Special scale for type 335/350
Imp. GPM
d DN Scale range Corresponds to water scale Code  

[mm] [mm] [gal/min] [l/h]

32 25 0,183 - 1,83 50-500 198 335 670


         

32 25 0,366 - 3,66 100-1000 198 335 671


40 32 0,55 - 5,5 150-1500 198 335 672
40 32 0,916 - 9,16 250-2500 198 335 673
50 40 0,733 - 7,33 200-2000 198 335 674
         

50 40 1,09 - 10,9 300-3000 198 335 675


50 40 2,19 - 21,9 600-6000 198 335 676
63 50 2,2 - 22 600-6000 198 335 677
63 50 3,66 - 36,6 1000-10000 198 335 678
63 50 5,49 - 54,9 1500-15000 198 335 679
         

75 65 7,32 - 73,2 2000-20000 198 335 680


75 65 10,98 - 109,8 3000-30000 198 335 681
75 65 29,28 - 219,6 8000-60000 198 335 682
           
Special scale for type 335/350
US GPM
d DN Scale range Corresponds to Code  

[mm] [mm] [gal/min] water scale


[l/h]

32 25 0.22 - 2.2 50 - 500 198 335 685


         

32 25 0.44 - 4.4 100 - 1000 198 335 686


40 32 0.66 - 6.6 150 - 1500 198 335 687
40 32 1.1 - 11 250 - 2500 198 335 688
50 40 0.88 - 8.8 200 - 2000 198 335 689
         

50 40 1.32 - 13.2 300 - 3000 198 335 690


50 40 2.64 - 26.4 600 - 6000 198 335 691
63 50 2.64 - 26.4 600 - 6000 198 335 692
63 50 4.40 - 44.02 1000 - 10000 198 335 693
63 50 6.60 - 66.04 1500 - 15000 198 335 694
         

75 65 8.80 - 88 2000 - 20000 198 335 695


75 65 13.20 - 132 3000 - 30000 198 335 696
75 65 35.2 - 264 8000 - 60000 198 335 697
           
Special scale for type 335/350
Air/0bar/Nm3/h
d DN Scale range Corresponds to Code  

[mm] [mm] [m³/h] water scale


[l/h]

32 25 1.5 - 14 50 - 500 198 350 655


         

32 25 2.5 - 29 100 - 1000 198 350 656


40 32 4 - 45 150 - 1500 198 350 657
40 32 7 - 79 250 - 2500 198 350 658
50 40 6 - 58 200 - 2000 198 350 659
         

50 40 9 - 108 300 - 3000 198 350 660


50 40 17 - 174 600 - 6000 198 350 661
63 50 17 - 175 600 - 6000 198 350 662
63 50 29 - 301 1000 - 10000 198 350 663
63 50 53 - 405 1500 - 15000 198 350 664
         

75 65 55 - 545 2000 - 20000 198 350 665


75 65 80 - 758 3000 - 30000 198 350 666
75 65 - 8000 - 60000 198 350 667
           

18
Special scale for type 335/350
HCI 30-33% l/h
d DN Scale range Corresponds to water scale Code  

[mm] [mm] [l/h] [l/h]

32 25 20 - 405 50-500 198 350 670


         

32 25 55 - 866 100-1000 198 350 671


40 32 90 - 1340 150-1500 198 350 672
40 32 165 - 2310 250-2500 198 350 673
50 40 115 - 1660 200-2000 198 350 674
         

50 40 190 - 3050 300-3000 198 350 675


50 40 420 - 4900 600-6000 198 350 676
63 50 430 - 5090 600-6000 198 350 677
63 50 750 - 9460 1000-10000 198 350 678
63 50 1415 - 11570 1500-15000 198 350 679
         

75 65 1500 - 17300 2000-20000 198 350 680


75 65 2175 - 24120 3000-30000 198 350 681
75 65 - 8000-60000 198 350 682
           
Special scale for type 335/350
NaOH 30% l/h
d DN Scale range Corresponds to water scale Code  

[mm] [mm] [l/h] [l/h]

32 25 4 - 226 50-500 198 350 685


         

32 25 15 - 600 100-1000 198 350 686


40 32 30 - 970 150-1500 198 350 687
40 32 70 - 1800 250-2500 198 350 688
50 40 35 - 1240 200-2000 198 350 689
         

50 40 75 - 2370 300-3000 198 350 690


50 40 230 - 4000 600-6000 198 350 691
63 50 240 - 4700 600-6000 198 350 692
63 50 475 - 7340 1000-10000 198 350 693
63 50 1030 - 10330 1500-15000 198 350 694
         

75 65 915 - 11720 2000-20000 198 350 695


75 65 1195 - 16040 3000-30000 198 350 696
75 65 - 8000-60000 198 350 697
           
Special scale for type 335/350
NaOH 50% l/h
d DN Scale range Corresponds to water scale Code  

[mm] [mm] [l/h] [l/h]

32 25 1 - 55 50-500 198 350 755


         

32 25 3 - 192 100-1000 198 350 756


40 32 6 - 365 150-1500 198 350 757
40 32 15 - 770 250-2500 198 350 758
50 40 8 - 520 200-2000 198 350 759
         

50 40 15 - 1170 300-3000 198 350 760


50 40 50 - 2270 600-6000 198 350 761
63 50 55 - 2300 600-6000 198 350 762
63 50 140 - 4340 1000-10000 198 350 763
63 50 420 - 5820 1500-15000 198 350 764
         

75 65 245 - 7590 2000-20000 198 350 765


75 65 400 - 11120 3000-30000 198 350 766
75 65 - 8000-60000 198 350 767
           

19
Special scale for short version
Water l/h
Type Scale range Code  

[l/h]

SK 50 / 500 2.5 - 25.0 198 801 386


     

SK 51 / 510 5.0 - 50.0 198 801 387


SK 52 / 520 10.0 - 100.0 198 801 388
SK 60 / 600 8.0 - 80.0 198 801 389
SK 61 / 610 15.0 - 150.0 198 801 390
     

SK 62 / 620 20.0 - 200.0 198 801 391


SK 70 / 700 15.0 - 150.0 198 801 392
SK 71 / 710 30.0 - 300.0 198 801 393
SK 72 / 720 50.0 - 500.0 198 801 394
SK 73 / 730 100.0 - 1000.0 198 801 395
       
Special scale for short version
US GPM
Type Scale range Code  

[gal/min]

SK 50 / 500 0,01 - 0,11 198 801 961


     

SK 51 / 510 0,02 - 0,22 198 801 962


SK 52 / 520 0,04 - 0,44 198 801 963
SK 60 / 600 0,03 - 0,35 198 801 964
SK 61 / 610 0,06 - 0,66 198 801 965
     

SK 62 / 620 0,08 - 0,88 198 801 966


SK 70 / 700 0,06 - 0,66 198 801 967
SK 71 / 710 0,13 - 1,32 198 801 968
SK 72 / 720 0,22 - 2,20 198 801 969
SK 73 / 730 0,44 - 4,40 198 801 970
       
Special scale for short version
Air/0bar/Nm3/h
Type Scale range Code  

[m³/h]

SK 50 / 500 0,5 - 0,95 198 801 308


     

SK 51 / 510 0,5 - 1,9 198 801 309


SK 52 / 520 0,8 - 3,0 198 801 310
SK 60 / 600 0,6 - 2,8 198 801 311
SK 61 / 610 1,4 - 5,6 198 801 312
     

SK 62 / 620 1,5 - 7,0 198 801 313


SK 70 / 700 1,0 - 6,5 198 801 314
SK 71 / 710 1,5 - 11,0 198 801 315
SK 72 / 720 3,0 - 18,0 198 801 316
SK 73 / 730 6,0 - 30,0 198 801 317
       
Special scale for short version
HCI 30 - 33% l/h
Type Scale range Code  

[l/h]

SK 50 / 500 2,5 - 20 198 806 511


     

SK 51 / 510 5 - 40 198 806 512


SK 52 / 520 10 - 85 198 806 513
SK 60 / 600 8 - 70 198 806 514
SK 61 / 610 15 - 125 198 806 515
     

SK 62 / 620 20 - 170 198 806 516


SK 70 / 700 5 - 125 198 806 517
SK 71 / 710 30 - 260 198 806 518
SK 72 / 720 50 - 425 198 806 519
SK 73 / 730 100 - 850 198 806 520
       

20
Special scale for short version
NaOH 30% l/h
Type Scale range Code  

[l/h]

SK 50 / 500 0.2 - 5 198 806 521


     

SK 51 / 510 1 - 14 198 806 522


SK 52 / 520 3 - 35 198 806 523
SK 60 / 600 2 - 23 198 806 524
SK 61 / 610 3 - 55 198 806 525
     

SK 62 / 620 5 - 80 198 806 526


SK 70 / 700 3 - 55 198 806 527
SK 71 / 710 6 - 130 198 806 528
SK 72 / 720 10 - 250 198 806 529
SK 73 / 730 40 - 590 198 806 530
       
Special scale for short version
NaOH 50% l/h
Type Scale range Code  

[l/h]

SK 60 / 600 0,2 - 3,5 198 806 531


     

SK 61 / 610 0,5 - 10 198 806 532


SK 62 / 620 0,5 - 16 198 806 533
SK 70 / 700 0,5 - 11 198 806 534
SK 71 / 710 1 - 33 198 806 535
SK 72 / 720 2 - 80 198 806 536
SK 73 / 730 10 - 220 198 806 537
       

21
Spare Parts for Type 335/350

Pos. Item Quantity


1 Taper tube 1
2 Float 1
3 Bottom insert 1
4 Top insert 1
5 Union nut 2
6 Union end  2
7 O-Ring 2
8 Flow value indicator 2
9* Limit contact 2
10** Guiding rod 1
*  optional
** only for DN50 (1500-15000 l/h) and DN65
   (all metering ranges)

22
Variable area flow meter type 335
 

Taper tube with water scale (1)


• PVC-U transparent  
Scale range d Inch DN PVC-U Polyamid Polysulfon  

[l/h] [mm] [mm] transparent Code Code


Code

50 - 500 32 1 25 198 335 055 198 335 070 198 335 085
             

100 - 1000 32 1 25 198 335 056 198 335 071 198 335 086
150 - 1500 40 1 1∕4 32 198 335 057 198 335 072 198 335 087
250 - 2500 40 1 1∕4 32 198 335 058 198 335 073 198 335 088
200 - 2000 50 1 1∕2 40 198 335 059 198 335 074 198 335 089
             

300 - 3000 50 1 1∕2 40 198 335 060 198 335 075 198 335 090
600 - 6000 50 1 1∕2 40 198 335 061 198 335 076 198 335 091
600 - 6000 63 2 50 198335062* 198 335 077 198 335 092
1000 - 10000 63 2 50 198335063* 198 335 078 198 335 093
1500 - 15000 63 2 50 198335064* 198 335 079 198 335 094
             

2000 - 20000 75 2 1∕2 65 198335065* 198 335 080 198 335 095
3000 - 30000 75 2 1∕2 65 198335066* 198 335 081 198 335 096
8000 - 60000 75 2 1∕2 65 198335067* 198 335 082 198 335 097
               
Taper tube without scale (1)
• PVC-U transparent  
Scale range d Inch DN PVC-U Polyamid Polysulfon  

[l/h] [mm] [mm] transparent Code Code


Code

50 - 500 32 1 25 198 335 255 198 335 270 198 335 285
             

100 - 1000 32 1 25 198 335 256 198 335 271 198 335 286
150 - 1500 40 1 1∕4 32 198 335 257 198 335 272 198 335 287
250 - 2500 40 1 1∕4 32 198 335 258 198 335 273 198 335 288
200 - 2000 50 1 1∕2 40 198 335 259 198 335 274 198 335 289
             

300 - 3000 50 1 1∕2 40 198 335 260 198 335 275 198 335 290
600 - 6000 50 1 1∕2 40 198 335 261 198 335 276 198 335 291
600 - 6000 63 2 50 198335262* 198 335 277 198 335 292
1000 - 10000 63 2 50 198335263* 198 335 278 198 335 293
1500 - 15000 63 2 50 198335264* 198 335 279 198 335 294
             

2000 - 20000 75 2 1∕2 65 198335265* 198 335 280 198 335 295
3000 - 30000 75 2 1∕2 65 198335266* 198 335 281 198 335 296
8000 - 60000 75 2 1∕2 65 198335267* 198 335 282 198 335 297
               

23
Insert PVDF (3,4)
Scale range d Inch DN top (4) bottom (3) bottom (3) for  

[l/h] [mm] [mm] Code Code PEEK guiding rod


Code

50 - 500 32 1 25 198 335 970 198 335 977


             

100 - 1000 32 1 25 198 335 970 198 335 977


150 - 1500 40 1 1∕4 32 198 335 971 198 335 978
250 - 2500 40 1 1∕4 32 198 335 971 198 335 978
200 - 2000 50 1 1∕2 40 198 335 972 198 335 979
             

300 - 3000 50 1 1∕2 40 198 335 972 198 335 979


600 - 6000 50 1 1∕2 40 198 335 972 198 335 979
600 - 6000 63 2 50 198 335 973 198 335 980
1000 - 10000 63 2 50 198 335 973 198 335 980
1500 - 15000 63 2 50 198 335 974 198 335 982
             

2000 - 20000 75 2 ∕2
1
65 198 335 975 198 335 981
3000 - 30000 75 2 1∕2 65 198 335 975 198 335 981
8000 - 60000 75 2 1∕2 65 198 335 975 198 335 981
               
Scale range d Inch DN bottom (3) for  

[l/h] [mm] [mm] PVDF/SS guiding


rod
Code

50 - 500 32 1 25
         

100 - 1000 32 1 25
150 - 1500 40 1 1∕4 32
250 - 2500 40 1 1∕4 32
200 - 2000 50 1 1∕2 40
         

300 - 3000 50 1 1∕2 40


600 - 6000 50 1 1∕2 40
600 - 6000 63 2 50
1000 - 10000 63 2 50
1500 - 15000 63 2 50 198 335 893
         

2000 - 20000 75 2 1∕2 65 198 335 894


3000 - 30000 75 2 1∕2 65 198 335 894
8000 - 60000 75 2 1∕2 65 198 335 894
           
Float PVDF (2)
Scale range d Inch DN Without magnet With magnet  

[l/h] [mm] [mm] Code (bistabil)


Code

50 - 500 32 1 25 198 335 455 198 335 470


           

100 - 1000 32 1 25 198 335 455 198 335 470


150 - 1500 40 1 1∕4 32 198 335 455 198 335 470
250 - 2500 40 1 1∕4 32 198 335 455 198 335 470
200 - 2000 50 1 1∕2 40 198 335 456 198 335 471
           

300 - 3000 50 1 1∕2 40 198 335 457 198 335 471


600 - 6000 50 1 1∕2 40 198 335 457 198 335 471
600 - 6000 63 2 50 198 335 457 198 335 471
1000 - 10000 63 2 50 198 335 457 198 335 471
1500 - 15000 63 2 50 198 335 458 198 335 472
           

2000 - 20000 75 2 1∕2 65 198 335 459 198 335 473


3000 - 30000 75 2 1∕2 65 198 335 459 198 335 473
8000 - 60000 75 2 1∕2 65 198 335 460 198 335 474
             
Guiding rod (10)
Model:
• Only for DN50 (1'500 - 15'000 l/h) and DN65 (all metering ranges)
Scale range d Inch DN Peek Stainless steel PVDF  

[l/h] [mm] [mm] Code Code Code

1500 - 15000 63 2 50 198 335 985 198 335 098 198 335 984
             

2000 - 20000 75 2 1∕2 65 198 335 985 198 335 098 198 335 984
3000 - 30000 75 2 1∕2 65 198 335 985 198 335 098 198 335 984
8000 - 80000 75 2 1∕2 65 198 335 985 198 335 098 198 335 984
               

24
Insert guiding rod PVDF (for 10)
Model:
• Only for DN50 (1'500 - 15'000 l/h) and DN65 (all metering ranges)
Scale range d Inch DN for PEEK for PVDF/SS  

[l/h] [mm] [mm] Code Code

1500 - 15000 63 2 50 198 335 986 198 335 953


           

2000 - 20000 75 2 1∕2 65 198 335 987 198 335 954


3000 - 30000 75 2 1∕2 65 198 335 987 198 335 954
8000 - 60000 75 2 1∕2 65 198 335 987 198 335 954
             
Flow value indicator PS (8)
Model:
• For all dimensions type 335/350
d Inch DN Flow value  

[mm] [mm] indicator


Code

32 1 25 198 335 990


       

40 1 ∕4
1
32 198 335 990
50 1 1∕2 40 198 335 990
63 2 50 198 335 990
75 2 1∕2 65 198 335 990
         
O-rings (7)
d Inch DN EPDM FPM  

[mm] [mm] Code Code

32 1 25 748 410 008 749 410 008


         

40 1 ∕4
1
32 748 410 009 749 410 009
50 1 1∕2 40 748 410 010 749 410 010
63 2 50 748 410 011 749 410 011
75 2 1∕2 65 748 410 014 749 410 014
           
Union nut (5)
Union nut not useable for the special version with taper tube in PVDF
d Inch DN PVC-U PVC-C ABS PP-H PVDF  

[mm] [mm] Code Code Code Code Code

32 1 25 721 690 008 723 690 008 729 690 408 727 690 408 735 690 408
               

40 1 ∕4
1
32 721 690 009 723 690 009 729 690 409 727 690 409 735 690 409
50 1 1∕2 40 721 690 010 723 690 010 729 690 410 727 690 410 735 690 410
63 2 50 721 690 011 723 690 011 729 690 411 727 690 411 735 690 411
75 2 1∕2 65 198 806 429 - - 198 806 421 198 806 422
 
               

Union end / Socket (6)


For DN65 PVDF only spigot
d Inch DN PVC-U PVC-C ABS PP-H PVDF  

[mm] [mm] Code Code Code Code Code

32 1 25 721 600 108 723 600 108 729 600 108 727 600 108 735 600 108
               

40 1 1∕4 32 721 600 109 723 600 109 729 600 109 727 600 109 735 600 109
50 1 1∕2 40 721 600 110 723 600 110 729 600 110 727 600 110 735 600 110
63 2 50 721 600 111 723 600 111 729 600 111 727 600 111 735 600 111
75 2 1∕2 65 721 600 112 700 253 867 700 246 112 700 253 866 -
                 

25
Union end / Spigot (6)
d Inch DN PP-H PVDF  

[mm] [mm] Code Code

32 1 25 727 608 508 735 608 608


         

40 1 ∕4
1
32 727 608 509 735 608 609
50 1 1∕2 40 727 608 510 735 608 610
63 2 50 727 608 511 735 608 611
75 2 1∕2 65 700 256 401 175 483 013
           
Exchange kit
Model:
• Exchange kit consisting of: guiding rod, insert guiding rod and insert bottom 
• Only for DN50 (1'500 - 15'000 l/h) and DN65 (all metering ranges)
Scale range d Inch DN Code  

[l/h] [mm] [mm]

1500 - 15000 63 2 50 198 335 895


         

2000 - 20000 75 2 1∕2 65 198 335 896


3000 - 30000 75 2 1∕2 65 198 335 896
8000 - 80000 75 2 1∕2 65 198 335 896

 
         

26
Variable area flow meter type 350
 

Taper tube with water scale (1)


• PVC-U transparent  
Scale range d Inch DN PVC-U Polyamid Polysulfon  

[l/h] [mm] [mm] transparent Code Code


Code

50 - 500 32 1 25 198 350 055 198 350 070 198 350 085
             

100 - 1000 32 1 25 198 350 056 198 350 071 198 350 086
150 - 1500 40 1 1∕4 32 198 350 057 198 350 072 198 350 087
250 - 2500 40 1 1∕4 32 198 350 058 198 350 073 198 350 088
200 - 2000 50 1 1∕2 40 198 350 059 198 350 074 198 350 089
             

300 - 3000 50 1 1∕2 40 198 350 060 198 350 075 198 350 090
600 - 6000 50 1 1∕2 40 198 350 061 198 350 076 198 350 091
600 - 6000 63 2 50 198350062* 198 350 077 198 350 092
1000 - 10000 63 2 50 198350063* 198 350 078 198 350 093
1500 - 15000 63 2 50 198350064* 198 350 079 198 350 094
             

2000 - 20000 75 2 1∕2 65 198350065* 198 350 080 198 350 095
3000 - 30000 75 2 1∕2 65 198350066* 198 350 081 198 350 096
8000 - 60000 75 2 1∕2 65 198350067* 198 350 082 198 350 097
               
Taper tube without scale (1)
• PVC-U transparent  
Scale range d Inch DN PVC-U Polyamid Polysulfon  

[l/h] [mm] [mm] transparent Code Code


Code

50 - 500 32 1 25 198 350 255 198 350 270 198 350 285
             

100 - 1000 32 1 25 198 350 256 198 350 271 198 350 286
150 - 1500 40 1 1∕4 32 198 350 257 198 350 272 198 350 287
250 - 2500 40 1 1∕4 32 198 350 258 198 350 273 198 350 288
200 - 2000 50 1 1∕2 40 198 350 259 198 350 274 198 350 289
             

300 - 3000 50 1 1∕2 40 198 350 260 198 350 275 198 350 290
600 - 6000 50 1 1∕2 40 198 350 261 198 350 276 198 350 291
600 - 6000 63 2 50 198350262* 198 350 277 198 350 292
1000 - 10000 63 2 50 198350263* 198 350 278 198 350 293
1500 - 15000 63 2 50 198350264* 198 350 279 198 350 294
             

2000 - 20000 75 2 1∕2 65 198350265* 198 350 280 198 350 295
3000 - 30000 75 2 1∕2 65 198350266* 198 350 281 198 350 296
8000 - 60000 75 2 1∕2 65 198350267* 198 350 282 198 350 297
               

27
Insert PVDF (3,4)
Scale range d Inch DN top (4) bottom (3) bottom (3) for  

[l/h] [mm] [mm] Code Code PEEK guiding rod


Code

50 - 500 32 1 25 198 335 970 198 335 977


             

100 - 1000 32 1 25 198 335 970 198 335 977


150 - 1500 40 1 1∕4 32 198 335 971 198 335 978
250 - 2500 40 1 1∕4 32 198 335 971 198 335 978
200 - 2000 50 1 1∕2 40 198 335 972 198 335 979
             

300 - 3000 50 1 1∕2 40 198 335 972 198 335 979


600 - 6000 50 1 1∕2 40 198 335 972 198 335 979
600 - 6000 63 2 50 198 335 973 198 335 980
1000 - 10000 63 2 50 198 335 973 198 335 980
1500 - 15000 63 2 50 198 335 974 198 335 982
             

2000 - 20000 75 2 ∕2
1
65 198 335 975 198 335 981
3000 - 30000 75 2 1∕2 65 198 335 975 198 335 981
8000 - 60000 75 2 1∕2 65 198 335 975 198 335 981
               
Scale range d Inch DN bottom (3) for  

[l/h] [mm] [mm] PVDF/SS guiding


rod
Code

50 - 500 32 1 25
         

100 - 1000 32 1 25
150 - 1500 40 1 1∕4 32
250 - 2500 40 1 1∕4 32
200 - 2000 50 1 1∕2 40
         

300 - 3000 50 1 1∕2 40


600 - 6000 50 1 1∕2 40
600 - 6000 63 2 50
1000 - 10000 63 2 50
1500 - 15000 63 2 50 198 335 893
         

2000 - 20000 75 2 1∕2 65 198 335 894


3000 - 30000 75 2 1∕2 65 198 335 894
8000 - 60000 75 2 1∕2 65 198 335 894
           
Float PVDF (2)
Scale range d Inch DN Without magnet With magnet  

[l/h] [mm] [mm] Code Code

50 - 500 32 1 25 198 335 455 198 335 470


           

100 - 1000 32 1 25 198 335 455 198 335 470


150 - 1500 40 1 1∕4 32 198 335 455 198 335 470
250 - 2500 40 1 1∕4 32 198 335 455 198 335 470
200 - 2000 50 1 1∕2 40 198 335 456 198 335 471
           

300 - 3000 50 1 1∕2 40 198 335 457 198 335 471


600 - 6000 50 1 1∕2 40 198 335 457 198 335 471
600 - 6000 63 2 50 198 335 457 198 335 471
1000 - 10000 63 2 50 198 335 457 198 335 471
1500 - 15000 63 2 50 198 335 458 198 335 472
           

2000 - 20000 75 2 1∕2 65 198 335 459 198 335 473


3000 - 30000 75 2 1∕2 65 198 335 459 198 335 473
8000 - 60000 75 2 1∕2 65 198 335 460 198 335 474
             
Guiding rod (10)
Model:
• Only for DN50 (1'500 - 15'000 l/h) and DN65 (all metering ranges)
Scale range d Inch DN Peek Stainless steel PVDF  

[l/h] [mm] [mm] Code Code Code

1500 - 15000 63 2 50 198 350 980 198 350 098 198 350 981
             

2000 - 20000 75 2 ∕2
1
65 198 350 980 198 350 098 198 350 981
3000 - 30000 75 2 1∕2 65 198 350 980 198 350 098 198 350 981
8000 - 60000 75 2 1∕2 65 198 350 980 198 350 098 198 350 981
               

28
Insert guiding rod PVDF (for 10)
Model:
• Only for DN50 (1'500 - 15'000 l/h) and DN65 (all metering ranges)
Scale range d Inch DN for PEEK for PVDF/SS  

[l/h] [mm] [mm] Code Code

1500 - 15000 63 2 50 198 335 986 198 335 953


           

2000 - 20000 75 2 1∕2 65 198 335 987 198 335 954


3000 - 30000 75 2 1∕2 65 198 335 987 198 335 955
8000 - 60000 75 2 1∕2 65 198 335 987 198 335 956
             
Flow value indicator PS (8)
Model:
• For all dimensions type 335/350
d Inch DN Flow value  

[mm] [mm] indicator


Code

32 1 25 198 335 990


       

40 1 ∕4
1
32 198 335 990
50 1 1∕2 40 198 335 990
63 2 50 198 335 990
75 2 1∕2 65 198 335 990
         
O-rings (7)
d Inch DN EPDM FPM  

[mm] [mm] Code Code

32 1 25 748 410 008 749 410 008


         

40 1 ∕4
1
32 748 410 009 749 410 009
50 1 1∕2 40 748 410 010 749 410 010
63 2 50 748 410 011 749 410 011
75 2 1∕2 65 748 410 014 749 410 014
           
Union nut (5)
Union nut not useable for the special version with taper tube in PVDF
d Inch DN PVC-U PVC-C ABS PP-H PVDF  

[mm] [mm] Code Code Code Code Code

32 1 25 721 690 008 723 690 008 729 690 408 727 690 408 735 690 408
               

40 1 ∕4
1
32 721 690 009 723 690 009 729 690 409 727 690 409 735 690 409
50 1 1∕2 40 721 690 010 723 690 010 729 690 410 727 690 410 735 690 410
63 2 50 721 690 011 723 690 011 729 690 411 727 690 411 735 690 411
75 2 1∕2 65 198 806 429 - - 198 806 421 198 806 422
 
               

Union end / Socket (6)


For DN65 PVDF only spigot
d Inch DN PVC-U PVC-C ABS PP-H PVDF  

[mm] [mm] Code Code Code Code Code

32 1 25 721 600 108 723 600 108 729 600 108 727 600 108 735 600 108
               

40 1 1∕4 32 721 600 109 723 600 109 729 600 109 727 600 109 735 600 109
50 1 1∕2 40 721 600 110 723 600 110 729 600 110 727 600 110 735 600 110
63 2 50 721 600 111 723 600 111 729 600 111 727 600 111 735 600 111
75 2 1∕2 65 721 600 112 700 253 867 700 246 112 700 253 866 -
                 

29
Union end / Spigot (6)
d Inch DN PP-H PVDF  

[mm] [mm] Code Code

32 1 25 727 608 508 735 608 608


         

40 1 ∕4
1
32 727 608 509 735 608 609
50 1 1∕2 40 727 608 510 735 608 610
63 2 50 727 608 511 735 608 611
75 2 1∕2 65 700 256 401 175 483 013
           
Exchange kit
Model:
• Exchange kit consisting of: guiding rod, insert guiding rod and insert bottom 
• Only for DN50 (1'500 - 15'000 l/h) and DN65 (all metering ranges)
Scale range d Inch DN Code  

[l/h] [mm] [mm]

1500 - 15000 63 2 50 198 350 895


         

2000 - 20000 75 2 1∕2 65 198 350 896


3000 - 30000 75 2 1∕2 65 198 350 896
8000 - 80000 75 2 1∕2 65 198 350 896

 
         

30
Technical information for type SK
Pos. Item Quantity     
1 Taper tube 1    
2 Float 1
3 Bottom insert 1
4 Top insert 1
5 Union nut 2
6 Union end  2
7 O-Ring 2
8 Flow value indicator 2

Pressure loss for type SK


Type Loss (mm Wp) 
SK 10/100  242
SK 11/110 242
SK 12/120 242
SK 18/180 255
SK 19/190 255
SK 20/200 255
SK 21/210 255
SK 29/290 254
SK 30/300 305
SK 31/310 305

Type Loss (mm Wp)


SK 40/400 312
SK 41/410 312
SK 50/500 44
SK 51/510 44
SK 52/520 44

Type Loss (mm Wp)


SK 60/600 83
SK 61/610 83
SK 62/620 83
SK 70/700 46
SK 71/710 46
SK 72/720 46
SK 73/730 46

31
Spare part for variable area flow meter
SK50-SK73/SK500-SK730
Short version taper tube Polysulfone
Type d DN Code  

[mm] [mm]

SK 50 / 500 16 10 198 801 341


       

SK 51 / 510 16 10 198 801 342


SK 52 / 520 16 10 198 801 343
SK 60 / 600 20 15 198 801 449
SK 61 / 610 20 15 198 801 450
       

SK 62 / 620 20 15 198 801 451


SK 70 / 700 32 25 198 801 445
SK 71 / 710 32 25 198 801 338
SK 72 / 720 32 25 198 801 339
SK 73 / 730 32 25 198 801 340
         
Short version taper tube PVC-U transparent
Type d DN Code  

[mm] [mm]

SK 50 / 500 16 10 198 803 790


       

SK 51 / 510 16 10 198 803 791


SK 52 / 520 16 10 198 803 792
SK 60 / 600 20 15 198 803 793
SK 61 / 610 20 15 198 803 794
       

SK 62 / 620 20 15 198 803 795


SK 70 / 700 32 25 198 803 796
SK 71 / 710 32 25 198 803 797
SK 72 / 720 32 25 198 803 798
SK 73 / 730 32 25 198 803 799
         
Short version float PVDF
Without magnet
Type d DN Code  

[mm] [mm]

SK 50 / 51 / 52 16 10 198 806 219


       

SK 60 / 61 / 62 20 15 198 806 220


SK 70 / 71 / 72 / 73 32 25 198 806 221
         
Short version float PVDF
With magnet bistable
Type d DN Code  

[mm] [mm]

SK 500 / 510 / 520 16 10 198 806 222


       

SK 600 / 610 / 620 20 15 198 806 223


SK 700 / 710 / 720 / 730 32 25 198 806 224
         
Short version float PTFE
Without magnet
Type d DN Code  

[mm] [mm]

SK 73 32 25 198 807 166


       

         

32
Short version top insert PVDF
Type d DN Code  

[mm] [mm]

SK 50 / 500; 51 / 510; 52 / 520 16 10 198 807 188


       

SK 60 / 600; 61 / 610; 62 / 620 20 15 198 807 187


SK 70 / 700; 71 / 710; 72 / 720; 73 / 730 32 25 198 807 182
         

33
Adjustment Factors
Temperature-adjustment table for gases
    Calibrating temperature (°C)
    0 10 20 30 40 50 60 70 80
Operating 0 1 1.018 1.035 1.052 1.07 1.088 1.103 1.12 1.135
temperature 10 0.983 1 1.018 1.035 1.051 1.068 1.084 1.1 1.116
(°C) 20 0.965 0.983 1 1.015 1.032 1.05 1.065 1.08 1.096
  30 0.948 0.966 0.983 1 1.015 1.031 1.047 1.062 1.08
  40 0.933 0.95 0.967 0.984 1 1.015 1.031 1.046 1.061
  50 0.92 0.936 0.953 0.968 0.984 1 1.015 1.03 1.045
  60 0.905 0.922 0.938 0.953 0.968 0.985 1 1.015 1.03
  70 0.892 0.907 0.924 0.94 0.955 0.97 0.985 1 1.014
  80 0.88 0.895 0.912 0.927 0.943 0.965 0.971 0.987 1

Use this chart to adjust the displayed values for


gaseous media of your flow meter, if the operating
temperature differs from the underlying temperature
(20°C) at calibrating time.
Example:
Calibrating temperature is 20°C and operating
temperature is 70°C. Take the factor 0.924 from the
calibrating temperature column for 20°C and the
operating temperature line 70°C. The values shown by
the flow meter have to be multiplied by this factor so the
actual flow volume at an operating temperature of 70°C
can be calculated. You get the factor with the following
formula:

Tc = calibrating temperature
To = operating temperature
Note:
Operating temperature >calibrating temperature:
Factor <1
Operating temperature <calibrating temperature:
Factor >1
Density-adjustment table for gases
    Gases for calibration
operating P            
gasses [kg/Nm ] 3
air oxygen nitrogen ammonia acetylene chlorine
air 1.293 1.000 1.050 0.983 0.772 0.953 1.580
oxygen 1.429 0.953 1.000 0.935 0.735 0.906 1.500
nitrogen 1.251 1.017 1.069 1.000 0.786 0.968 1.604
ammonia 0.771 1.295 1.360 1.272 1.000 1.232 2.040
acetylene 1.171 1.050 1.105 1.033 0.812 1.000 1.660
chlorine 3.220 0.633 0.665 0.623 0.490 0.603 1.000
hydrogen 0.089 3.810 4.010 3.750 2.940 3.630 6.020
carbon dioxide 1.977 0.808 0.850 0.796 0.625 0.770 1.275
sulphur dioxide 2.926 0.668 0.698 0.654 0.514 0.633 1.050
coal gas 0.550 1.532 1.610 1.506 1.185 1.460 2.420
propane 2.020 0.800 0.841 0.786 0.618 0.762 1.262

34
    Gases for calibration  
operating P   carbon sulphur      
gasses [kg/Nm ]3
hydrogen dioxide dioxide coal gas propane  
air 1.293 0.262 1.238 1.495 0.652 1.250  
oxygen 1.429 0.250 1.175 1.430 0.621 1.189  
nitrogen 1.251 0.267 1.255 1.530 0.664 1.272  
ammonia 0.771 0.340 1.600 1.946 0.845 1.620  
acetylene 1.171 0.276 1.300 1.580 0.685 1.314  
chlorine 3.220 0.166 0.785 0.953 0.413 0.792  
hydrogen 0.089 1.000 4.715 5.725 2.480 4.760  
carbon dioxide 1.977 0.212 1.000 1.216 0.528 1.010  
sulphur dioxide 2.926 0.174 0.823 1.000 0.433 0.830  
coal gas 0.550 0.403 1.895 2.306 1.000 1.915  
propane 2.020 0.210 0.990 1.205 0.522 1.000  
Use this chart to adjust the displayed values for gaseous media of your flow meter, if the specific media gravity differs
from the underlying specific gravity (1.293 kg/Nm3 (air)) at calibrating time.

Example:
Specific gravity at calibrating time is 1.293 kg/Nm 3

(air). The media hydrogen with its specific gravity of


0.089 kg/Nm should be measured. From the column
3

hydrogen, in line seven for operating gas, you get the


factor 3.81 . The values shown by the flow meter have
to be multiplied by this factor so the actual flow volume
at a specific gravity of 0.089 kg/Nm can be calculated.
3

Note:
Operating gas density >calibrating gas density:
Factor <1
Operating gas density <calibrating gas density:
Factor >1
Density-adjustment table for liquids
    Calibrating solution (kg/l)
float material PVDF
    0.5 0.6 0.7 0.8 0.9 1 1.1 1.2
Density of 0.5 1 1.105 1.2 1.29 1.38 1.464 1.545 1.63
operating 0.6 0.903 1 1.084 1.168 1.248 1.32 1.397 1.475
liquid 0.7 0.834 0.923 1 1.078 1.15 1.22 1.29 1.36
  0.8 0.775 0.856 0.928 1 1.066 1.133 1.196 1.262
  0.9 0.724 0.802 0.87 0.937 1 1.06 1.12 1.18
  1.0 0.683 0.755 0.818 0.883 0.94 1 1.055 1.114
  1.1 0.645 0.715 0.771 0.836 0.892 0.946 1 1.055
  1.2 0.613 0.678 0.735 0.793 0.845 0.896 0.947 1
  1.3 0.585 0.648 0.7 0.755 0.807 0.857 0.903 0.955
  1.4 0.56 0.62 0.671 0.723 0.773 0.82 0.865 0.913
  1.5 0.537 0.595 0.645 0.695 0.743 0.787 0.832 0.877
  1.6 0.515 0.57 0.618 0.665 0.712 0.755 0.798 0.84
  1.7 0.496 0.548 0.595 0.641 0.685 0.726 0.767 0.81
  1.8 0.478 0.538 0.574 0.617 0.66 0.7 0.74 0.78
  1.9 0.462 0.511 0.555 0.597 0.638 0.676 0.715 0.755
  2.0 0.446 0.495 0.536 0.578 0.617 0.654 0.691 0.73

35
    Calibrating solution (kg/l)
float material PVDF
    1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
Density of 0.5 1.71 1.785 1.86 0.94 2.02 2.09 2.16 2.24
operating 0.6 1.545 1.615 1.68 0.754 1.82 1.89 1.95 2.02
liquid 0.7 1.425 1.49 1.55 1.615 1.68 1.745 18 1.865
  0.8 1.325 1.38 1.43 1.5 1.56 1.62 1.67 1.73
  0.9 1.24 1.295 1.35 1.405 1.46 1.515 1.57 1.62
  1.0 1.17 1.22 1.27 1.325 1.375 1.43 1.48 1.53
  1.1 1.106 1.155 1.2 1.255 1.3 1.35 1.4 1.45
  1.2 1.05 1.095 1.14 1.19 1.235 1.28 1.33 1.37
  1.3 1 1.044 1.088 1.134 1.176 1.22 1.264 1.305
  1.4 0.958 1 1.042 1.085 1.13 1.17 1.21 1.25
  1.5 0.92 0.96 1 1.042 1.084 1.125 1.16 1.205
  1.6 0.882 0.92 0.958 1 1.04 1.08 1.11 1.15
  1.7 0.848 0.886 0.923 0.961 1 1.038 1.072 1.11
  1.8 0.817 0.853 0.888 0.926 0.962 1 1.032 1.07
  1.9 0.79 0.826 0.858 0.897 0.93 0.968 1 1.034
  2.0 0.798 0.798 0.83 0.867 0.9 0.935 0.965 1
Use this chart to adjust the displayed values for liquid media of your flow meter, if the specific media gravity
(1.0 kg/l (water)) differs from the underlying specific gravity at calibrating time.

Example:
Specific gravity at calibration 1.0 kg/l.The liquid media
with a specific gravity of 0.9 kg/l is to be measured.
If you have a calibrating solution of 1.0 kg/l you take
in line five the factor 1.06. The values shown by the
flow meter have to be multiplied by this factor so the
actual flow volume at a specific gravity of 0.9 can be
calculated.
Note:
New density is higher: factor <1
New density is lower : factor  >1

icenta Controls Ltd, Unit 3 The Woodford Centre, Lysander Way, Old Sarum Park, Salisbury, SP4 6BU, UK
Tel: +44 (0)1722 410777 Lo-Call: 0844 543 0844 Fax: +44 (0)1722 326818 Email: sales@icenta.co.uk www.icenta.co.uk
Pulsation
Damper

6
Easy dosing during large
pressure fluctuations
Pulsation dampener PDS

Easy dosing Functions

The typical acceleration and deceleration of media displaced by dosing •• Stroke volume 15 – 1200 ml/stroke
pumps may cause considerable trouble if this characteristic is not taken •• Hose as a separating diaphragm
into account. On the suction side, •• Compressed air as a dampening gas pocket
cavitation and thus interruption of the suction flow may occur as a result •• Integration in the pressure line is possible
of high acceleration. On the discharge side, strong forces produced in long
lines may damage the dosing pump. Furthermore damaging pulsations
occurring in piping systems may also lead to destruction of the equipment. Technical data
Flow meters require a rather uniform flow for perfect function. Float ele-
ment flow meters cannot be installed at all on the discharge side of dosing
pumps without special precautions, because the float element would move PDS 80 250 750 2500 7500
extremely up and down. ml/
Stroke volume* 15 40 120 400 1200
The function is based on an energy-converting compression and stroke
expansion of a gas cushion. During the pressure increase, a portion of perm.
the conveyed medium is saved and returned to the pipe network after the operating bar 10 4
pressure has been reduced. Pulsation dampers are divided between those
pressure
with and those without a separating diaphragm In pulsation dampers
without a separating diaphragm, the medium is in immediate contact with Pre-tension
bar Max. 6 2.5
the gas pocket, which is formed during the compressed air previously pressure
locked in. After start-up, this compressed air is compressed to the volume temperature °C Max. 50
to be dampened. As the compressed air is gradually dissolved in the
medium, periodic ventilation in a depressurised condition is necessary. *applies for the residual deviation +/- 10% of the nominal pressure with
This disadvantage can be avoided by the use of a pulsation damper with simple pumps.
separating diaphragms. This method separates the dampening gas pocket For further options see “Selection guide” on page 2.
from the medium conveyed through an elastic diaphragm, thus preventing
absorption.

Dosing Liquids
Conveying Gases
Control Systems
Dimensions
PDS 80 PDS 250
All dimensions in mm All dimensions in mm

G1 1/4
G 3/4

64
50

140 M8

M6 314
74,5
172

PDS 750 PDS 2500


All dimensions in mm All dimensions in mm
G1 1/4

G2
Ø9
347
363 Ø 11
530
541
PDS 7500
All dimensions in mm
G2 3/4

Ø 13

710
720

Selection guide
Size of the pulsation damper Vo [cm3]
00
00
00
0

0
0

0
0
0

30
20

60
30

20
80
80

40

10

00
10

20
dosing flow fluctuations around the mean

40

PI-12701-02-V03 | Copyright 06.2016 by Lutz-Jesco GmbH

15
00
60
+/- % pressure fluctuations /

10
00 000

8
8
0

7
10

6
5
4
Subject to technical changes

1
1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000
stroke volume [cm3 / stroke]

Lutz-Jesco GmbH Am Bostelberge 19 Phone: +49 5130 5802-0 E-mail: info@lutz-jesco.com


30900 Wedemark Fax: +49 5130 580268 Website: www.lutz-jesco.com
Back-Pressure
&
Pressure-Relief Valves

9
For constant pressure and high levels of
safety
Shutoff, back-pressure and pressure relief valves

Constant pressure and high levels of safety Functions

Back-pressure and pressure-relief valves are fittings for dosing systems •• Output range from 75 – 1500 l/h, up to 250 bar
Depending on the task involved, they are used to increase the dosing •• Deployment in a potentially explosive atmosphere is possible
accuracy or to protect the system against excess pressure. If the delivery (spring-loaded seat valve DN6 200 bar and DN10 250 bar)
pressure is higher than the dosing pressure, dosing without a back-pres- •• Assembly in any installation location (only spring-loaded seat valves
sure valve is not possible. must be installed vertically)
With the dosing of fluids, back-pressure valves generate a defined back •• Installation of a pressure-relief valve with return to the dosing tank
pressure on the pressure side of a dosing pump. possible
This is required in the following cases:
•• Strongly fluctuating pressure. Exact dosing results are impossible
without a back-pressure valve.
•• The pressure on the suction side is higher than on the pressure side.
•• Dosing in a pressureless line is required.
Pressure relief valves have an important safety function for protecting the
dosing pump and the associated pipes and fittings. The dosing pump can
generate a pressure that is many times the rated one.
Various reasons, e.g. soiling or operating errors can result in blocked
pressure lines. At an appropriate pressure, a pressure relief valve opens a
bypass line and protects the system in this way from damage caused by
over-pressure.
A shutoff valve (A) enables the dosing system to separate the non-return
valve from the pressurized system.
The shutoff valve enables the maintenance of the non-return valve after
separation from the system and should be closed before longer down
times because the leak-free nature of the non-return valve could be
restricted through soiling particles or wear.
Technical data

Valve type Nominal width Nominal pressure Nominal flow max. temperature
DN6 PN16 75 l/h
PVC: 35 °C
Diaphragm shut-off valve DN10 200 l/h
PN10 PP-GF, PVDF and stainless steel: 50 °C
DN15 500 l/h
DN6 75 l/h
Needle shutoff valve PN200 Stainless steel: 120 °C
DN10 200 l/h
PVC: 35 °C
DN6 PN16 75 l/h
PP-GF, PVDF and stainless steel: 50 °C
DN10 200 l/h PVC: 35 °C
PN10
Back-pressure and DN15 500 l/h PP, PVDF and stainless steel: 50 °C
pressure-relief valve DN25 850 l/h
(Diaphragm valve with
spring loading) DN32 1400 l/h
DN40 PN10 (PN16) 2250 l/h PP, stainless steel 50 °C
DN50 3600 l/h
DN65 5000 l/h
DN6 PN200 40 l/h Stainless steel: 120 °C
Pressure-relief valve
(spring-loaded seat valve) 480 l/h (10 bar)
DN10 PN250 Stainless steel: 280°C
1500 l/h (100 bar)

Dimensions

Diaphragm shutoff valve DN6, DN10, DN15 Needle shutoff valve DN6, DN10
All dimensions in mm All dimensions in mm
G
N
N
A

D
D

C
B
B
C
G

Nominal Nominal
A B C D N F ØG A B C D N ØG
width width
DN6 G1/4 10 40 23 102 46.5 4.5 DN6 G1/4 50 12 max.
12.5 50
DN10 G3/8 12 55 19 107 72 7 DN10 G3/8 57 15 87.5
DN15 G1/2 16 75 22 102 92 7
Dimensions

Back-pressure and pressure-relief valve DN6, DN10, DN15 (spring-loaded diaphragm valve)
All dimensions in mm
H

H
C
C

A
L B
L
D
D

F
E
E
F

Plastic version Stainless steel version

Nominal width Material A B C D E F H L


Plastic - - 140
125 –
DN6 Stainless steel* - - 21.5 5 60 71 100
140
Stainless steel G1/4 12 41
G3/8 12 50
Plastic Grommet Ø13 - 92 112 128
125 –
DN10 Ø20 16 18.5 7 90
150
G3/8 49
Stainless steel 18 72 90
G1/2 107
G1/2 17 70
Grommet Ø16 - 130 – 156
Plastic 21
Ø20 16 160 112
DN15 7 92 112
Ø25 19 120
G1/2 140 – 74
Stainless steel 25 18
G3/4 165 130
* with hose clamp connection in PVDF

Back-pressure valves are also available in combination with pressure-relief valves or shutoff valves.
Dimensions

Back-pressure and pressure-relief valves DN25, DN32, DN40, DN50, DN65 (spring-loaded diaphragm valves)
All dimensions in mm
H

H
A

d
C
C

D
F
B
L L

Nominal
Material A B C D d F H L
width
G1 20 140
Plastic Ø 32 22 32 200
DN25 - - 149 220 – 255
Ø 40 32 220
Stainless steel G1 30 22 140
Plastic G1 1/4 22 31 - - 149 220 – 255 140
DN32
Stainless steel DN32 - 24 100 18 140 160 200
Plastic G1 1/2 22 38 - - 159 240 – 270 152
DN40
Stainless steel DN40 - 30 110 18 150 180 235
Plastic G2 27 38 - - 170 240 – 270 156
DN50
Stainless steel DN50 - 38 125 18 165 185 260
DN65 Plastic G2 1/2 28 46 - - 190 260 – 295 172

Dimensions

Pressure-relief valve DN6 (spring-loaded seat valve) Pressure-relief valve DN 10 (spring-loaded seat valve)
All dimensions in mm All dimensions in mm
(c. 110 bar at 200 bar)

PI-12501-02-V01 | Copyright 02.2015 by Lutz-Jesco GmbH


67

G3/8
12

185.5
11

10
Subject to technical changes

G1/4
G1/2

26
34

14
14

G1/2
40

Lutz-Jesco GmbH Am Bostelberge 19 Phone: +49 5130 5802-0 E-mail: info@lutz-jesco.com


30900 Wedemark Fax: +49 5130 580268 Website: www.lutz-jesco.de
Calibration
Column

4
Y-Shape
Strainer

7
BA-12202

Dirt Trap

Operation & Maintenance Instructions


EN Read these operation and maintenance instructions before start up!
02
To be held for future reference.
MB 1 22 02 / 1

Dirt Trap
General
For safety reasons, pumps in general and metering
pumps in particular should be fitted with a dirt trap in
the suction pipe. The dirt trap prevents blocking of
the valve function by floating elements and fluffs. It
can also be used for the motive water supply of a
chlorination plant. In this case a dirt trap must be
provided if the ejector is fed directly and without other
fittings with the motive water (e.g. pressure reducer
combined with dirt trap).

The dirt trap is available in stainless steel as shown

approx.
here and in plastic as shown on the next page.

approx.
Attention!
The dirt trap has to be assembled in such a
way that in case of disassembling the
accumulated dirt cannot fall back into the pipe.

Construction and connection dimensions PN 16

Selection Table
Stainless steel version
Size DN G 3/8 G 1/2 G 3/4 G1 G 1 1/4 G 1 1/2 G2
Flow l/h 250 400 650 1000 1600 2500 4000
Mesh size mm 1 1 1 1 1 1 1
Length L mm 58 64 75 90 112 120 150
Height H mm 35 42 50 62 78 82 95
Extension height H1 m m 80 87 95 107 138 157 170
Weight kg 1.1 1.1 1.3 1.8 3.4 5.2 9.8
Dirt trap assembly 12224982 12224983 12224984 12224985 12224986 12224987 12224988

Items 1+2 (spraypipe and gasket) upon request.

4.05
MB 1 22 02 / 2
Dirt Trap

The dirt trap shown here is made of transparent PVC and has cemented connecting pieces on both
sides. Upon request, it can be supplied with threaded parts (see "E") or with adjusting parts (see "A").

Construction and connection dimensions

Selection Table
Plastic version
Size DN 15 20 25 32 40 50
inch 1/2 " 3/4 " 1" 1 1/4 " 1 1/2 " 2"
Flow 400 650 1000 1600 2500 4000
Mesh size mm 0.5 0.5 0.5 0.5 0.5 0.5
Cemented conn. piece ø d mm 20 25 32 40 50 63
Length L mm 124 144 154 174 194 224
Length L1* mm 130 150 160 180 200 230
Length L2* mm 144 164 174 194 218 252
Height H mm 65 76 90 104 124 148
Extension height H1 approx. mm 110 130 155 180 210 260
Thread ø G inch G1 G 1 1/4 G 1 1/2 G2 G 2 1/4 G 2 3/4
Weight kg 0.11 0.17 0.26 0.38 0.64 1.00
Dirt trap with EPDM seal 12224976 12224977 12224978 12224979 12224980 12224981
Dirt trap with FPM seal 12224964 12224965 12224966 12224967 12224968 12224969
Spraypipe (1) 24970 24971 24972 24973 24974 24975
Gasket (2) EPDM 80105 80107 80108 80110 80112 80114
Gasket (2) FPM (Viton) 80075 80106 80069 80109 80111 80113

L1* = length when using two adjusting parts ( "A").


L2* = length when using two threaded parts ( "E").

Improved changes are always reserved without notice. 4.05


Warranty EN
12
Please copy and send with the device.
If the device breaks down within the period of warranty,
please return it in a cleaned condition with the complete warranty application, filled out.

Sender
Company:.......................................................................... Phone:......................................... Date:........................................

Address:...............................................................................................................................................................................
Contact person:....................................................................................................................................................................

Manufacturer order-no.:..................................................... Delivery date:...............................................................................


Device type:....................................................................... Serial no.:....................................................................................

Nominal capacitynominal pressure:........................................................................................................................................

Description of fault:...............................................................................................................................................................

..........................................................................................................................................................................................
..........................................................................................................................................................................................
Type of fault:
1. Mechanical fault 2. Electrical fault
o premature wear o loose connections such as plug connector or cable
o wear parts o operating elements (e.g.. switches/buttons)
o breakage/other damage o electronics - corrosion
o damage in transit

3. Leaks 4. No or inadequate function


o connections o defective diaphragm
o dosing head o other

Service conditions of the device


Point of use / system designation:....................................................................................................................
Accessories used (Suction line, etc.):................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
Commissioning (date):.....................................................................................................................................
Duty peroid (approx. operating hours):..............................................................................................................

Please describe the specifics of the installation and provide a simple diagram with details of the material, diameter,
length and levels.
Declaration of harmlessness EN
12
Please copy and send in with your device!
Please display anon the outer packaging!

Declaration of harmlessness
(please fill out a separate form for each appliance)

We forward the following device for repairs:

Type of device: ___________________________________________________________________

Part-no.: ________________________________________________________________________

Order-no.: _______________________________________________________________________

Delivery date: ____________________________________________________________________

Reason for repair: _________________________________________________________________

______________________________________________________________________

Medium used:_____________________________________ Properties: irritant: yes/no


corrosive: yes/no

We hereby certify that the machine has been thoroughly cleaned inside and out before its dispatch and that it is free from health risk chemical,
biological and radioactive materials as well as having been drained of oil. *)

If the manufacturer find it necessary to carry out further cleaning work, we accept the charge will be made to us.

We certify that the aforementioned information is correct and complete and that the unit is dispatched in compliance with legal requirements.

Company / address: Phone:


Fax:
����
E-Mail:
Customer-number:
Contact person:

________________________ _ ____________________________
Date Signature / stamp
*) If not applicable please cross out!
Lutz-Jesco GmbH
Am Bostelberge 19
30900 Wedemark
Germany

Phone: +49 5130 5802-0


Fax: +49 5130 580268
info@lutz-jesco.com
www.lutz-jesco.com/de

24h-Hotline: +49 5130 580 280

Austria Great Britain Netherlands Hungary

Lutz-Jesco GmbH Lutz-Jesco (GB) Ltd. Lutz-Jesco Nederland B.V. Lutz-Jesco Üzletág

Aredstraße 7/2 Gateway Estate Nijverheidstraat 14 C Vasvári P. u. 9.


2544 Leobersdorf West Midlands Freeport 2984 AH Ridderkerk 9024 Györ
Austria Birmingham B26 3QD Netherlands Hungary
Great Britain

Phone: +43 2256 62180 Phone: +44 121 782 2662 Phone: +31 180 499460 Phone: +36 96 523046
Fax: +43 2256 6218062 Fax: +44 121 782 2680 Fax: +31 180 497516 Fax: +36 96 523047
info@lutz-jesco.at info@lutz-jesco.co.uk info@lutz-jesco.nl info@lutz-jesco.hu
www.lutz-jesco.at www.lutz-jesco.co.uk www.lutz-jesco.nl www.lutz-jesco.hu

USA East Asia Middle East

Lutz-JESCO America Corp. Lutz-Jesco Lutz-Jesco Middle East FZE


East Asia Sdn Bhd *40
*40
"$FS U J ÙDBU J
2VBMJUZ.BOBHFNFOU
,3
*40
55 Bermar Park 6 Jalan Saudagar U1/16 P.O. Box 9614
P
%&
O

&OWJSPONFOUBM.BOBHFNFOU
*40
Rochester, NY 14624 Hicom Glenmarie Industrial Park SAIF-Free Zone Center
7PMVOUBSZQBSUJDJQBUJPOJOSFHVMBS
USA 40150 Shah Alam /Selangor Sharjah DF S U J ÙFE NPOJUPSJOH

Malaysia UAE
Best.-Nr. BB-12202-02-V03
Phone: +1 585 426-0990 Phone: +603 5569 2322 Phone: +971 6 5572205 Technische Änderungen
Fax: +1 585 426-4025 Fax: +603 5569 1322 Fax: +971 6 5572230 und Irrtümer vorbehalten
mail@jescoamerica.com info@lutz-jescoasia.com info@jescome.com © Lutz-Jesco GmbH 03.2013
www.jescoamerica.com www.lutz-jescoasia.com www.jescome.com Printed in Germany

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