594.

3
23 13/32"

278.2 56.3 332.5 94.3 111.2

10 15/16" 2 7/32" 13 3/32" 3 23/32" 4 3/8"

30.0
30.0 1 3/16"
30.0 1 3/16"
30.0 1 3/16"
1 3/16"

2 5/16"
58.4
These Pins Are Optional As Well. They Are Spaced At 30 mm

4 3/8"
111.2
Or About 1-1/4" Around the Outside Of The Form. They Come
In Handy To Glue The Back To The Guitar Sides. I Prefer To
Use Screws That Have Smooth Shanks So No Threads Show
On The Portion That Stick Out Of The Form. This Will Cause
Less Problems With Hooking On The Screw Threads. Form Screws + Glue As Shown - Drill Down Through Top:
3-1/2" (89mm) x #6 Screws To Connect Plywood Layers
Together. Drill Pilot Holes 2-1/2" (63mm) Deep For Screws.

2 5/8"
Countersink Screws 1/4" (6.4mm) Deep)

67.1
Note: Be Sure To Put A Slight Radius At All Edges Of Mold,
Both Interior And Exterior. A 1/16" or 1.5 mm Radius Should
Be Adequate.

Inside Surface Of Inside

Mold

1 31/32"
20.0
25/32"
Neck Support Extension. Use In Combination
With The Neck Gate Shown On The Inside Form
1/4" (6.3 mm) x 1-1/2" (38 mm) Phillips Head Bolts. Sound Hole Access. This Hole Is Also Used To Place A
Plan. This Neck Extension Is A Continuation Of 25.4
Countersink The Heads For A Completely Flush Hold-Down Clamp Across The Sound Hole To Secure The
The Plywood Floor Used On The Form. 1"
Installation. Guitar Top Flat To The Mold Floor.

1/4" (6.3 mm) x 20 Threaded Insert. Drill Pilot Hole In

Mold Plywood and Thread Insert Into Plywood Until
Flush Or Slightly Recessed In Mold. Typical Of (4) Bolts
2 13/32"

19/32"
For Each Block. This Is The Bandsaw Cut Line You Would Use

15.0
To Trim Your Bend Sides To Size. Simply
60.8

Neck Gate. This Gate Is Used To Allow Fitting Of The Remove The End Block Support And Run The
3/4" (19 mm) Whole Inside Form With The Side Clamped Into
Cabinet Grade Classical Guitar Neck While The Guitar Body Is Held In

1 1/32"
The Inside Form. This Is Useful For Check Alignment Of Place, Through The Band Saw.
Plywood End Block

26.1
Support The Neck And Setting Neck Connection, Foot Fitting and R 42.1
18 15/32"

18 15/32"
Side Fitting. You Should Extend The Floor Of The Form
5 29/32"
8 19/32"

9 11/16"
3 7/32"

To Support The Neck.

3 1/4"
150.0
217.9
468.8

246.4

468.8
82.0

82.3
1/2" Wooden Dowels Full Height Of Form. Glue To The 1/4" x 1" Aluminum Retainer Bar. Drill

1 1/32"
Gate And Not To The Inside Form. 1/4" Holes In Bar To Accept Carriage

26.1
Bolts.
Keep These Joints As Narrow As Possible. I Use A Wood
2 13/32"

Slicer Band Saw Blade With It's Very Narrow Kerf To 1/4" x 20 Free-Spinning Knobs, Which
Make These Cuts.

19/32"
Allow For Hinged Access.
60.8

15.0
The Floor Of The Form Should Be 3/4" or 19 mm Cabinet Grade
1/4" x 20 Carriage Bolts. Countersink Head
Plywood. 1" or 25 mm Would Be Even Better.
In Underside Of Form To Allow For The Form
To Set Flat On Bench top

Chamfer Corners Of Aluminum Bar And

Round-Over Edges.

Inside Surface Of Inside

Note: Be Sure To Put A Slight Radius At All Edges Of Mold, Mold
Both Interior And Exterior. A 1/16" or 1.5 mm Radius Should
Be Adequate.
2 21/32"
67.1

1-1/2" Screws Extend From Form Floor

And Into The Plywood Sandwich On Each
Half Of The Form. Remove Screws On
Hinged Side To Open Up Form. Fully
Countersink Heads Into Form Floor Under-
Side.

4 3/8"
111.2
2 5/16"
58.4

Form Screws + Glue As Shown - Drill Down Through Top:

3-1/2" (89mm) x #6 Screws To Connect Plywood Layers
Together. Drill Pilot Holes 2-1/2" (63mm) Deep For Screws.
Countersink Screws 1/4" (6.4mm) Deep)

Guitar Inside Mold - Top View

1937 Hauser Classical Guitar Shape

Note For Detailed Guitar & Uke Construction Instructions

Refer To Our Book "Guitar & Ukulele Construction
Handbook @ http://shopglss.com
This Drawing or Drawings Are To Used For One Use Only Sheet Number
Date: Jan. 8, 2014

Georgia Luthier Supply

And Not Reproduced For Any Other Purpose Than
Construction Of This Particular Instrument, and a One Time
Reproduction Only is Allowed Revisions: Dec 13, 2013

1937 Hauser Classical Guitar Plan C6

Reproduction, Distribution or Sales For Any Other Use Is
Strictly Prohibited And Falls Under U.S Copyright Laws For
David VerBurg AIA c 2013 Unless Noted Otherwise,
This Sheet Size Is Metric A0 Size Overall Size is 1189mm x These Plans Are Drawing
841mm With 15mm Borders On All Sides. For USA Full Scale. They Are
Customers Print On Architectural "E" (36" x 48") Without Labeled in mm and
Resizing For 1:1 Printout.
Fractional Inches