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Manual
车辆空调及卡车、 Open Drive Compressors for
拖车用开启式活塞压缩机 Transport A/C and
Truck & Trailer Application
KH-540-2-CN 1
车辆空调及卡车、拖车用开启式活塞压缩机具有宽广 Open drive compressors with extended speed range for
的速度范围 vehicle air conditioning and truck & trailer application
目 录 Contents
1 综 述 1 General
4 安装 4 Mounting
4.1 允许的倾角 4.1 Permissible inclination
4.2 皮带驱动设计标准 4.2 Design criteria for belt drive
4.3 直连驱动设计标准 4.3 Design criteria direct drive
2 KH-540-2-CN
1 综 述 1 General
新型的4.FC、6.FC、4.FR系列压缩机专为满足宽广的 The new compressor series 4.FC, 6.FC and 4.FR have been
运行速度范围而开发。该系列压缩机的特点在于重量 developed especially for the operation in an extended speed
轻(铝质机体)、尺寸紧凑、效率高及运行可靠,因此 range. These compressors feature especially light weight
更加适用于车辆空调(4.FC、6.FC系列)及卡车、拖车 (aluminum housing), compact dimensions, high efficiency
用(4.FR系列)。 and operational reliability. They are therefore best suitable for
application in vehicle air conditioning (4.FC and 6.FC) and
truck & trailer application (4.FR).
❏ 宽广的速度范围:4.FC、6.FC系列500 — 3500RPM ❏ Wide speed range: 500 – 3500 RPM for 4.FC and 6.FC
(4.FR系列500 — 2600RPM)* (500 – 2600 min-1 for 4.FR)*
比泽尔4.FC、6.FC、4.FR系列压缩机是适合于汽车 The BITZER compressor series 4.FC, 6.FC and 4.FR are
在恶劣环境下使用的现代化活塞式压缩机。随着技术 modern reciprocating machines that meet the special
的不断进步,该系列压缩机运行效率高,坚固耐用, requirements of hard vehicle use. With continous develop-
4.FC、6.FC系列适用无氯环保的R134a制冷剂,4.FR系 ment these compressors perform very efficiently, are extremly
列适用R404A和R507A制冷剂(使用其它制冷剂是可能 robust and are especially tuned to the operation with chlo-
的,请向比泽尔咨询)。 rine-free refrigerants R134a for 4.FC and 6.FC and R404A
and R507A for 4.FR (the use of other refrigerants is possible;
application on request).
KH-540-2-CN 3
❏ 驱动部件 ❏ Drive parts
・由于四缸V型结构,六缸W型结构原理和动态质 • Smooth running because of four cylinder V and six cylin-
量补偿,因此运行平稳 der W principle and dynamic mass balance
・由于采用了经表面硬化处理的曲轴、优化几何 • friction losses due to surface hardened crankshaft,
low
尺寸的活塞和镀硬铬活塞环,因此摩擦损失非 optimized geometry of the pistons and hard chrome
常小 plated piston rings
・连杆大头为封闭式,且具有大尺寸的轴承表面 • connecting rods with closed big end and generously
dimensioned bearing surface
❏ 轴端为锥形,以便精确安装驱动部件 — 即使在 ❏ Tapered shaft end for precise mounting of the drive ele-
大负荷连续工作时,也能够安全可靠运行,振动小。 ments – therefore a safe and low vibration power trans-
mission is possible even at high continous loads.
4 KH-540-2-CN
Option /
位置可调
7
8
6
9 5
4
3
10 2
1
11
12
16
4 × 90o
13
14
15
KH-540-2-CN 5
2.2 能量调节(选购件) 2.2 Capacity control (option)
为了进行能量调节,吸气侧的气体在流向一组气缸时 For capacity control, the suction-side gas flow to one cylinder
被一个控制活塞截断,这一功能由安装在气缸盖上的 row can be shut off by means of a contol piston. The control
电磁阀通过电气控制(温度或压力开关等)来完成。 is achieved electrically (thermostat, pressure switch etc.) by
the solenoid valve flanged on the cylinder head.
正常运行 卸载运行
Normal operation Part load operation
1 线 圈 1 Coil
2 阀 芯 2 Armature (spring-loaded)
3 控制活塞 3 Control piston
4 吸气腔 4 Suction ch amber
5 高压腔 5 Discharge pressure chamber
6 排气压力通道 6 Discharge pressure port
7 压力平衡孔 7 Pressure equalizing bore
在卸载运行时,气缸的活塞在无压力的情况下空载运 In part load operation the pistons of this cylinder row run idle
行。对于四缸机可提供约50%的排气量,对于六缸机 without gas pressure. The remaining performance totals
可提供约66%或33%的排气量。此时电磁阀①通电, approx. 50% with 4 cylinder compressors and approx. 33%
在对应的缸盖内的吸气通道被伺服阀关闭。 resp. 66% with 6 cylinder compressors. The solenoid valve ①
is energized. The suction port in the corresponding cylinder
head is shut off by means of a servo valve.
6 KH-540-2-CN
2.3 电磁离合器(选购件) 2.3 Electro-magnetic clutch (option)
注意! Hinweis!
使用其它相应的离合器,需向比泽尔公司 The use of equivalent clutches is possible, but requires
咨询。 individual consultation with BITZER.
1
2
3
4
5
11
10
9
8
KH-540-2-CN 7
3 应用范围 3 Application ranges
冷冻油
BITZER BSE55 BITZER B5.2 BITZER BSE32 BITZER B5.2
Oil charge ③
POE MO / AB POE MO / AB
特殊注意事项参见6.3
Special notes see chapter 6.3
声明! Note!
以上给出的可以替代BITZER BSE55的润滑油系根 The shown alternatives to BITZER oil BSE55 were cho-
据供应商提供的数据而选用,使用以上提到的可 sen according to the data given by the suppliers. It is
替代润滑油要求生厂商保证润滑油的质量以及水 also possible to mix these with the original oil as long
分含量(<50 ppm)。 as the corresponding own or comparable experience is
available for the application concerned. The basic
assumption for the use of these alternatives is that the
manufacturer or supplier guarantees the product quality
and the moisture content (< 50 ppm).
• 注意! • Attention!
聚酯油具有非常强的吸湿性,因此,在空气和湿气 Ester oils have very hygroscopic characteristics. Therefore
渗入时存在极大的水化风险。其结果将可能是压缩 a great risk of hydrolyses with air and moisture penetration
机的损坏。因此必须使用大尺寸的干燥过滤器(经专 exists. Pre-mature damage of the compressor may be
门设计的孔隙尺寸的分子筛),并且尽可能避免使用 the result. It is therefore mandatory to use generously
软管。如果软管一定要使用,则应使用质量最好(渗 dimensioned filter driers (molecular sieves with specially
透性最小)的软管。当把原有的R12系统改为R134a系 adjusted pore size) and to avoid hoses as far as possible.
统时,必须对不合适的软管进行更换。另外,对系 If hoses are necessary, only the best quality (minimum
统干燥时或使用敞开式油桶时,应十分仔细。 permeability) should be used. When retrofitting existing
systems from R12 to R134a, unsuitable hoses must be
replaced. Additionally, particular care is necessary for
dehydration of the system and when using open oil cans.
8 KH-540-2-CN
4 安装 4 Mounting
40
35
30 允许的倾角
25 Permissible inclination
α
20
15
10
5
0
-20 -15 -10 -5 5 10 15 20
-5
-10
-15
-20
-25
-30
-35
-40
KH-540-2-CN 9
4.2 皮带驱动设计标准 4.2 Design criteria for belt drive
对于采用固定驱动马达和恒定转速的静止系统的 The drive of stationary systems with fitted drive motors and
驱动,可采用通用的方法(见操作手册KB-540-3- constant speed can take place in the usual way (see operating
CN)。 instructions KB-540).
a 4 b 5
1 2
1: 摇摆座 1: Rocker
2: 底盘 2: Chassis
3: 液压/气压涨紧缸体 3: hydraulic / pneumaic tensioning cylinder
4: 惰轮(安装一个弹性张紧皮带轮在皮带内侧来调节皮 4: Idler pulley
带张紧力。在外侧用弹性张紧轮来调节皮带张紧力也 (Arrange pulley at inner side of span. With poly-V belts outer
是可行的)) side is also possible.)
5: 惰轮 5: Idler pulley
(两轴中心间距过大时) (for greater axsis spacing)
10 KH-540-2-CN
带有液压或气压缓冲缸的摇摆座系统已经被证明特别 Rocker systems with hydraulic or pneumatic damping cylinders
适合于这一目的。尽管如此,仍有必要在发动机的整 have proven to be particularly suitable for this purpose.
个速度范围内逐个进行测试和调整。在摇摆座轴承内 However, even in this case, individual adjustment test over
不应有间隙,以免产生共振(增加噪音、传至底盘的 the entire speed range is necessary. There should be no
结构噪音、轴承损坏)。如轴间距离较大,摇摆座系 clearance in the rocker bearing in order to avoid resonance
统也需一个张紧皮带轮。 vibrations (increased noise, structural noise transmission to
the chassis, bearing damage). With larger distances between the
axes an idler pulley is also required as well as the rocker.
注:传递动力所需的力要求小于上述径向力的一半。 Note: For pure power transmission less than half of the radial
force is required.
其它准则:皮带轮/联轴器必须安装牢固,并且与驱 Further criteria: The pulley and coupling must have a firm fit
动皮带轮和惰轮对齐。另外,仅可使用高质量和相等 and be exactly in line with the drive pulley and the idler pulley.
长度的V型皮带。 In addition, only V-belts of equal length (calibrated
lengths or in sets) may be used in the specified quality and
dimension.
KH-540-2-CN 11
4.3直接驱动的设计准则 4.3 Design criteria for direct drive
• 这种设计需要一个固定的、有坚固支撑面的底座。 • This design requires a solid base frame with strong support-
ing surfaces well fixed.
! 注意!
!
Attention!
不当的安装会引起联轴器提前发生故障,对轴和 Faulty alignement causes premature failure of the coupling
轴封造成损害。 and damage to bearings and the shaft seal.
电机和压缩机的中心在同一轴线! Align motor shaft and compressor shaft very carefully!
注意! Attention!
! 这两个联接的部件一定都要被固定在基础上,以
确保在运行中不会松动!
! The fixing elements of both the coupling halves must
be firmly tightened to prevent loosening during opera-
tion!
2 .. 3 mm
1 2 3
示意图
Vereinfachte Darstellung Simplified sketch
11 底座
Stabiler Grundrahmen 1 Sturdy base frame
22 联轴器
Kupplung 2 Coupling
33 垫片(如果需要)
Unterlagen (bei Bedarf) 3 Shims (if required)
Drehzahlbereich
速度范围见 第siehe 6.3 Kapitel
节 6.3 Speed range see chapter 6.3
12 KH-540-2-CN
5 在制冷循环中的应用 5 Incorporation into the refrigerantion circuit
开启式活塞压缩机4.FC, 6.FC 和4.FR 主要用于汽车 The open drive reciprocating compressors 4.FC, 6.FC and
上,即用于容积和制冷剂充注量小的系统。 4.FR are mainly intended for use in vehicles and therefore
within systems with low volumes and refrigerant charges.
1 压缩机(无驱动装置)
Compressor (without drive)
2 止回阀(如有必要)
1 Check valve (if necessary)
3 冷凝器
Condenser
4 贮液器
2 Liquid receiver
5 干燥过滤器
Filter-drier
3 9 6 供液电磁阀
TC Liquid solenoid valve
7 视液镜
6 7 8 Sight glass
4 8 膨胀阀
Expansion valve
5
9 蒸发器
Evaporator
KH-540-2-CN 13
设计/管路布置的通用建议 General recommendations for design / pipe layout
机组及配管配置和皮带驱动装置都必须在整个转速范 The unit as well as piping arrangements and belt drive must
围和应用范围内进行异常振动检查。由于在汽车上使 be examined for abnormal vibrations across the entire speed
用的制冷系统和压缩机有较大的冲击振动,因而要求 and application range. The use in vehicles requires additional
有专门的措施和单个测试。 measures and individual testing because of the increased
shock loads.
14 KH-540-2-CN
6 压缩机的选型 6 Selection of compressor
系 列 型 号 适 用 制冷剂
Series Type Application Refrigerant
4UFC(Y)
车辆空调
4TFC(Y)
4.FC R134a
4PFC(Y) A/C
4NFC(Y)
6UFC(Y)
车辆空调
6TFC(Y)
6.FC R134a
6PFC(Y) A/C
6NFC(Y)
4UFR(Y)
中温和低温应用 R404A
4TFR(Y)
4.FR Medium and low temperature
4PFR(Y) R507A
application
4NFR(Y)
接 管
电磁
压缩机型号 气缸数 气缸容积 排 量 重 量 注油量 能量调节 排气管 吸气管 离合器 转 速
1450/3000min-1 附件 mm Zoll mm Zoll (选购件)
Compressor Number of Cylinder Displacement Weight Oil charge Capacity Pipe connections Magnetic Speed
type cylinders volume 1450/3000 min-1 control Discharge line Suction line Clutch
(Option) mm inch mm inch (acces-
sory)
cm3 m3/h kg ① dm3 min-1
KH-540-2-CN 15
6.3 应用范围 6.3 Application limits
50 R134a
Additional cooling required or suction gas
superheat limit ( toh = max. 20 K)
40
经过优化设计的压缩机可在车辆发动机不同的转速下应用,
即使在车辆发动机高速空转(空载运行)下,压缩机也不要
30 超过允许的最高转速(3500转/分)。
toh = 20°C
The compressors are optimised for the application with vehicle engi-
20
-30 -20 -10 0 10 30 ne at variable speed. Do not exceed maximum speed (3500 RPM)
to [°C]
even at high idle speed (no-load peration) of vehicle engine.
需要附加冷却或限制
50
吸气过热度(Δtoh = max. 10 K)
Additional cooling required or limited suction gas
40 superheat ( toh = max. 10 K)
30 R404A / R507A
20
-50 -40 -30 -20 -10 to [°C] 10
70
toh = 20°C
tc [°C]
1800 min-1
60 toh < 10K
50
40
30 R404A / R507A
使用R22制冷剂
请向比泽尔咨询
20 R22 upon request
-50 -40 -30 -20 -10 to [°C] 10
16 KH-540-2-CN
6.4 性能参数 6.4 Performance data
本章中的性能参数是在1450转/分下给出的,下面曲线 In this chapter the performance data are given with a speed
给出了其它速度下的转换系数(仅适用134a)。4.FR系 of 1450 min-1.With the following diagram the performance
列的转换系数请向比泽尔索取。 data stated for 1450 min-1 can be converted to other speeds.
Conversion to 4.FR series upon request.
2.50
2.50
2.50
P
2.50
系数 / Factor
2.50
Q,m
2.50
2.50
2.50
2.50
2.50
0 500 1000 1500 2000 2500 3000 3500
转速 / Speed [min-1]
经过优化设计的压缩机可在车辆发动机不同的转速下应用, The compressors are optimised for the application with vehicle engi-
即使在车辆发动机高速空转(空载运行)下,压缩机也不要 ne at variable speed. Do not exceed maximum speed (3500 RPM)
超过允许的最高转速(3500转/分)。 even at high idle speed (no-load peration) of vehicle engine.
KH-540-2-CN 17
18 KH-540-2-CN
4PFC(Y) 转速 / Speed = 1450 min-1
t c [°C] t 0 [°C]
12,5 10 7,5 5 0 -5 -10
Q0 43650 39600 35800 32200 25800 20250 15550
30 PW 5,52 5,47 5,40 5,30 5,04 4,71 4,32
m 920,9 831,0 747,7 670,4 532,9 416,0 317,6
Q0 40550 36700 33100 29750 23650 18440 13990
35 PW 6,16 6,03 5,88 5,71 5,32 4,88 4,41
m 893,8 804,9 722,5 646,2 510,6 395,3 298,3
Q0 37500 33850 30450 27300 21600 16660 12470
40 PW 6,71 6,50 6,28 6,04 5,53 4,99 4,43
m 865,7 777,8 696,4 621,0 487,3 373,7 278,1
Q0 34450 31050 27850 24900 19530 14910 10980
45 PW 7,17 6,89 6,59 6,29 5,67 5,03 4,40
m 836,5 749,5 669,2 594,9 463,0 351,2 257,1
Q0 31450 28300 25300 22500 17520 13220 9550
50 PW 7,55 7,20 6,85 6,48 5,75 5,03 4,32
m 806,2 720,3 640,9 567,7 437,9 327,9 235,3
Q0 28550 25600 22800 20200 15580 11580 8160
55 PW 7,87 7,46 7,04 6,62 5,79 4,98 4,22
m 774,9 690,1 611,8 539,6 411,9 303,8 212,8
Q0 25700 22950 20400 18000 13700 10010 6850
60 PW 8,14 7,66 7,18 6,71 5,79 4,91 4,09
m 742,8 659,0 581,8 510,7 385,1 278,9 189,5
Q0 22900 20400 18040 15840 11900 8510
65 PW 8,36 7,82 7,29 6,76 5,76 4,81
m 710,0 627,2 551,0 481,0 357,6 253,4
Q0 20250 17930 15780 13770 10180
70 PW 8,50 7,95 7,36 6,79 5,71
m 677,17 594,79 519,64 450,69 329,40
KH-540-2-CN 23
6.5 外形尺寸图 6.5 Dimensional drawings
4UFC(Y) ... 4NFC(Y) 截止阀在标准位置 4UFC(Y) ... 4NFC(Y) Shut-off Valves standard position
/ 位置可调
K 63 63 63 75
6UFC(Y) ... 6NFC(Y) 截止阀在标准位置 6UFC(Y) ... 6NFC(Y) Shut-off Valves standard position
24 KH-540-2-CN
安装电磁离合器 曲轴末端
Fixing for magnetic clutch Shaft end
4.4
2.1
0.2
M12
3.5
5.8
1.6
2.0
3.9
16.3
19 13 16.3
19 13
203
210
203
210
DW
DW
171 190
195 195
KH-540-2-CN 25
26 KH-540-2-CN
KH-540-2-CN 27
比泽尔制冷技术(中国)有限公司
地址: 北京经济技术开发区经海四路20号 邮编: 100176
电话: (010)67819000 传真: (010)67819002
E-mail:info@bitzer.cn http: //www.bitzer.cn
上海分公司
电话:(021)52376999 传真:(021)52376123
广州分公司
电话:(020)38201533 传真:(020)38201565
本资料如有修改或更新,恕不另行通知。
28 KH-540-2-CN