3202-2, S.

Parts Catalog

3-CDC AIR COMPRESSOR ASSEMBLIES

PART NOS. 581661, 582797, 583012

NOVEMBER, 1998
Supersede issue 3202-2 S.10

IMPORTANT: This catalog is published

as an aid in identifying the detail parts
that make up this complete device.
Refer to applicable maintenance
publication BEFORE attempting either
the disassembly or the assembly of
this device.

WARNING: At the time any part is

replaced in this device, the operation of
the complete device must pass a
series of tests prescribed in the latest
issue of the applicable Wabtec Test
Specification. At the time this device is
applied to the brake equipment
arrangement, a stationary vehicle test Part No. 581661 Part No. 582797
must be made to insure that this device
functions properly in the total brake
equipment arrangement. (Consult your
local Wabtec Representative for identity
of the test specification, with latest
revision date, that covers this device.)

IMPORTANT: Only Wabtec supplied

parts are to be used in the repair of this
device in order to obtain satisfactory
operation. Commercially available non-
O.E.M. parts are unacceptable.

NOTE: The part numbers and their

associated descriptions are the
property of Wabtec Corporation and may
not be replicated in any manner or form Part No. 583012
without the prior sole written consent of
an Officer of Wabtec Corporation.

© 1998 WABCO Locomotive Products. A Wabtec Corporation. All rights reserved.

Page 1 of 16 November, 1998

3202-2, S.6

Parts Catalog

3
4
2
1
5
3
6

8
11
10
9

13
18 22
14
12
19
21 18

13
14
20 13

19
24
18

23
25
24 17

27 26

24
15
28
16

Figure 1 - 3-CDC Air Compressor Assembly with Intercooler

November, 1998 Page 2 of 16

 3202-2, S.6

Parts Catalog
3-CDC AIR COMPRESSOR ASSEMBLY - Figures 1 - 9
Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

1-
3-CDC AIR COMPRESSOR ASSEMBLY Ref.

(Includes All Reference Numbers in Figures 1 thru 9)

1-1 558370 .UNLOADER VENT ADAPTER 2

1-2 558352 .NUT, Cap 2
3 1 3
1-3 680012 .TEE FITTING, /8 x /4" NPT x /8 2
1-4 680009 .TUBE, Unloader Connecting 1
1-5 680010 .TUBE, Left Riser Unloader 1
1-6 680011 .TUBE, Right Riser Unloader 1
3 3 1
1-7 587225 .TEE FITTING, /8 x /8 x /4" NPT 2
1-8 587227 .TUBE, Unloader Connecting 2
1
1-9 587226 .STUD FITTING, /4" NPT 2
1
1 - 10 587224 .TEE FITTING, /4" NPT 2
1
1 - 11 99405 .PIPE PLUG, /4" NPT 2
1- 580657 .INTERCOOLER COMPLETE (Includes Ref. Nos. 12 to 23) 1
1 - 12 580337 ..RISER, Left 1
1 - 13 514650 ..GASKET, Flange 4
1 - 14 580130 ..INTERCOOLER CORE 2
1 - 15 65860 ..BUSHING, Reducing 2
1
1 - 16 148809 ..DRAIN COCK, /8" NPT 2
1 - 17 580335 ..RISER, Right 1
1 1
1 - 18 583810 ..SCREW, /2-13 x 1 /4" Hex 20
1
1 - 19 514281 ..WASHER, /2" Lock 16
1 - 20 580336 ..CENTER HEADER 1
1
1 - 21 99405 ..PIPE PLUG, /4" NPT 3
1 - 22 527205 ..PIPE PLUG, 1" NPT 1
1 - 23 105260060 ..E-1 SAFETY VALVE (See Figure 6) 2
1 - 24 514650 ..GASKET, Flange 4
1
1 - 25 584840 .SCREW, /2-11 x 1" Hex 4
1
1 - 26 502365 .NUT, /2", Hex 8
1 - 27 514670 .FLANGE, Discharge 1
1 3
1 - 28 11760 .SCREW, /2-13 x 1 /8" Hex 4

Page 3 of 16 November, 1998

3202-2, S.6

Parts Catalog

4
21
6
20

3
10

15 1

Continued in
Figure 3
11
14

12
2

10
13

17
16

19 18

Figure 2 - 3-CDC Air Compressor Assembly

November, 1998 Page 4 of 16

 3202-2, S.6

Parts Catalog

3-CDC AIR COMPRESSOR ASSEMBLY- Figures 1 - 9

Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

2-
3-CDC AIR COMPRESSOR ASSEMBLY Ref.

(Includes All Reference Numbers in Figures 1 thru 9)

2- 589827 .CRANKCASE ASSEMBLY (Includes Ref. Nos. 1 to 7) 1

2-1 531082 ..CRANKCASE 1
2-2 527205 ..PIPE PLUG, 1 x 3/4" Hex Socket 4
2-3 27101 ..PIN, Dowel 3/8 x 3/4" 6
2-4 562553 ..OIL PRESSURE INDICATOR ASSEMBLY 1
(Includes Ref. Nos. 5 & 6) (See Figure 7)
2-5 651696 ...ELBOW, 1/4" NPT with Choke 1
2-6 544837 ..GASKET, Flange 1
2-7 15784 ..SCREW, 3/8-16 x 11/8" Hex 2
2-8 587946 .SCREW, 3/8-16 x 3/4" Hex 8
2-9 572827 .CRANKCASE SIDE COVER 1
2 - 10 514591 .GASKET, Crankcase Side Cover 2
2 - 11 584610 .SCREW, 1/2-13 x 4" Hex 1
2 - 12 580862 .NUT, 1/2", Lock 1
2 - 13 514590 .CRANKCASE SIDE COVER 1
2 - 14 508346 .CAP, Oil Filler 1
2 - 15 15784 .SCREW, 3/8-16 x 11/8" Hex 8
2 - 16 585564 .GASKET, Dipstick 1
2 - 17 583661 .DIPSTICK 1
2 - 18 506591 .WASHER, Lock 4
2 - 19 585430 .SCREW, 1/4-20 x 5/8" Hex 4
2 - 20 537543 .BREATHER COMPLETE (See Figure 8) 1
2 - 21 54205 .ELBOW, 11/4" NPT 1

Page 5 of 16 November, 1998

3202-2, S.6

Parts Catalog

28

27 33
32

29

25
24
26
30
23

Continued from 17
Figure 2 31

19 19 18
2
5
20

8
20 10
12 2
4
6 7
1
3 1

20
17
20
14
22

22
5
17 6
21
15 13
9 11
16

4
7
5
4

3a
6 3b

Refer to Figures 4 and 5 for Low and High Pressure Head Assemblies

Figure 3 - 3-CDC Air Compressor Assembly

November, 1998 Page 6 of 16

 3202-2, S.6

Parts Catalog

3-CDC AIR COMPRESSOR ASSEMBLY - Figures 1 - 9

Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.
3-
3-CDC AIR COMPRESSOR ASSEMBLY Ref.
(Includes All Reference Numbers in Figures 1 thru 9)
3-1 680008 .OIL SEAL 2
3-2 141563 .BALL BEARING 2
3-3 574524 .CRANKSHAFT (Used on Compressor 583012) 1
3 - 3a 574516 .CRANKSHAFT (Used on Compressor 582797) 1
3 - 3b 574535 .CRANKSHAFT (Used on Compressor 581661) 1
3-4 523178 .PLUG, Pipe, 1/4" NPT Hex Socket 1
3-5 519763 .LOCKNUT, Crankshaft 1
3-6 530493 .SCREW, 1/2 x 11/4" Set 2
3-7 525238 .KEY, 7/8 x 7/8 x 21/2" 1
3-8 525240 .KEY, 7/8 x 7/8 x 31/2" 1
3-9 514593 .GASKET, Main Bearing Housing 1
3 - 10 514592 .MAIN BEARING HOUSING 1
3 - 11 584543 .SCREW, 1/2-13 x 11/2" Hex 11
3 - 12 540285 .OIL PUMP PLUNGER 1
3 - 13 -- .OIL PUMP CARTRIDGE and BODY (See Figure 9) 1
3- 540295 .OIL STRAINER ASSEMBLY (Includes Ref. Nos. 14 to 16) 1
3 - 14 540287 ..OIL STRAINER BODY 1
3 - 15 517747 ..SCREEN, Oil Strainer 1
3 - 16 517744 ..RETAINING RING 1
3- 580080 .CONNECTING ROD COMPLETE (Includes Ref. Nos. 17 to 22) 3
3 - 17 580081 ..CONNECTING ROD & CAP 3
3 - 18 578245 ..BUSH, Wrist Pin 3
3 - 19 514617 ..BOLT, 5/8 x 49/16" Connecting Rod 6
3 - 20 540589 ..INSERT BEARINGS, Set 3
3 - 21 68770 ..NUT, 5/8" Castle 6
3 - 22 522772 ..COTTER PIN 6
3- 563239 .HP PISTON with WRIST PIN & BUSHED 1
(Includes Ref. Nos. 23 to 26)
3 - 23 580387 ..HIGH PRESSURE PISTON, Bushed (Includes Ref. No. 24) 1
3 - 24 580390 ...BUSH, High Pressure Piston 2
3 - 25 514623 ..WRIST PIN 1
3 - 26 583133 ..RETAINING RING, Wrist Pin 2
3 - 27 521195 .OIL RING, High Pressure 2
3 - 28 520125 .COMPRESSION RING, High Pressure 2
3- 593274 .LOW PRESSURE PISTON with WRIST PIN 2
(Includes Ref. Nos. 29 to 31)
3 - 29 550853 ..LOW PRESSURE PISTON (Includes Ref. No. 30) 2
3 - 30 543714 ...WRIST PIN 2
3 - 31 514624 ..RETAINING RING, Wrist Pin 4
3 - 32 520133 .OIL RING, Low Pressure 4
3 - 33 520123 .COMPRESSION RING, Low Pressure 4

Page 7 of 16 November, 1998

3202-2, S.6

Parts Catalog

24

10
B A

8
9 7 25
11 4

12

13
21 26
6
15
14
16

17
1
22 •
27

23
18
5 28
2
19

20
A
B

Figure 4 - Low Pressure Head Assembly and Cylinder

November, 1998 Page 8 of 16

 3202-2, S.6

Parts Catalog

Low Pressure Head Assembly and Cylinder, PART Nos. 579050 & 653982 - Figure 4
Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

4- 579050 .LOW PRESSURE HEAD ASSEMBLY Ref.

(Includes Ref. Nos. 6 to 28)
4-1 514651 .GASKET, Cylinder Head 2
4-2 653982 .LOW PRESSURE CYLINDER 2
4-3 514627 .GASKET, Low Pressure Cylinder 2
4-4 584549 .SCREW, 5/8-11 x 41/4" Hex 12
4-5 584547 .SCREW, 5/8-11 x 11/2" Hex 12
4-6 579040 ..LOW PRESSURE CYLINDER HEAD 2
4-7 15073 ..STUD, 1/2-13 x 113/16" 8
4-8 502365 ..NUT, 1/2" 8
4-9 519809 ..CAP NUT COMPLETE (Includes Ref. Nos. 10 to 12) 4
4 - 10 518508 ...NUT, Cap 4
4 - 11 518512 ...SCREEN 4
4 - 12 518509 ...RETAINER, Screen 4
4 - 13 558371 ..WASHER, 27/8" O.D. Copper 4
4 - 14 651188 ..UNLOADER VALVE, Complete (Includes Ref. Nos. 15 & 16) 4
4 - 15 651189 ...UNLOADER VALVE 4
4 - 16 593179 ...O-RING, 17/16" O.D. 4
4 - 17 514657 ..UNLOADER BODY, Bushed 4
4 - 18 592600 ..GASKET, 31/2" O.D. Copper 4
4 - 19 563202 ..INTERCOOLER PRESSURE SEAL VALVE 4
4 - 20 592097 ..SPRING, Unloader (See Page 16 for Spring Identification Chart) 4
4 - 21 514642 ..INLET VALVE PLUG 4
4 - 22 680001 ..INLET VALVE with UNLOADER ASSEMBLY 4
4 - 23 514644 ..GASKET, Copper Valve 4
4 - 24 514643 ..CAP, Valve 4
4 - 25 592600 ..GASKET, 31/2" O.D. Copper 4
4 - 26 514577 ..PLUG, Discharge Valve 4
4 - 27 578773 ..DISHARGE VALVE ASSEMBLY 4
4 - 28 514644 ..GASKET, Copper Valve 4

Page 9 of 16 November, 1998

3202-2, S.6

Parts Catalog

7
22

B A
8

23
6 4
10
11
19
8 24

13
12
14 1
•
20 25
15

26
5
21 2
16

17

18 A B

Figure 5 - High Pressure Head Assembly and Cylinder

November, 1998 Page 10 of 16

 3202-2, S.6

Parts Catalog

High Pressure Head Assembly and Cylinder, PART Nos. 582027 & 579041 - Figure 5
Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

5- 582027 .HIGH PRESSURE HEAD ASSEMBLY Ref.

(Includes Ref. Nos. 6 to 26)
5-1 514651 .GASKET, Cylinder Head 1
5-2 579041 .HIGH PRESSURE CYLINDER 1
5-3 514630 .GASKET, High Pressure Cylinder 1
5-4 584549 .SCREW, 5/8-11 x 41/4" Hex 6
5-5 584547 .SCREW, 5/8-11 x 11/2" Hex 6
5-6 579040 ..HIGH PRESSURE CYLINDER HEAD 1
5-7 558352 ...NUT, Cap 2
5-8 558371 ..WASHER, 27/8" O.D. Copper 4
5-9 558370 ...ADAPTER, Unloader Vent 2
5 - 10 518512 ...SCREEN 2
5 - 11 518509 ...RETAINER, Screen 2
5 - 12 651188 ..UNLOADER VALVE, Complete (Includes Ref. Nos. 13 & 14) 2
5 - 13 651189 ...UNLOADER VALVE 2
5 - 14 593179 ...O-RING, 17/16" O.D. 2
5 - 15 514657 ..UNLOADER BODY, Bushed 2
5 - 16 592600 ..GASKET, 31/2" O.D. Copper 2
5 - 17 563202 ..INTERCOOLER PRESSURE SEAL VALVE 2
5 - 18 592097 ..SPRING, Unloader (See Page 16 for Spring Identification Chart) 2
5 - 19 514642 ..INLET VALVE PLUG 2
5 - 20 680001 ..INLET VALVE with UNLOADER ASSEMBLY 2
5 - 21 514644 ..GASKET, Copper Valve 2
5 - 22 514643 ..CAP, Valve 2
5 - 23 592600 ..GASKET, 31/2" O.D. Copper 2
5 - 24 514577 ..PLUG, Discharge Valve 2
5 - 25 578773 ..DISHARGE VALVE ASSEMBLY 2
5 - 26 514644 ..GASKET, Copper Valve 2

Page 11 of 16 November, 1998

3202-2, S.6

Parts Catalog

5
2

1 4

Figure 6 - E-1 Safety Valve Assembly

E-1 SAFETY VALVE ASSEMBLY, PART No. 105260060 - Figure 6

Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

6- 105260060 E-1 SAFETY VALVE ASSEMBLY Ref.

(Includes Ref. Nos. 1 to 6)
6-1 10528 .BODY 1
6-2 10524 .VALVE 1
6-3 10523 .STEM 1
6-4 1498 .SPRING, Adjusting (See Page 16 for Spring Identification Chart) 1
6-5 9030 .REGULATING NUT 1
6-6 9029 .NUT, Cap

November, 1998 Page 12 of 16

 3202-2, S.6

Parts Catalog

7
4

5
8

Figure 7 - Oil Pressure Indicator Assembly

OIL PRESSURE INDICATOR ASSEMBLY, PART No. 562553 - Figure 7

Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

7- 562553 OIL PRESSURE INDICATOR ASSEMBLY Ref.

(Includes Ref. Nos. 1 to 10)
7-1 574422 .O-RING, 3/8" O.D. 1
7-2 562558 .CAP NUT 1
7-3 562557 .SPRING (See Page 16 for Spring Identification Chart) 1
7-4 562560 .SHIM, 1/32" 2
7-5 562559 .SHIM, 1/16" 1
7-6 562556 .PISTON, Oil Pressure Indicator 1
7-7 567090 .O-RING, 1" O.D. 1
7-8 33711 .PIPE PLUG, 3/8" NPT Square Head 1
7-9 651752 .OIL PRESSURE INDICATOR BODY & TUBE 1
7 - 10 651696 .ELBOW, 1/4" NPT with Choke (Not Shown) 1

Page 13 of 16 November, 1998

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Parts Catalog

1
2
11

12
3
13
5
6 14
7

4 8
12
9
15
10

3
16

Figure 8 - Breather Complete

BREATHER COMPLETE, PART No. 537543 - Figure 8

Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

8- 537543 BREATHER COMPLETE (Includes Ref. Nos. 1 to 16) Ref.

8-1 584541 .SCREW, 3/8-16 x 11/4" Hex 4
8-2 537652 .TOP COVER 1
8-3 537646 .GASKET, Breather 2
8-4 575306 .BREATHER VALVE ASSEMBLY (Includes Ref. Nos. 5 to 10) 1
8-5 576225 ..NUT, 5/16" Stop 1
8-6 575309 ..VALVE STOP 1
8-7 515370 ..WASHER, 5/16" Lock 1
8-8 575308 ..BREATHER VALVE 1
8-9 575307 ..STRAINER PLATE 1
8 - 10 592160 ..SCREW, 5/16-18 x 5/8" Hex 1
8 - 11 514774 .RING, Retaining 1
8 - 12 537657 .PLATE, Strainer 2
8 - 13 540223 .TINSEL, Brass 1
8 - 14 537654 .SPRING (See Page 16 for Spring Identification Chart) 1
8 - 15 546796 .BODY, Breather 1
8 - 16 502369 .NUT, 3/8" Hex 4

November, 1998 Page 14 of 16

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Parts Catalog

2
1 3

10 12

5
7
11
6
8

9 13

Figure 9 - Oil Pump Cartridge and Body

OIL PUMP CARTRIDGE AND BODY, PART Nos. 566790 and 566792 - Figure 9
Figure & Customer Wabtec
Ref. No. Part No. Part No. Description Qty.

9- 566790 OIL PUMP CARTRIDGE ASSEMBLY Ref.

(Includes Ref. Nos. 1 to 12)
9-1 566791 .SPRING PIN, 5/16 x 9/16" 1
9-2 540277 .INLET VALVE 1
9-3 540274 .CARTRIDGE, Valve Seat 1
9-4 540278 .SPRING, Inlet Valve (See Page 16 for Spring Identification Chart) 1
9-5 540279 .SPRING SEAT, Inlet Valve 1
9-6 540280 .RETAINER, Clip 1
9-7 540281 .OIL PRESSURE RELIEF VALVE 2
9-8 540288 .SPRING, Discharge Valve 1
(See Page 16 for Spring Identification Chart)
9-9 540289 .STOP, Discharge Valve 1
9 - 10 540282 .SPRING, Oil Pressure Relief 1
(See Page 16 for Spring Identification Chart)
9 - 11 540283 .SPRING SEAT, Oil Pressure Relief 1
9 - 12 536944 .RETAINING RING 1
9 - 13 566792 OIL PUMP BODY 1

Page 15 of 16 November, 1998

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Parts Catalog

GENERAL INFORMATION
Connecting L.P. H.P.
Rod L.P. Piston H.P. Piston Compression Compression L.P. H.P.
Bearing Assembly Assembly Ring Ring Oil Ring Oil Ring
Oversize (Set 2) w/ Wrist Pin w/ Wrist Pin 2 Required 2 Required 2 Required 2 Required

Standard 540589 550853 563239 520123 520125 520133 521195

0.010 541078 554107 563240 523401 523392 523404 523395

0.020 540590 554108 563241 523402 523393 523405 523396

SPRING IDENTIFICATION
The following table is shown to enable identification of the springs used in the
devices catalogued herein. It is based on calculated figures and the actual
spring will vary somewhat, due to the small differences in wire, coil diameter,
number of turns, etc. This tabulation is intended for identification only and
should not be used for any other purpose. It does not represent a specification
for the springs mentioned. For proper operation of this device ONLY springs
supplied by Wabtec Corporation are to be used at locations illustrated herein.

Approx. Approx. Approx. Approx.

Outside Wire Free No.
Dia. Dia. Height Turns
Part No. "A" In. "B" In. "C" In. * Material

5 3
1498 /8 /32 31/4 181/2 Steel
7 1
537654 2 /8 /8 51/16 5 Phos. Bronze
1 1 17
540278 /2 /32 /32 7 Steel
7 1 1
540282 /16 /16 1 /4 11 Steel
5 1 5
540288 /16 /32 /8 10 Steel
3 1
592097 /4 /8 23/4 3 Steel
7 5
562557 /8 /64 25/16 123/4 Steel

*NOTE: Number of turns counted from extreme ends of wire.

All dimensions are shown in inches.

WABCO Locomotive Products

1001 Air Brake Avenue • Wilmerding, PA 15148
(412) 825-1000 • Fax (412) 825-1019
www.wabtec.com

November, 1998 Page 16 of 16