Naskah Fathi
This table shows the machining parameters and their
SLIDE I
Salam and good afternoon... my name is Fathi
Robbany. In this session, I would like to present my
research.. which topic is.. Multiresponse Prediction
of Cutting Force and Delamination in End Milling of
Carbon Fiber Reinforced Polymer(CFRP) Using
Backpropagation Neural Network-Genetic
Algorithm(BPNN-GA) ..My colleagues in
conducting this research are. Mr. Bambang
Pramujati. Mr. Bobby Soepangkat, Mr. Khoirul
Effendi, and Mr. Rachmadi Noorcahyo.
SLIDE 2
The outline of my presentation is as follows:
Introduction where I’ll briefly explain about end
milling process.. Material and tool.. prediction
process.. design of experiment.. experimental result..
prediction result.. experimental confirmation and
conclusions.
SLIDE 3
End milling process.. is one of the milling processes
and widely used in manufacturing industries, such as
automotive, aircraft, and plastic molding…End
Milling is the milling of a flat surface with the axis
of the cutter perpendicular to the machining surface.
SLIDE 4
Some of several important performance
characteristics in end milling process.. are cutting
force and delamination. Selection of the right level
of end milling parameters, resulting in low cutting
force and small delamination.
SLIDE 5
The material that we used is carbon fiber reinforced
polymer (fourteen layers, with forty five degree and
ninety degree orientation).
and the tool we used are made of solid carbide… it
has six millimeters of diameter… and four flute
SLIDE 6
In this research.. backpropagation neural network is
used to predict responses from end milling process..
and genetic algorithm is used to obtain the best
backpropagation neural network architecture.
SLIDE 7
Therefore, the objectives of this research are:
SLIDE 8
levels.
SLIDE 9
Because we used full factorial, the design
experiment is like this.
SLIDE 10
There are five main step in genetic algorithm,
the first step is to create initial population of BPNN
architecture,
second step is to calculate the MSE of the population
BPNN architecture,
third step is to select several minimum MSE,
the next steps are conducting crossover and mutation
to generate new population of BPNN architecture...
these steps are repeated until the stopping criteria are
achieved.
SLIDE 11
The best architecture of BPNN for predicting cutting
force and delamination in end milling process is 3-6-
2-2.
which mean it has 3 nodes in input layer, two hidden
layers, with six nodes in first hidden layer, and two
nodes in second hidden layer, and two nodes for
output layer.
SLIDE 12
For backpropagation neural network steps, firstly we
must normalizing the input data to match it with
activation function. and then multiplying it with the
weights, and then summing the results and applying
all of it to the activation function.
comparing it with the target, and then update all the
weights.
SLIDE 13
For Backpropagation neural network we used 70%
of the data for the training process, and 15% for both
validation and testing process.
This Table shows, which data is used for training
process.
SLIDE 14
And this tabel is for validation process.
SLIDE 15
And this is for testing process

SLIDE 16 Genetic algorithm works like natural selection,

For the average error of cutting force equal to six
point two hundred and fifty three percent.
and for delamination equal to zero point seven
hundred and thirty four percent.
where the fittest individuals are selected for
reproduction in order to produce offspring of the
next generation

SLIDE 17
It can be seen that, the R-square values of training,
validation and test process is very high.

SLIDE 18
And for experimental confirmation we use 1.25 mm
as depth of cut, 4500 Rpm as spindle speed, and 60
mm per minutes as feed rate.
and the error is 2.34% for cutting force, and 1.32%
for delamination.

SLIDE 19
So that the conclusions is…

• “”””These average errors between

experimental and predicted results did not
exceed 10%, which verified that prediction
of the responses is close to experimental
data.
“””””

SLIDE 20
Thank you for your attention.. Salam

Backpropagation neural network is one of neural

network type that can be use for general purpose, in
this case it used for recognize results patterns for end
milling. There are three main step in
backpropagation neural network, first is forward
propagation, then following by backward
propagation, and the last step is update the weights