Service Manual

Transfer Switch
1200−4000 Amperes

WOTPCE (Spec A)
WOTPCF (Spec A)
WOTPCG (Spec A)
WOTPCH (Spec A)
WOTPCJ (Spec A)

English − Original Instructions 3-2010 A030R452 (Issue 1)

Table of Contents

SECTION TITLE PAGE

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Transfer Switch Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Transfer Switch Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Utility-to-Genset Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Utility-to-Utility Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Generator-to-Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Prime Power (Plant to Plant) Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dual Stand-By Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Control Level 1 and Level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
How to Obtain Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
2. COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Bargraph Meter Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
AC Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Factor Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Frequency Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
AC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Membrane Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Security Key Switch Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electronic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Electronic Control Circuit Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Motor Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Two-Wire Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Auxiliary Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Remote Start-Stop Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Remote Test Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Transfer Inhibit Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Retransfer Inhibit Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Electronic Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Auxiliary Relays Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Relay Module Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
PowerCommand Network Interface Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

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Load Current and Power Sensor Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Load Shed Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Load Sequencing Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Transfer Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Contact Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Linear Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Motor Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Auxiliary Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Removing and Replacing Electronic Control Components . . . . . . . . . . . . . . . . . . 2-18
3. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Functional Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Transition Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Transfer/Re-Transfer Inhibits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Time Delay Engine Start (TDESa and TDESb) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Time Delay Engine Cooldown (TDECa and TDECb) . . . . . . . . . . . . . . . . . . . . . 3-2
Time Delay Normal to Emergency (TDNE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Time Delay Emergency to Normal (TDEN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Programmed Transition Time Delay (TDPT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Elevator Time Delay (TDEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Transfer Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Under-Voltage Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Over-Voltage Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Frequency Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Voltage Imbalance Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Phase Rotation Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Loss of Single Phase Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Sync Check Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Generator Tests, Exercises, and Exercise Exceptions . . . . . . . . . . . . . . . . . . . . . . 3-9
Test With or Without Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Programmable Generator Set Exercises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Automatic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Generator Set Start Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
With-Load Standby System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

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Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
4. DIGITAL DISPLAY MENU SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Main Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Password and Setup Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Main Menu Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Source 1 and Source 2 Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Load Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Statistics Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Events Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Setup Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Setup Menu Navigation and Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Changing Setup Parameters − Starting with Software Version 1.12 . . . . . . . . . . 4-10
Sensor 1 & Sensor 2 Submenus − Starting with Software Version 1.12 . . . . . . . 4-11
Sync Check Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Time Delay Submenus − Starting with Software Version 1.12 . . . . . . . . . . . . . . . 4-14
Test Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Exerciser Submenus − Starting with Software Version 1.5.190 . . . . . . . . . . . . . . 4-17
Exercise Exceptions Submenus − Starting with Software Version 1.5.190 . . . . . 4-19
Exercise Submenus − Starting with Software Version 1.12 . . . . . . . . . . . . . . . . . . 4-21
Exercise Exceptions Submenus − Starting with Software Version 1.12 . . . . . . . 4-23
Exercise Submenus − Starting with Software Version 1.13.244 . . . . . . . . . . . . . . 4-25
Exercise Exceptions Submenus − Starting with Software Version 1.13.244 . . . 4-27
Mode Submenu − Starting with Software Version 1.20.250 . . . . . . . . . . . . . . . . . 4-29
Clock Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Sequencer Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
About Submenus − Starting with Software Version 1.20.250 . . . . . . . . . . . . . . . . 4-32
System Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Active TD Submenus − Starting with Software Version 1.12 . . . . . . . . . . . . . . . . . 4-35
5. EVENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Event Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Fault Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Control Locked Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Fail to Retransfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Fail to Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
S1 Failed to Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
S1 Failed to Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

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S2 Failed to Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
S2 Failed to Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Non-Fault Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
CT Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Emergency Start A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Emergency Start B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Exercise in Progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Exercise Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Fail to Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Generator A Common Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Generator B Common Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Load Sequencer Outputs (1-8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Network Wink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Neutral Current Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Not in Auto: ATS Motor Disconnected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Not in Auto: Common Output (Network Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Not in Auto: Load Shed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Not in Auto: Retransfer Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Not in Auto: Transfer Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Phase Rotation Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Preferred Source 1 (or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Service Tool Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 1 Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 1 Connected or Bypassed Source 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 1 Loss of Phase Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 1 Over-Voltage Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 1 Over/Under Frequency Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 1 Under-Voltage Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 1 Voltage Imbalance Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 2 Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 2 Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 2 Loss of Phase Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 2 Over-Voltage Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Source 2 Over/Under Frequency Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Source 2 Under-Voltage Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Source 2 Voltage Imbalance Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Sync Check Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Sync Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Test In Progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Test Start A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Time Delay Engine Cool-Down (TDEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Time Delay Programmed Transition (TDPT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Time Delay Source 1 (N) to Source 2 (E) (TDNE) . . . . . . . . . . . . . . . . . . . . . . . 5-5

iv
Table of Contents (Continued)

SECTION TITLE PAGE

Time Delay Source 2 (E) to Source 1 (N) (TDEN) . . . . . . . . . . . . . . . . . . . . . . . 5-5
Time Delay Start A (TDES-A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Time Delay Start B (TDES-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Transfer Pending (TDEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
6. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Transfer Switch Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
InPower Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
About Network Applications and Customer Inputs . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Digital Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Control LED Indicators and Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Exercise Enable/Disable Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Sequence of Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Transfer from Source 1 to Source 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Transfer from Source 2 to Source 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Calibrating the Transfer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Troubleshooting Using Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fault Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fault Flash-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fault Event Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Controller Checksum Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Low Controller Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
ATS Fail to Close: Re-Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
ATS Fail to Close: Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Network Communications Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Controller Loss of Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Troubleshooting with Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Troubleshooting Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Troubleshooting Procedures for Transfer Switches with Electro-Mechanical
Control Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
7. TRANSFER SWITCH SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Removing and Replacing Electronic Control Components . . . . . . . . . . . . . . . . . . 7-1
Membrane Switch Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Power Module Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Power Module 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Power Module 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Digital Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Initial Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

v
Table of Contents (Continued)

SECTION TITLE PAGE

Setup with a Capture File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Setup Without a Capture File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
After the Setup is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Transfer Switch Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Disconnect AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Reconnecting AC Power (When Finished) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Linear Actuator Solenoid Removal and Replacement (1200 − 4000 Amperes) . 7-9
Removing Actuator Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Replacing Actuator Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Contact Assembly Removal and Replacement (1200 Amperes) . . . . . . . . . . . . . 7-10
Removing the Contact Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Replacing the Contact Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Movable and Contact Assembly Removal and Replacement
(1600 − 2000 Amperes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Removing the Contact Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Replacing the Contact Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Movable and Contact Assembly Removal and Replacement
(3000 Amperes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Removing the Contact Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Replacing the Contact Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Auxiliary Switch Removal and Replacement (1200 - 4000 Amperes) . . . . . . . . . 7-20
Removing and Replacing an Auxiliary Switch Assembly . . . . . . . . . . . . . . . . . . 7-20
Mis-Wired Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
8. PROTECTIVE RELAY OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9. SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

vi
Safety Precautions
This manual includes the following symbols to indi-
cate potentially dangerous conditions. Read the
manual carefully and know when these conditions
exist. Then take the necessary steps to protect
personnel and the equipment.
DANGER This symbol warns of immediate
hazards that will result in severe personal inju-
ry or death.
WARNING This symbol refers to a hazard or
unsafe practice that can result in severe per-
sonal injury or death.
CAUTION This symbol refers to a hazard or
unsafe practice that can result in personal inju-
ry or product or property damage.
ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH
High voltage in transfer switch components pres-
ents serious shock hazards that can result in se-
vere personal injury or death. Read and follow
these suggestions.
Keep the transfer switch cabinet closed and
locked. Make sure only authorized personnel have
the cabinet and operational keys.
Due to the serious shock hazard from high voltages
within the cabinet, all service and adjustments to
the transfer switch must be performed only by an
electrician or authorized service representative.
UTILITY-TO-GENSET OR
GENSET-TO-GENSET APPLICATIONS
If the cabinet must be opened for any reason:
1. Move the operation selector switch on the gen-
erator set to Stop.
2. Disconnect the starting batteries of the gener-
ator set or sets (remove the ground [−] lead
first).
3. Remove AC power to the automatic transfer
switch. If the instructions require otherwise,
use extreme caution due to the danger of
shock hazard.
UTILITY-TO-UTILITY APPLICATIONS
If the cabinet must be opened for any reason, re-
move AC power to the automatic transfer switch. If
the instructions require otherwise, use extreme
caution due to the danger of shock hazard.
GENERAL PRECAUTIONS
Place rubber insulative mats on dry wood platforms
over metal or concrete floors when working on any
electrical equipment. Do not wear damp clothing
(particularly wet shoes) or allow skin surfaces to be
damp when handling any electrical equipment.
Jewelry is a good conductor of electricity and
should be removed when working on the electrical
equipment.
Wear safety glasses whenever servicing the trans-
fer switch and do not smoke near the batteries.
Do not work on this equipment when mentally or
physically fatigued, or after consuming alcohol or
any drug that makes the operation of equipment
unsafe.

WARNING

INCORRECT SERVICE OR REPLACEMENT OF PARTS CAN RESULT IN

DEATH, SEVERE PERSONAL INJURY, AND/OR EQUIPMENT DAMAGE.
SERVICE PERSONNEL MUST BE QUALIFIED TO PERFORM ELECTRICAL
AND/OR MECHANICAL SERVICE.

vii
THIS PAGE LEFT INTENTIONALLY BLANK

viii
 1. Introduction
ABOUT THIS MANUAL
This manual provides information necessary for
operation of an WOTPC automatic transfer switch
(ATS). This transfer switch and it is equipped with
PowerCommand® Control (PC) and it is capable of
executing Open Transition with Sync Check, Pro-
grammed Transition, and Closed Transition trans-
fer modes.
An Open Transition with Sync Check Transfer
Mode executes an open transition when both
sources of power are within specified tolerances of
frequency, voltage, and relative phase difference. If
both sources meet the tolerances, a fast transfer
occurs.
switches the electrical load from one source to the
other.
The load is connected to the common of the trans-
fer switch (Figure 1-1). Under normal conditions,
the load is supplied with power from Source 1 (illus-
trated as Normal). If Source 1 is interrupted, the
load is transferred to Source 2 (Emergency). When
Source 1 returns, the load is retransferred to
Source 1. The transfer and retransfer of the load
are the two most basic functions of the transfer
switch.
POWER SOURCE 1
(NORMAL)

A Programmed Transition Transfer Mode exe-

cutes an open transition by disconnecting the load OVERCURRENT
from the source of power, pausing in the neutral PROTECTIVE
position of the transfer switch (between switched DEVICE
positions) to allow transient currents from the load
to diminish, and then the load is switched to the oth-
er source.
A Closed Transition Transfer Mode executes a
load transfer by momentarily paralleling both
sources (a maximum of 100ms) before switching
sources.
LOAD
Refer to the schematic and wiring diagram pack-
age that was shipped with the ATS for specific infor-
mation about its configuration.

Use normal and necessary safety precautions be-

fore starting any service procedure. Identify all haz-
ards by referring to the Safety Precautions section
and observe all warnings and cautions within the
manual. Whenever you are troubleshooting, re-
member that the generator set, ATS, and utility
OVERCURRENT
power source are all interdependent. PROTECTIVE
DEVICE
TRANSFER SWITCH APPLICATIONS
Transfer switches are an essential part of a build-
ing’s standby or emergency power system. Power POWER SOURCE 2
(EMERGENCY)
Source 1 (Normal), commonly the utility line, is
backed up by Power Source 2 (Emergency), often FIGURE 1-1. LOAD TRANSFER SWITCH
a generator set. The transfer switch automatically (TYPICAL FUNCTION)

Copyright© 2006 Cummins Power Generation. All rights reserved.

Cummins, Onan, and PowerCommand are registered trademarks of Cummins Inc.

1-1
 TRANSFER SWITCH FUNCTION
Automatic transfer switches, capable of automatic
operation without operator intervention, perform
the basic function of transferring the load to the
available source. The controller monitors each
source for allowable voltage and frequency range.
The WOTPC ATS supports utility-to-generator, util-
ity-to-utility, and generator-to-generator applica-
tions.
UTILITY-TO-GENSET OPERATION
In utility-to-genset applications, the transfer switch
performs the following functions:
1. Senses the interruption of the Source 1 power.
2. Sends a start signal to the generator set
(Source 2).
3. Transfers the load to the Source 2.
4. Senses the return of Source 1.
5. Retransfers the load to Source 1.
6. Sends a stop signal to the generator set.
UTILITY-TO-UTILITY OPERATION
In utility-to-utility applications, the transfer switch
performs the following functions:
1. Monitors the primary (Source 1) power.
2. Senses the interruption of the Source 1 power.
3. Transfers the load to the Source 2.
4. Senses the return of Source 1.
5. Retransfers the load to Source 1.
Level 2 controllers can control a two-utility configu-
ration for prime power. One utility is designated the
preferred source. The control automatically trans-
fers the load between the two utilities and detects
alarm conditions.
The operator can select either source as the pre-
ferred source (see Figure 1-2). The Preferred
Source menu is included in the Test submenus
(see Figure 4-13). The PC service tool can also be
used to designate either source as the preferred
source.
1-2
 Preferred Source
Source 1/Source 2 
Level 2 Controllers Only
FIGURE 1-2. PREFERRED SOURCE SUBMENU
GENERATOR-TO-GENERATOR
OPERATION
In genset-to-genset applications, there are two
possible configurations, as shown in Figure 1-3.
• Prime Power − Two gensets provide all of
the power (utility power is not available).
• Dual Standby − Two gensets are used to
back up utility power.
In Prime Power genset-to-genset applications, the
ATS performs the same as with utility-to-genset ap-
plications.
In Dual Standby gen-to-gen applications, the mas-
ter and the slave ATSs perform the following func-
tions.
1. The slave ATS begins connected to the pre-
ferred source (either genset A or B, but neither
genest is operating yet) and monitors for the
Stand-by Start signal from the master ATS
(see Figure 1-3).
2. When the signal is received, the slave ATS
starts the preferred genset.
3. If the preferred source voltage is acceptable,
the slave ATS remains there and turns off the
non-preferred genset. Otherwise, the slave
ATS will transfer to the non-preferred source.
4. When the utility source returns on the master
ATS, then it will transfer back to the utility and
disables the Stand-by Start signal.
5. When the Stand-by Signal is disabled, the
slave ATS turns off the operating genset (ei-
ther genset A or B).
NOTE: The Test/Exercise function and Load
Shed feature are not available in this con-
figuration.
Prime Power (Plant to Plant) Operation
In prime power applications, utility power is not
available. The system includes one transfer switch
and two gensets (see Figure 1-3). One genset is al-
ways running and supplying power to the load while
the other genset is the backup genset. An external
power supply is not needed in this application.
Preferred Source Selection
Under normal operation, one genset is designated
as the preferred source and supplies power to the
load. The second genset is the backup power
source. If the preferred genset fails, the backup
genset starts and the transfer switch transfers the
load to the backup genset.
At any time, the PC service tool or the Test sub-
menu (see Figure 1-2) can be used to designate ei-
ther genset (Source 1 or Source 2) as the preferred
genset. The Preferred Source menu is included in
the Test submenus (see Figure 4-13).
If the user manually changes the preferred source
setting so that the backup genset becomes the pre-
ferred genset, the transfer switch transfers the load
to the new preferred genset when it becomes avail-
able. The unit that is carrying the load is always
considered the preferred source. The control
doesn’t automatically select which source is con-
sidered preferred.

GENSET B GENSET B UTILITY

OVERCURRENT OVERCURRENT
PROTECTIVE PROTECTIVE
DEVICE DEVICE

MASTER
ATS

STAND-BY START
SLAVE
LOAD LOAD
ATS

OVERCURRENT
PROTECTIVE
DEVICE

OVERCURRENT OVERCURRENT
PROTECTIVE PROTECTIVE
DEVICE DEVICE

GENSET A GENSET A

GEN-TO-GEN CONFIGURATION IN GEN-TO-GEN CONFIGURATION IN

PRIME POWER MODE DUAL STANDBY MODE

Figure 1-3. Generator-to-Generator Configuration in Prime Power

and Dual Standby Modes

1-3
Automatic Changeover
The transfer switch can be set up to change the
preferred source automatically by enabling the
changeover timer. The Time Delay submenus un-
der Setup (see Figure 4-12) or the PC service tool
can be used to enable the changeover timer and
specify a changeover delay time period (see Figure
1-4). The Changeover menus are included in the
Time Delay submenus.
The automatic changeover timer automatically
changes the preferred source and transfers the
load to the new preferred genset after a TDEN time
delay. After the transfer is complete, the control ini-
tiates a cool-down period (TDEC) on the old pre-
ferred genset before shutting it down. The old pre-
ferred genset is now the new backup genset. The
changeover timer is now timing for the next
changeover and the cycle continues as long as the
changeover timer is enabled.
 Changeover Enable
 Enabled/Disabled 
CHANGEOVER ENABLE/DISABLE
 Changeover Delay
 24 Hours 
CHANGEOVER TIME DELAY
Level 2 Controllers Only
FIGURE 1-4. CHANGEOVER SUBMENUS
Prime Power Wiring
A permanent start jumper is installed in the transfer
switch and is shipped from the factory in the prime
power mode. Verify that the jumper (TB3-57 to
TB3-59) is installed (see interconnect drawing
626−2108, sheet 3 in Section 9).
System Startup
To set up a system for prime power operation:
1-4
1. Place the motor disconnect switch in the Off
position, and both generator selector switches
into the OFF position.
2. Place the transfer switch in the Source 1 posi-
tion.
3. Place the Off−Manual−Auto selector switch on
the Source 1 genset control in the Auto posi-
tion. The genset will start and supply power to
the load (the load will be energized and TDEC
may be timing).
4. Use the PC Service tool or the Test submenu
to set this genset as the preferred source.
5. Wait for TDECa to finish timing.
6. Place the Off−Manual−Auto selector switch on
the Source 2 genset control in the Auto posi-
tion.
7. Place the motor disconnect switch in the Auto
position.
8. If desired, use the Time Delay submenus un-
der Setup or use the PC Service tool to enable
the changeover timer and specify a change-
over delay time period.
Testing the System by Turning Off the Preferred
Source
1. With the preferred source genset running and
supplying power to the load, place the genset
control Off−Manual−Auto selector switch in
the Off position. The backup genset should
start and run.
After the voltage and frequency are at acceptable
levels, the transfer switch should transfer the load
to the backup genset.
2. Place the genset control Off−Manual−Auto se-
lector switch on the preferred genset back in
the Auto position. The preferred genset should
start and run.
After the voltage and frequency levels are at ac-
ceptable levels, the transfer switch should transfer
the load back to the preferred genset.
After the transfer is complete, the control initiates a
cool-down period (TDEC) on the backup genset
and it should stop.
Testing the System by Changing the Designated
Preferred Source
1. With the preferred source genset running and
supplying power to the load, use the PC ser-
vice tool or the Test submenu to change the
preferred source. The new preferred source
should start and run.
After the voltage and frequency are at acceptable
levels, the transfer switch should transfer the load
to the new preferred source.
After the transfer is complete, the control initiates a
cool-down period (TDEC) on the old preferred
source and it should stop.
2. Use the PC service tool or the Test submenu to
change the preferred source back to the origi-
nal genset. The original genset should start
and run.
After the voltage and frequency levels are at ac-
ceptable levels, the transfer switch should transfer
the load back to the original genset.
After the transfer is complete, the control initiates a
cool-down period (TDEC) on the backup genset
and it should stop.
Dual Stand-By Operation
In dual stand-by applications, utility power is avail-
able. The system includes two transfer switches (a
Master ATS and a Slave ATS) and two gensets
(see Figure 1-3). Utility power supplies power to the
load and both gensets are backup gensets.
Under normal operation, the utility is supplying
power to the load through the master transfer
switch. The master transfer switch is a utility-to-
genset switch. The two gensets are connected to
the gen-to-gen slave ATS. The load side of this
switch is connected to the genset side of the master
transfer switch.
Upon loss of utility power to the master ATS, a
Stand-by Start signal is sent to the gen-to-gen ATS
to start the preferred genset. When the master
transfer switch senses generator voltage, it trans-
fers the load to that genset. If the preferred genset
fails to start, a signal is sent to the backup genset to
start. The PC service tool or the Test submenu on
the gen-to-gen ATS can be used to set the pre-
ferred source.
1-5
If the Stand-By Start is inactive, upon initial power–
up (or reset), or during software initialization, the
transfer switch control will not start either genset.
When a Stand-by Start command is received by the
Slave ATS from a Master ATS (or other device), the
preferred genset immediately starts. If the pre-
ferred genset does not start, a time delay engine
start (TDES) is initiated and the control starts the
backup genset. The load is connected to the gen-
set when it becomes available.
If the preferred genset becomes available while the
backup genset is active, a time delay retransfer
(TDEN) period is initiated and the load is retrans-
ferred back to the preferred genset. A time delay
cool-down (TDEC) period is initiated before turning
off the backup genset. When the Stand-by Start
signal becomes deactivated, a TDEC period is initi-
ated and the active generator is turned off.
Preferred Source Selection
Under normal operation, one genset is designated
as the preferred source and the second genset is
designated as the backup power source. If both the
utility power and the preferred genset fails, the
backup genset starts and the gen-to-gen transfer
switch transfers the load to the backup genset.
At any time, the PC service tool or the Test sub-
menu (see Figure 4-13) on the gen-to-gen ATS can
be used to designate either genset (Source 1 or
Source 2) as the preferred genset. If the preferred
genset is changed and the backup genset be-
comes the preferred genset, the ATS transfers the
load to the new preferred genset if it is needed and
when it becomes available.
Alternating Preferred Source
In an attempt to keep the running time equally dis-
tributed between both gensets, the control can be
set to alternate between the gensets when utility
power fails. The selected preferred genset starts
with the first power outage. The second power out-
age starts the backup genset, which now becomes
the preferred genset. Upon subsequent outages,
the preferred genset alternates.
Utility outages, tests, or exercises initiated at the
master transfer switch result in the gensets being
alternated. The designated preferred genset will
not change if it fails and the backup genset takes
over the load. This alternating preferred source
can only be enabled with the PC service tool.
When enabled, a genset can be designated as the
preferred source for a maximum of two weeks.
Time adjustments can be made in one-hour incre-
ments.
Control Voltage
A dual stand-by configuration requires an external
12−24 VDC power supply to keep the gen-to-gen
control active. An optional Battery Kit is available,
or the genset starting batteries can be used. See
drawing 630−2024 for connection details.
Dual Stand-By Wiring
For dual stand-by applications, the jumper (TB3-57
to TB3-59) must be removed (see interconnect
drawing 630−2024 in Section 9).
System Startup
To set up a system for dual stand-by operation:
1. Place the motor disconnect switch on both
transfer switches in the Off position.
2. Connect both transfer switches to the Source 1
side.
3. Make sure the Off−Manual−Auto selector
switch on both gensets is in the Off position.
4. Make sure the gen-to-gen transfer switch is
being powered by an external DC supply.
5. Press the Lamp Test/Reset button on the gen-
to-gen transfer switch. If all of the front panel
lights come on, the control is running properly.
6. Use the PC service tool or the Test submenu
on the gen-to-gen transfer switch to set the
Source 1 genset as the preferred source.
7. Energize utility power to the master transfer
switch. The load is energized and a time delay
(TDECa) begins.
8. Wait for TDECa to finish timing.
9. Set the time delay engine start (TDESa) to
zero on the master transfer switch.
1-6
10. Set the time delay engine stop (TDECa) to
zero on the master transfer switch.
11. If desired, use the PC service tool to enable the
alternating preferred source.
12. Place the motor disconnect switch in the Auto
position on both transfer switches.
Testing the System by Removing Utility Power and
Turning Off the Preferred Genset
1. With the utility supplying power to the load and
neither genset running, turn off the utility circuit
breaker feeding the load transfer switch. The
preferred genset should start and run.
After the voltage and frequency are at acceptable
levels, the master transfer switch should transfer
the load to the preferred genset.
2. Place the Off−Manual−Auto selector of the
preferred genset (running) control in the Off
position.
The preferred genset should stop and the backup
genset should start and run.
After the voltage and frequency are at acceptable
levels, the gen-to-gen slave ATS should transfer
the load to the backup genset.
3. Place the Off−Manual−Auto selector switch on
the preferred genset back to the Auto position.
The preferred genset should start and run.
After the voltage and frequency are at acceptable
levels, the gen-to-gen ATS should transfer the load
to the preferred genset. The backup genset should
stop after the time delay engine cool-down (TDE-
Ca) is completed.
4. Turn on the utility circuit breaker feeding the
master transfer switch.
After the voltage and frequency are at acceptable
levels, the master ATS should transfer the load
back to the utility. The preferred genset should stop
after the time delay engine cool-down (TDECb) is
completed.
Testing the System with Alternating Preferred
Source Enabled
1. With the utility supplying power to the load and
neither genset running, turn off the utility circuit
breaker feeding the master ATS. The pre-
ferred genset should start and run.
After the voltage and frequency are at acceptable
levels, the master ATS should transfer the load to
the preferred genset.
2. Restore utility power.
The gensets will alternately start upon subsequent
power outages, system tests, or exercises initiated
by the master transfer switch.
CONTROL LEVEL 1 AND LEVEL 2
Two controls are available. The type of power
source switched and the desired features deter-
mine the control levels available. The Table 1-1 lists
the configuration and transition types that are avail-
able with each control.
TABLE 1-1. AVAILABLE CONTROL LEVELS

After the voltage and frequency are at acceptable Applications Level 1 Level 2
levels, the master ATS should transfer the load
Configuration Type
back to the utility. The preferred genset should stop
after the time delay engine cool-down is completed. Genset-to-Utility X X
Gen-to-Gen X
3. Turn off utility power. The backup genset Utility-to-Utility X
should now be the preferred genset and Transition Type
should start and run. OT with Sync-Check X X
Program Transition X X
After the voltage and frequency are at acceptable
Closed Transiton X
levels, the gen-to-gen ATS should transfer to the
new primary genset.
The control board level can be viewed, using the
After the master ATS senses the proper voltage digital display (see Figure 1-5). This menu is in-
and frequency levels, the master transfer switch cluded in the About submenus (see Figure 4-23,
should transfer the load to the genset. depending upon software version).

4. Restore utility power.

 ATS Board Level
After the voltage and frequency are at acceptable
 2
levels, the master transfer switch should transfer
the load back to the utility. The new preferred gen-
set should stop after the time delay engine cool-
down is completed. FIGURE 1-5. CONTROL LEVEL SUBMENU

1-7
 MODEL IDENTIFICATION 4. Amperage (A) : 40, 70, 125, 150, 225, 260,
300, 400, 600, 800, 1000, 1200, 1600, 2000,
Identify your model by referring to the Model and 3000, 4000
Specification number as shown on the nameplate.
Electrical characteristics are shown on the lower 5. Poles − 3, 4
portion of the nameplate, which is located on the
cabinet door. 6. Transfer type:
S − Sync check
If it is necessary to contact a dealer or distributor re- D − Delay
garding the transfer switch, always give the com-
plete Model, Specification, and Serial number as 7. Controller type:
listed on the nameplate. This information is neces- 1 − Level 1 control
sary to properly identify your unit among the many 2 − Level 2 control
types manufactured.
8. Feature
W _ PC _ _ _ _ _
| | | | | | | | HOW TO OBTAIN SERVICE
1 2 3 4 5 6 7 8
When the transfer switch requires servicing, con-
1. Schnider Wingoal (Tian Jing) electric equip- tact Schneider Electric at +8622 8371 2900
ment co, LTD Ext − 875. Factory−trained Parts and Service rep-
resentatives are ready to handle all your service
2. Switch type needs.
OT − Open transition
BT − Bypass When contacting Schneider Electric, always sup-
ply the complete Model, Specification and Serial
3. PC − PC (Type) Number as shown on the nameplate.

1-8
 FEATURE FEATURE
FEATURE DESCRIPTION FEATURE DESCRIPTION
OPTION OPTION
Poles: Phase:
3 Poles A028 1 Phase, 2-Wire or 3-Wire A041
4 Poles A029 3 Phase, 3-Wire or 4-Wire A042
Application: Meters:
Utility to Genset A035 Digital Bar Graph Meters D009
Utility to Utility A036
Genset to Genset A037 Auxiliary Relays:
24 VDC Coil L101
Agency Approvals: Emergency Position L102
IEC Listing A046 Normal Position L103
CSA Certification A047 12 VDC Coil L201
Emergency Position L202
Frequency: Normal Position L203
60 Hertz A044
50 Hertz A045 Miscellaneous:
Terminal Block − 30 Position M003
Voltage: Load Shed − From Emergency M007
190 VAC R038 Cable Terminal Lugs N008
208 VAC R021 4 Ft Harness Extension N013
220 VAC R022
240 VAC R023 Cable Lugs:
380 VAC R024 Compression Options
416 VAC R025 22C − 4 Cables Per Pole, 500 MCM N044
440 VAC R035 23A − 4 Cables Per Pole, 500 MCM N048
480 VAC R026 23B − 6 Cables Per Pole, 750 MCM N049
600 VAC R027 23B − 8 Cables Per Pole, 500 MCM N050
25A − 8 Cables Per Pole, 500 MCM N051
Controls: 25B − 6 Cables Per Pole, 750 MCM N052
Level 1 Switch Control C023 27A − 12 Cables Per Pole, 500 MCM N057
Level 2 Switch Control C024 27B − 12 Cables Per Pole, 750 MCM N058
Transfer Mode: Mechanical Options
23 − 4 Cables Per Pole, 600 MCM N045
Open Transition A077 24 − 8 Cables Per Pole, 600 MCM N046
Programmed Transition A078 24A − 8 Cables Per Pole, 750 MCM N047
Closed Transition A079 25C − 8 Cables Per Pole, 600 MCM N053
Control Options: 25D − 8 Cables Per Pole, 750 MCM N054
26A − 12 Cables Per Pole, 600 MCM N055
Front Panel Security Key M017 N056
26B − 12 Cables Per Pole, 750 MCM
Digital Display M018
LonWorks Network Comm. Module M020 Cabinet:
Load Monitoring M022 B001
Type 30
Relay Module M023 B002
Type 34
Protective Relays: Type 65 B003
Type 61 B004
Time Delay, 62PL M036 B010
M038 Open Construction
Lock Out, 86 Type 65 − Stainless Steel B025

1-9
THIS PAGE LEFT INTENTIONALLY BLANK

1-10
 2. Component Description

CABINET CONTROL PANEL

The standard cabinet meets the requirements of

The control panel (See Figure 2-1) includes one or
IEC for Type 30 cabinet. This type is designated as
more of the following three panels.
a general-purpose, indoor cabinet. Cabinets are
available in IEC types 30, 34, 65 and 61.
• Bar Graph Meter Panel
Three examples of cabinets, showing interior com-
ponents are shown in Figures 2-5, 2-6, and 2-7.
• Switch Panel
The front of the cabinet door includes the control
panel, door handle, and the optional key switch. • Digital Display

BAR GRAPH
METER PANEL
(LEVEL 1 NA,
LEVEL 2 OPTIONAL)

SWITCH PANEL
(STANDARD)

OPTIONAL
KEY SWITCH

DIGITAL DISPLAY
(LEVEL 1 OPTIONAL
LEVEL 2 STANDARD)

FIGURE 2-1. CONTROL PANEL ON CABINET DOOR (INCLUDES OPTIONS)

2-1
 BARGRAPH METER PANEL
The analog Bargraph Meter Panel is not available
with Level 1 control and is optional with Level 2
control. Green, red and amber LEDs provide at-a-
glance indication of system acceptability. Features
include a three phase AC ammeter, a power meter,
a power factor meter, a frequency meter, and a
three phase AC voltmeter.
AC Ammeter
The ammeter displays percent of full load currents
in amperes (1−125%).
Power Meter
The power meter displays the real power in per-
cent of full load in kilowatts (0−125%).
Power Factor Meter
The power factor meter displays the real power de-
livered to the load (1.0 − 0.6 lagging) and (1.0 − 0.9
leading).
Frequency Meter
This meter displays the output frequency (percent
of nominal frequency), of the power source con-
nected to the load (70−110%).
AC Voltmeter
The voltmeter displays percent of line to neutral
voltages of the power source connected to the
load (70−110%).
FIGURE 2-2. BARGRAPH METER PANEL
2-2
SWITCH PANEL
The switch panel (Figure 2-3) is a standard feature
on all WOTPC transfer switches. It contains six
indicator lamps and three membrane buttons.
FIGURE 2-3. SWITCH PANEL
Indicator Lamps
Source 1 Available and Source 2 Available
These indicators are lit when the corresponding
sources have acceptable output voltage and/or
frequency. These indicators can be lit simulta-
neously.
Source 1 Connected
This indicator is lit when the ATS is in the Source 1
position and Source 1 is supplying power to the
load.
Source 2 Connected
This indicator is lit when the ATS is in the Source 2
position and Source 2 is supplying power to the
load.
Not in Auto
For all configurations, the Not in Auto indicator
lights when the ATS is not in Auto.
The transfer switch is not in auto when any of the
following signals are active:
• Motor Disconnect Switch is set to Off
• Fail-to-Disconnect event is active
• Control is locked out
• Wiring harness is disconnected from J12 on
the Power Module
• Controller is set to Offline
• The Operator Release key switch is in the
Unlocked (Manual) position − This only ap-
plies to models that include the optional ex-
ternal manual operation handle.
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