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Power-Trex ®

Medium Voltage Power


Solutions 5kV – 35kV
Quality & Service
When emergency or maintenance
When You Need
requires installation of a mobile or
It Most portable substation, TPC provides the
electrical power connections to make the
• Cable — Extremely durable job fast, easy, and safe.
high flex mobile substation
cables 5kV-35kV simplify TPC Wire & Cable is a leading supplier of high quality, flexible, medium
installation voltage cables ranging from 5kV -35kV. Our in-house engineering
team provides technical support to ensure that cables, connectors,
and electrical systems all work together seamlessly. We have provided
thousands of cable assembly terminations for customers across the
• Connector Services — globe, so you can rest assured that our experienced team will not only
provide a high-quality product but also ongoing support to make sure
Medium voltage connections you have exactly what you need to get the job done right.
installed by certified technicians
built to highest industry
standards per ANSI/NEMA
High-Performance Cable –
WC 58-2008, 6.17; supporting
Flexible medium voltage cable
test documents provided for designed to withstand abuse in
traceability and quality standards emergency and temporary power
situations

• In-House Engineering
Services — Provided to assist
Connector Services –
with initial design and ongoing Certified technicians that install a
support wide variety of customer-specified
terminations

• Deep Inventory of Cable —


Significantly reduces lead time
Electrical Testing –
and requires no minimum runs Complete assemblies tested and
documented prior to shipping
to verify workmanship and
traceability
• Cable Trailer Options
— Provide safe storage and
deployment of medium voltage
cables, protecting personnel Storage & Deployment –
from harm and equipment from Customizable work trailers that
damage ensure fast, easy, and safe
deployment in your time of need
Flexible Medium Voltage Cables

Super-Trex® Type MV-105 Super-Trex® Medium Voltage Super-Trex® Unshielded


Flexible Medium Voltage Single Single Conductor Power Cable Jumper Cable, 15kV
Conductor Power Cable
• Commonly used as flexible mobile • Ideal where a flexible medium voltage
• Useful where tight spaces, small bend substation cable, excellent overall cable is needed
radius, or otherwise difficult installations flexibility and durability • Semi-conductive tape placed over tinned
are encountered • Shielded medium voltage cable copper conductors prevent insulation
• Braid shield system improves flexibility, designed to ICEA standards compound from bonding to the
allowing users to maneuver into place • Ideal where flexibility and ease of use is conductor
by hand required • Intended for temporary use only
• Tin-coated bunch-stranded copper • Tin-coated bunch-stranded copper • Not for use in applications requiring
conductors extend flex-life in harsh conductors extend flex-life in harsh shielded cable
environments environments
• TSE jacket protects against flame, oil, • TSE jacket protects against flame, oil,
sunlight, extreme heat/cold, weather, sunlight, extreme heat/cold, weather,
impact and abrasion impact and abrasion

Connector Services

• Connectors added to TPC’s high-quality, flexible medium voltage • Electrical testing in accordance with ANSI/NEMA WC 58-2008, 6.17 -
cables to deliver a complete ready-to-install assembly 100% AC or DC Hi-pot testing prior to shipment
• Terminations installed by factory-certified installers • Documentation provided to ensure quality workmanship and
traceability

Avoid Using Aged/Untested Cable Assemblies

Thermal image
of assembly in
Actual failure determined to have been application Assembly with blow-out
caused by damage to insulation during and under load caused by over-heating
installation of the termination kit. shows hot-spot. and short.
Storage & Deployment Solutions
Work safety requirements and the potential for natural disasters may dictate the need for a storage system
designed to keep materials in optimal condition. TPC offers work trailer solutions that protect cable while in
storage and ensure fast, easy, and safe deployment in temporary and emergency power situations. Customizable
to match your unique needs, TPC engineers and product managers will work with you to deliver a trailer system
that fits specifications for safety, theft prevention, ease of use, rapid deployment, and more. While the possibilities
are endless, TPC is the constant — we are your single source from design to implementation.


Four Reels 46” OD X 30” Core with 4 Secons 18” Wide with 18” X 8” Windows in Drum, to accommodate Cable
Lug Assemblies. On-Board Gasoline Engine & Hydraulic System for Powered Pay-Out & Take-Up.
Removable Pins for Reel “Freewheeling” Pay-Out; Insertable Hand Crank for Manual Pay-In.
Removable Reels and Available Spare Reels Allow for Easy Swapping / Change-Out of Cable Sets.

Custom Designed to Meet Your Needs


TPC Wire & Cable Corp. offers custom-engineered trailer systems that
are designed using specific application and environmental information
supplied by the customer. These solutions represent a unique and
valuable service offered by TPC, whose engineers are experienced in the
electrical, mechanical, chemical, and industrial engineering disciplines.
TPC engineers will assemble the critical components into a final design
that delivers a long-lasting, cost-effective alternative to the constant
Visit tpcwire.com/trailer
replacement and grueling manual deployment of ordinary cable. to view our demo video.

Page 1 of 4
Energy Company Discovers A Better Way with TPC

BEFORE AFTER

Problem:
A leading energy company was looking for a better way to store and deploy medium voltage cables. The
customer’s existing method for storage & deployment consisted of a standard trailer from which cables could
be deployed in just one direction – requiring the trailer to be parked in the exact orientation necessary to
allow cable to pay off in the desired direction. Because space was often tight and/or visibility was poor when
the need arose, feasibility was an ongoing issue as well as occasional damage to the trailer, equipment, and
cables due to imperfect positioning of the trailer. Personnel were also at risk for injury due to the antiquated,
labor-intensive methods that were being used to load, store, and deploy cable.

Solution:
TPC’s engineering team collaborated with the customer’s engineering team to design an improved trailer
system featuring a pivoting reel turret, which allows operators to pull up to the site from any direction, park
the trailer, and then easily rotate the reel on the deck of the trailer to achieve the desired positioning. TPC
also provided all medium voltage cables required for the project, which were cut to length, terminated, and
tested prior to loading.

Result:
The customer is now able to properly store medium voltage cables, efficiently deploy them when needed,
and safely protect operators from harm and equipment from damage.

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Visit tpcwire.com/trailer to view the full case study & video!


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Ordering Information
Voltage/ PART Cable Conductor Insulation Jacket Nominal WT. (LBS)
AMPACITY1
Jacket Color No. size STRANDING thickness (IN) thickness (IN) O.D. (IN) PER 1000'
70502 2 259 190 0.110 0.125 0.975 674
70510 1/0 266 260 0.110 0.140 1.060 825

5kV 70520
70540
2/0
4/0
323
532
300
400
0.110
0.110
0.140
0.155
1.170
1.300
1039
1393
Yellow 70525* 250 627 445 0.120 0.155 1.300 1477
70535 350 888 550 0.120 0.170 1.490 1926
70550 500 1221 695 0.120 0.190 1.700 2662

8kV 70840 4/0 532 400 0.150 0.155 1.37 1483


Black
70102 2 259 195 0.210 0.155 1.203 881
70110* 1/0 266 260 0.210 0.155 1.325 1147

15kV 70120*
70140*
2/0
4/0
323
532
300
400
0.210
0.210
0.155
0.170
1.350
1.497
1226
1594
Orange 70125* 250 608 445 0.210 0.170 1.550 1760
70135* † 350 888 550 0.210 0.190 1.765 2364
70150* † 500 1221 685 0.210 0.190 1.900 2937
70201* 1 259 225 0.260 0.170 1.450 1170
70210* 1/0 266 260 0.295 0.170 1.500 1350
70220* 2/0 323 300 0.295 0.170 1.560 1507

25kV 70240* †
70225*
4/0
250
532
627
395
440
0.295
0.295
0.190
0.190
1.713
1.765
1909
2085
Red 70235* † 350 888 545 0.295 0.190 1.886 2517
70250* † 500 1221 680 0.295 0.205 2.048 3168
70275 † 750 1850 870 0.295 0.205 2.253 4253
70310 1 259 225 0.340 0.170 1.623 1465
70316 1/0 266 260 0.340 0.170 1.725 1632

35kV 70320
70340 †
2/0
4/0
342
532
300
395
0.340
0.340
0.205
0.205
1.840
1.895
1898
2235
Black 70325 † 250 608 440 0.340 0.205 1.960 2429
70335 † 350 888 545 0.340 0.205 2.100 2901
70350 † 500 1221 680 0.340 0.205 2.280 3396
NOTES: (1) Allowable ampacity per conductor of insulated single conductor in air based on conductor temperature of 90°C and ambient air temperature of 40°C. NEC 2011 Table 310.60(C)(69).
*CSA Approved. † These cables include rayon reinforcement.

LET TPC DO THE WORK.


Get your cables connectorized & ready to install.

TPC Wire & Cable Corp. Headquarters 9600 Valley View Rd, Macedonia, Ohio 44056
USA 800-521-7935 • Fax 866-528-2930 • Canada 800-545-0122 • Mexico 001-877-283-1696
Chile 1230-020-0229 • Colombia 0-1-800-915-7519 • Peru 0800-54863 • www.tpcwire.com

WARRANTY AND DISCLAIMER: Seller makes no warranties, express or implied, with respect to this product, and seller disclaims any implied warranties of merchantability or fitness for
any particular purpose. Further, seller will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profit) from any cause whatsoever.

TPC1203 (10/17) PRINTED IN U.S.A. ©Copyright 2017 by TPC Wire & Cable Corp. All rights reserved. No portion of this publication, whether in whole or in part, can be reproduced
without the express written consent of TPC Wire & Cable Corp.