Escolar Documentos
Profissional Documentos
Cultura Documentos
by
K Jagadeesh,
R W Patil & Dhairyashil Patil
J P Mukherji & Associates Pvt Ltd., Pune
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Fine Particulate (bagacillo) Removal
3
OVER VIEW
JUICE
CENTRIFUGATION
HOT
RAW JUICE PUBLISHED
SCREENING RESULTS
Raw
Juice RAW JUICE
FILTRATION FURTHER
STUDIES
150 micron & 32 micron
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Centrifugation of Cane Juice
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Centrifugation of Cane Juice
Ram Kumar, Jagadeesh K and Sanyal P (1993), “Cane Juice Centrifugation”, International
Sugar Journal, 1140, December, 477-479.
Jain V K, Jagadeesh k and Sanyal P (1997), “Thermal Effects on Cane Juice Centrifugation”,
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Taiwan Sugar, Vol. 44, No. 2, Mar-Apr, 19-22.
Centrifugation of Cane Juice
Cold Juice Centrifugation
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Centrifugation of Cane Juice
Cold Juice Centrifugation
• Mud separation is about 5% on wet basis and around
1.5 % on dry basis
• Negligible effect on Temperature, pH and Purity of
juice
• 3 % less milk of lime quantity in case of centrifuged
juice for raising the pH of juice from 4.9 to 9.0.
• Reduction of approximately 20 ± 5% in relative
viscosity
• A reduction of about 20% in ICUMSA colour of juice
was observed in centrifuged juice,
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Centrifugation of Cane Juice
Hot Juice Centrifugation
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Centrifugation of Cane Juice
Conclusions
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Hot Raw Juice Screening
PUBLISHED
RESULTS
JUICE
CENTRIFUGATION
HOT
RAW JUICE PUBLISHED
SCREENING RESULTS
Raw
Juice RAW JUICE
FILTRATION FURTHER
STUDIES
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Hot Raw Juice Screening
• Is a recent development
• Basically a Rotary screen
• Reported to be running in about Nine plants.
• Installed near Juice sulphiter station.
• Hot raw juice from SO2 absorption tower of juice
sulphiter is diverted to the inlet pipe of rotary screen
and screened hot raw juice is returned back to the juice
sulphiter by gravity.
• The separated bagacillo is collected in a receiving tank
and transferred to either mills or the mud mixer of
vacuum filter.
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THREE STAGE SCREENING OF RAW JUICE
Hot Raw Juice Screening
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Typical Hot Raw Juice Screening System
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ICUMSA Method GS7-13; Determination of Cane fibre in Juice
25000
Fig No 3 - ICUMSA colour Values of Juices
20000
Series1
15000 Series2
Series3
Series4
Series5
10000 Series6
Series7
Series8
Series9
Series10
5000
Series11
Series12
Colour-Before hot raw juice screen Colour-After hot raw juice screen Colour-Clear Juice
Reference: Chaitanya S Joshi (2017), “Screening of Hot Raw Juice Using Rotary Juice Screen”, 75th Annual Convention of
STAI, 661-670. 19
Hot Raw Juice Screening
Further work
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Hot Raw Juice Screening Further work
PUBLISHED
RESULTS
JUICE
CENTRIFUGATION
HOT
RAW JUICE PUBLISHED
SCREENING RESULTS
Raw
Juice RAW JUICE
FILTRATION FURTHER
STUDIES
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Hot Raw Juice Screening Further work
Tests Conducted
• Mud Volume Tests for Limed Juice
• ICUMSA Colour
• Ash % of Bagacillo
• Moisture % Bagacillo
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Hot Raw Juice Screening
Details of Hot Raw Juice Screening System at Chatrapati Shahu SSK
Ltd., Kagal, Maharashtra
S. No Particulars Units
1 Rotary screen at Milling Tandem
Dia mm 2400
Length mm 4000
Slot Opening mm 0.45
Drive KW 11
2 Hot Raw Juice Screen
Dia mm 2000
Length mm 4000
Slot Opening mm 0.150
Drive KW 11
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Hot Raw Juice Screening Further work
• Volume of the mud settled in the so shock limed juice was noted
down at definite time intervals.
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Hot Raw Juice Screening Further work
SET-1
Mud Volume Mud Volume
Time (min) Un screened Screened
0 490 490
5 480 465
10 440 415
15 390 360
30 325 290
45 300 275
60 245 220
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Hot Raw Juice Screening Further work
pH of Mud Volume
Settling
S. No SET Sample supernatant %
Time ml
Juice reduction
1 SET-1 Un-screened 60 min 10.07 245
310 305 60
300
290 55
270 50
250 245 45
230 220 40
210 35
190 30
170 25
150 20
Un Screend Screened Un Screend Screened Un Screend Screened
550
Setteling Rate of Limed Unscreened & Screened Juice at different time
intervals
Un Un Un Un
400 screened Screened screened Screened screened Screened screened Screened
0 490 490 485 485 500 500 492 492
350 5 480 465 475 475 460 430 472 457
10 440 415 435 430 440 420 438 422
15 390 360 405 395 420 340 405 365
300
30 325 290 330 310 330 300 328 300
45 300 275 305 280 303 278
250
60 245 220 245 220
200
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Time in Mins 29
Hot Raw Juice Screening Further work
ICUMSA Colour
Materials & Methods:
Hot raw juice spot samples (72-750C), before and after its
screening, were collected for analysis.
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Hot Raw Juice Screening Further work
10000
9000
8000
7000
6000
5000
4000
3000
Ash % Moisture %
Sample-1 0.52 79
Sample-2 0.38 82
Sample-3 0.62 80
Average 0.51 80.33 32
Hot Raw Juice Screening
Hot raw juice screening system is a recent development
PUBLISHED
RESULTS
JUICE
CENTRIFUGATION
HOT
RAW JUICE PUBLISHED
SCREENING RESULTS
Raw
Juice RAW JUICE
FILTRATION FURTHER
STUDIES
35
Raw Juice Filtration
As per the product literature distributed by its manufacturer;
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Raw Juice Filtration
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Raw Juice Filtration
• Reduction in colour by 11 %
• Bagacillo separation is more than 90%
• Reduction in clear juice turbidity is 5 %
• Increase in the transparency of clear juice by 12 %
• Capacity increase in vacuum filter
• Chocking of pumps, heating surfaces of juice heaters,
pipelines eliminated
• No presence of bagacillo in final sugar
• Reduction in sugar colour by 15-20 units
Sharma R P, Presentation on “Cold Raw Juice Filtration Technology”, at JPMA Office, Pune (22nd Aug 2017) 39
Product Brochure of “Raw Juice Filter) (2017), P S Industries, Meerut
Raw Juice Filtration
“Raw Juice Filtration System” is cold juice filtration as
against hot raw juice filtration.
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Raw Juice Filtration
Issues related to
Screen chocking,
Cleaning intervals & cleaning procedure,
Membrane/screen life/maintenance
Screening area requirement etc., needs further
clarification.
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CONCLUSIONS
PUBLISHED
RESULTS
JUICE
CENTRIFUGATION
HOT
RAW JUICE PUBLISHED
SCREENING RESULTS
Raw
Juice RAW JUICE
FILTRATION FURTHER
STUDIES
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CONCLUSIONS
With the present quality of mixed juices obtained in our sugar
mills, for producing better quality sugar, suspended particulate
removal is very much important.
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