CL2

Pre-Cleaner CL-P
Type-No. 053 25 00 / 04
Operating Instruction
06/2004 en
This operating instruction contains information protected by copyright. No part of this operating instruc-
tion may be copied, printed, filmed or reproduced, processed, duplicated or disseminated by any other
means, either in whole or in part, without our prior written consent.
We are not liable for damage or problems arising from the use of items of special equipment, parts and
replacement parts which are not original-Trützschler-products or -replacement parts.
The German version is the authoritative version of this operating instruction.
 2004 Trützschler GmbH & Co. KG, Mönchengladbach

All rights reserved
Trützschler GmbH & Co. KG

Textilmaschinenfabrik
D-41199 Mönchengladbach
Postfach 41 01 64
Telefon +49 2166 607-0
Telefax +49 2166 607-405
E-Mail info@truetzschler.de
Internet www.truetzschler.com
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Definition of Machine Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mechanical Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Organisational Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety of Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Avoiding Machine Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Symbols employed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Conventions Employed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of assembly groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Delivery unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Waste suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Assembly groups and drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electrics and electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operating- and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Master switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Service-key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
General operating unit ABE2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Notes on operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Entering and calling up data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Operating sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Machine control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Switching on the machine (initial start ---up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Checking miniature control system KSZ4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Switching on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Setting language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Activating numeric help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Entering date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Setting rotational speed limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Establishing a network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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Seting network address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Completing initial start ---up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Putting the machine into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Switching the machine on
(after pressing the ”Drives OFF” key) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Switching the machine on again
(after switching off the machine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Switching on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Switching the machine on again (after a fault) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Ending operation (interrupting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Switching off the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Calling up P-functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Ending P-functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Key ”H” within a function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Overview of P-functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
P-function groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
H-overview of function groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Service-functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
P34- keys (operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
P35 - central locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
P39 - Light ---emitting diode (operating unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Parameterisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
P40 - Rotational speed limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Rotational speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
P50 - Rotational speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
P51 - Pressure / volume flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Configuration, software-information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
P80 - Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Numeric help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
P87 - Display/set TKN-address; network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
P89 - Programme numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Time management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
P91 - display protection (screen saver) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
P98 - Setting date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
P99 - Displaying date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Setting the grids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Setting differential pressure and volume flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Fresh air inlet screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Central unit KSZ4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Servicing-work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Switching to service-mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Checking the rotational direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Ending service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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Replacing the memory card (Flash-EPROM) on the KSZ4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Checking the tension of belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Occurence and remedying of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Fault display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Starting up again after a fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Fault messages, causes and solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Maintenance scaffold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
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053 25 00 / 04 S CL-P S en S 06/2004
Introduction
Introduction
In this chapter you will find important safety pre- About this operating and
cautions as well as explanations on the structure
of this operating and service manual and on the service manual
symbols and conventions employed.
This service manual describes how to operate
and service the machine correctly.
How to use this manual Trützschler attaches great importance to you ope-
rating the machine safely, correctly and economi-
This manual contains a description of the ma-
cally. It is therefore important that you read this
chine and then describes basic operation for
service manual through carefully before you start
every day usage. In the chapter, Settings, you will
to work with the pre---cleaner. The operating and
find full explanations of all options for setting the
service manual contains important information
machine in order to meet to your own require-
that will help you to avoid hazards and to in-
ments.
crease the reliability and service life of the ma-
The information in this operating and service machine and the attached components.
nual can be accessed in three ways:
In the interests of your own safety, read the sec-
– By reading the text in the order it is presen- tion Safety Precautions from page 10 onwards.
ted. Follow all the instructions precisely so that you do
not endanger yourself or other colleagues and in
– By searching in the table of contents for the
order to avoid damage to the machine.
required information.
Should you have any questions about the opera-
– The index (table of key words) in the appen-
tion of the machine that are not answered in this
dix leads you to the sections of the operating
service manual, please contact:
and service manual you are looking for.
Postfach 41 01 64
Telephone+49 2166 607-0
Fax +49 2166 607-405
E-mail info@truetzschler.de
053 25 00 / 04 S CL-P S en S 06/2004 7

Introduction
Intended Use
The CL-P pre---cleaner is designed exclusively for
pre---cleaning cotton fibres and synthetic fibres.
Use in any other way does not constitute proper,
intended use. Never use the CL-P pre---cleaner for
any other purposes.
Definition of Machine Sides
The definition of the machine sides, ”left” and

”right”, are in line with the definitions for spinning
mill machines in DIN ISO 92. For machines with a
material flow in one direction, the machine sides
are defined looking against the direction of mate-
rial flow.
Example: The operating unit is at the front, on the
left hand side on the front of the housing (see ar-
row).
8 053 25 00 / 04 S CL-P S en S 06/2004

Introduction
Mechanical Type Plate

The CL-P pre---cleaner type plate, with which you
can identify exactly the machine, is situated on
the machine frame. You require this data for cor-
respondence with Trützschler’s customer service
in order to be able to match individual compo-
nents to the machine. The type plate contains the
following data:
– Type designation
– Type number
– Commission number
– Year of manufacture
Electrical Type Plate

The type plate is situated on the outside of the
door to the control cabinet (see figure).
It features the following data:
– Operating voltage
– Control voltage
– Connected load
– Drawing number
– Manufacturer’s address
053 25 00 / 04 S CL-P S en S 06/2004 9

Introduction
Safety Measures
Organisational Measures Avoiding Machine Damage

The machine has been built to the state---of--- As the owner of the machine, you are responsible
the---art and the recognised safety regulations. If for the following points:
used in an improper manner, however, the ma-
– Use the machine exclusively for applications
chine may pose a danger to the life and limb of
described as a proper, intended use.
the operator or of other persons, or machine func-
tions may be impaired. – Observe the operating conditions and materi-
als for the machine described in this opera-
The personnel employed to work on or with the
ting and service manual.
machine must have read and understood this ser-
vice manual before starting work. This applies in – Observe the stipulated maintenance inter-
particular to personnel who are only required to vals.
work on the machine occasionally, e.g. for main-
– Use only original spare parts and process
tenance work.
media recommended by Trützschler
The owner of the machine is obliged to ensure
that the machine is operated safely and does not
present a hazard. He can achieve this through the
following measures:
– Ensuring that the service manual is available
on the machine at all times,
– Carrying out regular training courses
– Monitoring the safety- and hazard---con-
scious working of the personnel at regular
intervals.
Safety of Persons
The personnel employed for operation and main-
tenance must be qualified for their work or must
have been instructed by qualified persons.
Qualified persons are those with sufficient know-
ledge of the machine as a result of their technical
training and experience. These persons are suffi-
ciently familiar with the relevant local and national
work safety and accident prevention regulations
to be able to assess the safe working condition of
the machine.
– Observe the working instructions for your
place of work.
– Observe the relevant accident prevention re-
gulations.
– Observe the safety precautions contained in
this operating and service manual.
10 053 25 00 / 04 S CL-P S en S 06/2004

Introduction
Safety Instructions switching on. This applies in particular for ma-

chine combinations and machines which cannot
Read the following safety instructions carefully be monitored in all areas at the same time due to
and observe them at all times. They are given for their size.
your own safety, for the safety of your colleagues
and in order to avoid any damage to the machine Carry out modifications to the machine or its com-
and the attached components. ponents only after consultation with Trützschler
after---sales service. Otherwise major malfunc-
tions may occur causing serious personal injury
Before switching on the machine and irreparable machine damage.
As owner of the machine, ensure that only quali-
fied personnel are employed to operate the ma- Further notes
chine.
If this machine is moved to another location or
Also ensure that the machine is inspected by qua- sold to another company, this service manual
lified personnel for a safe and hazard---free condi- must accompany the machine - it is an integral
tion before it is switched on for the first time, after part of the machine.
maintenance work and after any technical modi-
fications. Ensure that the floor around the machine is not
soiled with oil or grease after maintenance work.
As operator of the machine, ensure that you re- Otherwise there is a risk of operators or other per-
quest all persons in the danger area of the ma- sons slipping and suffering serious injuries.
chine to leave the area.
Electrical installation and control cabinet

Ensure that the doors to the control cabinet are
kept locked at all times. The key should be kept
by a responsible and qualified person, e.g. the
plant electrician.
Ensure that no liquids are allowed to penetrate
into the control cabinet or other components.
Should this nevertheless happen, switch off the
machine at the master switch, lock the switch to
prevent unauthorised switching on and inform the
responsible specialist personnel or the Trütz-
schler after---sales service.
Maintenance work
As owner of the machine, ensure that only quali-
fied personnel are employed to carry out mainte-
nance work on the machine.
Install and activate all protective and safety- in-
stallations correctly after all maintenance work.
Work on the machine going beyond the opera-
tions described in the chapter Maintenance may
only be carried out by Trützschler after---sales ser-
vice personnel or by persons authorised by Trütz-
schler.
Start all set---up- and maintenance operations
only when the machine has been disconnected
from the power supply and has come to a stand-
still. Secure the master switch in the OFF position
by means of a padlock and a warning sign or by
other suitable means to prevent unauthorised
053 25 00 / 04 S CL-P S en S 06/2004 11

Introduction
Symbols employed Conventions Employed

The following symbols are employed in this ope-
rating and service manual: Bold type
Messages and designations of key pads are prin-
DANGER
ted in bold type.
This symbol draws attention to a po-
tential hazard for the operator that
Italics
could result in serious personal injury
or even death. Cross---references to other sections of the text or
other chapters are printed in italics.
Caution
Operating steps
This symbol draws attention to ha-
zards that could result in machine da- Operating steps are marked as follows:
mage or data loss.
1. Open protective hood (1).
2. Set key switch to 0 and remove key.
Note
This symbol draws attention to tips 3. Unscrew hexagon socket screw (2).
and points of particular note that make
operation of the machine easier for Lists
you.
Lists are marked as follows:
Every safety warning specifies the source of the – Variant A
hazard, the potential hazard and the measures to
be taken to avoid the danger. – Variant B
– Variant C
12 053 25 00 / 04 S CL-P S en S 06/2004

Description
Description
Description of functions
Overview of assembly groups

The CL-P pre---cleaner is made up of the following
components:
– Material suction device (1)
– Grid (2)
– Frame (3)
– Internal sheet metal casing (4)
– Waste suction with drive (5)
– Beater rolls with drive (6)
053 25 00 / 04 S CL-P S en S 06/2004 13

Description
11
5
2
10 9
3
4
Feeding Delivery unit

The CL-P pre---cleaner is fed with material from The material is transported from the CL-P through
above by a BR-COI (7) condenser or through pipelines (1 u. 8) to the follow---up machine.
pipelines (6).
Waste suction
Processing
The extracted impurities fall into the pockets of
The tuft material enters the machine vertically and the delivery roll (3) and then into the waste con-
drawn in between the first rotating beater (5 u. 11) duit. (4). The impurities are sucked upwards
and the adjustable grid (10). through pipes, which are laid inside the machi-
The second beater (2 u. 9), which rotates in the ne’s sheet---metal casing, and ejected from the
same direction as the first beater roll, takes on the machine.
tufts and tosses them upwards. This turns the
tufts several times and brings them into contact
with the grid on all sides. This eradicates a large
part of any impurities. This process is repeated
several times until the tufts enter the output area.
14 053 25 00 / 04 S CL-P S en S 06/2004

Description
Assembly groups and drives
Frame
The following assembly groups are contained
within the frame:
7 2
6
3
The assembly group consists of:

– Inner sheet---metal casing,
– Beater with drive,
– Grid,
– Waste suction unit with drive.
Beater with drive

– 2 beaters (1)
– Toothed belt pulleys 310 x 30 SPA (2)
– Toothed belt LW 2800 (3)
– AC motor (4)
– Toothed belt pulley 170 (140) x 30 SPA (5)
– Toothed belt LW 2240 (6)
– Toothed belt pulley 320 x 30 SPA (7)
– Tension roller (8)
– 2 inductive proximity switches (9)
053 25 00 / 04 S CL-P S en S 06/2004 15

Description
Waste suction unit with drive
4 1
3 2

– Delivery roll (1),
– Waste conduit (2),
– AC gear motor (3),
– Suction pipe (4).
16 053 25 00 / 04 S CL-P S en S 06/2004

Description
Material suction unit
1 2
– Volume measuring nozzle (1)

– two fresh air inlet screens (2)
– Pipe bend (3)
053 25 00 / 04 S CL-P S en S 06/2004 17

Description
Safety devices
1 V
H
Door lock
Doors and flaps (1) must be fitted with a safety
switch and locking device in accordance with
DIN/EN/ISO safety regulations.
It is impossible to start up the machine if doors or
flaps are open.
18 053 25 00 / 04 S CL-P S en S 06/2004

Description
Electrics and electronics
Control unit
The CL-P pre---cleaner control unit is made up of
the following components:
– General operating unit ABE2C (1)

– Control cabinet (2)
Control cabinet
The control cabinet is situated on the back, right
hand side of the CL-P pre---cleaner machine.
The ”equipment” (3) mounting plate can be found
in the control cabinet. 3
The miniature control system KSZ4 (4) is installed

on the mounting plate.
Stuck to the inside of the control cabinet door, is
the information plate (adhesive label) marked
”Terminal connection diagram for the KSZ4 cen-
tral unit with a DEA1 E/A-module”.
053 25 00 / 04 S CL-P S en S 06/2004 19

Description
Operating- and display

elements
General
The CL-P pre---cleaner has its own control unit
and is put into operation by the following opera-
ting elements:
– Master switch
– Service-key switch
– General operating unit ABE2C
Master switch
The machine master switch (1) is situated on the
front of the control cabinet.
The master switch (1) is used to switch the opera-
ting voltage on- and off.
Switch positions of the master switch:
O Position ”O” 1
operating voltage off
I Position ”I”
operating voltage on
The master switch also serves as an emergency-

stop-switch.
In order to prevent the machine
being switched unauthorised whilst
maintenance or repair work etc. is
being carried out, secure the
master switch in the zero position
(position ”O”) with a padlock.
20 053 25 00 / 04 S CL-P S en S 06/2004

Description
Service-key switch
DANGER
Risk of death through electric shock!
The mounting plates on lines leading
from the unit controller may still be live
even when the machine is switched
off!
Only carry out work on the electrical
unit of the machine when free of cur-
rent. Make sure the machine is free of
current.
A key switch (1) for machine servicing is installed

at the rear, on the right hand side of the control
cabinet on the machine.
The service-key switch has two switch positions:
– Stellung „0” normal operation (automatic
operating mode)
DANGER
Danger of injury from active machine
parts.
Safety devices may be deactivated
unintentionally if the key is not remo- 0 I
ved.
Always remove the key in position ”0”
(normal operation).
– Position ”I” servicing ON
DANGER
Injury from active machine parts.
In this switch position, parts of the
electrical safety device (e.g. door swit-
ches) are not activated.
053 25 00 / 04 S CL-P S en S 06/2004 21

Description
General operating unit ABE2C
The general operating unit ABE2C (1) is situated

on the right hand side of the machine in the left
hand door.
The following are contained on the operating unit: 1 2
3
– Display (2)
– upper key pad (3)
– lower key pad (4)
– Key switch (5)
4
Display
All the texts required for operation (operating
messages, no-
tes, entry prompts, fault messages etc.) are 5
shown on the display (6). Texts are shown on 2
lines of 20 characters each.
The order of operation is specified in the display.
Any faults are shown in message form (see chap-
ter 5, Faults).
The brightness of the display can be individually 6
adjusted:
Brighter:
– Press and hold ”CE” key in the lower key
pad.
– Press the ”0” key in the lower key pad repea-
tedly until the desired brightness has been
achieved, then release both keys.
Darker:
– Press and hold ”CE” key in the lower key
pad.
– Press the ”1” key in the lower key pad repea-
tedly until the desired brightness has been
achieved, then release both keys.
22 053 25 00 / 04 S CL-P S en S 06/2004

Description
Upper key pad
Commands for controlling the machine are ent-

ered using the keys in the upper key pad (1).
There is an light---emitting diode above each key.
Caution
Knocking or hitting the key pad will
damage it.
1
Operate the keys with a normal press
of the finger. Do not use any sharp ob-
jects.
Note
You can check whether the keys in the
upper key pad are working properly
using programmable function (P-func-
tion) 34.
You can check whether the light---
emitting diodes are working properly
using the keys and P-function 39.
(See pages 50 und 53)
Key Colour Function
F1 yellow Only available with the service switch (position ”0”) in service mode
F2 yellow
F3 yellow Only available with the service switch (position ”0”) in service mode
F4 yellow
yellow Drives ON
red Drives OFF
yellow no function
yellow no function
red Fault message (cancelling a fault)
053 25 00 / 04 S CL-P S en S 06/2004 23

Description
Lower key pad

The data required for the working procedure of
the machine is entered using the keys in the lower
key pad (1).
Caution
Knocking or hitting the key pad will
damage it.
Operate the keys with a normal press
of the finger. Do not use any sharp ob-
1
jects.
Key Colour Function

--- Back to default screen
H yellow
--- Show overview of P-functions
CE red --- Correct entry (delete last entry, call---up last display text)
--- Conclude number entry (confirm)
R yellow --- Confirm display
--- Call up P-function
YES yellow --- Accept function/option
NO red --- Reject function/option
0 9 white --- Enter numbers
24 053 25 00 / 04 S CL-P S en S 06/2004

Description
Key switch
The key switch (2) is used for switching between

operating modes ”P”, ”N” and ”S”.
If operating mode ”P” or ”S” is selected, the light 1
emitting diode (1) above the respective operating
mode display lights up constantly.
Operating mode ”N” has no light emitting diode.
The key can only be removed in position ”N”.
DANGER
parts.
unintentionally if the key is not remo-
ved.
Always remove the key in position ”N” 2
to avoid unauthorised interference
with the operating procedure.
You can check whether the light emitting diodes

above the operating mode display are working
properly using P-function 39 (see page53).
Position Operating mode Function
”N” Normal – Automatic operation

yellow
– Call up P-functions
„P” Programme – Automatic operation

white
– Entry or alteration of data
– Call up P-functions
”S” Service – No function

yellow
053 25 00 / 04 S CL-P S en S 06/2004 25

Description
Notes on operation
General
DANGER
parts.
Before putting the machine into opera-
tion, read the operating and service
manual carefully and in full.
Only qualified and authorised persons
who are familiar with the safety devi-
ces and regulations for the prevention
of accidents may work on the ma-
chine.
The machine is operated using the ABE2C gene-

ral operating unit.
Entering and calling up data

Control commands are entered using the upper
key pad (1) on the operating unit.
Data which is required for the machine’s working
procedure is entered using the lower key pad (2)
on the operating unit.
In automatic operating mode (key switch set to
normal operating mode ”N”), operating messa-
ges and fault messages appear in the display
when one or more faults occur.
The settings are shown by pressing the ”R” key.
It is impossible to change settings in automatic
operating mode ”N”.
In programming mode (key switch set to opera-
ting mode ”P”), entry prompts appear in the dis-
play:
– Select the ”YES” key to confirm the display
or to accept the displayed values.
– Select the ”NO” key in order to not confirm
the display or to not accept the displayed
values.
26 053 25 00 / 04 S CL-P S en S 06/2004

Description
– Using the keys ”0” to ”9”, enter or alter the

required values for processing. You must
confirm selection of the value entered by
pressing the ”R” key. The minimum- and ma-
ximum values and the number of commas
are specified and marked in the respective
texts.
– Using the ”CE” key, you can correct the last
entry, i.e. delete it or call the last text back up.
Each press of the key goes a further step
backwards.
– Use the ”H” key to abort the programme. The
display returns to the initial position and the
overview of function groups is shown (see
page 49).
– If you select a wrong key whilst entering data,
or enter invalid values, a fault message ap-
pears on the screen (see chapter, Faults).
Pressing the ”R” key automatically displays
the last text.
Operating sequence
Operation or the operating sequence is described

from page 33 onwards. The tables are set out
with 4- columns:
8 |Language German? | All further dis-
(1) Line number, | <Y/N>= | plays in German
(2) Texts in the display (poss. illustration or
of operating sequence), Call up next

language
(3) Symbols and Proceed line 9.
(4) Explanations.
Each line represents one operating step.
1 2 3 4
Line number (1)
The line number sets out the order of operation.
Texts in the display (2)

The texts which appear in the display are shown
hear. The texts are shown in typewriter
face.
053 25 00 / 04 S CL-P S en S 06/2004 27

Description
Symbols (3) General note on the operating sequence

The symbols shown here represent, amongst During operation it is possible that the text shown
other things, the operating elements (keys, key in the display is not described in the operating
switches etc.) which have to be selected (see ex- sequence. This is dependent on the position of
planation of-symbols on page 29). the key switch.
If one of the following texts then appears in the
Explanations (4) display and isn’t described,
Here, explanations of the texts and symbols and – carry out this operating step and
sometimes examples can be found. – then continue to follow the operating steps as
they are described in the operating se-
quence.
PROGRAM
to be switched on
Set key switch to operating mode ”P”.
or
NORMAL
to be switched on
Set key switch to operating mode ”N”.
28 053 25 00 / 04 S CL-P S en S 06/2004

Description
Explanation of symbols
The following is an overview of the symbols em-
ployed:
7 8 9
H
4 5
Data entry in the lower key pad using keys ”0” to ”9”
CE 6
0 1 2 3
and the ”R” key.
R
Press corresponding key in upper or lower key pad.

X
Set key switch to the ”N” position.
Set key switch to the ”P” position.
Set key switch to the ”S” position.
Note
Switch on master switch (position ”I”).
Switch off master switch (position ”O”).
Secure master switch in the zero position (position ”O”)

with a padlock.
053 25 00 / 04 S CL-P S en S 06/2004 29

Description
Machine control unit
General
You enter and then save the following data in the
machine control unit (for instance for initial start---
up):
– Language,
– Numeric help,
– Date and time,
– Rotary speed limits,
– Network connection,
– Network address.
Language
Select the language of display-texts from the follo-
wing list:
– German,
– English,
– French,
– Spanish,
– Portuguese
– Italian,
– Dutch or
– Turkish.
You can change the language at any time using
P-function 90 (see page 58).
30 053 25 00 / 04 S CL-P S en S 06/2004

Description
Numeric help
Not all languages are available in the machine
control unit. However, in order to help the user,
numbers (1) are allocated to the information texts
and fault messages. Language specific lists can PROGRAM
be drawn up using these numbers to reproduce to be switched on _21
the content of the texts for the user in his own lan-
guage.
When you activate numeric help, the numbers (1)
are shown in the display, in the second line, on
the right hand edge. All information texts and fault 1
messages, with the respective numbers, are listed
in the chapter ”Faults”.
Numeric help can be switched on- or off at any
time using P-function 80 [see page 58].
Date and time
The date (2) is shown in the display, in the top

line and the time (3) is shown in the last line.
– Date: Day (two digits), month (two digits) 2
and year (four digits) (2).
– Time: Hours (two digits), minutes (two digits)
and seconds (two digits) (3). 24.06.2003
09:44:00
You can change the date and time at any time
using P-function 98 (see page 65).
Default display
When starting the machine, in operation or on
completion of a working process, the default dis- 4 5
play appears in the display:
– Rotary speed of roll 1 in revolutions per mi-
nute (4). 1=###rpm 2=###rpm
– Rotary speed of roll 2 in revolutions per mi- v= 0% #### m3/h
nute (5).
– Opening of bucket wheel lock (7) display:
7 6
0% : bucket wheel lock OFF
100 % : Bucket wheel lock ON
– Display of volume flow rate in the material
suction pipe (6):
053 25 00 / 04 S CL-P S en S 06/2004 31

Description
Rotary speed limits
To ensure the continual and fault free flow of ma-

terial through the machine, the rotary speed of the
rolls must be synchronised. The rolls must there-
fore rotate within a set rotary speed range for the Rotary speed limit
production process. Roll = ### rpm
The minimum rotary speed, below which the ro-
tary speed must not drop during production, is
referred to as the ”rotary speed limit” and is ent-
ered in revolutions per minute [rpm]. The setting
should be approx. 10 % below the maximum ro-
tary speed of the respective roll.
You can change the rotary speed limits at any
time using P-function 40 (see page 54).
The rolls are fitted with stoppage- and rotary
speed monitoring devices so that the rotary
speed can be monitored. If the rotary speed
drops below or fails to reach the rotary speed li-
mit, a fault message appears accordingly (see
chapter, Faults).
Network connection
The data exchange between the machine control
unit and the primary plant control unit is conduc-
ted over the Trützschler communication network.
Network address
Each machine is given its own network address
(TKN-address) within the Trützschler communica-
tion-network TK-N2. A TKN-address can only be
issued if a connection to the Trützschler commu-
nication-network TKN-2 has been established.
The TKN-address can be changed at any time
using P-function 87 (see page 60).
32 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Operation
Switching on the machine (initial start---up)
Checking miniature control system KSZ4

Note
Check the position of switches S1 to
S8 on the miniature control system
KSZ4 )see page 70). Adjust the posi-
tion of the switches as necessary.
Switching on the machine
BAE1
Line
1 The key switch must be in the ”P” position!
2 Switch the master switch on

(position ”I”):
3 | Trützschler | The display „Trützschler CL-P” appears

| CL-P | briefly in the display (approx. 3 seconds)
Setting language
BAE1
Line
4 |Sprache Deutsch? | YES

The texts in the display are shown in German.
| <Y/N>=#| Proceed line 12.
or
The texts in the display should be shown in an-
NO other language.
5 |English Language? | The texts in the display are shown in English.

YES
or
NO other language.
053 25 00 / 04 S CL-P S en S 06/2004 33

Operation
BAE1
Line
6 |Langue Francaise? | The texts in the display are shown in French.

YES
or
NO
other language.
7 |Idioma Espanol? | The texts in the display are shown in Spanish.

YES
or
NO other language.
8 |Idioma Portugues? | The texts in the display are shown in Portu-

YES
| <Y/N>=#| guese.
Proceed line 12.
or
NO other language.
9 |Lingua Italiana? | The texts in the display are shown in Italian.

YES
or
NO other language.
10 |Taal Nederlands? | The texts in the display are shown in Dutch.

YES
or
NO
other language.
11 |Türkce? | The texts in the display are shown in Turkish.

YES
or
NO
other language.
34 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Activating numeric help
BAE1
Line
12 |With numeric | You switch on numeric help.

YES
|help
| p <Y/N>=#|
|
or
You switch off numeric help.
NO
Entering date and time
BAE1
Line
13 | | Date: The cursor appears underneath the first

| Date= ##.##.####| digit (day).
R
Confirm the displayed day with the ”R” key.
or
H 7 8 9 Enter the current day (DD).
CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current date in the format
CE 4 5 6
DD.MM.YYYY. Confirm with the
R 0 1 2 3
”R” key.
Proceed line 16.
14 | | Date: The cursor is under the third digit

| Date= ##.##.####| (month).
R
Confirm the displayed month with the ”R” key.
or
H 7 8 9 Enter the current month (MM).
CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current month (MM) and the current
CE 4 5 6
year (YYYY). Confirm with the ”R” key.
R 0 1 2 3
Proceed line 16.
053 25 00 / 04 S CL-P S en S 06/2004 35

Operation
BAE1
Line
15 | | Date: The cursor appears underneath the fifth

| Date= ##.##.##.###| digit (year).
R
Confirm the displayed year with the ”R” key.
| |
or
| Date= ##.##.##.###|
H 7 8 9 Enter the current year (YYYY). Confirm with the
CE 4 5 6
”R” key.
R 0 1 2 3
16 | | Time: The cursor appears underneath the first

| Time= ##.##.##| digit (hour).
R
Confirm the displayed hour with the ”R” key.
or
H 7 8 9 Enter the current hour (HH).
CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current time in format HH:MM:SS.
CE 4 5 6
Confirm with the
R 0 1 2 3
”R” key.
Proceed line 19.
17 | | Time: The cursor appears underneath the third

| Time= ##.##.##| digit (minutes).
R
Confirm the displayed minutes with the ”R” key.
or
H 7 8 9 Enter the current minute (MM).
CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current minutes (MM) and seconds
CE 4 5 6
(SS). Confirm with the
R 0 1 2 3
”R” key.
Proceed line 19.
36 053 25 00 / 04 S CL-P S en S 06/2004

Operation
BAE1
Line
18 | | Time: The cursor appears underneath the fifth

| Time= ##.##.##.| digit (second).
R
Confirm the displayed seconds with the ”R”
key.
or
H 7 8 9 Enter the current seconds (SS). Confirm with
CE 4 5 6
the ”R” key.
R 0 1 2 3
19 | 24.07.2003 | The date (top line) and the time (bottom line)
| 08:47:38 | are shown.
R
Confirm with the ”R” key.
Setting rotational speed limits

BAE1
Line
20 |Rotation.speed limit | The rotational speed for the roll of the CL-P
|roll = ###rpm| pre---cleaner. The setting should be approx. 10
% below the maximum rotational speed of the
R roll.
Confirm the displayed rotational speed with the
”R” key.
or
H 7 8 9 Enter the exact rotational speed. Confirm with
CE 4 5 6
the ”R” key.
R 0 1 2 3
21 The CL-P is fed with material:
--- without condenser BR-COI The switch S7 on the miniature control system
KSZ4 is open.
or Proceed line 25.
--- with condenser BR-COI

BR COI
The switch S7 on the miniature control system
KSZ4 is closed.
22 Rotational speed monitoring device
condenser BR-COI:
--- with rotational speed monito- KSZ4 is open.
ring device Proceed line 23.
or
KSZ4 is closed.
--- without rotational speed moni-
toring device Proceed line 25.
053 25 00 / 04 S CL-P S en S 06/2004 37

Operation
BAE1
Line
23 |Rotation.speed limit | Rotational speed limit for fan to condenser BR-

|fan = ###rpm| COI. The setting should be approx. 10 % be-
low the maximum rotational speed of the fan
(see separate operating and service manual for
condenser BR-COI).
R ”R” key.
or
CE 4 5 6
the ”R” key.
R 0 1 2 3
24 |Rotation.speed limit | Rotational speed limit for dust cage to con-

|dust cage = ###rpm| denser BR-COI. The setting should be approx.
10% below the maximum rotational speed of
the dust cage (see separate operating and ser-
vice manual for condenser BR-COI).

R ”R” key.
or
CE 4 5 6
the ”R” key.
R 0 1 2 3
38 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Establishing a network connection
BAE1
Line
25 | With TKN? | Connection to Trützschler communication-net-

| <Y/N>=#| work TKN-2.
You switch the connection to the Trützschler

YES communication-network TKN-2 on, i. e. data is
exchanged between the machine control unit
and the plant control unit.
You can switch off the network connection
again at any time using P-function 80
(see page 60).
Proceed line 26.
or
The connection to the Trützschler communica-
NO
tion-network TKN-2 is switched off, i.-e. data is
not exchanged between the machine control
unit and the plant control unit.
The network connection can be switched on
again at any time using P-function 87
(see page 60).
Proceed with line 27.
Seting network address
BAE1
Line
26 | TKN address | Take the netwrok-address number from the cir-

| <0-30>= 0| cuit diagram of the relevant
plant control unit.
– Data is not exchanged between the ma-
chine control unit and the plant control unit
if an incorrect network-address is entered.
– Entering an incorrect network-address can
destroy with another machine in the net-
work.
Confirm the displayed network address with the

R ”R” key.
or
H 7 8 9 Enter the new network address.
CE 4 5 6
R 0 1 2 3
053 25 00 / 04 S CL-P S en S 06/2004 39

Operation
Completing initial start---up
BAE1
Line
|1=###rpm 2=###rpm| The ”default display” appears in the display.

27 |
|v= 0% #### m3/h |
Set key switch to the ”N” position and remove
the key.
28 |No values | The fault message appears in the display: No

|memorized 151K| values memorized.
This fault mesaage is not a genuine fault mes-
sage and a technical programme related mat-
ter:
All settings are saved.
Press the ”Fault message” key. The fault mes-

sage is cancelled and deleted.
40 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Putting the machine into operation
BAE1
Line
29 |Switch on drives | Switch on drives.

| 1|
Press the ”Drives ON” key. The drives are swit-
I ched on.
30 |Drives starting up | The drives start up. The display appears on the
| 2| display screen until all drives have reached the
required rotational speed.
31 |1=### rpm 2=### rpm| The ”default display” appears in the display. All
|v= 0% #### m3/h | drives have reached the required rotational
speed. The CL-P cleaner is now in operation.
053 25 00 / 04 S CL-P S en S 06/2004 41

Operation

(after pressing the ”Drives OFF” key)
BAE1
Line
1 |Switch on drives | The light---emitting diode above the ”Drives

| 1| ON” key flashes slowly. You can switch on the
I
drives.

I ched on.
2 |Drives start up | The light---emitting diode above the ”Drives

| 2| ON” key flashes quickly. The drives start up.
I
The light---emitting diode flashes until all drives
have reached the required rotational speed.
3 |1=### rpm 2=### rpm| The light---emitting diode above the ”Drives
|v= 0% #### m3/h | ON” key lights up constantly. All drives have
I reached the required rotational speed. The
CL-P cleaner is now in operation.
42 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Switching the machine on again

(after switching off the machine)
DANGER
parts.
unintentionally if the key is not remo-
ved.
Always remove the key in position ”N”
to avoid unauthorised interference
with the operating procedure.
Switching on the machine
BAE1
Line
1 Switch on the master switch.

(Position ”I”).

| 1| ON” key flashes slowly. You can switch on the
I
drives.

I ched on.
3 |Drives starting up | The light---emitting diode above the ”Drives

| 2| ON” key flashes quickly. The drives start up.
I
The light---emitting diode flashes until all drives
have reached the required rotational speed.
|v= 0% #### m3/h | ON” key lights up constantly. All drives have
I reached the required rotational speed. The
CL-P cleaner is now in operation.
053 25 00 / 04 S CL-P S en S 06/2004 43

Operation

again (after a fault)
BAE1
Line
-- One or more faults have occurred. The automa-

tic operating mode is interrupted. The CL-P
pre---cleaner drive is at a standstill.
1 |Securing device | The message

| 210| „Securing device 210” appears in the
display.
The light---emitting diode above the ”Fault
message” key lights up constantly.
2 Eliminate the faults.
3 |Securing device | The message

| 210K| „Securing device 210” with a star (K)
appears in the display.

sage is cancelled and deleted. The light---emit-
ting diode is switched off.
Pressing the ”Fault message” key displays all
faults which have occurred in succession on
the display screen.
Faults which have not been eliminated are dis-
played without a star. These faults must then be
eliminated.
4 |1=### rpm 2=### rpm| Proceed page 42, line 1.

|v= 0% #### m3/h |
or
|Switch on drives | Proceed page 42, line 1.
| 1|
44 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Ending operation (interrupting)

BAE1
Line
1 |1=###rpm 2=###rpm| The light---emitting diode above the ”Drives

|v= 0% #### m3/h | I ON” key lights up constantly.
Press the ”Drives OFF” key. The drives are

0 switched off.
2 |Drives slowing down | The light---emitting diode above the ”Drives

| 3| ON” key flashes quickly. The drives slow to a
I
stop. The light---emitting diode flashes until all
drives have come to a standstill.

| 1| ON” key flashes slowly. The drives have come
I
to a standstill.
Switching off the machine

BAE1
Line
|v= 0% #### m3/h | I ON” key lights up constantly.
Press the ”Drives OFF” key. The drives are

0 switched off.
2 |Drives slowing down | The light---emitting diode above the ”Drives

| 3| ON” key flashes quickly. The drives slow to a
I
stop. The light---emitting diode flashes until all
drives have come to a standstill.

| 1| I ON” key flashes slowly. The drives have come
to a standstill.
4 Turn the master switch to the ”0” position.
5 Secure the master switch in the zero position

(position ”0”) with a padlock to prevent the ma-
chine from being switched on without authori-
sation.
053 25 00 / 04 S CL-P S en S 06/2004 45

Operation
Calling up P-functions
Note
The P-functions have different mea-
nings depending on the position of
the key switch:
”N”: Display mode
”P”: Entry mode
BAE1
Line
1a |1=### rpm 2=### rpm| The display shows the default display screen
|v= 0% #### m3/h | and the key switch is in the ”P” position.
Turn the key in the key switch to the ”N” posi-

tion (display mode). Press the ”R” key.
The settings are then displayed.
proceed line 2.
+ R
or
The key in the key switch remains in the ”P”
R
position (entry mode). Press the ”R” key. You
can display and/or change the settings.
Proceed line 2.
or
Press the ”H” key. The overview of P-function
H
groups appears
(see page 49).
or
1b |1=### rpm 2=### rpm| The display screen shows the default display
|v= 0% #### m3/h | and the key switch is in the ”N” position.
Turn the key in the key switch to the ”P” posi-

tion (entry mode). You can display or change
the settings.
Proceed line 2.
or
The key in the key switch remains in the ”N”
R
position (display mode). Press the ”R” key. The
settings are then displayed.
proceed line 2.
or
H
groups appears
(see page 49).
46 053 25 00 / 04 S CL-P S en S 06/2004

Operation
BAE1
Line
|Program function X | 8 7 R Enter the respective number of the P-function

| | (see overview on page 48). Confirm with the
Example
”R” key.
or

H
groups appears (see page 49).
Ending P-functions
BAE1
Line
|1=### rpm 2=### rpm| At the end of a P-function, the default display
|v= 0%
| #### m3/h | appears on the display screen.
The key switch must be in the ”N” position.

Turn the key in the key switch to the ”N” posi-
tion as necessary. Remove the key.
Key ”H” within a function

In display mode (key switch in the ”N” position), In entry mode (key switch in the ”P” position),
you can end the P-function at any point immedia- you can end the P-function for a change at any
tely by pressing the ”H” key. The default-display point immediately by pressing the ”H” key. Press
then appears. the ”R” key to save all data (value and ”R”) ent-
ered thus far. The default display appears once
more.
053 25 00 / 04 S CL-P S en S 06/2004 47

Operation
Overview of P-functions
Number of Description see page
P-function
P-function groups
Key ”H” overview of P-function groups 47
Service functions
34 Keys (operation) 50
35 Set central locking 51
39 Lamp test 53
Parameterisation
40 Rotary speed limits 54
Measured values, rotational speeds
50 Rotational speeds 56
51 Pressure / volume flow rate 57
Configuration, software-information
80 Language / numeric help 58
87 Set/display TKN-address 60
89 Display programme numbers 63
Time management
91 Display protection (screen saver) 64
98 Set date and time 65
99 Display date and time 67
48 053 25 00 / 04 S CL-P S en S 06/2004

Operation
P-function groups
H-overview of function
groups
2
|1=###rpm 2=###rpm| Service-functions

3 4 R
|v= 0% #### m3/h| 34 tests service keys
H 35 set central locking 3 5 R
39 lamp test
3 0 R 3 9 R
Overview of P-function groups
Selection:
30 service functions 4 0 R
40 parameterisation R
50 rotational speeds 5 0 R
80 Configuration, software-information
90 time management 8 0 R Parameterisation
Selection:
9 0 R
40 rotational speed limits 4 0 R
R
2 Selection:
Measured values, rotational speeds
50 rotational speeds 5 0 R
51 pressure 5 1 R
Selection:
Configuration, software-information 8 0 R
80 language selection
87 set/display TKN-address 8 7 R
89 display programme numbers

Selection: 8 9 R
Time management 9 1 R
91 screen saver
98 set date and time 9 8 R
99 display date and time

Selection: 9 9 R
|1=###rpm 2=###rpm|
|v= 0% #### m3/h|
053 25 00 / 04 S CL-P S en S 06/2004 49

Operation
Service-functions
P34- keys (operation)

Using the service-function you check that the
keys in the upper key pad on the operating unit
and working correctly.
BAE1
Line
1 |Program function =__|

| |
3 4 R Enter the number of the P-functions.

2 |K: 1 2 3 4 5 6 7 8 9| The display for testing the keys appears on the

| _ _ _ _ _ _ _ _ _| display screen.
3 |K: 1 2 3 4 5 6 7 8 9| The 9 keys in the upper key pad are allocated

| _ _ _ _ _ _ _ _ _| the numbers 1 to 9 on the display screen
(see figure opposite).
|K: 1 2 3 4 5 6 7 8 9| The test is carried out over two steps :

| k k k S _ _ _ _ _| 1. Press and hold the respective key. ”S” ap-
pears underneath the corresponding num-
ber.
2. Release the key. ”k” appears underneath
the corresponding number.
Note
If neither ”S” nor ”k” appears, the re-
spective key is faulty.
Check and, if necessary, replace the
display- and key pad controller on the
operating unit!
50 053 25 00 / 04 S CL-P S en S 06/2004

Operation
BAE1
Line
4 |K: 1 2 3 4 5 6 7 8 9|
| k k k k k k k k k|
After the test, press the ”R” key.
R
5 |1=### rp 2=### rpm| End of P-function.

|v= 0% #### m3/h |
P35 - central locking

Check that the central locking of the electrically
monitored doors are working properly.
Note
You can only carry out this P-function if
automatic operating mode is interrup-
ted.
BAE1
Line

| |

2 |Adjust | Test the central locking door locking systems?

|central locking
<Y/N>=_|
YES
You test the central locking door locking sy-
stems. All central locking door locking systems
are activated.
Proceed line 3.
or
No test of central locking door locking systems.
NO
Proceed line 5.
053 25 00 / 04 S CL-P S en S 06/2004 51

Operation
BAE1
Line
3 |Door locking system All central locking door locking systems are
ON| electrically and mechanically in order.
| |
Deactivate the door locking systems again by
R pressing the ”R” key.
Proceed line 5.
or
|Door locking system One or more central locking door locking sy-
OFF | stem is electrically and/or mechanically out of
| | order. Inspect the door locking systems. Re-
place and/or readjust the door locking systems.
When all faults have been eliminated, the Door
locking system ON display appears au-
tomatically (see line 4).
4 |Door locking system All central locking door locking systems are
ON| electrically and/or mechanically in order.
| |
Deactivate the door locking systems again by
R pressing the ”R” key.
Proceed line 5.
5 |1=### rpm 2=### rpm| End of P-function.

|v= 0% #### m3/h |
or
|Switch on drives | End of P-function.
| _1|
52 053 25 00 / 04 S CL-P S en S 06/2004

Operation
P39 - Light---emitting diode (operating

unit)
This function is used to check the light---emitting
diodes on the operating unit.
BAE1
Line

| |

2 |Start lamp test? | Start light---emitting diode test?
| <YES/NO>=#|
You test the light---emitting diode.
YES
Proceed line 3.
or
The light---emitting diodes are not tested.
NO
Proceed line 5.
3 | Lamp test | The display appears on the display screen to
| active | inform that the test is being carried out.
The light---emitting diodes in the upper key pad

and the light---emitting diodes to the key switch
light up constantly.
4 After the test, press the ”R” key.

R

|v= 0% #### m3/h |
Note
If one of the light---emitting diodes
does not light up constantly, it is faulty.
Check and, if necessary, replace the
display- and key pad controller on the
operating unit!
053 25 00 / 04 S CL-P S en S 06/2004 53

Operation
Parameterisation
P40 - Rotational speed limits

Using P-function P40, you can display and
change the rotational speed limits of rolls, the fan
and the dust cage.
BAE1
Line

| |

2 |Rotation.speed limit| Rotational speed limit for roll.

|roll = ###rpm| The setting should be approx. 10 % below the
maximum rotational speed of the roll.

R ”R” key.
or
H 7 8 9 Enter the exact rotational speed.
CE 4 5 6
R 0 1 2 3
3 |Rotation.speed limit| The CL-P pre---cleaner is fed by a BR-COI con-

|fan = ###rpm| denser with rotational speed monitoring.
(only with BR-COI with rotational Enter rotational speed limit for fan to condenser
speed monitoring) BR-COI.
The setting should be approx. 10 % below the
maximum rotational speed (see separate ope-
rating and service manual for BR-COI).

R ”R” key.
or
CE 4 5 6
R 0 1 2 3
54 053 25 00 / 04 S CL-P S en S 06/2004

Operation
BAE1
Line
5 |Rotation.speed limit | Enter rotational speed limit for dust cage to

|dust cage = ###rpm| condenser BR-COI.
The setting should be approx. 10 % below the
(only with BR-COI with rotational maximum
speed monitoring) rotational speed of the dust cage (see separate
operating and service manual for BR-COI).

R ”R” key.
or
CE 4 5 6
R 0 1 2 3

|v= 0% #### m3/h |
053 25 00 / 04 S CL-P S en S 06/2004 55

Operation
Rotational speeds
P50 - Rotational speeds

Using P-function P50, you display the current ro-
tational speed of the roll, fan or dust cage.
BAE1
Line

| |

2 |Roll 1 0 rpm| The current rotational speed of rolls 1 and 2 in

|Roll 2 0 rpm| the CL-P pre---cleaner are shown. Rotational
speed in revolutions per minute [rpm].

R ”R” key.
3 |Fan 0 rpm| The current rotational speed of the BR-COI con-

| | denser fan is shown. Rotational speed in re-
volutions per minute [rpm].
(only with BR-COI with rotational speed Confirm the displayed rotational speed with the
R ”R” key.
monitoring)
4 |Dust cage 0 rpm| The current rotational speed of the BR-COI con-
| | denser dust cage is shown. Rotational speed in
revolutions per minute [rpm].
(only with BR-COI with rotational speed Confirm the displayed rotational speed with the
R ”R” key.
monitoring)

|v= 0% #### m3/h |
56 053 25 00 / 04 S CL-P S en S 06/2004

Operation
P51 - Pressure / volume flow rate

Using P-function P51 you display the current
pressure in the volume measuring nozzle. The
pressure is automatically converted into the cur-
rent volume flow rate.
BAE1
Line

| |

2 |## Pa #### m3/h | Display of currrent pressure in the volume mea-

suring nozzle in Pascal.
Converted volume flow rate in cubic meters per
hour.
Confirm the displayed pressure with the ”R”

R key.

|v= 0% #### m3/h |
053 25 00 / 04 S CL-P S en S 06/2004 57

Operation
Configuration, software-information
P80 - Language
Using P-function P80, you display the language in
which the texts on the display screen appear, or
you change the language in the display.
Using P-function P80, you also switch numeric
help on or off.
BAE1
Line

| |
8 0 R Enter the number of the P-functions. Confirm

with the ”R” key.
2 |Deutsche Sprache? | The question appears on the display screen

| <Y/N>=N| asking in which language the texts should be
shown.
or
|English Language? |
| <Y/N>=N| Press the ”YES” key to adopt the displayed
YES language.
or
Proceed line 3.
:
:
: or
or
|Tal Nederlands? |
| <Y/N>=N|
NO Pressing the ”NO” key shows the
or next available language.
|Türkçe? |
| <Y/N>=N|
58 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Numeric help
BAE1
Line
3 |With numeric | With numeric help?

|help? <Y/N>=#|
You switch on numeric help.
YES
or
You switch off numeric help.
NO

|v= 0% #### m3/h |
053 25 00 / 04 S CL-P S en S 06/2004 59

Operation
P87 - Display/set TKN-address; network connection

Using P-function P87, you display or change the cation-network TKN-2 must be available and
network address of the machine within the Trütz- connected. Using P-function P87, you switch the
schler communication-network TKN-2. During connection to the Trützschler communication-net-
automatic operating mode, it is possible to dis- wrok TKN-2 on and off. To make this possible the
play the network address (switch key in ”N” posi- CL-P pre---cleaner must be fitted with the Trütz-
tion). In order to do so, the Trützschler communi- schler communication-network TKN-2.
Note
It is only possible to switch the net-
work connection on- and off and
change the network address using the
P-function if the machine is at a stand
still and the key switch is in the ”P”
position.
BAE1
Line

| |

2 | TKN - address | The number of the network address is shown.
| ## |
Confirm the displayed
p y network address with the
R ”R” key.
k
or
| TKN - network | The Trützschler-communications-network TKN-2 is not
available or is switched off.
off
| not switched on |
R C fi with
Confirm ith th
the ”R” key.
k

|v= 0% #### m3/h |
60 053 25 00 / 04 S CL-P S en S 06/2004

Operation
Changing network address / switching network

connection on- and off
BAE1
Line

| |
Enter the number of the P-functions. Confirm
8 7 R
5 | With TKN? | ”With TKN = Y”: The Trützschler communication-network

| <Y/N>=Y| TKN-2 is switched on.
or Proceed line 6.
| With TKN? | ”With TKN = N”: The Trützschler communication-network

| <Y/N>=N| TKN-2 is switched off.
or P d liline 7.
Proceed 7
| TKN address | The number of the network address is shown.

| <0-30>=##| Proceed line 8.
Network connection
BAE1
Line
6 | With TKN? | The Trützschler communication-network TKN-2

| <Y/N>=Y| is switched on.

R tion-network TKN-2 remains switched on, i.e.
data is exchanged between the machine con-
trol unit and the plant control unit.
Proceed line 8.
or

NO
tion-network TKN-2 is switched off, i.e. data is
not exchanged between the machine control
unit and the plant control unit.
Proceed line 9.
053 25 00 / 04 S CL-P S en S 06/2004 61

Operation
BAE1
Line
7 | With TKN? | The Trützschler communication-network TKN-2

| <Y/N>=N| is switched off.

R tion-network TKN-2 remains switched off, i.e.
data is not exchanged between the machine
control unit and the plant control unit.
Proceed line 9.
or

YES
tion-network TKN-2 is switched on, i.e. data is
exchanged between the machine control unit
and the plant control unit.
Proceed line 8.
Network address
Caution
Risk of interference with the operation
of other machines in the network!
Make sure to enter the correct network
address.
BAE1
Line
8T KN address | Take the number of the network address from

<0-30>=##| the circuit diagram of the corresponding plant
control unit.
Confirm the displayed network address with the

R ”R” key.
or
H 7 8 9 Enter the new network address

CE 4 5 6
(value between 0 and 30).
R 0 1 2 3

|v= 0% #### m3/h |
62 053 25 00 / 04 S CL-P S en S 06/2004

Operation
P89 - Programme numbers

Using P-function P89, you display the programme gramme version. On the CL-P pre---cleaner dis-
numbers with which the EPROMs in the controller play screen, the specific programme version is
being used are overwritten. Both letters at the end shown in place of the example ”xy”.
of the programme number denote the pro-
Note
Always specify the programme num-
ber and programme version when ma-
king enquiries or in the event of faults
etc.
BAE1
Line

| |
8 9 R Enter the number of the P-functions. Confirm

2 |Programme number: | The programme number with the programme

| 400-53.800.410 xy | version for the CL-P pre---cleaner controller is
shown.
Confirm the displayed programme number with

R the ”R” key.
3 | ATC | The programme number with the programme

| 495-08.800.001 xy | version for the CLP pre---cleaner controller is
shown.
Confirm the displayed programme number with

R the ”R” key.
|v= 0% #### m3/h |
053 25 00 / 04 S CL-P S en S 06/2004 63

Operation
Time management
P91 - display protection (screen saver)

After a certain time the display screen automati- the last pres of a key. The display screen is reacti-
cally darkens in order to protect it from burn---out. vated by pressing any key. The time is set to 60
The time runs from the point of the last entry, i.e. minutes on delivery (default setting).
BAE1
Line

| |

2 |Screen saver | Time till display screen darkens. Between 1 and

| <0=OFF, 1-60min>=60| 60 minutes or 0 (zero).
Note: If the value ”0” (zero) is shown, the dis-
play screen protection is not active, i.e. the dis-
play screen does not darken.
Confirm the displayed value with the ”R” key.

R
or
H 7 8 9 Enter the new value. Confirm with the ”R” key.

CE 4 5 6
R 0 1 2 3 Note: If the value ”0” (zero) is entered, the dis-
play screen protection is not active, i.e. the dis-
play screen does not darken.

|v= 0% #### m3/h |
64 053 25 00 / 04 S CL-P S en S 06/2004

Operation
P98 - Setting date and time

Using P-function P98, you set the date and time.
BAE1
Line

| |

2 | | Date: The cursor appears underneath the first

| Date= ##.##.####| digit (day).
Confirm the displayed day with the ”R” key.

R
or
H 7 8 9 Enter the current day (two digits).

CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current date in the format

CE 4 5 6
DD.MM.YYYY. Confirm with the
R 0 1 2 3
”R” key.
Proceed line 5.
3 | | Date: The cursor is under the third digit

| Date= ##.##.####| (month).
Confirm the displayed month with the ”R” key.

R
or
H 7 8 9 Enter the current month (MM).

CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current month (MM) and the current

CE 4 5 6
year (YYYY). Confirm with the ”R” key.
R 0 1 2 3
Proceed line 5.
053 25 00 / 04 S CL-P S en S 06/2004 65

Operation
BAE1
Line
4 | | Date: The cursor appears underneath the fifth

| Date= ##.##.##.###| digit (year).
Confirm the displayed year with the

R ”R” key.
or
H 7 8 9 Enter the current year (four digits). Confirm with

CE 4 5 6
the ”R” key.
R 0 1 2 3
5 | | Time: The cursor appears underneath the first

| Time= ##.##.##| digit (hours).
Confirm the displayed hour with the ”R” key.

R
or
H 7 8 9 Enter the current hour (two digits).

CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current time: Hours (two digits), minu-

CE 4 5 6
tes (two digits) and seconds (two digits). Con-
R 0 1 2 3
firm with the ”R” key.
Proceed line 7.
6 | | Time: The cursor appears underneath the third

| Time= ##.##.##|
R digit (minutes).
Confirm the displayed minute with the ”R” key.

or
H 7 8 9 Enter the current minute (two digits).

CE 4 5 6
R 0 1 2 3
or
H 7 8 9 Enter the current minutes (two digits) and se-

CE 4 5 6
conds (two digits). Confirm with the ”R” key.
R 0 1 2 3
Proceed line 7.
66 053 25 00 / 04 S CL-P S en S 06/2004

Operation
BAE1
Line
7 | | Time: The cursor appears underneath the fifth

| Time= ##.##.##.| digit (seconds).
Confirm the displayed second with the ”R” key.

R
or
H 7 8 9 Enter the current seconds (two digits). Confirm

CE 4 5 6
R 0 1 2 3
8 | 30.07.2004 | The date (top line) and the time (bottom line)
| 08:14:26 | are shown.

R
9 |1=###rpm 2=###rpm| End of P-function.
|v= 0% #### m3/h|
P99 - Displaying date and time

Using P-function P99, you display the date and
time.
BAE1
Line

| |

2 | 30.07.2004 | The date (top line) and the time

| 08:14:26 | (bottom line) are shown.

R
3 |1=###rpm 2=###rpm| End of P-function.

|v= 0% #### m3/h|
053 25 00 / 04 S CL-P S en S 06/2004 67

Operation
68 053 25 00 / 04 S CL-P S en S 06/2004

Settings
Settings
Setting the grids
The settings for the grids are determined by the 1
properties of the material to be fed and must be
ascertained by trial and error.
The grids are fully adjustable on a dial (3) from 0
to 4.
0 = Grid is closed,
4 = Grid is fully open
Use a mid---range dial setting of 2 to 3 as far as
possible.
Set the grid as follows:
1. Loosen the star knob (1).

2. Set the grid using the setting lever (2).
1
3. Tighten the star knob (1).
2 3
„0”
2
2 „2”
„4”
053 25 00 / 04 S CL-P S en S 06/2004 69

Settings
Setting differential pressure and volume flow rate

Set the volume flow rate on the material suction
unit using the volume measuring nozzle and the
corresponding table.
Fresh air inlet screens
Increase the volume flow rate to the follow---up

machine using both fresh air inlet screens (1).
Central unit KSZ4
DIP-Switches S1 to S14
The DIP-switches S9 to S14 have no function for = open = closed
the CL-P pre---cleaner.
Note
Switches S9 to S14 must be open.
S1 open / closed = free

open = without volume flow
measurement
S6
closed = with volume flow
measurement
open = without BR-COI
S7
closed = with BR-COI
open = with
BR-COI rotational speed
monitoring
S8
closed = without
BR-COI rotational speed
monitoring
70 053 25 00 / 04 S CL-P S en S 06/2004

Maintenance
Maintenance
Safety Instructions
All this work is necessary to ensure fault free ope-
ration over a long period of time. They also make
sure the machine operates reliably and has a long
service life.
DANGER
Danger of fatal injury from active ma-
chine parts.
Attempting to eliminate faults whilst
the machine is running can lead to the
injury or the death of personnel and
cause damage to the machine.
Only carry out all maintenance- -and
lubrication work when the machine is
secured at a standstill.
DANGER
Risk of death due to insufficient safety
measures.
If safety- and protective devices are
not installed, there is a risk of injury or
death to maintenance personnel and
damage to the machine.
Install all protective and safety- devi-
ces again after carrying out mainte-
nance- -and lubrication work.
Caution
Attempts to carry out maintenance
work with insufficiently qualified per-
sonnel may cause damage to the ma-
chine.
Never attempt to carry out mainte-
nance work if you do not have the ne-
cessary experience.
Make sure that only authorised spe-
cialist personnel are allowed to carry
out maintenance work, using Trütz-
schler original- spare parts.
DANGER
Danger of injury --- slippery floor!
Remove any oil and lubricating grease
which drops on the floor.
Collect used oil in an environmentally
friendly manner.
Remove excess oil and lubricating
grease from lubricating points or ma-
chine parts on completion of lubrica-
tion work.
053 25 00 / 04 S CL-P S en S 06/2004 71

Maintenance
Cleaning
Note
Only use lint---free cloths for cleaning.
Clean the machine parts of fibres and
dust.
Frequency
Item Machine part Comments
W M M6
Vacuum clean the material area

1 Material area F
with an industrial vacuum cleaner.
Vacuum fibres and dust from the

2 V---belt F
V---belt.
3 Grids F Vacuum clean the grids.
Beater drive motor, bucket wheel Clean the ventilation hood of

4 F
lock gear motor fibres and dust.
72 053 25 00 / 04 S CL-P S en S 06/2004

Maintenance
Frequency
W M M6
Clean the bucket wheel lock of

5 Bucket wheel lock F
fibres and dust.
Have the control cabinet by

6 Control cabinet F qualified, specialist personnel
only.
7 Interior of frame wall F
8 Side hoods F Vacuum clean machine parts with

an industrial vacuum cleaner.
9 Beater side seals F
053 25 00 / 04 S CL-P S en S 06/2004 73

Maintenance
Inspections
Frequency
W M M6
Inspect the tension of the belt

1 V---belt F with a belt testing instrument
(see page 82).
Check that the drive and drive

Beater drive motor, bucket wheel
2 F elements are secure and free of
lock gear motor
damage.
Check the stripper for wear and

3 Bucket wheel lock F
tear.
74 053 25 00 / 04 S CL-P S en S 06/2004

Maintenance
Lubrication
Frequency of lu-
brication
Specifi-
Item Symbol Machine part Manu- Comments
cation
facture
M6
informa-
tion
1 K2K-20 Tension roller F Only use the

appropriate lubricants
2 K2K-20 Bearing points of rolls F for lubrication
Bearing points of
3 K2K-20 F
bucket wheel lock
Manufac- Gears, motors

4 ture infor- F
mation
053 25 00 / 04 S CL-P S en S 06/2004 75

Maintenance
Servicing-work
DANGER
Leaving open doors increases the risk
of serious injuries.
In service-mode, the service-key
switch is switched from the ”0” posi-
tion into the ”I” position. When the ser-
vice-key switch is in the ”I” position,
parts of the electrical safety device are
not active.
Make sure that the service-key is kept
and used by authorised, qualified per-
sonnel only.
Switching to service-mode
BAE1
Line
1 |1=### rpm 2=### rpm| The default- display appears on the display
0 screen. The ”I” key lights up constantly.
|v= 0% #### m3/h |
Press the ”0” key.
2 |Drives slowing down | The ”0” key flashes for approximately three minu-
| _3| tes until the drives are at a standstill.
3 |Switch on drives| The ”I” key flashes at a frequency of

| _1| 2 Hz (slowly).
Open the doors.

Set the service-key switch to position ”1”
0 .
1
76 053 25 00 / 04 S CL-P S en S 06/2004

Maintenance
Checking the rotational direction

BAE1
Line
4 |Check sense of | Keys ”F1” and ”F2” flash. The ”0I” key lights up
|rotation? <Y/N>=#| constantly.
YES After pressing the ”YES” key proceed with

line 5.
or
NO After pressing the ”NO” key proceed with

line 8.
5 |Check sense of | Press the ”F1” key. The key then lights up con-
|rotation | stantly. The ”0” key flashes.
F1 F2 Proceed with line 6.
Press the ”F2” key. The key then lights up con-
R stantly. The ”0” key flashes.
After pressing the ”R” key proceed with line 8.
6 |Roll 1 ### rpm| After pressing the ”0” key proceed with line 5.
0
|Roll 2 ### rpm|
7 |Bucket wheel lock | After pressing the ”0” key proceed with line 5.
| | 0
8 |Check senses of Keys ”F1” and ”F2” flash. The ”0I” key lights up
rotation| constantly.
|BR-COI? <Y/N>=Y | YES After pressing the ”YES” key proceed with
line 9.
or
(only if fitted with BR-COI)
NO After pressing the ”NO” key proceed with
line 12.
9 |Check senses of Press the ”F1” key. The key then lights up con-
rotation| stantly. The ”0” key flashes.
|BR-CO | F1 F2 Proceed with line 10.
Press the ”F2” key. The key then lights up con-
R stantly. The ”0” key flashes.
After pressing the ”R” key proceed with line 12.
053 25 00 / 04 S CL-P S en S 06/2004 77

Maintenance
BAE1
Line
10 |Fan ### rpm| After pressing the ”0” key proceed with
| | line 9.
0
11 |Dust cage ### rpm| After pressing the ”0” key proceed with
| | line 9.
0
12 |Check sense of | . Carry out service mode again: Back to line 4.

|rotation? <Y/N>=#| Ending service mode: Proceed with line 13.
Ending service
BAE1
Line
13 Turn the service -key switch to the ”0” position.

Close the doors.
0
1 Remove the key.
14 |Switch on drives | The light---emitting diode above the ”Drives ON”

| 1| I key flashes slowly. The drives can be switched
on.
I Press the key ”Drives ON” . The drives are swit-

ched on.
15 |Drives starting up | The light---emitting diode above the ”Drives ON”

| 2| key flashes quickly. The drives start up. The
I
light---emitting diode flashes until all drives have
reached the required rotational speed.
16 |1=### rpm 2=### rpm| The light---emitting diode above the ”Drives ON”
|v= 0% #### m3/h | key lights up constantly. All drives have reached
I the required rotational speed. The CL-P cleaner is
now in operation.
78 053 25 00 / 04 S CL-P S en S 06/2004

Maintenance
Replacing the memory card

(Flash-EPROM) on the KSZ4
Caution
The plug connector for the memory
card is very sensitive.
Proceed very cautiously when repla-
cing the memory card.
Remove the DEA1 E/A-module card as follows to

ensure better access to the memory card:
1. Loosen and remove the nuts on the six E/A-
module card mounting bolts.
2. Disconnect the ribbon cable connection on
the module.
3. Remove the E/A-module card carefully.
Reverse the process to carry out installation.
Removing the memory card

1. Carefully press both holders (2) on the left
and right hand side of the memory card (1)
outwards.
053 25 00 / 04 S CL-P S en S 06/2004 79

Maintenance
The memory card jumps into a slanted position.
2. Remove the memory card carefully in the di-

rection of the arrows.
80 053 25 00 / 04 S CL-P S en S 06/2004

Maintenance
Instaling the memory card

1. Insert the memory card diagonally into the
plug connector.
2. Carefully press the memory card

down.
3. Press the holders inwards.

The memory card is back in the normal posi-
tion.
Note
If you have removed the DEA1
E/A-module to replace the memory
card, install the E/A-module again.
053 25 00 / 04 S CL-P S en S 06/2004 81

Maintenance
Checking the tension of belts

Check the tension of belts once a month using a
testing device. 1
The measuring points are marked by the position
lines (1) and (2). Take the settings from the table
below.
The tension of the belt is correct when the ”min.
strand force” value in the table is displayed on the
testing device. 2
More exact information on the measuring process

can be found in the testing device manufacturer’s
documentation.
Specifications for 50 Hz
[Specifications for 60 Hz]
Mea- Type of belt/ Belt Strand Min. Oscilla- Settings Correc- Pretensio
su- dimensions on delivery mass length strand tion fre- tolerance tive tole- ning
ring [kg/m] (mm) force [N] quency [Hz] rance [%]
point [Hz] range
[Hz]
1 Optibelt Super TX M=S 1018,2 282 35
XPA 2800 0,111 [1039,6] [283] [34] ±1 ±2 --- --- ---
035081753747
2 Optibelt Super TX M=S
XPA 2240 0,111 341,8 289 75 ±2 ±4 --- --- ---
035081753746
82 053 25 00 / 04 S CL-P S en S 06/2004

Faults
Faults
DANGER
Attempting to eliminate faults whilst
the machine is running can lead to the
injury or the death of personnel and
Only eliminate all faults when the ma-
chine is secured at a standstill.
DANGER
If safety- and protective devices are
not installed, there is a risk of injury or
death to maintenance personnel and
damage to the machine.
Always replace protective- and safety
devices properly after carrying out
work.
Caution
Attempts to carry out repair work with
insufficiently qualified personnel may
Make sure that faults are dealt with by
qualified personnel only. Never at-
tempt to carry out repair work if you
do not have the necessary experience.
053 25 00 / 04 S CL-P S en S 06/2004 83

Faults
Occurence and remedying of faults
Fault display
Faults are displayed on the ABE 2C display - and
oper-ating unit:
– A fault message appears in the display (1) 1
– The ”Fault message” (2) key lights up con-
stantly.
Deactivate the machine when one or more faults 2
occur.
Remedy the faults.
The machine can then be put into operation
again.
Note
When analysing and remedying faults
on the machine, follow instructions on
how to react in the event of faults on
the follow---up machine, i.e. the entire
production line.
84 053 25 00 / 04 S CL-P S en S 06/2004

Faults
Starting up again after a fault
BAE1
Line
-- One or more faults have occurred. The auto-

matic operating mode is interrupted. The CL-P
pre---cleaner drive is at a standstill.
1 |Left-hand doors CL-P| The ”fault message” appears in the display.
| 662| The light---emitting diode above the ”Fault
2 Remedy the faults.
3 |Left-hand doors CL-P| The ”Fault message” appears in the display

| 662K| with a star (K).
sage is ”cancelled” and deleted. The light---
emitting diode is switched off.
Pressing the ”Fault message” key displays all
faults which have occurred in succession on
the display screen.
played without a star. These faults must then
be eliminated.
053 25 00 / 04 S CL-P S en S 06/2004 85

Faults
Fault messages
Fault messages, causes and solutions

The following table shows all fault messages Once you have eliminated the fault, the fault mes-
which may appear on the ABE 2C display- and sage appears in the display with a Stern (K).
operating unit.
Pressing the ”Fault message” key displays all played without a star. These faults must then be
faults which have occurred in succession on the eliminated.
display screen.
BAE1
No. Cause Solution
|Installation to be Installation not switched Switch on installation.

switched on | on.
| |
109 |Drives on installation | Drives on installation Switch on drives.
|switched off | switched off.
150 |Operating unit was | – No power supply to Check power supply to
|defective 150| ABE2C display- and ABE2C display- and ope-
operating unit. rating unit.
– Connecting cable to/ Check connecting cable
from ABE2C display- between display- and
and operating unit operating unit.
defective.
– ABE2C display- and Replace ABE2C display-
operating unit is and operating unit.
faulty.
– KSZ4 Miniature con- Replace KSZ4 miniature
troller is faulty. controller.
151 |No values | – KSZ4 miniature con- Replace KSZ4 miniature
|memorized 151| troller battery faulty. controller battery.
– KSZ4 miniature con- Replace KSZ4 miniature
troller printed circuit controller.
board faulty.
The carry out initial
start---up and enter all
settings again.
86 053 25 00 / 04 S CL-P S en S 06/2004

Faults
BAE1
No. Cause Solution
158 |Fuse- | Fuse has blown. Check all devices

|monitoring 158| connected after the fuse.
162 |TKN network | TKN is switched off and Check connection.
|not active 162| cannot communicate Switch on installation.
with the installation.
163 |Fault | TKN-network fault. Check TKN.
|TKN network 163| Check installation.
200 |Safety circuit | Safety circuit interrupted Check limit switch,
|emergency stop 200 | without response (limit LED-function and
switch faulty). connection.
202 |Safety circuit fault | – Installation safety Check installation safety
|in installation 202 | devices interrupted devices (EGS or EAS).
(EGS or EAS).
– Emergency-stop Disengage emergency-
triggered on primary stop on primary control-
controller. ler.
206 |Motor overload AC | – Roll drives overloa- Check roll drives.

| 206 | ded.
– Dust cage fan fault. Check dust cage fan.
211 |Fault in I/O modules | – No power supply to Check E/A module swit-
| 211 | E/A module. ches and connection li-
nes.
– E/A-module or KSZ4 Replace E/A-module or
miniature controller KSZ4 miniature control-
is faulty. ler.
228 |BR-CO maintenance flap | The maintenance flap on Close maintenance flap
| 657| the BR-COI is open or on the BR-COI.
not properly closed.
232 |Fan did not | The rotational speed has Check motor, belts and
|start 232 | failed to reach more tension of belts.
than 50 min-1 within 3
seconds.
233 |Nominal speed of fan | The set rotational speed Check motor, belts and
|not attained 233 | has not been achieved tension of belts.
within 40 seconds.
053 25 00 / 04 S CL-P S en S 06/2004 87

Faults
BAE1
No. Cause Solution
234 |Fan speed below nominal| The set rotational speed Check motor, belts and
|value 234 | has dropped after tension of belts.
initially being reached.
235 |Dust cage did not | The rotational speed has Check motor, belts and
|start 235 | failed to reach more tension of belts.
seconds.
236 |Dust cage speed not | The set rotational speed Check motor, belts and
|attained 236 | has not been achieved tension of belts.
within 40 seconds.
237 |Dust cage below nominal| The set rotational speed Check motor, belts and
|speed 237 | has dropped after tension of belts.
initially being reached.
252 |BR-CO RIK pulse | Pulser for reading Check that the pulser is
|not active 676 | rotational speed is not in the right position.
sending any signals.
280 |Right-hand doors BR-CO | Right---hand safety Close BR-COI
| 661| mechanism for doors to condenser doors.
BR-COI condenser has
been triggered.
281 |Left-hand doors BR-CO | Left---hand safety Close BR-COI
| 662| mechanism for doors to condenser doors.
BR-COI condenser has
been triggered.
309 |Roll 1 did not | The rotational speed has Check motor, belts and
|start 309| failed to reach more tension of belts.
seconds.
310 |Roll 1 speed not | The set rotational speed Check motor, belts and
|attained 310| has not been achieved tension of belts.
within 40 seconds.
311 |Roll 1 speed below The set rotational speed Check motor, belts and
nominal | has dropped after tension of belts.
|value 311| initially being reached.
312 |Roll 2 did not | The rotational speed has Check motor, belts and
|start 312| failed to reach more tension of belts.
seconds.
313 |Roll 2 speed not | The set rotational speed Check motor, belts and
|attained 313| has not been achieved tension of belts.
within 40 seconds.
88 053 25 00 / 04 S CL-P S en S 06/2004

Faults
BAE1
No. Cause Solution
314 |Roll 2 speed above The set rotational speed Check motor, belts and
nominal | has dropped after tension of belts.
|value 314| initially being reached.
373 |Left-hand doors CL-P | Left---hand CL-P door Close left hand door on
| 709| safety mechanism CL-P.
triggered.
375 |CL-P RIK pulse | Pulser for reading Check that the pulser is
|not active 711| rotational speed is not in the right position.
sending any signals.
606 |Front flap CL-P | Front CL-P flap safety Close front flap on CL-P.
| 710| mechanism triggered.
607 |Rear flap CL-P | Rear CL-P flap safety Close rear flap on CL-P.
| 713| mechanism triggered.
053 25 00 / 04 S CL-P S en S 06/2004 89

Faults
90 053 25 00 / 04 S CL-P S en S 06/2004

Appendix
Appendix
Motor data
Delivery roll (1) (AC gear motor) Beater roll drive (2) (alternating current)
Power kW 0.37 (at 50 Hz) Power kW 7.5 (at 50 Hz)

0.43 (at 60 Hz) 8.6 (at 60 Hz)
Rotational min-1 16 (at 50 Hz) Rotational min-1 1450 (at 50 Hz)

speed 8.6 (at 60 Hz) speed 1750 (at 60 Hz)
053 25 00 / 04 S CL-P S en S 06/2004 91

Appendix
Maintenance scaffold
A maintenance scaffold is optionally available for

the CL-P. 1
– Railing (1)
– Maintenance scaffold (2),
– Ladder (3),
The maintenance scaffold can be used to help
carry out maintenance work on the BR-COI. If a
BR-COI has not been installed, the maintenance
scaffold is not used.
3
92 053 25 00 / 04 S CL-P S en S 06/2004

Index
A F
Assembly groups, 15 Fault display, 84
Automatic operation, 26 ABE 2C display and operating unit, 84
Avoiding Machine Damage, 10 Fault messages, 86

ABE 2C display and operating unit, 86
Cause, 86
Solution, 86
B
Fault messages, causes and solutions, 86
BR---COI, 54
Feeding, 14
Frame, 15
C Beater roll drive (alternating current), 91
Beater with drive, 15
Central locking, 51
Delivery roll (AC gear motor), 91
Checking the rotational direction, 77 Material suction unit, 17
CL---P pre---cleaner is made up of, 13 Waste suction unit with drive, 16
Condenser BR---COI, 37 , 38 , 56 Function groups, 50
Configuration, 58
Control cabinet, 19 G
Control unit, 19 General operating unit ABE2C, 22
General operating unit ABE2C, 19 , 20 , 22 , Control commands, 26
26 Display, 22
Key switch, 25
Lower key pad, 24
D Upper key pad , 23
Date , 31
Date and time, P---function 98, 31 I
Default display, 31 Initial start ---up, 33
Definition of Machine Sides, 8 Activating numeric help, 35
Completing initial start ---up, 40
Delivery unit, 14 Entering date and time, 35
DIP switches, 70 Establishing a network connection, 39
Display date and time, 67 Language selection, 33
Miniature control system KSZ4, 33
Display mode, 47 Seting network address, 39
Display protection , 64 Setting rotational speed limits, 37
Switching on the machine, 33
Door lock, 18
Safety switch with locking device, 18 Interrupting operation, 45
Key ”Drives OFF”, 45
Drives, 15 Key ”Drives ON”, 45
E K
Electrical Type Plate, 9 Key ”Drives OFF”, 42
Ending P---functions, 47 Key ”H”, 47
Entry mode , 47 Key ”R”, 26
053 25 00 / 04 S CL-P S en S 06/2004 93

L Pressure / volume flow rate, 57
Volume measuring nozzle, 57
Language, 58
Programme numbers, 63
Language selection, 30
P---function 80, 30 , 31 Programming mode, 26
Key ”CE”, 27
Key ”H”, 27
Key ”NO”, 26
M Key ”YES”, 26
Machine control unit, 30 Keys ”0” to ”9”, 27
Master switch, 20 Putting the machine into operation, 41
Emergency stop switch, 20
Material suction unit, 70
R
Measured values, rotational speeds, 48
Replacing the memory card, 79
Mechanical Type Plate, 9
Rotary speed limits, 32 , 54
P---function 40, 32
N Rotational speeds, 56
Network address, 32
Network connection, 32 , 60 S
Changing network address, 61
Network address, 62 Safety Instructions, 11
Before switching on the machine, 11
Numeric help, 31 Electrical installation and control cabinet, 11
Further notes, 11
Maintenance work, 11
O Safety of Persons, 10
Operating keys, 50
Service key switch, 20 , 21
Operating sequence, 27 Switch positions, 21
Operating sequence tables, 27 Service mode, switching to, 76
Display, 27
Explanation of symbols, 29 Servicing work, 76
Explanations, 28 Setting date and time, 65
Line number , 27
Setting the grids, 69
Symbols, 28
Dial, 69
Operating unit light ---emitting diode, 53 Mid---range setting, 69
Order of operation , 22 Starting up again after fault, 85
Organisational Measures, 10 Switching off, 45
Switching on (after a fault), 44
Key ”Fault message”, 44
P
Switching on after a fault, 44
P---function, Key switch, 46
Switching on after switching off the machine,
P---function groups, 49 43
P---functions, overview, 48 Symbols, 12 , 29
Configuration, software---information, 48 Caution, 12
P---function groups, 48 DANGER, 12
Parameterisation, 48 Key ”R”, 29
Service functions, 48 Keys ”0” to ”9”, 29
Time management, 48 Note, 12 , 29
Secure master switch, 29
Set key switch to the ”N” position., 29
94 053 25 00 / 04 S CL-P S en S 06/2004

Set key switch to the ”P” position., 29
Set key switch to the ”S” position., 29
Switch off master switch, 29
Switch on master switch, 29
T
Tension of belts, 82
Measuring points, 82
Settings, 82
Time, 31
setting, 65
TKN---address, 60
Trützschler communication network, 32
P---function 87, 32
V
Volume flow, 70
Volume measuring nozzle, 70
W
Waste suction, 14
053 25 00 / 04 S CL-P S en S 06/2004 95

96 053 25 00 / 04 S CL-P S en S 06/2004
Postfach 41 01 64
Telephone +49 2166 607-0
Fax +49 2166 607-405
e-Mail info@truetzschler.de

CL2

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Pre-Cleaner CL-P

 2004 Trützschler GmbH & Co. KG, Mönchengladbach

Trützschler GmbH & Co. KG

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Definition of Machine Sides

The definition of the machine sides, ”left” and

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Mechanical Type Plate

Electrical Type Plate

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Organisational Measures Avoiding Machine Damage

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Safety Instructions switching on. This applies in particular for ma-

Electrical installation and control cabinet

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Symbols employed Conventions Employed

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Overview of assembly groups

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Feeding Delivery unit

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Assembly groups and drives

The assembly group consists of:

Beater with drive

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Waste suction unit with drive

The assembly group consists of:

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Material suction unit

The assembly group consists of:

– Volume measuring nozzle (1)

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Electrics and electronics

– General operating unit ABE2C (1)

The miniature control system KSZ4 (4) is installed

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Operating- and display

The master switch also serves as an emergency-

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A key switch (1) for machine servicing is installed

– Position ”I” servicing ON

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General operating unit ABE2C

The general operating unit ABE2C (1) is situated

The following are contained on the operating unit: 1 2

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Upper key pad

Commands for controlling the machine are ent-

Key Colour Function

red Drives OFF

red Fault message (cancelling a fault)

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Lower key pad

Key Colour Function

YES yellow --- Accept function/option

NO red --- Reject function/option

0 9 white --- Enter numbers

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The key switch (2) is used for switching between

You can check whether the light emitting diodes