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HOTEL TRANS BALI

Sunset Road - BALI

TECHNICAL SPECIFICATION
for
FIRE SAFETY SYSTEM

Perpared by,
PT. Makesthi Enggal Engineering
Jl. Danau Towuti E II / 23
Bendungan Hilir
JAKARTA 10210

TRBali/FS-specs.
Jul 13
Hotel TRANS Bali

TABLE CONTENTS
TECHNICAL SPECIFICATION
FIRE PROTECTION SERVICES

SECTION 1 - GENERAL REQUIREMENTS

1 CLIMATIC CONDITIONS
2 STANDARDS
3 EQUIPMENT SELECTION
4 PACKING, STORAGE AND PROTECTION
5 PROJECT MANAGER’S ENDORSEMENT
6 SAMPLES
7 SUBMISSIONS
8 SHOP DRAWINGS
9 COORDINATION BETWEEN TRADES
10 SETTING TO WORK
11 RESULTS OF TESTS
12 AS-NEW CONDITION

SECTION 2 - SCOPE OF WORKS

1 EXTENT OF WORKS
2 WORK BY MAIN BUILDING TRADE
3 ELECTRICAL TRADE
4 PLUMBING AND DRAINAGE TRADE
5 ACMV TRADE
6 BAS TRADE
7 INTERFACING WITH OTHER AUTOMATIC DEVICES
8 INTERFACING WITH LIFTS CONTRACTOR
9 INTERFACING WITH ANCILARY SYSTEM CONTRACTOR
10 INTER-RELATED WORK OF THE FIRE SERVICES SYSTEMS
11 REGULATIONS

SECTION 3 - SYSTEM DESCRIPTION

1 AUTOMATIC SPRINKLER SYSTEM


2 HYDRANT SYSTEM
3 AUTOMATIC DETECTION AND FIRE ALARM SYSTEM
4 FIREMAN TWO-WAY COMMUNICATION SYSTEM

SECTION 4 - AUTOMATIC SPRINKLER SYSTEM

1 GENERAL
2 HAZARD CLASSIFICATION OF OCCUPANCIES
3 SPRINKLER PIPE-WORK
4 SPRINKLER HEADS

4.1 General
4.2 Type and Finish
4.3 Temperature Rating

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4.4 Orifice Sizes


4.5 Spare Sprinkler Heads
4.6 Sprinkler Installation

5 SPRINKLER ALARM SIGNAL


6 SPRINKLER CONTROL VALVE SETS
7 FLOW SWITCHES

SECTION 5 - HYDRANT INSTALLATION

1 GENERAL
2 HYDRANT PIPEWORK
3 HYDRANT HOSE
4 SIAMESE CONNECTION

SECTION 6 - FIRE EXTINGUISHERS

1 GENERAL
2 INSTALLATION

SECTION 7 - FIRE DETECTION AND ALARM EQUIPMENT

1 GENERAL DESCRIPTION
2 CONTROL CONSOLE / CENTRAL CONTROL CONSOLE

2.1 General
2.2 Central Processing Unit ( CPU )

3 PWER SUPPLY
4 DETECTORS / LINE DEVICES

4.1 General
4.2 Ionization Detector
4.3 Optical Smoke Detector
4.4 Heat Detector
4.5 Alarm Bells and Circuits
4.6 Call Point Units.

SECTION 8 - PIPE-WORK

1 GENERAL
2 PIPE MATERIALS
3 PIPE JOINTS

3.1 Different Materials Joint

3.1.1 Ductile Iron Pipes


3.1.2 Miscellaneous Pipe Joints.

3.2 Welding of Ferrous Pipe-work


3.3 Weld Joints on Copper Pipe-work.

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4 PIPE SUPPORTS
5 PIPE SLEEVES
6 PIPE-WORK INSTALLATION
7 VALVES

7.1 General
7.2 Isolation Valves ( Gate Valves )
7.3 Check Valves
7.4 Solenoid Valves
7.5 Butterfly Valves
7.6 Globe Valves
7.7 Ball ( Float ) Valves
7.8 Automatic Air Vent ( Air Relief Valve )
7.9 Strainers
7.10 Flow Switch
7.11 Pressure Switch
7.12 Pressure Gauges
7.13 Connector ( Pipe Line Vibration Eliminator )
7.14 Water Level Controllers
7.15 Expansion Joints
7.16 Gaskets

SECTION 9 - PUMPS

1 GENERAL
2 TYPE

2.1 General
2.2 Horizontal End Suction Pump
2.3 Vertical Multi-Stage Pumps
2.4 Horizontal Split Casing

3 PUMP-SET SELECTION
4 PUMP OPERATIONS CONTROL
5 PUMP CURVE
6 PUMP FITTINGS
7 VIBRATION ISOLATION
8 PRESSURE VESSEL

SECTION 10 - FIREMAN TWO-WAY COMMUNICATION SYSTEM

1 GENERAL
2 SYSTEM DESCRIPTION
3 EQUIPMENT AND CONTROL PANEL
4 REMOTE INTERCOM SYSTEM
5 WIRING

SECTION 11 - NOISE AND VIBRATION CONTROL

1 GENERAL
2 STEEL SPRINGS IN SERIES WITH NEOPRENE PADS
3 INERTIA BLOCKS

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4 RIBBED OR WAFFLE PATTERN NEOPRENE PADS


5 RESILENT HANGERS
6 PIPING
7 AIR COMPRESSOR
8 PUMPS AND MOTOR DRIVERS
9 TESTING AND COMPLETION

SECTION 12 - ELECTRICAL EQUIPMENT AND INSTALLATION

1 GENERAL
2 REGULATION AND STATUTORY REQUIREMENTS
3 SWITCHBOARDS AND SWITCHBOARDS EQUIPMENT

3.1 Floor Standing Motor Control Panels


3.2 Wall Mounted Panel
3.3 Fire Motor Control Panel
3.4 Bus-bars
3.5 Air Circuit Breakers
3.6 Moulded Case Circuit Breakers ( MCCB’s )
3.7 Miniature Circuit Breaker
3.8 Fixed Switchgear and Isolators
3.9 Fuses
3.10 Contactors
3.11 Measuring Instruments and Protection Relays
3.12 Labeling
3.13 Time Switches
3.14 Time Delay
3.15 Hour Run Meter
3.16 Control Switches
3.17 Indicating Lamps
3.18 Push Button Switches
3.19 Earth System
3.20 Cabling
3.21 Terminal Blocks
3.22 Wiring Diagrams
3.23 General Requirements

4 MCB DISTRIBUTION BOARDS


5 PVC INSULATED ARMOURED COPPER CABLE
6 CABLING

6.1 PVC Insulated Copper Cables


6.2 Fire Resistant Cable

7 WIRING
8 CONDUIT
9 CONDUIT BOXES
10 CABLE TRUNKING
11 CABLE TRAYS
12 MOTORS

12.1 General
12.2 Motor Installation
12.3 Motor Starters

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12.4 Types of Starter

12.4.1 DOL Starter


12.4.2 Closed Transition “Star-Delta” Starter ( OT.SD )
12.4.3 Auto-Transformer Starters ( CT.AT )
12.4.4 Electronic Control Soft-starter

13 EARTHING
14 SPARES

SECTION 13 - PAINTING, LABELLING AND FINISHING

1 MATERIAL
2 PLANT, MACHINERY AND EQUIPMENT
3 EXPOSED METAL-WORK
4 CONCEALED METAL-WORK
5 PIPE-WORK IDENTIFICATION
6 COLOR SCHEME
7 LABELLING
8 APPLICATION OF PAINTING.

SECTION 14 - TESTING, COMMISSIONING AND HAND-OVER

1 GENERAL
2 FACTORY TESTS

2.1 Pumps
2.2 Electric Motors
2.3 Starters and Control Gear
2.4 Main Switchboard
2.5 Valves, Cocks and Fittings
2.6 Fire Annunciator Panels, Smoke and Heat Detectors

3 ON-SITE TESTING AND COMMISSIONING

3.1 Hose Reels


3.2 Pipe-work Load Tests

4 STATUTORY AUTHORITIES’ TESTS AND INSPECTIONS


5 PRELIMINARY COMMISSIONING CHECKS
6 COMMISSIONING
7 FINAL ACCEPTANCE TESTS
8 REJECTION OF PLANT
9 WARRANTY AND HAND-OVER

SECTION 15 - OPERATING, MAINTENANCE MANUALS &


MAINTENANCE

1 GENERAL
2 OPERATION / MAINTENANCE MANUALS AND AS FITTED DRAWINGS
3 MAINTENANCE AND SERVICE

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3.1 General
3.2 During the Defects Liability Period
3.3 Spare-parts

4 SERVICE MAINTENANCE AGREEMENT

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SECTION 1 - GENERAL REQUIREMENTS

1 CLIMATIC CONDITIONS

The Contractor is deemed to be familiar with climatic conditions prevailing in Indonesia and to be aware of the
high temperature ( up to 40 oC ) and the high relative humidity. The Contractor in submitting a tender will be
assumed to warrant that all materials and items of equipment are suitable for continued use and / or operation in
the various climatic conditions encountered.

2 STANDARDS

All details of the equipment, materials and installations standard shall comply with this Specification and the
current standards and regulations as described in other part of the Specification. Where the materials or
equipment offered comply with other standards, the Contractor shall demonstrate they meet the requirements of
this Specification and details shall be provided to the Project Manager for approval.

The Contractor shall provide and perform all necessary inspections and maintain quality and workmanship in his
works to ensure compliance with the Specification.

3 EQUIPMENT SELECTION

All equipment supplied shall be in accordance with this Specification and the relevant drawings and to the
approval of the Project Manager. The capacities of all plant and equipment described in the Contract are
minimum capacities and the Contractor shall check them with the Project Manager, taking into account any
variations, which may be made to the systems during the progress of the Contract Works.

The Contractor shall be required to demonstrate at site that the duties required of the equipment are obtainable.
Physical sizes of all plant and equipment are to be suitable for the space allocated for the accommodation of such
plant and equipment, taking into account the requirement of access for maintenance purposes.

In selecting makes and types of equipment, the Contractor shall ascertain that facilities for proper maintenance,
repair and replacement are provided for this installation and are also provided by others in the form space, access,
lifting and the like where the latter is not provided the Contractor should inform the Project Manager during the
tender period.

Where the Contractor proposes to use an item of equipment other than that specified or detailed in the drawing,
which requires any redesign of the system, drawings showing the layout of the equipment and such redesign as
required therefore shall be prepared by the Contractor at his own costs and expenses.

Where such approved deviation necessitates a different quantity and arrangement of materials and equipment fr om
the originally specified or indicated in the drawings, the Contractor shall furnish and install any such additional
materials and equipment required by the system at no additional cost.

Equipment catalogue and manufacturer's specifications must be subm itted for the examination and details shall be
submitted for the approval of the Project Manager before any equipment is to be ordered. This shall include all
information necessary for the Project Manager to ascertain the equipment comply with this Specifi cation and
drawings.

Data and sales catalogue of a general nature will not be accepted. Before ordering equipment, the Contractor
shall provide the Project Manager with full details of the weights and characteristics of the equipment for purposes
of determining floor loading, power consumption and like.

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4 PACKING, STORAGE AND PROTECTION

Any items suffering from damage during manufacture, or in transit, or on site whilst in storage or during erection
shall be rejected and replaced without extra cost to either the Employer or the Main Contractor unless either of
them, or their respective representatives, cause such damages.

The Contractor shall also apply an approved protective crating or fix some other protective material t o the
materials, equipment components and accessories so as to protect them after installation.

In the event that the Contract fails to do, the Contractor shall repair to the satisfaction of the Project Manager or
supply free of all charge any replacement required to substitute for any part of the materials, equipment,
components and accessories which may have been damaged in whole or in part as a result of such failure as
directed by the Project Manager and shall without prejudice to such other liabil ities under this Contract, pay for all
expenses, costs and outgoing of the Employer incurred in respect of the removal and disposal of the damaged
parts and the installation of the substitute parts.

The Contractor shall also ensure that all plant and equipment are correctly maintained when installed on site prior
to their actual setting to work. In particular, major plant such as chillers, pumps, boilers, fans and the like shall
have long term storage warranty maintenance whereby they are prepared for lon g term non-use by the supplier / or
his agent, and a programme of regular maintenance is included in the Tender.

This will include turning of motors, activation of electrical heaters and the like. The details of the proper set
works must be submitted after award of contract for approval.

5 PROJECT MANAGER'S ENDORSEMENT

No comment or failure to comment on or any other act or omission by the Project Manager relating to the
Specification and nothing contained in the Specification shall constitute an instruction or otherwise impose upon
the Employer or relieve the Contractor wholly or partially of any duty, liability or obligation whatsoever provided
that the Contractor shall comply with instructions issued by the Project Manager wh ich relate to the production of
information as applicable to the contents thereof.

6 SAMPLES

Within one month following the award of the Contract, the Contractor shall submit for approval one set of labelled
samples as follows :

 Pipes and Fittings


 Valves, Strainers, Vents and Drains
 Pipe Supports
 Cables and Wiring
 Cable Supports
 Vibration isolators
 GI Trunking / Conduits / Cable Trays
 Earthing Copper Tapes
 Conduit Boxes
 MCB Boards
 Emergency Stop Push Button
 Indicating Lamps
 Push Buttons
 Isolating Switches
 MCCB
 Fuse Switches.

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The Project Manager reserves the right to require samples which show the fabrication techniques and
workmanship of component parts, and the design of accessories and other auxiliary items, before any insta llation
work proceeds. The Contractor shall submit to the Engineer for endorsement manufacturer's specification and
installation instruction for trade products.

7 SUBMISSIONS

All submissions must be made early enough in the Contract to enable the Project Manager to fully check such as
item prior to ordering. Generally, a period of at least two weeks will be required from the receipt of the complete
submissions for the Project Manager to provide his comments. The Contractor sh all ensure that these
submissions are made at least two months before any equipment requires to be ordered to meet the Construction
Programme.

8 SHOP DRAWINGS

Notwithstanding any other requirements stated elsewhere in the Specifica tion, the Contractor shall submit for the
Project Manager's approval shop drawings in a timely manner according to the construction programme.

The Shop Drawings shall include the following :

 Schematics
 Plans ( minimum in 1 : 100 scale )
 Sections and elevations ( minimum in 1 : 50 scale )
 Schedule and details ( minimum in 1 : 20 scale ).

The Shop Drawings shall show all location of equipment, pipes, valves, strainers, cable, conduits, joints for pipes
and wiring, anchors, supports, hangers, test points, measurement instruments, and the like.

As-fitted drawings shall be similarly submitted at Practical completion prior to them being incorporated in the
maintenance manuals. During the preparation of working drawings, the Contractor shall ensu re complete co-
ordination of services installed.

Maximum headroom and minimum installation space shall be maintained at all points. Where headroom or space
conditions appear inadequate, the Project Manager shall be notified before proceeding with inst allation.

If directed by the Project Manager, the Contractor shall without extra charge, make reasonable modifications in
the layout as needed to prevent conflict for the proper execution of work.

9 COORDINATION BETWEEN TRADES

The Contractor shall ensure that the work of all trades will be co -ordinated. Where works by other trades are to
occupy the same pipe and duct space and ceiling void, care must be taken to leave clear access for sequential for
future provision of these services within builder's work shafts, plant rooms and false ceilings, etc.

10 SETTING TO WORK

As soon as practicable after the completion of any section of the installation, the Contractor shall, when so
authorised by the Project Manager, give notice that it is required to operate this section and shall clean out all plant
spaces, remove all rubbish under his control ( rubbish etc. caused by the Contractor or his sub -contractors must be
removed by same ) and generally leave the parti cular portion of the installation and the access ways thereto in a
tidy and finished state.

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The Contractor shall then set such portion of the installation to work, adjust all regulators, controls, etc. and set
and adjust the system so that it complies with the Specification requirements.

In cases where the overall building programme is such that the Contractor will need to return for the purposes of
regulation, adjusting, etc. to portions of the buildings which by that time may be in the occupation of the
Employer, the Contractor shall allow in his tender accord ingly and shall take all necessary precautions against
damage when working in such areas.

11 RESULTS OF TESTS

If the test results show that the plant and equipment is not functioning in a satisfactory manner or providing the
requirements of this Specification, the Project Manager shall decide whether this is due to incorrectness of faulty
work by the Contractor if this be the case, the Contractor shall, when called u pon, carry out at his own expense
such alterations, replacements and adjustments as may be required, to the Project Manager's complete satisfaction.

The Project Manager's decision as to what constitutes a satisfac tory test shall be final, binding on and conclusive
against the Contractor.

12 AS-NEW CONDITION

At the time of handover of the Contract Works after the Period of Mainten ance, the whole installation shall be in
`as-new' condition.

The Contractor shall, during the course of the Contract, protect all plant and equipment and shall restore/repaint as
necessary before completion of the Contract.

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SECTION 2 - SCOPE OF WORK

1 EXTENT OF WORK

The work embraced by this specification covers the supply, delivery on site, installation, testing, commissioning
and maintenance of fire services installation of the building in accordance with this specification and associated
drawings, and without abrogating the more extensive details described elsewhere in the specification and
drawings, includes the following :

1.1 Water Supply Pipe-work and Valves from the Domestic Water System to the FS Storage Tanks.

1.2 A complete Automatic Sprinkler System.

1.3 A complete Hydrant System.

1.4 A complete Fire Alarm and Detection System.

1.5 A complete Street Hydrant System.

1.6 Portable Fire Extinguishers.

1.7 Complete all relevant Electrical Works.

1.8 Interfacing Works with Other Trades.

1.9 Painting of Pipe-work and Equipment.

1.10 Testing and Commissioning.

1.11 Provision of twelve (12) months Operational Maintenance and Breakdown Services.

1.12 Provision of Operating Instructions and Maintenance Manuals.

1.13 Liaison with Fire Services Department to obtain all necessary certificates and approvals, including the
completion of all Forms, Submission Drawings and Payment of any fees and charges.

All the costs for all the tests required by Fire Services Department shall be included.

1.14 Provision of Spare-parts.

1.15 Training of the Employers Staff for proper operation of the entire systems.

1.16 Provision of the necessary fire services installation which include sprinkler pump, temporary water
tanks, pipe-work, sprinkler head, control valves, FS inlet, fire hydrants, fire pumps, c onnection of water
supply, conduit and wiring etc. to form a workable system required for the Temporary Occupation
Permit.

1.17 To attend to TOP inspection and CSC inspections regardless of whether these inspections are carried out
after the defect liability period.

1.18 All other works and systems as specified in the Contract Document or shown on the Drawings.

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2 WORK BY MAIN BUILDING TRADE

2.1 All concrete equipment plinths and concrete piers in plant-rooms, keyed to the floor slab and graded
where required. Plinths and concrete supports shall have shapes and dimensions as indicated on
detailed drawings to be provided by the Fire Services Trade.

Concrete inertia bases including steel frameworks and reinforcements for all the pumps and detailed
construction drawings shall be provided by Main Building Trade.

2.2 The building in of all pipe sleeves, puddle flanges and equipment holding down bolts, where required to
be built in during construction.

The Contractor shall supply all bolts, sleeves, and puddle flanges and detailed drawings accurately
positioning such items.

The Fire Services Trade shall provide templates to locate items for which normal building tolerances are
unsuitable.

2.3 Access hatches, doors and panels as required in false ceilings, m asonry riser, masonry shafts, walls, roof
spaces, plant-rooms and at other places by this Contractor and in accordance with his details to allow
access for adjustment, maintenance and cleaning.

Detailed requirements shall be instructed on drawings sufficiently well in advance of the work and
submitted to the Main Building Trade for approval by the Project Manager.

2.4 All cutting, patching, framing up, furring in, chasing and making good associated with the building
construction for the passage of ductwork, pipes, conduits and grilles, etc. Details on drawings shall be
provided by this Trade.

2.5 Supply and installation of hose reel cabinets, fire service inlet cabinets.

2.6 Under-flashing of all roof penetrations for cables and pipes as well as over-flashing.

2.7 Provision of hoisting beams or hooks cast in the structure inside of the fire pump rooms for hoisting of
fire services equipment.

2.8 Excavation and backfilling of pipe trenches.

2.9 Provision of all concrete fire service tanks complete with suitable ladders and access manholes. The
Contractor shall supply and install the pipe fittings and water level control for the tanks. The pipe
fittings shall include incoming pipe, drains, overflow and outgoing pipes.

2.10 Provision of fire-rated enclosure ( such as durasteel ) for wet riser system pipe -work including from the
breaching inlets and PUB supply main to wet riser tank, transfer pipe to roof tank excep t those pipe-
work running inside the pipe duct, pump room and open area.

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3 ELECTRICAL TRADE

The following will be provided by the Electrical Trade :

3.1 The incoming electrical power cables to the starter panels of the pump shall be provided by the
Electrical trade. The termination of incoming cables to the starter panels shall be by the Electrical trade.

This trade shall be responsible for extending the power supply and other accessories thereafter to the
respective equipment for necessary control and operation requirements.

3.2 For small power equipment such as sub-indicator board, electrical power supply will be provided by the
Electrical trade terminating as fused spur unit, isolating switch, socket outlets etc.

The trade shall be responsible for extending the power supply and other accessories thereafter to the
respective equipment for necessary control and operation requirement.

3.3 Provision of an earthing terminal in each Fire Command Center / Fire Pump Room for supplementary
equipotential bonding of the fire services equipment.

The Fire Services Trade shall supply the power requirements of each of their proposed items of plant
and equipment.

The Fire Services Trade shall supply and install common fire alarm signals in the form of two pairs of
normally closed dry conduits in an interfacing panel beside the SIB Panel or the FS Control Room to
initiate the emergency broadcast function of the Public Address System and the initiation of the
Emergency Generator.

4 PLUMBING AND DRAINAGE TRADE

The following shall be provided by the Plumbing and Drainage Trade :

 Provision of City Water supply from the water source or city mains to the combined FS and Sprinkler Tanks
including gate and ball float valves.

 Provision of drainage facilities for each pressure reli ef / parity valve.

The Fire Services Trade shall supply and install all drainage pipes from the pressure relief / parity valves to these
drain points. The FS Trade shall also provide the control modules and wiring, etc., to shut down the gas
motorized valves in case of fire.

5 ACMV TRADE

The Fire Services Trade shall provide a pair of 24 Volt DC contact with control / monitor modules to the fan
control panels so that in the event of fire, the fire zone's SIB can shut down the aff ected AHU and fans and / or
switch on/off the relevant staircase pressurization/smoke free lobby supply and exhaust ventilation fans.

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6 BAS TRADE

The following shall be provided by the BAS Trade :

6.1 Signal indication on the BAS for the following status and alarm signals :

 Fire Alarm Signals for Smoke / Heat Detectors, Break -glass Units and Flow Switches.

 High and Low Level Alarms Signals for Fire Services Tanks.

 Power Supply Failure Alarms for Sprinkler / Jockey Pumps, Fixed Fire Pumps and Fire
Annunciator Panel.

 Running Signals for Sprinkler / Jockey Pumps and Fixed Fire Pumps.

 Details are indicated in the attached BAS point schedule.

6.2 Interfacing connection for the above signals shall be provided by the Fire Services Trade from the
control console. Further connection of the signal to the BAS outstations shall be done by the BAS
Trade.

6.3 When fire occurs, the SIB will send a fire alarm signal to the BAS FPU through a pair of hard wire.
The CPU will switch off the relevant AHU. After the fire alarm returns to normal, the BAS shall be
able to switch on the AHU by the BAS computer keyboard.

7 INTERFACING WITH OTHER AUTOMATIC DEVICES

The Fire Service Trade shall provide a 24 Volt DC contact with control module for the following automatic
device, if any :

 Fire / Smoke Shutters;


 Automatic Sliding Doors;
 Magnetic Door Catches;
 Automatic Drop Panels;
 Hatch Panels.

8 INTERFACING WITH LIFTS CONTRACTOR

The Fire Services Trade shall provide a pair of hard wire with 24 Volt DC contact and control module from the
nearest SIB to each lift machine room for lift homing in case of fire. Each homing signal sent to each lift
machine room shall consist of two signals :

8.1 Down to main landing floor ( 1st Storey );


8.2 Other floor other than main landing floor.

9 INTERFACING WITH ANCILLARY SYSTEM CONTRACTOR

The Fire Services Trade shall provide the adequate Volt-free output contacts from the control console to the
Ancillary Systems ( such as, Public Address, Security, CCTV, etc. ) trades to activate the necessary control
sequences in case of fire.

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10 INTER-RELATED WORK OF THE FIRE SERVICE SYSTEMS

10.1 All the Fire Pumps and Water Tanks Level Status Signals shall be transmitted to the control console via
the nearest SIB and repeat the same signals to BAS.

10.2 Down Stream Pressure of each pressure reducing valve for the hose reel system shall be monitored by
the Fire Alarm System.

11 REGULATIONS

Unless expressly stated the contrary, all materials and equipment supplied by the Contractor shall comply with
the applicable provisions of the British Standards having authority in the country of installation. When a
standard is referred to, that standard shall be the latest published edition thereof, unless otherwise stated.

Where the Contractor's standards differ from those specified but comply with the standards of the country of
origin, the deviations shall be clearly indicated and the relevant published standards shall be included in the
tendering documents. Such deviations shall be cross-indexed with the published standards.

The Contractor in carrying out the Works described in this Specification shall also comply in all respects with the
following local requirements of :

I.1. Hydrant and Sprinkler

I.1.1. Peraturan Menteri Pekerjaan Umum Nomor : 26/PRT/M/2008 tanggal 30 Desember 2008 tentang
Persyaratan Teknis Sistem Proteksi Kebakaran pada Bangunan Gedung Dan Lingkungan

I.1.2. SNI 03-1735-2000 tentang Tata Cara Perencanaan Akses Bangunan dan Akses Lingkungan untuk
Pencegahan Bahaya Kebakaran pada bangunan Gedung

I.1.3. SNI 03-1745-2000 tentang Tata Cara Perencanaan dan Pemasangan Sistem Pipa Tegak dan Slang
untuk Pencegahan Bahaya Kebakaran pada Bangunan Rumah dan Gedung

I.1.4. SNI 03-3989-2000 tentang Tata Cara Perencanaan dan Pemasangan Sistem Springkler Otomatik
untuk Pencegahan Bahaya Kebakaran pada Bangunan Gedung

I.1.5. SNI 03-6570-2001 tentang Instalasi Pompa yang Dipasang Tetap untuk Proteksi Kebakaran

I.1.6. NFPA 20 : Installation of Stationary Pumps of Fire Protection, 2007 edition.

I.2. Fire Extinguisher

I.2.1. Keputusan Menteri Negara Pekerjaan Umum Republik Indonesia Nomor : 10/KPTS/2000 tentang
Ketentuan Teknis Pengamanan terhadap Bahaya Kebakaran pada Bangunan Gedung dan Lingkungan

I.3. Fire Alarm

I.3.1. Peraturan Menteri Pekerjaan Umum nomor 26/PRT/M/2008 tentang Persyaratan Teknis Sistem
Proteksi Kebakaran pada Bangunan Gedung dan Lingkungan

I.3.2. SNI 03-3985-2000 : Tata Cara Perencanaan, Pemasangan, dan Pengujian Sistem Deteksi dan Alarm
Kebakaran untuk Pencegahan Bahaya Kebakaran pada Bangunan Gedung.

I.3.3. SNI 04-0225-2000 : Persyaratan Umum Instalasi Listrik 2000 (PUIL 2000)

I.3.4. Permenaker No. PER.02MEN/1983 tentang Instalasi Alarm Kebakaran Automatik


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SECTION 3 - SYSTEM DESCRIPTION

1 AUTOMATIC SPRINKLER SYSTEM

General

The entire development shall be protected by the sprinkler system, except the electrical plant rooms, cable ducts.
Water shall be fed into the piping network from main water supply.

All sprinkler heads locations are tentatively marked on the drawings. The Contractor shall allow for any
adjustments of positions of sprinkler heads within 1.5 m radius from the positions shown on the drawings without
any cost and time implications to the contract.

All flow switches and subsidiary valves including Alarm Control Valve (ACV) and Branch Control Valve (BCV)
shall be installed and interfaces with the detection system for monitoring on MCFA and indicating purposes.

2 HYDRANT SYSTEM

Hydrant system shall be provided for whole property area which fed water from the main water supply.

3 AUTOMATIC DETECTION AND FIRE ALARM SYSTEM

The building shall have a central computerized control console inside the Control Room.

The system shall consist of a control console, detectors, fire alarm bells, break glass units, sprinkler water flow
switches, etc. in order to provide each zone of the building an early warning of fire to the occupants.

A mimic panel with LED indicators showing the overall fire services system of the entire deve lopment shall be
provided inside the Control Room.

Whenever a fire alarm signal or equipment monitoring status / fault signal is detected, sequential function /
commands of the relevant system shall be issued out by the control console :

3.1 Visual and audible alarms in the control console

3.2 The control console will display the exact fire zone location code and occurring time on the colour
monitors and these will be recorded on the printers in highlighted or emphasized mode.

3.3 The system will search the appropriate graphic floor plans and display it on the colour monitors. The
fire zone portion on the floor plan shown on the display shall be highlighted in different colours and
flashed simultaneously. At the same time, issue the operation guide and instruction by simple text on
the colour monitors for the operators.

3.4 The system will send out fire alarm signals to the following :

 The homing signal to the relevant lift machine rooms


 The respective staircase pressurization fans
 PA system to announce pre-recorded message.

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Hotel TRANS Bali

4 MAIN FIRE ALARM CONTROL PANEL

The Fire Alarm Control Panel shall contain a microprocessor based Central Processing Unit (CPU). The CPU
shall communicate with and control the following types of equipment used to make up the addressable system
: addressable detectors, addressable modules, printer, annunciators, and other system controlled devices.

The equipment shall be include of :

1. System Capacity and General Operation ( Full Addressable System – 5 Loops )


2. Central Microprocessor
3. Display Unit
4. Signaling Line Circuit Interface
5. Serial Interfaces
6. Power Supply
7. Operators Controls
8. Printer
9. Field Programming
10. System Operations

5 FIREMAN TWO-WAY COMMUNICATION SYSTEM

The Fireman Two-way Communication Systems shall be provided in the security office. The complete system
shall comprise of the master intercom handset together with selector switches at the FCC's and various intercom
stations as shown on the Drawings.

System communications shall be established by linking up each intercom station to the FCC Fire Intercom master
panel by dedicated telecom cables which shall be protected from the fire effect.

Power supply for all equipment shall be centralised and fed from the master inte rcom panels. All batteries and
rectifiers shall be included in this contract. The system shall be a duplex communication system of master-
remote type. Communications shall be possible between any remote intercom station by the appropriate selection
of switch at the master intercom panels.

Calls can be addressed from the master intercom panel to any remote intercom station or vice versa. A call tone
initiated at the station shall enable a speech channel and communications can commence.

The raising of a remote intercom handset at any location shall generate distinctive audible and visual flashing
signals at the control console, indicating the zone where the handset at the control console shall cancel the
audible signal and replace the flashing signal by a continuous visual signal.

The call can be reset by "On-Hook" the handset at the remote station or throw the master intercom panel by
answering the call and then push the reset button. The Fireman Intercom System shall be arranged so that each
handset can operate on a private line basis with the master handset.

When additional handsets are lifted from other remote stations during a conversation, corresponding visual
flashing signals on the control console shall be energised.

The operator at the main station shall be able to select any remote station called-in by pushing the related buttons.
Provisions shall be made such that remote stations and the main station by the appropriate selection of push
buttons. Supervisory circuitry shall be provided for the System to detect any fault on the remote station, wiring,
control equipment, power supply etc. to ensure proper operation of the System.

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SECTION 4 - AUTOMATIC SPRINKLER SYSTEM

1 GENERAL

A complete automatic sprinkler system shall be supplied and installed in accordance with the drawings, latest
requirements of the Local Fire Authority, NFPA Rules and the requirements described hereinafter.

2 HAZZARD CLASSIFICATION OF OCCUPANCIES

The sprinkler installation in the various areas shall be based on the following hazard classification as defined by
the NFPA Rules :

 Basement Area - OH II.


 Hotel Area - OH II

3 SPRINKLERS PIPE-WORK

Sprinkler pipe-work shall be supplied and installed in the manner described in the section on ‘Pipe -work’ except
as modified hereinafter.

Sprinkler pipe-work shall be so installed so that it can be drained to the installation control valve. Trapped
sections of the pipe-work, if any, shall be drained through permanent pipe-work fitting with drain valves and
brass plugs or caps. Site conditions may dictate additional drain points and allowance shall be provided in this
contract.

4 SPINKLER HEADS

4.1 General

Sprinkler heads shall be of NFPA, FM or UL listed in Quick Response type. They shall be tested to
withstand a water pressure of 3500 Kpa. They shall be tested of approved pattern with deflectors for
either upright, pendent or concealed application as required.

4.2 Type and Finish

Sprinklers on suspended ceiling shall be glass bulb, chrome plated, miniature, fully recessed spray
pattern type with 75 mm diameter chrome plated screw on escutcheon plate. Sprinkler and escutcheon
plate combination shall be designed such that the ceiling can be installed or removed after the sprinkler
heads are installed. All exposed metal parts of the sprinkler heads shall be chromium plated unless
otherwise specified.

In concealed spaces and service areas, the sprinkler he ads shall be glass bulb plain brass spray pattern
type. The final colour of the concealed ( fully recessed ) type sprinkler cover plate shall match with the
colour of the interior finishes as directed by the Architect.

4.3 Temperature Rating

The temperature rating of sprinkler heads shall be selected with regards to the occupancy of each
protected area. Sprinkler heads shall generally have a nominal temperature rating of 68 ˚C. In areas
where it is generally warmed like kitchen areas, the sprinkler heads shall have a temperature rating of
79˚C or higher. The heat sensory element shall have a reaction time of not more than two (2) minutes.
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Hotel TRANS Bali

Generally, temperature rating of each sprinkler head located in specific occupancy area shall be as
follows :

Room / Space Sprinkler Type Temp. Rating

Attic Systems Quick Response – ventilated 100° C (212° F)


Quick Response – unventilated 141° C (286° F)

Dry pipe Systems Quick Response – ventilated 100° C (212° F)


(unoccupied spaces)
Quick Response – unventilated 141° C (286° F)

Mechanical / Electrical Quick Response 68° to 77° C


(155° to 170° F)

Balcony (combustible) Quick Response – corrosion 100° C (212° F)


resistant, dry, side wall

Porches Quick Response – corrosion 100° C (212° F)


resistant, dry, side wall

Parking Structures Quick Response 100° C (212° F)

Elevator Machinery Quick Response 100° C (212° F)

Swimming Pools Quick Response – corrosion 68° to 77° C


(Indoor) resistant (155° to 170° F)

Sauna / Steam Rooms Quick Response – corrosion 141° C (286° F)


Laundry Dryer Plenum resistant

Walk-in Coolers / Quick Response - dry pendant 74° C (165° F)


Freezers

4.4 Orifice Sizes

The sprinkler head orifice sizes shall be as follows unless otherwise specified on the drawings :

Orifice Size Hazard Class

15 mm Ordinary hazard
20 mm Extra High Hazard

4.5 Spare Sprinkler Heads

The number of spare sprinkler heads shall be supplied 5% of total sprink ler head installed. There spare
sprinkler heads, spanner and a test record book shall be kept in a signal red baked enamel steel cabinet
of 1.6 mm thickness. The cabinet shall be completed with lock under the master key system and be
installed in the building control room or engineers’ room.

4.6 Sprinkler Installation

Sprinkler heads shall be located in position shown on the drawings. While slight relocation may result
from building construction features or interference from other services, the maximum s pacing between
sprinkler heads and coverage area shall not exceed 1.5 m.

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Allowance shall be made for such relocations within a radius of 2000 mm of the indicated positions
without additional cost. The Fire Protection Services Trade shall coordinate wit h the ceiling trade to set
out the sprinkler locations to suit the site location of the unit grid.

In general, all sprinklers shall be located at the centre of the ceiling unit. Chrome plated wire mesh
guards shall be used to protect the sprinkler heads which are liable to accidental or mechanical damage.

5 SPRINKLER ALARM SIGNAL

A sprinkler alarm signal shall be transmitted to Fire Alarm Panel via the monitoring module in order to
monitoring the status of all flow switches. The zone circuits shall be of continuously monitored. Time delay
device shall be used in conjunction with each flow so as to avoid any false alarm due to surges.

6 SPRINKLER CONTROL VALVE SETS

Sprinkler control valve sets shall be NFPA / local authority approved type. Each control valve set shall be
complete with the following :

6.1 Main stop valves and subsidiary valve with indication showing ‘ON/OFF’ status ( the status shall be
monitored by the fire alarm and central control console via micro switches fitted to each valve ).

6.2 Alarm Valve


6.3 Water motor alarm and gong ( 300 m diameter )
6.4 Test and drain valve.
6.5 Pressure gauges to indicate upstream and downstream system pressure.

Every stop valve in the sprinkler installation including the main stop valve shall be secured opened by a leather
strap and brass lock water the master system and shall be fitted with a label indicating the area protected.

7 FLOW SWITCHES

Flow switches shall be provided and installed for each zone or floor as indicated on the drawings. Flow switches
shall be UL or FM listed in Retard type and approved by the local authorise. Adequate space shall be allowed
above the pipe-work for the installation of flow switches.

Switch and base plate shall be constructed of cast aluminium or hot dip galvanized cast s teel and the paddle shall
be copper or stainless steel. Rubber gasket shall be provided between the base plate and cover. The paddle shall
be able to be trimmed to size on site and shall be suitable for local electricity supply.

The unit shall contain an adjustable 0 – 6- sec. constant recycling retarding device to prevent false alarm from
surges. The assembly shall be properly rated and be suitable for each system working pressure.

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SECTION 5 - HYDRANT INSTALLATION

1 GENERAL

Hydrant Pipe-work shall be supplied and installed as shown on the drawings.

2 HYDRANT PIPEWORK

The Hydrant pipe material shall be medium duty galvanised steel conforming to BS 1387. A 65 mm landing
valve and a 40 mm diameter isolating stop valve shall be provided on the Hydrant Boxes.

The isolating valve shall be operated by a hand-wheel on which shall be permanently marked the direction of
opening by means of an embossed arrow or the word “OPEN”.

The union shall be fitted between the isolating stop valve on the feed pipe and the hydrant hose to enable
individual hydrant hose to be dismantled for maintenance or overhaul.

Landing valves with a 65 mm instantaneous female complying outlet fitted with a removable brass plug secured
by a chain, hand-wheel renewable valve washer confirm with the Local Fire Brigade requirement to be installed
in every hydrant box, incorporated with hydrant valve.

3 HYDRANT HOSE

Unless otherwise shown on the drawings, hydrant hose shall be the canvas hose type with 40 mm diameter, 30 m
length. The hose shall be continuous, non-chinking cotton yarn, polyester fibre and black rubber lined
complying with BS 6391. ‘Hose for Fire Fighting Purposes’ terminating in an approved nozzle.

Connection of hose to both outlet bulb assembly and to nozzle shall be by steel cadmium plated hose clips. The
hose shall be of fitted pressed steel comb. It shall rotate freely on hinges. The approved nozzle shall be chrome -
plated brass.

It shall be adjustable for jet or spray pattern with complete shut-off. The hose shall be suitable for operation at a
maximum working pressure of 16 bars. The pressure at the hose required to deliver 6.5 l/s and a throw of 6 m
from the nozzle. If the hose reel requires a higher pressure drop, the Contractor shall increase the pump head
accordingly.

4 SIAMESE CONNECTION

General

Siamese Connection shall be supplied and installed but not limited to for the following systems :

4.1 Automatic Sprinkler System


4.2 Hydrant System.

Siamese Connection shall be installed at position on the Ground Level as shown on the drawings. Siamese
Connection including the check valve should be of the same size as the connecting pipe line.

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SECTION 6 - FIRE EXTINGUISHERS

1 GENERAL

The location and quantity of the fire extinguishers shall be installed in accordance with the architectural
drawings and local regulations.

Every fire extinguisher shall be manufactured to comply with the following appropriate British Standards and
shall be approved for use by the Local Fire Authority :

 BS 3326 - Portable Carbon Dioxide Fire Extinguisher;


 BS 3465 - Portable Dry Powder Type of Fire Extinguisher;
 BS 1721 - Portable Fire Extinguisher of the Halogenated Hydrocarbon type.

All fittings and safety features necessary for the fire extinguishers to be approved for use as a complete unit shall
be incorporated.

2 INSTALLATION

Each fire extinguisher shall be suitably installed for upright instantaneous operation.

Wall extinguishers shall be mounted 1.2 m above the floor level. Suitable hangers or brackets shall be provided.

The necessary operation, maintenance and reloading instructions shall be clearly displayed permanently on the
body.

All fire extinguishers installed other than inside electrical and mechanical plant rooms, shall be complete with
metal cabinets. The metal cabinet shall be painted signal read and be complete with glass front and master key
lock.

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Hotel TRANS Bali

SECTION 7 - FIRE DETECTION AND ALARM EQUIPMENT

1 GENERAL DESCRIPTION

The Fire Detection System shall comprise a control console in the building, connected to Fire Detection Devices,
Alarm and Control Devices, located throughout the protected building area.

The Main Panel shall continuously monitor the analogue status of all sensing devices and initiate action when a
fire or smoke condition is present and pass on information to the control console via the multiplex cable.

All decisions are to be taken by the Main Panel and sensing devices must not switch into an alarm state. The
alarm management shall be field configurable from the Main Panel via a keypad to enable the system to be
tailored to suit the protected building and to permit future changes.

This configuration shall be maintained under power failure conditions. The Main Panel shall have front panels
comprising of indicating LED, control and plasma text display, as described in detail later.

The occurrence of an event must instantly display the details in text upon the screen, includ ing the location and
repeat on the control console. Main Panels are to have facilities for operating as stand alone units

The following submissions are required to be made :

1.1 Complete System Design, Catalogues, Full Technical Information, Approval Certificates and Complete
Shop Drawings for the entire system including components such as detectors, break glass unit, alarm
bell, zone chart, etc.

1.2 Central Control Equipment Layout.

1.3 Any calculation and design information related to the system as requested by the Project Manager.

2 CONTROL CONSOLE / CENTRAL CONTROL CONSOLE

2.1 General

The building shall have its own control console in the security office.

A micro-processor based control console complete with the following peripherals shall be provided.

It shall consist of, but not be limited to, the following for a complete working system :

2.1.1 A Central Processing Unit ( CPU ) of at last 32 bit device and supplied with 64 MB of
main memory. A Hard Disk of 500 GB formatted capacity for system back-up purposes (
not to be used for system on-line operation ).

2.1.2 System Display and Operating Terminal ( High resolution LED Screen ) at the control
console. All messages display shall be in plain English text. No coded messages shall be
used for signal display.

2.1.3 All control functions shall be done via the system display and operating terminal by means of
mouse or key pad. All control functions shall be guided in plain English.

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2.1.4 The control console shall support a High Resolution colour graphic LCD monitor of 24
inches diagonal size with resolution of 1920 pixel horizontal, 1080 lines vertical and the
mouse or key pad.

2.1.5 Mimic panel with LED indicator.

2.1.6 USB Port and 2 (two) Flash disk with minimum capacity of 2 Gigabyte for system/data back-
up.

2.1.7 24-pin Impact Dot Matrix Printer.

2.1.8 Keyboard.

2.1.9 Necessary I/O Analogue / Digital Interface Terminals.

2.1.10 Power Supply Unit with maintenance - free standby batteries ( e.g. Ni-cad, Lithium, lead-
acidic ) to back up the system in full operation in 4 (four) hours.

The memory data for all panels' or indicator boards' configuration and system operation shall be held in
non-volatile read-only memory. If non-volatile memory is substituted by battery-back RAM, removal
of the board shall not cause loss of memory.

However, if such removal will cause loss of memory, then the card containing the memory shall have
battery back-up for up to 72 hours on the board itself. Such batteries shall have a life span of 10 years.

The Control Console shall be of modular design and shall consist of standardised hardware and software
packages.

Adequate spare socket space for housing of module cards shall not be less than 10% of the entire
development capacity. Future changes and additions shall not affect the normal working condition of
the existing system.

The data base including the sensors address and groupings shall be able to be modified on site without
the necessity of burning EPROM chips and special programming tool. The system shall be able to
perform Alarm Verification at the SIB on individual and group sensors in order to minimise the false
alarm.

The data segregation at each control console shall be determined by level of password access, i.e.,
certain data that are available to an operator with a higher level of access may n ot be available to
another operator with a lower level of access, at the same control console.

The "masking" of data to suit each level of operators, may be on location or geographical basis or
system type basis and shall be altered through simple software reprogramming to suit the changing
needs of the users or owners, without any future additional costs implication.

Class `A' wiring loop in separate conduit system shall be provided for the following such that in the
event of the open circuit in the loop, all data communication shall remain fully operational :

 Fire Detection / Alarm Loops between Main Panel and field devices / sensors.

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2.2 Central Processing Unit ( CPU )

The CPU manages communication between the other sub-assemblies in the control console. The CPU
shall execute control-by-event programmes, which shall be stored in non-volatile programmable
memory.

This means that even if the power supplies and batteries fail, the control-by-event programmes will not
be lost.

The memory of the CPU shall have enough spare capacity of 50% for future expansion and interfacing
with other phases. The CPU shall provide a built-in real time clock of accuracy +/-1 minute per year.
The CPU shall provide with auxiliary contacts for general system trouble and general system alarm.

The CPU of Control Console shall also provide an RS 232C port which allows the access to each tower
for :

 Point Information / Database


 Point Programming
 Reporting
 The Control Console's Application Programmes

with unrestricted level, time of day and priority together with access of the database for information and
programming.

A full listing of the database and the application software must be given to the Employer for future
reference. A full operating software ( including changes made locally ) shall be held on the non -
volatile read-only memory in the CPU, but all default software shall be held in the Main Panel.

3 POWER SUPPLY

Each Main Panel shall have its own essential power supply and back-up batteries / chargers.

The supply mains shall be terminated on a switch just next to the SIB and control console and with incoming
double pole control fuse of adequate capacity to meet the estimated maximum load.

In addition to the main AC supply, a stand-by battery shall be provided. The AC power battery supply healthy
bulbs shall be provided on the SIB and panels.

The battery shall be of 24 Volts heavy duty, maintenance free, lead acid or nickel cadmium or lithium battery. It
shall be sufficient capacity to maintain the system in continuous operation of not less than 24 hours.

In addition, it shall be capable of supplying the full and sufficient emergency evacuation alarm load for at least
two hour. It shall be completed with trickle and booster charger, and charging current selector. The battery shall
be housed in a separate cubicle. A dummy load tester shall be provided for testing the batteries.

4 DETECTORS / LINE DEVICES

4.1 General

Detectors and other line devices shall operate on a 2 wire circuits, for both power and two -way
communication between the device and the panel.

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Each device or detector must be uniquely identifiable by the control pan el. This is to be achieved by
pre-setting the address in the detector base. Removal of a detector must not cause the address to be loss
off line.

Detectors shall mount to a twist-lock base. The base shall be common to all detector types, and it shall
be possible to interchange detectors from one base to another without special tools or equipment.

Each detectors shall carry a built-in 'type' code which shall constantly verified against the data base in
the control panel.

The feature ensures the operator shall be notified if the wrong type of detection being plugged into the
base. Removal of the unit from its base shall cause a fault alarm signal to be given.

The detector shall also can operate reliably up to 95% relative humidity. The detectors' electronic
circuits must be solid state and hermetically sealed to prevent the operation being impaired by dirt, dust
or humidity.

The detectors shall operate normally in an environment with air velocity from zero up to 12 m per
second.

The reference chamber of the detector shall be sealed to prevent from back pressure air flow, dust and
insects. The sensing chamber shall be protected by a fine mesh screen.

If cleaning is required, it is preferable that the cover shall be remove d with a special tool to obtain
access to the screen and chamber.

4.2 Ionisation Detector

The ionisation fire and smoke detector shall be an semi-addressable analogue unit which continuously
measures the products of combustion in the air, and gives a proportional analogue output.

It shall comply with the requirement of EN 54 Part 7. The sensitivity of each detector shall be
individually adjustable from the control panel. It shall be possible to measure and display each
detectors sensitivity at the control panel.

When contamination causes a detector's sensitivity to shift, the panel shall recalibrates to compensate.
When contamination becomes excessive, the panel shall indicate a "detector maintenance required"
signal.

The detector shall be a dual-chamber type fully compensated for temperature, humidity and barometric
changes. The radioactive source shall be less then 1 micro-curie of Americium 241, and shall comply
with all Atomic Energy Agency requirements. A Light Emitting Diode (LED) on the base must
illuminate when a detector is in alarm.

4.3 Optical Smoke Detector

The optical smoke detector shall be an semi-addressable analogue unit which continuously measures the
smoke level in the air, and gives a proportional analogue output. It shall comply with the requirements
of EN 54 Part 7.

When contamination causes a detector's sensitivity to shift, the panel shall recalibrates to compensate.
When contamination becomes excessive, the panel shall indicate a "detector maintenance requi red"
signal.

The detector shall be an optical light scattering type sensitive to visible smoke and be stable under all
environmental conditions.
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The internal test and calibration circuits shall use the same optical elements as the smoke sens ing
circuits, to ensure reliability. A Light Emitting Diode ( LED ) on the base must illuminate when a
detector is in alarm.

4.4 Heat Detector

The heat detector shall be an semi-addressable analogue unit which continuously measure the
temperature of the air, and gives a proportional analogue output. It shall comply with the requirements
of EN 54 Part 5, Grade 1.

The detector shall be a thermal sensing type which provides close tolerance performance under all rates
of temperature rise conditions.

A Light Emitting Diode ( LED ) on the base must illuminate when a detector is in alarm.

4.5 Alarm Bells and Circuits

All alarm bells shall be plastic moulded, corrosion proof, Horn & Strobe function and 24V AC with 20
mm conduit entry except as otherwise specified. It shall not be connected directly into the addressable
loop.

Alarm bells shall be at least 115 mm dimensions and of weatherproof construction. The bells shall be
able to produce two ( 2 ) tones of alarm.

4.6 Call Point Units

The call point shall be an “Manual Pull Station” unit which plugs-in to a pre-wired wall mounting box.
Lifting the cover only shall not operate the alarm.

Call points must bear the legend “LIFT AND PULL”, and must be moulded in red plastic. They must
be at least 115 mm dimensions, and are to be suitable for surface or semi-flush mounting.

A Light Emitting Diode ( LED ) must illuminate when a call point is in alarm.

Removal of a call point shall not cause disconnection of the wiring, and shall not interfere with the
remaining devices on the line.

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SECTION 8 - PIPEWORK

1 GENERAL

The word `pipe-work' or `piping' shall mean all pipes, drains, tubes, pipe fittings, valves including hangers,
brackets, anchors, expansion devices, sleeves, and all accessories connected there to for the complete piping
installation.

All material installed shall be brand new. Used material shall not be accepted. Pipes shall have colour banded to
identify different grades. In addition, all underground piping shall be wrapped in polyethylene.

Pipelines accessories such as gauges, meters, control devices, etc. shall have the same working pressure rating as
the associated pipe-work.

All pipe-work shall be free from burrs, rust and scale and shall be cleaned before installation. All personnel
engaged on welding operations must possess a certificate of competence issue d by an acceptable / recognised
authority. All pipes and fittings supplied shall be as listed in the latest relevant Authorities' approved list, if
required.

Prior to any ordering or installation, the Contractor shall furnish the following information f or endorsement :

 Manufacturer for all pipes and fittings.

 Specification and standard for all pipes and fittings.

 Manufacturers' data for all valves, strainers, pipe hangars, mechanical couplings, flexible or expansion
couplings, gauges and for any other equipment as may be requested by the Project Manager.

 This shall include printed installation, operation and maintenance instructions, performance data, complete
parts lists, materials specification, recommended spare parts lists and any other informat ion as may be
requested by the Project Manager.

 Details of all pipe supports, thrust blocks and anchors.

Submit pipe testing and cleaning procedures for acceptance.

The Contractor shall include for all valves necessary for the proper completion, worki ng, isolation and regulation
of the installation. The drawings indicate the nominal size of pipes and the manner in which the various piping
systems are to be installed.

The actual work involved shall be ascertained by the Contractor, who shall co -ordinate the pipe-work installation
with the work of other trades and services.

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2 PIPE MATERIALS

Pipe and fittings for the various services shall be in accordance with the following table :

PIPE PIPE DESCRIPTION FITTINGS / JOINTS


CLASS

A Galvanised Mild Steel to BS 1387 Galvanised Mild Steel Fittings to BS 1740,


‘Medium’ Grade from 20 mm to 150 mm Flange Joints to BS 5404 and Screw Joints
dia. to BS 21 for pipe size up to 50 mm dia.,
flanged joints for pipe size 65 mm. dia and
above or mechanical coupling (Victaulic).

B Galvanised Mild Steel Pipe to BS 1387 As for A


‘Heavy’ Grade from 20 mm to 150 mm dia.

C Galvanised Mild Steel to BS 3600 for size As for A


200 mm dia. and above.

D Black Steel Pipe to BS 1387 ‘Medium’ Black Mild Steel Fitting to BS 1740, Flange
Grade from 20 mm to 150 mm dia. Joint to BS 4504, Screw Joint to BS 21 for
pipe size up to 80 mm dia., flange joint for
pipe size 100 mm dia. and above.

E Black Steel Pipe to BS 3601, JIS G 3454, As for D


STPG 38, Schedule 40.

F Light Gauge Copper Pipe to BS 2871 Table Copper Compression Fitting to BS 864 Part
Y for Internal Services, Table 3 for General 2 or Capillary Joint and Slip-in Flange
Engineering Services and underground welded to pipe to BS 4504 from pipe size
pipework. 65 mm dia. and above.

SYSTEM MATERIAL

System/Services Pipe-work Class

1. Sprinkler System - All D

2. Hydrant System - All D

3. Overflow and
Drain Pipe - All A

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Hotel TRANS Bali

3 PIPE JOINTS

3.1 Different materials Joint

3.1.1 Ductile Iron Pipes

In general for all types of joints the pipe, the joint and jointing ring or material shall be
thoroughly cleaned of dirt, grease and grit before any jointing commences.

The pipe shall be properly supported, bedded and lined up before the joint is set up and made.
Spigot and socket joint with rubber ring shall be made in accordance with the manufacturers'
detailed instructions.

The joint rings shall be cleaned, lubricated with the manufacturers' recommended material and
accurately positioned. The joint shall be firmly pushed in. No lead caulked joints would be
permitted.

Flange joints shall be carefully cleaned, centred and lined up with only 3 mm allowed for the
gasket between the faces of the flange. The flange gasket shall be carefully positioned and
held by the flanged bolts. The bolts are to be tightened evenly and steadily all round the order
of tightening being alternate or opposite as directed.

3.1.2 Miscellaneous Pipe Joints

Other type of proprietary made mechanical couplings such as Victaulic joints, can be used
subject to Project Manager's acceptance/approval. All screwed joints shall be made in
accordance with BS 21 using jointing compound carefully selected to suit the type of servic e.

Sufficient joints shall be provided to ensure that access to equipment for maintenance, removal
and replacement can be effected without dismantling large sections of pipe -work or adjacent
plant. Where pipe-work is connected to items of equipment having flanges or dissimilar
metal to the pipe-work, then isolating flanges of proprietary brand shall be used with plastic
bolt inserts.

No pipe joint shall be permitted within the thickness of walls or floors, etc. Pipe unions shall
be installed to facilitate the future removal of pipe-work in sections and where pipe-work
connects to fixed items of plant.

3.2 Welding of Ferrous Pipe-work

Oxy-acetylene and metal arc welding of steel pipe-work shall be Class II to BS 4515 as appropriate.
Gas welding of steel pipe-work of 65 mm and above shall not be permitted unless prior permission is
obtained.

The welding procedures and standards must be submitted for approval before any wor k commences.
All personnel engaged on welding operation must possess a certificate of competence issued by an
approved authority. These certificates must be produced for inspection by the Project Manager before
any welding is undertaken. Each weld shall be given a suitable mark in order that the operative
concerned may be identified. This will be rigidly enforced.

Butt welds shall be made using the "Single V" principle where the pipe ends shall be cut square and
bevelled with all internal and external burrs removed. Pipes shall be properly aligned before welding is
commenced and care shall be taken during the operation that the weld does not penetrate unduly and
restrict the pipe bore.

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Branch welds shall be made using manufactured branch fittings accurately profiled to fit the pipe. The
openings in the main shall be correctly shaped to coincide with the branch and both pieces shall have
bevelled edges. All burrs shall be removed before welding is commenced and the branch piece shall not
project into the bore of the main.

The Contractor shall be responsible for providing adequate staging and protection from weather to
enable the welding operations to be properly performed. No welding shall be carried out:

(a) When surfaces of materials are wet;


(b) In rain or high wind;
(c) When the temperature of the parent metal is 5 oC or below.

Because of the serious repercussions which will result in the failure of a weld in the plant rooms and the
mains distribution, the Contractor will be expected to diligently supervise his welding labour force.

The Project Manager reserves the right to order at random the cutting out of 2% of the welded joints for
inspection and testing. Should any one of the above welds prove faulty in materials or workm anship,
further removal of welds may be ordered up to a total of 4% of the total welded joints.

If the number of welds failing the tests within the above 4% is sufficient to suggest that an operative is
not consistent in his standard, the Project Manager may order any number of that operative's welds to be
removed. The cutting out and repair of all such welds for inspection shall be at the cost of the
Contractor.

Again, because of the serious repercussions of a failed weld, in addition to the above, EACH weld made
on pipes and fittings having a nominal diameter of 350 mm and larger and a 5% sample of all welds on
pipes and fittings 300 mm diameter and below shall be inspected using an approved non -destructive
inspection process ( e.g. radiographic, etc. ).

The Contractor's attention is drawn to the magnitude of this task, the confines of the mains, and the time
frame within which testing must be carried out. All testing shall be at the cost of the Contractor. Test
for each weld so tested are to be recorded and passed to the Project Manager in approved form.

Welding shall not be permitted on galvanised pipe-work under any circumstances. The welding joints
and the edge preparation shall be inspected by the Project Manager.

3.3 Weld Joints On Copper Pipe-work

Brazed joints shall be to BS 1723:1963. Welding rods shall be suitable for the piping materials and
atmospheric conditions to BS 1845:1977.

4 PIPE SUPPORTS

Piping shall be supported from the building structure which shall support the sum of the load of a water -filled
pipe and a minimum of 120 kg applied at the point of hanging. All piping brackets shall be constructed as
shown on the standard detail drawings. Vertical pipe-work shall be supported at intervals of at least one per
floor level.

Horizontal pipe-work shall also be supported by adjustable flat iron or clevis type hangers hung by hot rolled
steel rods of the following diameters and spacing subject to the Project Manager's approval :

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Nominal Pipe Distance between Diameter of


Size Supports Rod

25 mm 1.8 m 10
32 mm 2.4 m 10
40 mm 2.7 m 10
50 mm 2.7 m 10
65 - 80 mm 3.0 m 12
100 mm 3.0 m 16
150 - 200 mm 3.6 m 18

The end of the steel rods shall be threaded and not welded to threaded bolt.

Hangers shall be supported by means of approved fasteners as defined in FOC Rules 29th Edition Appendix 7.
Wood plugs shall not be used. Unless allowed by the structural engineer, power fixings may be used for pipe -
work of diameter less than 50 mm. Expansion fasteners may be used for vertical pipe-work under 100 mm
diameter.

5 PIPE SLEEVES

Pipe sleeves shall be provided and installed by the Contractor for casting in where pipes penetrate the concrete
structure. The minimum clearance between the pipe and pipe sleeve shall not be less than 25 mm. Sleeves
through fire-rated partitions or walls or floor shall be of galvanised wrought iron pipe. The annular space of pipe
sleeves shall be tightly packed with approved fire-rated material. Where sleeves occur in finished spaces, solid
close fitted chrome plated steel plates secured by screws shall be provided.

6 PIPEWORK INSTALLATION

All pipe-work shall be installed to meet structural, architectural, and functional conditions and shall not interfere
with the work of other trades. All pipe-work shall be installed and supported so that it is free from excessive
stresses due to weight from its contents plus its own dead weight, dynamic forces due to liquid movem ent, and
expansion and contraction due to change in temperature.

Pipe-work connected to the pumps shall be separately supported so as not to impose any load on the pump
casings. Care shall be taken to ensure neat and workmanlike appearance as well as tr ue alignment and grade.

Every care shall be taken to prevent air pockets in pipe-work. Where necessary, air vents shall be fitted and shall
be connected by piping to drain into the nearest floor drain. Pipes stored at site or installed shall have the ir ends
closed with a metal cap or plugged with a wooden plug to prevent any ingress of debris or whenever possible.
Long sweep bends shall be used whenever practicable. Neither square bends nor bending pipes on site shall be
allowed.

7 VALVES

7.1 General

All valves shall be of approved manufacture complying with the appropriate NFPA Standard and listed /
approved for the working pressure involved. All valves shall preferably be of a single make.
Acceptable make shall be `Tyco’ or approved equivalent. Valves shall be so installed as to be readily
accessible for testing and maintenance. Valves shall be closed in less than 5 seconds when operated at
maximum possible speed from fully open position.

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All stop valves shall be right-handed i.e. turn clockwise to shut. Controlling wheels shall be clearly
marked showing in which direction the wheel is to be turned to close the valve and an indicator which
shall show whether the valve is open or shut. All stop valves in the water supply main and the main
stop valve shall be secured open by a padlocked chain / leather strap.

Test cocks shall be provided at all locations shown on the drawing and the following locations :

(a) 15 mm diameter cock with hose bib attachment downstream of each flow switch.
(b) 20 mm diameter cock downstream of pressure switch at discharge of all fire pumps.

All valves in each instance shall be suitable in all respects for the class of service and function. All
valves shall be sized not less than the pipe size. Valves installed inside plant room and more than 2 m
above floor level shall be provided with chain operators.

All valves for all functions shall be identified by means of a tag or label which shall clearly indicate the
following :

(a) Service;
(b) Valve Number.

7.2 Isolation Valves (Gate Valve)

Up to 50 mm :

Cast iron body with UL Listed / FM Approved certificate, outside screw and yoke (OS&Y), solid
wedge disc, outside screw, union bonnet; female threaded ( BS 21 connection; fitted with enamelled
metal and hand wheel. Working pressure up to 16 bars. Valves for working pressure above 16 bars
shall be listed for such heavy duty.

65 mm and above :

Cast iron body with UL Listed / FM Approved certificate, outside screw and yoke (OS&Y), solid
wedge disc, outside screw, flange connection ( PN 16 ), fitted with cast iron hand wheel. Valves for
working pressure above 16 bars shall be of class 300 cast steel wedge gate valve with flanges to PN 25.

7.3 Check Valves

For valve size 65 mm diameter and above :

Provide silent check valves of the non-slam, centre-guided globe type with UL listed / FM approved.

Valves shall be so designed such that closing action is controlled by spring to return disc to seat before
zero velocity and before reversal of flow takes place in pipe line. Valves shall be provided with flanges
to PN 16 and PN 25 ( for valves with working pressure above 16 bars ).

Discs shall be free floating, centre-guided and controlled by velocity of flow without aid of grease or
counter weight balance. Check valves shall be designed to prevent grinding of seat and disc after
assembly, with removable cap for inspection of bearings and disc movement. Valves shall be flanged
cast iron body, 316 stainless steel trim, spring and disc to PN 16 or PN 25 to suit the working pressure.

For valves 50 mm diameter and below :

Swing check valve with UL listed / FM approved certificate, bronze, removable hinge pin and screwed
cap, suitable for operation in either horizontal or vertical position. Threaded ( BS 21 ) connection for 50
mm and smaller.

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Flanged ( PN 16 ) connection for valves above 50 mm. For valves above 16 bar working pressure, it
shall be of class 300 cast carbon steel swing check valve with PN 25 flanges. Provide with clean out
plugs and generally with offset swing flappers. Provided with remova ble cap, re-grinding disc and seat
ring.

7.4 Solenoid Valves

Each solenoid valve shall be of the pack-less type with coils wound for 230 Volt AC operation and
requiring power to open and of adequate capacity to ensure that the valve shall open with maximum
pressure differential that will be encountered in the installation. Each valve shall hav e a bronze body
screwed, stainless steel disc and stainless steel seat unless indicated otherwise for the service.

Solenoid valves shall be installed strictly in accordance with the manufacturer's instructions. The valve
shall be suitable for the system working pressure and of minimum PN 16.

7.5 Butterfly Valves

Butterfly valve's body shall be made of cast iron or ductile iron with UL listed/FM approved certificate
in order to meet the specified working pressure. An interval travel stop shall be casted in the body to
provide positive close positioning. Seat shall be suitable for the service temperature.

It shall be mechanically retained, field replaceable and provide continuous 360 o seating. Disc shall be
aluminium-bronze or equivalent. Disc design shall provide maximum flow area, high capacity with
equal linear flow characteristics.

Butterfly valves shall be capable of drop tight service at least 10% higher than the specified working
pressure when installed between flanges. Dead-end capability shall also be drop tight at the full rated
pressure.

Valves shall have upper and lower inboard bearing providing strength and low friction for easy
operation and life time service. The shaft shall be of stainless steel 316 or equivalent. The valve upper
shaft shall have bushing providing additional support for absorbing side thrust load and bi-directional
packing suitable for pressure or vacuum service.

All manual butterfly valves up to 150 mm shall be fixed with 10 position locked levers. Valves over
150 mm shall be fixed with handwheel worm gear type with position indicators and limit stops to adjust
at full open and full close.

7.6 Globe Valves

Up to and including 50 mm size shall be of bronze globe type with inside screw, stuffing box and screw
end connections. 65 mm size and above shall be of cast iron/ductile iron body for PN 16 and PN 25 as
appropriate, with outside screw and yoker type. Flanged end connections to BS 4504. Globe valves
shall have re-grinding renewable disc and seat ring, bronze trimmed non-rising stem.

7.7 Ball ( Float ) Valves

Equilibrium type to BS 1212:Part 1. Foam plastic ball float with stainless steel rod and double lock
nuts. The valve shall be made of cast iron or bronze body and suitable for minimum working pressure
to PN 25.

Screwed joints shall be provided for up to 65 mm diameter and flanged joints for 80 mm diameter and
above. Locking device to be provided, so that the valve can only be opened when the water level drop
to a pre-determined level.

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7.8 Automatic Air Vent ( Air Relief Valve )

Provided automatic air vent at all high points, whether shown on the drawings or not. Automatic air
vent shall be of float type. Drain pipe shall be provided and terminated at nearest floor drain or waste.

7.9 Strainers

Strainers shall be installed on all systems and equipment susceptible to damage from dirt, grit or f oreign
matter including, but not limited to pumps, control valves and where required and indicated.

Strainer shall be Y-pattern bucket type of not less than full line size. Unit shall be constructed of cast
iron or copper alloy body with stainless steel screen of perforations. The total perforation area shall not
be less than twice the cross sectional area of the pump suction pipe. Strainer with working pressure
above 16 bars shall be of cast steel type.

Size up to 50 mm, screwed connection shall be used whilst flanged joints ( PN 16 ) shall be used for
65 mm and upward. Flanged joint shall be to PN 25 for valves with working pressure above 16 bars.
Drain cocks shall be provided.

7.10 Flow Switch

Flow switch shall be electrically operated. They shall be so located that there is a straight horizontal run
of five pipe diameters on each side of the flow switch or as recommended by the flow switch
manufacturer, whichever is greater.

The flow switch shall be suitable for the pipe size and expected flow rate and shall be furnished with
adjustable flow setting. All parts to the flow switch which may come into contact with water shall be of
non-ferrous to prevent any electrolytic action.

7.11 Pressure Switch

Pressure switches including differential pressure switches shall be of acceptable design. They shall be
electrically operated and of diaphragm, bellows or bourdon tube operating type and sha ll have
adjustable set points with an integral time delay devices. Pressure range shall be graduated in metrics
and shall not exceed the anticipated maximum operating pressure or maximum operating differential
pressure at that point or points in the pipe by more than 50%.

The pressure switch shall be sufficiently sensitive to detect the condition when only one sprinkler head,
hose reel or hydrant ( as the case may be ) is activated.

7.12 Pressure Gauges

Pressure gauges shall conform to BS 5180 - "Bourdon tube pressure and vacuum gauges".

The maximum scale value of the gauge shall be about 150 % of the anticipated maximum operating
pressure. It shall be graduated both in imperial units ( Psi ) and metric units ( Kpa ).

Provisions shall be installed to enable each pressure gauge to be easily removed without interruption to
the installation. A stainless steel pulsation snubber shall be used in conjunction with the pressure gauge.

Gauges shall have enamel iron case, 100 mm diameter dial face, threaded chromium -plated brass ring
with heavy glass, bronze spring tube, precision movement micrometer adjustment.

Pressure gauge shall be installed with gauge cocks mounted in a location where they are easy to read.

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7.13 Connector ( Pipe Line Vibration Eliminator )

Flexible connectors shall be provided to prevent vibration from all rotating equipment. Flexible
connectors shall be located as close to the rotating equipment as practical.

Pipe line vibration eliminators shall be of rubber reinforcement double bellows type for system working
pressure below 12 bar and stainless steel convoluted bellows type for system working pressure 12 bar or
above.

The unit shall be suitable for working pressure of 150% greater than the maximum operating pump
head. Provide flanged stainless steel corrugated hose with braid as necessary to satisfy pressure
requirements in order to absorb axial and lateral movements.

Care shall be taken to restrain longitudinal thrust due to internal pressure in the flexible connectors.
Piping shall be anchored on the side of the flexible connectors remote from the rotating equipment. The
manufacturer's recommendations for the installation of flexible connectors shall be strictly observed.

Where flexible connectors are used, the flanges of these connectors shall be drilled and tapped to avoid
the use of nuts on flange bolts. Flange bolts shall not project more tha n one thread through the flexible
connection flange.

7.14 Water Level Controllers

Water level controllers shall be provided and fitted in all water tanks for monitoring the water levels in
the water tanks and give the appropriate control / warning signals for the system.

Water level controllers shall be of the floatless type using water-proof sensing electrodes with controller
containing the switching circuitries and control relays, suitable for conductive liquids like water and
dilute acidic fluid.

It shall be used to automatically operated sequential pump sets and give low and high level alarms.
However, provisions shall also be provided for manual override to enable manual operation of pump
sets. Sensing electrodes and the controller shall be suitable for operating temperature of up to 55 oC.

7.15 Expansion Joints

Expansion joints shall be provided for the pipe-work passing through the building expansion joint
whether its shown on the drawings or not.

It shall be of reputable proprietary make and constructed of monel or stainless steel convoluted bellows,
flanged connection, stainless steel liner, expansion restraining bolts or limit stops, compression
restraining T-rings, working pressure compatible with the piping system.

Working pressure of the expansion joint shall not be less than twice of the system pressure involved.

7.16 Gaskets

Gaskets shall be suitable for temperature, service and pressure of system, installed in accordance with
manufacturer's recommendations.

Make-up flanged joints with one-piece ring gaskets, 1.5 mm thick, neoprene rubber.

Flanged joints between dissimilar metals : insulating gaskets, sleeves and washers between flanges,
bolts and nuts respectively. Gaskets shall conform to ANS1 816.21 and ARTM 2000.

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SECTION 9 - PUMPS

1 GENERAL

The Contractor shall supply and install pumps of the type and performance as shown on the drawings.

Pumps shall be dedicated and listed for fire protection service and approved by the Fire Authority as fire pumps.
All pumps shall be of a single make.

2 TYPE

2.1 General

The pumps shall be with flanged connections, cast iron casing, bronze impeller, stainless steel shaft,
grease cups, stuffing box with gland and vent cock in the volute shell. Pumps shall be mounted on
rolled steel channels.

Leakage from pump glands shall be drained to the nearest floor waste by PVC piping.
The coupling shall be guarded in accordance with the appropriate section of CP 3004.
The impeller so selected shall be trimmed, if needed, to suit the performance duly specified.
The operating speed shall not exceed 1500 rpm unless otherwise approved by the Architect.

2.2 Horizontal End Suction Pump

Horizontal end suction type pump shall be of centrifugal with the `Back Pull Out' construction and
coupled with a spacer piece to an electric motor.

Pump casing shall be of close-grained cast iron to BS 1452 grade 260, accurately machined and
assembled with metal to metal joint.

Impeller shall be of bronze to BS 1400 PB1 and shaft shall be of 316 stainless steel, statically and
dynamically balanced after assembly. Wearing rings shall be of bronze to BS 1400 LB1 and shall be
renewable. Shaft sleeves shall be of 304 stainless steel.

2.3 Vertical Multi-Stage Pumps

The multi-stage pump shall be of centrifugal type and arranged with shaft vertically installed. The
pump casings shall be close-grained cast iron to BS 1452 grade 260, accurately machined and
assembled with metal-to-metal joints.

The impellers shall be of zinc free bronze to BS 1400 PB 1, mechanically balanced and keyed to shaft.
Renewable guide rings are to be provided in the casing, keyed to prevent r otation.

The shafts shall be stainless steel grade 316. Stainless steel 304 sleeves shall be provided to protect the
shaft in the water space and through the sealing glands.

The sleeves shall be keyed to prevent rotation and secured against axia l movement. The bearings shall
be of ball or roller type protected against ingress of water, dirt and other matter.

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2.4 Horizontal Split Casing

The horizontal split casing pump shall be of single stage, single volute, centrifugal type.

Pump casing shall be designed to withstand at least 2 times the specified working pressure and shall be
horizontally split with pump feet integrally cast to ensure that all thrust will transmit to the foundation.

Impeller shall be of bronze to BS-1400 PB-1 and shaft shall be of 316 stainless steel, statically and
dynamically balanced after assembly. Wearing rings shall be of bronze to BS 1400 LB 1 and shall be
renewable. Shaft shall be of 304 stainless steel.

The materials of construction shall be as follows :

Casing - Cast iron grade 260 to BS 1452;


Impeller - Bronze to BS-1400 PB-1, zinc free bronze;
Shaft - Stainless steel SS-316;
Shaft Sleeves - Stainless steel 304 S 16 to BS 3100;
Wearing Rings - Bronze to BS 1400 LB 1;
Bearings - Ball thrust type rated for at least 40,000 hours L10 bearing lift.

3 PUMPSET SELECTION

Pumps shall be so selected that rated capacity is within 5% of the maximum efficiency point and capable to
operate at less than or equal to 150% of rated capacity. The pump casing so selected shall have space to take an
impeller on size larger than that capable of performing the design duty.

Electric motors selected shall be completely non-overloading for any point on the pump characteristic curve and
shall be rated at the end of pump curve.

All motors shall have a power factor of not less than 0.85 at design duty point.

4 PUMP OPERATIONS CONTROLS

Pumps shall be fully operational within 30 seconds after starting.

Duty pumps shall be so controlled that the duty pump shall start automatically when a fall in pressure occurs in
the rising main pipe exceeds 20% of the normal system pressure when the pump is churning.

Should the duty pump fail to operate, a further 10% fall in the system pressure will start the standby pump.

The jockey pump installed shall start automatically when the system pressure drop to 90% and shall start before
the duty pump to maintain the system pressure against any minor losses in the system.

It shall stop automatically when the system pressure is restored to normal or when the duty or standby pump is in
operation. A 0-3 min adjustable timer shall be provided for this purpose.

Facilities shall be provided to prevent starting of pumps when the water tank is at low level. An indicator for this
low water level alarm shall be provided.

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Facilities to select which pump to be duty pump and standby pumps shall be provided and be interchangeable.

The following control shall be provided :

 Manually by means of a local start/stop push buttons on pump local motor control panel and emergency stop
switch.

 Remotely control ( ON / OFF) for fire pumps via the fire alar m system at the Fire Command Centre.

The following audible and visible indication shall be provided at the pump local control panel :

 Red `overflow level' indicator with buzzer for the associated water tanks;
 Amber `extra high water level' indicator for the associated water tanks;
 Amber `high water level' indicator;
 Amber `low water level' indicator;
 Red `pump trip' indicator for each pump;
 Green `pump on' indicator for each pump;
 `Pump electrical supply healthy' indicator for each pump;
 Amber `remote / local' status indicator.

5 PUMP CURVE

The Contractor shall submit for approval the characteristics curve for all pumps offered. Any curve indicating
excessive shut-off head will not be approved.

6 PUMP FITTINGS

Each pump shall be provided with :

6.1 Isolation valves at suction and discharge;


6.2 Check Valve at discharge;
6.3 Strainer at suction;
6.4 Flexible connections at pump suction and discharge;
6.5 Eccentric reducer at suction;
6.6 Concentric reducer at discharge;
6.7 Pressure gauges at suction and discharge;
6.8 Circulation relief valve;
6.9 Automatic air relief valve.

7 VIBRATION ISOLATION

The pump-set shall be mounted on rolled steel channels and 150 mm thick inertia block.

Spring and ribbed neoprene vibration isolation mounting shall support the inertia block onto a 100 mm thick
concrete plinths. The spring mountings shall have a maximum deflection of 15 mm.

Reference shall be made to the Section on "Noise and Vibration" for further technical requirements.

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8 PRESSURE VESSEL

Diaphragm type pressure vessels shall be provided despite not shown on the drawings.

They shall be incorporated into the system so that during normal operation the pump shall not need to be started
within 30 seconds of it switching off in order to prevent the pump hunting.

The pressure vessel shall be of adequate capacity to accommodate a considerable fluctuation in water demand by
the system with minimum start/ stop cycles of the pumps.

The vessel shall be constructed of steel plate built to ASME standards for Unfired Pressure Vessel. A rubber
diaphragm shall be provided in the vessel for separating the water and pre -charged nitrogen.

The pre-charge pressure shall be adjustable and charging port with non-return device shall be provided. The
adjustable cut-in and cut-off pressure unit for the pumps shall be built-in at the vessel to suit the system.`

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SECTION 10 - FIREMAN TWO-WAY COMMUNICATION SYSTEM

1 GENERAL

This Section specifies the minimum acceptable standard of quality and the minimum acceptable functions to be
performed for the Fireman Two-way Communication System.

The Contractor shall be responsible for the design, supply, installation, testing and commissioning of Fireman
Two-way Communication System for the development.

The system shall be centrally controlled and monitored from the control console located in the fire command
centre. The networks shall be fully integrated with the fire alarm system to become one operational system.

The system shall be used for the emergency voice communication upon the occurrence of fire. Audio signals shall
be transmitted via digital multiplexing to reduce the amount of cabling works. The system of fered shall have
operating software which are reprogrammable on -site to suit the needs of the building.

All equipment, instrument, appliance, control accessories, etc. furnished shall be current model for which
replacement parts shall be available for at least five years after completion of maintenance period. All equipment
and materials of the same type shall be the product of the same manufacturer. All similar items of equipment shall
be interchangeable.

Samples shall be furnished for submission and all equipment must be approved by the Architect before ordering.

The systems shall be fully supervised and faults in components and circuits shall be immediately indicated in the
control console. All wiring for the two-way communication systems shall be fire-rated.

2 SYSTEM DESCRIPTION

The two way voice communication system shall consist of a master telephone handset, remote telephone handsets,
remote phone jacks, amplifiers and selector switches at the control console to per form the following functions:

(a) Provide two way communication to each floor via emergency telephone handsets.

(b) Provide communication under party line selected at the control console.

(c) Provide the capability for any remote telephone handset to be connected to or 'patched' into the one way
voice communication system such that any remote telephone can transmit messages over any speaker
circuit.

Two way voice communication system shall be manufactured and UL approved for this specific use and sh all be
designed and installed in accordance with UL requirements.

The two way voice system shall be interfaced with the Multiplex system such that :

(a) All telephone circuit switching shall be performed and totally supervised by the remote multiplex panels.
It shall permit telephone communications on per handset basis. Switching shall be recorded as a control -
by-event function on the CPU printer.

(b) The two way system shall be fully supervised. Trouble conditions shall be visually indicated on the CPU
trouble LED, LED alpha-numeric display and CPU DC printer. Such messages shall be in English
language, describing the location and type of fault condition.

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(c) All man-machine interfaces shall be through LED's and toggle switches or single but tons. Systems
requiring keyboard interfacing during alarm conditions shall not be accepted.

(d) Systems requiring a pair of wires from each telephone circuit to the Fire Command Centre shall not be
accepted.

Lifting of a handset from a remote emergency telephone station or plugging in of all portable handset into an
emergency telephone jack shall alert the operator by causing the command 'CALL -IN-ZONE circuit' to come on
and the audible signal to sound. The handset shall be connected to the Master H andset via the zone toggle
switch.

The TALK indicator assigned to the zone calling in shall continue to light. Selecting that zone switch shall connect
centre master handset and the selected remote off -hook handsets. The system shall allow conversation with a
minimum of 6 handsets simultaneously such that a caller on one floor can be patched into a caller on another floor
through circuit switching.

3 EQUIPMENT AND CONTROL PANEL

The master intercom station shall be suitable for recessed mounting onto the console as indicated in the drawings
and shall include but not limit to the following :

(a) Illuminated call selection push-buttons with flashing continuous LED lights to give call indications from
remote stations including 10% for spare.

(b) "Call in/On-line" visual indicator for each remote station and a common audible signal for all stations.

(c) Individual fault indicator for each remote station and common fault indication on system so that if there
is a defect in the system, equipment or wiring, a visual signal will be indicated.

(d) Fault alarm buzzer complete with buzzer muting and fault reset switches.

(e) Spring return key switch for lamp test.

(f) AC mains 'ON', DC supply 'ON' indicators.

(g) A hand held intercom handset.

The Fireman Two-Way Communication System control and amplification unit shall be of totally solid state. The
amplifier shall have an output power sufficient to operate simultaneously all the remote intercom stations.

Standby nickel-cadmium batteries shall be provided to power the whole system in case of failure of the normal
power supply. The batteries shall be kept fully charged by a permanently connected charger.

The capacity of the batteries shall be sufficient to operate the whole system for not less than two hours. The
batteries shall be kept in a separate cool dry and well-ventilated location as close as possible to the control
console.

They shall be kept in a locked cabinet or a container that can be opened only by the use of tools. Such cabinet and
container shall be accessible for inspection. The interior of the cabinet or container shall be protected against
corrosion.

The voice traffic of Fireman Two-Way Communication System shall be transmitted to the tape recor der unit of the
public address system which shall be activated by fire alarm signals and/or when the master intercom handset is
lifted. The details should refer to relevant sections of this Specification and drawings.

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The location of fireman intercom station is required to be indicated on the mimic map panel.

The intercom handset shall be in red, high impact plastic with heavy in red, high impact plastic with heavy duty
extensible coiled PVC sheathed PVC insulated cable of minimum 1.5 m length and c omplete with compatible
telephone plug.

4 REMOTE INTERCOM SYSTEM

The remote intercom station shall comprise an intercom handset which shall be securely mounted and recessed on
the wall in a metal box with a breakglass jointed panel at 1.5 m above the floor and shall be red in colour. The
metal box shall be of 16 swg sheet steel, dust, insect and cermin proof and treated against rust and corrosion.

The breakglass jointed panel shall be clearly marked with the work "Emergency" a nd identified as to its floor
level. The word shall be lettering of at least 12 mm high and also be red in colour. The remote intercom handset
shall be in red, high impact plastic with heavy duty extensible coiled PVC sheathed PVC multiplexing cable.

Locked door shall be provided for every remote intercom station to prevent vandalism, misuse or removal of
handset. The handset volume shall not be less than 60 dB and shall be adjustable in a range of 12 dB.

Other than the remote intercom handset, intercom outlet shall be provided at all fire hosereel locations. The
fireman intercom outlet shall comprise with metallic telephone jack, stainless steel base plate with approved
labelling, necessary accessories and circuitry.

The intercom handset shall be in red, high impact plastic with heavy red, high impact plastic with heavy duty
extensible coiled PVC sheathed PVC insulated cable of minimum 1.5 m length and complete with compatible
telephone plug.

Ten numbers of intercom handset shall be provided with a storage cabinet located inside the security office.

5 WIRING

The main communications cable shall be protected from the effect of fire for at least one hour. Mineral -insulated
metal-sheath cable or fire resistant cable complying with IEC 331 shall be used. High temperature seals shall be
used at all joints and terminators.

Wiring from the central console to each floor level shall be independent of all others so that failure of one circuit
will not affect the other. Cables shall be adequately sized to allow for voltage drops and sound level attenuation,
and be in compliance with other relevant British Standards and Local Codes.

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SECTION 11 - NOISE AND VIBRATION CONTROL

1 GENERAL

This section of the Specification covers the supply, delivery, installation and testing of noise and vibration control
equipment to be used in the isolation of the various mechanical equipment as called for in this Specification.

The Contractor must furnish and install vibration and noise control devices, materials and related items. They are
expected to perform work as shown on the drawings and described in the specifications for the job.

The Contractor must co-ordinate with other trades to avoid through their related activities any rigid contact with
the building that will degrade the noise and vibration with 'following-work', such as plastering or electrical to
avoid any contact which would adversely affect the vibration isolation.

The Contractor shall bring to the Project Manager's attention prior to installation any conflicts with other trades
works which will result in unavoidable transmission contact with their equipment due to inadequate provision of
space or other unforeseen conditions.

Prior to installation, the Contractor shall bring to the Project Manager's attention any discrepancies between the
specifications and the actual site conditions or changes required due to specific equipment selection. Corrective
work necessitated by discrepancies discovered after installation shall be at the Contractor's expense.

The Contractor shall correct, at no additional cost, to the employer all anti-vibration installations which are
deemed defective in workmanship or materials. The Contractor shall be responsible for providing vibration
isolators of the appropriate size and capacity to meet the specified deflection requirements and are required to
follow the instructions from the manufacturer or vendor of these products.

The Contractor shall submit to the Project Manager for approval product data, including manufacturer's
specifications and installation instructions. The Contractor shall submit samples of vibration isolators (each type)
to the Project Manager's approval.

2 STEEL SPRINGS IN SERIES WITH NEOPRENE PADS

Unless specified otherwise, spring type isolator shall be unhoused, free standing, laterally stable with levelling
bolts rigidly bolted to inertia blocks / base frames.

In general, diameter shall be comparable with compressed height and shall not be less than 0.8 of compressed
height at rated load, and horizontal spring stiffness shall be approximately equal to vertical stiffness.

Spring shall have a minimum additional travel to solid equal to 50% of rated deflection, and in this condition,
shall not exceed elastic limit of spring.

All springs shall be mounted with adequate clearance from brackets and shall be clearly in view for critical
inspection.

The following spring types will meet this Specification on unhoused springs:

(a) Mason Type SLF / H;


(b) Kinetics Type FDS;
(c) Korfund Type WSC;
(d) VMC Series AWH;

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Other makes / types of isolators with known load/deflection curves may be used, subject to approval by the
Project Manager.

Where restrained mounts are specified, a housing shall be used that includes vertical limit stops. A minimum
clearance of 10 mm shall be maintained around the restraining bolts and between the housing and spring so as not
to interfere with spring action. Limit stops shall be out of contact during normal operations.

All spring type (whether free or restrained type) mounts used outdoors or exposed to weather or wet conditions
shall be hot dipped galvanised.

Typical selection : Kinetic FLS


(restrained type) Korfund WSCL
Mason SLR
VMC AWR

All steel springs shall be installed in series with two layers of neoprene ribbed or waffle pattern pads ( minimum
8 mm thickness ) as described below.

The springs shall be selected to support the calculated loads with the minimum spring deflections as specified
without being compressed solid, or bridged out, or exceeding the Manufacturer's maximum rated loads under any
operating condition.

In the selection of the springs the Sub-Contractor shall also take into account the weight distribution of the
equipment under normal operating conditions, weight of unsupported pipes / ducts and any large dynamic forces
due to fluid movement, torque reaction and starting / stopping.

The Contractor shall show, on the shop drawings submitted, the make and model number of the isolators selected
and their individual calculated loads.

3 INERTIA BLOCKS

Inertia blocks shall be installed where specified. The mechanical equipment shall be bolted directly on to the
integral concrete inertia blocks. All concrete referred to in this Specification should have a density of at least
2240 - 2400 kg/m3.

In general, the length and width of the inertia block should be at least 50% greater than the length and wid th of
the supported equipment, except where otherwise specified. The weight of the inertia block generally determined
by thickness, shall be as specified. The base shall consist of a concrete slab cast into a welded steel base frame
assembly.

Frames shall be welded steel channels, of minimum 150 mm thickness or the same thickness as the inertia block
and shall be reinforced with welded-in 12 mm steel reinforcing rods or angles at 150 mm centres each way.

Anchor bolts shall be fixed into positions, and housed in steel bolt sleeves to allow minor bolt location
adjustments or alternatively, pocket shall be cast into inertia block to permit the later insertion of anchor bolts.

A suitable base formed of minimum 10 mm plywood or equivalent shall be included for forming the slab.

Steel channel isolator bracket shall be welded directly to channel frames, and suitably located to accommodate
the height of the deflected springs and inertia block clearance with plinth.

There shall be adequate clearance ( minimum 20 mm ) all round the springs to assure that there is no contact
between any spring and any part of the mounted assembly for any possible alignment or position of the installed
inertia block. The clearance between inertia block and floor/plinth shall be at least 75 mm.

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The Contractor shall supply and install all welded structural steel, reinforcement and concrete required for the
inertia blocks and shall co-ordinate his installation with the main Contractor. All installation work concerning
these items are included in this contract.

4 RIBBED OR WAFFLE PATTERN NEOPRENE PADS

To be used where specified - 18 mm to 10 mm thick 40 durometer pads as normally supplied by the


manufacturers. For typical applications, 40 durometer type neoprene pads should be loaded to a surface weight
to approximately 35000 kg/m2 ( 50 lb/in2 ).

Where two or more layers of neoprene pads are used, individual layers shall be separated by 20 g thick steel
shims.

5 RESILIENT HANGERS

Resilient hangers are to be used for resilient suspension of pumping mains pipes.

For specified deflections in excess of 12 mm, use spring in series with neoprene type and for deflections less than
12 mm use neoprene in shear type hangers.

e.g. - Masons type PC 30N ( spring/neoprene) and type WHD ( neoprene );

- Kinetic type SFH, SRH ( spring/neoprene ) and type FH, RH (neoprene);

- VMC series SH ( spring/neoprene ) and RHD ( neoprene ).

During installation, inspection shall be made to ensure that no hangers are compressed, solid or bridge out, and
that the stipulated minimum deflection are achieved.

6 PIPING

The first three hangers / supports from all mechanical equipment shall be spring in series with ne oprene types as
specified.

All other supports / hangers beyond the first three pipe hangers shall incorporate an isolation medium of 8 mm
thickness such as waffle pattern neoprene, felt or high density fibreglass between pipe and hanger / support or
between hanger / support and wall. This applies to all piping installed on this project, whether in horizontal runs
or vertical pipe risers, unless otherwise allowed by the Project Manager.

All pipe penetrations through walls, floors and ceiling shall be isolated from direct contact with the structure,
with a fibreglass or asbestos fibre isolated sleeve and caulked with a non-setting resilient compound on both sides
of the penetration similar to Thioflex 600 from `Expandite' or approved equivalent.

7 AIR COMPRESSOR

All air compressors shall be isolated with unhoused steel springs in series with neoprene.

Limit stops shall be installed with a normally operating clearance of 15 mm to minimise cyclic and
starting/stopping transients. Air compressors shall be fitted with reactive multi-chamber type silencers of
'residential' grade of minimum 25 dB at 125 Hz octave band.

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8 PUMPS AND MOTOR DRIVERS

All pumps shall be selected for the highest efficiency consistent with the specified duty, and all pump impeller
diameters shall not exceed 0.9 times the maximum pump impeller diameter capability of the pump housing to
reduce the possibility of tonal effects.

Pump impellers, shafts and drive couplings shall be statistically and dynamically balanced to the best commercial
standards and vibration and amplitudes shall not exceed 0.028 mm at 1,000 rpm, 0.02 mm at 1,500 rpm, and 0.01
mm at 3,000 rpm peak to peak displacement when measured on the machine structure, wit h the pumps / motors
mounted on the blocks specified.

Noise Limits

(a) All pump electric motor drivers shall meet the following noise limits at maximum design operating
load:
Maximum Sound Pressure Level
at 1 m from the cooling fan
Motor Power measured on axis under free
(kW) field condition, in dBA

Up to 10 74

10 to 50 80

50 to 150 84

Above 150 85

(b) The Contractor shall submit noise data for all types of electric motor proposed to show g eneral
compliance with the above limits.

9 TESTING AND COMPLETION

9.1 Sound level and vibration measurement shall be made by a testing authority approved by the Project
Manager. Should the tests show that noise or vibration is in excess of those specified, or that balancing
of equipment is incorrect, or that vibration transmission through mountings, hangers, etc., is excessive,
the Contractor shall correct the installation at his own cost.

Further test shall then be carried out at the Contractor's cost to show that the noise and vibration levels
have been reduced to the limits specified.

9.2 Sound level readings shall be taken at times when the building is unoccupied or when activity in
surrounding areas and background noise levels in areas tested, are at a minimum and relatively free
from sudden changes. Readings shall be taken with all plants, capable of transmitting sound to the
space tested in operation.

9.3 All apparatus used for sound and vibration measurements shall be approved by the Project Manager.

9.4 A sound level meter fitted with an octave band analyser and conforming to International Organisation
for Standardisation IEC-179 and IEC-225 shall be used. Readings shall be reported in 'A' weighted
sound pressure levels and linear octave band sound pressure levels from 63 Hz t o 4 kHz.

This sound level meter shall be handed over to the Employer before the expiry of the maintenance
period.

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SECTION 12 - ELECTRICAL EQUIPMENT AND INSTALLATION

1 GENERAL

This section covers the general requirements for electrical work to be installed under this Specification.

The Contractor shall supply and install all electrical wiring, switchgear etc., necessary for the complete, safe and
satisfactory operation of the plant covered by the Specification.

In case the permanent supply is not available, the Contractor shall be responsible for the supply and installation
of all temporary power required for the operation of all fire fighting equipment, autom atic alarm system etc.,
during the inspection period.

All equipment provided shall be selected of 'tropicalized' designed for use in conditions up to 40C ambient air
temperature and 100% relative humidity. All equipment, materials, workmanship and fittings shall comply with
the appropriate BS as listed in the relevant paragraphs of this section, or an approved equivalent international
standards.

The electricity supply will be 400 / 230 Volt, 50 Hz, 3 phase, 4 wire. All equipment shall be designed to operate
with a ± 10% voltage tolerance without a loss of rated output and frequency tolerance shall be ± 4%.

2 REGULATIONS AND STATUTORY REQUIREMENTS

The entire electrical installation shall be in accordance with the regulation and requirement of the PLN and all
relevant authorities having jurisdiction.

All electrical installation inside the fuel oil tank room shall be in accordance to BS 4345. All related British
Standards Specification.

3 SWITCHBOARDS AND SWITCHBOARDS EQUIPMENT

3.1 Floor Standing Motor Control Panels

Control panels shall be self-contained suitable for indoor service in a temperature of 45 oC, built up of
enclosed compartments to preclude fault transference between sections of the switchboard.

Control panels shall be arranged for the maximum safety of personnel. All power wiring and b us-bars
shall be fully enclosed with isolating and insulation barriers and interlocks provided to endure
maximum safeguards. All switches shall be lockable in either the 'OFF' or 'ON' position.

Control panels shall be of the floor standing type tested modular design, totally enclosed 'dead front
type", consisting of dished front panels and doors built up on an approved substantial mild steel angle or
channel frame with no cross-struts, and shall be fitted with removable rear and end panels held in
position with six fixing points.

All panels and doors shall be constructed of best quality, dead-flat mild steel plate not less than 2 mm
thick.

Neat cut-outs shall be provided in dished panels to allow the exposure of circuit breaker escutcheons
and toggles, and fuse switch operating handles and indicators only. The edges of all outlets and drilled
holes shall be burr free.

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Doors shall be stiffened and provided with gaskets and concealed non - ferrous door hinges. Door
handles shall be chrome plated and incorporate a barrel type locking mechanism and shaft adjustment
for increasing sealing pressure. All switches shall be provided with mechanical interlocks to prevent
any positive access to any equipment inside the cubicle when the switch is in the 'ON' position.

Dished panels shall be stiffened and held in place with chrome plated castle head nuts attached to fixed
studs of not less than 10 mm nominal diameter. All fixing hardware shall be cadmium plated.

The removable rear panels shall be provided with a pair of handles for easy fixing / removal of the
panels. Provision shall be made for lifting cubicle switchboards. Eye bolts shall not be used when
subjected to shear stresses.

Adequate provision and space shall be provided for bending and connecting cables, which shall be
separated from switchboard bus-bars. All internal small wiring shall be PVC insulated, neatly, bunched
and run on supporting cleats or in trunkings, colour coded and labelled or sleeved for identification. All
switch-board small wiring is to terminate on labelled terminal boards or strips to which external
connections are made. Insulators, including bus-bar supports, shall be non-hygroscopic and non-
deteriorating. The use of fibrous materials, linseed oil, varnish, "Presspalin", etc. is prohibited.

The Contractor shall ensure that the overall power factor of the main switchboard is greater than 0.85
lagging at all operating conditions of the motors. The Contractor shall be responsible for the supply and
installation of power factor correction capacitor to improve the power factor to 0.85 lagging.

Low voltage switchboards shall be constructed to withstand a system fault level of 31 MVA at 415 Volt
for 3 second and a short time current of 43 KA for 3 second. L ow voltage switchboards shall be
designed to BS 5486:Part 1 Class 3.

Ventilating water-proof louvres are to be provided on the sides and back and are to be of approved
design with internal dust baffles. Where ventilating fans are installed, a low leve l, filtered air intake
shall be provided. The filter shall be removable from outside the switchboard.

Current transformers shall be to BS 3938 and mounted without reduction of bus -bars or connections and
arranged from ease of removal. Explosion flaps prevent plates and doors being shot off at a high short
circuit level.

The board shall be painted with High-Solid channel, acrylic/polyester, electrostatic spray oven baked.

3.2 Wall Mounted Panel

Wall mounted panel with an appropriate rating and number of circuits shall be provided to supply power
to plant located throughout the building.

Panel enclosures are to be fabricated from galvanised sheet metal and finished in enamel of a colour to
the approval of the Project Manager.

Inside the enclosure door, a circuit chart indicating the number of ways, location of equipment, loading
and protection rating shall be fixed. All wiring termination, bus-bars, and live parts within the panel
board shall be adequately shrouded and an insulating front shield of minimum 1.6 mm thickness shall
be provided to completely screen the unit's interior. Only the operating dolly and insulated surround
shall project through the shield.

The units are to be provided with sufficient wiring ways for outgoing circuits at both the top and bottom
of the board. Space for future ways shall be provided.

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3.3 Fire Motor Control Panel

Interface board incorporating properly labelled terminal block shall be provided for fire motor control
panel's connections to the building automation system.

The following items shall be incorporated :

(a) Hour run meter for each motor exceeding 7.5 kW;
(b) Voltmeters and ammeter on every panel;
(c) On-off-auto test switch;
(d) Blue power on light;
(e) Green pilot light;
(f) Red fault light;
(g) Auxiliary contacts for remote stop-start;
(h) Auxiliary contacts for remote status indication.

( Items g and h to be connected to a labelled terminal strip in the switchboard ).

3.4 Bus-bars

All bus-bars shall be made of hard drawn high conductivity copper to BS 1433 and shall be electro -
tinned. Construction, making and arrangement of the Bus-bars, connections and auxiliary wiring shall
be to BS 5486:Part 1.

Bus-bars shall be adequately rated and supported by porcelain or moulded insulators spaced at suitable
interval the complete assembly being capable of withstanding the maximum mechanical stress to which
it may be subjected under fault conditions. Full size neutral bars shall be provided. Bus-bars shall be so
arranged that all conductors can be brought onto the bars without undue bending.

Conductors between the Bus-bars and fuse switches or isolators are to be high conductivity copper bar
or cable, having a current rating of not less than that of the switches to which they are connected. The
conductors are to be insulated with PVC sheathing and colour coded for p hase identification.

Removable bolted links shall be provided for the accommodation of current transformers for metering
and protection facilities without affecting the mechanical and electrical properties of the Bus-bars as a
whole.

A full length earthing bus-bar shall be mounted in the switchboard in an approved location, for the
connection of low voltage earthing conductors. All bolts shall be tightened with an even tension.
Approved spring washer with cadmium plated high tensile steel bolts with BSF thread and having
approved cadmium plated lock nuts shall be used.

3.5 Air Circuit Breakers

Air circuit breakers shall comply with and be tested to BS 4752:Part 1. Air circuit breakers shall be
triple pole units with an interrupting capacity of not less than 31 MVA at 415 Volt for 3 sec.

Unless noted otherwise on the drawings, ACB's shall be withdrawable, mounted on a guide rail
framework assembly including rear isolation contacts which are suppli ed by the circuit breaker
manufacturer.

The racking gear shall be fully interlocked to prevent withdrawal and re -engagement of the breaker with
its contacts closed. The racking gear shall have three clear positions - service, test, with main contacts
isolated, and fully isolated.

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When the ACB is withdrawn, all live parts shall be protected by shrouding or lockable shutters. The
ACB shall be closely by a stored energy device, operating in two stages. Initially, the mechanism is
charged either electrically or mechanically, and then the device is released to close the breaker contacts.
The operating mechanism shall be trip-free.

Overcurrent, short circuit and earth fault releases shall be provided as indicated on the drawings with
current transformers, operating relays arranged to provide inverse time delay characteristics. Locking
shall be provided to fix the circuit breaker in the disengaged position.

Non-withdrawable air circuit breakers shall be fitted with direct acting overcurren t protection. In other
respects, they shall be similar to the withdrawable units.

3.6 Moulded Case Circuit Breakers ( MCCB's )

All moulded case circuit breakers shall confirm to BS 4752 Part 1, 1977, and be of one, approved, make
throughout the project. The body and base of the units are to be moulded and the units are to be sealed
after assembly. The load handling contacts are to be silver/tungsten and the contacts and operating
mechanism so designed as to give a wiping action both at make and break.

The breaker operating mechanism is to be of the trip -free type so designed to prevent the load handling
contacts from closing on a fault. The toggle handle shall open and close all poles of a multiple circuit
breaker simultaneously. A fault on one pole shall open all poles. The MCCB's shall have a fault level
of 30 MVA at 415 Volt. Short circuit performance shall be P-2.

Circuit protection against overload and fault conditions is to be provided by means of a


thermal-magnetic device designed to give thermal operation on overload and magnetic operation under
fault conditions. Position of the breaker operating dolly are to be clearly indicated for 'ON' and 'OFF'.
MCCB's shall be suitable for use at 40 degree C.

3.7 Miniature Circuit Breaker

Single pole or triple pole miniature circuit breakers ( MCB ) are to be used for sub -circuit protection.
All MCB's shall conform to BS 4752 Part 1. The body and base of the units are to be moulded bakelite
or similar material and the units are to be sealed after assembly.

The load handling contacts are to be silver/tungsten, and the contacts and operating mechanism are so
designed as to give a wiping action both at make and break. The breaker operating mechanism is to be
the trip free type.

A thermal-magnetic time tripping mechanism is to be included for circuit protection against overload
and short circuit. Short circuit level of this MCB shall not be less than M6. Tripping characteristics of
MCB's shall be type 2 or 3 for 5A and 10A and type 2 for 15A or above.

3.8 Fused Switchgear and Isolators

All fused switchgear and isolators whether mounted in a cubicle type switchboard or separately
mounted shall be heavy duty type conforming to the requirements of BS 5419:1977. All contacts are to
be fully shrouded and are to have a breaking capacity on manual operation as required by British
Standards.

Operation of fuse switches shall be independent of the operator's control, with a quick make / quick
break action. The fuse links for fuse-switches and switch fuses are to be high rupturing capacity,
cartridge type conforming to BS 88 and ASTA certified for Class Q1 fusing factor. The category of
duty of the main switchboard, submain fuse switches and cable tee -off shall be AC 46.

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Fuse-switches and isolators mounted in cubicle type switch-boards are to be enclosed in separate sheet
metal compartments, and mechanical interlocks are to be provided between the cubicle doors and the
switch operating mechanisms, so arranged that the cubicle door may not be opened with the switch on
the 'ON' position.

Similarly it shall not be possible to close the switch with the cubicle door open, except that provision
shall be made within the cubicle for authorised persons to defeat the mechanical interlock for test
purposes, and close the switch with the door in the open position.

The 'ON' and 'OFF' positions of all switches and isolators shall be clearly indicated by a mechanical flag
indicator or similar device.

In TP&N fuse-switch units, bolted neutral links are to be fitted. For single pole and neutral
fuse-switches and isolating switches, the neutral conductor is to be taken through a bolted link.

3.9 Fuses

All fuses shall be HRC cartridge type complying with BS 88 and having a fusing factor of Class Q1 and
a category of duty AC 46. Fuse carriers and holders, if required, shall be constructed of ceramic or HD
phenolic moulding to BS 771/159.

3.10 Contactors

Contactors or control relays are to be single or triple pole, conforming to BS 5424:Part 1: 1977. The
rating shall be as noted on the drawing but in any case, shall not be less than 10A or the rating of the
circuit, whichever is the greater.

All ratings shall be "continuous" and all contacts shall be silver plated. Contactor coils shall operate
from a 230 Volt AC Electricity Supply.

3.11 Measuring Instruments and Protection Relays

All ammeters and voltmeters for use in conjunction with switch-gear are to be of the moving iron
pattern to comply with BS 89 for industrial accuracy.

Unless otherwise specified, all meters are to be 100 mm dial square flush pattern with quadrant scales.
Ammeters with scale deflections greater than 100A installed in the switchboard shall indicate all phas e
and neutral current. All ammeters shall have a continuous overload capability of 120% of the upper
limit of the scale for two hours. Each ammeter shall be provided with an adjustable red index pointer to
indicate the normal full load current.

Ammeters shall be provided for motors of 5.5 kW or larger and they shall be capable of starting current
and shall have a compressed overload scale for this purpose. Motor current reading shall be provided
on one phase only.

Voltmeters shall be of accuracy Class 2 and have expanded scales. Voltmeters shall be connected to the
incoming side of the power supply through 6 Ampere HRC fuses and links.

Mechanical zero adjustment shall be provided for voltmeters and ammeters by means of a screw slot at
the face of the meters.

Earth fault and over-current protection relays shall be to BS 142, located as specified in the drawings.
Current transformers for measurement and protection shall be of ring pattern to BS 3938:1973 ( 1982 ),
clamped on readily removable, bolted copper links with accessible terminals.

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Selector switches of the rotary type shall be provided to enable all phase current and all phase and phase
to neutral voltages to be read.

Instrument fuses shall be "English Electric" type units mounted on the panel adjacent to their associated
instruments. All instrument and indicating lamp wiring behind hinged front panels shall be protected by
clear acrylic sheets.

The arrangement, scale deflections and ratios of all instruments and relays sh all be approved prior to
assembly of the associated switchboard.

3.12 Labelling

All items of equipment on the switchboard shall be labelled to indicate function with black traffolyte
labels and white engraved lettering securely fixed with chrome plated screws.

Lettering shall be at least 10 mm high. Labels to all switches, isolators and the like shall indicate the
supply and cable details. All labels shall be approved prior to engraving. The use of adhesive labels
will not be permitted. All electrical equipment not mounted on the switchboard shall also be labelled as
specified above.

3.13 Time Switches

Time switches shall be of approved manufacture and shall incorporate the switching actions required.
Drive shall be by synchronous motor with a twelve hour spring reserve in case of power failure. An
override switch shall be provided.

3.14 Time Delays

Time delays shall be provided to prevent the simultaneous starting of any two motors above 3.5 kW and
to prevent short cycling of automatically controlled motors.

3.15 Hour Run Meter

Hour run meters shall be provided for motors of 55 kW and above. Hour run meters shall be flush
mounted and of the five digit type. They shall be suitable for 230 Volt 50 Hz supply. A key lockable
mechanical reset push button shall be provided.

3.16 Control Switches

All control switches shall be of the rotary type of Santon, Kraus and Naimer or other approved
manufacture. Each switch shall be panel mounted and engraved to clearly indicate the equipment
controlled or function of the switch.

3.17 Indicating Lamps

Indicating lamps shall be individual flush mounted units. Lamps shall have chromium plated and
polished solid brass body and ring with metallic threaded section and shall be circular in shape of
approximately 20 mm diameter.

Indicating lamps shall be of 24V and rated to withstand not less than 20% continuous over-voltage.
Lamps shall be well ventilated and the design shall permit removal of lamp glasses and bulbs from the
front of the unit without the need of any special tool.

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Indicating lamps shall be colour coded as follows :

 Green - Motor running, circuit breaker ON;


 Amber - Supply available;
 White - Valve open, trip circuit breaker;
 Red - Motor tripped, circuit breaker OFF;
 Blue - Valve closed;

Control circuit shall be of 24V supply.

3.18 Push Button Switches

Push button switches shall comply with and be tested and certified to BS 9564. Electrical ratings shall
be 500V AC or 250V DC as appropriate. Push buttons for alarm duty shall be minimum of 2 Amp rated
and that for control duty 10 Amp rated.

Push buttons shall be individual flush mounted units with metallic chromium plated and polished solid
brass body and ring, circular in shape and approximately 20 mm diameter.

Unless specified otherwise, push buttons shall be colour coded as follows :

 Green - Start Motor;


 White - Open Valve;
 Red - Stop Motor;
 Blue - Close Valve;
 Black - Reset Protection / Alarm, Lamp Test;
 Yellow - Accept Alarm.

3.19 Earth System

All metal work associated with the switchboard installation not forming part of a phase or neutral circuit
shall be bonded together and shall be solidly and effectively earthed through the supply provided by
others.

3.20 Cabling

A cabling zone clear of Bus-bars, fused switch and circuit breaker chambers shall be provided in such a
manner to give minimum difficulty in connecting sub-main cables entering the switchboard for
connection to fused switch units or circuit breakers.

The cabling zone shall be fully isolated from any live metal part so that future c abling and alterations
can be carried out in complete safety without the necessity of shutting down the complete switchboard.

3.21 Terminal Blocks

Terminal block for control wiring shall be rated not less than 20 Amp. and shall clamp the wire securely
between two plates secured by a captive screw. Terminal blocks shall have easily removable copper
links to short circuit adjacent terminals or shall be fitted with suitable fuse/fuse holder where required.
Pinch screw type terminal blocks will not be acceptable.

Cables having the same number shall be terminated at adjacent terminals and connected by means of
cable links at the terminal block. The incoming cable cores shall be terminated at the lower or outer
side of the block, and the outgoing cable cores at the upper or inner side of the terminal block, and cable
links on any free side.

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Terminal blocks at different voltage, shall be segregated into groups, distinctively labelled and provided
with permanent rigid barriers. Terminals in groups shall have separate non -combustible transparent
plastic covers. 20% spare terminals shall be provided on each terminal block.

3.22 Wiring Diagrams

Prepare construction layout and functional wiring diagrams of all switchboards, which shall be
approved prior to commencement of any work thereof.

The wiring diagrams shall show control circuits separate from main circuits and shall indicate the size of
each conductor and the colour, number and/or terminal connection designation of each control
conductor.

Switchboard drawings shall include a schedule of all equipment mounted therein, including make,
model, and where applicable, fuse rating and set point of al l variable adjustors.

Circuit diagrams shall be mounted near the switchboard in an approved location and shall be covered
with either glass or clear perspex sheet not less than 3 mm thick.

3.23 General Requirements

The Contractor shall ensure that the switchboards ordered can be accommodated ( together with the
control cubicles ) in the space provided. A rubber insulating mat shall be placed in front of the
switchboard for its entire length.

4 MCB DISTRIBUTION BOARDS

Miniature circuit breaker distribution boards are to be provided to serve circuits as indicated in the drawings.

All wiring termination and Bus-bars within distribution boards shall be shrouded and an insulating front shield of
a flame retardant type, minimum 1.6 mm thickness, shall be provided to completely screen the distribution unit
interior. Only the MCB operating dolly and insulated surround shall project through the shield.

Neutral bars are to be of approved cross sectional area, mounted on insulators and drilled to receive circuit
wiring. Clamping screws are to be provided for each circuit way. Screws are to be brass with round heads. A
link of approved cross section shall be provided in the neutral bar between the incoming neutral and the final
sub-circuit neutral conductors.

Distribution board enclosures are to be galvanised sheet metal constructed and finished in enamel of a colour to
approval. The sheet metal for the enclosure and the door shall be not less than 1.2 mm thick. Hinged enclosure
doors are to be fitted with ball catch locks.

Space shall be provided for the future accommodation for 20% additional circuit breakers in all distribution
boards. All necessary Bus-bars, studs and neutral bar ways shall be allowed.

Wiring schedules shall be provided and installed inside a clear plastic envelope on the inside of distribution board
doors, giving the following information :

 Distribution Board Designation;


 Rating of all Circuit Breakers;
 Size of all Cables;
 Type and Location of Circuit Load.

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Hotel TRANS Bali

5 PVC INSULATED ARMOURED COPPER CABLE

Cables of this type are to be 600 / 1000 Volt grade complying to BS 6346:1969 with each conductor of the same
cross sectional area. PVC insulated and colour coded cores shall be sheathed with PVC which shall serve as a
bedding for galvanised single steel wire armouring. The armouring shall be covered with an outer PVC sheath.

Cables shall be terminated in a gland fitted with an armour clamp. The gland body shall be provided with an
internal conical seating to receive the armour wires ensuring that the armour wires are tightly clamped between
the armour cone and conical armour seating.

The minimum bending radius for power cables shall be eight times the overall cable diameter. When cables are
run on a wall they shall be cleated at distances not exceeding 1 metre.

6 CABLING

6.1 PVC Insulated Copper Cables

PVC insulated copper cables shall comply with BS 6004:1975. Cables are to be 600 / 1000 or 250 Volt
grade depending on size.

6.2 Fire Resistant Cable

FR cable shall be of high fire resistance low make non-toxic gas emission flame retardant halogen free
complying IEC 331, IEE 383 and BS 4066 similar to HUBER & SUHNER RADOX or approved
equivalent.

7 WIRING

All wiring, unless otherwise specified, shall be PVC insulated and heathered or PVC insulated of approved
manufacture conforming to BS 6004. "PVC insulated cables ( non armoured ) for electrical power and lighting".

Only cables which have passed SISIR's type test and have PUB approval shall be used. It shall have the
manufacture's identification clearly marked on it.

All wiring shall be so selected to ensure that the current carrying capacity is sufficient and the voltage drop shall
not be exceeded the requirements of CP 5.

The following cable code shall be strictly maintained :

 Red Phase - Red


 Yellow Phase - Yellow
 Blue Phase - Blue
 Neutral - Black
 Earth - Yellow / Green Strip ( or it not available, use Green )
 Controls - Any suitable colour combination.

All wiring shall be carried out on the loop-in system. For conduit wiring systems, wiring shall be drawn into the
conduits after the whole of the conduit installation has been completed. No joints or connectors will be allowed
in any such cables, except that connectors may be used in accessible positions within lighting fittings or device
outlet boxes.

Cable shall be terminated with suitable cable lugs recommended by the cable manufacturers. The fire alarm
system cable shall be tinned copper conductors of not less than 1 mm² cross sectional area.

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All small wiring shall be colour coded to acceptable standard and be identified by moulded ferrules or sleeves
both a the terminal strips and at the remote ends.

Wiring for one primary circuit shall be run separately from another. It shall be neatly cleated and bunched
according to their function for easy identification. Each wire shall be terminated with tinned approved crimped
lugs.

Wherever any electrical wiring, riser, conduit, cable trays and trunking penetrate the fire wall or floor slab, a fire
resistance caulking of the same fire resistance period of the adjacent building structure shall be provided.

Such caulking shall be of dry construction, easy for future addition of cables and making good, of material
accepted for electrical installation work and approved by the local authorities as a fire stopping material.

Bus-bars, busbar connections and bare conductors shall comply with the requirement of IEC 439 with regards to
current - carrying capacity and limits of temperature.

All FR cables shall be install in hot dipped galvanised iron conduit or MS trunking or cable tray supported on
walls, ceiling or structural steelworks. Cables in trunking or cable tray shall be laid flat and clipped together
insets with brass clips or saddles. No surface mounted cable is allowed.

8 CONDUIT

All conduits shall be heavy gauge galvanised steel complying with BS SS100 and 4568:Part I & II Class 4. No
conduits shall be less than 20 mm nominal diameter.

Unless otherwise approved by Project Manager conduit shall be concealed in concrete as construction proceeds,
and so arranged as to drain naturally to outlet boxes.

Sealing caps shall be placed on all conduits before concrete pouring commences to ensure no water enters the
conduit. Expansion couplings shall be fitted at all building expansion joints. Surface conduits shall in no
circumstances be fixed to floor slabs. All conduits shall be swabbed through to clean all dirt, free from burrs and
internal roughness.

The screw connections shall be made in such a manner as to ensure good electrical and mechanical conductivity
throughout when assembled and be earthed with heavy capper wiring.

All conduits not cast in concrete shall be securely fixed by means of hot-dip galvanised saddles with spacer at not
more not 1 m centres for 20 mm conduits and 1.2 m centres for larger diameter conduits.

Manufacturer's standard fittings all be used for bends, angles, tees, intersection s and other non-standard runs.
Distortion of conduits due to bending is not acceptable.

Conduit termination at switches, distribution boards etc. shall be made with coupler and male brass bushes.

Connections to motors and other equipment subject to vibration shall be m ade with a length of heavy water tight
PVC coated metallic flexible conduit set into suitable screwed conduit adaptors. The metal frame or other parts
of the equipment so connected shall be earthed through the conduit system independently of the flexible conduit.

Unless otherwise specified or accepted by the Project Manager, all conduits below ceiling line shall be concealed
in walls, partitions or floor.

Runs between draw-in boxes are not to have more than two right angle bends or their equivalent and the length of
such runs shall be limited to 12 m to permit easy drawing-in of cables.

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Flexible conduit shall be used for final connections to equipment subject to vibration.

Flexible steel conduit and solid type adaptors shall comply with BS 731 Part 1. The conduit shall be watertight
with the provision of separate earth wire enclosed for earth continuity. All flexible steel conduit shall be PVC
sheathed.

Make good any damage to the finish of all conduits, including threads cut at site, by painting damaged areas with
two coats of aluminium primer paint.

9 CONDUIT BOXES

All conduit junction boxes are to be hot-dip galvanised malleable iron ( surface mounted ) or mild steel (
concealed ) and of standard pattern.

Standard pattern boxes are to be used with conduits up to and including 25 mm diameter.

Rectangular pattern boxes are to be used for conduits of 25 mm diameter and larger. For the drawing -in of
cables, standard pattern through boxes are to be used. All conduit boxes are to be galvanised finish.

Adaptor boxes are to be of galvanised mild steel not less than 3 mm thick. Boxes are to be not less than 50 mm
deep and of such dimensions as will enable the largest size cable for which the conduit run is suitable to be drawn
in without excessive bending of the cables.

Covers of approved material with fixing screws are to be provided. All boxes are to be drilled for holes
according to the conduit entries required.

All conduit entries to adaptor boxes, outlet boxes and switchgear are to be made with couplings and hexagonal
male bushes. The protective coating of the boxes shall be heavy both inside and outside in accordance with BS
4662.

10 CABLE TRUNKING

Metal trunking shall comply with BS 4678 and shall be manufactured in minimum lengths of 2 m from 1.5 mm
thick zinc sprayed sheet steel finished with rust resisting primer and sprayed two coats enamel paint to colour
agreed by Architect. Covers are to be held in place by screws.

Trunkings are to be terminated with end flanges bolted directly to switch or distribution boards. Connecting
pieces are to be used and bolted with cadmium plated mushroom head steel screws, nuts and shake -proof
washers. Each joint is to have a copper link to ensure electrical continuity.

Conduit entries to trunking shall be made with couplings and brass male bushes. Knockouts will not be required
and trunkings may be drilled on site.

Trunkings shall not contain more cable than allowed by the space factors described in the British Standard.

Each joint shall have a copper bond bolted to each adjacent trunking to ensure electrical continuity. All frayed
and sharp edges shall be removed from trunking before installation.

Conduit entry to trunking shall be by coupling and male bush. Knock-outs shall not be provided, and trunking
shall be drilled on site.

Where trunking crosses expansion joints, a trunking system which will allow for expansion and maintain earth
continuity shall be used. The system used shall be endorsed by the Architect prior to manufacture.

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Where the trunking passes through floors or fire compartments, fire resisting barriers shall be provided both
internally and externally.

All supports and hangers shall be of hot-dipped galvanised mild steel construction to BS 729:1971 Part 1 with
minimum coating thickness of 85 and 210 for indoor and outdoor installation respectively.

All bolts and nuts shall be electroplated with zinc or cadmium to BS 3382:Parts 1 and 2 with minim um plating
thickness of 25.

Unless all the trunking to be continuously interlinked, a 25 mm x 2.5 mm thick copper tape shall run
continuously throughout the whole length of trunking to provide earth continuity.

11 CABLE TRAYS

Cable trays are to be of a perforated pattern 1.6 mm minimum mild steel with returned edges galvanised overall
conforming to BS 1449 Part 1 and accessories to BS 729.

Trays shall be supported from the soffit of structural slabs and beams by mild steel rod s not less than 6 mm
diameter and underslung mild steel angles, or alternatively, supported on steel angle brackets secured to walls.

The former method shall be preferred where practicable. All supports and hangers shall be hot -dipped galvanised
with bolts and nuts electroplated as described in "Cable Trunking".

Cable tray shall have an upturned flanged both sides of 20 mm deep and complete with standard radius bends etc.
and fixing brackets fabricated from hot-dip galvanised angle steel, channels etc.

Tray shall be supported at not more than 1 m intervals.

12 MOTORS

12.1 General

All motors, unless otherwise specified on the Drawing, shall be totally enclosed fan cooled (TE FC) to lP
45, squirrel cage induction type conforming to either IEC 34-1 and IEC 85 or BS 5000 and BS 2757
with minimum Class F insulation.

All varnishes and impregnate used shall be inorganic and suitable for tropical service. Bearings shall be
so selected for its duty and shall be housed in dust tight enclosure with efficient shaft seals to prevent
dust ingress and escape of grease, and be equipped with grease nipples and relief plugs.

Terminal boxes shall be of hot-dip galvanised cast iron and be provided with glands to accept conduit.
Terminal blocks shall be of high quality insulating materials and be capable to support incoming cables.

All motors shall be so selected to have at least 115% of the power rating above the design duty point. It
shall also operate with power factor of not less than 0.85 at full load, otherwise, power factor correction
capacitors shall be provided.

Motors shall be capable of operating continuously at rated output at any frequency between 48 and 52
Hz and at any voltage within 10 percent of the nominal value.

Motors shall be tropicalized to BS 1156 with minimum 1 mega ohm insulation resistance. Where
motors are required to be installed in outdoor locations, they shall be fully weatherproof and with lP 55.

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Where motors are installed in humid pump rooms or rated in excess of 5.5 kW, they shall be fitted with
anti-condensation heaters of single switch "OFF" automatically when the motor is started and switch
"ON" automatically when the motor is stopped.

Single phase motors shall be either repulsion or capacitor start and induction run. Motors rated 2.3 kW
and above shall be operated by three phase supply.

Those exceeding 2.3 kW shall be provide with reduced voltage starting while those less the n 2.3 kW
shall be direct on line start. Softstarter shall be provided for pumps exceeds 30 kW or above
and for all up feed transfer pumps.

All motors shall have an isolating switch adjacent to and within sight of the motor. The switch shall be
such that all conductors to the motor are isolated in one operation. The drive selected for any machine
shall be the type recommended by the manufacturer of the driven machine and subject to approval. All
drives shall be fitted with safety guards.

For multi-winding motors there shall be no way that the motor isolating switch can be operated whereby
any winding may be energised whilst another winding is isolated. Terminal boxes shall be of such
dimensions as will ensure access to the terminals and allow room for the supply leads. Each box shall
be fitted for normal bottom or top cable entry.

With exception of motors with ratings less than 1 kW, all boxes shall be capable of being turned to a
further 3 positions, 90 degrees apart without affecting the t erminal base or terminals.

Standardise frame sizes for all applications so that the minimum practical number of motors need be
carried as spares. Ensure that motors of different frame sizes spared by a single motor be provided with
adaptor plates, oversize couplings, oversize terminal boxes, standard keyways etc. to facilitate
replacement.

Motors of a particular type or application shall be of the same manufacturer.

Motors above 7.5 kW shall be provided with suitably sized tinned brass cable sockets. Sockets shall be
in accordance with BS 91. The type of cable termination shall be as shown on the drawings.

Three phase motors shall be fitted with separate earthing terminals. All motors shall be provided with
name plates showing all the technical data, such as : model Number, electrical characteristic, weight etc.

Motors up to an including 3.7 kW shall be fitted with ball bearings at both ends. Larger motors shall be
fitted with roller or deep prove ball bearings. Motors operating with vertical shafts shall be equipped
with bearings designed to counter unbalanced end thrust. Motors shall have the same synchronous
speed as the pump.

Noise level shall meet Part 51 of BS 4999. Motor of ventilation supply fans of the axial type taking in
100% outside air be suitable for operation in atmospheres of up to 95% pH and down to 4 degree C dry
bulb temperature.

12.2 Motor Installation

Install motors as required by the driven equipment. Provide lifting equipment for the installation of
motors. Any additional steel works, supporting brackets and members which are required for the motor
installation shall be provided.

All motors shall operate without vibration. The motors shall be mounted on a common bedplate with
the machine being driven. Frames and supports for motors shall be accurately set and levelled.

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Provide holding down bolts required for the fixing of motors. Should the bolts be required to be sunk in
concrete bases the supply of all necessary details and fixing shall be supplied in adequate time.

For each motor, an emergency stop push-button shall be provided. This button shall be positioned
immediately vicinity of the associated motor drive. The exact locations shall be agre ed with the engineer
on site.

No motor shall be installed in a position where surrounding plant or building work would obstruct the
necessary periodically testing, cleaning and maintenance. All rotating parts of motors shall be properly
guarded.

12.3 Motor Starters

Motor starter / contactors shall be furnished and installed for mounting in the control panels. The type
of starter shall be compatible with the type and size of motor protection, as ind icated.

Contactors shall be non-sticking when de-energised, chatter free, operated without discernible noise and
be suitable for 230/240 Volt 50 Hz AC control operation. Contactors used in starters shall be of Class
A3 type provided with silver alloy contacts. Auxiliary contacts shall be provided to facilitate the
connection of interlocks, status indication and auxiliary controls.

Unless explicitly described, a minimum of one normally open and one normally closed contact shall be
provided. No overload protection is required for the sprinkler, drencher, wet riser pumps ( duty and
standby ).

Starter for other purposes shall be completed with protection incorporating the following features :

 Overload protection in each supply phase adjustable from 80 to l20% of full rated load;
 Manual reset;
 Phase failure and overload protection;
 Ambient temperature compensation;
 An auxiliary contact to signal an overload condition.

The voltage rating of the coil shall be such as to be compatible with other c omponents in the control
circuit.

Contactors or complete starters not mounted in switchboard shall be contained in metal or approved
plastic enclosures with conduit entries, shrouded "stop" and "start" push buttons and a manual "reset"
button, which may be combined with the "stop" button.

Where not indicated, motor starters shall generally be of the following types:

2 kW or below - DOL Starter;


2 - 30 kW - Star-delta starters ( closed transition );
Above 30 kW - Soft starter.

All starters for transfer pumps shall be softstarter type unless otherwise stated. All motors starter
provided shall be heavy duty and suitable for the pump starting arrangement intended.

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Hotel TRANS Bali

12.4 Types Of Starter

12.4.1 DOL Starters

DOL starters shall incorporate a direct switching electro-magnetic contactor together with
overload protection relay, suitable for starting the motors "dir ect-on-line".

Contactors in DOL starters controlling motors on fans, circulating pumps and similar items of
equipment which run continuously during the period of operation, shall have the following
minimum rating.

Duty of 8 hour utilisation Category AC 3, Mechanical Endurance Class 0.01.

In all other cases, starters with a minimum rating intermittent duty Class 0.1, utilisation
Category AC 3, Mechanical Endurance Class 0.3 shall be used.

12.4.2 Closed Transition "Star-Delta" Starter ( OT.SD )

Closed transition ( star-delta ) starters shall be approved type and manufacture and shall be
capable of starting the motor from stopped to full load speed without interruption and in such a
manner that the torque developed by the motor increases as uniformly as practicable during the
whole starting sequence.

The starter shall include the following equipment :

(a) No-volt coils with provision for external stop controls.

Positive indication of the starter operation.

(b) A suitably rated transition resistance bank such as to allow approximately full load
supply current when in circuit prior to opening of the star point. The short time rating
of the resistors shall also be considered in relation to the length of their "in circuit"
requirement.

(c) A transition Contractor suitably rated to facilitate connection of the resistance bank
during the transition period.

(d) Star and delta configuration contactors suitably rated for the mechanically and
electrically interlocked to prevent simultaneous operation.

(e) One (1) triple pole overload relay.

(f) One (1) approved time delay relay, with at least 0-30 second adjustable time delay
period, to control the star to delta switching contactors.

(g) Any additional auxiliary contracts and timers, required for the transition sequencing
operation.

12.4.3 Auto-Transformer Starters ( CT.AT )

Auto-transformer starters shall be of acceptable type and manufacture and shall be capable of
starting the motor from stopped to full load speed without interruption and in such a manner
that the torque development be the motor increases as unifor mly as practicable during the
whole starting sequence.

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Auto-transformer starters shall be of the type having standard tapping and Komdorfer
connections, and shall include the following equipment:

(a) One ( 1 ) contactor operated auto-transformer type starter tapped 50 percent, 65


percent and 80 percent and comprising mainline contactor, run contactor and auto
transformer star point contactor, all complete with the necessary auxiliary relays
suitably rated for the motor.

(b) One ( 1 ) triple pole overload relay.

(c) One ( 1 ) set of thermostats for auto-transformer protection with relay and reset push
button. Alternatively, thermistor embedded in the transformer windings and a
thermistor relay may be provided.

(d) One ( 1 ) approved time delay relay, with at least 0 to 30 seconds adjustable time
delay period, to control the start and run contactors.

12.4.4 Electronic Control Softstarter

The electronic control softstarter shall consists of the following major components :

 thyristor stack
 line contactor
 fuse for thyristor protection
 electronic control P.C.B.

Electrical Characteristics

 Voltage : 400 Volt


 Frequency : 50 Hz
 Voltage Regulation : 10%
 Frequency Regulation : 5%
 Harmonic : Less 1% on motor full speed condition.

Starting Mode

The Electronic Control Softstarter shall be of constant current start mode.

This constant current start mode shall be incorporated with DIP-switch which will be able for
adjustment of between one ( 1 ) to three ( 3 ) OR three ( 3 ) to five ( 5 ) times of the motor full
load current. The increase or decrease of adjustment is in steps of 0.5 times.

The starting time shall be 5 to 60 sec user adjustable. In additional, the facility for
incorporation of optional start mode shall be available.

The required optional mode are :

(a) Timed Current Ramp Mode

This module shall be able to modify the current limit characteristics of the constant
current mode where the load can vary from start to start.

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(b) Constant Acceleration

This module shall be designed to monitor the acceleration of the motor. It shall be
connected to the output of a tachogenerator attached to the motor and compare the
Voltage generated by the tachogenerator with a reference ramp voltage.

(c) Timed Voltage Ramp

This module shall be able to provide an extended soft stop for the motor and load. For
all 100 kW and above, constant current Softstarters must have time current r amp
mode option and a correctly rated by-pass contactor.

For all motors of 50 kW below, constant current Softstarters must have time voltage
ramp mode option.

For all motors between 50 kW to 100 kW, constant current Softstarters must have
time current ramp mode option but less the by-pass contactor.

All Softstarters offered shall be AuCom Aucostart closed looped series or equivalent.

Protection

(a) Phase Loss Protection

Sophisticated Vector Analysing Phase Loss Protection must be incorporated for the
detection of any imbalance in current vectors ( magnitudes and phase angles ).

This protection shall be able to detect phase losses either before or after the starter.

(b) Over-current Protection

This shall be of an FT over-current protection system. As such, it very closely


reflects the over-current capacity of the motor.

It must be part of this Electronic Control Softstarter which can differentiate between a
starting overload and a motor running overload, there by offering superior protection.

(c) Excess start Time Protection

This feature shall be able to cause the Electronic Control to abort the start procedure
if the motor is not up to speed within a pre-set period.

The present period shall be 5 to 60 sec adjustable by the user.

(d) Over-temperature Protection

This feature shall monitors the temperature of this Electronic Control Softstarter and
shuts down if an over-temperature situation is encountered.

(e) Thyristor Protection

The protection shall be of semi-conductor fuses that will enable protection of the
thyristor from short circuits and severe overloads.

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(f) Phase Sequence Protection

This protection module shall be used to protect rotation sensitive machines from
damage resulting from reverse rotation.

(g) Thermistor Protection

This module shall be capable of monitoring the resistance of PTC thermistors


embedded in the motor winding.

It shall be designed to detect an over-temperature condition in the motor windings by


an increase in the thermistor resistance and to protect the motor from overheating by
operating the contactor to remove the power supply to the motor.

(h) Electronic Start / Stop

For process plant applications, this facility must be available to allow the motor to be
started and stopped without operating the main contactor of the Softstarter.

Isolation against induce voltages ( arising from longitudinal and transverse spike
voltages of neighbouring circuits ) causing false starts and stoppages must be present.

(i) For all pump motors, Electronic Soft Stop must be incorporated in the Softstarter so
as to remove water hammering and also to extend the lift of the main contactor.

Interface Module

(a) Off Loader Module

This module shall provide isolated contacts for A.C. control up to 500 Volt.

It shall be designed to indicate when the Electronic Control Softstarter is in start


mode and this may be sued to inhibit load application to the motor until full speed and
voltage has been reached.

(b) A.C. and D.C. Alarm Module

This module shall be designed to allow Electronic Control Softstarter to be


interfaced with fault indication circuitry. A minimum of four ( 4 ) normally
open contacts must be available.

Power Consumption

The total power consumption required by this Electronic Control Softstarter shall be less than
20 Watts.

Proof Voltage

The isolation between power circuit, control circuit and ground shall be not less than 2 KV
A.C.

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Mechanical Design

(a) Enclosure

The Electronic Control Softstarter shall be housed in free standing cabinet


constructed from extruded aluminium of minimum 1mm thickness.

The cabinet shall be accessible from the front for servicing, maintenance and
inspection with lockable door. The enclosure shall be finished with enamel gross
paint.

Where lP55 environment applies, the vendor shall ensure the enclosure to be meeting
the same if not better standards.

(b) Ventilation

Sufficient ventilation shall be provided to ensure that all components are operated
within their environmental ratings. Built-in air blower shall be used and air inlet and
exhaust shall be suitably placed.

In the event that forced ventilation is not available.

Bypass contactor must be incorporated to minimise the rise in temperature (e.g.


installing the Electronic Control Softstarter bore-plate inside a main switchboard with
many other equipment).

Tropicalisation

The Softstarter offered must have a proven exper ience of not less than 5 different installations
under the humidity levels of Jakarta.

13 EARTHING

All metalwork associated with the electrical installation but not forming part of a phase or neutral circuit shall be
bonded together and solidly and effectively earthed.

Metal conduit, ducts and cable armour shall be earthed at the switch-board at which they originate by means of
locknuts, screwed connection or cable gland.

The electrical resistance of metallic enclosures or framework to earth shall be low enough to permit the passage
of current necessary to operate the device protecting the associated circuit.

The size of all earth continuity and bonding conductors shall be in accordance with the CP-5-1988.

14 SPARES

The Contractor shall supply the following items as spares :

(a) 3 fuse cartridges for TP fuse switch or switch fuse for each rating.
(b) 20% indicating lamps of all colours and sizes.
(c) 20% control fuses of all rating.

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SECTION 13 - PAINTING, LABELLING AND FINISHING

1 MATERIAL

All metal parts of the work installed in accordance with this Specification shall be painted with first quality
enamel paints.

All metal parts of the work installed in accordance with this Specification shall be painted with first quality
enamel paints, colours and brands as approved by the Project Manager, except for those items exempted from
painting as more particularly described in this section of the Specification.

Paint shall be selected to withstand the temperature of the surface which it is to be applied, and shall be suitable
in all respects for the environmental conditions in which it shall be located. All paints used shall be of one
manufacturer and finishes shall be full gloss unless otherwise instructed.

Before ordering any primer, undercoat and finishing paint, the Contractor shall submit the colour scheme for
approval.

The Contractor shall select all finishing and painting materials from types suitable for the surfaces to which they
are applied and for the environmental conditions in each area.

2 PLANT, MACHINERY AND EQUIPMENT

All items of plant, machinery and equipment supplied painted ex factory shall be given one finishing coat of full
gloss enamel, except where the manufacturer's standard finish shall be approved.

3 EXPOSED METALWORK

All exposed metalwork shall be wire-brushed and cleaned from rust, scale, dirt and grease, and shall then be
given one priming coat, one undercoat and one finishing coat of full gloss ename l.

4 CONCEALED METALWORK

All galvanised iron surfaces concealed in false ceilings, building ducts and the like shall not be painted. All
black iron and steel surfaces shall be wire brushed and given one coat of zinc chromate or red lead.

5 PIPEWORK IDENTIFICATION

All pipes and the like shall be identified in accordance with British Standards 1710:1984.

Circumferential bands of standard ground colours shall be not less than 100 mm wide on pipes up to 50 mm
nominal diameter, and not less than 150 mm wide on pipes greater than 50 mm nominal diameter.

Supplementary colours shall be displayed as bands not less than 25 mm wide in the centre of the ground colour
bands.

Where lettering is required it shall be painted in contrasting colours in accordance with the BS 1710, 1984, in
block letters not less than 15 mm high for pipes up to 50 mm nominal diameter, and in block letter not less than
40 mm high for larger pipes.

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Identification bands shall be located where they are clearly visible in each room or compartment through which
the pipe runs, and shall be placed at centres not exceeding 6 m.

Direction of flow shall be indicated by an arrow painted on the pipe adjacent to each colour band. Arrows shall
be 75 mm long on pipes up to 50 mm nominal diameter, and 150 mm long on large pipes.

6 COLOUR SCHEME

The whole of the piping installation shall be painted in accordance with NFPA 291 : Recommended Practice to
Fire Flow Testing and Marking of Hydrants, 2013 edition .

Equipment shall be painted and colour coded to BS 381C:1980 as follows:

Equipment Colour No.

Switchboard & Electric Orange -


Control Panels White Interior

Electric Motors Primrose 310

Electrical conduits Light Orange 557

Pumps and tanks As for respective -


piping service

All other equipment As directed -

7 LABELLING

All plant and equipment provided under this Specification shall be labelled in both English and Chinese as to
duty or services, all such labelling to correspond to schedules, diagrams, and the like to be provided as part of the
as-fitted drawings.

Labels shall be of traffolyte with black engraved lettering not less than 20 mm high or as otherwise required and
approved by the Project Manager. Manufacturers' nameplate shall generally be provided for all plant and
equipment and shall show serial and model numbers and date of manufacture.

The following refer to specific items ( but not be limited to ) requiring labelling :

 All valves, motor starters, distribution board, gauges, contactors, cable terminals in switchboards, circuit
breaker.

 Labels shall be attached to valves ( or pipe adjacent thereto ) with a light gauge metal band or alternatively to
be screwed to the insulated valve boxes where provided. These labels shall state the valves number.

 Distribution boards, starters and the like shall be labelled to indicate the circuit number, phase and item
controlled.

 Labels shall be screwed or riveted to sheet metal. Adhesive fixing is not acceptable.

 Details of exact lettering shall be agreed with the Project manager prior to manufacture.

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 A complete valves schedule shall be incorporated in the as-built drawings and this schedule shall clearly
indicate the valves numbers, duty, function, size, flow rate and any other relevant information necessary to
allow the Employer's plant operators to safely operate each valve and to subsequently maintain or rep lace the
valves as required.

 The valves schedule shall clearly be related to various system schematics to enable the entire operating
sequence and circuitry to be followed.

8 APPLICATION OF PAINTING

All paints shall be prepared and applied in accordance with the manufacturer's recommendations. All galvanised
metal surfaces shall be properly etch-primed to ensure correct adhesion of the paint to the surface.

Materials for etch-priming shall be as recommended by the paint manufacturers. Subsequent painting of
galvanised surfaces shall comply with this Specification.

Prior to painting, all metallic surfaces except galvanised surfaces shall be thoroughly scraped and wire brushed as
necessary to remove scale, rust and swarf. Surfaces shall then be solvent cleaned to remove all oil, grease and
dirt.

When the surfaces to be painted are clean and dry, one coat of primer shall be evenly applied over the entire area.

After surfaces have been primed, the Contractor shall notify the Project Manager so that an inspection of the
primed surfaces can be made prior to the application of the undercoat and the finishing coats.

When the priming coating has been completed, one coat of an approved paint undercoat shall be applied.

Before applying the finishing coats, the Contractor shall ensure that the undercoated surface is rubbed flat and
smooth. Finally, two coats of an high gloss finishing paint shall be applied when all dust has been removed.

Each successive coating shall be completely dry prior to the application of the next coat. The minimum thickness
of each layer of paint shall be 50 u.

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SECTION 14 - TESTING, COMMISSIONING AND HANDOVER

1 GENERAL

The entire works included in this contract shall be fully tested in stages as the work proceeds and on completion
of work as applicable.

The Contractors shall provide during normal working hours, all necessary labours, instruments, equipment,
materials, fuel, power and maker's representatives, to carry out such tests as may be necessary to satisfy the
Project Manager that the installation meets the requirement and intent of the specification as well as such tests
required by Local Authorities.

All tests shall be made in the presence of the Project Manager or his representative or any inspecting authority.
At least five working days notice in writing shall be given to the inspecting parties before performing any test.

Three copies of all test results shall be submitted to the Project Manager in A4 size sheet paper within two weeks
after completion of the tests.

Tests described hereinafter and including all tests prescribed by the Authority having jurisdiction shall be carried
out. Any tests proved unsatisfactory shall be repeated to the satisfaction of the inspecting parties.

The Contractor shall provide skilled Technicians / Engineer to commission the plant and associated controls to
the satisfaction of the Project Manager.

The Technicians / Engineers will be required to demonstrate the correct procedures in starting and stopping the
plant, running the various items of equipment under automatic and manual control and the correct maintenance of
the plant.

Water flow rates of all equipment shall be adjusted to design conditions. Complete results of adjustments shall
be recorded and submitted.

2 FACTORY TESTS

The following items of equipment shall be tested at the manufacturer's works or elsewhere as appropriate . `Type-
Test' certificate may be occupied as stipulated in the following sub-clauses. In all cases, factory test certificates
or type test certificates shall be submitted in triplicate to the Project Manager.

2.1 Pumps

`Type - Test' Certificates for head discharge, speed and power input ( UL Listed / FM Approved).

2.2 Electric Motors

`Type-Test' Certificates in accordance with NFPA 20, released by approved authorities such
Underwriters Laboratory (UL) or Factory Mutual (FM).

2.3 Starters and Control Gear

`Type-Test' Certificates in accordance with NFPA 20, released by approved authorities such
Underwriters Laboratory (UL) or Factory Mutual (FM).

For control panels as a whole, routine ( individual ) high voltage test in accordance with NFPA 20 and
NFPA 70 (National Electricity Code).
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2.4 Main Switchboard

The following tests shall be performed in the presence of the Project Manager :

 Inspection of switchboard including wiring, electrical and mechanical connections.

 Mechanical test.

 Primary and secondary injection tests to commission and calibrate all measuring, protection and
control circuits and associated components.

 Continuity and dielectric test.

 Power frequency and pressure test.

 Functional check of all control wiring.

2.5 Valves, Cocks and Fittings

`Type-Test' and approval certificate for pressure test and compliance with the regulations laid down by
the local Water Authority.

2.6 Fire Annunciator Panels, Smoke and Heat Detectors

`Type-Test' certificate from approved authorities such as LPC/FOC, UL or FM.

3 ON-SITE TESTING AND COMMISSIONING

Two months prior to completion of the Contract Works, the Contractor shall liaise with the Main Contractor and
the Electrical Contractors and submit for the Project Manager's approval a detailed programme for conducting
on-site acceptance tests and commissioning.

The Contractor shall start up, operate, test and adjust the systems in accorda nce with the agreed programme. The
setting shall be supervised by the manufacturer's representative, who shall remain on site until the equipment is
operating satisfactorily and accepted by the Project Manager.

The Contractor shall advise and co-ordinate with the manufacturer's representatives so that all testing is carried
out according to the agreed programme. The whole installation shall be given the following tests to bring the
plant into running order.

The Project Manager shall be given reasonable notice together with a copy of recorded test results, generally not
less than seven ( 7 ) days, regarding the nature of tests, the time and location. Acceptance tests will only be
witnessed by the Project Manager when the submitted tests results are found satisfactorily.

All instruments, tools, material and labour required to perform these tests shall be provided by this Contractor.
Before the tests are carried out, the Contractor shall remove connected equipment and components which are
liable to damage under test, and shall provide and fix all the necessary gauges, blanking flanges, etc. During
system erection, the following tests shall be carried out :

3.1 Hose Reels

The manufacturer's recognised test certificate for the hose reels shall be submitted to the Project
Manager for scrutiny and approval before their installation on site.

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The Project Manager shall select at random hose reel for site testing conforming to the Local Fire
Department's requirements, i.e. the hose line shall not kink at sharp corners, be squeezed by a self -
closing door, or be wound round a 180 mm diameter drum.

3.2 Pipe-work Load Tests

The Project Manager shall select at his discretion any section of pipe-work for the following load tests
as recommended in the 4500 paragraphs of the LPC/FOC Rules of Automatic Sprinkler Installation.

Hangars shall be capable of withstanding the test loading given in Clauses 4500 of the LPC/FOC Rules.

When installed and subjected to the test loading, the hangar shall not rupture, pull out, distort or
otherwise be damaged and hangars shall not show permanent distortion resulting in a change in level or
material position of the pipe to be supported in excess of 8 mm. If in-situ tests are conducted,
appropriate safety precautions must be taken.

Prior to the system start-up, the following inspection, tests and pre-commissioning treatment shall be
carried out by the Contractor :

(a) Tanks and Level Switches

The tanks shall be thoroughly cleaned with water and drained before city mains supply will
feed in. Also before city mains supply will feed in, the level switch shall be simulated for the
various cut-in and cut-out settings.

(b) Pressure Switches

The testing equipment arrangement for pressure switches and pressure gauges shall be as
shown on the drawings or of an approved equivalent.

The testing equipment shall be designed for nominal working pressure of 25 bar ( PN 25 )
conforming to the BS, e.g. the pipe-work shall conform to BS 1387:1967 Table 3 for class
heavy galvanised mild steel tube.

The pressure settings corresponding for pump cut-in ( lamp and buzzer energised ) and pump
cut-out ( lamp and buzzer de-energised ) and reset differentials shall be tested by applying the
hand jacking pump or by opening the test valve.

The pressure gauges to be tested shall be connected as shown on the drawing in lieu of the
pressure switch. The gauges to be tested shall be regarded acceptable when the pressure
readings of all three gauges are the same throughout the jacking pressure range varied by
applying the hand pump.

(c) Flow switches

The testing equipment for the flow switches shall be a as shown on the drawings or of an
equivalent approved by the Project Manager. The calibration test equipment shall provide a
flow of 60 dm 3/min over the vane of the flow switch in the direction shown, to be confirmed
by the direct reading flow meter.

The flow switch contacts shall make with energization of the lamp and the buzzer, upon a flow
not greater than 60 dm 3/min flowing over the vane in the correct direction.

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(d) Hydrostatic Tests

All parts of the water circuit shall be filled with water before hydrostatic pressure tes ting, and
pump running tests for verification of pressure and flow rate, are conducted. The hand jacking
pump shall be applied to increase the system pressure to 2 times the working pressure or 1.5
times the working pressure plus 3.5 bar whichever is the lower but in any case not less than 7
bar. The pressure shall be maintained for a period not less than 24 hours.

Where any section of pipe-work or equipment unable to withstand the maximum pipe-work
test pressure, it shall be isolated during the pipe-work test then that section of pipe-work or
equipment shall be re-tested at the appropriate test pressure.

The working pressure for various systems shall be as shown on the drawings.

Before performing the hydrostatic test, the following system component shall be fulfilled :

For Hydrant System

 All hydrant box isolating gate valves shall be closed


 All hydrant box nozzles shall be opened.

Sprinkler System

 All gate valves shall be closed fully except the valves around the check meter pos ition
which shall be opened.

 All main stop valves and the subsidiary stop valves shall be opened or closed in order to
provide isolated water tight sections for the hydrostatic pressure testing.

 The pressure switches shall be isolated by the relevant valves or cocks.

 The test and drain valves shall be closed.

 The sprinkler inlet isolating valves shall be closed.

(e) Cleaning, Flushing and Pre-treatment

Prior to start-up and satisfactorily hydraulic testing, the Contractor shall clean the entire
installation including all fitments and pipe-work and the like after installation and keep them in
a new condition.

All pumping systems shall be flushed and drained at least once through to get rid of
contaminating materials.

All pipes shall be rodded when necessary to ensure clearance of debris, cleaning and flushing
shall be carried out in sections as the installation becomes completed. All strainers shall be
inspected and cleaned out or replaced.

When the entire systems are reasonably clean, a pre-treatment chemical shall be introduced
and circulated for at least 8 hours. Warning signs shall be provided at all outlets during pre -
treatment.

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The pre-treatment chemical shall :

 Remove oil, grease and foreign residue from pipe-work and fittings.

 Pre-condition the metal surfaces to resist reaction with water or air.

 Establish as initial protective film.

 After pre-treatment, the system shall be drained and refilled with fresh water and left until
the system put into operation.

 Details and procedures of the pre-treatment shall be submitted to the Project Manager for
approval.

(f) Electrical Tests

Electrical tests shall comply with the current edition of IEE regulations and requirements
enforced by PLN.

Electrical insulation tests earth electrode resistance test and cost amenity test shall apply to
busbars, isolators and other equipment and wiring where applicable.

A 500V DC instrument shall be used to check the insulation resistance. The reading shall not
be less than 1 mega-ohm in all instances.

Function simulation tests shall be performed to ensure that the systems have been installed to
the control requirements as described in the specification therein.

(g) Pump Drives

The direct coupling of the pump drives shall be dismantled before the pump motor control
panel is energised.

The Contractor shall demonstrate to the Project Manager of acceptable clearances of the
coupling alignment for ensuring satisfactory power transmission.

The coupling shall not be re-mated again till the correct motor rotation has been demonstrated
with power drawn from the energised pump motor control panel.

(h) Pump Churning Test

After the electrical pump motor control panel has been energised, pump churning tests shall be
performed with the pump discharge valve closed.

A separate test shall be conducted for each pump. With each pump running for thirty minutes,
the following results shall be obtained at a 3-minute intervals :

 The temperature of the churning water and the tank water.

 The flow rate of the churning water to be measured by collecting the flow into a metal
tank via a plastic hose.

 The temperature of the motor casing with the pump room door being closed.

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 The pump room temperature at a point close to the ceiling slab and at a point 600 mm
above finished floor level adjacent to the room door.

 The tank water temperature.

(i) When either one of the following temperature readings exceeds the limit stated, the room
ventilation fans shall be switched on and the procedures above shall be performed again for 30
minutes running of the pump :

Limit

Room temperature at 40oC


ceiling point

Pump churning temperature 50oC

Hottest spot on motor casing 80oC


as measured by thermometer
method to BS 4999: Part 32:
1972

(j) Pump Operating Test

The Contractor shall ensure to the satisfaction of the Project Manager that the installation or
portion thereof which has been set to work complies with all requirements including the
following :

 That the plant and apparatus shall be of robust construction and of capacity for the duty
specified.

 That all valves, switches, controls and the like are properly regulated and capable of
proper operation and in the case of valves are capable of being shut-off.

 That all apparatus shall be silent.

 That all instruments are correctly calibrated and read accurately.

 That all services are tested in accordance with the details of the relevant clauses of this
Specification.

 Pump control tests for the hydrant and wet and dry systems at the pump motor control
panels shall be integrated with other relevant test requirements for those systems in this
Specification.

The various systems shall be operated for the following system performan ce tests :

(a) Hydrant and Wet and Dry Systems

The systems shall be tested to confirm that the pressure and flow rate, and the throw
of water from a standard branch pipe and 30 m hose line fitted to each hydrant point
and each hydrant box nozzle shall conform to this specification prior to the actual
Local Fire Department's inspection.

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All hydrant box isolating valves and all hose nozzle on / off valves shall be
lubricated. Starting of pumps shall be by loosening the glass cover rather than by
breaking glass.

The (hydraulically) remotest fire hydrant outlets shall be connected with 30 mm to 70


mm non-perforating FS hose and an appropriate branch pipe and suitable pressure
and flow measuring devices according to LPC / FOC Rules requirement s for flow and
pressure verification test.

The same measurement shall be carried out for the ( hydraulically ) nearest hydrant
outlets. The hydraulically remotest hose reel nozzles shall be tested for a throw of jet
not less than 6 m when the hose is arranged to be squeezed by the self-closing doors it
has to pass through, i.e. when the doors are not kept open intentionally.

The same throw requirement shall be satisfied for the (hydraulically) nearest hose reel
nozzle.

Pump cut-in and cut-out, pump lead-lag test, test for water level high level, low level
alarms and the like shall be integrated into the system running test as far as possible.

(b) Sprinkler System

The system shall be tested to confirm that the pressure and flow rate and control
scheme conform to LPC/FOC requirements, prior to inspection.

The start and stop of each jockey pump and each main pump shall be tested by
opening/closing of the test and drain valve stemming from the installation valve.

The water flow rate and pressure for each installation shall be tested by using the
proving of water test equipment ( i.e. direct reading flow meter ) according to
Appendix 1 of LPC / FOC Rules.

At the same time, the motor gong shall sound properly. During the test, the main
duty pump shall be in full operation within 30 seconds, and for the standby pump if
required, within 45 seconds.

The end-of-pipe test valve at the hydraulically remotest end of the system shall be
opened for testing the flow switch.

Other end-of-pipe test valves shall be selected by the Project Manager at his
discretion for flow switch alarm testing with simultaneous purpose of testing the
pressure switches.

Each set of pressure switches shall be tested by opening end-of-pipe test valves for
starting of jockey pumps, sprinkler main pumps.

(c) Fire Detection and Alarm System

Tests shall comply with IEE's Regulations, local authorities requirement, LPC / FOC
Rules for Automatic Fire Alarm Installations and BS 5938.

Every break glass unit shall be tested by loosening the glass cover and pushing the
test button.

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The Contractor shall allow for one unit in each phase for testing by breaking the glass
at the discretion of the Project Manager.

Approved type gas shall be used to test the response of the smoke detectors by
spraying it on the detector head. Chloro-fluorocarbons ( CFCs ) spray type tester is
prohibited. All detectors can be simulated a fire alarm signal during the
testing/commissioning by using a magnet attached to the outer case.

Alarm bells shall be adjusted and tested such that every corner of the building shall be
suitably alarmed by the bells.

Other alarm functions and control functions such as fuel trip when emergency
generator room is in fire shall be tested to confirm satisfactory provision of the
requirements in the "Fire Detection and Alarm System" Section.

As the DC circuitry is monitored, simulation tests shall be performed for all possible
fault conditions.

Battery charger tests, battery inspections and the like shall be performed.

4 STATUTORY AUTHORITIES' TESTS AND INSPECTIONS

As and when notified in writing or instructed by the Project Manager, the Contractor shall submit shop drawin g
and attend all tests and inspections carried out by Local Fire Authority, Water Authority and other Statutory
Authorities, and shall forthwith execute free of charge any rectification work ordered by the Project Manager as a
result of such tests and inspections which determine non-compliance with Statutory Regulation.

Some of these tests may take place after the issue of Practical Completion of the Main Contract and the
Contractor shall make all allowances in this respect.

The Contractor shall be responsible for the submission of all necessary forms and shop drawings to the Statutory
Authorities which shall conform in layout to the latest Project Managerial plans submitted kept by these
Authorities.

The submission shall comply with the requirements set forth in the current Codes of Practice and circular letters
of the Statutory Authorities. The shop drawings to be submitted shall be forwarded to the Project Manager for
checking before submission.

The Contractor shall ensure that his submission shall not delay the subsequent Local Fire Department's inspection
and test, otherwise he shall be fully responsible for any consequence due to his delay.

The Contractor shall allow for at least two Fire Authority Submissions of complete sets of shop drawing s, one to
be made within six months after the award of the Contract and shall not be less than six weeks before the
inspection.

The Project Manager may at his discretion instruct the Contractor for additional submissions to Fire Department
whenever necessary.

The Contractor shall notify the Project Manager at least seven days in advance of his application for local Fire
Authority tests and inspections.

On receipt of a confirmed date for test and inspection the Contractor shall inform the Project Mana ger without
delay.

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5 PRELIMINARY COMMISSIONING CHECKS

Ensure that all equipment is thoroughly cleaned, lubricated and checked for serviceability before setting to work.
Particular attention is drawn to the removal of building debris from the pipe-work systems. Special attention is
drawn to the need for thoroughly flushing out all pipe-work systems to ensure that all foreign matter is removed.
All automatic controls and safety devices shall be inspected and checked for service ability before the working
fluid or electricity is applied to the system.

6 COMMISSIONING

When the various installations have been completed and the preliminary commissioning checks carried out, the
Contractor shall set to work, regulate and calibrate all system in the entire installation. Special attention shall be
paid to the following items:

That all valves, switches, controls, etc. are regulated and capable of proper operation and in the case of isolation
valves that they are capable of tight shut off.

That all apparatus is silent in accordance with the requirements of this Specification.

That all instruments are correctly calibrated and read accurately.

That all services are tested in accordance with the details in the relevant clauses of this Specification.

Operate pumps, pressure reducing sets, etc. to ensure that all control systems are functioning correctly and are
properly set, sequenced or interlocked.

7 FINAL ACCEPTANCE TESTS

Following commissioning of the entire installation, and prior to issue of the Completion Certificate.

The Contractor shall carry out final acceptance tests in accordance with a programme to be agreed with the
Project Manager.

Should the results of the acceptance tests show that plant, systems and/or equipment fail to perform to the
efficiencies or other performance figures as given in this Specification, the Contractor shall adjust, modify and if
necessary replace the equipment without further payment in order that the required performance be obtained.

Where acceptance tests are required by the relevant Authorities having jurisdiction, these tests shall be carried out
by the Contractor prior to the issue of Completion Certificate to the acceptance of the Auth orities.

8 REJECTION OF PLANT

Any item of plant or system or component which fails to comply with the requirements of this Specification in
any respect whatsoever at any stage of manufacture, test, erection or on completion at sit e may be rejected by the
Project Manager either in whole or in part as he considers necessary / appropriate adjustment and / or
modification work as required by the Project Manager so as to comply the Authority's requirement and the intent
of the specification shall be carried out by the Contractor at his own expense and to the satisfaction of the
Authority / Project Manager.

After works have been accepted, the Contractor may be required to carry out assist in carrying out additional
performance tests as reasonably required by the Project Manager / Employer.

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9 WARRANTY AND HANDOVER

The Contractor shall warrant that all plant, materials and equipment supplied and all workmanship performed by
him to be free from defects of whatsoever nature before handover to the Employer.

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SECTION 15 - OPERATING & MAINTENANCE MANUALS AND MAINTENANCE

1 GENERAL

The Contractor shall guarantee against fault or defect all materials and works under this contract for a period of
twelve months from the date of issue of the Certificate of Practical Completion.

The Contractor shall at his own expense pay for spare parts, tools and other items necessary for the proper
operation of the system.

A maintenance schedule setting out the proposed programme of maintenance, inspection and servicing together
with advice of arrangement of prompt attention to emergency call shall be submitted to and approved by the
Project Manager.

2 OPERATION/MAINTENANCE MANUALS AND AS FITTED DRAWINGS

Before reaching the date of Completion of the Contract Works, the Contractor shall submit to the Projec t
Manager for approval, two copies of the original draft of the operation and maintenance manuals and as fitted
drawings for the whole system.

The operation / maintenance manuals shall comprise an A4 size plastic hard cover, 3 -ring binder, containing the
following documents :

2.1 A cover giving:

the name of the development


the title of the document
the name and address of the Installation Contractor.

Inside page giving the similar information to the cover but including contact telephone numbers for
normal and emergency use.

2.2 Contents page.

2.3 Description of the installation.

2.4 Scheduled details of all equipment and plant.

2.5 Operating instructions including details of any automatic control system.

2.6 Maintenance and fault finding instructions including composite schedule for routine maintenance. The
maintenance schedule shall include details such as frequency of servicing, overhauling, replacement,
etc.

2.7 Test reports and commissioning records.

2.8 Recommended spare parts and lubricants.

2.9 List of equipment and plant with manufacturer's name and address and local agent, if applicable.

2.10 Manufacturer's literature suitably indexed to include shop drawings, wiring diagrams, performance
curves, and the like.

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2.11 List of as-fitted drawings.

2.12 All other necessary information for proper maintenance and operation.

As-fitted drawings shall show the complete installation including all necessary details for the proper maintenance
and operation of the system. All the above-mentioned documents shall be in English.

The Project Manager shall require four weeks for checking the draft sets of operation / maintenance manual and
"as-fitted" drawings. After the Project Manager has approved these documents, the Contractor shall submit the
following to the Project Manager within two weeks :

 Three copies of the approved operation and maintenance manual.

3 MAINTENANCE AND SERVICE

3.1 General

The Contractor shall provide and submit to Project Manager for prior approval a maintenance program
and 24 hours emergency call out service during the Defects Liability Period. At the option of the
Employer, the Contractor shall also enter into a separate Maintenance Agreement for maintenance of the
equipment beyond the Defects Liability Period.

3.2 During the Defects Liability Period

The Contractor shall undertake the comprehensive maintenance and routine servicing of the fire services
installation during the Defects Liability Period.

The Contractor shall carry out routine maintenance as described herein.

The Contractor shall also perform all additional maintenance work not listed herein which he considers
necessary to ensure that all the various systems installed to operate satisfactorily and that maximum
availability of the Fire Services installation is maintained at all times.

The Contractor shall immediately repair any defect in any part of the installation noticed during the
maintenance period. The Contractor shall at his own expense pay for spare parts, tools and other items
necessary for the proper maintenance of the syst em.

A maintenance schedule setting out the proposed programme of maintenance, inspection and servicing
together with advice of arrangement of prompt attention to emergency call shall be submitted for
acceptance by the Project Manager.

Breakdown maintenance shall be attended to promptly on call from the Employer and details shall be
reported immediately to the Employer.

The Contractor shall give the Employer at least seven days' prior notice of when each maintenance visit
is due so that the Employer can nominate a representative to be present. The Contractor shall report to
the Employer prior to commencing each service and before leaving.

A comprehensive report shall be compiled by the Contractor for all the work which has been carried out
during each visit, including comments on any improper functioning of various systems, and comments
on any items requiring detailed examination at or before the next scheduled visit.

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The service report shall also state the date when the next regular rou tine service visit is due to take
place. A copy of this report shall be submitted to the Employer for record.

The minimum maintenance requirements shall be as follows :

(a) Monthly

 Carry out all lubrication necessary;


 Check and adjust as necessary all drives;
 Check all bearings for correct operation;
 Check all connections for tightness;
 Check all sump and drains, and clean as necessary;
 Prove and test correct operation of all safety controls;
 Prove and operation of all automatic controls and alarm detection system;
 Check all glands, packing, and the like and adjust or replace as necessary. Record drip
rate after replacement.

(b) Half Yearly Routine

 Clean and re-grease all bearings as indicated on approved maintenance plan;


 Inspection and clean as necessary all items of plant and equipment;
 Clean and adjust all switchgear, contactors and starters, vacuum clean all cabinets;
 Prove operation of all thermal overloads record all settings of readings;
 Prove operation of all thermal overloads;
 Carry out all necessary repair work as result of the above checking;
 Touch up all paint and replace lost or damaged labels.

(c) Annual Routine

To provide all labour, material tools and transport to carry out annual inspection and test to
ensure system operating satisfactorily and submit certificate to the Local Fire Department
accordingly.

The Contractor shall also undertake to provide a comprehensive breakdown service whereby qualified
technicians shall attend to each breakdown as soon as practicable aft er a breakdown is reported, and
carry out immediate remedial work at a reasonable speed according t o the nature of the breakdown. Any
faulty equipment or components shall be quickly replaced.

In circumstances such that the Contractor fails to attend to the breakdown within four normal working
hours after notification of a breakdown, and where remedial work is interrupted during normal working
hours for purposes other than obtaining replacement parts, the Employer reserves the right to order such
action as may be necessary to expedite completion of remedial work which shall be at the Contractor's
expense without abrogation of the Contractor's responsibilities.

3.3 Spare Parts

Spares Parts Contractor shall keep sufficient spare parts during the Defects Liability Period to ensure
that replacement work for defects can be carried out immediately. The following spare parts are
required by the FSB and shall be handed over to the Employer in suitable fitted ga lvanised boxes with
padlocking facilities :

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Item Quantity

Sprinkler head 5% of all colour, size and type

Hydrant Hose Nozzle 5 nos.

Spare unit for Manual Pull Stations 10 nos.

Spare glass for hose reel nozzle cabinet 10 nos.

Fuse cartridges for each rating 3 nos. each


of TP fuse switch or switch fuse

Indicating lamps 20% of all colour and size.

Spanner and special tools 1 set

The above spare parts and a test record book shall be kept in a signal red baked enamel steel cabinet of
1.6 mm thickness. The cabinet shall be complete with a padlock.

4 SERVICE MAINTENANCE AGREEMENT

The owner shall have the option to enter into an annual service maintenance ag reement after the Contractor have
fulfilled the contract maintenance and guarantee obligation.

The annual service maintenance cost which shall include emergency service and regular maintenance shall be
quoted together with the tender and be valid for a period of three years. A competent engineer shall be provided
by the Contractor to investigate the fundamental cause of a fault. Temporary quick fix solutions will not be
accepted.

The Employer shall at his discretion, take action to recover all losses i ncurred arising from the failure of the
Contractor to perform the duties either wholly or in part as detailed in this section.

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