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            11 Votes

1. How can flanges be classified based on Pipe Attachment?

Answer: –

Flanges can be classi ed based on pipe attachment as: –

Slip – on. : – The Slip-on type anges are attached by welding inside as well as outside. These anges are of forged construction.

Socket Weld. : – The Socket Weld anges are welded on one side only. These are used for small bore lines only.

Screwed. : – The Screwed-on anges are used on pipelines where welding cannot be carried out.

Lap Joint. : – The Lap Joint anges are used with stub ends. The stub ends are welded with pipes & anges are kept loose over the same.

Welding Neck. : – The Welding neck anges are attached by butt welding to the pipe. These are used mainly for critical services where the weld joints
need radiographic inspection.

Blind. : – The Blind anges are used to close the ends which need to be reopened.

Reducing. : – The reducing anges are used to connect between larger and smaller sizes without using a reducer. In case of reducing anges, the
thickness of ange should be that of the higher diameter.

Integral. : – Integral anges are those, which are cast along with the piping

component or equipment.

2.

How can flanges be classified based on Pressure- temperature ratings?

Answer: –

Flanges are classi ed based on pressure temperature ratings as: –

#A. 150

#B. 300

#C. 400

#D. 600
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#F. 1500
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#G. 2500
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Pressure temperature rating carts in the standard ASME16.5 specify the non-shock working

gauge pressure to which the ange can be subjected to at a particular temperature.

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3.

How can flanges be classified based on facing?

Answer: –

Flanges are classi ed based on facing as: –

1. Flat face. (FF)

2. Raised face. (R/F)


3. Tongue and groove. (T/G)

4. Male and female. (M/F)


5. Ring type joint. (RTJ)

4.

How can flanges be classified based on face finish?

Answer: –

Flanges are classi ed based on face nish as: –

1. Smooth nish.
2. Serrated nish.

5.

Where the smooth finish flange & serrated finish flange finds its use?

Answer: –

The smooth nish ange is provided when metallic gasket is provided and serrated nish ange is provided when non-metallic gasket is provided.

6.

What are the types of serrated finish provided on flange face?

Answer: –

1. Concentric or
2. Spiral (Phonographic)

7.

How the serration on flanges is specified?

Answer:

The serration on anges is speci ed by the number, which is the Arithmetic Average Rough

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Where the concentric serration is insisted for face finish?

Answer: –
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Concentric serration are insisted for face nish where the uid being carried has very low

density and can nd leakage path through cavity.

9.

How the Gaskets are classified based on the type of construction?

Answer: –

Based on the type of construction, gaskets are classi ed as: –

1. Full face.

2. Spiral wound metallic.


3. Ring type.
4. Metal jacketed.

5. Inside bolt circle.

10.

What is the most commonly used material for Gasket?

Answer: –

Compressed Asbestos Fibre.

11.

Which type of gasket is recommended for high temperature & high-pressure application?

Answer: –

Spiral Wound Metallic Gasket.

11.

What are the criteria for selection of MOC of Spiral Wound metallic Gasket

winding material?

Answer: –

The selection of material of construction for Gasket winding depends upon: –

1. The corrosive nature and concentration of uid being carried.

2. The operating temperature of the uid.

3. The relative cost of alternate winding material.

 
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12.

What are the most common materials used for spiral wound metallic gasket winding?
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Answer: –
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The most commonly used material for spiral wound metallic gasket winding is: –

1. Austenitic stainless steel 304 with asbestos ller. REPORT THIS AD

2. Austenitic stainless steel 316 with asbestos ller.

3. Austenitic stainless steel 321 with asbestos ller.

13.

Which material is used as filler material for spiral wound gasket in case of high

temperature services?

Answer: –

For very high temperature services, graphite ller is used.

14.

What is centering ring in connection to spiral wound gasket?

Answer: –

Spiral wound gaskets are provided with carbon steel external ring called centering ring.

15.

What will be the AARH finish on flange face for using spiral wound gasket?

Answer: –

125-250 AARH nish.

16.

On which type of flanges the use of spiral wound gasket are restricted?

Answer: –

rating spiral wound gasket on anges other#ASME B16.5 does not recommend the use of 150 than welding neck and lapped joint type.

17.

Up to what temperature limits the low strength carbon steel bolts should not be used

for flanged joints?

Answer: –

C.°C or below – 28°Flanged joints using low strength carbon steel shall not be used above 200

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How the pipe fittings are classified based on end connections?


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Answer: –
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Pipe ttings are classi ed based on end connection as: –

1. Socket weld ttings. REPORT THIS AD

2. Screwed end ttings.

3. Beveled end or Butt weld ttings.

4. Spigot socket ttings.


5. Buttress end ttings.

18.

Up to what temperature the carbon steel materials shall be used?

Answer: –

Carbon steel materials shall be used for temperature up to 425C°

19.

Which material is used for temperature above 426C°


426C°?

Answer: –

Alloy steel materials shall be used for temperature above 426 C°

20.

Which type of material is used for corrosive fluid?

Answer: –

Stainless steel materials shall be used for corrosive uid.

21.

Which type of piping materials are used for drinking water, instrument air etc?

Answer: –

Galvanized steel materials shall be used for drinking water, instrument air and NI lines (LP).

22.

What is the difference between Pipe and Tube?

Answer: –

Pipe is identi ed by NB and thickness is de ned by Schedule whereas Tube is identi ed by OD  & its thickness as BWG (Brimingham wire gauge or
1/100 inch).

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From which size onwards NB of pipe is equal to OD of Pipe?


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Answer: –
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From the size 14” and onwards NB = OD of pipe.

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What should be the radius of long radius elbow?

Answer:

1.5D (Where “D” is the diameter of the pipe.)

25.

What should be the radius of short radius elbow?

Answer:-

1D(Where “D” is the diameter of the pipe.)

26.

What is the basis of using of short radius & long radius elbow?

Answer:-

Long radius elbow are used for small pressure drop whereas short radius elbow are used for high pressure drops. For catalyst ows vary long radius
elbows are used.

27.

Normally where do we use the following?

(1) Eccentric reducers.   (2) Concentric reducers.

Answer:

1. Eccentric reducers = Pump suction to avoid Cavitation, To maintain elevation (BOP) in rack.

2. Concentric reducers = Pump discharge, vertical pipeline etc.

28.

Concentric reducer is used in pump suction. (Yes / No). Explain.

Answer:

No. Air pockets may form if concentric reducer is used at pump suction, which results in cavitation

and cause damage to Pump. To avoid this problem, Eccentric Reducer with at side up (FSU) is

used in Pump Suction.

29.

Where the ERW spiral & longitudinal pipes are used?


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Answer: –
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Use depends upon the availability of pipes. Nothing functional di erence.
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30.
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Where the ERW & Seamless pipes are used?

Answer: –

Above 18” ERW pipes are used. Below 18” seamless pipes are used. Seamless pipes can sustain

higher temperature & pressure.

31.

What is the main use of ASTM A53 & A106 Gr.B pipes?

Answer: –

ASTM A53 pipes are mainly used for utility services whereas A106 Gr. B pipes are used for high

Pressure & high temperature services.

32.

From which side of pipe will you take a branch connection?

Answer:- 

When uid is Gas, Air or Steam and Cryogenic Service – Topside.

When Fluid is Liquid – Bottom Side.

33.

Why don’t we take a branch for Cryogenic Service from bottom side though the fluid is

in liquid state?

Answer: –

There is the chance of ice formation during normal operation and since ice ows from the bottom of the pipe it will block the branch pipe connection.

33.

Why do we provide High Point Vent (HPV) and Low Point Drain (LPD) in piping?

Answer:

HPV – For removing Air during Hydro-test.

LPD – For draining water after conducting Hydro-test.

34.
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What do you mean by Jacketed Piping?

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Answer: –
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Piping which is recognized
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piping questions the
andmost uniform
answers application
pdf free downloadof«heat to the process,
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as maintaining the most uniform processing temperatures where steam tracing is not capable of

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35.

What is the minimum distance to be maintained between two welds in a pipe?

Answer: –

The thumb rule is that the minimum distance between adjacent butt welds is 1D. If not, it is never

closer than 1-1/2″. This is supposedly to prevent the overlap of HAZs. Minimum spacing of

circumferential welds between centerlines shall not be less than 4 times the pipe wall thickness or

25 mm whichever is greater.

36.

What do you mean by IBR and which lines comes under IBR purview?

Answer: –

IBR: Indian Boiler Regulation Act.

Steam lines with conditions listed bellow comes under IBR purview : –

Lines for which design pressure is 3.5 kg/sq. cm and above.

Line size above 10” having design pressure 1.0 kg/sq. cm and above.
Boiler feed water lines to steam generator, condensate lines to steam generator and ash drum.

37.

What are Weldolet and Sockolet? And where they are used?

Answer:-

Weldolet and Sockolet are basically self-reinforced ttings.

Weldolet is used for Butt weld branch connection where standard tee is not available due to size

restrictions and the piping is of critical / high-pressure service. Sockolet is used for socket welding

branch connection, which require reinforcing pad.

38.

What is the MOC for Superheated high pressure Steam Lines?

Answer:- 

A 335 Gr. P I / P 11, Composition: Cr. – ½ Mo (P1) / 1¼ Cr. – ½ Mo (P11)

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39.

What is the normal upstream and downstream straight length of orifice flow meter?
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Answer: –
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Upstream – 15D Downstream – 5D

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Interview Questions Answers Related to Codes & standard


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            8 Votes

Questions Answers Related to Codes & standard: –

1. Q:-What is the ASME code followed for design of piping systems in Process piping (Re neries
& Chemical Industries)?

(i) B 31.1
(ii) B 31.3
(iii) B 31.5
(iv) B 31.9

Answer (II)

2. Q:-Which American institute standard does piping engineer refer?

Answer: –

A. The American Petroleum institute (API).


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B. The American Iron & Steel institute (AISI).
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C. The American Society for Testing and materials (ASTM).
D. The American National standard institute (AISI).
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E.12/24/2018
The American weldingpiping
society (AWS). and answers pdf free download « AWS-CWI Certification | Certified Welding Inspector Exam Training Course
questions
F. The American Water Works Association (AWWA).
G. The American Society for Mechanical Engineers (ASME).

3. Q:-What is the di erent ASME 31 code for pressure piping? REPORT THIS AD

Answer: –

A. ASME B31.1 – Power piping.


B. ASME B31.2 – Fuel Gas Piping.
C. ASME B31.3 – Process piping.
D. ASME B31.4 – Pipeline Transportation system for liquid hydrocarbon & other liquid.
E. ASME B31.5 – Refrigeration Piping.
F. ASME B31.8 – Gas transmission & distribution piping system.
G. ASME B31.9 – Building services piping.
H. ASME B31.11 – Slurry transportation piping system.

4. Q:-What are the di erent sections of ASME code? Where these sections are referred?
Answer: –

A. ASME section I : – Rules for construction of power boiler.


B. ASME Section II : – Materials.
Part A – Ferrous materials.
Part B – Non-Ferrous materials.
Part C – Speci cation for electrodes & ller wire.
Part D – Properties.

C. ASME Section IV : – Rules for construction of Heating Boiler.


D. ASME Section V : – Non- destructive Examination.
E. ASME Section VI : – Recommended rules for care & operation of heating boiler.
F. ASME Section VII : – Recommended guidelines for care of power boiler.
H. ASME Section VIII : – Rules for construction of pressure vessels. (Division I & II)
I. ASME Section IX : – Welding & Brazing quali cation.

5. Q:-Which American standard is re ered for selection of following piping element?

A. Flanges B. Butt Welded ttings C. Gasket D. Socket & Threaded ttings


E. Valves F. Pipes.

Answer: –
A. Flanges :-
I. ASME B16.1 : – Cast iron pipes anges & anged ttings.
II. ASME B16.5 : – Carbon steel pipes anges & anged ttings. (Up to 24”)
III. ASME B16.47 : – Large Diameter steel anges. (Above 24”)
B. Butt welded ttings :-
I. ASME B16.9 : – Steel butt welding ttings.
II. ASME B16.28 : – Butt-welded short radius elbows & returns bends.
C. Gasket :-
I. ASME B16.20 / API -601: – Metallic gaskets for pipe anges- Spiral wound,
Octagonal ring Joint & Jacketed anges.
II. ASME B16.21 : – Non metallic gasket.
D. Socket & Threaded ttings :
I. ASME B16.11 : – Forged steel socket welding & threaded ttings.
E. Valves :-
I. ASME B16.10 : – Face to face & end to end dimension of valves.
II. ASME B16.34 : – Flanged & butt-welded ends steel valves (Pressure &Temperature ratings)
except Ball, Plug & Butter y Valves.
F. Pipes :-
I. ASME B36.10 : – Welded & Seamless wrought iron pipes.
II. ASME B36.19 : – Stainless steel pipes.

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