Escolar Documentos
Profissional Documentos
Cultura Documentos
MODEL YK (STYLE H)
R-134a or R-513a
WITH OPTIVIEW™ CONTROL CENTER
FOR ELECTRO-MECHANICAL STARTER,
SOLID STATE STARTER AND VARIABLE SPEED DRIVE
LD15222
Issue Date:
October 12, 2018
FORM 160.76-O2
ISSUE DATE: 10/12/2018
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.76-O2
ISSUE DATE: 10/12/2018
ASSOCIATED LITERATURE
MANUAL DESCRIPTION FORM NUMBER
Installation 160.76-N1
Wiring Diagram - Unit Style H with Electro-Mechanical Starter 160.76-PW1
Wiring Diagram - Unit Style H with Mod "B" Solid State Starter 160.76-PW2.1
Wiring Diagram - Unit Style H with Variable Speed Drive 160.76-PW3
Renewal Parts - OptiView Control Center 160.76-RP1
Wiring Diagram – Unit Style H (P Compressors) with Electro-Mechanical Starter 160.76-PW8
Wiring Diagram – Unit Style H (P Compressors) with Mod “B” Solid State Starter 160.76-PW9
Wiring Diagram – Unit Style H (P Compressors) with Variable Speed Drive 160.76-PW10
JOHNSON CONTROLS 3
FORM 160.76-O2
ISSUE DATE: 10/12/2018
NOMENCLATURE
YK 6A 6Q Q7 – EM H
MOTOR CODE
POWER SUPPLY
– for 60 Hz
5 for 50 Hz
COMPRESSOR CODE*
CONDENSER CODE*
EVAPORATOR CODE*
* Refer to YK Engineering Guide for (Form 160.76-EG1)
MODEL* Shell/Motor/Compressor combinations.
4 JOHNSON CONTROLS
FORM 160.76-O2
ISSUE DATE: 10/12/2018
TABLE OF CONTENTS
SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALS OF OPERATION........................................... 9
System Operation Description........................................................................................................................... 9
Capacity Control.............................................................................................................................................. 10
JOHNSON CONTROLS 5
FORM 160.76-O2
ISSUE DATE: 10/12/2018
SECTION 4 - PRINTING........................................................................................................................................193
Printing Overview.......................................................................................................................................... 193
Acceptable Printers....................................................................................................................................... 194
Printer Connections....................................................................................................................................... 194
Printer Setup................................................................................................................................................. 195
Control Center Setup..................................................................................................................................... 195
Downloading System Prints to a Laptop....................................................................................................... 195
Printer Connections....................................................................................................................................... 197
6 JOHNSON CONTROLS
FORM 160.76-O2
ISSUE DATE: 10/12/2018
LIST OF FIGURES
FIGURE 1 - Model YK Chiller������������������������������������������������������������������������������������������������������������������������������������9
FIGURE 2 - Compressor Pre-Rotation Vanes���������������������������������������������������������������������������������������������������������10
FIGURE 3 - Refrigerant Flow-Thru Chiller�������������������������������������������������������������������������������������������������������������� 11
FIGURE 4 - OptiView Control Center����������������������������������������������������������������������������������������������������������������������15
FIGURE 5 - Home Screen���������������������������������������������������������������������������������������������������������������������������������������21
FIGURE 6 - Home Screen With Stop Button�����������������������������������������������������������������������������������������������������������23
FIGURE 7 - System Screen������������������������������������������������������������������������������������������������������������������������������������25
FIGURE 8 - Evaporator Screen�������������������������������������������������������������������������������������������������������������������������������27
FIGURE 9 - Condenser Screen�������������������������������������������������������������������������������������������������������������������������������31
FIGURE 10 - Heat Recovery/HEad Pressure Control Screen��������������������������������������������������������������������������������35
FIGURE 11 - Head Pressure Control Screen����������������������������������������������������������������������������������������������������������39
FIGURE 12 - Heat Pump Screen����������������������������������������������������������������������������������������������������������������������������41
FIGURE 13 - Refrigerant Level Control Screen (Analog Actuator)�������������������������������������������������������������������������45
FIGURE 14 - Compressor Screen (Screen Shown is a Unit with Proximity Probe) ����������������������������������������������� 47
FIGURE 15 - Capacity Control Screen��������������������������������������������������������������������������������������������������������������������51
FIGURE 16 - Capacity Control Setpoints Screen����������������������������������������������������������������������������������������������������55
FIGURE 17 - Anti-Surge Screen (PRV Capacity Control Screen Shown)��������������������������������������������������������������� 57
FIGURE 18 - Capacity Control Override Tuning Screen�����������������������������������������������������������������������������������������59
FIGURE 19 - Proximity Probe Calibration Screen���������������������������������������������������������������������������������������������������61
FIGURE 20 - Hot Gas Bypass Screen��������������������������������������������������������������������������������������������������������������������63
FIGURE 21 - Surge Protection Screen�������������������������������������������������������������������������������������������������������������������65
FIGURE 22 - Variable Geometry Diffuser Screen���������������������������������������������������������������������������������������������������69
FIGURE 23 - Variable Geometry Diffuser Setpoints Screen�����������������������������������������������������������������������������������71
FIGURE 24 - Variable Geometry Diffuser Calibration Screen���������������������������������������������������������������������������������73
FIGURE 25 - Pre-Rotation Vanes Calibration Screen���������������������������������������������������������������������������������������������75
FIGURE 26 - VSD Tuning Screen���������������������������������������������������������������������������������������������������������������������������77
FIGURE 27 - Oil Sump Screen�������������������������������������������������������������������������������������������������������������������������������79
FIGURE 28 - Electro-Mechanical Starter Screen����������������������������������������������������������������������������������������������������83
FIGURE 29 - Mod “B” Solid State Starter Screen���������������������������������������������������������������������������������������������������85
FIGURE 30 - Medium Voltage Solid State Starter Screen��������������������������������������������������������������������������������������87
FIGURE 31 - HYP/Mod D Variable Speed Drive Screen�����������������������������������������������������������������������������������������89
FIGURE 32 - Variable Speed Drive Screen�������������������������������������������������������������������������������������������������������������91
FIGURE 33 - Medium Voltage Variable Speed Drive Screen ���������������������������������������������������������������������������������93
FIGURE 34 - Adaptive Capacity Control Details Screen�����������������������������������������������������������������������������������������97
FIGURE 35 - Surge Map Screen - Table View������������������������������������������������������������������������������������������������������101
FIGURE 36 - Surge Map Screen - List View���������������������������������������������������������������������������������������������������������103
FIGURE 37 - Harmonic Filter Details Screen (Style D VSD and VSD with Part Number 371-03789-XXX
(503hp 60Hz; 419hp 50Hz) ������������������������������������������������������������������������������������������������������������105
FIGURE 38 - Motor Lubrication Screen����������������������������������������������������������������������������������������������������������������107
FIGURE 39 - Motor Details Screen����������������������������������������������������������������������������������������������������������������������� 111
FIGURE 40 - Motor Setpoints Screen������������������������������������������������������������������������������������������������������������������� 115
FIGURE 41 - Setpoints Screen����������������������������������������������������������������������������������������������������������������������������� 119
FIGURE 42 - Remote Control Screen�������������������������������������������������������������������������������������������������������������������121
FIGURE 43 - Setup Screen�����������������������������������������������������������������������������������������������������������������������������������123
FIGURE 44 - Diagnostics Screen��������������������������������������������������������������������������������������������������������������������������127
FIGURE 45 - Serial/SD Screen�����������������������������������������������������������������������������������������������������������������������������129
FIGURE 46 - Quick Start Screen��������������������������������������������������������������������������������������������������������������������������131
FIGURE 47 - Schedule Screen�����������������������������������������������������������������������������������������������������������������������������135
FIGURE 48 - User Screen�������������������������������������������������������������������������������������������������������������������������������������137
FIGURE 49 - Comms Screen��������������������������������������������������������������������������������������������������������������������������������139
FIGURE 50 - Printer Screen����������������������������������������������������������������������������������������������������������������������������������141
FIGURE 51 - Sales Order Screen�������������������������������������������������������������������������������������������������������������������������143
FIGURE 52 - Operations Screen���������������������������������������������������������������������������������������������������������������������������145
FIGURE 53 - History Screen���������������������������������������������������������������������������������������������������������������������������������147
FIGURE 54 - History Details Screen���������������������������������������������������������������������������������������������������������������������149
JOHNSON CONTROLS 7
FORM 160.76-O2
ISSUE DATE: 10/12/2018
LIST OF TABLES
TABLE 1 - Addresses and Associated Data������������������������������������������������������������������������������������������������������������19
TABLE 2 - Voltage (V)���������������������������������������������������������������������������������������������������������������������������������������������94
TABLE 3 - Selected Cooling Setpoints�����������������������������������������������������������������������������������������������������������������125
TABLE 4 - Master Slot Numbers List for Use with Trend Feature�������������������������������������������������������������������������166
TABLE 5 - OKIDATA OKIPOS 441������������������������������������������������������������������������������������������������������������������������194
TABLE 6 - Brecknell CP130����������������������������������������������������������������������������������������������������������������������������������197
TABLE 7 - SI Metric Conversion���������������������������������������������������������������������������������������������������������������������������209
8 JOHNSON CONTROLS
FORM 160.76-O2
ISSUE DATE: 10/12/2018
COMPRESSOR
Motor
CONTROL
CENTER
VSD
CONDENSER
LD15222
EVAPORATOR
JOHNSON CONTROLS 9
FORM 160.76-O2
SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALSOF OPERATION
ISSUE DATE: 10/12/2018
CAPACITY CONTROL
The major components of a chiller are selected for full
7619A(D)
load capacities, therefore capacity must be controlled
Figure 2 - COMPRESSOR PRE-ROTATION VANES to maintain a constant chilled liquid temperature leav-
ing the cooler. Pre-rotation Vanes (PRV), located at the
entrance to the compressor impeller, compensate for
When the compressor motor is driven by a YORK
variation in load (Refer to Figure 2 on Page 10).
Variable Speed Drive, there could be a Variable Speed
Drive (VSD) or a Medium Voltage Variable Speed The position of these vanes is automatically controlled
Drive (MV VSD) applied. through a lever arm attached to an electric motor lo-
cated outside the compressor housing. The automatic
In operation, a liquid (water or brine to be chilled) flows
adjustment of the vane position in effect provides the
through the cooler, where boiling refrigerant absorbs
performance of many different compressors to match
heat from the liquid. The chilled liquid is then piped to
various load conditions from full load with vanes wide
fan coil units or other air conditioning terminal units,
open to minimum load with vanes completely closed.
where it flows through finned coils, absorbing heat
from the air. The warmed liquid is then returned to the
chiller to complete the chilled liquid circuit.
10 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALSOF OPERATION
ISSUE DATE: 10/12/2018
LEGEND
High Pressure Vapor
COMPRESSOR
SUCTION
EVAPORATOR
CONDENSER
SUCTION
BAFFLE
LIQUID LEVEL
LIQUID LEVEL
SUB-COOLER
LD00924A
OPTIONAL
ISOLATION
VALVE
12 JOHNSON CONTROLS
FORM 160.76-O2
ISSUE DATE: 10/12/2018
The OptiView™ Control Center is a microprocessor trol Center – Service Instructions (Form 160.76-M1).
based control system for R134a centrifugal chillers. It These parameters affect chiller operation and should
controls the leaving chilled liquid temperature via Pre- never be modified by anyone other than a qualified
rotation Vane controls and has the ability to limit motor Service Technician. They are shown in this manual for 2
current via control of the Pre-rotation Vanes. It is com- reference only.
patible with YORK Solid State Starter (optional), Vari-
able Speed Drive (optional), and Electro-Mechanical Advanced diagnostics and troubleshooting informa-
Starter applications. tion for Service Technicians are included in OptiView
Control Center – Service Instructions (Form 160.76-
The panel comes configured with a full screen LCD M1). Also included in the service manual are detailed
Graphic Display mounted in the middle of a keypad descriptions of chiller features, such as the Refrigerant
interface. The graphic display allows the presentation Level Control, Variable Speed Drive Oil Pump, Hot
of several operating parameters at once. In addition, Gas Bypass, High Speed Thrust Bearing Proximity
the operator may view a graphical representation of the Probe, Remote Setpoints, Smart Freeze Protection, and
historical operation of the chiller as well as the present Standby Lubrication.
operation. For the novice user, the locations of various
chiller parameters are clearly and intuitively marked. The Control Center expands the capabilities of remote
Instructions for specific operations are provided on control and communications. By providing a common
many of the screens. networking protocol through the Building Automation
System (BAS), YORK Chillers not only work well in-
The graphic display also allows information to be rep- dividually, but also as a team. This BAS communica-
resented in both English (temperatures in °F and pres- tions allows increased remote control of the chiller, as
sures in PSIG) and Metric (temperatures in °C and pres- well as 24-hour performance monitoring via a remote
sures in kPa) mode. The advantages are most apparent, site. In addition, compatibility is maintained with the
however, in the ability to display many languages. present network of BAS communications. The chiller
also maintains the standard digital remote capabilities
The Control Center continually monitors the system as well. Both of these remote control capabilities allow
operation and records the cause of any shutdowns for the standard Energy Management System (EMS)
(Safety, Cycling or Normal). This information is re- interface:
corded in memory and is preserved even through
a power failure condition. The user may recall it for 1. Remote Start
viewing at any time. During operation, the user is con-
2. Remote Stop
tinually advised of the operating conditions by vari-
ous status and warning messages. In addition, it may 3. Remote Leaving Chilled Liquid Temperature Set-
be configured to notify the user of certain conditions point adjustment (0 to 10VDC, 2 to 10VDC, 0 to
via alarms. A complete listing of shutdown, status, and 20mA or 4 to 20mA) or Pulse Width Modulation
warning messages is detailed in the DISPLAY MES-
4. Remote Current Limit Setpoint adjustment
SAGES portion of this manual.
(0 to 10VDC, 2 to 10VDC, 0 to 20mA or 4 to
There are certain screens, displayed values, program- 20mA) or Pulse Width Modulation
mable setpoints and manual control shown in this man-
5. Remote READY TO START Contacts
ual that are for Service Technician use only. They are
only displayed when logged in at SERVICE access lev- 6. Safety Shutdown Contacts
el or higher. The setpoints and parameters displayed on
7. Cycling Shutdown Contacts
these screens are explained in detail in OptiView Con-
JOHNSON CONTROLS 13
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
The chiller operating program resides in the OptiV- Software versions (Y.OPT.01.xx.yzz are alpha-numeric
iew Control Center Microboard. The Control Center is codes that represent the application language package
equipped with the following Microboard: and revision levels per be-low. Each time the controls
portion or language section is revised, the respective
• 031-03630-001 – Shipped in new production revision level increments.
chillers after July 2015. This is an upgraded mi-
croboard operates with the Medium Voltage Solid • Y – Commercial chiller
State Starter, Medium Voltage Variable Speed
• OPT – Used on Microboard 031-03630-000
Drive and those Variable Speed Drives and Style
B Solid State Starters that serially communicate • 01 – YK chiller
with the microboard using Modbus Protocol.
• xx – controls revision level (00, 01, etc)
• y – language package (0 equals English only, 1
equals NEMA, 2 equals CE, 3 equals NEMA/CE )
• zz – language package revision level (00, 01, etc)
14 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
1 2 3
4 5 6
7 8 9
0
LD27366
The OptiView™ Control Center display is highlighted Cursor Arrow keys are pro-
by a full screen graphics display. This display is nested vided to allow movement on
within a standard keypad, and is surrounded by SOFT screens which contain a large
keys which are redefined based on the currently dis- amount of entry data. In addi-
played screen. Eight buttons are available on the right tion, these keys can be used
side of the panel, and are primarily used for navigation to scroll through history and
between the system screens. At the base of the display event logs.
are 5 additional buttons. The area to the right of the
keypad is used for data entry with a standard numer- The Start/Stop control is operated via the Soft START
ic keypad provided for entry of system setpoints and button on the Home Screen. When the user presses the
limits. Green START button, a dialog box is displayed in-
structing the user to press the ENTER button to start
The DECIMAL key provides accurate entry the chiller or, to press the CANCEL button to abort the
of setpoint values. start.
When the chiller is running, the Start button is replaced
+/- key has also been provided to allow en-
A by a Red SOFT STOP button. When the user presses
try of negative values and AM/PM selection this button, a dialog box is displayed instructing the
during time entry. user to press the ENTER button to stop the chiller or
the CANCEL button to abort the stop command. The
I n order to accept changes made to the chiller Soft Stop command will drive the PRV closed and then
setpoints, the CHECK key is provided as a shut off the chiller
universal ‘Enter’ key or ‘Accept’’ symbol.
The Start/Stop control is operated:
In order to reject entry of a setpoint or dis- • Via the keypad when the chiller is set to local
miss an entry form, the ‘X’ key is provided as mode
a universal ‘Cancel’ symbol.
JOHNSON CONTROLS 15
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
• Remotely through digital inputs in digital or ana- with the ‘>’ symbol; if it is below the normal operating
log remote mode range, the low limit value will be displayed along with
the ‘<’ symbol. In some cases, the value may be ren-
• By the E-Link Gateway in BAS (ISN) remote
dered invalid by other conditions and the display will
mode
use X’s to indicate this.
When the control is changed to local mode from any
other source, it will remain in RUN if already running PROGRAMMABLE
or remain in STOP if already stopped. A hardware Values in this group are available for change by the
Safety Stop button is also located on the side of the user. In order to program any setpoints on the system,
panel. the user must first be logged in with the appropriate ac-
cess level. Each of the programmable values requires
SAFETY STOP a specific access level which will be indicated beside
The Red Safety Stop button located on the specified value. All of the programmable controls
the control panel cabinet may be pressed in the system fall into one of the categories described
to immediately shut down the chiller if below:
needed.
Access Level
In order to program any setpoints on the system, the
When depressed, the chiller will stop immediately and user must first login with an appropriate access level.
will not run under any condition. For safety reasons, When power is applied to the chiller, the system begins
this position is required for many maintenance tasks to with an access level of VIEW. This will allow the user
be completed. to navigate to most screens and observe the values dis-
played there. However, the user will not be allowed to
The Safety Stop button must be rotated clockwise to
change any values. To change any values, the user must
release the stop condition. The safety stop is not in-
return to the HOME Screen (shown by default when
tended for normal shutdown of the chiller.
power is applied to the system), and use the LOGIN
INTERFACE CONVENTIONS OVERVIEW button or utilize the CHANGE SETPOINTS key de-
scribed below. At this point, the user will be prompted
The graphical display on each control panel allows to enter a User ID and the corresponding password. By
a wide variety of information to be presented to the default, the User ID is zero (0). In order to gain stan-
user. Each screen description in this document will dard OPERATOR level access, the password would be
begin with a section entitled OVERVIEW which will entered as 9 6 7 5, using the numeric keypad. OPERA-
describe the graphical elements on the screen and give TOR access reverts to the VIEW level after 10 continu-
a short summary of the functions available. Each ele- ous minutes without a keypress. If a custom User ID
ment on the screen will then be categorized into three and password have been defined (refer to User Screen
distinct groups: Display Only, Programmable, and on Page 137), the user may enter that User ID and the
Navigation. Below is a short description of what types corresponding password value.
of information are included in these groups.
If the correct password is received, the user is autho-
The Programmable values and Navigation commands rized with the appropriate access level. If an incorrect
are also subject to access level restrictions as described password is entered, the user is notified of the failure
below. For each of these elements, an indication is and prompted again. At this point the user may retry
given to show the minimum access level required to the password entry, or cancel the login attempt.
program the value or navigate to the subscreen.
Change Setpoints
DISPLAY ONLY
On screens containing setpoints programmable at the
Values in this group are read-only parameters of in- OPERATOR access level, a key with this label will be
formation about the chiller operation. This type of in- visible if the present access level is VIEW. This key
formation may be represented by a numerical value, a brings up the access level prompt described above. It
text string, or an LED image. For numerical values, if allows the user to login at a higher access level without
the monitored parameter is above the normal operat- returning to the HOME Screen. After login, the user
ing range, the high limit value will be displayed along may then modify setpoints on that screen.
16 JOHNSON CONTROLS
FORM 160.76-O2
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JOHNSON CONTROLS 17
FORM 160.76-O2
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18 JOHNSON CONTROLS
FORM 160.76-O2
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The following table indicates the valid display range the < or > symbols will be displayed beside the mini-
for each of the analog input values. In the event that the mum or maximum value, respectively.
input sensor is reading a value outside of these ranges,
JOHNSON CONTROLS 19
FORM 160.76-O2
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20 JOHNSON CONTROLS
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HOME SCREEN
LD19445
JOHNSON CONTROLS 21
FORM 160.76-O2
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22 JOHNSON CONTROLS
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LD19446
NAVIGATION Motor
A detailed view of the motor controller parameters,
System specific to the controller type presently utilized on the
Used to provide additional system information. chiller system. This allows programming of the current
limit and the pulldown demand limit values. For a VSD
Evaporator system, the Adaptive Capacity Control and Harmonic
A detailed view of all evaporator parameters, including Filter information is controlled under this screen.
the programmable Leaving Chilled Liquid Setpoints.
Setpoints
Condenser This screen provides a single location to program the
A detailed view of all condenser parameters, including most common system setpoints. It is also the gateway
control of the liquid level functions. to many of the general system setup parameters such as
Date/Time, Display Units, Scheduling, Printer Setup,
Compressor etc.
A detailed view of all the compressor parameters. This
includes Pre-rotation Vane control, Hot Gas Bypass History
Control and PRV Calibration. This screen provides access to a snapshot of system
data at each of the last 10 shutdown conditions.
Capacity Control
A detailed view of all the parameters associated to the
chiller capacity. VSD, PRV, Hot Gas etc.
JOHNSON CONTROLS 23
FORM 160.76-O2
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24 JOHNSON CONTROLS
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SYSTEM SCREEN
LD27363
JOHNSON CONTROLS 25
FORM 160.76-O2
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26 JOHNSON CONTROLS
FORM 160.76-O2
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EVAPORATOR SCREEN
LD27343
JOHNSON CONTROLS 27
FORM 160.76-O2
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Leaving Chilled Liquid Temperature Setpoints Leaving Chilled Liquid Temperature Cycling
– Shutdown Offset – Shutdown
Displays the Leaving Chilled Liquid Temperature at Access Level Required: OPERATOR
which the chiller will shutdown on Leaving Chilled This value allows the user to specify the Leaving
Liquid – Low Temperature. This temperature is en- Chilled Liquid Temperature at which the chiller will
tered as an offset with the Leaving Chilled Liquid Tem- shut down on a LEAVING CHILLED LIQUID – LOW
perature Cycling Offset – Shutdown Setpoint below. TEMPERATURE cycling shutdown. This is done by
Although the offset setpoint is changed manually, the defining an offset below the Leaving Chilled Liquid
offset being used can change automatically to prevent Temperature Setpoint. It is programmable over a range
the Leaving Chilled Liquid Temperature from going of 1°F to 70°F below the setpoint, to a minimum cut-
below the minimum allowed value: 34°F (water) or out of 34°F (water), or 6°F (brine). Anytime the Leav-
6°F (brine). The offset being used is displayed as Ef- ing Chilled Liquid Temperature Setpoint is increased,
fective Offset. Refer to the setpoint description below. the shutdown threshold is ramped up from the present
setpoint to the new setpoint at the rate of 0.1°F/s (ad-
Leaving Chilled Liquid Temperature Setpoints
justable) to prevent a nuisance shutdown.
– Restart
Displays the Leaving Chilled Liquid Temperature at Leaving Chilled Liquid Temperature Cycling
which the chiller will restart after it has shutdown on Offset – Restart
LEAVING CHILLED LIQUID – LOW TEMPERA- Access Level Required: OPERATOR
TURE cycling shutdown. This temperature is set as an This value allows the user to specify the Leaving
offset using the Leaving Chilled Liquid Temperature Chilled Liquid Temperature at which the chiller will
Cycling Offset – Restart Setpoint, displayed as OFF- restart after a shutdown on a LEAVING CHILLED
SET adjacent to this value. LIQUID – LOW TEMPERATURE cycling shutdown.
For fields requiring access level of SER- This is done by defining an offset above the Leaving
VICE. Service Technicians refer to the Chilled Liquid Temperature Setpoint. It is program-
OptiView Control Center - Service Instruc- mable over a range of 0°F to 60°F above the setpoint,
tions (Form 160.76-M1) for operation to a maximum restart value of 96°F. The chiller will
instructions and explanation of all pro- automatically restart when this temperature is reached.
grammable setpoints and displayed values. This setpoint can be used to reduce chiller cycling by
delaying the chiller restart until the cooling load has
increased.
PROGRAMMABLE
Low Evaporator Cutout
Local Leaving Chilled Liquid Temperature – Access Level Required: SERVICE
Setpoint
This value is only available in Brine mode. It allows
Access Level Required: OPERATOR the user to specify the Evaporator Pressure at which a
This value allows the user to define the Leaving Chilled safety shutdown is initiated.
Liquid Temperature that is to be maintained by the
chiller. It is programmable over the range of 36.0°F to Refrigerant (Enabled / Disabled)
86.0°F (water) or 10.0°F to 86.0°F (brine). The maxi- Access Level Required: SERVICE
mum allowed setpoint with Heat Pump duty enabled is When an Evaporator Refrigerant Sensor has been in-
86.0°F. A remote device can provide an analog signal 4 stalled it must be enabled via this toggle before the
to 20mA, 0 to 10VDC, or a 1 to 11 second PWM sig- system will utilize the new, enhanced resolution input.
nal that changes the setpoint scaled by the user defined
Minimum and Maximum values. Additionally, an SC-
EQ communication interface in BAS Remote mode
can define the setpoint through a serial data stream.
28 JOHNSON CONTROLS
FORM 160.76-O2
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NAVIGATION
Home
Access Level Required: VIEW
Returns user to HOME Screen.
Heat Pump 2
Access Level Required: VIEW
Moves to a sub screen allowing programming and
viewing of the Heat Pump Setpoints and parameters.
Only appears when Heat Pump is enabled on the SET-
UP Screen.
JOHNSON CONTROLS 29
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30 JOHNSON CONTROLS
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CONDENSER SCREEN
LD19449
Figure 9 - CONDENSER SCREEN
JOHNSON CONTROLS 31
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32 JOHNSON CONTROLS
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JOHNSON CONTROLS 33
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34 JOHNSON CONTROLS
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LD19450
OVERVIEW
This screen displays all parameters related to the Heat ery is disabled, the condenser flow animation is based
Recovery feature. It also allows for setting of the on the standard Condenser Flow Switch. This screen
setpoints applicable to this feature. also serves as a gateway to controlling the Refrigerant
Level, Heat Recovery and Head Pressure Control.
The Heat Recovery/Head Pressure Control feature
is an optional feature and if so equipped, it must be A complete explanation of the Heat Recovery feature
enabled on the SETUP Screen. Once enabled, this is contained in OptiView Control Center – Service In-
screen is accessible from the CONDENSER Screen. structions (Form 160.76-M1).
If the Head Pressure Control feature is also enabled, Requires a login access level of SERVICE.
there is no separate HEAD PRESSURE CONTROL Service Technicians refer to the OptiView
Screen. Rather, the Head Pressure Control parameters Control Center - Service Instructions
and setpoints appear on this screen. The screen above (Form 160.76-M1) for operation instruc-
is shown with Head Pressure Control enabled in the tions and explanation of all programmable
Local Control Source mode. setpoints and displayed values.
Heat Recovery cannot be used simultaneously with
Heat Pump Duty. When Heat Pump Duty is enabled,
Heat Recovery is automatically disabled and locked. DISPLAY ONLY
When Heat recovery is enabled, the condenser flow Entering Heating Condenser Liquid Tempera-
animation will show flow when either the Condenser ture
Liquid Flow Switch or the Heating Condenser Liquid Displays the temperature of the liquid as it enters the
Flow Switch says flow is present. When Heat Recov- heating condenser tube bundle.
JOHNSON CONTROLS 35
FORM 160.76-O2
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36 JOHNSON CONTROLS
FORM 160.76-O2
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JOHNSON CONTROLS 37
FORM 160.76-O2
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NAVIGATION
Home
Returns user to HOME Screen.
Condenser
Returns user to CONDENSER Screen.
38 JOHNSON CONTROLS
FORM 160.76-O2
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LD19450
JOHNSON CONTROLS 39
FORM 160.76-O2
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40 JOHNSON CONTROLS
FORM 160.76-O2
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LD27344
OVERVIEW
Heat Pump is an available option on certain models If chiller is equipped with a VSD, it will operate at full
of YK chillers. The feature is enabled and disabled on speed (50Hz or 60Hz) at all times in Heating mode. In
the SETUP Screen. When enabled, this HEAT PUMP Cooling mode, it operates normally.
Screen is accessible from the CONDENSER Screen.
The Heat Pump control can be switched between Heat- All setpoints pertinent to this feature are maintained on
ing mode and Cooling mode using the Unit Control this screen.
mode setpoint on this screen. In Heating mode, the chill-
er controls the Leaving Condenser Liquid Temperature DISPLAY ONLY
to its setpoint. In Cooling mode, the chiller controls the
Leaving Chilled Liquid Temperature to its setpoint. Leaving Condenser Liquid Temperature
Displays the temperature of the liquid as it leaves the
When Heat Pump is enabled, certain conditions are
condenser
automatically set as follows: The Heat Recovery and
Head Pressure Control options are disabled and locked. Entering Condenser Liquid Temperature
The Condenser Temperature Range Setpoint is set to
Displays the temperature of the liquid as it enters the
Extended. The Condenser High Pressure Warning
condenser
Setpoint threshold is set to 193 PSIG.
The Quick Start feature is only available in Cooling Leaving Condenser Liquid Temperature
mode and is automatically disabled when Heating Setpoints – Setpoint
mode is selected. Displays the active Leaving Condenser Liquid Tem-
perature Setpoint to which the Heat Pump is operat-
ing, whether controlled locally or remotely, in Heating
mode.
JOHNSON CONTROLS 41
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42 JOHNSON CONTROLS
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JOHNSON CONTROLS 43
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44 JOHNSON CONTROLS
FORM 160.76-O2
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LD27353
OVERVIEW
This screen displays a cutaway view of the chiller con- actual level is 32% to 47%, the level is shown as 70%
denser, along with the liquid refrigerant level sensor full. When the actual level is 48% to 63%, the level
and the flow control valve. All setpoints relating to is shown as 80% full. When the actual level is 64%
the liquid level control are maintained on this screen. to 79%, the level is shown as 90% full. Actual levels
Through animation, the variable orifice position is dis- above 79%, are shown as 100% full.
played. In addition, the refrigerant flow control valve
(variable orifice) can be manually operated. Subcooler Effectiveness
Requires a login access level of SERVICE. The Subcooler Effectiveness is evaluated with the
Service Technicians refer to the OptiView following calculation and compared to a hi and low
Control Center - Service Instructions limit. (Cond Sat Temp-Drop Leg Ref Temp)/(Cond Sat
(Form 160.76-M1) for operation instruc- Temp-Entering Cond Liq Temp). This value is typi-
tions and explanation of all programmable cally near 0.8 at design conditions.
setpoints and displayed values.
Level Control State
Indicates one of the following states the level control
DISPLAY ONLY routine is in: Manual, Inactive, Startup Hold, Setpoint
Ramp, PID Control, Hold.
Condenser Refrigerant Level
Displays the present position of the liquid level. The Startup Delay Remaining
refrigerant level is animated in the cutaway view of the The level valve is held at the starting position until
condenser. When the actual level is 0% to 15%, the 15 seconds after start to allow the system to stabilize.
level is shown as 50% full. When the actual level is Then the valve position is controlled by the PID loop.
16% to 31%, the level is shown as 60% full. When the This read box displays the remaining seconds until PID
control.
JOHNSON CONTROLS 45
FORM 160.76-O2
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Condenser
Access Level Required: VIEW
Returns user to CONDENSER Screen.
46 JOHNSON CONTROLS
FORM 160.76-O2
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COMPRESSOR SCREEN
LD19452
OVERVIEW
This screen displays a cutaway view of the chiller com- displayed value includes offset pressure derived from
pressor, revealing the impeller, and shows all condi- auto-zeroing during the System Prelube. If either of the
tions associated with the compressor. In addition, with transducers used to calculate this differential is out of
the proper access level, the Pre-rotation Vanes may range, the display field will show XX.X.
be manually controlled. Animation of the compressor
impeller indicates whether the chiller is presently in a The offset pressure is the pressure differential between
RUN condition. This screen also serves as a gateway the high oil pressure (HOP) transducer and the low
to subscreens. oil pressure (LOP) transducer outputs during a three
(3) second period beginning ten (10) seconds into the
Requires a login access level of SERVICE. System Prelube. During this time, the transducers will
Service Technicians refer to the OptiView be sensing the same pressure and their outputs should
Control Center - Service Instructions indicate the same pressure. However, due to accuracy
(Form 160.76-M1) for operation instruc- tolerances in transducer design, differences can ex-
tions and explanation of all programmable ist. Therefore to compensate for differences between
setpoints and displayed values. transducers and assure differential pressure sensing ac-
curacy, the offset pressure is subtracted algebraically
from the differential pressure. The offset pressure cal-
DISPLAY ONLY culation will not be performed if either transducer is
Oil Pressure out of range. The offset value will be taken as 0 PSI in
this instance.
Displays the pressure differential between the high
side oil pressure transducer (compressor bearing input)
and the low side oil pressure transducer (oil sump). The
JOHNSON CONTROLS 47
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48 JOHNSON CONTROLS
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JOHNSON CONTROLS 49
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50 JOHNSON CONTROLS
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LD27337
JOHNSON CONTROLS 51
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52 JOHNSON CONTROLS
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Pressing this button causes VSD Control to be selected Pressing this button will open a dialog box where the
for manual control, the LED to be lit and the heading user can manually enter a command value for the se-
over the manual control buttons to display MANUAL lected device. Once a legitimate value has been entered
CONTROL – VSD. Only shown when drive type is a and the Enter key pressed, the Selected device’s state
VSD. shall be set to Manual if it had been in Auto and the
Selected device’s control command shall be set to the
Select PRV Control entered value.
Access Level Required: SERVICE
Auto
Pressing this button causes PRV Control to be selected Access Level Required: SERVICE
for manual control, the LED to be lit and the heading
over the manual control buttons to display MANUAL Pressing this button will set the selected device’s con-
CONTROL – PRV. trol state to Auto. This button shall only be shown
when the selected device’s state is Manual.
Select HGBP Control
Level Required: SERVICE
NAVIGATION
Pressing this button causes HGBP Control to be select-
ed for manual control, the LED to be lit and the heading Home
over the manual control buttons to display MANUAL Causes and instant return to the Home Screen.
CONTROL – HGBP. Only shown when the Hot Gas
option is enabled. Compressor
Causes an instant navigation to the Compressor Screen.
Manual Increment
Access Level Required: SERVICE Setpoints
Access Level Required: SERVICE
This key enables the change increment to be set for
manual control of the selected device. It also contains Moves to the Capacity Control Setpoints subscreen
a text box displaying the manual increment for manual that allows the Service Technician to verify and edit
control. The value shall display in tenths when VSD values significant to capacity control. This button will
Control is selected, integers when PRV Control is se- only be shown and enabled when the Access Level is
lected and integers when HGBP Control is selected. Service or greater.
Pressing this button will set the selected device’s state Moves to the Hot Gas Bypass subscreen. This button
to Manual if it had been in Auto and will increase will only be shown and enabled when the Access Level
the device’s present control command by an amount is Service or greater and the Hot Gas option is enabled.
equal to the Manual Increment each time the button is
pressed.
JOHNSON CONTROLS 53
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54 JOHNSON CONTROLS
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LD27338
JOHNSON CONTROLS 55
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NAVIGATION
Home
Navigates to the Home Screen.
Capacity Control
Navigates to the Capacity Control Screen.
Anti-Surge Tuning
Navigates to the Anti-Surge Tuning Screen.
56 JOHNSON CONTROLS
FORM 160.76-O2
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LD27336
OVERVIEW NAVIGATION
This screen shows parameters related to the Anti-Surge Home
Tuning logic.
Navigates to the Home Screen.
JOHNSON CONTROLS 57
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58 JOHNSON CONTROLS
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LD27339
NAVIGATION
Home
Navigates to the Home Screen.
JOHNSON CONTROLS 59
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60 JOHNSON CONTROLS
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00305VIP
JOHNSON CONTROLS 61
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62 JOHNSON CONTROLS
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LD27346
JOHNSON CONTROLS 63
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NAVIGATION
Home
Access Level Required: VIEW
Returns user to HOME Screen.
Capacity Control
Access Level Required: VIEW
Returns user to Capacity Control Screen.
64 JOHNSON CONTROLS
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LD27362
JOHNSON CONTROLS 65
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66 JOHNSON CONTROLS
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Count Window
Access Level Required: OPERATOR and load inhibit are automatically cleared. Alternat-
Allows the user to define the period of time (1 to 5 ing with this message is WARNING – EXCESS
minutes; default 3; in which the number of surge events SURGE DETECTED that continues after the 10
(Surge Window Count) are compared to the maximum minute period has elapsed until manually cleared
allowed (Count Limit), for the purpose of detecting an with the WARNING RESET key. Refer to Hot Gas
Excess Surge situation. Bypass and Variable Speed Drive exceptions. See 2
Shutdown (Enabled/Disabled) on Page 66 and
Count Limit Extended Run (Enabled/Disabled) on Page 66.
Access Level Required: OPERATOR
• If both the Shutdown and Extended Run Setpoint
Allows the user to define the maximum number of surge
are Enabled, the 10 minute Extended Run mode
events (4 to 20; default 15; that can occur within a de-
is invoked as described above. However, if the
fined period of time before an Excess Surge situation is
Surge Window Count exceeds the Count Limit
detected. If the Surge Window Count exceeds the Count
at the completion of the 10 minute Extended Run
Limit, an Excess Surge situation has occurred.
period, a safety shutdown is performed and Surge
When an Excess Surge situation is detected, the action Protection – Excess Surge is displayed. Refer to
depends upon the following: Hot Gas Bypass and Variable Speed Drive excep-
tions. See Shutdown (Enabled/Disabled) on Page
• If both the Shutdown and Extended Run Setpoints 66 and Extended Run (Enabled/Disabled) on
are Disabled, the chiller will continue to run, Page 66.
displaying the message WARNING – EXCESS
SURGE DETECTED. Refer to Hot Gas Bypass Surge Sensitivity
and Variable Speed Drive exceptions. See Shut- Access Level Required: SERVICE
down (Enabled/Disabled) on Page 66 and Ex- Allows the user to define the surge detection sensitiv-
tended Run (Enabled/Disabled) on Page 66. ity of the Surge Protection feature. Selectable over the
• If the Shutdown Setpoint is Enabled and the Extend- range of 0.3 to 1.3; default 0.3. The smaller the num-
ed Run Setpoint is Disabled, the chiller will perform ber, the greater the sensitivity.
a safety shutdown and display Surge Protection – Clear Surge Count
Excess Surge. Refer to Hot Gas Bypass and Variable Access Level Required: ADMIN
Speed Drive exceptions. See Shutdown (Enabled/
Allows user to set the Total Surge Count to zero.
Disabled) on Page 66 and Extended Run (En-
abled/Disabled) on Page 66.
NAVIGATION
• If the Shutdown Setpoint is Disabled and the Ex-
tended Run Setpoint is Enabled, the Pre-rota- Home
tion Vanes are driven closed for 10 minutes and Access Level Required: VIEW
WARNING – SURGE PROTECTION – EXCESS Returns user to HOME Screen.
SURGE LIMIT is displayed. When the 10 min-
utes have elapsed, if the Surge Window Count is Compressor
less than or equal to the Count Limit, this message Access Level Required: VIEW
Returns user to COMPRESSOR Screen.
JOHNSON CONTROLS 67
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68 JOHNSON CONTROLS
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LD27365
JOHNSON CONTROLS 69
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70 JOHNSON CONTROLS
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LD19456
OVERVIEW
The Variable Geometry Diffuser setpoints are main- The minimum difference between the High Limit
tained on this screen. All setpoints require a login ac- Setpoint and the Low Limit Setpoint is 0.1VDC. If
cess level of Service. a Low Limit Setpoint is entered which is less than
Requires a login access level of SERVICE. 0.1VDC below the High Limit Setpoint, the High Lim-
Service Technicians refer to the OptiView it Setpoint is adjusted so that it is 0.1VDC above the
Control Center - Service Instructions newly entered Low Limit value.
(Form 160.76-M1) for operation instruc-
Mach Number
tions and explanation of all programmable
setpoints and displayed values. Displays the compressor calculated mach number (gas
flow velocity), based on drive speed and suction condi-
tions.
DISPLAY ONLY
VGD Closed Limit Switch
Stall Detector Voltage Displays the status of the VGD Limit Switch. Dis-
Displays the Stall Detector output voltage, as received played as CLOSED when the switch is closed. This
by the Microboard. would be when the VGD is in the fully closed position.
Otherwise, displayed as OPEN.
High Limit
(0.5 to 1.2VDC; default 0.6VDC; Specifies the Stall VGD Opening (LED)
Detector Board output voltage that represents an ac- Illuminates when an open signal is being applied to the
ceptable amount of stall noise. VGD.
VGD Position Open Pulse Setpoint. While this is in effect, PRV Posi-
Shows the position of the VGD. 0 to 100% open. tion Override is displayed as Control Status.
72 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD19457
JOHNSON CONTROLS 73
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
74 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD19458
JOHNSON CONTROLS 75
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
Calibration Messages
Text messages are displayed indicating to step the user
through the calibration process and indicate its success
or failure.
76 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD13828
JOHNSON CONTROLS 77
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
78 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD27350
JOHNSON CONTROLS 79
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
80 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
JOHNSON CONTROLS 81
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
82 JOHNSON CONTROLS
FORM 160.76-O2
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ISSUE DATE: 10/12/2018
LD27342
JOHNSON CONTROLS 83
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
84 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD27359
KW Hours
DISPLAY ONLY Displays the cumulative amount of kilowatts used over
time.
Motor Run (LED)
Indicates whether the digital output from the controls is Starter Model
commanding the motor to RUN. Displays the Solid State Starter model that is applied
to the chiller. Starter Models are 7L, 14L, 26L or 33L.
Motor Current % Full Load Amps
Displays the motor current as a percentage of the Full Voltage – Phase A, B, C
Load Amps (FLA) value. Displays the 3-phase input line voltage measured by
the Solid State Starter.
Current Limit Setpoint
Displays the current limit in use. This value could Current – Phase A, B, C
come from a 4 to 20mA, 0 to 10VDC, PWM signal Displays the 3-phase motor current values measured
or SC-EQ communication interface, or a locally pro- by the Solid State Starter.
grammed value.
Temperature – Phase A, B, C
Pulldown Demand Time Left Displays the temperatures of the Silicon Controlled
Displays the time remaining in the programmed Rectifier assemblies.
pulldown period.
JOHNSON CONTROLS 85
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
86 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD27348
JOHNSON CONTROLS 87
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
88 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD27364
JOHNSON CONTROLS 89
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
90 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD19461
Figure 32 - VARIABLE SPEED DRIVE SCREEN
JOHNSON CONTROLS 91
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
92 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD27349
JOHNSON CONTROLS 93
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
94 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
KWH Reset
Access Level Required: ADMIN
Allows the user to reset the cumulative Kilowatt hours
to zero.
JOHNSON CONTROLS 95
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
96 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD27335
JOHNSON CONTROLS 97
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
98 JOHNSON CONTROLS
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
NAVIGATION
Home
Access Level Required: VIEW
Returns user to HOME Screen.
Capacity Control 2
Access Level Required: View
Navigates to the Capacity Control Screen.
Surge Map
Access Level Required: SERVICE
Causes a jump to the subscreen that displays the surge
map.
JOHNSON CONTROLS 99
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
LD27361
OVERVIEW
The surge map can be shown in either Table (default) or This screen is applicable to Variable Speed Drives
List view as selected with the MAP VIEW key. Shown (VSD) and Medium Voltage Variable Speed Drives
above is the Table View. (MV VSD.
In this view, a table is used to graphically represent the Requires a login access level of SERVICE.
surge map in the view window. The X-Axis is Delta Service Technicians refer to the OptiView
P/P, the Y-Axis is Pre-rotation Vanes position and each Control Center - Service Instructions
drive frequency point in the surge map is represented (Form 160.76-M1) for operation instruc-
by an “X”. To view the details of any mapped point, tions and explanation of all programmable
position the green box (□) over the desired “X” using setpoints and displayed values.
the keypad arrow keys (▲▼◄►). The drive Output
Frequency, Pre-rotation Vanes Position and Delta P/P
of the selected point is displayed at the bottom of the DISPLAY ONLY
screen under Selected. The default position for the
Mapping Inhibited (LED)
green box is in the upper left corner of the view win-
dow. Once moved, it will remain at the last position. Illuminates while the Microboard ACC function is not
permitted to map points or reduce speed due to un-
The Present Operating conditions are indicated with an stable Leaving Chilled Liquid Temperature, manual
“*” (as shown above) and are detailed at the bottom speed control, current limit in effect (chiller FLA only)
of the screen under Present. If the present condition is or during Soft Shutdown otherwise, it is extinguished.
the same as a mapped point, the “*” will be replaced
by an “O”. ACC Surge Detected (LED)
Use the pan Left, Pan Right, Pan Up and Pan Down to Illuminates momentarily when a surge is detected by
pan the screen view. the ACC function in the Microboard, while the drive is
running at less than maximum frequency.
LD27360
OVERVIEW
The surge map can be shown in either Table (default) Requires a login access level of SERVICE.
or List view as selected with the MAP VIEW key. Service Technicians refer to the OptiView
Control Center - Service Instructions
Shown above is the List view. In this view, the Delta (Form 160.76-M1) for operation instruc-
P/P, Pre-rotation Vanes position and VSD output fre- tions and explanation of all programmable
quency of each mapped point are listed. It is the same setpoints and displayed values.
report that is generated when the surge map is printed
to a printer. Therefore, this view cannot be selected
while a print is in progress. If the SURGE MAP key is PROGRAMMABLE
pressed on the ACC DETAILS Screen while a print is
in progress, the Map View is reset to Table if it is set Map View
to List. Allows the Service Technician to change the view from
List to Table.
The PAGE UP and PAGE DOWN keypad keys are
used to scroll to the previous or next list of parameters. Page Up
This screen is applicable to Variable Speed Drives This key scrolls the contents of the view window up to
(VSD) and Medium Voltage Variable Speed Drives the previous list of parameters. If the window cannot
(MV VSD). be scrolled up, this key will not be displayed.
Page Down
This key scrolls the contents of the view window to
the next list of parameters. If the window cannot be
scrolled down, this key is not displayed.
NAVIGATION
Home
Returns user to HOME Screen.
Capacity Control
Returns user to Capacity Control Screen.
ACC Details
Returns user to ACC DETAILS Screen.
LD15431
Figure 37 - HARMONIC FILTER DETAILS SCREEN (STYLE D VSD AND VSD WITH PART NUMBER 371-
03789-XXX (503HP 60HZ; 419HP 50HZ)
VSD
Access Level Required: VIEW
Returns user to VSD Screen.
LD27347
OVERVIEW
This feature provides an indication when the compres- tion warning or safety that is in effect and resets the
sor motor lubrication is required. The lubrication re- operating hours since last lubrication to zero.
quirement and notification is based on the operating
hours since last motor lubrication. There are up to three This lubrication notification and shutdown feature can
levels of notification, each indicating an increasing be enabled or disabled based on the customer’s prefer-
level of urgency. WARNING – MOTOR BEARING ence using the AUTO LUBE and SHUTDOWN keys.
LUBE SUGGESTED is displayed when the hours ex-
ceed 1000 hours for ball bearings and 4000 hours for DISPLAY ONLY
sleeve bearings. If there is no response, WARNING –
MOTOR BEARING LUBE REQUIRED is displayed Date of Last Motor Lubrication Warning or
when the hours exceed 1200 hours for ball bearings Fault
and 5000 hours for sleeve bearings. If there is still no Displays the date of the last motor lubrication warning
response, a safety shutdown is performed when the or safety shutdown.
hours exceed 1400 hours for ball bearings and 6000
hours for sleeve bearings and Motor – Lack Of Bearing Date of Last Motor Lubrication
Lubrication is displayed. Refer to SECTION 3 - DIS- Displays the date of the last motor lubrication. This pa-
PLAY MESSAGES of this manual for details of these rameter is automatically recorded when the Operator
messages. enters his/her initials, name or user ID using the MO-
TOR LUBE ACKNOWLEDGE key.
To provide a record of when a motor lubrication is per-
formed, the Operator enters his/her initials, name or Time of Last Motor Lubrication
user ID using the MOTOR LUBE ACKNOWLEDGE
Displays the time of the last motor lubrication. This
key. The date and time of this entry is automatically
parameter is automatically recorded when the Operator
logged as the Date of Last Lubrication and Time of
enters his/her initials, name or user ID using the MO-
Last Lubrication. This also clears any motor lubrica-
TOR LUBE ACKNOWLEDGE key.
LD19463
If no baseline values are entered, by either the auto • TRANSMITTER - Enables and displays the 3
baseline routine or manual entry, the message WARN- Motor Winding Temperatures, as reported by the
ING – MOTOR – BEARING VIBRATION BASE- winding transmitters via the Motor Monitoring
LINE NOT SET is displayed and the baseline values Board serial communications.
are set to X.X while this message is displayed. When
• VSD TRANSMITTER - Enables and displays the
the Motor Vibration Protection Setpoint is set to Dis-
3 Motor Winding Temperatures, as reported by
abled, no baseline vibration values are displayed and
the winding transmitters via the VSD Logic Board
2
the heading, text and data boxes do not appear.
serial communications.
Auto Baseline Time Left Bearing Temperature Protection
Only appears when the auto baseline routine is run- Access Level Required: SERVICE
ning. Displays the time remaining in the 1 hour auto Enables the type of temperature sensing device being
baseline routine. used to sense motor bearing temperature. When set to
For fields requiring access level of SER- any setting other than Disabled, the respective temper-
VICE. Service Technicians refer to the atures are enabled, displayed and the HIGH BEARING
OptiView Control Center - Service Instruc- TEMPERATURE Fault and Warning will occur when
tions (Form 160.76-M1) for operation the programmed thresholds for those conditions are
instructions and explanation of all pro- reached. The settings are:
grammable setpoints and displayed values.
• DISABLED - Disables the Bearing Temperature
feature. No bearing temperatures are displayed
and the heading, text and data boxes do not ap-
PROGRAMMABLE
pear. The High Bearing Temperature Fault and
Winding Temperature Protection Warning will not occur. This setting is when if the
Access Level Required: SERVICE motor is not equipped with bearing temperature
Enables the type of temperature sensing device being sensors or if is desired to disable the feature for
used to sense motor winding temperature. When set service reasons. This is the default setting.
to any setting other than Disabled, the respective tem- • RTD - Enables and displays the 2 motor bearing
peratures are enabled, displayed and the HIGH WIND- temperatures, as reported by the bearing RTD's,
ING TEMPERATURE Fault and Warning will occur via the Motor Monitoring Board serial communi-
when the programmed thresholds for those conditions cations.
are reached. The settings are:
• VSD TRANSMITTER - Enables and displays the
• DISABLED - Disables the Winding Temperature 2 motor bearing temperatures, as reported by the
feature. No winding temperatures are displayed bearing transmitters via the VSD Logic Board se-
and the heading, text and data boxes do not ap- rial communications.
pear. The High Winding Temperature Fault and
Warning will not occur. This setting is used when Motor Vibration Protection
the motor is not equipped with winding tempera- Access Level Required: SERVICE
ture sensors or if is desired to disable the feature Enables and disables the Motor Bearing Vibration pro-
for service reasons. This is the default setting. The tection feature. When set to any setting other than Dis-
winding displays can be individually disabled us- abled, the respective vibration values are enabled, dis-
ing the Temperature Disable Setpoint (ADMIN ac- played and the HIGH BEARING VIBRATION fault
cess level) on the MOTOR SETPOINTS Screen. and Warnings will occur when the programmed thresh-
olds for those conditions are reached. The settings are:
• RTD - Enables and displays the 6 (2 per phase)
Motor Winding Temperatures, as reported by the • DISABLED - Disables the Bearing Vibration
winding RTD's, via the Motor Monitoring Board Protection feature. No bearing vibration values
serial communications. are displayed and the heading, text and data boxes
do not appear. The High Bearing Vibration Fault,
Warning and Baseline Not Set Warning will not
occur. This setting is used when the motor is not
equipped with bearing vibration sensors or if is Manual Baseline (Motor Bearing Vibration)
desired to disable the feature for service reasons. Access Level Required: SERVICE
This is the default setting. Used to manually enter a vibration baseline value (0.1
• ROLLING ELEMENT - Enables and displays the to 5; default 2) for the Shaft End and Opposite Shaft
Bearing Vibration Protection feature. Displays the End bearings. The vibration values are not in any par-
Shaft End and Opposite Shaft End vibration val- ticular units of measure. They are relative values. The
ues as reported by the vibration sensors via the larger the number, the greater the magnitude of vibra-
Motor Monitoring Board serial communications. tion represented. Values entered appear on this screen
The Vibration Baseline values, created by either as the Vibration Baseline values. A special password is
manual entry or by running the auto baseline rou- required.
tine are shown, along with the AUTO BASELINE
Auto Baseline (Motor Bearing Vibration)
and AUTO BASELINE SETPOINT keys.
Access Level Required: SERVICE
Motor Cooling Coil Leak Protection Used to run the auto baseline routine. Only allowed af-
Access Level Required: SERVICE ter the chiller has been running for greater than 2 min-
Enables the type of leak protection device being used utes. The vibration level of each bearing is indepen-
to detect a leak of the motor cooling coil. When set to dently averaged for 1 hour at 1 minute intervals while
any setting other than Disabled, an LED status indi- the chiller is running. While the routine is running, the
cator is displayed and the Motor Cooling Coil safety time remaining in the 1 hour routine is displayed as
fault will occur when the sensor indicates a leak. The auto baseline time left on this screen. At the comple-
settings are: tion of the routine, the derived values appear on the
screen as the Vibration Baseline values (0.1 - 5; default
• DISABLED - Disables the Motor Cooling Coil 2). The vibration values are not in any particular units
Leak Protection feature. The status LED and text of measure. They are relative values. The larger the
do not appear. The Motor Cooling Coil Leak fault number, the greater the magnitude of vibration repre-
will not occur. This setting is used when the mo- sented. A special password is required.
tor is not equipped with a leak detector or if it is
desired to disable this feature for service reasons.
This is the default setting. NAVIGATION
LD10702b
OVERVIEW
This screen allows programming of the winding and perature Protection Setpoint on the MOTOR DETAILS
bearing High Temperature Warning/Safety Shutdown Screen is set to Disabled.
thresholds and the High Vibration Warning/Safety
Shutdown thresholds, along with the vibration input Winding Hotspot Allowance
gain. Also, individual winding temperature sensors can Displays the Winding Hotspot Allowance temperature.
be disabled on this screen. Not shown when Winding Temperature Protection
Setpoint on the MOTOR DETAILS Screen is set to
Disabled.
DISPLAY ONLY
The Vibration Baseline values from which the Vibra- are set to X.X while this message is displayed. When
tion Shutdown and Warning thresholds are derived, the Motor Vibration Protection Setpoint is set to Dis-
are displayed on the MOTOR DETAILS Screen. The abled, no baseline vibration values are displayed and
thresholds are calculated from the Baseline values as the heading, text and data boxes do not appear.
follows: (NOTE: if the calculated value exceeds the
minimum and maximum limits of the Shutdown (2.0 to Vibration Gain
30.0) or Warning (1.0 to 15.0) threshold, the threshold Access Level Required: ADMIN 2
is set to the respective upper or lower limit). Only shown when access level is ADMIN and Motor
Vibration Protection Setpoint on MOTOR DETAILS
• Shaft End High Vibration Warning - Shaft End Screen is not set to Disabled. Allows a Service Techni-
Vibration Baseline X2 cian to enter values for vibration Input Gain [1:1, 11:1,
• Shaft End High Vibration Warning Default - Shaft 21:1 (default)].
End Vibration Baseline X2
Bearing Setup
• Opposite Shaft End High Vibration Warning - Access Level Required: SERVICE
Opposite End Vibration Baseline X2 Not shown when Bearing Temperature Protection
• Opposite Shaft End High Vibration Warning Setpoint on MOTOR DETAILS Screen is set to Dis-
Default - Opposite End Vibration Baseline X2 abled. Allows a Service Technician to enter values for
High Bearing Temperature Shutdown (149 to 212°F;
• Shaft End High Vibration Shutdown - Shaft End default 203) and WARNING (140 to 194°F; default
Vibration Baseline X3 194) thresholds.
• Shaft End High Vibration Shutdown Default -
Shaft End Vibration Baseline X3
NAVIGATION
• Opposite Shaft End High Vibration Shutdown -
Opposite Shaft End Vibration Baseline X3 Home
Access Level Required: SERVICE
• O
pposite Shaft End High Vibration Shutdown Returns user to HOME Screen.
Default - Opposite Shaft End Vibration Baseline
X3 Motor Details
Access Level Required: SERVICE
If no baseline values are entered, by either the auto
baseline routine or manual entry, the message WARN- Returns user to MOTOR DETAILS Screen.
ING – MOTOR – BEARING VIBRATION BASE-
LINE NOT SET is displayed and the baseline values
SETPOINTS SCREEN
LD27357
OVERVIEW
This screen provides a convenient location for pro- set – Shutdown from the Leaving Chilled Liquid Tem-
gramming the most common setpoints involved in the perature – Setpoint. If this value is below the absolute
chiller control. This screen also serves as a gateway to minimum allowed shutdown temperature the minimum
a subscreen for defining the setup of general system value is displayed.
parameters.
Leaving Chilled Liquid Temperature Cycling –
Restart
DISPLAY ONLY Displays the Leaving Chilled Liquid Temperature at
Leaving Chilled Liquid Temperature – which the chiller will restart after it has shut down due
Setpoint to over-cooling temperature. This value is calculated
by adding the Leaving Chilled Liquid Temperature Cy-
Displays the present setpoint to which the chiller is
cling Offset – Restart to the Leaving Chilled Liquid
operating whether controlled remotely or locally. This
Temperature – Setpoint.
setpoint could come from a 4 to 20mA input, 0 to
10VDC input, a PWM signal, SC-EQ communications Current Limit Setpoint
interface in BAS mode, or a locally programmed value.
Displays the active current limit setpoints expressed as
Leaving Chilled Liquid Temperature Cycling – a percentage of FLA.
Shutdown For fields requiring access level of SER-
Displays the Leaving Chilled Liquid Temperature at VICE. Service Technicians refer to the
which the chiller will shut down to avoid overcooling OptiView Control Center - Service Instruc-
the building. This value is calculated by subtracting tions (Form 160.76-M1) for operation
the Leaving Chilled Liquid Temperature Cycling Off- instructions and explanation of all pro-
grammable setpoints and displayed values.
REMOTE CONTROL
LD27354
NAVIGATION
Home
Access Level Required: VIEW
Returns user to HOME Screen.
SETUP SCREEN
LD27358
OVERVIEW PROGRAMMABLE
This screen is the top level of the general configura- Present Date
tion parameters. It allows programming of the time and Access Level Required: OPERATOR
date, along with specifications as to how the time will Allows the user to specify the present date. This val-
be displayed (12 or 24 hour format). In addition, the ue is critical to logging system shutdowns accurately
chiller configuration, as determined by the state of the and for utilizing the scheduling capabilities. When
Microboard Program Jumpers and Program Switches prompted to enter a date value, the user must enter the
is displayed. A qualified Service Technician, following day,month, and four-digit year (using leading zeroes as
instructions in OptiView Control Center – Service In- necessary). If within range, the value will be accepted.
structions (Form 160.76-M1), establishes this configu- If out of range, the user is prompted for the information
ration per the desired operation. This screen also serves again. At this point the user may retry the date entry, or
as a gateway to more subscreens for defining general cancel the programming attempt.
system parameters.
Present Time
Access Level Required: OPERATOR
DISPLAY ONLY
Allows the user to specify the present time. This value
Liquid Type is critical to logging system shutdowns accurately and
Displays Water or Brine as set by DIP switch SW1-1 for utilizing the scheduling capabilities. When prompt-
ed to enter a time value, the user must enter the hour
For fields requiring access level of SER-
and minute desired (using leading zeroes as necessary).
VICE. Service Technicians refer to the
If the chiller is presently set to 24-hour mode, the time
OptiView Control Center - Service Instruc-
must be entered in the 24-hour format.
tions (Form 160.76-M1) for operation
instructions and explanation of all pro- Otherwise, the user must also select AM or PM for the
grammable setpoints and displayed values. entered time. If out of range, the user is prompted for
the information again. At this point the user may retry
the time entry, or cancel the programming attempt.
Diagnostics
Access Level Required: SERVICE
Moves to the subscreen allowing limited diagnostic ca-
pability while operating.
DIAGNOSTICS SCREEN
LD27341
OVERVIEW PROGRAMMABLE
A Service Level password is required to navigate to Default Unit Setpoints
this screen and change any settings from the Setup Many of the control parameters are automatically con-
Screen. This screen displays the chiller control soft- figured by pressing this button after the Sales Order
ware version, External I/O and VSD software version screen data and Setpoints, Operations and Setup data
as applicable. are entered. Failure to press this button can result in
unstable control.
DISPLAY ONLY
Controls Serial/SD
Displays the installed chiller control software version. Navigates to the Serial/SD screen where data logging
and Save and Restore Parameters is accomplished.
CC, Build, GPIC
Displays the versions of the Controls Interface, the Home
program Build number and the Graphics points list. Returns user to HOME Screen.
SERIAL/SD SCREEN
LD27356
OVERVIEW PROGRAMMABLE
A Service Level password is required to navigate to Data Logging
this screen from the Diagnostics Screen. This screen Enabled or Disabled, Default, Disabled.
allows setting data logging parameters and manually
saving or restoring the chiller System files. Logging Interval
Adjustable between 0.1s to 60.0s, Default 1.0s.
DISPLAY ONLY
SD Logging Overwrite
SD Card: Enabled or Disabled, Default, Enabled. When enabled
Status the oldest day's data will be overwritten with new data
when the SD card is full. When disabled, the data log-
Displays the status of the SD card
ging will stop when the SD card is full.
Free Space
Eject SD Card
Displays the amount of free space available on the SD
Pressing this button stops logging data to the SD card
card.
to allow a safe removal. Failure to press this button
Backup Contents on SD: before removing the card can corrupt the data log files.
Time, Date
Displays the Time and Date of the last backup. NAVIGATION
Diagnostics
Returns to the Diagnostics screen.
System Backup
Jumps to the System Backup screen to save the chiller
system files
System Restore
Jumps to the System Restore screen to write the save
system files to the microboard.
LD14341
OVERVIEW
The Quick Start feature is useful in data center and • Quick Normal Start – If the conditions for a Quick
process control applications where it is desirable to re- Restart are not met, the next time the chiller is
establish cooling as fast as possible after a shutdown started, it has a prelube period just like a normal
or power failure. This feature, when enabled, allows start, however the vanes will begin to open at the
quicker starts and restarts than normal control. It does beginning of prelube, instead of waiting until Sys-
this by reducing the time cycle for chiller restart and tem Run. At the completion of prelube, the VSD
once running, loading the chiller as fast as possible. is started and after the VSD achieves its Start Fre-
After the chiller is running and has met a specified quency, the speed ramp rate is faster than with
setpoint or a specified period of time has elapsed, con- normal control.
trol returns to normal.
In order to use this feature, the chiller must be equipped
Quick Start feature has two different start modes: with a Variable Speed Drive or a Medium Voltage Vari-
able Speed Drive. The low inrush current of a VSD
• Quick Restart – When a chiller shutsdown, if allows more starts per hour and allows the chiller to
certain conditions are met at the completion of start with a more open vane position. It must be en-
coastdown (and within 30 seconds thereafter), the abled with an ADMIN password by a qualified Ser-
VSD is started immediately with no prelube. The vice Technician using the procedure in OptiView Con-
vanes are given a constant open pulse and after the trol Center – Service Instructions (Form 160.76-M1).
VSD achieves its start frequency, the speed ramp Once enabled, all setpoints and parameters related to
rate is faster than with normal control. this feature are displayed on this screen, when logged
in at SERVICE access level.
Service Technicians refer to OptiView Control Center
– Service Instructions (Form 160.76-M1) for complete
explanation of this feature.
DISPLAY ONLY
Leaving Chilled Liquid Temperature Quick Start can be Disabled when logged in at SER-
Displays the temperature of the liquid as it leaves the VICE access level. However, once Disabled, it requires
evaporator. an ADMIN password to enable it again, as explained
previously. Quick Start mode will be automatically
Leaving Chilled Active Setpoint disabled when any of the following occur: The Motor
Displays the setpoint to which the Leaving Chilled Drive Type is changed to something other than VSD
Liquid is being controlled. or MVVSD, or the Motor Communications Protocol is
changed to YORK, or the Heat Pump Duty (if enabled)
Quick Pulldown in Effect (LED) Operational Setpoint is set to Heating mode.
Illuminates while a Quick Pulldown is in effect. This is
in effect from a start initiate until the Quick Pulldown Quick Pulldown Setpoint Offset
Setpoint Offset has been reached or the Pulldown Access Level Required: SERVICE
Override Time has elapsed, whichever occurs first. (0°F to 10°F; default 5°F) This setpoint sets the Leav-
ing Chilled Liquid Temperature at which the control
For fields requiring access level of SER-
transitions from Quick Start mode to normal opera-
VICE. Service Technicians refer to the
tion. It is entered in the form of an offset above the
OptiView Control Center - Service Instruc-
active Leaving Chilled Liquid Temperature (LCHLT)
tions (Form 160.76-M1) for operation
Setpoint. Once the Leaving Chilled Liquid Tempera-
instructions and explanation of all pro-
ture falls below the Active LCHLT Setpoint plus Quick
grammable setpoints and displayed values.
Pulldown Setpoint Offset, PRV (Quick Restart) and
speed control (Quick Restart and Quick Normal Start)
revert to normal automatic control. Lower values of
PROGRAMMABLE
this offset result in faster pulldown times but can result
Change Setpoints in overshoot of the LCHLT Setpoint. Setting the value
Access Level Required: SERVICE to its minimum of 0 results in the fastest pulldown time
Used to enter the following setpoints. Pressing this key but nearly always results in setpoint overshoot. De-
places a green selection box around the first change- pending upon how close the Low Chilled Liquid Tem-
able setpoint. Use the ▲ and ▼ keys to place the selec- perature shutdown threshold is to the LCHLT Setpoint,
tion box around the desired setpoint. With the setpoint this could result in a LOW CHILLED LIQUID TEM-
selected, press the ENTER () key. A dialog box ap- PERATURE cycling shutdown.
pears with the range of settings. The Leaving Chilled Liquid Temperature and setpoint
is shown on the QUICK START Screen for reference.
Quick Start Mode
This setpoint sets one of the two setpoints that deter-
Access Level Required: ADMIN
mine when the control transitions from Quick Start
(Enabled, Disabled; default Disabled) This setpoint mode to normal operation. The other is the Pulldown
is used to Enable and Disable the Quick Start feature. Override Time below.
It can only be Enabled when the Motor Drive Type
Setpoint is set to VSD or MVVSD. If Heat Pump Duty Pulldown Override Time
is enabled, the Quick Start feature is only available Access Level Required: SERVICE
when the Heat Pump Operational mode setpoint is set (0 min to 15 min; default 10 min) This setpoint is the
to Cooling. length of time the PRV is held open (Quick Restart) and
The default is Disabled. Quick Start can only be en- the ACC speed (Quick Restart and Quick Normal Start)
abled using an ADMIN password. When logged in at is increased on startup if the Quick Pulldown Setpoint
ADMIN access level, a QUICK START key will ap- Offset is not reached. This could be due to hitting cur-
pear on the SETPOINTS Screen. Pressing this key rent limit during the pulldown. If the Quick Pulldown
will navigate to the QUICK START Screen where this Setpoint Offset is not reached in the Pulldown Override
setpoint is used to enable/disable the feature. Time, PRV and ACC speed control will revert back to
normal automatic control.
SCHEDULE SCREEN
00331VIP
OVERVIEW
The SCHEDULE Screen contains more programma- the end of each week the schedule for the next week is
ble values than a normal display screen. As such, each created by combining the standard week definition and
programmable value is not linked to a specific button. the next defined exception week. The schedule is then
Instead the SELECT key is used to enable the cursor updated as each of the exception weeks shifts down,
arrows which are used to highlight the day and the start leaving a new, blank exception week in the 6th week
or stop time the user wishes to modify. At this point the slot.
user may press the () key to program the Start / Stop
times for that day.
DISPLAY ONLY
In order for the Start / Stop combination to be uti-
None
lized, each Start time must have a corresponding Stop
time which occurs later in the day. The presently pro- For fields requiring access level of SER-
grammed schedule for a given day can be cancelled by VICE. Service Technicians refer to the
setting both the Start time and Stop time to 12:00AM. OptiView Control Center - Service Instruc-
If the Start time equals the Stop time (with any time tions (Form 160.76-M1) for operation
other than 12:00AM), the chiller is OFF for that day. instructions and explanation of all pro-
If the user desires the chiller to operate continuously grammable setpoints and displayed values.
through several days, the Stop time of Day 1 can be
set to 11:59 PM and the Start time of Day 2 can be set
to 12:00 AM. The chiller will not stop but continue to PROGRAMMABLE
operate until the stop of Day 2.
Standard Week Start/Stop Times
The user has the ability to define a standard set of Start Access Level Required: OPERATOR
/ Stop times which are utilized every week. The user For each day of the week, the user may specify a time
may then specify exception Start / Stop combinations for the chiller to start and a time for the chiller to stop.
for any day of the week up to 6 weeks in advance. At The times specified in this entry week will be used as
the default for every week of chiller operation.
JOHNSON CONTROLS 135
FORM 160.76-O2
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 10/12/2018
USER SCREEN
LD15432
OVERVIEW PROGRAMMABLE
This screen allows definition of custom User ID’s and System Language
matching passwords. This allows the building admin- Access Level Required: OPERATOR
istrator to assign custom passwords to those who are Allows the user to define the language for all Screens.
authorized to maintain the chiller. The desired language is selected by scrolling through
Each custom user value is not linked to a specific but- the list of those available. English is the Default lan-
ton. Instead, the CHANGE button is pressed which en- guage and is selected by pressing the ▲ key when the
ables the cursor arrows which are used to highlight the dialog box appears during the selection process. The
custom user parameter the user wishes to modify. At selected language will not be displayed until after
this point the () button is pressed and the value may the user navigates from the USER Screen to another
be entered. screen. The selections are: English, French, German,
Hungarian, Italian, Japanese, Portuguese, Simplified
Chinese, Spanish, and Traditional Chinese.
DISPLAY ONLY
English / Metric Units
None
Access Level Required: OPERATOR
For fields requiring access level of SER- Define the unit system (English or Metric) used by the
VICE. Service Technicians refer to the chiller display.
OptiView Control Center - Service Instruc-
tions (Form 160.76-M1) for operation
instructions and explanation of all pro-
grammable setpoints and displayed values.
COMMS SCREEN
LD27340
PRINTER SCREEN
LD27352
LD27355
When changing a Microboard it may be necessary to Condenser and Evaporator Design Load
enter all of these parameters in the field. The Service Information
Technician can request an Admin Password to allow Factory defined description of the condenser and evap-
editing of all fields. The program uses the Sales Or- orator configuration at time of shipment.
der information to automatically configure some of the
setpoints so, it is very important to fill in all of the in- Nameplate Information
formation. Factory defined information about the chiller motor
configuration.
For fields requiring access level of SER-
DISPLAY ONLY
VICE. Service Technicians refer to the
Model Number OptiView Control Center - Service Instruc-
Factory defined model number of the chiller system. tions (Form 160.76-M1) for operation
instructions and explanation of all pro-
Panel Serial Number grammable setpoints and displayed values.
Factory defined serial number for the micropanel.
PROGRAMMABLE Print
Access Level Required: VIEW
Commissioning Date
This generates a listing of the Sales Order data.
Access Level Required: SERVICE
Define the date at which the chiller was commissioned.
NAVIGATION
Job Name
Home
Access Level Required: SERVICE
Access Level Required: VIEW
Factory entered job name the chiller is destined for.
Returns user to HOME Screen.
Job Location
Setup
Access Level Required: SERVICE
Access Level Required: VIEW
Factory entered job location the chiller is destined for.
Returns user to SETUP Screen.
More Data
Access Level Required: VIEW
Displays another screen of Unit Specific data.
OPERATIONS SCREEN
LD27351
OVERVIEW PROGRAMMABLE
This screen allows definition of general parameters Control Source
having to do with the operation of the chiller. Access Level Required: OPERATOR
Define whether the control of the chiller will be Local,
DISPLAY ONLY Digital Remote, Analog Remote, Modem Remote or
ISN (BAS) Remote.
Chiller Run Time
Displays the amount of time the chiller has been run- Number of Starts
ning since the last start signal was received. Value Access Level Required: ADMIN
is reset to zero when the chiller enters coastdown. It Displays the number of the starts the chiller has initi-
remains at zero while shutdown and during System ated. This may be reprogrammed to a desired value,
Prelube. (generally when this value has been reset due to a
Microboard replacement), but should not be done so
For fields requiring access level of SER-
arbitrarily.
VICE. Service Technicians refer to the
OptiView Control Center - Service Instruc- Operating Hours
tions (Form 160.76-M1) for operation Access Level Required: ADMIN
instructions and explanation of all pro-
Displays the total accumulated run time of the chiller.
grammable setpoints and displayed values.
This may be reprogrammed to a desired value (gener-
ally when this value has been reset due to a Microboard
replacement), but should not be done so arbitrarily.
Home
Flow Switch
Access Level Required: VIEW
Access Level Required: SERVICE
Returns user to HOME Screen.
Used to enter the applicable flow switch type. J14 is
for Thermal Flow switches and TB4 for paddle type Setup
flow switches.
Access Level Required: VIEW
Chiller Style/Compressor Returns user to SETUP Screen.
Access Level Required: SERVICE
Remote Control
Used to enter the chiller style/compressor combination.
Access Level Required: Operator
Once the applicable chiller style/compressor combina-
Navigates user to the Remote Control Screen.
tion is entered, the program controls the chiller per the
requirements of the entered chiller style and compres-
sor.
HISTORY SCREEN
LD27345
Security Log
NAVIGATION Access Level Required: SERVICE
Home Causes a move to a subscreen allowing the user to view
a record of the last 75 setpoint changes.
Access Level Required: VIEW
Returns user to HOME Screen. Page Up
Access Level Required: VIEW
View Details
Scrolls up the displayed faults to show the previous 10
Access Level Required: VIEW
faults.
Causes a move to a subscreen containing the value of
select chiller parameters at the time of the associated Page Down
shutdown. Access Level Required: VIEW
Scrolls down the displayed faults to show the next 10
faults.
00660VIP
PROGRAMMABLE
Page Up
Access Level Required: VIEW
Scroll up in the displayed data (if applicable).
00662VIP
Page Up
Scroll up in the displayed data (if applicable).
00663VIP
OVERVIEW Date
This screen allows the user to view the details of Displays the date the setpoint was changed.
a logged setpoint change, selected from the list on
Access Level
the SECURITY LOG Screen. The date and time the
setpoint was changed, the new and old setpoint value Displays the login Access Level used to make the
and access level and User ID used to make the change setpoint change.
are displayed. The data on this screen can be printed.
User ID
Requires a login access level of SERVICE. Displays the login User ID used to make the setpoint
Service Technicians refer to the OptiView change.
Control Center - Service Instructions
(Form 160.76-M1) for operation instruc- Old Value
tions and explanation of all programmable Displays the previous setpoint value.
setpoints and displayed values.
New Value
Displays the value entered at the time of the setpoint
DISPLAY ONLY change.
Description
Displays the setpoint/category that was changed. PROGRAMMABLE
Time Print
Displays the time the setpoint was changed. Generates a report of change parameters displayed on
this screen.
00324VIP
OVERVIEW PROGRAMMABLE
This screen allows up to 10 Service Technician select- Print
ed parameters to be displayed. These parameters are Access Level Required: VIEW
selected from a list on the CUSTOM VIEW SETUP This generates a listing of the parameters displayed on
Screen. This allows the Service Technician to display this screen.
parameters pertinent to a particular problem during
troubleshooting. At completion of the service call, the
display can be cleared or the parameters can be left NAVIGATION
there for monitoring by operations personnel.
Home
Access Level Required: VIEW
DISPLAY ONLY Returns user to HOME Screen.
None
History
For fields requiring access level of SER- Access Level Required: VIEW
VICE. Service Technicians refer to the Returns user to HISTORY Screen.
OptiView Control Center - Service Instruc-
tions (Form 160.76-M1) for operation Setup
instructions and explanation of all pro- Access Level Required: OPERATOR
grammable setpoints and displayed values. Causes a jump to the subscreen that allows selection of
the parameters to be displayed.
00325VIP
NAVIGATION
Home
Access Level Required: VIEW
Returns user to HOME Screen.
Custom View
Access Level Required: SERVICE
Returns user to CUSTOM VIEW Screen.
TREND SCREEN
00472VIP
OVERVIEW
As many as six Operator selected parameters (Data value. Similarly, if the actual value is greater than the
Points) can be plotted in an X/Y graph format. The Y-Axis label maximum for that parameter, the value
X-Axis is scaled per the selected Data Collection In- will be plotted at the maximum value.
terval and displayed in a time of day or elapsed time
There are three types of charts that can be created: One
format, as selected with the X-Axis TOGGLE key. The
Screen, Continuous or Triggered. When plotting reaches
Y-Axis is scaled for each parameter per the selected
the end of the X-Axis, if one screen is selected, trending
minimum and maximum value for each parameter.
stops and data is frozen. If continuous is selected, the old-
Analog parameters are scaled in pressure, temperature,
est data is dropped from the left-hand side of the graph at
volts, amps, hertz or time. Digital on/off parameters
the next collection interval. Thereafter, the oldest data is
are scaled as zero (off) and one (on). Only one Y-Axis
dropped from the left hand-side of the graph at each data
label is displayed at a time. The Y-Axis TOGGLE Key
collection interval. If triggered is selected, data collection
is used to toggle the Y-Axis labels through the different
can be set to start or stop based upon the selected Trigger
parameters. The Y-Axis label that is being displayed
Action (start or stop). If start is selected, data collection
is identified at the top of the graph. For identification,
will not begin until the triggers have been satisfied and
each plotted parameter and associated Y-Axis labeling
any selected trigger delay has elapsed. Data collection
is color coordinated.
will stop at the completion of one screen of data as with
The DATA SELECT key is used to display all trend- the one screen. If stop is selected, data collection will not
ed Data Points simultaneously or select a single Data stop until the triggers have been satisfied and any selected
Point for display. trigger delay has elapsed.
The parameters are sampled at the selected Data Col- If a power failure occurs while the trending is running,
lection Interval and plotted using 450 data points across the trending is stopped. Upon restoration of power,
the X-Axis. If the actual value of the sampled param- the last screen of data that was collected will be dis-
eter is less than the Y-Axis label minimum for that played on the TREND Screen. The START key must
parameter, the value will be plotted at the minimum be pressed to initiate a new TREND Screen.
Print
Access Level Required: VIEW
Allows the data on the TREND Screen to be printed in
tabular format. If set to existing, a snapshot of the data
presently on the screen is sent to the printer. If set to
new, all data collected after pressing this key will be
sent to the printer as it is collected. If set to disabled,
no data is sent to the printer. Refer to SECTION 4 -
PRINTING of this manual for printout example.
00473VIP
Therefore, the selected interval is a compromise be- Point Max. Otherwise, a red graph is displayed on the
tween resolution and full screen time display. Select the TREND Screen with the words TREND MAX MUST
desired Data Collection Interval as follows: BE > TREND MIN. If the parameter selected for this
data point is a digital type (on/off), this value must be
1. Determine the desired time interval (in seconds), set to zero (0). Zero indicates the OFF state.
between data samples.
2. Calculate the full screen time display as follows: Data Point Max (1-6)
Access Level Required: OPERATOR
• 450 x Data Collection Interval equals full Only displayed if the associated Slot Number is not
screen seconds zero. This is the maximum value displayed for the
• full screen seconds/60 equals full screen min- Y-Axis. Selecting a parameter for a Data Point sets this
utes to the default value, which is the highest value allowed
for that parameter. It can be changed to a value that
• full screen minutes/60 equals full screen hours provides a more appropriate resolution for the param-
• full screen hours/24 equals full screen days eter being monitored. To change, use the SELECT key
as described above and enter the desired value. The
3. Decide if the resultant sample interval and full value must always be set to a value greater than the
screen display meet the requirements. If not, se- Data Point Min. Otherwise, a red graph is displayed
lect a different sample interval. on the TREND Screen with the words TREND MAX
MUST BE > TREND MIN. There are 20 Y-Axis divi-
Select
sions. If a MIN-MAX span is selected that is not even-
Access Level Required: OPERATOR ly divided by 20, the program will automatically select
This key is used to enter the Slot Numbers and the min- the next higher MAX value that makes the span evenly
imum and maximum Y-Axis values of each parameter divided by 20 (If compressor application is other than
to be trended. Pressing this key places a yellow box “P”). For example, if 0.0 is selected as the MIN and
around Data Point 1 Slot Number. Use the ▲ and ▼ 69.0 is selected as the MAX, the program will insert
navigation keys to place the box around the value of 70.0 as the MAX value. If the parameter selected for
Data Points 1 through 6 to be changed. With the de- this data point is a digital type (on/off), this value must
sired value selected, press the X key. A dialog box is be set to one (1). One indicates the on state.
displayed permitting data entry.
00474VIP
OVERVIEW
The desired data collection start/stop triggers are setup Entry fields are as follows:
on this screen. The trend data collection can be set to
I. Primary Trigger
start or stop based upon the status of up to two selected
triggers. a. Primary Operator
The triggers can consist of digital events or analog pa- b. Primary Test
rameters compared to thresholds. The triggers can be
II. Primary to Secondary Operator
used individually or in combination. The digital and ana-
log parameters are selected from the COMMON SLOTS III. Secondary Trigger
Screen (or Master Slot Numbers List in this manual).
a. Secondary Operator
The parameter selected as the Primary Trigger is com-
b. Secondary Test
pared to a value selected as the Primary Test, using the
Primary Operator as a comparator. If it is evaluated as IV. Trigger Action
true, then the data collection is started or stopped (after
a. Delay of Trigger Delay
any selected trigger delay) per the selected Trigger Ac-
tion. After the desired triggers are set, the START key on the
TREND Screen must be manually pressed before the
A Secondary Trigger can be evaluated with the Prima-
triggers will be evaluated. While waiting for the trig-
ry Trigger to start/stop data collection. The Primary to
gers to start or stop data collection, a status message
Secondary Operator is used to define the trigger com-
is displayed in the upper right corner of the TREND
binations required to be true to start/stop data collec-
Screen describing the pending action.
tion. The Secondary Trigger is setup and evaluated the
same as the Primary Trigger.
DISPLAY ONLY
None elapsed. If the Trigger Action is set to Stop, data col-
For fields requiring access level of SER- lection will stop after the triggers evaluate as true and
VICE. Service Technicians refer to the the delay timer has elapsed.
OptiView Control Center - Service Instruc-
Primary to Secondary Operator
tions (Form 160.76-M1) for operation
Access Level Required: OPERATOR
instructions and explanation of all pro-
grammable setpoints and displayed values. Selects whether the Primary Trigger, Secondary Trig-
ger or both have to be true in order to start or stop data
collection. Selections are AND, OR, XOR and None. If
PROGRAMMABLE NONE is selected, the Secondary Trigger is disabled.
Primary Trigger Data collection will start/stop (as selected with Trigger
Action) when:
Access Level Required: OPERATOR
Selects the first parameter to be evaluated. Selection • If AND selected: Both Primary AND Secondary
is made from the Slot Numbers listing on the TREND are true
COMMON SLOTS Screen or the Master Slot Num-
bers List in this manual. Setting this Slot Number to • If OR selected: Either Primary OR Secondary (or
zero disables the Primary Trigger. both) are true
• If XOR selected: Either Primary OR Secondary
Primary Operator (but not both) are true
Access Level Required: OPERATOR
Selects the comparator for the Primary Trigger’s rela- Secondary Trigger
tionship to the Primary Test. If the Primary Trigger is Access Level Required: OPERATOR
an analog value, selections are: <, <=, =, =>, >. If the Selects the second parameter to be evaluated. Selection
Primary Trigger is a digital event, selections are: Equal is made from the Slot Numbers listing on the TREND
To, Not Equal To. COMMON SLOTS Screen or the Master Slot Num-
bers List in this manual. Setting this Slot Number to
Primary Test zero disables the Secondary Trigger.
Access Level Required: OPERATOR
Selects the value or condition that the Primary Trig- Secondary Operator
ger is compared to. Selection ranges from the Primary Access Level Required: OPERATOR
Trigger minimum value to the Primary Trigger maxi- Selects the comparator for the Secondary Trigger’s re-
mum value. lationship to the Secondary Test. If the Secondary trig-
ger is an Analog value, selections are: <, <=, =, =>, >.
Trigger Action If the Secondary Trigger is a digital event, selections
Access Level Required: OPERATOR are: Equal To, Not Equal To.
Selects whether the trend data collection will Start or
Stop when the trigger comparisons are true. If set to Secondary Test
Start, data collection will stop after one screen of data Access Level Required: OPERATOR
is collected. Selects the value or condition that the Secondary Trig-
ger is compared to. Selection ranges from the Secondary
Trigger Delay Trigger minimum to the Secondary Trigger maximum.
Access Level Required: OPERATOR
Allows the data collection start or stop to be delayed
after the triggers evaluate as true. The delay is select- NAVIGATION
able from 1 to 864000 seconds (10 days). Display is Home
in days, hours, minutes and seconds. The delay timer
Returns user to HOME Screen.
begins when the triggers evaluate as true. If the Trigger
Action is set to Start, data collection will begin after Trend Setup
the triggers evaluate as true and the delay timer has
Returns user to TREND SETUP Screen.
00328VIP
OVERVIEW PROGRAMMABLE
This screen displays the Slot Numbers of the common- Page Down
ly monitored parameters. The Slot Numbers for the re- Access Level Required: OPERATOR
mainder of the available parameters are listed on the Scroll down in the displayed data.
Master Slot Numbers List that follows.
From these lists, select up to six parameters to be trend- Page Up
ed. Return to the TREND SETUP Screen and enter the Access Level Required: OPERATOR
parameters Slot Numbers into Data Points 1 through 6. Scroll up in the displayed data.
Print
DISPLAY ONLY Access Level Required: OPERATOR
Generates a list of the Slot Numbers of the available
Slot Numbers parameters.
These are the Slot Numbers of the most commonly
used parameters.
NAVIGATION
For fields requiring access level of SER-
VICE. Service Technicians refer to the Home
OptiView Control Center - Service Instruc- Returns user to HOME Screen.
tions (Form 160.76-M1) for operation
instructions and explanation of all pro- Trend Setup
grammable setpoints and displayed values. Returns user to TREND SETUP Screen.
Table 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR
USE WITH TREND FEATURE USE WITH TREND FEATURE (CONT'D)
SLOT SLOT
DESCRIPTION DESCRIPTION
NUMBER NUMBER
256 System: Chiller State 1538 Oil Pump: Control Mode
257 System: Coastdown Time Remaining 1539 Oil Pump: Is Pump On
258 System: Prelube Time Remaining 1540 Oil Pump: Manual Time Left
259 System: Are Safety Shutdown Contacts Closed 1541 Oil Heater: Is Control Enabled
260 System: Are Cycling Shutdown Contacts Closed 1542 Oil Heater: Is Heater On
261 System: Are Anticipatory Alarm Contacts Closed 1543 Oil Return Solenoid: Is Solenoid On
262 System: Operating Hours 1792 Leaving Chilled Liquid: Temperature
263 System: Run Time (in seconds) 1793 Leaving Chilled Liquid: Temperature Differential
264 System: Number of Starts 1794 Leaving Chilled Liquid: Is Flow Switch Closed
265 System: Is Stop Switch Closed 1795 Leaving Chilled Liquid: Is Pump On
266 System: Is Start Switch Closed 1796 Leaving Chilled Liquid: Local Temperature
267 System: Is Remote Ready to Start Setpoint
280 External Contact: Is Remote Stop Closed 1797 Leaving Chilled Liquid: Remote Analog
Temperature Setpoint
281 External Contact: Is Remote Start Closed
1798 Leaving Chilled Liquid: Remote BAS
282 External Contact: Is MultiUnit Cycling Closed
Temperature Setpoint
283 External Contact: Is Remote Cycling Closed
1799 Leaving Chilled Liquid: Remote Modem
284 External Contact: Is Auxiliary Safety Open Temperature Setpoint
285 Jumper: Is Anti‑Recycle Enabled 1800 Leaving Chilled Liquid: Selected Temperature
286 Jumper: Coastdown Operation Setpoint
287 Jumper: Is Diagnostics Enabled 1801 Leaving Chilled Liquid: Control Sensitivity
288 Jumper: Liquid Type 1802 Leaving Chilled Liquid: Remote Temperature
289 Jumper: Chilled Liquid Pump Operation Range
290 Jumper: Motor Type 1803 Leaving Chilled Liquid: Restart Temperature
291 Jumper: Power Failure Restart Offset
292 Jumper: Pre‑Run Operation 1804 Leaving Chilled Liquid: Restart Temperature
Setpoint
293 Jumper: Refrigerant Selection
1805 Leaving Chilled Liquid: Shutdown
294 Jumper: VSD Motor Supply Line Frequency
Temperature Offset
295 Jumper: Oil Pump Package
1806 Leaving Chilled Liquid: Shutdown
304 Options: Control Mode Temperature Setpoint
305 Options: System Language 1807 Return Chilled Liquid: Temperature
306 Options: Chiller ID Number 1808 Evaporator: Pressure
307 Options: Display Mode 1809 Evaporator: Saturation Temperature
336 Security: Log In Level 1810 Evaporator: Small Temperature Difference
337 Security: Log In User ID 1811 Evaporator: Is Refrigerant Sensor Present
512 Sched: Is Schedule Enabled 1812 Evaporator: Refrigerant Temperature
1280 Pre‑Rotation Vanes: Is Motor Switch Closed 1813 Evaporator: Delta P / P
1281 Pre‑Rotation Vanes: Position 1814 Evaporator: Brine Low Cutout
1282 Pre‑Rotation Vanes: Are Vanes Opening 1815 Smart Freeze Protection: Is Control Enabled
1283 Pre‑Rotation Vanes: Are Vanes Closing 1816 Liquid Line Solenoid: Is Solenoid Installed
1284 Pre‑Rotation Vanes: Are Vanes Holding 1817 Liquid Line Solenoid: Is Solenoid On
1285 Pre‑Rotation Vanes: Control Mode 1818 Leaving Chilled Liquid: Remote Digital
1296 Discharge: Temperature Temperature Setpoint
1536 Oil: Differential Pressure 2048 Leaving Condenser Liquid: Temperature
1537 Oil: Sump Temperature 2049 Leaving Condenser Liquid: Is Flow Switch Closed
TABLE 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR
USE WITH TREND FEATURE (CONT'D) USE WITH TREND FEATURE (CONT'D)
SLOT SLOT
DESCRIPTION DESCRIPTION
NUMBER NUMBER
2050 Leaving Condenser Liquid: Is Pump On 2575 LcSss: Phase A Voltage
2051 Return Condenser Liquid: Temperature 2576 LcSss: Phase B Voltage
2052 Condenser: Pressure 2577 LcSss: Phase C Voltage 2
2053 Condenser: Saturation Temperature 2578 LcSss: Phase A Temperature
2054 Condenser: Small Temperature Difference 2579 LcSss: Phase B Temperature
2057 Condenser: Is High Pressure Switch Closed 2580 LcSss: Phase C Temperature
2058 Condenser: High Pressure Warning Threshold 2581 LcSss: Starter Model
2059 SubCooling: Temperature 2582 LcSss: Full Load Amps
2060 Drop Leg Refrigerant: Is Sensor Present 2583 LcSss: Voltage Range
2061 Drop Leg Refrigerant: Temperature 2584 LcSss: Starting Current
2062 Vent Line Solenoid: Is Solenoid Installed 2585 LcSss: Is Serial Communications OK
2063 Vent Line Solenoid: Is Solenoid On 2586 LcSss: Panel to Sss Comm Errors
2304 Motor: Starter Type 2587 LcSss: Sss to Panel Comm Errors
2305 Motor: Is Motor Starter On 2816 VSD: Motor HP
2306 Motor: Current %FLA 2817 VSD: 100% Full Load Amps
2307 Motor: Is Motor Controller Switch Open 2818 VSD: Input Power
2308 Motor: Current Limit Local Setpoint 2819 VSD: Kilowatt Hours
2309 Motor: Current Limit Remote Analog Setpoint 2820 VSD: DC Bus Voltage
2310 Motor: Current Limit Remote BAS Setpoint 2821 VSD: DC Inverter Link Current
2311 Motor: Current Limit Remote Modem Setpoint 2822 VSD: Output Frequency
2312 Motor: Current Limit Selected Setpoint 2823 VSD: Output Voltage
2313 Motor: Pulldown Demand Time Remaining 2824 VSD: Phase A Current
2314 Motor: Pulldown Demand Limit Setpoint 2825 VSD: Phase B Current
2315 Motor: Pulldown Demand Time Setpoint 2826 VSD: Phase C Current
2316 Motor: Anti‑Recycle Time Remaining 2827 VSD: Is Precharge Relay On
2317 Motor: Current Limit Remote Digital Setpoint 2828 VSD: Is Trigger SCR On
2351 Motor - Operating Hours Since last Lubrication 2829 VSD: Is Water Pump On
(Mod “A” Solid State Starters) 2830 VSD: Control Mode
2560 SSS: Phase A Current 2831 VSD: Command Frequency
2561 SSS: Phase B Current 2832 VSD: Manual Frequency Increment
2562 SSS: Phase C Current 2833 VSD: Internal Ambient Temperature
2563 SSS: Phase A Voltage 2834 VSD: Converter Heatsink Temperature
2564 SSS: Phase B Voltage 2835 VSD: Phase A Heatsink Temperature
2565 SSS: Phase C Voltage 2836 VSD: Phase B Heatsink Temperature
2566 SSS: Scale/Model 2837 VSD: Phase C Heatsink Temperature
2567 SSS: Full Load Amps 2838 VSD: Is Communications OK
2568 SSS: Supply Voltage Range 2839 VSD: Panel to ACC Comms Error Count
2569 SSS: Is Current Unbalance Check Enabled 2840 VSD: ACC to Panel Comms Error Count
(Mod “B” Solid State Starters) 2841 VSD: ACC to VSD Comms Error Count
2570 LcSss: Input Power 2842 VSD: VSD to ACC Comms Error Count
2571 LcSss: Kilowatt Hours 2843 VSD: VSD to Filter Comms Error Count
2572 LcSss: Phase A Current 2844 VSD: Filter to ACC Comms Error Count
2573 LcSss: Phase B Current 2845 ACC: Delta P/P
2574 LcSss: Phase C Current 2846 ACC: Stability Limit
TABLE 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR
USE WITH TREND FEATURE (CONT'D) USE WITH TREND FEATURE (CONT'D)
SLOT SLOT
DESCRIPTION DESCRIPTION
NUMBER NUMBER
2847 ACC: Surge Margin 8196 Oil Seal Lube: Time Left
2848 ACC: Manual Surge Command 8197 VSOP: Speed Command
2849 ACC: Surge Map Count 8198 VSOP: Control Mode
2850 ACC: Surge Type 8199 VSOP: Manual Command Frequency
2857 ACC: Surge Map Point Count 8200 VSOP: Is Pulldown In Effect
2858 ACC: Surge Map Delta P/P 8201 VSOP: Pulldown Time Remaining
2859 ACC: Surge Map Output Frequency 8202 VSOP: Target Setpoint
2860 ACC: Surge Map PRV Position 8203 VSOP: Pressure Setpoint
2861 Filter: Is Filter Installed 8204 VSOP: Control Period
2862 Filter: Is Operation Inhibited 8205 Refrigerant Level: Is Control Enabled
2863 Filter: Is Filter Running 8206 Refrigerant Level: Position
2864 Filter: Is Precharge Contactor Closed 8207 Refrigerant Level: Is Valve Closing
2865 Filter: Is Supply Contactor Closed 8208 Refrigerant Level: Is Valve Opening
2866 Filter: Phase Rotation 8209 Refrigerant Level: Control Mode
2867 Filter: Motor HP 8210 Refrigerant Level: Is Pulldown In Effect
2868 Filter: Supply kVA 8211 Refrigerant Level: Pulldown Time Remaining
2869 Filter: Total Power Factor 8212 Refrigerant Level: Target Setpoint
2870 Filter: DC Bus Voltage 8213 Refrigerant Level: Setpoint
2871 Filter: Heatsink Temperature 8214 Refrigerant Level: Period
2872 Filter: L1 - L2 RMS Voltage 8215 Refrigerant Level: Proportional Limit Close
2873 Filter: L2 - L3 RMS Voltage 8216 Refrigerant Level: Proportional Limit Open
2874 Filter: L3 - L1 RMS Voltage 8217 Refrigerant Level: Rate Limit Close
2875 Filter: L1 - N Peak Voltage 8218 Refrigerant Level: Rate Limit Open
2876 Filter: L2 - N Peak Voltage 8222 HSTB: Is Solenoid Installed
2877 Filter: L3 - N Peak Voltage 8223 HSTB: Is Solenoid On
2878 Filter: L1 Total Harmonic Distortion 8224 HSTB: Proximity Position
2879 Filter: L2 Total Harmonic Distortion 8225 HSTB: Proximity Differential
2880 Filter: L3 Total Harmonic Distortion 8226 HSTB: Proximity Reference Position
2881 Filter: L1 RMS Filter Current 8280 Stall Detector Board output voltage
2882 Filter: L2 RMS Filter Current 8281 VGD open
2883 Filter: L3 RMS Filter Current 8282 VGD close
2884 Filter: L1 RMS Supply Current 8317 Stall DC Pressure Voltage
2885 Filter: L2 RMS Supply Current
2886 Filter: L3 RMS Supply Current
2887 Filter: L1 Total Demand Distortion
2888 Filter: L2 Total Demand Distortion
2889 Filter: L3 Total Demand Distortion
2890 Filter: Maximum Total Harmonic Distortion
2891 Filter: Maximum Total Demand Distortion
8192 Oil: Pump Pressure
8193 Oil: Sump Pressure
8194 Oil Seal Lube: Is Control Enabled
8195 Oil Seal Lube: Time To Next Lube
Warning – Evaporator – Low Pressure Limit Warning – Harmonic Filter – Not Running
The Evaporator Pressure has decreased to the Warn- This warning is set when all of the following are true
ing threshold. This threshold is fixed in Water cooling for 20 continuous seconds:
applications. In Brine cooling applications, the thresh-
• Chiller is running
old is a fixed amount above the programmable safety
shutdown threshold. The Safety threshold in Brine ap- • Filter is enabled
plications is determined by the Brine solution and is
• Filter present status is true
determined by the YORK Factory. While this condition
is in effect, the Pre-rotation Vanes are inhibited from • Run Time greater than 20 seconds
further opening. This message automatically clears and
• Filter operating mode is stopped
the Vanes are permitted to open when the Evaporator
Pressure increases to the reset value. This warning is released when the chiller is stopped,
but will be displayed until manually cleared using the
WARNING RESET
WARNING RESET key when logged in at OPERA-
THRESHOLD (PSIG) THRESHOLD (PSIG)
TOR (or higher) access level.
WATER BRINE WATER BRINE
+1.9 more +3.2 more Warning – Vanes Uncalibrated
R513a 31.0 than Safety 32.0 than Safety
Setpoint Setpoint
The Hot Gas Bypass feature is enabled, but the Pre-
rotation Vanes calibration procedure has not yet been
R134a 27.0 +2.0 >Safety 28.0 +3.0>Safety
Setpoint Setpoint
performed.
Leaving Chilled Liquid – Flow Switch Open Motor Controller – Loss Of Current
The Chilled Liquid Flow Switch has remained open for The Compressor Motor current decreased to 10% Full
5 continuous seconds while the chiller was running or Load Amps (FLA) for 25 continuous seconds while the
failed to close during the System Prelube period. The chiller was running. This could be caused by the start-
chiller will automatically restart when the flow switch er de-energizing during run or a defect in the motor
closes. current feedback circuitry to the Control Center. The
chiller will automatically restart at the completion of
While this cycling shutdown is active, the evaporator System Coastdown.
pump relay contacts (TB2-44/45) remain closed un-
til the chiller is given a stop command or has another Power Fault
fault. With all previous software versions, these con-
The CM-2 Current Module (Electro-Mechanical Start-
tacts open at completion of coastdown.
er applications) has shut down the chiller because it
Condenser – Flow Switch Open detected a fault condition that places the motor at risk.
These devices open and close the Motor Controller
The condenser water flow switch has remained open “CM” contacts located in the CM-2 and connected
for 30 continuous seconds while the chiller was run- between TB6-16 and TB6-53 in the Control Center in
ning. This check is bypassed for the first 30 seconds less than 3 seconds to initiate the shutdown and pro-
of System Run. The chiller will automatically restart duce this message. An LED on the CM-2 illuminates
when the flow switch closes. to identify the specific fault that has occurred. Refer to
While this cycling shutdown is active, the condenser OptiView Control Center – Service Instructions (Form
pump contacts (TB2-150/151) remain closed until the 160.76-M1) for CM-2 initiated shutdowns. The chiller
chiller is given a stop command or has another fault. will automatically restart when the contacts close.
With all previous software versions, these contacts
DEVICE SHUTDOWN
open at completion of coastdown.
CM-2 Module Power Fault
Motor Controller – Contacts Open
Proximity Probe – Low Supply Voltage
The CM-2 Current Module (Electromechanical starter
(Chillers with J or H3 compressors).
applications) has shutdown the chiller. When detecting
a fault condition that places the starter or motor at risk, This message indicates the +24VDC power sup-
these devices open the Motor Controller contacts “CM” ply voltage to the Proximity Probe has decreased to
(located on the respective device and con-nected between +19.0VDC. This is below the minimum level required
TB6-16 and TB6-53 in the Control Cen-ter) to initiate for reliable operation. The chiller will automatically re-
a shutdown. Since there are several different faults that start when the voltage increases to greater than or equal
are monitored, LED’s on the respective device illuminate to 19.7VDC.
to identify the specific fault that has occurred. Refer to
OptiView Control Center – Service Instructions (Form Oil – Variable Speed Pump – Drive Contacts
160.76-M1) for CM-2 initiated shutdowns. The chiller Open
will automatically restart when the Motor Controller con- The Oil Pump Variable Speed Drive has shut down
tacts close. On some shutdowns, the respective device au- the chiller by opening its status contacts connected to
tomatically closes the contacts when the fault condition the I/O Board TB3-70. The Drive initiates a shutdown
clears. Other shutdowns require the Operator to perform a anytime its internal protection circuits will not permit
Manual Reset at the respective device. the Drive to run. The contacts remain open until its
internal protection circuits are satisfied it is safe to
MANUAL AUTOMATIC operate. Some Drive initiated shutdowns require AC
DEVICE
RESET FAULT RESET FAULT Power to be cycled to clear the fault. Refer to Op-
CM-2 Overload None tiView Control Center – Service Instructions (Form
Module Overload Phase Rotation/Loss 160.76-M1). The chiller will automatically restart
when the contacts close.
MOD “B” SOLID STATE STARTER CYCLING LCSSS – Stop Contacts Open
SHUTDOWN MESSAGES Refer to LCSSS Shutdown – Requesting Fault Data... on
LCSSS Initialization Failed Page 177. If the Control Center’s Microboard does not
receive the cause of a starter initiated shutdown with 20
When AC Power is restored to the system after a pow- seconds of the shutdown, it is assumed it is not forth-
er failure, an initialization process occurs wherein the coming and that message is replaced with this message.
Control Center attempts to establish communications The chiller can be started when the Motor Controller
through the serial communications link with the Liquid LCSSS Stop Contacts close.
Cooled Solid State Starter. If communications are not
established within 10 consecutive attempts, a cycling A missing interlock jumper between Starter Logic/
shutdown is performed and this message is displayed. Trigger Board J1-1 and J1-12 will also produce this
The Control Center attempts to establish communica- message. 3
tions until successful.
LCSSS – Power Fault
LCSSS – Serial Communications The Liquid Cooled Solid State Starter Logic/Trigger
After communications have been successfully estab- Board has detected that the compressor motor current
lished in the Initialization process, the Control Center in one or more phases has decreased to less than 10%
initiates a data transmission to the Liquid Cooled Solid of the FLA for a minimum of 1 line cycle. This check
State Starter on the serial communications link every 2 is inhibited during the first 4 seconds of System Run
seconds. After these communications have been estab- and until the motor current is greater than 25% of the
lished, if the Control Center does not receive a reply Job FLA. The chiller will automatically restart upon
within 10 consecutive attempts, a cycling shutdown is completion of System Coastdown.
performed and this message is displayed. This same
cycling shutdown is performed, along with the same LCSSS – Low Phase (X) Temperature Sensor
message, if the Liquid Cooled Solid State Starter does The Liquid Cooled Solid State Starter Logic/Trigger
not receive a response from the Control Center after 10 Board has detected that the temperature of the starter
consecutive attempts to communicate with the Control phase A, B or C (designated as X in the message) Sili-
Center after Initialization has been successfully com- con Controlled Rectifier (SCR) Module has decreased
pleted. The Control Center attempts to establish com- to less than 37°F. This would generally be indicative
munications until successful. of a disconnected or defective sensor. If all three SCR
Modules are indicating a temperature of less than 37°F,
LCSSS Shutdown – Requesting Fault Data... the SCR Module cooling pump turns on. This is ac-
The Liquid Cooled State Starter Logic/Trigger Board complished by disconnecting all three sensors. This
has shut down the chiller but the Control Center has feature allows Service Technicians to run the cooling
not yet received the cause of the fault from the LC- pump while filling the cooling system by disconnect-
SSS, via the serial communications link. The LCSSS ing plugs P2, P3 and P4 in the LCSSS.
shuts down the chiller by opening the Motor Controller
LCSSS Stop Contacts (K1 relay located on the starter LCSSS – Run Signal
Logic/Trigger Board and connected between TB6-16 The Liquid Cooled Solid State Starter receives two
and TB6-53 in the Control Center). The Microboard, start signals from the Control Center simultaneously;
in the Control Center then sends a request for the cause one via the serial communications link and one via the
of the fault to the Logic/Trigger Board over the serial start relay TB6-24 in the Control Center. If they are
communications link. Since serial communications are not received within 5 seconds of one another, a cycling
initiated every 2 seconds, this message is typically dis- shutdown is performed and this message is displayed.
played for a few seconds and then replaced with one of This is generally indicative of defective wiring.
the following fault messages.
• The eproms must be of the correct version for each If an over current trip occurs, but the chiller restarts and
VSD board and they must be installed correctly. runs without a problem, the cause may be attributed to
The eproms are created as a set, and cannot be in- a voltage sag on the utility power feeding the VSD that
terchanged between earlier and later versions. is in excess of the specified voltage range for this prod-
uct. Thus is especially true if the chiller was running at,
or near full load. If there should be a sudden dip in line
voltage, the current to the motor will increase, since the
motor wants to draw constant horsepower. The chiller
Pre-rotation Vanes cannot close quickly enough to cor-
rect for this sudden increase in current, and the chiller
will trip on an over current fault.
If the chiller will not restart, but keeps tripping on this VSD – Logic Board Power Supply
same shutdown, an output pole problem is the most This shutdown is generated by the VSD Logic Board
likely cause. The VSD would require service under and it indicates that the low voltage power supplies
these conditions. for the Logic Boards have dropped below their allow-
If this cycling shutdown occurs 3 times in 10 minutes, able operating limits. The power supplies for the Logic
the third shutdown becomes a safety shutdown. Boards are derived from the secondary of the 120 to
24VAC transformer, which in turn, is derived from the
VSD – High Phase B Instantaneous Current 480 to 120VAC control power transformer. This mes-
sage usually means the power to the VSD has been re-
See High Phase A Instantaneous Current message
moved.
above.
VSD – Low DC Bus Voltage
VSD – High Phase C Instantaneous Current
If the DC link drops below 500VDC (or 414VDC for
See High Phase A Instantaneous Current message
50Hz applications), the drive will initiate a system
above.
shutdown. A common cause for this shutdown is a se-
VSD – Phase A Gate Driver vere sag in the incoming power to the drive. Monitor
the incoming three-phase AC line for severe sags and
A second level of current protection exists on the VSD also monitor the DC link with a voltmeter.
driver boards themselves. The collector-to-emitter satu-
ration voltage of each IGBT is checked continuously VSD – Low DC Bus Voltage
while the device is gated on. If the voltage across the
IGBT is greater than a set threshold, the IGBT is gated (575V/60Hz applications)
off and a shutdown pulse is sent to the VSD Logic Board If the DC Link Voltage falls below 600VDC while run-
shutting down the entire VSD system. A gate driver fault ning, this shutdown is performed.
can be initiated when the VSD is not running.
VSD – DC Bus Voltage Imbalance
VSD – Phase B Gate Driver
The DC link is filtered by many large electrolytic ca-
See Phase A Gate Driver message above. pacitors, rated for 450VDC. These capacitors are wired
in series to achieve 900VDC capability for the DC
VSD – Phase C Gate Driver link. It is important that the voltage be shared equally
See Phase A Gate Driver message above. from the junction of the center, or series capacitor con-
nection, to the negative bus and the positive bus. This
VSD – Single Phase Input Power center point should be approximately ½ of the total DC
This shutdown is generated by the SCR trigger control Link Voltage. Most actual Bus Voltage Imbalance con-
and relayed to the VSD Logic Board to initiate a sys- ditions are caused by a shorted capacitor or a leaky or
tem shutdown. The SCR Trigger control uses circuitry shorted IGBT transistor in an output phase bank assem-
to detect the loss of any one of the three input phases. bly. This usually indicates the VSD requires service.
The Trigger will detect the loss of a phase within one
half line cycle of the phase loss. This message is also VSD – DC Bus Voltage Imbalance
displayed every time power to the VSD is removed or (575V/60Hz applications)
if the input power dips to a very low level. If the Half DC Link Voltage does not remain within
plus or minus 106VDC of the DC Link Voltage divided
VSD – High DC Bus Voltage by 2 while running, this shutdown is performed.
The VSD’s DC Link Voltage is continuously moni-
tored and if the level exceeds 745VDC, a Bus Over- VSD – Precharge – DC Bus Voltage Imbalance
Voltage shutdown is initiated. If this shutdown occurs, This message indicates the same as the VSD-DC Bus
it will be necessary to look at the level of the 460VAC Voltage Imbalance message above, except the condi-
applied to the drive. The specified voltage range is 414 tion occurred during the prelube period.
to 508VAC. If the incoming voltage is in excess of
508VAC, steps should be taken to reduce the voltage to
within the specified limits.
VSD – Low Phase B Inverter Baseplate shutdown is performed and this message is displayed.
Temperature This is generally indicative of a wiring problem be-
(VSD part number 371-03789-xxx (503 HP 60Hz; 419 tween the Control Center and the VSD.
HP 50Hz)
VSD – Serial Communications
The chiller has shutdown because the baseplate tem-
perature has decreased to less than 37°F. This message is generated when communications be-
tween the Control Center Microboard and the VSD
VSD – Low Phase C Inverter Baseplate Logic Board, is disrupted. This is generally indicative
Temperature of defective wiring between the VSD Logic Board and
(VSD part number 371-03789-xxx (503 HP 60Hz; 419 the Control Center Microboard.
HP 50Hz)
Harmonic Filter – Logic Board or
The chiller has shutdown because the baseplate tem- Communications
perature has decreased to less than 37°F.
This message is generated when communications be-
VSD – Precharge – Low DC Bus Voltage tween the Harmonic Filter and the VSD Logic Board,
is disrupted for 10 continuous communications cycles
During pre-charge, the DC link must be equal to or great-
(20 seconds) causing this shutdown to occur.
er than 50VDC (41VDC for 50Hz) within ½ second and
500VDC within 15 seconds after the pre-charge relay is Harmonic Filter – High DC Bus Voltage
energized. If this condition is not met, a shutdown is per-
formed and this message is generated. The Harmonic Filter’s DC Link Voltage is continu-
ously monitored and if the level exceeds 860VDC,
VSD – Precharge – Low DC Bus Voltage this shutdown is performed. The Harmonic Filter has
(575V/60Hz applications) its own DC bus as part of the filter power assembly,
and this DC Link is not connected in any way with
If the DC Link Voltage does not reach at least 60VDC the VSD’s DC link. If this shutdown occurs, it will be
(within 4 seconds) or at least 600VDC (within 20 sec- necessary to look at the level of 460VAC applied to the
onds) after the precharge command has been received, Harmonic Filter. The specified voltage range is 414 to
this shutdown is performed. 508. If the incoming voltage is in excess of 508, steps
should be taken to reduce the level to within specified
VSD – Low Inverter Baseplate Temperature
limits. The cause of this message is typically high line
(Applicable to VSD with part number 371-02767- voltage or a surge on the utility supply.
XXX (60Hz) or 371-03700-XXX (50Hz))
A baseplate temperature sensor indicating a temper- Harmonic Filter – High Phase A Current
ature of less than 37°F will cause the chiller to shut The maximum instantaneous Harmonic Filter current
down and display this message. In most cases, the is monitored and compared to a preset limit. If this
problem will be an open transmitter or broken wiring limit is exceeded, a shutdown is performed and this
to the transmitter. The normal transmitter resistance is message is generated. The filter current is monitored
5K ohms at 77°F. using two DCCT’s and these signals are processed by
the Filter Logic Board. The preset limits are as follows:
VSD – Logic Board Processor
This shutdown is generated if a communications prob- • 351/292 HP equals 356 Amps
lem occurs between the two microprocessors on the • 503/419 HP equals 496 Amps
VSD Logic Board.
• 790/658 HP equals 745 Amps
VSD – Run Signal • 1048/917 HP equals 385 Amps
Redundant Run Signals are generated by the Control
Center; one via TB6-24 and the second via the serial If the VSD automatically restarts after this shutdown
communications link. Upon receipt of either of the two and continues to operate properly with the filter oper-
Run Commands by the VSD, a 5 second timer shall ating, it is likely the filter tripped due to a sag or surge
commence timing. If both Run Commands are not re- in the voltage feeding the VSD. If this message reoc-
ceived by the VSD Logic Board within 5 seconds, a curs, preventing the chiller from starting, the VSD will
require service.
Harmonic Filter – High Phase B Current Harmonic Filter – DC Bus Voltage Imbalance
See Harmonic Filter – High Phase A Current message The Filter DC link is filtered by large, electrolytic ca-
above. pacitors, rated for 450VDC. These capacitors are wired
in series to achieve a 900VDC capability for the DC
Harmonic Filter – High Phase C Current link. It is important the voltage is shared equally from
See Harmonic Filter – High Phase A Current message the junction of the center or series capacitor connec-
above. tion, to the negative bus and to the positive bus. This
center point should be approximately ½ of the total DC
Harmonic Filter – Phase Locked Loop Link Voltage.
This shutdown indicates that a circuit called Phase
VSD – Harmonic Filter-DC Bus Voltage
Locked Loop on the Filter Logic Board has lost syn-
chronization with the incoming power line. This is
Imbalance 3
usually indicative of an open fuse in one of the filter’s (575V/60Hz applications)
incoming power line. Filter power fuses 11FU, 12FU If the Half DC Link Voltage does not remain within
and 13FU should be checked. plus or minus 63VDC of the DC Link Voltage divided
by 2, this shutdown is performed.
Harmonic Filter – Precharge – Low DC Bus
Voltage Harmonic Filter – Input Current Overload
During pre-charge, the Filter’s DC link must be equal to The three phases of RMS Filter current are monitored
or greater than 50VDC (41VDC for 50Hz) within 1/10 and if any one of the three phases continuously exceeds
second after the pre-charge relay is energized. If this a given threshold for 7 seconds, a chiller shutdown is
condition is not met, a shutdown is performed and this performed and this message is displayed. The maxi-
message is generated. mum permissible continuous RMS current ratings for
the Harmonic Filter are:
VSD – Harmonic Filter-Precharge-Low DC
Bus Voltage • 351/292 HP equals 128 Amps
(575V/60Hz applications) • 503/419 HP equals 176 Amps
If the DC Link Voltage does not reach at least 60VDC • 790/658 HP equals 277 Amps
(within 100 milliseconds) or at least 630VDC (within
5 seconds) after the filter precharge command has been • 1048/917 HP equals 385 Amps
received, this shutdown is performed.
Harmonic Filter – Logic Board Power Supply
Harmonic Filter – Low DC Bus Voltage The low voltage power supplies on the Filter Logic
The Harmonic Filter generates its own Filter DC link Board have decreased below their permissible operat-
Voltage by switching its IGBT’s. This DC level is ac- ing range. The Filter Logic Board receives its power
tually higher than the level that one could obtain by from the VSD Logic Board via the ribbon cable, con-
simply rectifying the input line voltage. Thus, the necting the two boards.
Harmonic Filter actually performs a voltage BOOST
Harmonic Filter – Run Signal
function. This is necessary in order to permit current to
flow into the power line from the filter when the input When a digital run command is received at the Filter
line is at its peak level. This shutdown occurs when the Logic Board from the VSD Logic Board via the 16 po-
Filter’s DC Link Voltage decreases to a level less than sition ribbon cable, a 1/10 second timer is started. If a
60VDC below the Filter DC Link Voltage setpoint. redundant run command does not occur on the serial
This Setpoint is determined by the Filter Logic Board data link from the VSD Logic Board before the timer
via the sensing of the three phase input line-to-line expires, a shutdown is performed and this message is
voltage. This setpoint is set to the peak of the sensed generated.
input line-to-line voltage plus 32 volts, not to exceed
760 volts and it varies with the input line-to-line volt-
age. If this shutdown occurs occasionally, the likely
cause is a severe sag in the input line voltage.
Evaporator – Low Pressure The total count is incremented once for every second
The Evaporator Pressure, as sensed by the Evapora- the Evaporator Refrigerant Temperature is below the
tor transducer, has decreased to the safety shutdown freeze threshold (but is never decremented below zero).
threshold. For water cooling applications, the safety The number of seconds it will take the chilled liquid to
shutdown threshold is a fixed value for the respective freeze is based on how far the Evaporator Refrigerant
refrigerant. For Brine cooling applications, the safety Temperature is below the freeze threshold as follows:
shutdown threshold varies according to the concentra- number of seconds (4053.7)
tion of the Brine solution. The Brine shutdown thresh- to freezing =
freeze threshold – evap.
old is programmed at the YORK Factory. It should not refrigerant temp.
be changed by anyone other than a qualified Service
Technician following instructions in OptiView Control Smart Freeze is activated only if the feature has been
Center – Service Instructions (Form 160.76-M1). The enabled by a Service Technician (following instruc-
chiller can be started after the Evaporator Pressure in- tions in OptiView Control Center – Service Instruc-
creases to the restart threshold and the Clear Fault key tions (Form 160.76-M1)) and the Leaving Chilled Liq-
is pressed on the display. uid Temperature Setpoint is less than 38.0°F.
Oil – High Differential Pressure Oil – Variable Speed Pump – Setpoint Not
Achieved
The differential oil pressure increased to greater than
120.0 PSID while the oil pump was running. The dif- This is only applicable to chillers equipped with the
ferential oil pressure is the difference between the Variable Speed Oil Pump Drive. One of the follow-
output of the Sump Oil Pressure transducer (system ing conditions have occurred while in System Prelube,
low pressure) and the output of the Pump Oil Pressure System Run or System Coastdown. The chiller can be
transducer (system high pressure). The chiller can be started after the Clear Fault key is pressed on the dis-
started after the differential oil pressure decreases to play.
less than 90.0 PSID and the Clear Fault key is pressed
on the display. 1. The differential oil pressure was less than 35.0
PSID for 5 continuous seconds during the last 10
Oil – Pump Pressure Transducer Out Of Range seconds of the System Prelube period or during
the first 15 seconds of System Run.
The Pump Oil Pressure transducer (system high pres-
sure) is indicating a pressure that is less than 0.0 PSIG -OR-
or greater than 315.0 PSIG. This is outside the normal
operating range of the transducer. This generally indi- 2. Anytime after the first 30 seconds of System Run,
cates a defective transducer. The chiller can be start- the differential oil pressure was less than the Oil
ed after the transducer is indicating a pressure that is Pressure Setpoint with the speed command from
within range and the Clear Fault key is pressed on the the Microboard at 60Hz for 5 continuous seconds.
display.
LCSSS – Phase (X) Shorted SCR VSD Shutdown – Requesting Fault Data
A shorted Silicon Controlled Rectifier (SCR) in phase The VSD has shut down the chiller and the Control
A, B or C (designated as X in the message) has been Center has not yet received the cause of the fault from
detected by the Liquid Cooled Solid State Starter the VSD, via the serial communications link. The VSD
Logic/Trigger Board. The voltage across each SCR in shuts down the chiller by opening the Motor Control-
monitored to detect the shorted condition. The shorted ler VSD Stop Contacts (located on the VSD Logic
condition must exist continuously for 5 seconds in or- Board and connected between TB6-16 and TB6-53 in
der to annunciate the fault. This check is disabled while the Control Center). The Microboard in the Control
the chiller is running. The chiller can be started after Center then sends a request for the cause of the fault
the condition has been corrected and the Clear Fault to the VSD Logic Board over the serial link. Since se-
key is pressed on the display. rial communications are initiated every 2 seconds, this
message is typically displayed for a few seconds and
LCSSS – Open SCR then replaced with one of the following fault messages.
An open Silicon Controlled Rectifier (SCR) has been
detected by the Liquid Cooled Solid State Starter VSD – 105% Motor Current Overload
Logic/Trigger Board. The open condition must exist This shutdown is generated by the VSD Logic Board
continuously for 5 seconds in order to annunciate the and it indicates that a motor overload has occurred. The
fault. The chiller can be started after the condition has shutdown is generated when the VSD Logic Board has
been corrected and the Compressor Switch is placed detected that at least 1 of the 3 output phase currents
in the Stop-Reset (O) position. This check is disabled has exceeded 105% of the chiller Full Load Amps
when the chiller is shut down. In certain applications, (FLA) value for greater than 7 seconds. The chiller
local power line conditions could interfere with the FLA value is set by adjustment of the FLA potenti-
open SCR detection technique. This requires a quali- ometer on the VSD Logic Board. The chiller can be
fied Service Technician to disable this check. Refer to started after the RESET push-button on the VSD Logic
OptiView Control Center – Service Instructions (Form Board is pressed and the Clear Fault key is pressed on
160.76-M1). the display.
LCSSS – Phase (X) Open SCR VSD – High Phase A Inverter Heatsink Tem-
An open SCR in phase A, B or C (designated as X perature
in message) has been detected. This safety shutdown (Style D VSD)
has the same criteria as LCSSS - OPEN SCR above. This shutdown will occur if the heatsink temperature
However, when the Solid State Starter is equipped with exceeds 158°F on any of the output pole assemblies.
Eprom version C.SSS.01.03 (and later) the phase in This shutdown will seldom occur. In most cases where
which the open SCR occurred is identified. the coolant temperature has risen abnormally, the VSD
will shut down on Ambient Temperature @ 140.0°F
LCSSS – Phase Rotation
before the heatsinks can reach 158°F. If this message
The Liquid Cooled Solid State Starter Logic/Trigger is displayed, make sure there is adequate coolant level,
Board has detected the three phase compressor motor ascertain the pump is operating when the chiller is run-
power line voltage phase rotation is not correct. The ning, and check the strainer in the primary of the heat
chiller can be started after the phase rotation is correct exchanger for clogs and silt. The chiller can be started
and the Clear Fault key is pressed on the display. after the fault condition clears, the RESET button on
the VSD Logic Board is pressed and the Clear Fault
COMPRESSOR MOTOR VARIABLE SPEED
key is pressed on the display.
DRIVE: SAFETY SHUTDOWN MESSAGES
The following safety shutdown messages are displayed VSD – High Phase B Inverter Heatsink
on Compressor Motor Variable Speed Drive (VSD) Temperature
applications only. These messages are generated by (Style D VSD)
events that occur within the VSD. The chiller can be See PHASE A message above.
started after manual resets are performed as detailed
below. Service and troubleshooting information is con-
tained in Variable Speed Drive – Service Instructions
(Form 160.00-M1).
VSD – High Phase C Inverter Heatsink VSD – High Phase C Inverter Baseplate Tem-
Temperature perature
(Style D VSD)
(VSD part number 371-03789-xxx (503HP 60Hz;
See PHASE A message above. 419HP 50Hz))
VSD – High Converter Heatsink Temperature The chiller has shutdown because the baseplate tem-
perature has increased to greater than 158°F. The chiller
(Style D VSD)
can be started after the fault condition clears, the RESET
See PHASE A message above. button on the VSD Logic Board and the Clear Fault key
is pressed on the display.
VSD – High Converter Heatsink Temperature
(Applicable to VSD with Part Number 371-02767- VSD – Precharge Lockout
XXX (60Hz) and 371-03700-XXX (50Hz))
3
If the VSD fails to make pre-charge, the pre-charge re-
This shutdown will occur if the heatsink temperature lay shall drop out for 10 seconds during which time the
exceeds 170°F. The chiller can be started after the fault VSD’s fans and water pumps shall remain energized
condition clears and the Clear Fault key is pressed on in order to permit the pre-charge resistors to cool. Fol-
the display. lowing this 10-second cool down period, pre-charge
shall again be initiated. The VSD shall attempt to make
VSD – High Inverter Baseplate Temperature pre-charge 3 consecutive times. If the VSD fails to
(Applicable to VSD with Part Number 371-02767- make pre-charge on 3 consecutive tries, the unit will
XXX (60Hz) and 371-03700-XXX (50Hz)) shut down, lockout and display this message. The chill-
This shutdown will occur if the baseplate temperature er can be started after the Clear Fault key is pressed on
exceeds 175°F. The chiller can be started after the fault the display.
condition clears, the RESET button on the VSD Logic
Harmonic Filter – High Heatsink Temperature
Board is pressed and the Clear Fault key is pressed on
the display. (Style D VSD)
VSD – High Phase A Inverter Baseplate The Harmonic Filter power assembly has one heat-
Temperature sink transmitter on the 503 HP units, and two heatsink
transmitter on the 790 HP units. If the temperature on
(VSD part number 371-03789-xxx (503HP 60Hz; any heatsink exceeds 167°F, the unit will shut down.
419HP 50Hz)) This message is usually an indication of a low cool-
The chiller has shutdown because the baseplate tem- ant level in the VSD cooling loop. The chiller can be
perature has increased to greater than 158°F. The chiller started after the fault condition clears, the OVERTEMP
can be started after the fault condition clears, the RESET RESET button on the Filter Logic Board is pressed and
button on the VSD Logic Board and the Clear Fault key the Clear Fault key is pressed on the display.
is pressed on the display.
Harmonic Filter – High Baseplate Temperature
VSD – High Phase B Inverter Baseplate
(Applicable to VSD with part number 371-02767-xxx
Temperature
(60Hz) and 371-03700-xxx (50Hz))
(VSD part number 371-03789-xxx (503HP 60Hz;
This shutdown occurs when the baseplate temperature
419HP 50Hz))
exceeds 174°F (79°C). The chiller can be started after
The chiller has shutdown because the baseplate tem- the fault condition clears, the OVER-TEMP RESET
perature has increased to greater than 158°F. The chiller button on the Filter Logic Board is pressed, and the
can be started after the fault condition clears, the RESET Clear Fault key is pressed on the display.
button on the VSD Logic Board and the Clear Fault key
is pressed on the display.
Harmonic Filter – High Baseplate Temperature Harmonic Filter – High Total Demand Distortion
(VSD part number 371-03789-xxx (503HP 60Hz; This shutdown indicates the filter is not operating cor-
419HP 50Hz)) rectly and the input current to the VSD/Filter is not
The chiller has shutdown because the baseplate tem- sinusoidal. This shutdown will occur if the TDD ex-
perature has increased to greater than 194°F. The ceeds 25% continuously for 45 seconds. TDD is an
chiller can be started after the fault condition clears, acronym for Total Demand Distortion, a term defined
the OVER-TEMP RESET button on the Filter Logic by the IEEE Std 519-1992 standard as the total root-
Board is pressed and the Clear Fault key is pressed on sum-square harmonic current distortion, in percent of
the display. the maximum demand load current (15 or 30 min de-
mand). In the filter option supplied by YORK, the dis-
VSD – Harmonic Filter-High Baseplate played TDD is the total RMS value of all the harmonic
Temperature current supplied by the main power to the VSD divided
(575V/60Hz applications) by the chiller Full Load Amps, in percent. A standard
If the baseplate temperature rises above the following VSD, less the optional filter typically has an input cur-
limits, this shutdown is performed: rent TDD level on the order of 28-30%. The chiller can
be started after the Clear Fault key is pressed on the
424HP - 70.0°F, 174.2°C display.
608HP - 88.0°F, 190.4°C VSD – Low Frequency Detected
After a 20 second bypass after entering System Run, if
the VSD frequency decreases to below 1Hz less than
the minimum allowed frequency for 25 continuous sec-
onds, this shutdown is initiated. The minimum allowed
frequency for the VSD is 25Hz for 50Hz units; 30Hz
for 60Hz units. The Clear Fault key is pressed on the
display.
SECTION 4 - PRINTING
LD17609
R G
TX1 RX1
RS-232
J2 DB9
COM 1 9 GND 5
4 TX PC
MICRO 2
2 DSR 4 HYPERTERMINAL
J2 Port 2B
7 GTX
RX
COM 4B 6 GRX
OPTIVIEW TX E-LINK
COM
LD14492
YORK UPDATE Skip the following section if Hot Gas Bypass is not
[
CHILLER ID 0 enabled]
(c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Hot Gas
Mon 22 Nov 1999 8:50:45 AM -----------------------------------------------------------------------------------
Valve Position = 15 %
SYSTEM RUN Pre-Rotation Vanes Position = 75 %
LEAVING CHILLED LIQUID CONTROL
[List all warnings presently active] Surge
Controls C.MLM.01.06.102
-----------------------------------------------------------------------------------
Run Time 0 Days 2 Hr 59 Min
Total Surge Count = 127
Surge Window Time = 1 Min
Operating Hours = 25 Hr
Surge Window Count = 0
Number Of Starts = 6
Control Source = Local
Skip the following section if Variable Speed Oil
[
Pump is not installed]
Evaporator
Variable Speed Oil Pump
----------------------------------------------------------------------------------- -----------------------------------------------------------------------------------
Leaving Chilled Active Setpoint = 45.0 ~F
Oil Pump Drive Command Frequency = 25.0 Hz
Chilled Liquid Pump = Run
Pulldown Time Remaining = 9.0 Min
Chilled Liquid Flow Switch = Closed
[If Pulldown in effect]
Leaving Chilled Liquid Temperature = 45.0 ~F
Return Chilled Liquid Temperature = 55.0 ~F
Skip the following section if Liquid Level is not
[
Evaporator Pressure = 75.0 Psig
enabled]
Evaporator Saturation Temperature = 44.4 ~F
Refrigerant Level Control
Evaporator Refrigerant Temperature = 44.5 ~F
-----------------------------------------------------------------------------------
[If Refrigerant Sensor enabled]
Refrigerant Level Position = 35 %
Small Temperature Difference = 0.5 ~F
Ramp Up Time Remaining = 15 Sec
Condenser
[If Ramp Up in effect]
----------------------------------------------------------------------------------- Proximity Probe
Condenser Liquid Pump = Run
-----------------------------------------------------------------------------------
Condenser Liquid Flow Switch = Closed
High Speed Thrust Bearing Proximity Differen = 2 Mils
Leaving Condenser Liquid Temperature = 95.0 ~F
High Speed Thrust Solenoid = On
Return Condenser Liquid Temperature = 85.0 ~F
[If Mod C Chiller]
Condenser Pressure = 200.0 Psig
Condenser Saturation Temperature = 101.4 ~F
[Skip the following section if Motor Type is not EM]
Small Temperature Difference = 6.4 ~F
Electro-Mechanical Starter
Drop Leg Refrigerant Temperature = 83.0 ~F
[If Drop Leg Sensor enabled] -----------------------------------------------------------------------------------
Sub Cooling Temperature = 18.4 ~F Motor Run = On
[If Drop Leg Sensor enabled] % Full Load Amps = 94 %
Compressor [Skip the following section if Motor Type is not Mod A SSS]
Liquid-Cooled Solid State Starter
-----------------------------------------------------------------------------------
-----------------------------------------------------------------------------------
Discharge Temperature = 120.0 ~F
Motor Run = On
Liquid Line Solenoid = On
% Full Load Amps = 94 %
[If Mod C Chiller]
Phase A Voltage = 447 V
Vent Line Solenoid = On
Phase B Voltage = 409 V
[If Mod D Chiller or higher]
Phase C Voltage = 442 V
Phase A Current = 193 A
Oil Sump
Phase B Current = 204 A
----------------------------------------------------------------------------------- Phase C Current = 190 A
Oil Pump Run Output = On
Sump Oil Pressure (LOP) = 75.8 Psig
Skip the following section if Motor Type is not Mod
[
Pump Oil Pressure (HOP) = 124.6 Psig
B SSS]
Oil Pressure = 47.8 Psid
Liquid-Cooled Solid State Starter
Oil Sump Temperature = 150.0 ~F
-----------------------------------------------------------------------------------
Oil Heater = Off
Starter Model = 26L
[If Mod D Chiller or higher]
Motor Run = On
Oil Return Solenoid = Off
% Full Load Amps = 95 %
[If Mod D Chiller or higher]
kW Hours = 20723 kWH
Input Power = 8225 kW
Phase A Voltage = 422 V [Skip the following section if Motor Type is not VSD,
Phase B Voltage = 449 V or Filter is not present]
Phase C Voltage = 449 V Harmonic Filter Data
Phase A Current = 253 A -----------------------------------------------------------------------------------
Phase B Current = 257 A Precharge Contactor = Off
Phase C Current = 262 A Supply Contactor = On
Phase A Temperature = 109 ~F Operating Mode = Running
Phase B Temperature = 109 ~F Phase Rotation = ABC
Phase C Temperature = 110 ~F Total Supply kVA = 148 kVA
Total Power Factor = 0.97
[Skip the following section if Motor Type is not VSD] DC Bus Voltage = 608 V
Variable Speed Drive Heatsink Temperature [If TMIII VSD] = 102 ~F
----------------------------------------------------------------------------------- Baseplate Temperature [If VyperDrive VSD] = 102 ~F
Motor Run = On Voltage Peak N-L1 = 200 V
% Full Load Amps = 94 % Voltage Peak N-L2 = 200 V
Pre-Rotation Vanes Position = 75 % Voltage Peak N-L3 = 200 V
Full Load Amps = 402 A L1-L2 RMS Voltage = 215 V
Precharge Relay Output = Off L2-L3 RMS Voltage = 215 V
Trigger SCR Output = On L3-L1 RMS Voltage = 215 V
Water Pump Output = On L1 RMS Filter Current = 150 A
kW Hours = 14528 kWH L2 RMS Filter Current = 150 A
Input Power
Output Frequency
=
=
150 kW
60Hz
L3 RMS Filter Current
L1 RMS Supply Current
=
=
150 A
152 A
4
Output Voltage = 800 V L2 RMS Supply Current = 152 A
DC Bus Voltage = 600 V L3 RMS Supply Current = 152 A
DC Inverter Link Current = 300 A L1 Voltage Total Harmonic Distortion = 1.5 %
Phase A Output Current = 195 A L2 Voltage Total Harmonic Distortion = 1.2 %
Phase B Output Current = 198 A L3 Voltage Total Harmonic Distortion = 1.1 %
Phase C Output Current = 193 A L1 Supply Current Total Demand Distortion = 2.6 %
Internal Ambient Temperature = 88 ~F L2 Supply Current Total Demand Distortion = 2.3 %
Converter Heatsink Temperature = 102 ~F L3 Supply Current Total Demand Distortion = 2.8 %
Phase A Heatsink Temperature [If TMIII VSD] = 93 ~F
Phase B Heatsink Temperature [If TMIII VSD] = 99 ~F
Phase C Heatsink Temperature [If TMIII VSD] = 97 ~F
Baseplate Temperature [If VyperDrive VSD] = 106 ~F
FIGURE 66 - SAMPLE PRINTOUT (STATUS) (CONT'D) FIGURE 66 - SAMPLE PRINTOUT (STATUS) (CONT'D)
[Skip the following section if Motor Type is not EM] Shorted SCR = Disabled
Electro-Mechanical Starter
---------------------------------------------------------------------------------- [Skip the following section if Motor Type is not VSD]
Local Motor Current Limit = 100 % Variable Speed Drive
Remote ISN Current Limit = 100 % ----------------------------------------------------------------------------------
Remote Analog Current Limit = 100 % Local Motor Current Limit = 100 %
Remote Digital Current Limit = 100 % Remote ISN Current Limit = 100 %
Remote Modem Current Limit = 100 % Remote Analog Current Limit = 100 %
Pulldown Demand Limit = 100 % Remote Digital Current Limit = 100 %
Pulldown Demand Time = 0 Min Remote Modem Current Limit = 100 %
Pulldown Demand Limit = 100 %
[Skip the following section if Motor Type is not Mod A Pulldown Demand Time = 0 Min
SSS] Motor HP = 351 HP
Liquid-Cooled Solid State Starter Power Line Frequency = 60Hz
----------------------------------------------------------------------------------
Local Motor Current Limit = 100 % [Skip the following section if Motor Type is not VSD]
Remote ISN Current Limit = 100 % Harmonic Filter Data
Remote Analog Current Limit = 100 % ----------------------------------------------------------------------------------
Remote Digital Current Limit = 100 % Filter Operation = Enabled
Remote Modem Current Limit = 100 % Motor HP = 351 HP
Pulldown Demand Limit = 100 %
Pulldown Demand Time
Scale/Model
=
=
0 Min
600 V, 281 A
[Skip the following section if Motor Type is not VSD]
Adaptive Capacity Control
4
Supply Voltage Range = Disabled ----------------------------------------------------------------------------------
Full Load Amps = 150 A Surge Margin Adjust = 0 Hz
Current Imbalance Check = Disabled Stability Limit = 4500
FIGURE 67 - SAMPLE PRINTOUT (SETPOINTS) (CONT'D) FIGURE 67 - SAMPLE PRINTOUT (SETPOINTS) (CONT'D)
NOZZLE ARRANGEMENT IN =
LEAVING TEMPERATURE =
RETURN TEMPERATURE =
GPM =
TUBES =
---------------------------------------------------------------------------------
PASSES =
FOULING FACTOR =
PRESSURE DROP =
NOZZLE ARRANGEMENT IN =
LEAVING TEMPERATURE =
RETURN TEMPERATURE =
GPM =
TUBES =
NAMEPLATE INFORMATION
---------------------------------------------------------------------------------
MOTOR CODE =
POWER (VOLTS) =
PHASES =
FREQUENCY ( HZ) =
INRUSH AMPS =
SYSTEM INFORMATION
---------------------------------------------------------------------------------
REFRIGERANT =
TONS =
GEAR CODE =
4
LIQUID TYPE =
BRINE PERCENT =
KILOWATTS INPUT =
VSD / SSS / EM =
YORK HISTORY 1 [Skip the following section if Hot Gas Bypass is not
CHILLER ID 0 enabled]
(c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Hot Gas
Mon 22 Nov 1999 9:23:12 AM ---------------------------------------------------------------------------------
Valve Position = 0 %
SYSTEM READY TO START Pre-Rotation Vanes Position = 0 %
LCSSS – LOGIC BOARD POWER SUPPLY
[List any warnings that were active at the time of Surge
shutdown] ---------------------------------------------------------------------------------
Total Surge Count = 127
Controls C.MLM.01.06.102 Surge Window Time = 1 Min
Run Time 0 Days 2 Hr 59 Min Surge Window Count = 0
FIGURE 70 - SAMPLE PRINTOUT (HISTORY) (CONT'D) FIGURE 70 - SAMPLE PRINTOUT (HISTORY) (CONT'D)
Log Time: Mon 12:45:39 PM 21 Jun 1999 D-P/P = 1.20; Prv Pos = 89; Freq = 58 Hz
D-P/P= 0.92; Prv Pos= 56; Freq= 39 Hz D-P/P = 1.41; Prv Pos = 71; Freq = 46 Hz
Surge Type = Delta P/P Surge D-P/P = 0.98; Prv Pos = 73; Freq = 52 Hz
Leaving Chilled Active Setpoint = 45.0 ~F D-P/P = 0.71; Prv Pos = 86; Freq = 39 Hz
Leaving Chilled Liquid Temperature = 50.0 ~F D-P/P = 0.86; Prv Pos = 53; Freq = 48 Hz
Return Chilled Liquid Temperature = 59.3 ~F D-P/P = 1.14; Prv Pos = 76; Freq = 51 Hz
Leaving Condenser Liquid Temperature = 85.0 ~F D-P/P = 0.84; Prv Pos = 84; Freq = 37 Hz
Return Condenser Liquid Temperature = 94.9 ~F D-P/P = 0.99; Prv Pos = 63; Freq = 46 Hz
Evaporator Pressure = 7.2 Psig
Condenser Pressure = 13.8 Psig
% Full Load Amps = 94 %
NOTES
TEMPERATURE
To convert degrees Fahrenheit (°F) to degrees Celsius
(°C), subtract 32° and multiply by 5/9 or 0.5556.
Example: (45.0°F - 32°) x 0.5556 = 7.22°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range