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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3

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Kinetic model and prediction for coal hydrogasification

Linbo Yan, Boshu He*, Xiaohui Pei, Xusheng Li, Chaojun Wang, Huaxin Liang
School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044, China

article info abstract

Article history: Coal hydrogasification is a key component of zero emission coal (ZEC) power generation
Received 13 November 2012 system which discharges little CO2 and other pollutants at a thermal efficiency close to
Received in revised form 70%. In addition, coal hydrogasification itself has many advantages. A hydrogasification
15 January 2013 kinetic model including ten homogeneous reactions and four heterogeneous reactions is
Accepted 18 January 2013 established in this work and is validated against experiment data available in literatures.
Available online 21 February 2013 The validated model is then used to predict the effects of different reaction conditions
including the reaction temperature T, the reaction pressure pt, the H2/coal mass ratio U and
Keywords: the reaction time t on coal hydrogasification properties. The results indicate that coal
Hydrogasification hydrogasification is facilitated by the increased pt and t. When T is not higher than 1273 K,
Pyrolysis the gasification process is promoted with T increment. Increasing U can promote the coal
Kinetic model hydrogasification process on the whole. When U is larger than 0.5, however, the coal
Zero emission coal conversion ratio (xcoal) will slightly decrease with U increment.
Prediction Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.

1. Introduction technology and has attracted more and more attention


recently for its unique advantages. For example, the hydro-
Although many new clean energy sources are now under gasification process is exothermic and thus no additional en-
development and some have been used commercially, coal is ergy source is required; the direct product of hydrogasification
still expected to be the dominant fuel in the future since it is is methane so no additional methanator is required; the
abundant and widely distributed on the earth [1]. However, hydrogasification process has high thermal efficiency reaching
coal is the dirtiest fuel and traditional coal based power gen- into 80%; there is no requirement for catalyst [3]. Based on the
eration not only has low efficiency but also emits large amount coal hydrogasification technology, the zero emission coal
of pollutants including NOx, SOx, CO2, fine particles, heavy (ZEC) concept proposed by Zero Emission Coal Alliance (ZECA)
metals and other trace elements [2]. Coal gasification tech- and Los Alamos National Laboratory (LANL) is considered to be
nology which has a long history is one way of clean coal a promising coal based power generation system for its po-
utilization. Coal gasification technical typically includes Tex- tential advantages [4e6]. First, it’s highly efficient. High heat-
aco, E-gas, Shell and Prenflo etc. Coal gasifiers also have many ing value (HHV) for carbon is 393.5 kJ/mol and low heating
different categories such as fixed bed, fluidized bed, entrained value (LHV) for H2 is 241.8 kJ/mol. Supposing the efficiency of
flow bed etc. Moreover, coal gasification products are distinct SOFC is 50%, the electricity generated from this system is then
from each other, e.g. hydrogen, syngas and liquid fuel etc. 241.8 kJ. Thus the whole system efficiency can be 61.4%. If part
Hydrogasification of coal is a relatively new gasification of the exhausted heat which is mainly the sensible heat of CO2

* Corresponding author. Tel.: þ86 10 5168 8542; fax: þ86 10 5168 8404.
E-mail addresses: 09116329@bjtu.edu.cn (L. Yan), hebs@bjtu.edu.cn (B. He).
0360-3199/$ e see front matter Copyright ª 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijhydene.2013.01.133
4514 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3

Nomenclature R14 reaction rate of R14, mol/s


Ri net reaction rate of species i, mol/s
Parameters Ri,r reaction rate of i in reaction r, mol/s
c population of char bridges t reaction time, s
dp particle diameter, cm T reaction temperature, K
f coal conversion ratio after pyrolysis xcoal coal conversion ratio
g1 gas generated in one path xchar char conversion ratio
g2 gas generated in the other path Y ash thickness coefficient
I total number of species yj mass fraction of species j
k reaction rate constant YiC calculated mole fraction of species i
kdash ash film diffusion constant YiE experiment mole fractions of species i
kdiff gas film diffusion constant
Subscripts
ks surface reaction rate constant
a moles of C in coal
Keq equilibrium constant
b moles of H in coal
mchar mass of char, g
c moles of O in coal
mcharl mass of char left, g
d moles of N in coal
mcoal mass of input coal, g
e moles of S in coal
mcinchar mass of C contained in char, g
l element H, O, N or S
mcingas mass of C contained in MECC, g
mointar mass of O contained in tar, g Greek symbols
mcintar mass of C contained in tar, g 3 ash layer voidage
mcincoal mass of C contained in coal, g F mechanism factor
mcr residual mass of char, g rg gas density, kg/m3
mgr residual mass of light gas, g £ population of labile bridges
mlp mass of MECC, g £* population of reactive bridges
mgas mass of light gas, g d population of side chains
mlr residual mass of each element l, g
Abbreviations
mlincoal mass of element l in coal, g
CPD chemical percolation devolatilization
mlinchar mass of element l in char, g
FCM fixed-core model
mlinCH4 mass of element l in CH4, g
FDM fractal dimension model
mlinC2 H6 mass of element l in C2H6, g
HHV high heating value
mlinCO mass of element l in CO, g
IGT Institute of Gas Technology
mlinCO2 mass of element l in CO2, g
LANL Los Alamos National Laboratory
Mj molecular weight of species j, g/mol
LHV low heating value
NR number of reactions
MECC CH4, C2H6, CO and CO2
pep* effective partial pressure, atm
RPM random pore model
pi partial pressure of species i, Pa
SCM shrinking-core model
pt total pressure, atm
ZEC zero emission coal
q ratio of constants
ZECA Zero Emission Coal Alliance
Rs reaction rate of R1eR4, g/cm2 s
R5eR13 reaction rate of R5eR13, mol/m3 s

generated in the decarbonater and the SOFC exhaust is meaningful results about coal hydrogasification obtained by
recovered, the whole system efficiency can be improved fur- former researchers are of great reference value, but the kinetic
ther. Second, coal hydrogasification is auto thermal because mechanisms of coal hydrogasification are still not fully un-
the carbon methanation is an exothermic reaction, so no derstood up to now [10e14]. In order to further study the coal
additional heat source is required. Third, gasification and ref- hydrogasification process, a basic zero-dimensional kinetic
ormation are processed in two different vessels. Thus, there is model based on the former researches is set up in this work.
no risk that CaO will be ash contaminated. Fourth, the carbo- The model is validated against experiment data from litera-
nation and reformation process are taking place in the same tures including coal gasification in oxygen and steam domi-
vessel simultaneously so the extent of the reform reaction can nant atmosphere and hydrogen dominant atmosphere,
be extended. Fifth, CO2, sulfur and chlorine discharge of this respectively. After validation, the effects of different reaction
system is almost zero. Most of CO2 can be captured in the conditions on the coal hydrogasification properties are pre-
reformer; sulfur and chlorine will be eliminated in the dicted and analyzed. In addition, the model can be further
cleaners. Although some research [7e9] has been done on coal used in computational fluid dynamic software via proper
pyrolysis and gasification, models mathematically describing interface such as the user defined function to deeply research
the coal hydrogasification kinetics are rarely found. Some the coal hydrogasification properties in a specific gasifier.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3 4515

composition of the inlet gasification agent are treated as input


2. Kinetic model for coal hydrogasification parameters and the gasification results depend on all those
boundary conditions.
2.1. General description of this model
2.2. Model for coal hydropyrolysis
The model consists of coal pyrolysis process and the subse-
quent gasification reactions which involves four heteroge-
Several investigators over the years, working both together
neous reactions and ten homogeneous reactions. There are
and independently, have proposed numerous mechanisms
totally five elements (C, H, O, N, S) and eleven species (char,
and kinetic models for the coal pyrolysis, such as the constant
CO, CO2, CH4, H2H6, C6H6, H2, H2O, H2S, N2, O2) in this model.
rate devolatilization law [17], the devolatilization model of
The model is based on the following assumptions and the
single kinetic rate [18], the devolatilization model of two
whole gasification process is illustrated with Fig. 1.
competing rates [19,20], the devolatilization model of chemi-
cal percolation devolatilization (CPD) [21] and so on. Some
1) All the reactions take place in a zero-dimensional reactor,
experiments on the hydropyrolysis of coal have been reported
namely all the species are assumed to be mixed homoge-
[7,8] but mathematical models specially for coal hydro-
neously and the distribution of the coal particles is also
pyrolysis are rarely found. Researchers from the institute of
homogeneous. The coal grains are of uniform diameter.
gas technology (IGT) once developed a coal hydrogasification
2) The pyrolysis process is prior to the gasification process.
kinetic model including the coal hydropyrolysis process. The
Volatiles and char are firstly prepared through rapid
model can properly predict the hydropyrolysis and hydro-
pyrolysis. Then the homogeneous and heterogeneous
gasification process. However, the coal composition analysis
reactions take place. If the char composition is known, the
considered in the model is not common and it cannot predict
volatile composition can be estimated by an empirical
precisely the evolution of an individual species. Moreover,
model [15]. If not, the volatile composition can be estimated
only elements of C, H and O are considered [11,12]. The CPD
with the method developed in this work.
model is finally selected in this work to predict the coal
3) The final temperature of char is the same as the ambient
pyrolysis process for it is not dependent on the empirical
gas temperature.
correlations and can predict well the effects of temperature,
4) Gaseous products from coal pyrolysis consist of volatiles
pressure and heating rate on the coal pyrolysis. Although it is
and tar. The volatiles are composed of CH4, CO, CO2, H2O,
not specially developed for coal hydropyrolysis, it is believed
H2S, N2 and H2 and tar is considered as C14H10 [16].
that the CPD model can predict the coal hydropyrolysis
process reasonably because it has been found that hydro-
All the gasification reactions are coupled and simulta-
gasification undergoes the same initial devolatilization and
neous. The net reaction rate of a species is the sum over all
primary reaction processes as that of the thermal pyrolysis
reactions and is calculated with Eq. (1).
through experimental research [22].
X
NR
Ri ¼ Ri;r (1) 2.3. Description of CPD model
r¼1

where the subscript i denotes the ith species; Ri is the net re- CPD model describes the devolatilization behavior of rapidly
action rate of species i; Ri,r is the reaction rate of species i in heated coal based on the chemical structure of the parent
reaction r; NR denotes the total number of reactions. Then the coal. In this model, coal is visualized as a macromolecular
generation or consumption of each species is calculated by array consisting of clusters, bridges, side chains, and loops, as
integrating the net reaction rate with respect to time. All the illustrated in Fig. 2. The clusters consist of fused aromatic and
model independent parameters including reaction pressure,
temperature, coal type and inlet coal flow rate, flow rate and CH3
R
OH
Reactions
Light gas: CO,CO2,
between
CH4,H2,H2O,H2S,N2 R O
light gases
Side Chain
Bridges CH2
CH2
+H2 CH2
CH4,C2H6 CH3
Heavy CH2 CH2
hydrocarbons: +H2O
COAL tar/metaplast
CO,H2
+O2
CO,H2

+H2
CH4,H2O,H2S,N2 LOOP
R COOH
+H2O
Char(consists of CO,H2,H2S,N2
C,H, O, N, S) +O2 CO,CO2,H2O,H2S,N2
Aromatic Clusters
+CO2
CO,H2O,H2,H2S,N2
PYROLYSIS PROCESS GASIFICATION PROCESS R

Fig. 1 e The general coal hydrogasification process. Fig. 2 e Chemical structures identified in the CPD model.
4516 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3

heteroaromatic rings of various sizes and types and are con- If these parameters can be obtained either from literatures or
nected by a variety of chemical bridges. Some of the bridges experiments, the original model can then be used directly. If
are labile and broken easily during pyrolysis while some of not, a modified method based on the original David’s model is
them are stable. The side chains are those who attach to the developed in this work to roughly predict the light gas species
aromatic clusters such as aliphatic (eCHn) and carbonyl compositions for a unit mass of coal. The modified David
(eCO2) etc. [23]. model includes the following five steps.
In CPD, modeling the cleavage of the bridges and the gen- First, the constants predicting the yields of MECC are
eration of light gas, char, and tar precursors is considered to be required. They are supposed to be obtained from experiments.
analogous to the chemical reaction scheme and can be If no experiment data are available, empirical value can be
depicted in Fig. 3. The variable £ denotes the original popula- assigned based on the element balance with the penalty that
tion of labile bridges which will become the set of reactive the volatile composition cannot be predicted accurately.
bridges £* upon heating. Two competing paths are available Slight effects of the constants on the final gasification results
for the reactive bridges. In one path, the bridges cleave and are detected because the reactions of gaseous species are very
form two side chains, d. The side chain may detach and form close to the chemical equilibrium before they leave the
light gas, g1. As bridges between neighboring aromatic clusters gasifier.
are cleaved, a certain fraction of the coal detach from the coal Second, the mass of C contained in char, mcinchar, can be
lattice and become heavy-molecular-weight tar precursors calculated supposing tar is a giant molecule composed of C
that form the metaplast. The metaplast can either vaporize to and H [25]. It can be obtained by subtracting the mass of C
form tar or reattach to the coal lattice. In the other path, the contained in MECC, mcingas, and tar, mcintar, from that in the
reactive bridges react and become a char bridge, c, and an original coal, mcincoal, as shown by Eq. (7).
associated light gas, g2, is released. The reaction rates are
governed by the following equations. The ratio rate constants, mcinchar ¼ mcincoal  mcingas  mcintar (7)
q, is set as 0.9 based on experiments [24]. Third, the residual mass of char, mcr, and light gas, mgr, can
then be calculated. mcr can be calculated by subtracting the

¼ kb £ (2) mass of C contained in char from the mass of char, mchar,
dt
predicted by the CPD model, as Eq. (8) shows.
dc £ mcr ¼ mchar  mcinchar (8)
¼ kb (3)
dt qþ1
mgr can be calculated by subtracting the mass of MECC
  predicted before, mlp, from the mass of light gas, mgas, got by
dd £
¼ 2rkb  kg d (4) the CPD model, as shown by Eq. (9).
dt qþ1

mgr ¼ mgas  mlp (9)


dg1
¼ kg d (5)
dt The residual mass of each element l (l denotes H, O, N and S),
mlr, can then be calculated from the element mass balance
dg2 dc calculation, as shown by Eq. (10).
¼2 (6)
dt dt
mlr ¼ mlincoal  mlintar  mlinCH4  mlinC2 H6  mlinCO  mlinCO2 (10)
Before the CPD model is run, a serious of chemical structure
parameters is required. The input parameters are strongly Fourth, the mass of l contained in char, mlinchar, can be
related to the coal type and details can be found in literatures calculated supposing they are proportional to the mass ratio
[21,23,24]. The results of CPD model consist of three compo- of the residual char to the total residual char and light gas,
nents including mass fractions of char, gaseous tar and light namely, they can be calculated with Eq. (11).
gas. The compositions of the three components are however
mcr
not predicted. The composition of light gas is very complex mlinchar ¼ mlr (11)
mcr þ mgr
and varies from different coals and different pyrolysis condi-
tions. In this work, the light gas composition is predicted Fifth, the species composition of the light gas can be
based on the concept provided by David [15]. If the original calculated based on element mass balance. The mass of S
David’s model is used, many input parameters would be contained in H2S can be calculated by msincoal  msinchar and
required, e.g. the composition of char and the constants the mass of H2S can then be obtained. The mass of O con-
predicting the yields of CH4, C2H6, CO and CO2 (methane, tained in H2O can be calculated by moincoal  moinchar  moingas
ethylene, carbon monoxide and carbon dioxide, MECC) etc. and the mass of H2O can then be calculated. Then the mass of
H2 can be calculated based on H mass balance. The mass of N2
can be calculated by mnincoal  mninchar. Thus, the species
composition of the light gas can therefore be obtained.

2.4. The gasification model

To develop a gasification model, the dominant reactions taking


Fig. 3 e The pyrolysis scheme in the CPD model. place during the gasification process should be known firstly.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3 4517

 
After pyrolysis, the feed coal has been decomposed into char, kdash ¼ kdiff 3
2:5
(14)
tar and light gas. So the gasification includes the reactions of
char, tar and light gas on the whole. Reactions of char are where, 3 is the voidage in the ash layer and is assumed to be
heterogeneous while those of tar and light gas are homoge- a constant value of 0.75 or 0.5 as reported [26,27]. In this work,
neous. Fourteen reactions including 4 heterogeneous reactions the value of 0.75 is assigned to 3 .
and 10 homogeneous reactions which are typical for the coal Detailed kinetic correlations for the heterogeneous
gasification process are considered in this work. More than one reactions of R1eR4 are listed in Table 1. In Table 1, T is the
reaction rate correlation has been developed by different re- reaction temperature in K; pt is the total pressure in atm; dp is
searchers for each of the reactions. Those correlations are the particle diameter in cm; pi is the partial pressure of con-
compared with each other and finally a set of correlations for stituent species i in Pa; Keq is the equilibrium constant; f is the
the 14 reactions is established in this work. The heterogeneous mechanism factor governing the yield of CO and CO2 of R1 and
reactions are R1eR4. R1 is the reaction of char with oxygen [26]. can be calculated with Eq. (15) preliminarily.

8
< ð2Z þ 2Þ=ðZ þ
 2Þ for dp 
 0:005 cm
f ¼ ð2Z þ 2Þ  Z dp  0:005 =0:095=ðZ þ 2Þ for 0:005 cm < dp  0:1 cm (15)
:
1:0 for dp > 0:1 cm

   
a c b e 1 where, Z is determined with Eq. (16).
Ca Hb Oc Nd Se þ  þ  O2 /2 1  aCO
f 2 4 2 f
    Z ¼ 2500expð6249=TÞ (16)
2 b d
þ  1 aCO2 þ  e H2 OðgÞ þ eH2 S þ N2 (R1)
f 2 2 Reactions R5eR14 listed in Table 2 are CO combustion, H2
combustion, CH4 combustion, wateregas shift reaction, CH4
R2 is the reaction of char with steam [26]. reformation reaction, oxidization of tar, wateretar shift
  reaction, reaction of tar with H2, C2H6 combustion and C2H6
b d
Ca Hb Oc Nd Se þðacÞH2 OðgÞ/aCOþ acþ e H2 þeH2 Sþ N2 reformation reaction, respectively. Detailed kinetic correla-
2 2
tions for the homogeneous reactions, R5eR14, are also listed
(R2)
in Table 2. In Table 2, R5eR13 are the reaction rates in mol/
R3 is the reaction of char with carbon dioxide [26]. (m3 s); R14 is the reaction rate of R14 in mol/s; rg is the gas
  density; ytar is the mass fraction of tar; yj is the mass fraction
b d
Ca Hb Oc Nd Se þaCO2 /2aCOþcH2 OðgÞþ ec H2 þeH2 Sþ N2 of gaseous species j; Mj is the molecular weight of the gaseous
2 2
species j; nC2 H6 is the amount of substance of C2H6.
(R3) Many mathematical models have been developed by in-
R4 is the reaction of char with hydrogen [26]. vestigators to predict the evolution of the effective reaction
surface area of the solid particles. The fixed-core model (FCM)
 
b d assumes the reaction surface to be at fixed diameter and co-
Ca Hb Oc Nd Se þ 2a þ c þ e  H2 /aCH4 þ cH2 OðgÞ þ eH2 S þ N2
2 2 incides with the original surface area [34]. The shrinking-core
(R4) model (SCM) allows for the reduction in the char core radius as
conversion proceeds and the reaction occurs at the surface of
For the heterogeneous reactions, a general correlation to the inner shrinking core [26]. The fractal dimension model
determine the reaction rate can be written as Eq. (12) [26,27]. (FDM), which is based on the shrinking-core model, allows for
the irregular surface shape of char particles [35]. The random
ðp  p Þ
Rs ¼   (12) pore model (RPM) allows for arbitrary pore size distributions in
1 1 1Y 1
þ þ 2 the reacting solid [36]. In this work, RPM which is believed
kdiff kdash Y Y ks
more accurate is used along with the charegas heterogeneous
where, Rs is the reaction rate in g/(cm2 s); Y is the parameter reaction kinetic correlations. In RPM, the evolution of the
reflecting the thickness of ash layer and can be calculated internal surface area during char conversion is expressed as
from Eq. (13); kdiff is the gas film diffusion constant; kdash is the Eq. (17).
ash film diffusion constant and can be calculated from Eq. (14); qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
S
ks is the surface reaction rate constant; pep* is the effective ¼ ð1  xchar Þ 1  jlnð1  xchar Þ (17)
S0
partial pressure in atm.
where S0 denotes the initial internal reactive area; S denotes
1=3
Y ¼ ½ð1  xcoal Þ=ð1  f Þ (13) the reactive area at any time during the reaction; xchar denotes
where, f is the coal conversion ratio based on original dry coal the char conversion ratio; J is the structure parameter for
when pyrolysis is finished; xcoal is the coal conversion ratio a particular char particle.
based on original dry coal at any time after pyrolysis is There are totally 11 constituent species and 14 reactions in
completed. the model set up in this work. Thus, a 14  11 matrix can be
4518 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3

Table 1 e Kinetic correlations for the heterogeneous reactions.


Kinetic parameters for R1 [26,27] Kinetic parameters for R3 [26,27]

ks ¼ 8710exp(17,967/T ) ks ¼ 247exp(21,060/T )
  1:75  0:75
4:26 T T
kdiff ¼ 0:2924 =ðpt dp Þ kdiff ¼ 7:45  104 =ðpt dp Þ
T 1800 2000
 
p i  p i ¼ pO 2 pi  pi ¼ pCO2

Kinetic parameters for R2 [26,27] Kinetic parameters for R4 [26,27]

ks ¼ 247exp(21,060/T ) ks ¼ 0.12exp(17,921/T )
 0:75  0:75
T T
kdiff ¼ 1:0  103 =ðpt dp Þ kdiff ¼ 1:33  103 =ðpt dp Þ
2000 2000
0:175
Keq ¼ exp[17,644  30,260/(1.8T )] Keq ¼ exp½18; 400=ð1:8TÞ
34; 713
pH pCO pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
pi  pi ¼ pH2 O  2 pi  pi ¼ pH2  pCH4 =Keq
Keq

built to reflect the net increment of each species during the


reaction as shown in Fig. 4. With the above correlations, 3. Model validation
a program for coal gasification is written based on Cþþ codes.
The differential equation set is calculated with the Merson To verify the stability and accuracy of the model set up in this
Variational Step algorithm [37]. work, eight sets (IeVIII) of experimental data in literatures

Table 2 e Kinetic correlations for the homogeneous reactions.


Reactions Kinetic correlations Ref.
p
2 p  [28]
CO O2
CO þ 0.5O2 / CO2 (R5) R5 ¼ k5
RT RT
k5 ¼ 2.4602  1012exp(21137/T þ 24.74414)T3
 2   [28]
pH2 pO2
H2 þ 0.5O2 / H2O( g) (R6) R6 ¼ k6
RT RT
k6 ¼ k5/0.35
 0:2  1:3 [29]
pCH4 pO2
CH4 þ 2O2 / CO2 þ 2H2O( g) (R7) R7 ¼ k7  1000
1000RT 1000RT
k7 ¼ 2.119  1011exp(2.027  105/(RT ))
p
p  
pCO2
 
pH2
CO H2 O
CO þ H2O( g) / CO2 þ H2 (R8) R8 ¼ k81  k82
RT RT RT RT
k81 ¼ 2.75  103exp(8.36  104/(RT )) [30]
Keq8 ¼ 2.65  102exp(3956/T ) [31]
k82 ¼ k81/Keq8
   p
p 3
pCH4 pH2 O CO H2
CH4 þ H2O( g) / CO þ 3H2 (R9) R9 ¼ k91  k92
RT RT RT RT
k91 ¼ 312exp(2  104/RT ) [28]
Keq9 ¼ 6.7125  1024exp(27,020/T )(RT )2 [31]
k92 ¼ k91/Keq9
   1:25 [25]
pC14 H10 0:5 pO2
C14H10 þ 7O2 / 14CO þ 5H2 (R10) R10 ¼ k10  1000
1000RT 1000RT
k10 ¼ 2.0  1011exp(1.256  105/RT )
  
pC14 H10 pH2 O [25]
C14H10 þ 14H2O( g) / 14COþ19H2 (R11) R11 ¼ k11  1000
RT RT
k11 ¼ 312exp(1.256  105/RT )
R12 ¼ 1.7  104exp(98409.38/RT )3 0rgytar [32]
C14H10 þ 19.5H2 / 7CH4 þ 3.5C2H6(R12) 30 ¼ 0.3
pt X9
rg ¼ ð y =M Þ1
RT j¼1 j j
   1:65 [29]
pC2 H6 0:1 pO2
C2H6 þ 3.5O2 / 2CO2 þ 3H2O( g) (R13) R13 ¼ k13  1000
1000RT 1000RT
k13 ¼ 6.186  109exp(1.256  105/RT )
R14 ¼ k14 nC2 H6 [33]
C2H6 þ 2H2O( g) / 2CO þ 5H2 (R14) k14 ¼ 312exp(30,000/1.987T )
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3 4519

⎛ ⎞
⎜ −1 −1 −1 −1 0 0 0 0 0 0
0 ⎟ 0 0 0
⎛ dchar ⎞
⎜ ⎟ ⎜ dt ⎟
⎜ ⎟ ⎜ ⎟
⎜ 0 0 0 0 0 0 0 0 0 0 0 −1 −1 −1 ⎟ ⎜ dC14 H10 ⎟
⎜ ⎟ ⎜ dt ⎟
⎜ ⎟ ⎛ R1 ⎞ ⎜ ⎟
⎜ 0 0 0 a 0 0 −1 0 −1 0 0 7 0 0 ⎟ ⎜ R 2 ⎟ ⎜ dCH 4 ⎟
⎜ ⎟ ⎜ ⎟ ⎜ dt ⎟
⎜ ⎟ ⎜ R3 ⎟ ⎜ ⎟
⎜ 0 0 0 0 0 0 0 0 0 0 0 3.5 −1 −1 ⎟ ⎜ ⎟ ⎜ dC2 H 6 ⎟
R4 ⎟
⎜ ⎟⎜ ⎜ dt ⎟
⎜ 1 ⎟ ⎜ R 5 ⎟ ⎜ dCO ⎟
⎜ 2(1 − ) a a 2a 0 −1 0 0 −1 1 1 4 1 4 0 0 2 ⎟ ⎜ ⎟ ⎜ ⎟
⎜ φ ⎟ ⎜ R 6 ⎟ ⎜ dt ⎟
⎜ 2 ⎟ ⎜ R 7 ⎟ ⎜ dCO ⎟
⎜ ( − 1) a 0 −a 0 1 0 1 1 0 0 0 0 2 0 ⎟⎜ ⎟=⎜ 2

⎜ φ ⎟ ⎜ R8 ⎟ ⎜ dt ⎟
⎜ ⎟ ⎜ R 9 ⎟ ⎜ dH 2 S ⎟
⎜ e e e e 0 0 0 0 0 0 0 0 0 0 ⎟⎜ ⎟ ⎜ ⎟
⎜ ⎟ ⎜ R10 ⎟ ⎜ dt ⎟
⎜ d d d d ⎟⎜ ⎟ ⎜ dN ⎟
0 ⎟ ⎜ R11 ⎟ ⎜
2
⎜ 0 0 0 0 0 0 0 0 0 ⎟
⎜ 2 2 2 2 ⎟ ⎜ R12 ⎟ ⎜ dt ⎟
⎜ b b b ⎟⎜ ⎟ ⎜ dH 2 ⎟
⎜ 0 a−c+ −e −e−c −( 2a + c + e − ) 0 −1 0 1 3 5 1 9 − 19 .5 0 5 ⎟ ⎜ R13 ⎟ ⎜ dt ⎟
⎜ 2 2 2 ⎟ ⎜⎝ R14 ⎟⎠ ⎜ ⎟
⎜ b ⎟ ⎜ dH 2 O ⎟
⎜ −e −(a − c) c c 0 1 2 −1 −1 0 0 0 3 −2 ⎟ ⎜ dt ⎟
⎜ 2 ⎟ ⎜ ⎟
⎜ a c b e ⎟ ⎜ dO2 ⎟
⎜⎜ −( − + − ) ⎜ ⎟
0 0 0 −0.5 −0.5 −2 0 0 −7 0 0 −3.5 0 ⎟⎟ ⎝ dt ⎠
⎝ φ 2 4 2 ⎠

Fig. 4 e Species net increment matrix.

[31,38] are used to do the validation. The overall objects of the particle diameter is set as 60 mm based on the literatures.
work in the two literatures [31,38] are to generate exper- Boundary conditions of Exps. IeIV are listed in Table 3.
imental data required to verify the corresponding chemical Boundary conditions of Exps. VeVIII are listed in Table 4.
reaction mechanisms. Exps. IeIV [31] are the experiments on Comparisons of the calculated results and the experiment
coal gasification in the steam and oxygen dominant atmo- data are listed in Table 5. The steam gasification of coal has
sphere for different coals under different reaction conditions. nearly reached chemical equilibrium while the coal hydro-
The residence time of these reactions are several seconds and gasification processes have not yet [31,38].
usually not less than 4 s [28]. Exps. VeVIII [38] are the exper- The square sum of errors, Error shown in Table 5, is defined
iments on coal flash hydrogasification in hydrogen dominant by Eq. (18) [28,31,33].
atmosphere for different coals under different reaction con-
ditions. In the experiments implemented in literature [38], the X
I
 2
whole reactor was divided into four parts including the pre- Error ¼ YiC  YiE (18)
i¼1
burner where the fast reaction of oxygen and excessive
hydrogen took place, the steam generator where water and where I is the total number of constituent species; YiC and YiE
additional hydrogen were injected, the main burner where are the calculated and experimental mole fractions of species
additional oxygen was injected and reacted with excessive i, respectively. The calculation results of the model set up in
hydrogen and the hydrogasifier where coal and nitrogen were this work, shown in Table 5, are found agreeing well with the
injected and the coal hydrogasification reactions took place. experimental data except for the mole fractions of CO and CO2
Reaction in the first three parts, the preburner, the steam for the coal hydrogasification processes. This is because the
generator and the main burner, is the fast combustion of fluid dynamics and the heat and mass transfer are ignored,
hydrogen, thanks to which the gasification agents (surplus which would affect the detailed kinetic processes of coal
hydrogen and water generated) are prepared. In the hydro- hydrogasification that are still far from chemical equilibrium
gasifier, surplus hydrogen along with water obtained from since the overall conversions of coal are around 0.6 for Exps.
hydrogen combustion mixes and reacts with coal and nitro- VeVIII, respectively. However, it doesn’t matter for the coal
gen injected. So the real coal hydrogasification took place in hydrogasification process since CO and CO2 are not the staples
the last part of the whole reactor, the hydrogasifier. The mean and the yields of them are very little.

Table 3 e Boundary conditions of Exps. IeIV [31].


Exp. Gas/coal mass ratio pt T Coal analysis (d)

O2/coal H2O/coal N2/coal C H O N S Ash

I 0.8 0.08 0.13 23.81 1574 69.6 5.3 10.0 1.3 3.9 10.0
II 0.86 0.5 0.017 40.30 e 69.6 5.3 10.0 1.3 3.9 10.0
III 0.87 0.61 0.003 40.30 1317 66.8 5.0 7.3 1.7 4.2 15.0
IV 1.41 0.16 6.22 1.00 e 73.1 4.9 7.9 1.3 2.1 10.6
4520 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3

Table 4 e Boundary conditions of Exps. VeVIII [38].


Exp. Gas/coal mass ratio pt t Coal analysis (ar)

H2/coal H2O/coal N2/coal C H O N S M Ash

V 0.374 0.524 0.104 69.07 4.91 73.23 5.15 7.83 1.52 3.21 0.99 8.08
VI 0.358 0.539 0.105 69.07 4.72 72.98 5.20 8.13 1.49 3.08 0.77 8.19
VII 0.291 1.053 0.105 69.07 4.58 72.92 4.99 8.72 1.47 3.08 0.43 8.39
VIII 0.261 1.610 0.105 69.07 4.88 73.11 5.14 8.26 1.46 2.96 0.78 8.29

decreases with T increment. This is because the char metha-


4. Coal hydrogasification prediction nation, R4, is an exothermic reaction. The chemical equilib-
rium constant will decrease with T increment based on the Le
After being verified, the model can then be used to predict the Chatelier’s principle. When T is not higher than 1273 K, the
effects of the reaction pressure pt, the reaction temperature T, equilibrium constant is relatively large so increasing T will
the H2/coal mass ratio U and the reaction time t on the evo- increase the net reaction rate and will thereafter promote the
lution of major constituent species of coal hydrogasification reaction process. But, when T is higher than 1273 K, the re-
products and the coal conversion ratio (xcoal). Illinois No. 6 coal action will be greatly restricted by the chemical equilibrium
used in Exps. I and II as listed in Table 3 is chosen for the constant. Thus the net reaction rate will be lowered and the
prediction calculation. The reaction condition for the baseline coal conversion will be consequently reduced [39]. Fig. 5(b)
case is set as pt of 7 MPa, T of 1273 K and U of 0.3. The uni- shows that increasing pt can greatly increase xcoal. This is
variate analysis method is then used to investigate the effects because increasing pt can obviously increase the partial
of each reaction parameter on the coal hydrogasification pressure of H2, which promotes the char methanation pro-
properties when the other parameters are kept coincident cess. Fig. 5(c) shows that increasing U will increase xcoal on the
with those of the baseline case. Effects of T, pt and U on the whole. When U is 0.1, the partial pressure of H2 is low while
evolution of xcoal defined by Eq. (19) are depicted in the partial pressures of other gaseous constituent species,
Fig. 5(a)e(c). Effects of T, pt and U on the evolution of CH4 mole such as CH4 and CO from the coal pyrolysis, are relatively
fraction are depicted in Fig. 6(a)e(c). Effects of T, pt and U on high, which is not beneficial to the char methanation process.
the evolution of the H2 mole fraction are depicted in When U is higher than 0.1, the partial pressure of H2 becomes
Fig. 7(a)e(c). higher while those of CH4 and CO become lower. Thus, the
coal hydrogasification process will be promoted. When U is
mcharl
xcoal ¼ 1  (19) high enough, the partial pressure of H2 will increase slightly
mcoal
with U increment while the partial pressures of H2O and
where mcharl denotes the mass of char left in the dry ash-free CO2 will decrease sharply, which will restrain the coal
basis and mcoal denotes the mass of input coal in the dry ash- conversion.
free basis. Fig. 6(a) shows that increasing T will increase the CH4 mole
Fig. 5(a) shows that when T is not higher than 1273 K, xcoal fraction on the whole. But, when T is higher than 1273 K, CH4
increases with T increment; when T is higher than 1273 K, xcoal mole fraction will decrease with T increment. This is because

Table 5 e Comparisons of the calculation results and the experimental data.


Species CH4 H2 H2O CO CO2 N2 H2S Conversion Error

I Exp. [31] 0.08 30.3 e 61.5 1.4 5.38 1.25 e 2.685


Cal. 0.079 29.6 2.17 60.02 1.44 5.43 1.28 0.989
II Exp. [31] 0.3 29.8 17.1 41 10.2 0.8 1.1 e 0.91
Cal. 0.28 30.2 16.4 40.6 10.5 0.9 1.1 0.996
III Exp. [31] 0.4 29.6 20 35.4 12.8 0.63 1.1 e 0.792
Cal. 0.39 29.3 20.6 34.9 13.1 0.62 1.14 0.987
IV Exp. [31] 0.19 3.37 6.69 10.43 7.70 71.37 0.21 e 0.383
Cal. 0.00 3.18 7.18 10.32 7.56 71.56 0.21 0.913
V Exp. [38] 11.904 69.593 14.877 0.874 0.107 1.915 0.347 0.456 2.187
Cal. 12.078 68.295 15.395 0.426 0.091 1.965 0.351 0.437
VI Exp. [38] 15.573 65.141 15.017 1.716 0.153 1.996 0.372 0.595 1.754
Cal. 15.415 63.86 15.193 1.55 0.309 2.066 0.371 0.573
VII Exp. [38] 14.72 52.35 27.37 2.54 0.58 2.02 0.39 0.604 2.559
Cal. 14.13 52.05 26.06 2.65 1.20 2.06 0.42 0.607
VIII Exp. [38] 10.35 44.58 40.92 1.02 0.35 1.83 0.34 0.428 2.31
Cal. 10.59 43.60 40.07 1.04 1.09 1.91 0.38 0.462
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3 4521

(a) 0 .8 0 (a)
0 .2 4
0 .7 5 T=1273 T=1323 T=1273 T=1323
0 .2 2
0 .7 0 T=1373
0 .2 0 T=1373
Over all coal conversion

0 .6 5
0 .1 8

CH4 mole fraction


0 .6 0
T=1173 T=1223 0 .1 6
0 .5 5
0 .1 4
0 .5 0
0 .1 2
0 .4 5
0 .1 0
0 .4 0
0 .0 8
T=1073 T=1123
0 .3 5 T=1123
T=1073 T=1173 T=1223
0 .0 6
0 .3 0
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11
Reaction time (s) Reaction time (s)
Effects of T (K) on coal conversion Effects of T (K) on the CH4 mole fraction
(b) 0 .9 0 (b)0 .3 5
0 .8 5 pt=9 pt=11 pt=1 pt=3 pt=5 pt=7

0 .8 0 pt=13 0 .3 0 pt=9 pt=11


Over all coal conversion

0 .7 5 pt=13

CH4 mole fraction


0 .2 5
0 .7 0

0 .6 5
0 .2 0
0 .6 0 pt=5 pt=7

0 .5 5 0 .1 5

0 .5 0 pt=1 pt=3
0 .1 0
0 .4 5

0 .4 0
0 1 2 3 4 5 6 7 8 9 10 11 0 .0 5
0 1 2 3 4 5 6 7 8 9 10 11
Reaction time (s) Reaction time (s)
Effects of pt (MPa) on coal conversion Effects of pt (MPa) on CH4 mole fraction
(c) 0 .8 5 (c)0 .3 0
U=0.5 U=0.6 U=0.7
0 .8 0 U=0.5
0 .2 5
0 .7 5 U=0.6
Over all coal conversion

CH4 mole fraction

0 .7 0
U=0.7 0 .2 0

0 .6 5
0 .1 5

0 .6 0
U=0.1 U=0.2
0 .1 0
0 .5 5
U=0.3 U=0.4
0 .5 0 0 .0 5

U=0.1 U=0.2 U=0.3 U=0.4


0 .4 5
0 1 2 3 4 5 6 7 8 9 10 11 0 .0 0
0 1 2 3 4 5 6 7 8 9 10 11
Reaction time (s) Reaction time (s)
Effects of U on coal conversion Effects of U on CH4 mole fraction
Fig. 5 e Effects of T (K), pt (MPa) and U on the coal Fig. 6 e Effects of T (K), pt (MPa) and U on the CH4 mole
conversion. fraction.

the char methanation is an exothermic reaction. When T is Fig. 7(a) shows that increasing T can reduce H2 mole fraction
higher than 1273 K, the net CH4 formation rate will be lowered. on the whole. When T is higher than 1273 K, H2 mole fraction
Fig. 6(b) shows that CH4 mole fraction increases obviously will increase with T. This is also due to the exothermic char
with pt increment. This is because H2 partial pressure in- methanation reaction. Fig. 7(b) shows that H2 mole fraction
creases with pt, which will promote the char methanation decreases obviously with pt increment. This is because H2
reaction. Fig. 6(c) shows that CH4 mole fraction decreases with partial pressure increases obviously with pt, which promotes
U. This is because the char methanation reaction rate is the coal hydrogasification reaction. Fig. 7(c) shows that H2 mole
relatively slow and the reaction is still far from chemical fraction increases obviously with U. This is because the char
equilibrium. Thus, the coal hydrogasification products will be methanation reaction rate is small and increasing U can only
diluted by the unreacted H2. slightly increase the H2 partial pressure when U is large.
4522 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 8 ( 2 0 1 3 ) 4 5 1 3 e4 5 2 3

further used in the computational fluid dynamic software


(a)0 .9 0
to study the coal hydrogasification properties in a specified
T=1073 T=1123 T=1173 T=1223
gasifier.
0 .8 5 2) Increasing pt and t can extend the coal hydrogasification
extent. When pt is 13 MPa, t is 10 s and other parameters are
H2 mole fraction

0 .8 0
kept coincident with those of the baseline case, the coal
conversion is nearly 0.9, CH4 mole fraction is about 0.32 and
H2 mole fraction is about 0.6.
0 .7 5
3) When the other parameters are kept coincident with those
of the baseline case, increasing T can promote the coal
0 .7 0
hydrogasification process when it is not higher than 1273 K.
T=1273 T=1323 T=1373
When T is higher than 1273 K, however, increasing T will
0 .6 5 restrain the gasification process.
0 1 2 3 4 5 6 7 8 9 10 11
Reaction time (s) 4) When the other parameters are kept coincident with those
Effects of T (K) on H2 mole fraction of the baseline case, increasing U will promote the coal
hydrogasification on the whole. When U is larger than 0.2,
(b)0 .9 0 the coal hydrogasification increases slightly with U. When U
is larger than 0.5, the coal conversion ratio slightly decreases
0 .8 5
with U. CH4 mole fraction also decreases with U increment.
0 .8 0
H2 mole fraction

0 .7 5

Acknowledgments
0 .7 0

pt=1
0 .6 5
The authors gratefully acknowledge financial supports from
pt=3 pt=5 the National Natural Science Foundation of China (NSFC,
0 .6 0 50876008) and the Fundamental Research Funds for the
pt=7 pt=9 pt=11 pt=13
Central Universities (2013YJS078) for this work.
0 .5 5
0 1 2 3 4 5 6 7 8 9 10 11
Reaction time (s)
Effects of pt (MPa) on H2 mole fraction references
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