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Illustration 1 g00537540
(1) Diameter of 112-9629 Pin ... 55.00 + 0.00 - 0.05 mm (2.165 + .000 - .002 inch)
(2) Use the following washers to attain a maximum gap of 0.8 mm (.032 inch).
(4) Apply 7M-7456 Compound to the outside surface of the 9X-7708 Seal Assembly. Install the 9X-7708 Seal
Assembly with the radius toward the inside.
(5) Inside diameter of 9R-5246 Sleeve Bearing after installation ... 55.236 ± 0.044 mm (2.1746 ± 0.0017 inch)
(6) Apply 5P-3413 Pipe Sealant to the threads of the 8T-4171 Bolt. Tighten the bolt to the following torque. ... 12 ± 3
Nm (9 ± 2 lb ft)
(7) Tighten 148-8407 Plug to the following torque. ... 35 ± 3 Nm (26 ± 2 lb ft)
(8) Tighten the 8T-8549 Locknut to the following torque. ... 100 ± 20 Nm (74 ± 15 lb ft)
(9) Apply grease to the bearings before assembling the bearings on the spindle.
(10) Tighten the 8T-3990 Nut to 75 Nm (55 lb ft). Turn the nut counterclockwise to the nearest locking hole. Install
the 3B-4631 Cotter in the locking hole.
(11) Diameter of 160-1014 Pins ... 40.00 + 0.00 - 0.05 mm (1.575 + .000 - .002 inch)
(12) Tighten the 6V-7744 Locknut to the following torque. ... 55 ± 10 Nm (40 ± 7 lb ft)
(13) Inside diameter of 9R-1917 Sleeve Bearing after installation ... 40.153 ± 0.043 mm (1.5808 ± 0.0017 inch)
107-3720 Drive and Steering Axle, 112-9630 Drive and Steering Axle and 112-9631 Drive and Steering Axle
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Illustration 1 g00520087
(1) Diameter of 112-9629 Pin ... 55.00 + 0.00 - 0.05 mm (2.165 + .000 - .002 inch)
(2) Tighten the 8T-8549 Locknut to the following torque. ... 100 ± 20 Nm (74 ± 15 lb ft)
(3) Use the following washers to attain a maximum gap of 0.8 mm (0.032 inch).
(5) Apply 7M-7456 Compound to the outside surface of 9X-7708 Seal. Install the 9X-7708 Seal with the radius inward.
(6) Tighten two 148-8407 Plugs to the following torque. ... 35 ± 3 Nm (26 ± 2 lb ft)
(7) Inside diameter of 9R-5246 Bearings after installation ... 55.243 ± 0.044 mm (2.1749 ± 0.0017 inch)
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Illustration 2 g00286776
(8) Tighten the sixteen 130-6677 Bolts to the following torque. ... 120 Nm (88 lb ft)
(9) Use one shim to adjust the steering knuckle bearing preload.
(11) Tighten the 119-7061 Plug to the following torque. ... 150 Nm (110.6 lb ft)
(12) Tighten the four 9R-3168 Screws to the following torque. ... 32 Nm (23.6 lb ft)
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Illustration 3 g00286927
(13) Tighten the 130-5010 Locknuts to the following torque. ... 165 Nm (121.7 lb ft)
(14) Tighten the 130-6674 Clamps to the following torque. ... 50 ± 5 Nm (36.9 ± 3.7 lb ft)
(15) Tighten the 130-7043 Tie Rod Joints to the following torque. ... 300 Nm (221.3 lb ft)
(16) Use one washer to adjust the ring gear and pinion backlash.
(19) Tighten the fifteen 6V-3303 Bolts to the following torque. ... 185 Nm (136.4 lb ft)
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Illustration 1 g00285538
Note: The mounting surfaces of the wheel hub, wheel nuts, washers, and flat mounting surfaces of the wheels must be clean and
free of foreign material or paint. Add one drop of oil to the threads when you torque the wheel nuts.
(1) Tighten the eight wheel nuts to the following torque. ... 400 ± 40 Nm (295 ± 30 lb ft)
(2) Tighten the valve group to the following torque. ... 5.6 ± .6 Nm (50 ± 5 lb in)
Axle (Rear)
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Illustration 1 g00560763
(1) Shims that are used to adjust the differential bearing preload
(4) Tighten the six 3K-3379 Bolts to the following torque. ... 108 to 136 Nm (80 to 100 lb ft)
(5) Tighten the 9R-2502 Nut to the following torque. ... 271 to 813 Nm (200 to 600 lb ft)
(6) The pinion bearing preload is 1.1 to 4.5 Nm (10 to 40 lb in). Spacers that are used to adjust the pinion rolling torque
(9) The axle shaft end play is 0.025 to 0.076 mm (0.001 to 0.003 inch). Spacers that are used to adjust the axle shaft end play
(11) Tighten the four 156-1929 Studs to the following torque. ... 40.8 ± 13.6 Nm (30.09 ± 10.00 lb ft)
(12) Tighten the four 5P-0540 Nuts to the following torque. ... 119 ± 10 Nm (88 ± 7 lb ft)
(13) Tighten the twelve 2M-2570 Locknuts to the following torque. ... 115 Nm (85 lb ft)
(14) Tighten the eight 9R-2485 Bolts to the following torque. ... 92 to 125 Nm (68 to 92 lb ft)
Note: The 133-7234 Friction Disc contains friction material on both surfaces. The minimum allowable thickness per surface is 0.64
mm (0.025 inch).
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Illustration 1 g00285593
Note: The mounting surfaces of the wheel hub, wheel nuts, washers, and flat mounting surfaces of the wheels must be clean and
free of foreign material or paint. Add one drop of oil to the threads when you torque the wheel nuts.
(1) Tighten the eight wheel nuts to the following torque. ... 400 ± 40 Nm (295 ± 30 lb ft)
(2) Tighten the valve group to the following torque. ... 5.6 ± .6 Nm (50 ± 5 lb in)
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Illustration 1 g00285524
(1) Tighten the four 8T-0799 Bolts to the following torque. ... 130 ± 20 Nm (96 ± 15 lb ft)
(2) Tighten the four 107-6826 Bolts to the following torque. ... 25 ± 6 Nm (18 ± 5 lb ft)
Note: The dimension for callout (1) is measured with the handle (A) in the engaged position. This is an initial adjustment.
(1) The distance from the bottom of the pin to the bottom surface of the assembly ... 115 ± 3 mm (4.5 ± 0.1 inch)
(2) Tighten the two 6V-9189 Locknuts to the following torque. ... 28 ± 7 Nm (20.7 ± 5.2 lb ft)
(3) Tighten the two 8T-3998 Bolts to the following torque. ... 1.7 ± 0.25 Nm (15 ± 2 lb in)
(4) Tighten the 8T-4136 Bolt to the following torque. ... 55 ± 10 Nm (41 ± 7 lb ft)
(5) Tighten the two nuts to the following torque. ... 50 ± 5 Nm (36.9 ± 3.7 lb ft)
(6) Tighten the three 8S-4734 Bolts to the following torque. ... 122 ± 14 Nm (90.0 ± 10.3 lb ft)
Note: The handle (A) must be in the disengaged position and the lever (B) must be in the horizontal position in order to tighten the
nut (7) .
(7) Tighten the nut to the following torque. ... 12 ± 2 Nm (8.9 ± 1.5 lb ft)
Note: After tightening nut (7), turn the nut (7) counterclockwise for one full turn before you tighten the nut (8) .
(8) Tighten the nut to the following torque. ... 67.5 ± 7.5 Nm (50.0 ± 5.5 lb ft)
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Illustration 2 g00290573
Note: The dimension for callout (1) is measured with the handle (A) in the engaged position. This is an initial adjustment.
(1) The distance from the bottom of the pin to the bottom surface of the assembly ... 115 ± 3 mm (4.5 ± 0.1 inch)
(2) Tighten the two 6V-9189 Locknuts to the following torque. ... 28 ± 7 Nm (20.7 ± 5.2 lb ft)
(3) Tighten the two 8T-3998 Bolts to the following torque. ... 1.7 ± 0.25 Nm (15 ± 2 lb in)
(4) Tighten the 8T-4136 Bolt to the following torque. ... 55 ± 10 Nm (41 ± 7 lb ft)
(5) Tighten the two nuts to the following torque. ... 50 ± 5 Nm (36.9 ± 3.7 lb ft)
(6) Tighten the three 8T-4779 Bolts to the following torque. ... 240 ± 40 Nm (177.0 ± 29.5 lb ft)
Note: The handle (A) must be in the disengaged position and the lever (B) must be in the horizontal position in order to tighten the
nut (7) .
(7) Tighten the nut to the following torque. ... 12 ± 2 Nm (8.9 ± 1.5 lb ft)
Note: After tightening nut (7), turn the nut (7) counterclockwise for one full turn before you tighten the nut (8) .
(8) Tighten the nut to the following torque. ... 67.5 ± 7.5 Nm (50.0 ± 5.5 lb ft)
Illustration 1 g00530025
(2) Apply 9S-3263 Thread Lock Compound to the threads. Tighten the two 9X-2043 Screws to the following torque. ...
6 ± 1 Nm (50 ± 10 lb in)
(3) Tighten the two 8T-4133 Nuts to the following torque. ... 20 ± 5 Nm (14.8 ± 3.7 lb ft)
(4) The length of the two 5P-1442 Hoses ... 475 ± 5 mm (18.7 ± 0.2 inch)
(5) Tighten the two 5C-7261 Nuts to the following torque. ... 28 ± 7 Nm (20.7 ± 5.2 lb ft)
(6) Tighten the 8T-4189 Bolt to the following torque. ... 28 ± 7 Nm (20.7 ± 5.2 lb ft)
(7) Tighten the four 1P-4278 Clamps to the following torque. ... 0.9 ± 0.2 Nm (8 ± 2 lb in)
(8) Tighten the two 150-3024 Elbows to the following torque. ... 35 ± 3 Nm (25.8 ± 2.2 lb ft)
(9) Tighten the two 148-8325 Connectors to the following torque. ... 25 ± 3 Nm (18.4 ± 2.2 lb ft)
(12) Orient the two 148-8368 Elbows at 15 degree angles from the axle centerline.
(13) Orient the two 45 degree couplings at a 60 degree angle from the 148-8368 Elbow's centerlines