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Good Construction Practices – Part I

This report is solely for the internal use. No part of it may be circulated, quoted, or reproduced for distribution outside the company organization without prior written
approval from ACC Limited. This material was used during an oral presentation; it is not a complete record of the discussion.
Construction Sequence of a House

 Cost Estimation and budgeting


 Layout planning, drawing preparation & approval
 Excavation, foundation, plinth beam or brickwall up
to plinth, DPC, compound wall
 Brick wall up to roof, lintels & Chajjas and openings
for doors/ windows, septic tank
 Shuttering for slab, reinforcement fixing, concreting
 Electrical conduit, Plastering work, floor concreting &
roof water proofing, water supply & sanitary pipe
fixing
 Floor tiles, painting, electrical wiring, fittings in
bath/kitchen, door & window shutters, electrical
fittings
 Plinth protection, final painting, check list, billing
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Estimation of Material Requirements

 For M-20 grades of concrete of 1 cu. m.


 Cement 6.5-7.5 bags, Sand- 0.4m3 , CA- 0.83m3 , water
21-22 litre

 For 100sq.m (1076 sq. ft.) Slab of 4” thk-


 Cement 79 bags, Sand- 4.2m3 , CA- 8.3m3 ,

 For plaster of 100 sq. m.


Cement Sand
 1:4 ( 12mm thk) 12 bags 1.6m3
 1:4 ( 20mm thk) 20 bags 2.6m3
 1:6 ( 12mm thk) 9 bags 1.8m3
 1:6 ( 20mm thk) 12 bags 3.0m3

 For brick works of 1 cu. M.- 500 bricks are


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Centering (FORMWORK)

 Formwork should be watertight so that there is no loss of


cement paste through it.
 Properly leveled centering will minimize the cost of finishing
 Supports should be provided to slab and beam at sufficient
distance.
 Apply a mixture of Greece and diesel before using.

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Formwork

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Why cover blocks?

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Do not use of Aggregates as Cover Blocks

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Cover Blocks for Durability

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Cover Blocks

 Use Proper Cover Blocks

 As per IS, cover should be


 40mm for columns
 25 mm for columns of minimum
dimension of 200 mm or under
 50 mm for Footing
 30mm for moderate exposure
 20mm for mild exposure ( 15mm
if bars of 12mm dia are used)

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Control Slump

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Concrete Mixing
 Avoid Manual concrete mixing.

 Keep a close watch on water quantity while


mixing

 Minimum mixing time should be 2 mins.

 Use Admixtures only if required.

 Admixture dosage should be optimum. Do not


add more/less quantity.

 Admixture should be first added in water and


then can be mixed with other ingredients.

 Mortal Plasticizer should be used only for


Mortar and concrete plasticizer for concrete.

 Use good quality Water proofing chemical


which should be chloride free.

 For RCC minimum grade of concrete should be


M 20

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Water

Add Water

by

Measurement

at

Construction

Site

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Segregation & Bleeding

Avoid

Segregation

&

bleeding

of

concrete

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Segregation

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Placing of Concrete

 Walking rails should be provided on slabs before


concrete placement so that R/F will not get
disturbed/damaged.

 Concrete should be poured from more than 1 m


height to avoid segregation.

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Compaction
 Compaction means removing
air from concrete

 It will reduce the voids

 Lesser the voids, stronger


the concrete.

 Proper compaction will


ensure Water tightness

 For manual compaction of


slab use Wooden float and 16
mm bar
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Compaction

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