VIADUCT - SUPERSTRUCTURES

PC-BOX TYPE, R=1600m, DOUBLE TRACK

L=35m, W=10.0m

Summary
Name of material Quantity Unit
1. Rebar
Rebar 37.83 ton
2. Concrete and Formwork
Concrete 200 m3
Formwork 940.43 m2
3. Cable
Sheath Length 342.09 m
Strands Length 6,126.35 m
Nomber of anchorage 24 no
15T15 (Live end) 4 no
15T15 (Dead end) 4 no
19T15 (Live end) 6 no
19T15 (Dead end) 6 no
12T15 no
(For Future Prestress) 4
 Summary For Viaduct R=1400, L=35m, W=10m
Name of material Formula Quantity Unit
1. Rebar
RebarD1 More Detail 3.16 ton
RebarS1 More Detail 3.89 ton
RebarS2 More Detail 3.19 ton
RebarS3 More Detail 2.70 ton
RebarS4 More Detail 2.70 ton
RebarS5 More Detail 2.32
RebarS5A More Detail 1.90
Total = 37.83 ton
2. Concrete and Formwork
Concrete More Detail 200.00 m3
Formwork More Detail 940.43 m2
3. Cable
Sheath Length More Detail 342.09 m
Strands Length More Detail 6,126.35 m
Nomber of anchorage T15 More Detail 24 no

Rebar Total
Rebar Dia. (mm) Weight
10 = 0.20 ton
12 = 7.09 ton
16 = 22.0 ton
20 = 7.02 ton
25 = 0.69 ton
32 = 0.87 ton
Total = 37.83 ton
Segment D1 D1A D1B D1C
Width = 9800 mm 600 700 400
Length = 2000 mm
Segment D1
Bar No. Dia. (mm) Spacing (mm) No. of bar Length (mm) Weigth (ton)
01 16 @100 7 10950 #NAME?
02 16 @150 41 1350 #NAME?
02a 12 @200 18 1350 #NAME?
03 16 @200 27 1350 #NAME?
03a 12 @200 22 1350 #NAME?
04 16 @100 14 4560 #NAME?
05 16 @200 4 3600 #NAME?
05a 16 @200 4 3600 #NAME?
06 16 @150 24 1350 #NAME?
07 16 @150 22 1350 #NAME?
08 20 @200 8 5820 #NAME?
08a 20 @200 8 5820 #NAME?
09 16 @200 8 1790 #NAME?
10 16 @200 4 1900 #NAME?
11 16 @200 16 1450 #NAME?
11a 16 @200 16 1350 #NAME?
11b 16 @200 8 1450 #NAME?
12 16 @200 4 4200 #NAME?
13 16 8 2200 #NAME?
14 12 @200 8 1050 #NAME?
15
16 16 @200 22 1700 #NAME?
17 16 @200 22 1550 #NAME?
18 25 5 10000 #NAME?
18a 25 5 7800 #NAME?
19 16 16 3300 #NAME?
20 16 9 5100 #NAME?
20a 20 6 4800 #NAME?
20b 20 8 3900 #NAME?
21 12 12 2750 #NAME?
22 16 16 2000 #NAME?
23 20 8 2000 #NAME?
24 16 @200 16 6300 #NAME?
24a 16 @200 16 5000 #NAME?
24b 16 2 5600 #NAME?
24c 16 8 5000 #NAME?
25 16 @300 14 3000 #NAME?
25a 16 @300 14 2050 #NAME?
25b 16 @300 14 1900 #NAME?
25c 12 @300 28 1400 #NAME?
25d 12 @300 14 1300 #NAME?
26 12 @150 30 2800 #NAME?
27 16 @150 8 2350 #NAME?
27a 16 @150 8 2350 #NAME?
28 16 @150 8 2050 #NAME?
28a 16 @150 8 2050 #NAME?
29 16 @150 8 2000 #NAME?
29a 16 @150 30 2000 #NAME?
30 10 @100 @ 34 800 #NAME?
31
32 10 @100 31 700 #NAME?
33 10 4 9800 #NAME?
34 16 4 9800 #NAME?
35 16 16 1500 #NAME?
36 12 2 3700 #NAME?
37 12 2 2400 #NAME?
38 12 2 800 #NAME?
38a 12 2 1300 #NAME?
39 16 @125 16 2000 #NAME?
39a 16 @125 16 2000 #NAME?
40 12 10 1200 #NAME?
41 12 4 3700 #NAME?
42 12 2 4500 #NAME?
43 16 8 4500 #NAME?
44 16 20 800 #NAME?
45 10 @75 8 6700 #NAME?
46 10 @50 8 2100 #NAME?
Total = 3.16 ton
 Length Width
3000 9800
Segment S1
Bar No. Dia. Spacing No. bars Length of each bar Length total Weigth
01 16 100 31 11170 346270 = 0.55 ton
02 16 150 35 3200 112000 = 0.18 ton
02a 12 200 22 3200 70400 = 0.06 ton
03 16 200 22 3200 70400 = 0.11 ton
03a 12 200 22 3200 70400 = 0.06 ton
04 16 100 62 4545 281790 = 0.45 ton
05 16 200 16 3650 58400 = 0.09 ton
05a 16 200 16 3650 58400 = 0.09 ton
06 16 200 22 3200 70400 = 0.11 ton
07 16 200 14 3200 44800 = 0.07 ton
08 20 200 31 5820 180420 = 0.45 ton
08a 20 200 31 5820 180420 = 0.45 ton
09 16 200 31 1800 55800 = 0.09 ton
10 16 200 16 1930 30880 = 0.05 ton
11 16 200 21 3200 67200 = 0.11 ton
11a 16 200 21 3200 67200 = 0.11 ton
12 16 200 16 4800 76800 = 0.12 ton
13 16 - 8 3200 25600 = 0.04 ton
14 12 200 31 1030 31930 = 0.03 ton
15
16 16 200 31 1685 52235 = 0.08 ton
17 16 200 31 1530 47430 = 0.07 ton
18 16 200 14 4527 63378 = 0.10 ton
19 32 - 8 3005 24040 = 0.15 ton
20 32 - 8 5580 44640 = 0.28 ton
Total = 3.89 ton
 Length Width
3000 9800
Segment S2
Bar No. Dia. Spacing No. bars Length of each bar Length total Weigth
01 16 100 31 11170 346270 = 0.55 ton
02 16 200 26 3200 83200 = 0.13 ton
02a 12 200 22 3200 70400 = 0.06 ton
03 16 200 22 3200 70400 = 0.11 ton
03a 12 200 22 3200 70400 = 0.06 ton
04 12 100 62 4255 263810 = 0.23 ton
05 16 200 16 4260 68160 = 0.11 ton
05a 16 200 16 4260 68160 = 0.11 ton
06 16 200 20 3200 64000 = 0.10 ton
07 16 200 14 3200 44800 = 0.07 ton
08 20 200 31 5435 168485 = 0.42 ton
08a 20 200 31 5435 168485 = 0.42 ton
09 16 200 24 1710 41040 = 0.06 ton
09a 16 200 10 1810 18100 = 0.03 ton
10 16 200 12 2285 27420 = 0.04 ton
10a 12 100 18 630 11340 = 0.01 ton
11 16 200 17 3200 54400 = 0.09 ton
11a 16 200 17 3200 54400 = 0.09 ton
11b 16 200 10 1250 12500 = 0.02 ton
11c 16 200 10 1250 12500 = 0.02 ton
12 16 200 12 4800 57600 = 0.09 ton
12a 16 200 10 1800 18000 = 0.03 ton
13 16 - 8 4200 33600 = 0.05 ton
14 12 200 32 930 29760 = 0.03 ton
15
16 16 200 32 1550 49600 = 0.08 ton
17 16 200 32 1535 49120 = 0.08 ton
18 20 - 16 1135 18160 = 0.04 ton
19 20 - 16 1700 27200 = 0.07 ton
Total = 3.19 ton
 Length Width
3000 9800
Segment S3
Bar No. Dia. Spacing No. bars Length of each bar Length total Weigth
01 16 100 31 11170 346270 = 0.55 ton
02 12 200 26 3200 83200 = 0.07 ton
02a 12 200 22 3200 70400 = 0.06 ton
03 12 200 22 3200 70400 = 0.06 ton
03a 12 200 22 3200 70400 = 0.06 ton
04 12 100 62 4105 254510 = 0.23 ton
05 16 200 16 4260 68160 = 0.11 ton
05a 16 200 16 4260 68160 = 0.11 ton
06 12 200 18 3200 57600 = 0.05 ton
07 12 200 14 3200 44800 = 0.04 ton
08 20 200 31 5110 158410 = 0.39 ton
08a 16 150 41 5110 209510 = 0.33 ton
09 16 200 32 1900 60800 = 0.10 ton
10 16 200 16 2285 36560 = 0.06 ton
11 12 200 21 3200 67200 = 0.06 ton
11a 12 200 21 3200 67200 = 0.06 ton
12 12 100 31 4800 148800 = 0.13 ton
13 16 - 8 3200 25600 = 0.04 ton
14 12 200 32 1055 33760 = 0.03 ton
15
16 16 200 32 1665 53280 = 0.08 ton
17 16 200 32 1445 46240 = 0.07 ton
Total = 2.70 ton
 Length Width
3000 9800
Segment S4
Bar No. Dia. Spacing No. bars Length of each bar Length total Weight
01 16 100 31 11170 346270 = 0.55 ton
02 12 200 26 3200 83200 = 0.07 ton
02a 12 200 22 3200 70400 = 0.06 ton
03 12 200 22 3200 70400 = 0.06 ton
03a 12 200 22 3200 70400 = 0.06 ton
04 12 100 62 4105 254510 = 0.23 ton
05 16 200 16 4260 68160 = 0.11 ton
05a 16 200 16 4260 68160 = 0.11 ton
06 12 200 18 3200 57600 = 0.05 ton
07 12 200 14 3200 44800 = 0.04 ton
08 20 200 31 5110 158410 = 0.39 ton
08a 16 150 41 5110 209510 = 0.33 ton
09 16 200 32 1900 60800 = 0.10 ton
10 16 200 16 2285 36560 = 0.06 ton
11 12 200 21 3200 67200 = 0.06 ton
11a 12 200 21 3200 67200 = 0.06 ton
12 12 100 31 4800 148800 = 0.13 ton
13 16 - 8 3200 25600 = 0.04 ton
14 12 200 32 1055 33760 = 0.03 ton
15
16 16 200 32 1665 53280 = 0.08 ton
17 16 200 32 1445 46240 = 0.07 ton
Total = 2.70 ton
 Length Width
2500 9800
Segment S4
Bar No. Dia. Spacing No. bars Length of each bar Length total Weight
1 16 100 26 11170 290420 = 0.46 ton
2 12 200 26 2700 70200 = 0.06 ton
02a 12 200 22 2700 59400 = 0.05 ton
3 12 200 22 2700 59400 = 0.05 ton
03a 12 200 22 2700 59400 = 0.05 ton
4 12 100 52 4105 213460 = 0.19 ton
5 16 200 14 4260 59640 = 0.09 ton
05a 16 200 14 4260 59640 = 0.09 ton
6 12 200 18 2700 48600 = 0.04 ton
7 12 200 14 2700 37800 = 0.03 ton
8 20 200 27 5110 137970 = 0.34 ton
08a 16 150 35 5110 178850 = 0.28 ton
9 16 200 28 1900 53200 = 0.08 ton
10 16 200 14 2285 31990 = 0.05 ton
11 12 200 21 2700 56700 = 0.05 ton
11a 12 200 21 2700 56700 = 0.05 ton
12 12 100 26 4800 124800 = 0.11 ton
13 16 - 8 2700 21600 = 0.03 ton
14 12 200 28 1055 29540 = 0.03 ton
15
16 16 200 32 1665 53280 = 0.08 ton
17 16 200 32 1445 46240 = 0.07 ton
Total = 2.32 ton
 Length Width
2000 9800
Segment S4
Bar No. Dia. No. bars Length of each bar Length total Weight
1 16 100 21 11170 234570 = 0.37 ton
2 12 200 26 2200 57200 = 0.05 ton
02a 12 200 22 2200 48400 = 0.04 ton
3 12 200 22 2200 48400 = 0.04 ton
03a 12 200 22 2200 48400 = 0.04 ton
4 12 100 42 4105 172410 = 0.15 ton
5 16 200 11 4260 46860 = 0.07 ton
05a 16 200 11 4260 46860 = 0.07 ton
6 12 200 18 2200 39600 = 0.04 ton
7 12 200 14 2200 30800 = 0.03 ton
8 20 200 21 5110 107310 = 0.26 ton
08a 16 150 29 5110 148190 = 0.23 ton
9 16 200 22 1900 41800 = 0.07 ton
10 16 200 11 2285 25135 = 0.04 ton
11 12 200 21 2200 46200 = 0.04 ton
11a 12 200 21 2200 46200 = 0.04 ton
12 12 100 21 4800 100800 = 0.09 ton
13 16 - 8 2200 17600 = 0.03 ton
14 12 200 22 1055 23210 = 0.02 ton
15
16 16 200 32 1665 53280 = 0.08 ton
17 16 200 32 1445 46240 = 0.07 ton
Total = 1.90 ton
VIADUCT- SUPERSTRUCRE (Concrete) VIADUCT- SUPERSTRUCRE (Formwork)
Section Length (mm) Area (m2) Concrete (m3) Section Length (mm)
D1A 400 9.051 D1A 400
D1B 700 10.421 D1B 700
D1C 600 6.416 D1C 600
S1D 3000 5.746 S1D 3000
S2E 3000 5.044 = 195.00 m3 S2E 3000
S3F 3000 5.044 S3F 3000
S4G 3000 5.044 S4G 3000
S5 2500 5.044 S5 2500
S5A 2000 5.044 S5A 2000
1300 0.371 1300
Expansion = 3.53 m3 At Expansion joint
8500 0.151 8500
4Anchorages for 1120
4Anchorages = 1120 mm = 0 mm2 = 1.48 m3 future stressing
Total = 200.00 m3
CRE (Formwork)
Perimeter (m) Surface (m2)
15.96 = 15.43 m2
16.01 = 11.21 m2
21.59 = 19.37 m2
22.30 = 79.05 m2
23.01 = 79.82 m2
23.01 = 79.11 m2
23.01 = 79.11 m2
23.01 = 67.61 m2
23.01 = 56.11 m2
1.25
= 16.17 m2
0.76
1.50
= 6.72 m2
Total = 940.43 m2
 X-Distance 150 550 1100 1700 2700 3700 4700 5700 6700 7700 8700 9700 10700 11700 12700 13700 14700 15700 16700 17200
y 1700 1631 1536 1433 1261 1089 917 759 630 529 457 414 400 400 400 400 400 400 400 400
TENDON No.1_6
z 2167 2167 2165 2158 2134 2097 2050 2015 1994 1987 1987 1987 1987 1987 1987 1987 1987 1987 1987 1987
y 1300 1238 1154 1061 908 754 600 459 343 253 189 151 138 138 138 138 138 138 138 138
TENDON No.2_7
z 2045 2045 2043 2035 2009 1968 1916 1877 1854 1846 1846 1846 1846 1846 1846 1846 1846 1846 1846 1846
y 900 850 780 705 579 453 327 159 138 138 138 138 138 138 138 138 138 138 138 138
TENDON No.3_8
z 1922 1922 1918 1906 1865 1799 1717 1655 1618 1606 1606 1606 1606 1606 1606 1606 1606 1606 1606 1606
y 500 476 443 407 347 288 228 178 148 138 138 138 138 138 138 138 138 138 138 138
TENDON No.4_9
z 1800 1800 1795 1778 1722 1632 1519 1434 1383 1366 1366 1366 1366 1366 1366 1366 1366 1366 1366 1366
y 300 289 275 259 232 205 178 156 142 138 138 138 138 138 138 138 138 138 138 138
TENDON No.5_10
z 1300 1300 1298 1290 1267 1229 1181 1145 1123 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116 1116

Tendon No. Cable Length Xi Sheath Length Strands Length

1_6 405.91 558.15 608.82 1014.97 1015.36 1015.77 1013.01 1008.50 1005.11 1002.59 1000.92 1000.10 1000 1000 1000 1000 1000 1000 500 = 34.30 m = 529.48 m
2_7 404.78 556.38 607.22 1011.97 1012.62 1013.12 1010.64 1006.97 1004.07 1002.05 1000.72 1000.08 1000 1000 1000 1000 1000 1000 500 = 34.26 m = 669.96 m
3_ 8 403.11 554.45 604.79 1008.74 1010.07 1011.24 1015.91 1000.90 1000.07 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 = 34.22 m = 669.15 m
4_9 400.72 551.01 601.32 1003.36 1005.77 1008.15 1004.85 1001.75 1000.19 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 = 34.15 m = 667.93 m
5_10 400.15 550.18 600.27 1000.63 1001.09 1001.52 1000.89 1000.34 1000.03 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 = 34.11 m = 526.65 m
Total = 342.09 m = 6126.35 m

No. of No. of No. of Anchorage

No. of Strands in Anchorage Anchorage
Tendon No. Anchorage (without wedge
Each Tendon Type (Live end) (Dead end) and anchor head))

1_6 15 15 T 15 2 2 0
5_10 15 15 T 15 2 2
Sub-total 4 4 0
2_7 19 19 T 15 2 2 0
3_8 19 19 T 15 2 2 0
4_9 19 19 T 15 2 2 0
Sub-total 6 6 0
Future Prestressing 12 12 T 15 0 0 4
Sub-total 0 0 4
Total = 10 = 10 =4