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Table of contents
Introduction
The Belimo characterised control valve 2
Project planning 3
Design and dimensioning 3
Flow characteristics 4
Design and dimensioning
2-way and 3-way characterised control valves R2.. / R3.. / R6..R / R7..R 5
2-way and 3-way characterised control valves R4..(K) / R5..(K) 6
2-way characterised control valves R6..W..-S8 7
2-way characterised control valves R4..D(K) 8
Characterised control valve selection table 10
Dimensioning and selection table for 2-way and 3-way open-close ball valves 11
ic
te
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cte
10 1
ic a
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ara
Typ
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ic 2
rist
ch
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ta
cte
ge
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a ra 9
nt
es
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rce
R
c 7 6
Flow rate
e er
ty
-p 8
ual
c
ac
4
alve
ng
rist i
Eq
ap
ha
ol v
cte
c
al
ex
rm
ara
Opening position
nt r
he
at
He
ch
co
nt
ta
ed
ul
ag
t 5
en
es
riz
rc
R
te
p
al- ha
is desirable in order to produce a linear Eq u o c
im
relationship between the thermal output and Bel
the opening position of the final controlling Opening position
element. This means that the flow rate 5 Ball and stem made of stainless steel or
Characteristic of a Belimo characterized control valve
increases very slowly as the final controlling chrome-plated brass
element begins to open. The kvs value is reduced and corresponds 6 Characterizing disc produces
Unfortunately, this characteristic is severely approximately to that of a globe valve of equal-percentage flow characteristic
distorted in ordinary ball valves. comparable size. In order to avoid having to 7 Internal thread connection (ISO 7-1),
fit pipe reducers in the majority of cases, each external thread connection (ISO 228-1)
p ac it y
al ca valve size is also available with an appropriate and flange connection (ISO 7005-1/2)
rm 8 Forged fitting, nickel-plated brass body
he choice of kvs values.
9 Vent window to prevent the accumulation
tt
ve
of condensation
eris
control valve
ult
val
arac t
• Equal-percentage characteristic
b all
of identical size
Ord
• Better controllability
Flow rate
Project planning
Relevant information The data, information and limit values listed on the "Characterised control valves" data sheets
are to be taken into account and/or complied with, respectively.
Closing and differential pressures The maximum permissible closing and differential pressures can be found in the data sheets or
in the documentation "Overview of Valve-Actuator Combinations".
Pipeline clearances The minimum clearances between the pipelines and the walls and ceilings required for project
planning depend not only on the valve dimensions but also on the selected actuator and can be
found in the data sheets of the valves and actuators.
2-way characterised control valves Characterised control valves are to be installed in the return as throttling devices. This leads to
lower thermal loads on the sealing elements in the valve. The prescribed flow direction must be
observed.
3-way characterised control valves 3-way characterised control valves are mixing devices. The flow direction must be observed for
all pressure levels. Installation in the supply or return is dependent on the selected hydraulic
circuit.
The 3-way characterised control valve may not be used as a diverting valve
Diverting circuit Thanks to the reduced flow rate in the bypass, no balancing valve in the bypass line is necessary
with the diverting circuit.
Bypass 70% kvs Full load Zero load with Zero load with
bypass throttle reduced bypass kvs
= 9=∆p
∆p∆p 9 =kPa
kPa 9 kPa = 0=∆p
∆p∆p 0 =kPa
kPa 0 kPa V = kvs . ∆pv100 = x . kvs . 2 . ∆pv100 → x =
1
V = kvs . ∆pv100 = x . kvs . 2 . ∆pv100 → x = = 0.7 → 70%
2
= 9=∆p
∆p∆p 9 =kPa
kPa 9 kPa
∆pv100 = 9 kPa
∆pv100 = 9 kPa
∆pv100 = 9 kPa
∆pv0 = 9 kPa
∆pv0 = 9 kPa
∆pv0 = 9 kPa
M M M M M M M M M
∆p = 18 kP
∆p
∆p = 1
= kPa
18 a
8
kP
a
Water quality The water quality requirements specified in VDI 2035 must be adhered to.
Dirt filter Characterised control valves are regulating devices The use of dirt filters is recommended in
order to prolong their service life as modulating instruments.
Shut-off devices Care must be taken to ensure that sufficient numbers of shut-off devices are installed.
Design for use with glycol Salts were formerly added to the water to reduce its freezing point; this was referred to as brine
applications. Nowadays, glycols are used and one speaks of refrigerant agents. Depending on
the concentration of the refrigerant agent (type of glycol) used and the medium temperature,
the density of the water/glycol mixture varies from 1% to 9%. The volumetric deviation which
results from this process is less than the permitted quantity tolerance of the kvs value of the valve
(of ±10% in accordance with VDE 2178) and need not as a rule be taken into account, even if
glycols require a slightly elevated kv value.
Depending on the type of glycol, tolerance with the valve materials used must be ensured and
the permitted maximum concentration (50 percent) may not be exceeded.
Flow characteristics
2-way characterised control valve The characterised control valves function as
The characteristic curve is equal- tight-closing shut-off devices between angles
percentage, with a characteristic curve factor of rotation of 0 … 15° .
n(gl) = 3.2 or 3.9. This guarantees stable control
3-way characterised control valve
characteristics in the elevated partial load
range. The curve is linear in the lower opening Same behaviour via the control path A – AB
range between 0 … 30% operating range. This as with the 2-way characterised control
Note ensures outstanding control characteristics, valves. The flow rate in the bypass B – AB
including in the lower partial load range. The is designed to be 70% of the kvs value of the
As a result of its ball construction, the 3-way
characterised control valve is suitable only to operating range 0 … 100% corresponds to an control path (A – AB). The characteristic curve
a limited extent for conventional return line angle of rotation of 15 … 90° . in the bypass is linear.
temperature controls. It is therefore recommended
that return line temperature controls be kv /kvs kv /kvs
implemented as double mixing circuits when these
characterised control valves are used. 100% 100%
M
B
AB
AB
70%
–A
A–
A–
50% B
Calculation diagram for 2-way and 3-way characterised control valves R2.. / R3.. / R6..R / R7..R
Application These characterised control valves are used in open (R2.. und R6..R) and closed cold and hot
water systems for modulating water-side control of air treatment and heating plants.
Media Cold and hot water, water with glycol up to max. 50% vol.
Medium temperatures The permissible medium temperatures can be found in the corresponding valve and actuator
data sheets.
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
10
1
3
4
5
6
8
200 56
s
100 – kv 28
DN
80 22
60 17
50 14
40 8 11
–5
30 50 8.3
0
–4
20
50 5.6
25
/ 5 0–
40
100 [m3/h]
16
100 [l/s]
10
/ 4 0– 2.8
32
8 25/ 0
2.2
–1
6 25 1.7
5 .3 1.4
4 5 –6 1.1
2
20/
3 .6 15/ .0 0.83
–8 –4
20 2 0
2 15/ 0.56
.5
–2
15
.6
1
5 –1 0.28
0.8 1 0.22
.0
0.6 5 –1 0.17
0.5 1 0.14
.63
0.4
5 –0 0.11
1
R2../R3..
0.3 0.08
∆pmax
.4
–0
R2../R3..
15
∆pmax
R6..R/R7..R
0.2 0.06
.25
∆pmax
5 –0
1
0.1 0.03
10
20
30
40
50
60
80
1
3
4
5
6
8
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
Calculation diagram for 2-way and 3-way characterised control valves R4..(K) / R5..(K)
Application These characterised control valves are used in open and closed cold and hot water systems for
modulating water-side control of air treatment and heating plants.
Media Cold and hot water, water with glycol up to max. 50% vol.
Medium temperatures The permissible medium temperatures can be found in the corresponding valve and actuator
data sheets.
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
10
1
3
4
5
6
8
200 56
100 – k vs
28
DN
80 22
60 17
50 14
40 0 11
–4
30 50 8.3
2 5
5 0–
20 40/ 16
5.6
–
/40
100 [m3/h]
32
25/
100 [l/s]
10 10 2.8
/ 3 2–
8
25 .3
2.2
6 5 –6 1.7
2
5 20/ 1.4
.6 15/ .0
4 –8 –4 1.1
20 2 0
3 15/ 0.83
.5
–2
2 15 0.56
1.6
/ 1 5–
10
.0
–1
1 0.28
1 5
10/
0.8 0.22
.63
0.6
5 –0 0.17
0.5 1
10/
0.14
0.4 .4 0.11
–0
0.3 10 0.08
.25
–0
∆pmax
0.2 1 0 0.06
0.1 0.03
10
20
30
40
50
60
80
1
3
4
5
6
8
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
Application These characterised control valves are used in closed cold and hot water systems for modulating
water-side control of air treatment and heating plants.
Media Cold and hot water, water with glycol up to max. 50% vol.
Medium temperatures –10 ... 120°C
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
10
1
3
4
5
6
8
1000 278
800 222
600 167
500 s
– kv
400 DN 111
300 83
20
0 –3 0
200 5
1 – 25 56
125
100 [m3/h]
60
–1
100 [l/s]
100 10 0 28
00
80
–1 22
∆pmax
60
80 17
3
50 –6 14
40 65 11
30 8.3
20 5.6
10 2.8
8 2.2
6 1.7
5
4 1.1
3 0.83
2 0.56
1 0.28
10
20
30
40
50
60
80
1
3
4
5
6
8
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
Application These characterised control valves are used in open and closed cold and hot water systems for
modulating water-side control of water in district heating applications and in heated drinking
water.
Media Cold and hot water, drinking water, water with glycol up to max. 50% vol.
Medium temperatures 2 ... 130°C
∆pv100 [bar]
0.01
0.02
0.03
0.04
0.05
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.8
10
1
3
4
5
6
8
100 28
80 22
60 17
50 14
40 – k vs 11
30 DN 8.3
20 5.6
6
–1
100 [m3/h]
20
100 [l/s]
10 0 2.8
–1
8 20 2.2
6 – 6.3 1.7
5
15 /20 1.4
4
– 4.0 1.1
3 15 0.83
2 .5
1 5–
2 10/ 0.56
– 1.6
10
1
– 1.0 0.28
0.8 10 0.22
0.6 0 .63 ∆pv0 0.17
0.5
10– 0.14
0.4 .4
∆pv100
0.11
0 –0
0.3 1 0.3 0.08
–
10
0.2 0.06
0.1 0.03
10
20
30
40
50
60
80
1
3
4
5
6
8
100
200
300
400
500
600
800
1000
∆pv100 [kPa]
[dB]
[°C]
[°C] XF
XFZ
190
190
180
180
Cavitation factor Z Diagram
170
170
[°C]
160
160 Example: Z = 0.3
150 190
150 11 No cavitation
140 180
140 XF = 2/7.3 = 0.27
11
e
130 170
130 curv 22 Starting cavitation
eam
120 160
120 te d st 22 XF = 2.5/7.3 = 0.34
Satura
110 150
110 33 No cavitation
33 XF = 2.5/9 = 0.28
100 140
100 ∆p 1
90 130
90 2
80 120
80
70 110
70 ∆p 3
00100 11 22 33 44 55 66 77 88 99 10
10
90
80
70
0 1 2 3 4 5 6 7 8 9 10 Absolute pressure [bar abs.]
0 1 2 3 4 5 6 7 8 9 Atmospheric pressure [bar]
pv 10 – 1 = 9 bar
kvs DN
10 R405K R505K
0.25
kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs kv /kvs
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
15 R2015-P25-S1 R3015-P25-S1
B B B B B B B B
–A –A –A –A –A –A –A –A
B B B B B B B B
50% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50%
AB AB AB AB AB AB AB AB AB AB AB AB AB AB AB AB
0.3 10 R404DK
A– A– A– A– A– A– A– A– A– A– A– A– A– A– A– A–
0.63
15 R2015-P63-S1 R3015-P63-S1 R409 R509 R6015RP63-B1 R7015RP63-B1
0% 50% 0% 100% 50% 100% 0% 0% 50% 50% 100% 100% 0% 50% 0% 100% 50% 100% 0% 50% 100% 0% 50% 100%
Dimensioning and selection table for 2-way and 3-way open-close ball valves
5-year
warranty
On site
around the globe
A complete
product range
from one source
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Comprehensive
support
Belimo Europe
BELIMO Automation AG
Brunnenbachstrasse 1
CH-8340 Hinwil, Switzerland
Tel. +41 43 843 61 11
Fax. +41 43 843 62 68
info@belimo.ch
www.belimo.ch